JPH07207064A - Reactive resin particle and its production - Google Patents
Reactive resin particle and its productionInfo
- Publication number
- JPH07207064A JPH07207064A JP6006400A JP640094A JPH07207064A JP H07207064 A JPH07207064 A JP H07207064A JP 6006400 A JP6006400 A JP 6006400A JP 640094 A JP640094 A JP 640094A JP H07207064 A JPH07207064 A JP H07207064A
- Authority
- JP
- Japan
- Prior art keywords
- resin particles
- reactive resin
- organic peroxide
- meth
- unsaturated monomer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000002245 particle Substances 0.000 title claims abstract description 85
- 239000011347 resin Substances 0.000 title claims abstract description 71
- 229920005989 resin Polymers 0.000 title claims abstract description 71
- 238000004519 manufacturing process Methods 0.000 title claims description 12
- 239000000178 monomer Substances 0.000 claims abstract description 50
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 20
- 239000001301 oxygen Substances 0.000 claims abstract description 19
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 19
- 238000012674 dispersion polymerization Methods 0.000 claims abstract description 7
- 238000000034 method Methods 0.000 claims description 9
- 238000010556 emulsion polymerization method Methods 0.000 claims description 4
- 230000000379 polymerizing effect Effects 0.000 claims description 4
- -1 ketone peroxide Chemical class 0.000 abstract description 41
- 238000006243 chemical reaction Methods 0.000 abstract description 29
- 239000000758 substrate Substances 0.000 abstract description 6
- 150000002148 esters Chemical class 0.000 abstract description 5
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 abstract description 4
- 150000001875 compounds Chemical class 0.000 abstract description 4
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 abstract description 3
- 238000007720 emulsion polymerization reaction Methods 0.000 abstract description 3
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 abstract description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 23
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 23
- 239000003505 polymerization initiator Substances 0.000 description 14
- 239000000203 mixture Substances 0.000 description 12
- 238000006116 polymerization reaction Methods 0.000 description 12
- 229920000642 polymer Polymers 0.000 description 10
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- 239000006185 dispersion Substances 0.000 description 8
- CFJYNSNXFXLKNS-UHFFFAOYSA-N p-menthane Chemical compound CC(C)C1CCC(C)CC1 CFJYNSNXFXLKNS-UHFFFAOYSA-N 0.000 description 8
- FRNPHLDJKNKAPE-UHFFFAOYSA-N 2-carboxyoxyethyl prop-2-enoate Chemical compound OC(=O)OCCOC(=O)C=C FRNPHLDJKNKAPE-UHFFFAOYSA-N 0.000 description 7
- 239000007864 aqueous solution Substances 0.000 description 7
- 150000003254 radicals Chemical class 0.000 description 7
- LPMZRTJNXSMQAC-UHFFFAOYSA-N 2-(2-carboxyoxyethoxy)ethyl prop-2-enoate Chemical compound OC(=O)OCCOCCOC(=O)C=C LPMZRTJNXSMQAC-UHFFFAOYSA-N 0.000 description 6
- HQJPAUCYRBQSJD-UHFFFAOYSA-N 2-carboxyoxypropan-2-yl prop-2-enoate Chemical compound OC(=O)OC(C)(C)OC(=O)C=C HQJPAUCYRBQSJD-UHFFFAOYSA-N 0.000 description 6
- 125000004432 carbon atom Chemical group C* 0.000 description 6
- 229960002089 ferrous chloride Drugs 0.000 description 6
- NMCUIPGRVMDVDB-UHFFFAOYSA-L iron dichloride Chemical compound Cl[Fe]Cl NMCUIPGRVMDVDB-UHFFFAOYSA-L 0.000 description 6
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 6
- 239000003960 organic solvent Substances 0.000 description 6
- 239000002994 raw material Substances 0.000 description 6
- XWGJFPHUCFXLBL-UHFFFAOYSA-M rongalite Chemical compound [Na+].OCS([O-])=O XWGJFPHUCFXLBL-UHFFFAOYSA-M 0.000 description 6
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 description 6
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 5
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 5
- MCDLETWIOVSGJT-UHFFFAOYSA-N acetic acid;iron Chemical compound [Fe].CC(O)=O.CC(O)=O MCDLETWIOVSGJT-UHFFFAOYSA-N 0.000 description 5
- 125000000217 alkyl group Chemical group 0.000 description 5
- 239000003638 chemical reducing agent Substances 0.000 description 5
- 235000003891 ferrous sulphate Nutrition 0.000 description 5
- 239000011790 ferrous sulphate Substances 0.000 description 5
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 5
- 239000000976 ink Substances 0.000 description 5
- 229910000359 iron(II) sulfate Inorganic materials 0.000 description 5
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 239000002537 cosmetic Substances 0.000 description 4
- ZQMIGQNCOMNODD-UHFFFAOYSA-N diacetyl peroxide Chemical compound CC(=O)OOC(C)=O ZQMIGQNCOMNODD-UHFFFAOYSA-N 0.000 description 4
- 239000003205 fragrance Substances 0.000 description 4
- 230000000977 initiatory effect Effects 0.000 description 4
- 125000005394 methallyl group Chemical group 0.000 description 4
- 239000003607 modifier Substances 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 229930004008 p-menthane Natural products 0.000 description 4
- 239000003973 paint Substances 0.000 description 4
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 4
- AHIHJODVQGBOND-UHFFFAOYSA-M propan-2-yl carbonate Chemical compound CC(C)OC([O-])=O AHIHJODVQGBOND-UHFFFAOYSA-M 0.000 description 4
- AKHNMLFCWUSKQB-UHFFFAOYSA-L sodium thiosulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=S AKHNMLFCWUSKQB-UHFFFAOYSA-L 0.000 description 4
- 235000019345 sodium thiosulphate Nutrition 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 4
- FRIBMENBGGCKPD-UHFFFAOYSA-N 3-(2,3-dimethoxyphenyl)prop-2-enal Chemical compound COC1=CC=CC(C=CC=O)=C1OC FRIBMENBGGCKPD-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- JLTDJTHDQAWBAV-UHFFFAOYSA-N N,N-dimethylaniline Chemical compound CN(C)C1=CC=CC=C1 JLTDJTHDQAWBAV-UHFFFAOYSA-N 0.000 description 3
- 230000002378 acidificating effect Effects 0.000 description 3
- 239000003125 aqueous solvent Substances 0.000 description 3
- RHUYYQXSKZYWBP-UHFFFAOYSA-N carboxy ethyl carbonate Chemical compound CCOC(=O)OC(O)=O RHUYYQXSKZYWBP-UHFFFAOYSA-N 0.000 description 3
- SPTHWAJJMLCAQF-UHFFFAOYSA-M ctk4f8481 Chemical compound [O-]O.CC(C)C1=CC=CC=C1C(C)C SPTHWAJJMLCAQF-UHFFFAOYSA-M 0.000 description 3
- 239000008367 deionised water Substances 0.000 description 3
- 229910021641 deionized water Inorganic materials 0.000 description 3
- 239000012933 diacyl peroxide Substances 0.000 description 3
- 125000003700 epoxy group Chemical group 0.000 description 3
- 125000000524 functional group Chemical group 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 150000002432 hydroperoxides Chemical class 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
- 239000012778 molding material Substances 0.000 description 3
- 150000001451 organic peroxides Chemical class 0.000 description 3
- 150000002978 peroxides Chemical class 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- FVAUCKIRQBBSSJ-UHFFFAOYSA-M sodium iodide Chemical compound [Na+].[I-] FVAUCKIRQBBSSJ-UHFFFAOYSA-M 0.000 description 3
- 235000010265 sodium sulphite Nutrition 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- WRXCBRHBHGNNQA-UHFFFAOYSA-N (2,4-dichlorobenzoyl) 2,4-dichlorobenzenecarboperoxoate Chemical compound ClC1=CC(Cl)=CC=C1C(=O)OOC(=O)C1=CC=C(Cl)C=C1Cl WRXCBRHBHGNNQA-UHFFFAOYSA-N 0.000 description 2
- HSLFISVKRDQEBY-UHFFFAOYSA-N 1,1-bis(tert-butylperoxy)cyclohexane Chemical compound CC(C)(C)OOC1(OOC(C)(C)C)CCCCC1 HSLFISVKRDQEBY-UHFFFAOYSA-N 0.000 description 2
- BEQKKZICTDFVMG-UHFFFAOYSA-N 1,2,3,4,6-pentaoxepane-5,7-dione Chemical compound O=C1OOOOC(=O)O1 BEQKKZICTDFVMG-UHFFFAOYSA-N 0.000 description 2
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- UICXTANXZJJIBC-UHFFFAOYSA-N 1-(1-hydroperoxycyclohexyl)peroxycyclohexan-1-ol Chemical compound C1CCCCC1(O)OOC1(OO)CCCCC1 UICXTANXZJJIBC-UHFFFAOYSA-N 0.000 description 2
- QZYOLNVEVYIPHV-UHFFFAOYSA-N 1-methyl-3-(3-methylphenyl)peroxybenzene Chemical compound CC1=CC=CC(OOC=2C=C(C)C=CC=2)=C1 QZYOLNVEVYIPHV-UHFFFAOYSA-N 0.000 description 2
- LCPVQAHEFVXVKT-UHFFFAOYSA-N 2-(2,4-difluorophenoxy)pyridin-3-amine Chemical compound NC1=CC=CN=C1OC1=CC=C(F)C=C1F LCPVQAHEFVXVKT-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 2
- WFUGQJXVXHBTEM-UHFFFAOYSA-N 2-hydroperoxy-2-(2-hydroperoxybutan-2-ylperoxy)butane Chemical compound CCC(C)(OO)OOC(C)(CC)OO WFUGQJXVXHBTEM-UHFFFAOYSA-N 0.000 description 2
- BTOVVHWKPVSLBI-UHFFFAOYSA-N 2-methylprop-1-enylbenzene Chemical class CC(C)=CC1=CC=CC=C1 BTOVVHWKPVSLBI-UHFFFAOYSA-N 0.000 description 2
- RPBWMJBZQXCSFW-UHFFFAOYSA-N 2-methylpropanoyl 2-methylpropaneperoxoate Chemical compound CC(C)C(=O)OOC(=O)C(C)C RPBWMJBZQXCSFW-UHFFFAOYSA-N 0.000 description 2
- KFGFVPMRLOQXNB-UHFFFAOYSA-N 3,5,5-trimethylhexanoyl 3,5,5-trimethylhexaneperoxoate Chemical compound CC(C)(C)CC(C)CC(=O)OOC(=O)CC(C)CC(C)(C)C KFGFVPMRLOQXNB-UHFFFAOYSA-N 0.000 description 2
- MKTOIPPVFPJEQO-UHFFFAOYSA-N 4-(3-carboxypropanoylperoxy)-4-oxobutanoic acid Chemical compound OC(=O)CCC(=O)OOC(=O)CCC(O)=O MKTOIPPVFPJEQO-UHFFFAOYSA-N 0.000 description 2
