JPH07213908A - Catalyst for purifying exhaust gas and method therefor - Google Patents

Catalyst for purifying exhaust gas and method therefor

Info

Publication number
JPH07213908A
JPH07213908A JP6010835A JP1083594A JPH07213908A JP H07213908 A JPH07213908 A JP H07213908A JP 6010835 A JP6010835 A JP 6010835A JP 1083594 A JP1083594 A JP 1083594A JP H07213908 A JPH07213908 A JP H07213908A
Authority
JP
Japan
Prior art keywords
exhaust gas
catalyst
component
ammonia
denitration
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP6010835A
Other languages
Japanese (ja)
Other versions
JP3512454B2 (en
Inventor
Yasuyoshi Kato
泰良 加藤
Naomi Imada
尚美 今田
Kunihiko Konishi
邦彦 小西
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Power Ltd
Original Assignee
Babcock Hitachi KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Babcock Hitachi KK filed Critical Babcock Hitachi KK
Priority to JP01083594A priority Critical patent/JP3512454B2/en
Publication of JPH07213908A publication Critical patent/JPH07213908A/en
Application granted granted Critical
Publication of JP3512454B2 publication Critical patent/JP3512454B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

Landscapes

  • Exhaust Gas Treatment By Means Of Catalyst (AREA)
  • Catalysts (AREA)

Abstract

PURPOSE:To obtain an exhaust gas purifying catalyst preventing the sudden lowering of leak NH3 decomposing activity caused by volatile compds. of As, Se, Re or the like contained in coal combustion gas and capable of realizing a high denitration rate, low leak NH3 decomposing activity and high CO oxidizing activity and to provide an excellent exhaust gas purifying method using this exhaust gas purifying catalyst. CONSTITUTION:A catalyst compsn. consists of a first component consisting of TiO2 and oxide of one or more kinds of elements selected from Mo, W and V, a second component obtained by preliminarily supporting Pt, Pd and Rh on a porous material such as silica, alumina or zeolite and a third component of sulfate of one or more kinds of elements selected from Al, Mn and Mg, and its characteristic comprises that the mixing wt. ratio of the second and first components is 20/80-0.5/99.5 and the content of the third component is 0-20wt.%. This exhaust gas purifying catalyst having NOx reducing function, unreacted NH3-decomposing function and CO oxidizing function in the presence of NH3 is composed of the above compsn. and adapted to the purification of exhaust gas.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は排ガス中の窒素酸化物
(NOx)の分解活性と一酸化炭素(CO)の酸化活性
と未反応アンモニアの分解活性を有する排ガス浄化触媒
とそれを用いる排ガスの浄化方法に係り、特に酸化ひ素
などの揮発性酸化物蒸気による未反応アンモニア分解活
性の低下を防止し、高い脱硝性能とCO分解活性と未反
応アンモニアのリーク量の低減を長期間維持できるアン
モニア(NH3)を還元剤とする排ガス浄化触媒および
それを用いる排ガスの処理方法に関する。
TECHNICAL FIELD The present invention relates to an exhaust gas purifying catalyst having a decomposition activity of nitrogen oxides (NOx) in an exhaust gas, an oxidation activity of carbon monoxide (CO) and a decomposition activity of unreacted ammonia, and an exhaust gas purification catalyst using the same. Ammonia that can prevent unreacted ammonia decomposing activity due to vaporization of volatile oxides such as arsenic oxide and can maintain high denitration performance, CO decomposing activity and reduction of unreacted ammonia leakage for a long period of time. TECHNICAL FIELD The present invention relates to an exhaust gas purifying catalyst using NH 3 ) as a reducing agent and a method for treating exhaust gas using the same.

