JPH07205268A - Blow molding machine for resin molds with undercut parts for connection - Google Patents
Blow molding machine for resin molds with undercut parts for connectionInfo
- Publication number
- JPH07205268A JPH07205268A JP46994A JP46994A JPH07205268A JP H07205268 A JPH07205268 A JP H07205268A JP 46994 A JP46994 A JP 46994A JP 46994 A JP46994 A JP 46994A JP H07205268 A JPH07205268 A JP H07205268A
- Authority
- JP
- Japan
- Prior art keywords
- mold
- molding machine
- blow molding
- core
- resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
(57)【要約】
【目的】 タック・オフ部を有し、かつ、連結用アンダ
カット部を有する樹脂型枠を簡単に、かつ、短時間で効
率よく成形加工できるブロー成形機を提供する。
【構成】 平滑面を持った雌型金型8Aと複数の突起部
10Aを有し金型進退動方向に往復動するタック・オフ
中子10を内部に備えた雄型金型8Bとを具備し、タッ
ク・オフ中子10の突起部10Aのうち縁端部の突起部
10Aの内部に金型進退動方向に対して直交する方向に
成形品に連結用アンダカット部を形成する前後進自在可
動コア20を設けたものである。
(57) [Summary] [PROBLEMS] To provide a blow molding machine capable of easily and efficiently molding a resin mold having a tack-off portion and an undercut portion for connection in a short time. [Structure] A female die 8A having a smooth surface, and a male die 8B having a plurality of protrusions 10A and a tack-off core 10 which reciprocates in the die advancing / retracting direction inside are provided. Then, of the protrusions 10A of the tack-off core 10, inside the protrusions 10A at the edge portions, an undercut portion for connection is formed in the molded product in a direction orthogonal to the mold advancing / retracting direction, and can be moved forward and backward. The movable core 20 is provided.
Description
【0001】[0001]
【産業上の利用分野】本発明は、タック・オフ部を有す
るコンクリート打設用の樹脂型枠のうち、特に連結用ア
ンダカット部を有する樹脂型枠のブロー成形機に関する
ものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a blow molding machine for a resin mold for placing concrete, which has a tack-off part, and particularly has a connecting undercut part.
【0002】[0002]
【従来の技術】従来、コンクリート打設用型枠は安価で
あることから木材を加工成形したものが使用されていた
が、1〜2回か多くても3、4回の使用により表面に傷
のついた枠型(パネル)は、ほとんど使い捨て状態で、
焼却などによって廃棄処理されていた。このような使用
例は、木材資源の枯渇が目前の今日、資源保護や環境問
題の面で大きな問題となっている。一方、このような木
材資源保護の観点から、代替物として例えば射出成形機
などの樹脂成形機によって生産する樹脂型枠が使用され
始め、軽量で取り扱いも容易であり、4〜5回の繰り返
し使用にも耐えられるという利点もあった。上述の樹脂
成形機には、射出成形機以外に射出成形機よりもはるか
にイニシアルコストが低く、低圧でランニングコストも
低く樹脂成形品を成形加工することのできるブロー成形
機がある。ダイスヘッドから筒状に射出または押し出さ
れたパリソンから中空状の樹脂製品をつくるブロー成形
では、ダイスヘッドからパリソンを射出または押し出
し、パリソンピンチによって袋状にされたパリソンにプ
リブローを行って僅かに膨らませ、開放された金型内に
入れて金型を閉じ、金型とパリソンとで成形されるキャ
ビティ内のガスを抜いた後、金型表面に通じる小さな空
気抜き穴より真空ポンプ装置を介して空気を吸引したう
え、パリソン内に高圧の空気吹込みを行ってパリソンを
キャビティに基づく所定の形状とした後金型で冷却して
成形を完了する。このようにして、成形された樹脂製品
は金型を開いて取り出される。図9に示すものは、従来
のブロー成形機を示す。図9のものは溶融樹脂をダイス
ヘッド2の側方1個所より供給する、いわゆる、サイド
フィード方式のブロー成形機1を示し、押出機4により
押圧された高温溶融状態の樹脂は樹脂供給口2aを経由
してダイスヘッド2とマンドレル3との間に設けた環状
の通路を通り、最下端の環状空間通路7より吐出されて
パリソンPを形成する。そして、コア3aはマンドレル
3を貫通したパリコン用ロッド6aに接続され、パリコ
ンシリンダ6の作動により上下方向僅かに進退動され、
パリソンPの肉厚を制御するために環状空間通路7の間
隙(ギャップ)を調整できるようになっている。2. Description of the Related Art Conventionally, since a concrete casting formwork is inexpensive, a work-formed form of wood has been used, but the surface is scratched by using it once or twice or at most three or four times. The frame type (panel) with is almost disposable,
It was disposed of by incineration. Such a usage example is a big problem in terms of resource protection and environmental problems in the present day when the depletion of wood resources is just around the corner. On the other hand, from such a viewpoint of protecting wood resources, a resin mold produced by a resin molding machine such as an injection molding machine has begun to be used as an alternative, is lightweight and easy to handle, and is repeatedly used 4 to 5 times. It also had the advantage of being able to withstand. In addition to the injection molding machine, the above-mentioned