- 239000004342 Benzoyl peroxide Substances 0.000 description 2
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical class [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 2
- YIVJZNGAASQVEM-UHFFFAOYSA-N Lauroyl peroxide Chemical compound CCCCCCCCCCCC(=O)OOC(=O)CCCCCCCCCCC YIVJZNGAASQVEM-UHFFFAOYSA-N 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- DWAQJAXMDSEUJJ-UHFFFAOYSA-M Sodium bisulfite Chemical compound [Na+].OS([O-])=O DWAQJAXMDSEUJJ-UHFFFAOYSA-M 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 2
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium peroxydisulfate Substances [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 2
- VAZSKTXWXKYQJF-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)OOS([O-])=O VAZSKTXWXKYQJF-UHFFFAOYSA-N 0.000 description 2
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 2
- 235000019400 benzoyl peroxide Nutrition 0.000 description 2
- MPMBRWOOISTHJV-UHFFFAOYSA-N but-1-enylbenzene Chemical class CCC=CC1=CC=CC=C1 MPMBRWOOISTHJV-UHFFFAOYSA-N 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- 125000000753 cycloalkyl group Chemical class 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 238000006356 dehydrogenation reaction Methods 0.000 description 2
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 2
- 239000003814 drug Substances 0.000 description 2
- 230000001747 exhibiting effect Effects 0.000 description 2
- 239000008394 flocculating agent Substances 0.000 description 2
- 239000001530 fumaric acid Substances 0.000 description 2
- 238000001879 gelation Methods 0.000 description 2
- 150000002430 hydrocarbons Chemical group 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
- 239000011976 maleic acid Substances 0.000 description 2
- 239000012567 medical material Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000012046 mixed solvent Substances 0.000 description 2
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 2
- 125000000864 peroxy group Chemical group O(O*)* 0.000 description 2
- 125000005634 peroxydicarbonate group Chemical group 0.000 description 2
- 150000004968 peroxymonosulfuric acids Chemical class 0.000 description 2
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 2
- YPVDWEHVCUBACK-UHFFFAOYSA-N propoxycarbonyloxy propyl carbonate Chemical compound CCCOC(=O)OOC(=O)OCCC YPVDWEHVCUBACK-UHFFFAOYSA-N 0.000 description 2
- 229930195734 saturated hydrocarbon Natural products 0.000 description 2
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Substances [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 2
- 150000003440 styrenes Chemical class 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- NMOALOSNPWTWRH-UHFFFAOYSA-N tert-butyl 7,7-dimethyloctaneperoxoate Chemical compound CC(C)(C)CCCCCC(=O)OOC(C)(C)C NMOALOSNPWTWRH-UHFFFAOYSA-N 0.000 description 2
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 2
- PYOLJOJPIPCRDP-UHFFFAOYSA-N 1,1,3-trimethylcyclohexane Chemical compound CC1CCCC(C)(C)C1 PYOLJOJPIPCRDP-UHFFFAOYSA-N 0.000 description 1
- NALFRYPTRXKZPN-UHFFFAOYSA-N 1,1-bis(tert-butylperoxy)-3,3,5-trimethylcyclohexane Chemical compound CC1CC(C)(C)CC(OOC(C)(C)C)(OOC(C)(C)C)C1 NALFRYPTRXKZPN-UHFFFAOYSA-N 0.000 description 1
- KOMNUTZXSVSERR-UHFFFAOYSA-N 1,3,5-tris(prop-2-enyl)-1,3,5-triazinane-2,4,6-trione Chemical compound C=CCN1C(=O)N(CC=C)C(=O)N(CC=C)C1=O KOMNUTZXSVSERR-UHFFFAOYSA-N 0.000 description 1
- 229940058015 1,3-butylene glycol Drugs 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- KHOUKKVJOPQVJM-UHFFFAOYSA-N 2,2-bis(hydroxymethyl)propane-1,3-diol;prop-2-enoic acid Chemical compound OC(=O)C=C.OCC(CO)(CO)CO KHOUKKVJOPQVJM-UHFFFAOYSA-N 0.000 description 1
- BJELTSYBAHKXRW-UHFFFAOYSA-N 2,4,6-triallyloxy-1,3,5-triazine Chemical compound C=CCOC1=NC(OCC=C)=NC(OCC=C)=N1 BJELTSYBAHKXRW-UHFFFAOYSA-N 0.000 description 1
- PTTPXKJBFFKCEK-UHFFFAOYSA-N 2-Methyl-4-heptanone Chemical compound CC(C)CC(=O)CC(C)C PTTPXKJBFFKCEK-UHFFFAOYSA-N 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- NFPBWZOKGZKYRE-UHFFFAOYSA-N 2-propan-2-ylperoxypropane Chemical group CC(C)OOC(C)C NFPBWZOKGZKYRE-UHFFFAOYSA-N 0.000 description 1
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 1
- QZPSOSOOLFHYRR-UHFFFAOYSA-N 3-hydroxypropyl prop-2-enoate Chemical compound OCCCOC(=O)C=C QZPSOSOOLFHYRR-UHFFFAOYSA-N 0.000 description 1
- VFXXTYGQYWRHJP-UHFFFAOYSA-N 4,4'-azobis(4-cyanopentanoic acid) Chemical compound OC(=O)CCC(C)(C#N)N=NC(C)(CCC(O)=O)C#N VFXXTYGQYWRHJP-UHFFFAOYSA-N 0.000 description 1
- XOJWAAUYNWGQAU-UHFFFAOYSA-N 4-(2-methylprop-2-enoyloxy)butyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCCCOC(=O)C(C)=C XOJWAAUYNWGQAU-UHFFFAOYSA-N 0.000 description 1
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 239000004641 Diallyl-phthalate Substances 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- GTTSNKDQDACYLV-UHFFFAOYSA-N Trihydroxybutane Chemical compound CCCC(O)(O)O GTTSNKDQDACYLV-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 125000005336 allyloxy group Chemical group 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 239000008346 aqueous phase Substances 0.000 description 1
- 150000001491 aromatic compounds Chemical group 0.000 description 1
- 125000000751 azo group Chemical group [*]N=N[*] 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- QUDWYFHPNIMBFC-UHFFFAOYSA-N bis(prop-2-enyl) benzene-1,2-dicarboxylate Chemical compound C=CCOC(=O)C1=CC=CC=C1C(=O)OCC=C QUDWYFHPNIMBFC-UHFFFAOYSA-N 0.000 description 1
- ZDNFTNPFYCKVTB-UHFFFAOYSA-N bis(prop-2-enyl) benzene-1,4-dicarboxylate Chemical compound C=CCOC(=O)C1=CC=C(C(=O)OCC=C)C=C1 ZDNFTNPFYCKVTB-UHFFFAOYSA-N 0.000 description 1
- 239000004067 bulking agent Substances 0.000 description 1
- 235000019437 butane-1,3-diol Nutrition 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 239000012876 carrier material Substances 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000007810 chemical reaction solvent Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- ZFTFAPZRGNKQPU-UHFFFAOYSA-N dicarbonic acid Chemical compound OC(=O)OC(O)=O ZFTFAPZRGNKQPU-UHFFFAOYSA-N 0.000 description 1
- 235000019329 dioctyl sodium sulphosuccinate Nutrition 0.000 description 1
- YHAIUSTWZPMYGG-UHFFFAOYSA-L disodium;2,2-dioctyl-3-sulfobutanedioate Chemical compound [Na+].[Na+].CCCCCCCCC(C([O-])=O)(C(C([O-])=O)S(O)(=O)=O)CCCCCCCC YHAIUSTWZPMYGG-UHFFFAOYSA-L 0.000 description 1
- 239000002612 dispersion medium Substances 0.000 description 1
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 229940044631 ferric chloride hexahydrate Drugs 0.000 description 1
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 239000011630 iodine Substances 0.000 description 1
- 229910052740 iodine Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- NQXWGWZJXJUMQB-UHFFFAOYSA-K iron trichloride hexahydrate Chemical compound O.O.O.O.O.O.[Cl-].Cl[Fe+]Cl NQXWGWZJXJUMQB-UHFFFAOYSA-K 0.000 description 1
- SURQXAFEQWPFPV-UHFFFAOYSA-L iron(2+) sulfate heptahydrate Chemical compound O.O.O.O.O.O.O.[Fe+2].[O-]S([O-])(=O)=O SURQXAFEQWPFPV-UHFFFAOYSA-L 0.000 description 1
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 125000000962 organic group Chemical group 0.000 description 1
- 239000012074 organic phase Substances 0.000 description 1
- 150000002976 peresters Chemical class 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 150000007519 polyprotic acids Polymers 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- BWJUFXUULUEGMA-UHFFFAOYSA-N propan-2-yl propan-2-yloxycarbonyloxy carbonate Chemical compound CC(C)OC(=O)OOC(=O)OC(C)C BWJUFXUULUEGMA-UHFFFAOYSA-N 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 235000009518 sodium iodide Nutrition 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- UWHCKJMYHZGTIT-UHFFFAOYSA-N tetraethylene glycol Chemical compound OCCOCCOCCOCCO UWHCKJMYHZGTIT-UHFFFAOYSA-N 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 150000003573 thiols Chemical class 0.000 description 1
- 238000004448 titration Methods 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- GRPURDFRFHUDSP-UHFFFAOYSA-N tris(prop-2-enyl) benzene-1,2,4-tricarboxylate Chemical compound C=CCOC(=O)C1=CC=C(C(=O)OCC=C)C(C(=O)OCC=C)=C1 GRPURDFRFHUDSP-UHFFFAOYSA-N 0.000 description 1
- ASTWEMOBIXQPPV-UHFFFAOYSA-K trisodium;phosphate;dodecahydrate Chemical compound O.O.O.O.O.O.O.O.O.O.O.O.[Na+].[Na+].[Na+].[O-]P([O-])([O-])=O ASTWEMOBIXQPPV-UHFFFAOYSA-K 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
Landscapes
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Paints Or Removers (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は有機過酸化結合基を樹脂
粒子内に含有する新規な反応性樹脂粒子に関し、更に詳
細には、塗料、インク、接着剤、高分子改質剤、医療、
医療材料、化粧品、香料、高分子凝集剤又は成形材料等
の分野で有用な反応性樹脂粒子及びその製造方法に関す
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a novel reactive resin particle containing an organic peroxide-bonding group in a resin particle, more specifically, a coating material, ink, adhesive, polymer modifier, medical treatment,
The present invention relates to a reactive resin particle useful in the fields of medical materials, cosmetics, fragrances, polymer flocculants, molding materials and the like, and a method for producing the same.