【0002】[0002]

【従来の技術】発電所、各種工場、自動車などから排出
される排煙中のNOxは、光化学スモッグや酸性雨の原
因物質であり、その効果的な除去方法として、アンモニ
ア(NH3)を還元剤とした選択的接触還元による排煙
脱硝法が火力発電所を中心に幅広く用いられている。触
媒にはバナジウム(V)、モリブデン(Mo)あるいは
タングステン(W)を活性成分にした酸化チタン(Ti
2)系触媒が使用されており、特に活性成分の一つと
してバナジウムを含むものは活性が高いだけでなく、排
ガス中に含まれている不純物による劣化が小さいこと、
より低温から使用できることなどから、現在の脱硝触媒
の主流になっている(特開昭50−128681号な
ど)。
2. Description of the Related Art NOx in smoke emitted from power plants, various factories, automobiles, etc. is a causative agent of photochemical smog and acid rain, and ammonia (NH 3 ) is reduced as an effective removal method. The flue gas denitration method by selective catalytic reduction as an agent is widely used mainly in thermal power plants. The catalyst contains titanium oxide (Ti) containing vanadium (V), molybdenum (Mo) or tungsten (W) as an active ingredient.
O 2 ) -based catalysts are used, in particular, those containing vanadium as one of the active components have not only high activity, but also small deterioration due to impurities contained in exhaust gas,
Since it can be used at lower temperatures, it has become the mainstream of the present denitration catalyst (Japanese Patent Laid-Open No. 50-128681).

【0003】近年の環境保全の観点から発電用大容量ボ
イラなどの固定発生源にはNOx排出量に総量規制が適
用され、設備から排出される排ガス中のNOx量を極め
て低いレベルに抑えて運転することが必須になってきて
いる。このためアンモニア還元方式の脱硝装置でも触媒
の充填量を増やし、アンモニア注入量を増加して脱硝装
置を高脱硝率で運転するなどの方法が検討されている。
このような高度な脱硝に対する需要に伴って、脱硝反応
に使用されなかった未反応アンモニアのリーク量(以下
リークアンモニア)もNOxレベルと同程度まで低減す
ることが必須となってきているが、上記した高脱硝率運
転ではリークアンモニアの増加を免れない。このため、
リークアンモニアを低減するため分解触媒の設置、アン
モニアの均一注入・混合などが検討されている。本発明
者らも貴金属を担持した多孔体と酸化チタン系組成物か
らなるアンモニアの分解活性を有する脱硝触媒を発明
し、それを用いて高脱硝率、高CO酸化活性、低リーク
アンモニア濃度を実現できる排ガスの浄化方法などにつ
いての出願をしている(特願平3−312308号、特
願平4−138514号など)。
From the viewpoint of environmental protection in recent years, the total amount of NOx emission is regulated for fixed generation sources such as large-capacity boilers for power generation, and the NOx amount in exhaust gas discharged from equipment is controlled to an extremely low level for operation. It is becoming essential to do so. For this reason, methods such as increasing the catalyst filling amount and increasing the ammonia injection amount to operate the denitration device at a high denitration rate are being studied in the ammonia reduction type denitration device.
With the demand for such high-level denitration, it has become essential to reduce the amount of unreacted ammonia that has not been used in the denitration reaction (hereinafter, leakage ammonia) to the same level as the NOx level. The high denitrification rate operation inevitably increases the amount of leaked ammonia. For this reason,
In order to reduce the amount of leaked ammonia, installation of a decomposition catalyst and uniform injection / mixing of ammonia are being studied. The inventors of the present invention also invented a denitration catalyst having ammonia decomposing activity, which comprises a porous body supporting a noble metal and a titanium oxide-based composition, and uses it to realize a high denitration rate, high CO oxidation activity, and low leak ammonia concentration. We have applied for a method for purifying the exhaust gas that can be produced (Japanese Patent Application No. 3-312308, Japanese Patent Application No. 4-138514, etc.).

【0004】[0004]