resin molding machine includes a blow molding machine which has a much lower initial cost than the injection molding machine, and has a low running cost at a low pressure and which can mold a resin molded product. In blow molding, which produces a hollow resin product from a parison extruded or extruded in a cylindrical shape from a die head, the parison is injected or extruded from the die head, and the parison formed into a bag by the parison pinch is pre-blown and slightly inflated. , Put it in the open mold, close the mold, and after removing the gas in the cavity formed by the mold and the parison, air is discharged through the vacuum pump device from the small air vent hole communicating with the mold surface. After suction, high-pressure air is blown into the parison to form the parison into a predetermined shape based on the cavity, and then cooled in a mold to complete the molding. In this way, the molded resin product is taken out by opening the mold. FIG. 9 shows a conventional blow molding machine. FIG. 9 shows a so-called side-feed type blow molding machine 1 in which molten resin is supplied from one side of the die head 2, and the high-temperature molten resin pressed by the extruder 4 is the resin supply port 2a. And passes through an annular passage provided between the die head 2 and the mandrel 3 and is discharged from the annular space passage 7 at the lowermost end to form a parison P. Then, the core 3a is connected to the Parison rod 6a penetrating the mandrel 3, and is slightly moved up and down by the operation of the Parison cylinder 6,
The gap of the annular space passage 7 can be adjusted to control the thickness of the parison P.
【0003】[0003]
【発明が解決しようとする課題】しかしながら、樹脂型
枠はコンクリート打設用として使用する場合には、同一
平面を保持しながら多数の型枠同志を配列し連結する必
要があり、この場合隣接する型枠同志を同芯に穿孔した
透孔を合致させて通しボルトを通してナット締めするの
は非常に煩瑣であり、同一平面を維持しながら型枠同志
を連結していく作業は、作業員に多くの労苦を強いてい
た。本発明の目的は、以上のような連結作業を短時間
で、かつ、精度よく実施できる連結用アンダカット部を
有する樹脂型枠を、効率よく、短時間で安価に成形でき
るブロー成形機を提供しようとするものである。However, when the resin formwork is used for placing concrete, it is necessary to arrange and connect a large number of formworks while maintaining the same plane, and in this case, they are adjacent to each other. It is very troublesome to match the through holes drilled in the same form to each other and tighten the nuts through the through bolts, and many workers are required to connect the form members while maintaining the same plane. Had to work hard. An object of the present invention is to provide a blow molding machine capable of efficiently and inexpensively molding a resin mold having a coupling undercut portion capable of performing the above-described coupling work in a short time and with high precision. Is what you are trying to do.
【0004】[0004]
【課題を解決するための手段】以上のような問題を解決
するために、本発明においては、連結用アンダカット部
を有する樹脂型枠を成形加工するブロー成形機であっ
て、該ブロー成形機は平滑な平面を有する雌型金型と複
数個の突起部を有し金型進退動方向に往復動するタック
・オフ中子を内部に備えた雄型金型とを具備し、該タッ
ク・オフ中子の突起部のうち縁端部の突起部の内部に金
型進退動方向に対して直交する方向に成形品に連結用ア
ンダカット部を形成する前進後退自在な可動コアならび
に可動コアの動力手段を備えた構成とした。In order to solve the above problems, the present invention provides a blow molding machine for molding a resin mold having an undercut portion for connection. Includes a female die having a smooth flat surface and a male die having a plurality of protrusions and internally having a tack-off core that reciprocates in the die advancing / retreating direction. Of the protrusions of the off-core, the movable core that is movable forward and backward and the movable core that forms an undercut portion for connection in the molded product in the direction orthogonal to the mold reciprocating direction inside the protrusion at the edge end It is configured to include power means.