【0002】[0002]
【従来の技術】反応性樹脂粒子は塗料、インク、接着
剤、高分子改質剤等の工業分野において、流動調整剤、
増量剤、あるいは物性向上用の添加剤として、さらに
は、医療、医薬品、化粧品、香料等の機能性担体材料と
して広く使用され注目を集めている。2. Description of the Related Art Reactive resin particles are used as flow control agents in industrial fields such as paints, inks, adhesives and polymer modifiers.
It is widely used as a bulking agent or an additive for improving physical properties, and also as a functional carrier material for medical treatment, pharmaceuticals, cosmetics, fragrances and the like, and has been attracting attention.
【0003】このような反応性樹脂粒子の機能を付与す
る目的で、樹脂粒子に水酸基、カルボキシル基、アミノ
基、エポキシ基、イソシアネート基等の反応性官能基を
導入する方法が古くから知られている。しかし、従来導
入されている反応性官能基は、主として反応性樹脂粒子
相互の反応及び反応性樹脂粒子と外部の基質との反応を
主眼とする官能基が知られているに過ぎない。For the purpose of imparting such a function of the reactive resin particles, a method of introducing a reactive functional group such as a hydroxyl group, a carboxyl group, an amino group, an epoxy group or an isocyanate group into the resin particles has been known for a long time. There is. However, as the reactive functional groups that have been conventionally introduced, only functional groups whose main purpose is mainly a reaction between the reactive resin particles and a reaction between the reactive resin particles and an external substrate are known.
【0004】そこで該粒子相互の反応及び該粒子と外部
の基質との反応が可能であり、更に反応性樹脂粒子内
に、新たに単量体を重合させうる等の、新たな機能を有
する反応性樹脂粒子の開発が望まれている。Therefore, the reaction between the particles and the reaction between the particles and an external substrate are possible, and further, a reaction having a new function such as newly polymerizing a monomer in the reactive resin particles. The development of resin particles is desired.
【0005】[0005]
【発明が解決しようとする課題】本発明の目的は、粒子
相互の反応及び外部の基質との反応が可能であり、更に
樹脂粒子内に、新たに単量体を重合させることも可能な
新規な反応性樹脂粒子及びその製造方法を提供すること
にある。DISCLOSURE OF THE INVENTION The object of the present invention is to enable a mutual reaction between particles and a reaction with an external substrate, and further to newly polymerize a monomer in a resin particle. Another object of the present invention is to provide a reactive resin particle and a method for producing the same.
【0006】本発明の別の目的は、得られる反応性樹脂
粒子中における残存活性酸素量を高くすることができ、
且つ含有される活性酸素量を所望範囲に調整することが
可能な反応性樹脂粒子の製造方法を提供することにあ
る。Another object of the present invention is to increase the amount of residual active oxygen in the resulting reactive resin particles,
Another object of the present invention is to provide a method for producing reactive resin particles capable of adjusting the amount of active oxygen contained in a desired range.
【0007】[0007]
【課題を解決するための手段】本発明によれば、樹脂粒
子中の活性酸素量が0.005〜4.0%となるように
有機過酸化結合基を樹脂粒子内に有し、かつその平均粒
径が0.01〜100μmであることを特徴とする反応
性樹脂粒子が提供される。According to the present invention, the resin particles have an organic peroxide-bonding group so that the amount of active oxygen in the resin particles is 0.005 to 4.0%, and Provided is a reactive resin particle having an average particle diameter of 0.01 to 100 μm.
【0008】また本発明によれば、前記反応性樹脂粒子
を製造するための方法であって、有機過酸化結合基含有
不飽和単量体と、これと共重合可能な不飽和単量体とを
乳化重合法又は非水分散重合法により重合させることを
特徴とする反応性樹脂粒子の製造方法が提供される。Further, according to the present invention, there is provided a method for producing the above-mentioned reactive resin particles, which comprises an unsaturated monomer containing an organic peroxide bond group and an unsaturated monomer copolymerizable therewith. There is provided a method for producing reactive resin particles, which comprises polymerizing the resin by an emulsion polymerization method or a non-aqueous dispersion polymerization method.
【0009】以下、本発明を詳細に説明する。本発明の
反応性樹脂粒子は、有機過酸化結合基を樹脂粒子内に特
定量有し、且つ特定の平均粒径を有する。前記有機過酸
化結合基を樹脂粒子内に有するとは、水素引き抜き反
応、ラジカル開始能等により、粒子間相互の反応または
外部の基質との反応が可能となり、更に粒子内に、新た
に単量体を重合させることが可能となるように有機過酸
化結合基が存在しておれば良く、好ましくは樹脂粒子を
構成するポリマー鎖自体に有機過酸化結合基が化学結合
されている構造である。このような有機過酸化結合基と
しては、例えば後述する有機過酸化結合基含有不飽和単
量体と、これと共重合可能な不飽和単量体とを共重合さ
せた場合にポリマー鎖に導入される有機過酸化結合基等
を好ましく挙げることができる。また反応性樹脂粒子中
の有機過酸化結合基の含有量は、樹脂粒子中の活性酸素
量に換算して、0.005〜4.0%、好ましくは0.
005〜1.0%の範囲である。前記有機過酸化結合基
の含有量が、活性酸素量に換算して0.005%未満の
場合には、得られる樹脂粒子中に含有される有機過酸化
結合基が少なすぎて、反応性樹脂粒子としての機能を十
分に発揮させることが困難であり、一方4.0%を超え
る場合には、得られる樹脂粒子中に導入される有機過酸
化結合基が反応に際して、ラジカル崩壊あるいは極度の
ゲル化等を引き起こす恐れがある。The present invention will be described in detail below. The reactive resin particle of the present invention has a specific amount of the organic peroxide-bonding group in the resin particle and has a specific average particle diameter. Having the organic peroxide-bonding group in the resin particles means that hydrogen abstraction reaction, radical initiation ability, etc., enable mutual reaction between particles or reaction with an external substrate, and a new monomer It suffices that an organic peroxide-bonding group is present so that the body can be polymerized, and it is preferably a structure in which the organic peroxide-bonding group is chemically bonded to the polymer chain itself constituting the resin particle. As such an organic peroxide-bonding group, for example, an organic peroxide-bonding group-containing unsaturated monomer described below and introduced into the polymer chain when the unsaturated monomer copolymerizable therewith is copolymerized Preferred examples thereof include organic peroxide-bonding groups. The content of the organic peroxide-bonding group in the reactive resin particles is 0.005 to 4.0%, preferably 0.
It is in the range of 005 to 1.0%. When the content of the organic peroxide-bonding group is less than 0.005% in terms of the amount of active oxygen, the amount of the organic peroxide-bonding group contained in the obtained resin particles is too small and the reactive resin It is difficult to sufficiently exhibit the function as particles, and when it exceeds 4.0%, the organic peroxide-bonding groups introduced into the obtained resin particles undergo radical decomposition or extreme gelation during the reaction. There is a possibility that it will cause aging.
【0010】本発明の反応性樹脂粒子は、必要に応じて
内部架橋されていても良く、該内部架橋とは、後述する
分子内に2個以上の重合性二重結合を有する単量体を重
合させることにより、反応性樹脂粒子同志が架橋してい
るのではなく、反応性樹脂粒子自体に架橋構造を付与し
たことをいう。The reactive resin particles of the present invention may be internally crosslinked if necessary, and the internal crosslinking means a monomer having two or more polymerizable double bonds in the molecule described later. It is meant that the reactive resin particles themselves are not crosslinked by polymerization, but that the reactive resin particles themselves have a crosslinked structure.