【発明が解決しようとする課題】上記従来技術になる本
発明者らの開発した触媒は、ガス焚ボイラなどの比較的
きれいな排ガス浄化に際しては非常に高い脱硝率と高C
O酸化活性と低リークアンモニア濃度を実現することが
できる優れた特性を有していたが、石炭排ガスなど排ガ
ス中にひ素、セレン、レニウムなどの揮発性酸化物が含
まれる場合の対策が十分に考慮されておらず、リークア
ンモニアの分解率が経時的に低下するという問題があっ
た。図4に特願平4−138514号になるリークアン
モニアの分解活性を有する脱硝触媒を石炭ガスに約80
00時間曝した場合の脱硝率およびリークアンモニアの
分解活性の経時変化を触媒中に蓄積するひ素の量の変化
と共に示した。経時的な脱硝率の低下は僅かであるが、
触媒にひ素化合物が蓄積するにつれてリークアンモニア
の分解活性が急速に低下する現象が見られる。本発明の
目的は、従来触媒の有する問題点、すなわち石炭燃焼ガ
スなどに含まれるひ素(As)、セレン(Se)、レニ
ウム(Re)などの揮発性化合物によるリークアンモニ
ア分解活性の急激な低下を防止し、高脱硝率、リークア
ンモニア分解活性および高CO酸化活性を実現できる排
ガス浄化触媒とそれを用いた優れた排ガス浄化方法を提
供することにある。
The catalyst developed by the present inventors, which is the above-mentioned conventional technique, has a very high denitration rate and a high C ratio when purifying a relatively clean exhaust gas such as a gas fired boiler.
It had excellent properties that could achieve O-oxidation activity and low leak ammonia concentration, but sufficient measures were taken when volatile oxides such as arsenic, selenium, and rhenium were contained in the exhaust gas such as coal exhaust gas. Not taken into consideration, there was a problem that the decomposition rate of leaked ammonia decreases with time. In FIG. 4, a denitration catalyst having the activity of decomposing leaked ammonia, which is disclosed in Japanese Patent Application No. 4-138514, is applied to coal gas at about 80%.
The time-dependent changes in the denitration rate and the decomposition activity of leaked ammonia after exposure for 00 hours are shown together with the change in the amount of arsenic accumulated in the catalyst. Although the decrease in denitration rate over time is slight,
A phenomenon is observed in which the decomposition activity of leaked ammonia rapidly decreases as arsenic compounds accumulate on the catalyst. The object of the present invention is to solve the problem of conventional catalysts, namely, to rapidly reduce the leak ammonia decomposing activity due to volatile compounds such as arsenic (As), selenium (Se) and rhenium (Re) contained in coal combustion gas. It is an object of the present invention to provide an exhaust gas purifying catalyst which can prevent and realize a high denitration rate, a leak ammonia decomposing activity and a high CO oxidizing activity, and an excellent exhaust gas purifying method using the same.

【0005】[0005]

【課題を解決するための手段】本発明の上記目的は次の
構成によって達成される。すなわち、チタン酸化物とモ
リブデン、タングステンおよびバナジウムから選ばれる
一種以上の元素の酸化物からなる組成物を第一成分、あ
らかじめシリカ、アルミナ、ゼオライトなどの多孔体に
白金、パラジウム、ロジウムの貴金属を担持したものを
第二成分、アルミニウム、マンガン、マグネシウムから
選ばれる一種以上の硫酸塩を第三成分とする触媒組成体
であって、第二成分と第一成分の混合重量比が20/8
0〜0.5/99.5の範囲にあり、第三成分の含有量
が0を超えて20wt%以下であるアンモニア存在下で
の窒素酸化物の還元機能と未反応アンモニアの分解機能
と一酸化炭素の酸化機能を有する排ガス浄化触媒、また
は、前記排ガス浄化触媒を排ガス脱硝触媒層の少なくと
も一部に用い、ひ素、セレンまたはレニウムの少なくと
も一種の揮発性酸化物を含有する排ガス中の窒素酸化物
のアンモニア還元処理と未反応のアンモニアの分解処理
と一酸化炭素の酸化処理を行わせる排ガスの浄化方法、
または、一酸化炭素と窒素酸化物を含有する排ガス中の
窒素酸化物をアンモニアの存在下で接触還元除去するた
めの脱硝触媒層の後流部に前記排ガス浄化触媒層を設置
し、排ガス中の未反応アンモニアおよび一酸化炭素を分
解除去する排ガスの浄化方法である。本発明の排ガスの
浄化方法では未反応アンモニアの酸化分解性能が高いこ
とから、アンモニアと窒素酸化物のモル比を0.8以上
で運転すると、高脱硝性能を発揮することが望ましい。
The above objects of the present invention can be achieved by the following constitutions. That is, a composition comprising a titanium oxide and an oxide of one or more elements selected from molybdenum, tungsten and vanadium is a first component, and a noble metal such as platinum, palladium or rhodium is previously loaded on a porous body such as silica, alumina or zeolite. A catalyst composition containing the second component, and one or more sulfates selected from aluminum, manganese, and magnesium as the third component, wherein the mixing weight ratio of the second component and the first component is 20/8.
In the range of 0 to 0.5 / 99.5, the content of the third component is more than 0 and 20 wt% or less, the reduction function of nitrogen oxides in the presence of ammonia and the decomposition function of unreacted ammonia Exhaust gas purifying catalyst having a function of oxidizing carbon oxide, or nitrogen oxidation in exhaust gas containing at least one volatile oxide of arsenic, selenium or rhenium, using the exhaust gas purifying catalyst as at least a part of the exhaust gas denitration catalyst layer A method for purifying exhaust gas, in which an ammonia reduction treatment of a substance, a decomposition treatment of unreacted ammonia and an oxidation treatment of carbon monoxide are performed,
Alternatively, by installing the exhaust gas purification catalyst layer in the downstream of the denitration catalyst layer for catalytic reduction removal of nitrogen oxides in the exhaust gas containing carbon monoxide and nitrogen oxides in the presence of ammonia, This is a method for purifying exhaust gas by decomposing and removing unreacted ammonia and carbon monoxide. Since the oxidative decomposition performance of unreacted ammonia is high in the exhaust gas purification method of the present invention, it is desirable to exhibit high denitration performance when operated at a molar ratio of ammonia and nitrogen oxides of 0.8 or more.