【0005】[0005]
【作用】本発明のブロー成形機は、パリソンを平滑面を
有する雌型金型とタック・オフ中子を内蔵する雄型金型
との間に挟んで型締し、タック・オフ中子を前進させて
平滑なパネル表面に対して凹凸のあるパネル裏面を接着
させるとともに、タック・オフ中子の突起部のうち縁端
部の突起部に内蔵された可動コアを前進させてタック・
オフ部の傾斜壁面に連結用アンダカット部を形成する。In the blow molding machine of the present invention, the parison is clamped between a female mold having a smooth surface and a male mold having a built-in tack-off core to clamp the tack-off core. While advancing and adhering the uneven panel back surface to the smooth panel surface, the movable core built in the protruding part at the edge of the tack-off core is advanced to move the tack
An undercut portion for connection is formed on the inclined wall surface of the off portion.
【0006】[0006]
【実施例】以下図面に基づいて本発明の実施例の詳細に
ついて説明する。図1〜図8は本発明の実施例に係り、
図1はブロー成形機の全体縦断面図、図2はブロー成形
機の雄型金型の要部拡大縦断面図、図3は樹脂型枠の斜
視図、図4は樹脂型枠の平面図、図5は樹脂型枠の側面
断面図、図6は樹脂型枠連結部の側面断面図、図7は樹
脂型枠連結部の平面図、図8は可動コアの斜視図であ
る。Embodiments of the present invention will be described below in detail with reference to the drawings. 1 to 8 relate to an embodiment of the present invention,
1 is an overall vertical cross-sectional view of the blow molding machine, FIG. 2 is an enlarged vertical cross-sectional view of a male mold of the blow molding machine, FIG. 3 is a perspective view of a resin mold, and FIG. 4 is a plan view of the resin mold. 5, FIG. 5 is a side sectional view of the resin form, FIG. 6 is a side sectional view of the resin form connecting portion, FIG. 7 is a plan view of the resin form connecting portion, and FIG. 8 is a perspective view of the movable core.
【0007】図1に示すように、ブロー成形機1は、従
来構造と同一のダイスヘッド2、マンドレル3、押出機
4、パリコンシリンダ6によってパリソン(特に偏平パ
リソン)Pを左右一対の金型8の間に垂下する。本発明
のブロー成形機1は、金型8が従来構造と異なり、平滑
面のキャビティ面を持つ雌型金型8Aと複数個の突起部
10Aを有するタック・オフ中子10を備えた雄型金型
8Bとから形成され、雄型金型8Bの突起部10Aのう
ち、最上段や最下段など縁端部の突起部10Aは内部が
空洞となっており、それぞれ上方、下方に透孔10Bが
設けられ、図2に示すように、エアシリンダ20aの作
動により軸方向に往復動できる可動コア20が配設され
る。可動コア20の下端にはストッパ20bが設けら
れ、タック・オフ中子10の傾斜内壁面に当接して可動
コア20のストロークエンドを規制するようになってい
る。可動コア20の機能は図3〜図5に示すパネル状成
形品(具体的には樹脂型枠)30のアンダカット部36
をパリソンPに形成するものである。図4のパネル状成
形品30を成形加工するブロー成形機1の雄型金型8B
では、合計8個の可動コア20が突起部10A内に内蔵
される。As shown in FIG. 1, a blow molding machine 1 includes a die head 2, a mandrel 3, an extruder 4 and a Parison cylinder 6 which have the same structure as a conventional structure and forms a parison (particularly a flat parison) P into a pair of left and right dies 8. Droop between. In the blow molding machine 1 of the present invention, the mold 8 is different from the conventional structure, and the male mold includes a female mold 8A having a smooth cavity surface and a tack-off core 10 having a plurality of protrusions 10A. Of the protrusions 10A of the male die 8B, the protrusions 10A at the edge portions such as the uppermost step and the lowermost step are hollow inside, and the through holes 10B are formed above and below, respectively. As shown in FIG. 2, a movable core 20 is provided which can reciprocate in the axial direction by the operation of the air cylinder 20a. A stopper 20b is provided at the lower end of the movable core 20, and contacts the inclined inner wall surface of the tuck-off core 10 to regulate the stroke end of the movable core 20. The function of the movable core 20 is that the undercut portion 36 of the panel-shaped molded product (specifically, a resin frame) 30 shown in FIGS.
To form the parison P. Male mold 8B of blow molding machine 1 for molding panel-shaped molded product 30 of FIG.
Then, a total of eight movable cores 20 are built in the protrusion 10A.