【0011】前記反応性樹脂粒子の平均粒径は、0.0
1μm〜100μmの範囲である。平均粒径が0.01
μm未満の場合には、製造の際の粘度が高くなり、作業
性が低下する。また、100μmを越える場合、塗料又
はインク等に使用する際に良好な平滑性が得られず、更
に沈降安定性が低下する。The average particle diameter of the reactive resin particles is 0.0
It is in the range of 1 μm to 100 μm. Average particle size is 0.01
When it is less than μm, the viscosity during production becomes high and the workability is deteriorated. On the other hand, when it exceeds 100 μm, good smoothness cannot be obtained when it is used for paints or inks, and the sedimentation stability is further deteriorated.
【0012】本発明の前記反応性樹脂粒子の製造方法で
は、有機過酸化結合基含有不飽和単量体と、これと共重
合可能な不飽和単量体とを、公知の乳化重合法又は非水
分散重合法に従って重合させることにより得ることがで
きる。In the method for producing the reactive resin particles of the present invention, the organic peroxide-bonded group-containing unsaturated monomer and the unsaturated monomer copolymerizable therewith are prepared by a known emulsion polymerization method or It can be obtained by polymerizing according to a water dispersion polymerization method.
【0013】前記有機過酸化結合基含有不飽和単量体
は、ラジカル重合性を示す炭素−炭素二重結合、例えば
ビニル基等と、有機過酸化結合基とを同一分子内に有す
るものであって、具体的には例えば、(メタ)アクリル
酸、イタコン酸、マレイン酸又はフマル酸等のエステル
類に相当するケトンパーオキサイド、パーオキシケター
ル、ハイドロパーオキサイド、ジアルキルパーオキサイ
ド、ジアシルパーオキサイド、パーオキシジカーボネー
ト、パーオキシエステル等;アリル基、メタリル基、ア
リロキシ基又はメタリロキシ基等を有するケトンパーオ
キサイド、パーオキシケタール、ハイドロパーオキサイ
ド、ジアルキルパーオキサイド、ジアシルパーオキサイ
ド、パーオキシジカーボネート、パーオキシエステル
等;スチレン、ビニルトルエン、ジメチルスチレン又は
エチルスチレン等の核置換スチレンから誘導されるケト
ンパーオキサイド、パーオキシケタール、ハイドロパー
オキサイド、ジアルキルパーオキサイド、ジアシルパー
オキサイド、パーオキシジカーボネート、パーオキシエ
ステル等を挙げることができ、反応に際しては単独若し
くは混合物として使用することができる。The unsaturated monomer containing an organic peroxide-bonding group has a carbon-carbon double bond exhibiting radical polymerizability, such as a vinyl group, and an organic peroxide-bonding group in the same molecule. Specifically, for example, ketone peroxide, peroxyketal, hydroperoxide, dialkyl peroxide, diacyl peroxide, perester corresponding to esters such as (meth) acrylic acid, itaconic acid, maleic acid or fumaric acid. Oxydicarbonates, peroxyesters and the like; ketone peroxides having allyl groups, methallyl groups, allyloxy groups, metalyloxy groups, etc., peroxyketals, hydroperoxides, dialkyl peroxides, diacyl peroxides, peroxydicarbonates, peroxy Esters, etc .; Styrene, vinyl Examples include ketone peroxides, peroxyketals, hydroperoxides, dialkyl peroxides, diacyl peroxides, peroxydicarbonates, and peroxyesters derived from nuclear-substituted styrenes such as ruene, dimethylstyrene, and ethylstyrene. In the reaction, they can be used alone or as a mixture.
【0014】また前記有機過酸化結合基含有不飽和単量
体の特に好ましい例示としては、特公平3−67526
号公報、特公平4−26325号公報等に記載される化
合物、具体的には例えば下記一般式化1又は化2で表わ
される単量体等を挙げることができ、反応に際しては単
独若しくは混合物として使用することができる。Further, as a particularly preferable example of the unsaturated monomer containing an organic peroxide-bonding group, Japanese Patent Publication No. 3-67526
The compounds described in JP-B No. 4-26325 and the like, specifically, for example, the monomers represented by the following general formula 1 or 2 can be mentioned, and in the reaction, they are used alone or as a mixture. Can be used.
【0015】[0015]
【化1】 [Chemical 1]
【0016】(式中、R1は水素原子又は炭素数1〜4
のアルキル基を示し、R2は水素原子又はメチル基を示
し、R3及びR4は同一若しくは異なる基であって、炭素
数1〜4のアルキル基を示し、R5は炭素数1〜12の
アルキル基、フェニル基、アルキル置換フェニル基又は
炭素数3〜12のシクロアルキル基を示す。またn1は
1又は2を示す。)(In the formula, R 1 is a hydrogen atom or a carbon number of 1 to 4
Is an alkyl group, R 2 is a hydrogen atom or a methyl group, R 3 and R 4 are the same or different groups and represent an alkyl group having 1 to 4 carbon atoms, and R 5 is 1 to 12 carbon atoms. Represents an alkyl group, a phenyl group, an alkyl-substituted phenyl group, or a cycloalkyl group having 3 to 12 carbon atoms. N 1 represents 1 or 2. )
【0017】[0017]
【化2】 [Chemical 2]
【0018】(式中、R6は水素原子又は炭素数1〜4
のアルキル基を示し、R7は水素原子又はメチル基を示
し、R8及びR9は同一若しくは異なる基であって、炭素
数1〜4のアルキル基を示し、R10は炭素数1〜12の
アルキル基、フェニル基、アルキル置換フェニル基又は
炭素数3〜12のシクロアルキル基を示す。またn2は
0〜2の整数を示す。) 前記一般式化1で表わされる化合物としては、例えばt
−ブチルペルオキシ(メタ)アクリロイロキシエチルカ
ーボネート、t−アミルペルオキシ(メタ)アクリロイ
ロキシエチルカーボネート、t−ヘキシルペルオキシ
(メタ)アクリロイロキシエチルカーボネート、1,
1,3,3−テトラメチルブチルペルオキシ(メタ)ア
クリロイロキシエチルカーボネート、クミルペルオキシ
(メタ)アクリロイロキシエチルカーボネート、p−イ
ソプロピルクミルペルオキシ(メタ)アクリロイロキシ
エチルカーボネート、t−ブチルペルオキシ(メタ)ア
クリロイロキシエトキシエチルカーボネート、t−アミ
ルペルオキシ(メタ)アクリロイロキシエトキシエチル
カーボネート、t−ヘキシルペルオキシ(メタ)アクリ
ロイロキシエトキシエチルカーボネート、1,1,3,
3−テトラメチルブチルペルオキシ(メタ)アクリロイ
ロキシエトキシエチルカーボネート、クミルペルオキシ
(メタ)アクリロイロキシエトキシエチルカーボネー
ト、p−イソプロピルクミルペルオキシ(メタ)アクリ
ロイロキシエトキシエチルカーボネート、t−ブチルペ
ルオキシ(メタ)アクリロイロキシイソプロピルカーボ
ネート、t−アミルペルオキシ(メタ)アクリロイロキ
シイソプロピルカーボネート、t−ヘキシルペルオキシ
(メタ)アクリロイロキシイソプロピルカーボネート、
1,1,3,3−テトラメチルブチルペルオキシ(メ
タ)アクリロイロキシイソプロピルカーボネート、クミ
ルペルオキシ(メタ)アクリロイロキシイソプロピルカ
ーボネート、p−イソプロピルクミルペルオキシ(メ
タ)アクリロイロキシイソプロピルカーボネート等を挙
げることができる。(In the formula, R 6 is a hydrogen atom or a carbon number of 1 to 4
R 7 is a hydrogen atom or a methyl group, R 8 and R 9 are the same or different groups and represent an alkyl group having 1 to 4 carbon atoms, and R 10 is 1 to 12 carbon atoms. Represents an alkyl group, a phenyl group, an alkyl-substituted phenyl group, or a cycloalkyl group having 3 to 12 carbon atoms. N 2 represents an integer of 0 to 2. ) Examples of the compound represented by the general formula 1 include t
-Butylperoxy (meth) acryloyloxyethyl carbonate, t-amylperoxy (meth) acryloyloxyethyl carbonate, t-hexylperoxy (meth) acryloyloxyethyl carbonate, 1,
1,3,3-Tetramethylbutylperoxy (meth) acryloyloxyethyl carbonate, cumylperoxy (meth) acryloyloxyethyl carbonate, p-isopropylcumylperoxy (meth) acryloyloxyethyl carbonate, t-butylperoxy (Meth) acryloyloxyethoxyethyl carbonate, t-amylperoxy (meth) acryloyloxyethoxyethyl carbonate, t-hexylperoxy (meth) acryloyloxyethoxyethyl carbonate, 1,1,3,3
3-tetramethylbutylperoxy (meth) acryloyloxyethoxyethyl carbonate, cumylperoxy (meth) acryloyloxyethoxyethyl carbonate, p-isopropylcumylperoxy (meth) acryloyloxyethoxyethyl carbonate, t-butylperoxy ( (Meth) acryloyloxyisopropyl carbonate, t-amylperoxy (meth) acryloyloxyisopropyl carbonate, t-hexylperoxy (meth) acryloyloxyisopropyl carbonate,
1,1,3,3-tetramethylbutylperoxy (meth) acryloyloxyisopropyl carbonate, cumylperoxy (meth) acryloyloxyisopropyl carbonate, p-isopropylcumylperoxy (meth) acryloyloxyisopropyl carbonate, etc. be able to.