【0006】本発明の触媒の各成分には、次のようなも
のを用いる。また、貴金属元素の濃度が0を超えて10
00ppm以下の範囲で、かつ第三成分である硫酸塩の
含有量が0を超えて20wt%以下になるように3成分
を水の存在下で混練後、板状、ハニカム状に成形し硫酸
塩の分解温度以下で焼成したものを触媒として用いる。 (A)第一成分 Ti−V、Ti−Mo、Ti−W、Ti−V−W、Ti
−Mo−Vの組み合わせの酸化物。 (B)第二成分 ゼオライト、多孔質シリカ、多孔質アルミナなどにあら
かじめ白金、パラジウム、ロジウムから選ばれる一種以
上の貴金属元素をイオン交換含浸などにより担持せしめ
た組成物。 (C)第三成分 硫酸アルミニウム、硫酸マンガン、硫酸マグネシウムま
たはその水和物。
The following components are used as the components of the catalyst of the present invention. In addition, the concentration of the noble metal element exceeds 0 and exceeds 10
The three components were kneaded in the presence of water so that the content of the third component sulfate was more than 0 and 20 wt% or less in the range of 00 ppm or less, and then formed into a plate-like or honeycomb-like sulfate. What is calcined below the decomposition temperature of is used as a catalyst. (A) First component Ti-V, Ti-Mo, Ti-W, Ti-V-W, Ti
-Oxide of Mo-V combination. (B) Second component A composition in which one or more noble metal elements selected from platinum, palladium, and rhodium are previously supported on zeolite, porous silica, porous alumina, etc. by ion exchange impregnation. (C) Third component Aluminum sulfate, manganese sulfate, magnesium sulfate or a hydrate thereof.

【0007】前述したような構造を持つ本発明の浄化触
媒(脱硝触媒)の調製法は、その構造が実現できるもの
であればどのような調製法であっても採用できることは
言うまでもない。しかし、次のような方法を用いればよ
り優れた触媒を得ることができる。触媒成分の内、まず
第一成分は前記したような各種のものを使用することが
できるが、特に触媒成分としてTi−V、Ti−V−M
o、Ti−W−Vなど元素からなる酸化物触媒を用いた
場合に好結果をもたらす。これらは、メタチタン酸など
の含水酸化チタンのスラリにV、Mo、Wの酸素酸塩を
初めとする塩類を添加し、加熱ニーダを用いて水を蒸発
させながらペースト状にし、乾燥後、400℃から70
0℃で焼成、必要に応じて粉砕することによって得られ
る。
It goes without saying that any method can be used as the method for preparing the purification catalyst (denitration catalyst) of the present invention having the above-mentioned structure, as long as the structure can be realized. However, a better catalyst can be obtained by using the following method. Among the catalyst components, the first component may be various ones as described above, but particularly Ti-V and Ti-VM as the catalyst component.
Good results are obtained when an oxide catalyst composed of an element such as o or Ti-W-V is used. These are prepared by adding salts such as oxyacid salts of V, Mo, and W to a slurry of hydrous titanium oxide such as metatitanic acid, making a paste while evaporating water using a heating kneader, and drying at 400 ° C. From 70
It is obtained by firing at 0 ° C. and crushing if necessary.