【0008】以上のように構成された金型8(雌型金型
8Aおよび雄型金型8B)を有するブロー成形機1にお
いては、金型8A、8Bを型開状態にして断面円形のパ
リソンP(望ましくは金型の横幅方向に長径を有する略
楕円形状の偏平パリソン)を垂下して静止した後、左右
の金型8A、8Bの外側に取り付けた型締シリンダ(図
示せず)を作動し、型締を行う。型締工程では、型締後
雄型金型8B方向に後退していたタック・オフ中子10
を静かに前進し、パネル裏面34がパネル表面32の裏
側面に接触するまで前進させて停止する。その後、可動
コア20を前進させパネル裏面34のタック・オフ部の
斜面に図5に示すような凹み(アンダカット部)36を
形成する。このようにして、図3に示すような形状に金
型内部のパリソンPを成形してから、型締のまま一定の
冷却時間の間保持し、その後可動コア20を後退させ、
型開して成形品を取り出す。In the blow molding machine 1 having the mold 8 (female mold 8A and male mold 8B) configured as described above, the parison having a circular cross section is obtained by opening the molds 8A and 8B. P (preferably a substantially elliptical flat parison having a major axis in the lateral direction of the mold) is hung down and then stopped, and then a mold clamping cylinder (not shown) mounted outside the left and right molds 8A and 8B is operated. And clamp the mold. In the mold clamping process, the tack-off core 10 which was retracted in the direction of the male mold 8B after the mold clamping.
Is gently advanced, and is advanced and stopped until the panel back surface 34 comes into contact with the back side surface of the panel front surface 32. After that, the movable core 20 is moved forward to form a recess (undercut portion) 36 as shown in FIG. 5 on the slope of the tack-off portion of the panel back surface 34. In this way, after molding the parison P inside the mold into the shape as shown in FIG. 3, the mold is clamped and held for a certain cooling time, and then the movable core 20 is retracted.
The mold is opened and the molded product is taken out.
【0009】図6〜図7は、以上のようにして成形加工
されたアンダカット部を有する樹脂型枠30同志を連結
する場合を示し、隣接する樹脂型枠30、30をパネル
表面が同一平面となるよう配列した後、連結具40を使
用して両者を連結する。連結具40はワンタッチ式レバ
ー方式のもので、フック40aに連結環40bを通して
レバー40cを緊結する方向(図6では時計回転方向)
に回動する。FIGS. 6 to 7 show a case where resin molds 30 having undercut portions molded as described above are connected to each other, and the adjacent resin molds 30 and 30 have the same panel surface. After arranging so that they are connected to each other, the connecting tool 40 is used to connect them. The connecting tool 40 is of a one-touch lever type, and is a direction in which the connecting ring 40b is passed through the hook 40a to tightly connect the lever 40c (clockwise direction in FIG. 6).
Turn to.
【0010】樹脂型枠30のアンダカット部36は、円
形や矩形のものや、先端が曲面となるものなどが使用さ
れ、それに応じて可動コア20は図8に示すような形状
とすることができる。As the undercut portion 36 of the resin mold 30, a circular or rectangular shape or one having a curved tip is used, and accordingly the movable core 20 may have a shape as shown in FIG. it can.
【0011】以上説明したように、本発明のブロー成形
機1は、任意の形状を有するアンダカット部を持つ樹脂
型枠30が簡単容易に製作できるから、従来のように成
形後の樹脂型枠の連結用の穴加工が省略できる。As described above, in the blow molding machine 1 of the present invention, the resin mold 30 having the undercut portion having an arbitrary shape can be easily and easily manufactured. It is possible to omit the drilling for connecting the.
【0012】[0012]
【発明の効果】本発明のブロー成形機では、タック・オ
フ部を有して構造強度が大きく、かつ、簡単に連結可能
な樹脂型枠が短時間に効率よく、安価に製作できる。ま
た、成形された連結用アンダカット部を有する樹脂型枠
は、連結用後加工(穴加工)が不要で、連結時の型枠の
ズレがなく、連結作業(連結および解除)がワンタッチ
で簡便に実施できる。According to the blow molding machine of the present invention, a resin mold having a tack-off portion and having a large structural strength and which can be easily connected can be manufactured efficiently in a short time and at a low cost. In addition, the resin mold with the molded undercut portion for connection does not require post-processing (hole processing) for connection, there is no displacement of the form at the time of connection, and connection work (connection and release) is simple with one touch. Can be carried out.
【図1】本発明の実施例に係るブロー成形機の全体縦断
面図である。FIG. 1 is an overall vertical sectional view of a blow molding machine according to an embodiment of the present invention.
【図2】本発明の実施例に係るブロー成形機の雄型金型
の要部拡大縦断面図である。FIG. 2 is an enlarged vertical sectional view of a main part of a male mold of a blow molding machine according to an embodiment of the present invention.