【0019】また前記一般式化2で表わされる化合物と
しては、例えば、t−ブチルペルオキシアリルカーボネ
ート、t−アミルペルオキシアリルカーボネート、t−
ヘキシルペルオキシアリルカーボネート、1,1,3,
3−テトラメチルブチルペルオキシアリルカーボネー
ト、p−メンタンペルオキシアリルカーボネート、クミ
ルペルオキシアリルカーボネート、t−ブチルペルオキ
シメタリルカーボネート、t−アミルペルオキシメタリ
ルカーボネート、t−ヘキシルペルオキシメタリルカー
ボネート、1,1,3,3−テトラメチルブチルペルオ
キシメタリルカーボネート、p−メンタンペルオキシメ
タリルカーボネート、クミルペルオキシメタリルカーボ
ネート、t−ブチルペルオキシアリロキシエチルカーボ
ネート、t−アミルペルオキシアリロキシエチルカーボ
ネート、t−ヘキシルペルオキシアリロキシエチルカー
ボネート、1,1,3,3−テトラメチルブチルペルオ
キシアリロキシエチルカーボネート、p−メンタンペル
オキシアリロキシエチルカーボネート、クミルペルオキ
シアリロキシエチルカーボネート、t−ブチルペルオキ
シメタリロキシエチルカーボネート、t−アミルペルオ
キシメタリロキシエチルカーボネート、t−ヘキシルペ
ルオキシメタリロキシエチルカーボネート、1,1,
3,3−テトラメチルブチルペルオキシメタリロキシエ
チルカーボネート、p−メンタンペルオキシメタリロキ
シエチルカーボネート、クミルペルオキシメタリロキシ
エチルカーボネート、t−ブチルペルオキシアリロキシ
イソプロピルカーボネート、t−アミルペルオキシアリ
ロキシイソプロピルカーボネート、t−ヘキシルペルオ
キシアリロキシイソプロピルカーボネート、t−ブチル
ペルオキシメタリロキシイソプロピルカーボネート、t
−アミルペルオキシメタリロキシイソプロピルカーボネ
ート、t−ヘキシルペルオキシメタリロキシイソプロピ
ルカーボネート等を挙げることができる。特にt−ブチ
ルペルオキシ(メタ)アクリロイロキシエチルカーボネ
ート、t−ブチルペルオキシアリルカーボネート、t−
ブチルペルオキシメタリルカーボネートを最も好ましく
挙げることができる。The compound represented by the general formula 2 is, for example, t-butylperoxyallylcarbonate, t-amylperoxyallylcarbonate or t-butylperoxyallylcarbonate.
Hexyl peroxyallyl carbonate, 1,1,3
3-tetramethylbutyl peroxyallyl carbonate, p-menthane peroxyallyl carbonate, cumyl peroxyallyl carbonate, t-butyl peroxy methallyl carbonate, t-amyl peroxy methallyl carbonate, t-hexyl peroxy methallyl carbonate, 1,1, 3,3-Tetramethylbutylperoxymethallyl carbonate, p-menthane peroxymethallyl carbonate, cumylperoxymethallyl carbonate, t-butylperoxyaryloxyethyl carbonate, t-amylperoxyallyloxyethyl carbonate, t-hexylperoxyari Roxyethyl carbonate, 1,1,3,3-tetramethylbutylperoxyallyloxyethyl carbonate, p-menthane peroxyallyloxye Le carbonate, cumyl peroxy allyloxyethyl carbonate, t- butyl peroxy meth Lilo carboxyethyl carbonate, t-amyl peroxy meth Lilo carboxyethyl carbonate, t-hexyl peroxy meth Lilo carboxyethyl carbonate, 1,1,
3,3-Tetramethylbutylperoxymetallyloxyethyl carbonate, p-menthane peroxymetallyloxyethyl carbonate, cumylperoxymetallyloxyethyl carbonate, t-butylperoxyallyloxyisopropyl carbonate, t-amylperoxyallyloxyisopropyl carbonate, t- Hexyl peroxyallyloxy isopropyl carbonate, t-butyl peroxy metalryloxy isopropyl carbonate, t
-Amyl peroxy metal ryloxy isopropyl carbonate, t-hexyl peroxy metal ryloxy isopropyl carbonate, etc. can be mentioned. Particularly, t-butylperoxy (meth) acryloyloxyethyl carbonate, t-butylperoxyallyl carbonate, t-
Butyl peroxymethallyl carbonate can be mentioned most preferably.
【0020】本願発明の製造方法では、前記有機過酸化
結合基含有不飽和単量体を原料成分として使用するの
で、反応性樹脂粒子を調製する際の反応において、有機
過酸化結合基含有不飽和単量体のラジカル重合性を示す
炭素−炭素二重結合が反応に関与して反応性樹脂粒子内
のポリマー鎖を構成し、この際有機過酸化結合基は何等
反応に関与せず、そのままの状態で保持されるので、有
機過酸化結合基含有不飽和単量体の仕込み量を調整する
ことによって、得られる反応性樹脂粒子中に含有させる
活性酸素量を反応前に設計することができる。In the production method of the present invention, since the above-mentioned unsaturated monomer containing an organic peroxide-bonding group is used as a raw material component, in the reaction when preparing the reactive resin particles, the unsaturated monomer containing an organic peroxide-bonding group is used. The carbon-carbon double bond exhibiting radical polymerizability of the monomer participates in the reaction to form the polymer chain in the reactive resin particle, in which case the organic peroxide-bonding group does not participate in the reaction at all, Since the state is maintained, the amount of active oxygen contained in the reactive resin particles obtained can be designed before the reaction by adjusting the charged amount of the organic peroxide-bonding group-containing unsaturated monomer.
【0021】前記有機過酸化結合基含有不飽和単量体の
仕込み量は、原料となる単量体全体の重量に対して0.
1〜60重量%、特に0.1〜15重量%が好ましい。
0.1重量%未満の場合には、得られる反応性樹脂粒子
中の有機過酸化結合基の量が少なすぎて、反応性樹脂粒
子としての機能が十分に発揮することが困難となり好ま
しくない。一方60重量%を越える場合には、得られる
反応性樹脂粒子中に導入される有機過酸化結合基が、反
応に際してラジカル崩壊、或いは極度のゲル化等の好ま
しくない反応を引き起こすので好ましくない。The amount of the unsaturated monomer containing an organic peroxide-bonding group charged is 0.
1 to 60% by weight, particularly 0.1 to 15% by weight is preferable.
If the amount is less than 0.1% by weight, the amount of organic peroxide-bonded groups in the obtained reactive resin particles is too small, and it is difficult to sufficiently exhibit the function as the reactive resin particles, which is not preferable. On the other hand, if it exceeds 60% by weight, the organic peroxide-bonding group introduced into the resulting reactive resin particles causes an undesirable reaction such as radical decomposition or extreme gelation during the reaction, which is not preferable.
【0022】前記有機過酸化結合基含有不飽和単量体と
共重合可能な不飽和単量体としては、例えば(メタ)ア
クリル酸、イタコン酸、マレイン酸、フマル酸又はこれ
らのエステル類等を挙げることができ、またスチレン、
ビニルトルエン、ジメチルスチレン、エチルスチレン等
の核置換スチレン、アクリロニトリル、酢酸ビニル等を
含ませることもできる。また、ここで特に(メタ)アク
リル酸エステル類を使用する場合には、下記一般式化3
で表わされるエステル類等を好ましく挙げることができ
る。Examples of the unsaturated monomer copolymerizable with the unsaturated monomer containing an organic peroxide-bonding group include (meth) acrylic acid, itaconic acid, maleic acid, fumaric acid and esters thereof. Styrene,
Nucleus-substituted styrenes such as vinyltoluene, dimethylstyrene, and ethylstyrene, acrylonitrile, and vinyl acetate may be included. When (meth) acrylic acid esters are used here, the following general formula 3
Preferred examples thereof include esters represented by:
【0023】[0023]
【化3】 [Chemical 3]
【0024】(式中R11は水素原子又はメチル基を示
し、R12は1〜15の飽和炭化水素基、水酸基又はエポ
キシ基等を含む有機基を示す) 前記一般式化3で表わされるエステル類としては、式中
R12が飽和炭化水素基の場合、例えば(メタ)アクリル
酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル
酸ブチル、(メタ)アクリル酸−2−エチルヘキシル、
(メタ)アクリル酸ラウリル等を挙げることができ、ま
た式中R12が水酸基又はエポキシ基の場合には、例えば
(メタ)アクリル酸−2−ヒドロキシエチル、(メタ)
アクリル酸ヒドロキシプロピル、グリシジル(メタ)ア
クリレート等を挙げることができる。(Wherein R 11 represents a hydrogen atom or a methyl group, and R 12 represents an organic group containing a saturated hydrocarbon group of 1 to 15, a hydroxyl group, an epoxy group or the like) The ester represented by the general formula 3 As the class, when R 12 in the formula is a saturated hydrocarbon group, for example, methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate,
Examples thereof include lauryl (meth) acrylate. In the formula, when R 12 is a hydroxyl group or an epoxy group, for example, 2-hydroxyethyl (meth) acrylate, (meth)
Examples thereof include hydroxypropyl acrylate and glycidyl (meth) acrylate.
【0025】前記有機過酸化結合基含有不飽和単量体と
共重合可能な不飽和単量体の仕込み量は、原料となる単
量体全体の重量に対して40〜99.9重量%、特に8
5〜99.9重量%が好ましい。The amount of the unsaturated monomer copolymerizable with the unsaturated monomer containing an organic peroxide-bonding group is 40 to 99.9% by weight, based on the total weight of the starting monomers. Especially 8
5 to 99.9% by weight is preferable.