【0008】第二成分は、あらかじめゼオライト、シリ
カ、アルミナなどの多孔体ミクロポア内にイオン交換や
混練により担持して調製される。第二成分に用いられる
多孔体モルデナイト、クリノプチロライト、エリオナイ
ト、Y型ゼオライトなどの水素置換体、ナトリウム置換
体、カルシウム置換体などのゼオライト、表面積が10
0m2/gから500m2/gのシリカ、アルミナなどが
使用できる。使用に際しての粒径は1から10μm程度
がよく、あらかじめ粉砕して用いることもできる。これ
らに貴金属をその塩化物、硝酸塩あるいはアンミン錯体
の形で溶解した水溶液中に浸漬してイオン交換するか水
溶液と共に蒸発乾固し貴金属を0.01wt%〜0.1
wt%担持してそのまま、もしくは焼成して貴金属塩を
貴金属に分解して用いる。また第三成分は硫酸アルミニ
ウム、硫酸マンガン、硫酸マグネシウムから選ばれる1
種以上の硫酸塩もしくはその水和物であり、粉末もしく
は必要に応じてあらかじめ水に溶解して用いられる。
The second component is prepared by carrying it in advance in porous micropores such as zeolite, silica and alumina by ion exchange or kneading. Porous mordenite, clinoptilolite, erionite, Y-type zeolite and other hydrogen-substituted compounds, sodium-substituted compounds, calcium-substituted compounds and other zeolites used as the second component, having a surface area of 10
0 m 2 / g to 500 m 2 / g silica, alumina, etc. can be used. The particle size at the time of use is preferably about 1 to 10 μm, and it can be crushed and used in advance. The noble metal is immersed in an aqueous solution in which the noble metal is dissolved in the form of chloride, nitrate or ammine complex and ion-exchanged or evaporated to dryness together with the aqueous solution to form 0.01 wt% to 0.1 wt% of the noble metal.
It is supported by wt% and used as it is, or by firing it to decompose the noble metal salt into noble metal. The third component is selected from aluminum sulfate, manganese sulfate and magnesium sulfate 1
One or more types of sulfates or hydrates thereof, which are used as powder or, if necessary, dissolved in water in advance.

【0009】第一、第二成分は第二成分/第一成分の重
量比として20/80〜0.5/99.5望ましくは1
0/90〜1/99の範囲が適当であり、これに第三成
分は0を超えて20wt%までの量で添加し、水と必要
に応じて無機バインダ、成形助剤、無機繊維など周知の
成形性向上剤を添加し、ニーダなどの混練機で混練して
ペースト状にする。得られたペースト状触媒は無機繊維
製網状基材、溶射などにより粗面化した金属基板など塗
布され板状触媒に成形されるか、押し出し成形機により
柱状あるいはハニカム状に成形される。成形体は乾燥後
硫酸塩が硫酸塩として残存する温度、通常450℃〜5
50℃で焼成して用いられる。以上の方法のほか、上記
した組成であらかじめ第一成分と第二成分からなる触媒
体を得た後、これに第三成分の水溶液を含浸することに
よっても同様の効果が得られる。また、得られた排ガス
浄化(脱硝)触媒には排ガス中のCO酸化活性もある。
The first and second components are in a weight ratio of second component / first component of 20/80 to 0.5 / 99.5, preferably 1
The range of 0/90 to 1/99 is suitable, and the third component is added to this in an amount of more than 0 and up to 20 wt%, and well known as water and an inorganic binder, a molding aid, an inorganic fiber, etc. The moldability improver is added and kneaded with a kneader such as a kneader to form a paste. The obtained paste-like catalyst is applied to a mesh-like substrate made of an inorganic fiber, a metal substrate roughened by thermal spraying or the like to form a plate-like catalyst, or formed into a columnar shape or a honeycomb shape by an extrusion molding machine. The molded body is dried at a temperature at which sulfate remains as sulfate, usually 450 ° C to 5 ° C.
It is used after firing at 50 ° C. In addition to the above method, the same effect can be obtained by obtaining a catalyst body composed of the first component and the second component in advance with the above composition and then impregnating this with an aqueous solution of the third component. Further, the obtained exhaust gas purification (denitration) catalyst also has CO oxidation activity in the exhaust gas.