【図3】本発明の実施例に係るパネル状成形品(樹脂型
枠)の斜視図である。FIG. 3 is a perspective view of a panel-shaped molded product (resin mold) according to an embodiment of the present invention.
【図4】本発明の実施例に係るパネル状成形品(樹脂型
枠)の平面図である。FIG. 4 is a plan view of a panel-shaped molded product (resin mold) according to an embodiment of the present invention.
【図5】本発明の実施例に係るパネル状成形品(樹脂型
枠)の側面断面図である。FIG. 5 is a side sectional view of a panel-shaped molded product (resin mold) according to an embodiment of the present invention.
【図6】本発明の実施例に係るパネル状成形品(樹脂型
枠)の連結部の側面断面図である。FIG. 6 is a side sectional view of a connecting portion of a panel-shaped molded product (resin mold) according to the embodiment of the present invention.
【図7】本発明の実施例に係るパネル状成形品(樹脂型
枠)の連結部の平面図である。FIG. 7 is a plan view of a connecting portion of a panel-shaped molded product (resin mold) according to the embodiment of the present invention.
【図8】本発明の実施例に係る可動コアの斜視図であ
る。FIG. 8 is a perspective view of a movable core according to an embodiment of the present invention.
【図9】従来のブロー成形機の全体縦断面図である。FIG. 9 is an overall vertical sectional view of a conventional blow molding machine.
1 ブロー成形機 2 ダイスヘッド 3 マンドレル 4 押出機 6 パリコンシリンダ 7 環状空間通路 8 金型 8A 雌型金型 8B 雄型金型 9 プラテン 10 タック・オフ中子 10A 突起部 10B 透孔 10a 油圧シリンダ 20 可動コア 20a エアシリンダ 20b ストッパ 30 パネル状成形品(樹脂型枠) 32 パネル表面 34 パネル裏面 36 アンダカット部 40 連結具 40a フック 40b 連結環 40c レバー P パリソン 1 Blow Molding Machine 2 Die Head 3 Mandrel 4 Extruder 6 Paricon Cylinder 7 Annular Space Passage 8 Mold 8A Female Mold 8B Male Mold 9 Platen 10 Tuck-off Core 10A Projection 10B Through Hole 10a Hydraulic Cylinder 20 Movable core 20a Air cylinder 20b Stopper 30 Panel-shaped molded product (resin formwork) 32 Panel front surface 34 Panel back surface 36 Undercut portion 40 Connecting tool 40a Hook 40b Connecting ring 40c Lever P Parison
Claims (1)
を成形加工するブロー成形機であって、該ブロー成形機
は平滑な平面を有する雌型金型と複数個の突起部を有し
金型進退動方向に往復動するタック・オフ中子を内部に
備えた雄型金型とを具備し、該タック・オフ中子の突起
部のうち縁端部の突起部の内部に金型進退動方向に対し
て直交する方向に成形品に連結用アンダカット部を形成
する前進後退自在な可動コアならびに可動コアの動力手
段を備えた連結用アンダカット部を有する樹脂型枠のブ
ロー成形機。1. A blow molding machine for molding a resin mold having a connecting undercut portion, the blow molding machine comprising a female mold having a smooth flat surface and a metal mold having a plurality of protrusions. A male mold having a tack-off core that reciprocates in the mold advancing and retracting direction inside, and the mold advancing and retracting inside the protrusion at the edge of the protrusions of the tack-off core. A blow molding machine for a resin mold having a movable core that is movable forward and backward to form an undercut portion for connection in a molded product in a direction orthogonal to the moving direction and an undercut portion for connection provided with power means for the movable core.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP46994A JPH07205268A (en) | 1994-01-07 | 1994-01-07 | Blow molding machine for resin molds with undercut parts for connection |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP46994A JPH07205268A (en) | 1994-01-07 | 1994-01-07 | Blow molding machine for resin molds with undercut parts for connection |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH07205268A true JPH07205268A (en) | 1995-08-08 |
Family
ID=11474664
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP46994A Pending JPH07205268A (en) | 1994-01-07 | 1994-01-07 | Blow molding machine for resin molds with undercut parts for connection |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH07205268A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6659750B1 (en) * | 2000-11-01 | 2003-12-09 | Omnimold, Llc | Blow mold with removable inserts |
-
1994
- 1994-01-07 JP JP46994A patent/JPH07205268A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6659750B1 (en) * | 2000-11-01 | 2003-12-09 | Omnimold, Llc | Blow mold with removable inserts |
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