【0026】また前記内部架橋させた反応性樹脂粒子を
調製する場合には、例えば分子内に2個以上のラジカル
重合可能な重合性二重結合を有する単量体等を混合して
重合させることにより架橋させることができる。When the internally cross-linked reactive resin particles are prepared, for example, a monomer having two or more radically polymerizable polymerizable double bonds in the molecule is mixed and polymerized. Can be crosslinked.
【0027】前記分子内に2個以上の重合性二重結合を
有する単量体としては、例えば多価アルコールの重合性
不飽和モノカルボン酸エステル、多価塩基酸の重合性不
飽和アルコールエステル又は2個以上のビニル基で置換
された芳香族化合物等を挙げることができ、具体的には
エチレングリコールジ(メタ)アクリレート、トリエチ
レングリコールジ(メタ)アクリレート、テトラエチレ
ングリコールジ(メタ)アクリレート、1,3−ブチレ
ングリコールジ(メタ)アクリレート、トリメチロール
プロパントリ(メタ)アクリレート、1,4−ブタンジ
オールジ(メタ)アクリレート、ネオペンチルグリコー
ルジ(メタ)アクリレート、1,6−ヘキサンジオール
ジ(メタ)アクリレート、ペンタエリスリトールジ(メ
タ)アクリレート、ペンタエリスリトールトリ(メタ)
アクリレート、ペンタエリスリトールテトラ(メタ)ア
クリレート、グリセロールジ(メタ)アクリレート、グ
リセロールアリロキシジ(メタ)アクリレート、1,
1,1−トリスヒドロキシメチルエタンジ(メタ)アク
リレート、1,1,1−トリスヒドロキシメチルエタン
トリ(メタ)アクリレート、1,1,1−トリスヒドロ
キシメチルプロパンジ(メタ)アクリレート、1,1,
1−トリスヒドロキシメチルプロパントリ(メタ)アク
リレート、トリアリルシアヌレート、トリアリルイソシ
アヌレート、トリアリルトリメリテート、ジアリルテレ
フタレート、ジアリルフタレート、ジビニルベンゼン等
を挙げることができる。The monomer having two or more polymerizable double bonds in the molecule is, for example, a polymerizable unsaturated monocarboxylic acid ester of polyhydric alcohol, a polymerizable unsaturated alcohol ester of polybasic acid, or Examples thereof include aromatic compounds substituted with two or more vinyl groups, and specifically, ethylene glycol di (meth) acrylate, triethylene glycol di (meth) acrylate, tetraethylene glycol di (meth) acrylate, 1,3-butylene glycol di (meth) acrylate, trimethylolpropane tri (meth) acrylate, 1,4-butanediol di (meth) acrylate, neopentyl glycol di (meth) acrylate, 1,6-hexanediol di ( (Meth) acrylate, pentaerythritol di (meth) acrylate Pentaerythritol tri (meth)
Acrylate, pentaerythritol tetra (meth) acrylate, glycerol di (meth) acrylate, glycerol allyloxy di (meth) acrylate, 1,
1,1-trishydroxymethylethane di (meth) acrylate, 1,1,1-trishydroxymethylethane tri (meth) acrylate, 1,1,1-trishydroxymethylpropane di (meth) acrylate, 1,1,
Examples thereof include 1-trishydroxymethylpropane tri (meth) acrylate, triallyl cyanurate, triallyl isocyanurate, triallyl trimellitate, diallyl terephthalate, diallyl phthalate and divinylbenzene.
【0028】前記内部架橋させる場合の前記分子内に2
個以上のラジカル重合可能な重合性二重結合を有する単
量体等の仕込み量は、原料となる単量体全体の重量に対
して0.1重量%以上、特に0.1〜50重量%が好ま
しい。0.1重量%未満の場合には、反応性樹脂粒子の
物理的特性が未架橋の場合と比較して差がないので好ま
しくない。2 in the molecule in the case of the internal cross-linking
The amount of the monomer or the like having a polymerizable double bond capable of radical polymerization of not less than 0.1 is 0.1% by weight or more, particularly 0.1 to 50% by weight, based on the total weight of the raw material monomers. Is preferred. If it is less than 0.1% by weight, there is no difference in the physical properties of the reactive resin particles as compared with the case of uncrosslinked, which is not preferable.
【0029】前記原料となる各単量体を乳化重合法又は
非水分散重合法により共重合させるには、例えば有機過
酸化結合基含有不飽和単量体の有機過酸化結合基の熱分
解が最小限となる様な重合開始剤を用いて行なうのが好
ましい。この際重合反応温度は、使用する有機過酸化結
合基含有不飽和単量体の有機過酸化結合基の十時間半減
期温度より20℃以上低い温度、特に30℃以上低い温
度、更には40℃以上低い温度であるのが好ましく、こ
のような重合反応温度で重合可能な重合開始剤等を選択
するのが好ましい。前記重合反応温度が前記温度より高
い場合には、得られる反応性樹脂粒子への有機過酸化結
合基導入量が低下する他、有機過酸化結合基含有単量体
のラジカル開始能に由来する懸濁重合が生じ、反応性樹
脂粒子自体の収率も低下するので好ましくない。また重
合時間は1〜24時間であるのが好ましい。In order to copolymerize the respective monomers as the raw materials by the emulsion polymerization method or the non-aqueous dispersion polymerization method, for example, thermal decomposition of the organic peroxide-bonding group of the unsaturated monomer containing the organic peroxide-bonding group is carried out. It is preferable to use a polymerization initiator that minimizes the polymerization. At this time, the polymerization reaction temperature is 20 ° C. or more lower than the 10-hour half-life temperature of the organic peroxide-bonding group of the unsaturated monomer containing an organic peroxide-bonding group to be used, particularly 30 ° C. or more lower temperature, and further 40 ° C. It is preferable that the temperature is lower than the above, and it is preferable to select a polymerization initiator or the like that can be polymerized at such a polymerization reaction temperature. When the polymerization reaction temperature is higher than the above temperature, the amount of the organic peroxide-bonding group introduced into the reactive resin particles to be obtained is decreased, and in addition, there is a problem due to the radical initiation ability of the organic peroxide-bonding group-containing monomer. Turbid polymerization occurs and the yield of the reactive resin particles themselves decreases, which is not preferable. The polymerization time is preferably 1 to 24 hours.
【0030】前記比較的低温での重合が可能な重合開始
剤及び重合開始剤の系としては、例えば過硫酸アンモニ
ウム、過硫酸カリウム、過硫酸ナトリウム、過硫酸、過
酸化水素等の無機系重合開始剤;これら無機系重合開始
剤に硫酸第1鉄、塩化第1鉄、酢酸第1鉄等の第1鉄
塩、若しくは酸性亜硫酸ナトリウム、チオ硫酸ナトリウ
ム、ロンガリット等の還元剤等を組合わせた重合開始剤
の系;2,2’−アゾビスイソブチロニトリル、2,
2’−アゾビス−2,4−ジメチルバレロニトリル、
4,4’−アゾビス−4−シアノ吉草酸、1−アゾビス
−1−シクロヘキサンカルボニトリル、ジメチル−2,
2’−アゾビスイソブチレート等のアゾ化合物;t−ブ
チルヒドロペルオキシド、クメンヒドロペルオキシド、
ジイソプロピルベンゼンヒドロペルオキシド、アセチル
ペルオキシド、ラウロイルペルオキシド、3,5,5−
トリメチルヘキサノイルペルオキシド、コハク酸ペルオ
キシド、ベンゾイルペルオキシド、2,4−ジクロロベ
ンゾイルペルオキシド、m−トルイルペルオキシド、ジ
クミルペルオキシド、ジ−t−ブチルペルオキシド、メ
チルエチルケトンペルオキシド、シクロヘキサノンペル
オキシド、1,1−ビス(t−ブチルペルオキシ)シク
ロヘキサン、1,1−ビス(t−ブチルペルオキシ)−
3,3,5−トリメチルシクロヘキサン等の有機過酸化
物;これら有機過酸化物とジメチルアニリン、硫酸第1
鉄、塩化第1鉄、酢酸第1鉄等の第1鉄塩、若しくは酸
性亜硫酸ナトリウム、チオ硫酸ナトリウム、ロンガリッ
ト等の還元剤とを組み合わせた重合開始剤の系、;イソ
ブチリルペルオキシド、ジイソプロピルペルオキシジカ
ーボネート、ジ−2−エチルヘキシルペルオキシジカー
ボネート、ジ−n−プロピルペルオキシジカーボネー
ト、t−ブチルペルオキシネオデカネート、クミルペル
オキシネオデカネート等の低温分解性の有機過酸化物等
を挙げることができる。特に乳化重合法の場合には、過
硫酸アンモニウム、過硫酸カリウム、過硫酸ナトリウ
ム、過硫酸、過酸化水素等の無機系重合開始剤と、硫酸
第1鉄、塩化第1鉄、酢酸第1鉄等の第1鉄塩、酸性亜
硫酸ナトリウム、チオ硫酸ナトリウム、ロンガリット等
の還元剤とを組合わせた重合開始剤の系;t−ブチルヒ
ドロペルオキシド、クメンヒドロペルオキシド、ジイソ
プロピルベンゼンヒドロペルオキシド等のヒドロペルオ
キシドと、硫酸第1鉄、塩化第1鉄、酢酸第1鉄等の第
1鉄塩、ジメチルアニリン、酸性亜硫酸ナトリウム、チ
オ硫酸ナトリウム、ロンガリット等の還元剤とを組合わ
せた重合開始剤の系等を好ましく挙げることができ。ま
た非水分散重合法においては、低温分解性のアゾ化合物
である2,2’−アゾビス−2,4−ジメチルバレロニ
トリル、t−ブチルヒドロペルオキシド、クメンヒドロ
ペルオキシド、ジイソプロピルベンゼンヒドロペルオキ
シド、アセチルペルオキシド、ラウロイルペルオキシ
ド、3,5,5−トリメチルヘキサノイルペルオキシ
ド、コハク酸ペルオキシド、ベンゾイルペルオキシド、
2,4−ジクロロベンゾイルペルオキシド、m−トルイ
ルペルオキシド、ジクミルペルオキシド、ジ−t−ブチ
ルペルオキシド、メチルエチルケトンペルオキシド、シ
クロヘキサノンペルオキシド、1,1−ビス(t−ブチ
ルペルオキシ)シクロヘキサン、1,1−ビス(t−ブ
チルペルオキシ)−3,3,5−トリメチルシクロヘキ
サン等の有機過酸化物と、硫酸第1鉄、塩化第1鉄、酢
酸第1鉄等の第1鉄塩、ジメチルアニリン、酸性亜硫酸
ナトリウム、チオ硫酸ナトリウム、ロンガリット等の還
元剤とを組合わせた重合開始剤の系;イソブチリルペル
オキシド、ジイソプロピルペルオキシジカーボネート、
ジ−2−エチルヘキシルペルオキシジカーボネート、ジ
−n−プロピルペルオキシジカーボネート、t−ブチル
ペルオキシネオデカネート、クミルペルオキシネオデカ