【0010】得られた触媒体は図1に示すように反応器
2の触媒層に、その全部の層もしくは従来の公知の脱硝
触媒と組み合わせてその一部分の層に充填され、排ガス
中のNOx濃度が高い領域では脱硝触媒として、NOx
濃度が低下した領域では未反応(余剰)アンモニアの分
解触媒として作用する。使用条件としては、特に制限は
ないが、本発明の触媒の特徴であるリークアンモニアの
低減効果が大きいのは排ガス中のNOxと還元剤である
NH3のモル比(NH3/NOx比)が0.8以上の場合
であり、高脱硝率運転する脱硝装置に好適である。第二
成分/第一成分比は本発明では特に重要で前述した範囲
のうち、貴金属担持量の大きいゼオライト、シリカ、ア
ルミナなどを用いて第二成分/第一成分比が小さくなる
ように選定し、かつ触媒全体の貴金属担持量が1から1
000ppm望ましくは10から100ppmの範囲に
することが好結果を与える。これは第二成分の形成する
ミクロポアを第一成分の形成するマクロポア内にまばら
に存在させて、NH3が選択的に第一成分に吸着して脱
硝反応に用いられ易くするためである。また貴金属量を
小さくすることは触媒単価の有無によって分離され易く
する効果もある。
As shown in FIG. 1, the obtained catalyst body is packed in the catalyst layer of the reactor 2 or in the whole layer or in a part thereof in combination with the conventionally known denitration catalyst, and the NOx concentration in the exhaust gas is increased. NOx as a denitration catalyst in the high
In a region where the concentration is low, it acts as a decomposition catalyst for unreacted (excess) ammonia. The use conditions are not particularly limited, but the effect of reducing the leak ammonia, which is a feature of the catalyst of the present invention, is large because the molar ratio of NOx in the exhaust gas to NH 3 which is the reducing agent (NH 3 / NOx ratio) is large. This is a case of 0.8 or more, which is suitable for a denitration device that operates at a high denitration rate. The second component / first component ratio is particularly important in the present invention, and is selected from the above-mentioned range by using zeolite, silica, alumina or the like having a large amount of precious metal supported so that the second component / first component ratio becomes small. And the amount of precious metal supported on the entire catalyst is 1 to 1.
000 ppm, preferably in the range of 10 to 100 ppm gives good results. This is because the micropores formed by the second component are sparsely present in the macropores formed by the first component, and NH 3 is selectively adsorbed on the first component to facilitate the use in the denitration reaction. Further, reducing the amount of noble metal also has the effect of facilitating separation depending on the presence or absence of the catalyst unit price.

【0011】第三成分の添加量は多い方が酸化ひ素など
の揮発性酸化物によるNH3分解活性の低下防止効果が
大きいが、あまり添加量を多くすると脱硝率の低下を引
き起こす。このため硫酸塩として0を超えて20wt%
までの量で、望ましくは2〜15wt%の量で添加する
場合に好結果が得られる。また、第二成分/第一成分比
は、図1の反応器2の触媒層全体を本発明の触媒で構成
する場合には小さく選定し、反応器2の触媒層を従来の
脱硝触媒と組み合わせて、触媒層の一部に本発明の触媒
を使用する時には第二成分/第一成分比を大きく選定す
ると同時に貴金属含有量も大きくすると好結果を得易
い。
The larger the amount of the third component added, the greater the effect of preventing the reduction of the NH 3 decomposition activity by volatile oxides such as arsenic oxide, but if the amount of the third component added is too large, the denitration rate will decrease. Therefore, as a sulfate, it exceeds 20 and is 20 wt%.
Good results are obtained when added in an amount of up to, preferably from 2 to 15 wt%. Also, the second component / first component ratio is selected small when the entire catalyst layer of the reactor 2 of FIG. 1 is composed of the catalyst of the present invention, and the catalyst layer of the reactor 2 is combined with a conventional denitration catalyst. Therefore, when the catalyst of the present invention is used in a part of the catalyst layer, it is easy to obtain a good result by selecting a large second component / first component ratio and at the same time increasing the precious metal content.