ネート等を好ましく挙げることができる。Examples of the polymerization initiator capable of polymerization at a relatively low temperature and the polymerization initiator system include inorganic polymerization initiators such as ammonium persulfate, potassium persulfate, sodium persulfate, persulfuric acid and hydrogen peroxide. Initiation of polymerization by combining these inorganic polymerization initiators with ferrous sulfate such as ferrous sulfate, ferrous chloride, ferrous acetate, or reducing agents such as acidic sodium sulfite, sodium thiosulfate, Rongalit Agent system; 2,2'-azobisisobutyronitrile, 2,
2'-azobis-2,4-dimethylvaleronitrile,
4,4'-azobis-4-cyanovaleric acid, 1-azobis-1-cyclohexanecarbonitrile, dimethyl-2,
Azo compounds such as 2'-azobisisobutyrate; t-butyl hydroperoxide, cumene hydroperoxide,
Diisopropylbenzene hydroperoxide, acetyl peroxide, lauroyl peroxide, 3,5,5-
Trimethylhexanoyl peroxide, succinic acid peroxide, benzoyl peroxide, 2,4-dichlorobenzoyl peroxide, m-toluyl peroxide, dicumyl peroxide, di-t-butyl peroxide, methyl ethyl ketone peroxide, cyclohexanone peroxide, 1,1-bis (t- Butylperoxy) cyclohexane, 1,1-bis (t-butylperoxy)-
Organic peroxides such as 3,3,5-trimethylcyclohexane; these organic peroxides and dimethylaniline, sulfuric acid first
A system of polymerization initiators in combination with iron, ferrous chloride such as ferrous chloride and ferrous acetate, or a reducing agent such as acidic sodium sulfite, sodium thiosulfate and Rongalit; isobutyryl peroxide, diisopropylperoxy Examples thereof include low-temperature decomposable organic peroxides such as dicarbonate, di-2-ethylhexyl peroxydicarbonate, di-n-propylperoxydicarbonate, t-butylperoxyneodecanate and cumylperoxyneodecanate. it can. Especially in the case of emulsion polymerization, inorganic polymerization initiators such as ammonium persulfate, potassium persulfate, sodium persulfate, persulfuric acid and hydrogen peroxide, and ferrous sulfate, ferrous chloride, ferrous acetate, etc. A system of polymerization initiators in combination with a reducing agent such as ferrous iron salt, acidic sodium sulfite, sodium thiosulfate and Rongalit; hydroperoxides such as t-butyl hydroperoxide, cumene hydroperoxide and diisopropylbenzene hydroperoxide; A polymerization initiator system in which a ferrous salt such as ferrous sulfate, ferrous chloride, ferrous acetate, etc., and a reducing agent such as dimethylaniline, sodium acid sulfite, sodium thiosulfate, Rongalit, etc., are preferably used. Can be mentioned. In the non-aqueous dispersion polymerization method, 2,2'-azobis-2,4-dimethylvaleronitrile, t-butyl hydroperoxide, cumene hydroperoxide, diisopropylbenzene hydroperoxide, acetyl peroxide, which are low-temperature decomposable azo compounds, Lauroyl peroxide, 3,5,5-trimethylhexanoyl peroxide, succinic acid peroxide, benzoyl peroxide,
2,4-dichlorobenzoyl peroxide, m-toluyl peroxide, dicumyl peroxide, di-t-butyl peroxide, methyl ethyl ketone peroxide, cyclohexanone peroxide, 1,1-bis (t-butylperoxy) cyclohexane, 1,1-bis (t -Butylperoxy) -3,3,5-trimethylcyclohexane and other organic peroxides, ferrous sulfate, ferrous chloride, ferrous acetate and other ferrous salts, dimethylaniline, sodium acid sulfite, thiol A system of polymerization initiators in combination with a reducing agent such as sodium sulfate and Rongalit; isobutyryl peroxide, diisopropyl peroxydicarbonate,
Preferable examples include di-2-ethylhexyl peroxydicarbonate, di-n-propyl peroxydicarbonate, t-butyl peroxyneodecanate and cumylperoxyneodecanate.
【0031】前記重合開始剤の使用量は、原料となる全
単量体100重量部に対して、0.001〜20重量部
であるのが好ましい。The amount of the polymerization initiator used is preferably 0.001 to 20 parts by weight with respect to 100 parts by weight of all the monomers as raw materials.
【0032】また反応性樹脂粒子の粒径を前記範囲内で
ある平均粒径0.01〜100μmに調製するには、例
えば使用する界面活性剤、分散安定剤、高分子界面活性
剤の種類と使用量、分散媒、単量体の種類、重合開始剤
の系、さらには滴下速度、重合温度等の合成条件を適時
選択することにより行うことができる。Further, in order to adjust the particle size of the reactive resin particles to an average particle size of 0.01 to 100 μm within the above range, for example, the type of surfactant, dispersion stabilizer and polymer surfactant to be used, It can be carried out by appropriately selecting the synthesis conditions such as the amount used, the dispersion medium, the type of the monomer, the system of the polymerization initiator, the dropping rate and the polymerization temperature.
【0033】本発明の反応性樹脂粒子を使用するには、
例えば乳化重合させた水または非水溶媒の分散系のまま
水性、有機溶剤系の組成物に応用することが可能であ
り、更に溶剤転換、或いは溶剤除去の工程を経た後、水
性、有機溶剤系、非溶剤系等の組成物に応用することも
可能であって、塗料、インク、接着剤、高分子改質剤、
医療、医療材料、化粧品、香料、高分子凝集剤又は成形
材料等の分野に用いることができる。To use the reactive resin particles of the present invention,
For example, it is possible to apply an emulsion-polymerized water or non-aqueous solvent dispersion as it is to an aqueous or organic solvent-based composition, and further after the solvent conversion or solvent removal step, aqueous or organic solvent-based composition. It is also possible to apply to non-solvent type compositions, such as paints, inks, adhesives, polymer modifiers,
It can be used in the fields of medical care, medical materials, cosmetics, fragrances, polymer flocculants, molding materials and the like.
【0034】[0034]
【発明の効果】本発明の反応性樹脂粒子は、含有される
有機過酸化結合基の有する機能、すなわち水素引き抜き
反応、ラジカル開始能により、粒子間相互の反応または
外部の基質との反応も可能であり、更に粒子内部に、新
たに単量体を重合させることも可能である。従って塗
料、インク、接着剤、高分子改質剤、医療、医薬品、化
粧品、香料、成形材料等に広く使用可能である。また本
発明の製造方法では、有機過酸化結合基含有不飽和単量
体を使用するので、その仕込み量を調整することによ
り、得られる反応性樹脂粒子内に含有させる活性酸素量
を所望範囲に設計することができる。INDUSTRIAL APPLICABILITY The reactive resin particles of the present invention are capable of mutual reaction between particles or reaction with an external substrate due to the function of the contained organic peroxide-bonding group, namely hydrogen abstraction reaction and radical initiation ability. It is also possible to newly polymerize the monomer inside the particles. Therefore, it can be widely used for paints, inks, adhesives, polymer modifiers, medical care, pharmaceuticals, cosmetics, fragrances, molding materials and the like. Further, in the production method of the present invention, since an organic peroxide-bonded group-containing unsaturated monomer is used, the amount of active oxygen contained in the reactive resin particles obtained can be adjusted within a desired range by adjusting the charged amount. Can be designed.
【0035】[0035]
【実施例】以下、実施例により本発明を更に詳細に説明
するが、本発明はこれらに限定されるものではない。The present invention will be described in more detail with reference to the following examples, but the present invention is not limited thereto.
【0036】[0036]
【実施例1】撹拌機、冷却器、温度制御装置、窒素導入
管及び滴下ロートを備えた反応容器に脱イオン水830
重量部、ジオクチルスルホコハク酸ナトリウム4.5重
量部、ロンガリット0.7重量部、リン酸三ナトリウム
12水塩3.5重量部、エチレンジアミン四酢酸4ナト
リウム0.3重量部を仕込んだ後、窒素を導入しながら
撹拌し、昇温して40℃に温度を保った。次いで、硫酸
第1鉄7水塩0.2重量部を脱イオン水44重量部に溶
解した水溶液及びt−ブチルヒドロペルオキシド0.5
重量部を脱イオン水44重量部に溶解した水溶液を仕込
んだ後、ブチルアクリレート385.44重量部、t−
ブチルペルオキシメタクリロイロキシエチルカーボネー
ト8.76重量部、1,4−ブタンジオールジメタクリ
レート43.80重量部の混合物を3時間かけて滴下し
た。該単量体の混合物の滴下終了後、温度を60℃に昇
温し、2時間撹拌を継続して反応を終了した。こうして
得られた樹脂粒子分散水溶液の加熱残分、樹脂粒子の平
均粒径及び樹脂粒子中の活性酸素量及びその仕込量に対
する残存率を以下の方法に従って測定した。その結果を
表1に示す。Example 1 Deionized water 830 was placed in a reaction vessel equipped with a stirrer, a cooler, a temperature control device, a nitrogen introducing pipe and a dropping funnel.
Parts by weight, 4.5 parts by weight of sodium dioctylsulfosuccinate, 0.7 parts by weight of Rongalit, 3.5 parts by weight of trisodium phosphate dodecahydrate, 0.3 parts by weight of sodium tetraethylenediaminetetraacetate, and then nitrogen. The mixture was stirred while being introduced, the temperature was raised, and the temperature was kept at 40 ° C. Then, an aqueous solution prepared by dissolving 0.2 part by weight of ferrous sulfate heptahydrate in 44 parts by weight of deionized water and 0.5 parts of t-butyl hydroperoxide.
After charging an aqueous solution in which 44 parts by weight of deionized water was dissolved, 384.44 parts by weight of butyl acrylate and t-
A mixture of 8.76 parts by weight of butyl peroxymethacryloyloxyethyl carbonate and 43.80 parts by weight of 1,4-butanediol dimethacrylate was added dropwise over 3 hours. After the dropping of the monomer mixture was completed, the temperature was raised to 60 ° C., and stirring was continued for 2 hours to complete the reaction. The heating residue of the resin particle-dispersed aqueous solution thus obtained, the average particle size of the resin particles, the amount of active oxygen in the resin particles, and the residual rate with respect to the charged amount were measured according to the following methods. The results are shown in Table 1.
【0037】活性酸素の測定方法 (1)樹脂粒子の有機溶剤分散系への相転換 分液漏斗中に、得られた樹脂粒子分散水溶液を仕込んだ
後、該樹脂粒子分散水溶液と同重量のメチルイソブチル
ケトン及びイソプロピルアルコールの6/4(重量比)
混合溶剤を入れ、激しく振り混ぜ3時間静置した。この
結果、樹脂粒子は水分散系から有機溶剤分散系へと相転
換したため有機相を水相と分離して、樹脂粒子の有機溶
剤分散溶液を得た。該分散溶液中における樹脂粒子の割
合は加熱残分により求めた。 Method for measuring active oxygen (1) Phase conversion of resin particles into organic solvent dispersion system: The obtained resin particle-dispersed aqueous solution was charged into a separatory funnel, and then the same weight of methyl as the resin particle-dispersed aqueous solution was charged. 6/4 (weight ratio) of isobutyl ketone and isopropyl alcohol
The mixed solvent was added, and the mixture was shaken vigorously and left standing for 3 hours. As a result, the resin particles were phase-transformed from the aqueous dispersion system to the organic solvent dispersion system, and thus the organic phase was separated from the aqueous phase to obtain an organic solvent dispersion solution of the resin particles. The proportion of resin particles in the dispersion solution was determined by the heating residue.
【0038】(2)活性酸素量の測定方法 (1)で得られた樹脂粒子の有機溶剤分散溶液につい
て、1,4−ジオキサンと0.0002%塩化第二鉄六
水塩の酢酸溶液の1/1(重量比)混合溶媒を反応溶媒
として、結晶ヨウ化ナトリウムをヨウ素化物イオン供給
源としてヨウ素還元滴定を行うことにより求めた。得ら
れた活性酸素量及び(1)で求めた加熱残分の値から樹
脂粒子分あたりの活性酸素量を換算した。さらに、単量
体仕込み量から計算される活性酸素量と、前記測定値と
を比較することにより、仕込んだ有機過酸化結合基含有
不飽和単量体の活性酸素量の残存率を求めた。(2) Method for measuring the amount of active oxygen Regarding the organic solvent dispersion solution of the resin particles obtained in (1), 1,4-dioxane and 1 part of an acetic acid solution of 0.0002% ferric chloride hexahydrate were used. It was determined by performing iodine reduction titration using a mixed solvent of 1/1 (weight ratio) as a reaction solvent and crystalline sodium iodide as a source of iodide ions. The amount of active oxygen per resin particle was converted from the obtained amount of active oxygen and the value of the heating residue obtained in (1). Further, by comparing the amount of active oxygen calculated from the charged amount of the monomer with the measured value, the residual ratio of the active oxygen amount of the charged unsaturated monomer containing an organic peroxide-bonding group was determined.
【0039】[0039]
【実施例2〜5、比較例1及び2】撹拌機、冷却器、温
度制御装置、窒素導入管、及び滴下ロートを備えた反応
容器に表1に示す初期仕込を仕込んだ後、窒素を導入し
ながら撹拌し、昇温して50℃に温度を保った。次い
で、表1に示す初期重合開始剤の水溶液、単量体混合物
の1/10重量を仕込み、重合反応が生じたことを確認
した。続いて該単量体混合物の残りを3時間かけて滴下
した。単量体混合物の滴下を開始した時点から30分ご
とに表1に示す追加触媒を順次添加した。さらに、50
℃で3時間撹拌を継続し反応を終了した。こうして得ら
れた樹脂粒子分散水溶液の各物性を実施例1と同様に測
定した。結果を表1に示す。Examples 2 to 5, Comparative Examples 1 and 2 Nitrogen was introduced after the initial charge shown in Table 1 was charged into a reaction vessel equipped with a stirrer, a cooler, a temperature controller, a nitrogen introducing pipe, and a dropping funnel. While stirring, the temperature was raised and the temperature was maintained at 50 ° C. Then, an aqueous solution of the initial polymerization initiator shown in Table 1 and 1/10 weight of the monomer mixture were charged, and it was confirmed that a polymerization reaction had occurred. Then, the rest of the monomer mixture was added dropwise over 3 hours. Additional catalysts shown in Table 1 were sequentially added every 30 minutes from the time when the dropping of the monomer mixture was started. Furthermore, 50
The reaction was completed by continuing stirring at ℃ for 3 hours. Each physical property of the resin particle-dispersed aqueous solution thus obtained was measured in the same manner as in Example 1. The results are shown in Table 1.
【0040】[0040]
【表1】 [Table 1]
【0041】表1に示すとおり、本発明の実施例では、
原料として使用した単量体の重合がほぼ完結しており、
さらに使用した有機過酸化結合基含有不飽和単量体の活
性酸素量の90%以上が残存していることがわかる。ま
た本発明の実施例では、特定の有機過酸化結合基含有不
飽和単量体を原料成分として用いているので、表1に示
す仕込み量から換算される活性酸素量(%)の計算値
と、実測値とが略合致する。従って反応性樹脂粒子内の
活性酸素量を、所望の含有量に設計することができる。As shown in Table 1, in the examples of the present invention,
The polymerization of the monomers used as raw materials is almost complete,
Further, it can be seen that 90% or more of the active oxygen amount of the used organic peroxide-bonded group-containing unsaturated monomer remains. Further, in the examples of the present invention, since a specific organic peroxide-bonding group-containing unsaturated monomer is used as a raw material component, the calculated value of the active oxygen amount (%) converted from the charged amount shown in Table 1 , And the measured values are almost the same. Therefore, the amount of active oxygen in the reactive resin particles can be designed to a desired content.
Claims (3)
4.0%となるように有機過酸化結合基を樹脂粒子内に
有し、かつその平均粒径が0.01〜100μmである
ことを特徴とする反応性樹脂粒子。1. The amount of active oxygen in the resin particles is 0.005.
Reactive resin particles having an organic peroxide-bonding group in the resin particles so as to be 4.0% and having an average particle size of 0.01 to 100 μm.
いることを特徴とする請求項1記載の反応性樹脂粒子。2. The reactive resin particle according to claim 1, wherein the reactive resin particle is internally crosslinked.
るための方法であって、有機過酸化結合基含有不飽和単
量体と、これと共重合可能な不飽和単量体とを乳化重合
法又は非水分散重合法により重合させることを特徴とす
る反応性樹脂粒子の製造方法。3. A method for producing the reactive resin particles according to claim 1, wherein an unsaturated monomer containing an organic peroxide bond group and an unsaturated monomer copolymerizable therewith are used. A method for producing reactive resin particles, which comprises polymerizing by an emulsion polymerization method or a non-aqueous dispersion polymerization method.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6006400A JPH07207064A (en) | 1994-01-25 | 1994-01-25 | Reactive resin particle and its production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6006400A JPH07207064A (en) | 1994-01-25 | 1994-01-25 | Reactive resin particle and its production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH07207064A true JPH07207064A (en) | 1995-08-08 |
Family
ID=11637322
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP6006400A Pending JPH07207064A (en) | 1994-01-25 | 1994-01-25 | Reactive resin particle and its production |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH07207064A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2006022920A1 (en) * | 2004-08-06 | 2006-03-02 | Surmodics, Inc. | Thermally-reactive polymers |
-
1994
- 1994-01-25 JP JP6006400A patent/JPH07207064A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2006022920A1 (en) * | 2004-08-06 | 2006-03-02 | Surmodics, Inc. | Thermally-reactive polymers |
| US7807750B2 (en) | 2004-08-06 | 2010-10-05 | Surmodics, Inc. | Thermally-reactive polymers |
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