【0012】[0012]

【作用】本発明の排ガス浄化触媒は図1(a)〜(c)
に示したように反応器2内の触媒層の全部に、もしくは
従来の酸化チタン系触媒などの公知の脱硝触媒と組み合
わせて用いて脱硝触媒層を形成させ、NH3を還元剤と
するNOxの還元除去とCO酸化除去を行い、その際、
未反応NH3を窒素と水に酸化分解してリークアンモニ
アを低減させる。図1に示した反応器2内の触媒層の一
部もしくは全部に用いられる本発明になる触媒の細孔内
面には、脱硝触媒成分中に貴金属を担持されたシリカな
どの多孔体がまばらに存在した構造になっており、この
特異な細孔内面の作用によりNOx濃度が高い場合には
通常の脱硝触媒として作用し、NOx濃度が減少し、N
3が過剰になるとNH3の分解触媒、CO酸化触媒とし
て作用するようになる。すなわちNOx濃度が高く脱硝
反応速度が大きい場合には、本発明の脱硝触媒成分上に
吸着したNH3が速やかに消費されるため気相中のNH3
は次々に浄化触媒成分上に優先的に吸着される。一方脱
硝反応が進行しNOx濃度が小さくなった領域の触媒内
ではNOxによる脱硝触媒成分表面に吸着しているNH
3の消費速度が小さいため、気相中のアンモニアが脱硝
触媒成分にほとんど吸着されず、貴金属表面で優先的に
酸化されてNOxに転換される。NH3の酸化により生
成したNOxは脱硝触媒成分表面に吸着しているNH3
により窒素と水に還元分解される。このように本発明の
触媒は未反応アンモニアがNOxに比して多くなると貴
金属を担持した多孔体の作用と脱硝触媒成分の協奏作用
により、未反応アンモニアの分解触媒として作用するよ
うになる特色がある。また、排ガス中に含まれるCOは
触媒細孔内を容易に拡散する性質があるため、速やかに
触媒中の酸化成分と接触してCO2に酸化される。
The exhaust gas purifying catalyst of the present invention is shown in FIGS.
As shown in Fig. 2, a denitration catalyst layer is formed on the entire catalyst layer in the reactor 2 or in combination with a known denitration catalyst such as a conventional titanium oxide-based catalyst to form NOx containing NH 3 as a reducing agent. Reduction reduction and CO oxidation removal are performed.
Unreacted NH 3 is oxidatively decomposed into nitrogen and water to reduce leak ammonia. On the inner surface of the pores of the catalyst according to the present invention used for a part or all of the catalyst layer in the reactor 2 shown in FIG. 1, porous materials such as silica in which a precious metal is supported in the denitration catalyst component are scattered. When the NOx concentration is high due to the action of the peculiar inner surface of the pores, the structure acts as a normal denitration catalyst, the NOx concentration decreases, and the Nx concentration decreases.
When H 3 becomes excessive, it acts as a decomposition catalyst of NH 3 and a CO oxidation catalyst. That is, when the NOx concentration is high and the denitration reaction rate is high, the NH 3 adsorbed on the denitration catalyst component of the present invention is quickly consumed, so that the NH 3 in the gas phase is
Are successively adsorbed preferentially on the purification catalyst component. On the other hand, in the catalyst in the region where the NOx concentration has decreased due to the progress of the NOx removal reaction, NH adsorbed on the NOx removal catalyst component surface by NOx
Since the consumption rate of 3 is small, ammonia in the gas phase is hardly adsorbed by the denitration catalyst component and is preferentially oxidized on the surface of the noble metal to be converted to NOx. NH NOx produced by the oxidation of NH 3 is adsorbed on the denitration catalyst component surfaces 3
Is reduced and decomposed into nitrogen and water. As described above, when the amount of unreacted ammonia is larger than that of NOx, the catalyst of the present invention has a characteristic that it acts as a decomposition catalyst of unreacted ammonia by the action of the porous body supporting the noble metal and the concerted action of the denitration catalyst component. is there. Further, since CO contained in the exhaust gas has a property of easily diffusing in the catalyst pores, it is quickly contacted with an oxidizing component in the catalyst to be oxidized into CO 2 .

【0013】本発明の触媒の特徴である第三成分を含ん
でいない本発明者らの開発した従来触媒においてもNH
3の分解作用は同様に進行する。しかしながら従来触媒
を石炭燃焼排ガスなどの微量にひ素、セレンなどの揮発
性酸化物を含有する排ガス中で使用すると、揮発性酸化
物の蒸気が貴金属に吸着し未反応アンモニアの分解過程
に不可欠である上記したNH3の酸化反応(NOx生成
反応)が阻害されNH3の分解率の急激な低下を引き起
こして実用に耐えない。本発明者らは、本発明者らの開
発した従来触媒が揮発性酸化物(主に酸化ひ素)で劣化
するという以上のメカニズムを解明すると共に、NH3
分解活性の低下を防止する効果のある成分を探索し、前
述の第三成分を見い出すに至った。第三成分である硫酸
アルミニウム、硫酸マンガン、硫酸マグネシウムなどの
硫酸塩は、酸化ひ素蒸気が貴金属(酸化触媒成分)に吸
着することによるNH3の酸化阻害を顕著に防止し、こ
れにより長期間高いリークアンモニア分解活性を維持で
きる触媒を実現できる。さらに、第三成分の硫酸塩類は
触媒粒子の結合を高め、石炭燃焼ガスに含まれる多量の
燃焼灰による摩耗を低減する働きがあり、このことも触
媒の寿命を延ばす一因になっている。
Even in the conventional catalyst developed by the present inventors, which does not contain the third component, which is a characteristic of the catalyst of the present invention, NH
The decomposition action of 3 proceeds similarly. However, when the conventional catalyst is used in the exhaust gas containing a trace amount of volatile oxides such as arsenic and selenium such as coal combustion exhaust gas, the vapor of the volatile oxide is adsorbed by the noble metal and is indispensable for the decomposition process of unreacted ammonia. The above-mentioned NH 3 oxidation reaction (NOx generation reaction) is hindered, causing a sharp decrease in the decomposition rate of NH 3 , which is not practical. The present inventors have elucidated the above mechanism that the conventional catalyst developed by the present inventors is deteriorated by a volatile oxide (mainly arsenic oxide), and at the same time, NH 3
We searched for a component effective in preventing the degradation of the decomposition activity and found the above-mentioned third component. Sulfates such as aluminum sulphate, manganese sulphate, magnesium sulphate, etc., which are the third component, significantly prevent the inhibition of NH 3 oxidation due to the adsorption of arsenic oxide vapor on the noble metal (oxidation catalyst component), which results in a high long-term It is possible to realize a catalyst that can maintain the leak ammonia decomposing activity. Further, the sulfate as the third component has the function of increasing the binding of the catalyst particles and reducing the wear due to the large amount of combustion ash contained in the coal combustion gas, which also contributes to the extension of the life of the catalyst.

【0014】[0014]

【実施例】本発明の実施例を図面と共に説明する。 (排ガス浄化システムの全体の構成)本発明の排ガス浄
化システムを図1に示す。ボイラ1からの排ガスは反応
器2において、脱硝され、熱交換機3で熱交換された
後、集塵機4で集塵され、煙突5から大気中に排出され
る。このとき反応器2の前流側の排ガス流路にはアンモ
ニアが注入ライン6から供給される。反応器2内の触媒
層には本発明になる排ガス浄化触媒7のみを充填する場
合(図1(a))、従来から公知の通常の脱硝触媒8の
後流側に本発明になる排ガス浄化触媒7を充填する場合
(図1(b))、そして公知の通常の脱硝触媒8の間に
本発明になる排ガス浄化触媒7を充填する場合(図1
(c))がある。本発明になる排ガス浄化触媒7はリー
クアンモニア分解活性があるので、反応器2内の従来公
知のリークアンモニア分解活性のない脱硝触媒8の後流
側に配置しても排ガス中の未反応アンモニアを分解浄化
できる。以下、排ガス浄化触媒7の製造方法とそれを排
ガス浄化に使用した場合の実施例を詳細に説明する。
Embodiments of the present invention will be described with reference to the drawings. (Overall Configuration of Exhaust Gas Purification System) An exhaust gas purification system of the present invention is shown in FIG. Exhaust gas from the boiler 1 is denitrated in the reactor 2, heat-exchanged in the heat exchanger 3, and then collected in the dust collector 4 and discharged from the chimney 5 into the atmosphere. At this time, ammonia is supplied from the injection line 6 to the exhaust gas passage on the upstream side of the reactor 2. When only the exhaust gas purifying catalyst 7 according to the present invention is filled in the catalyst layer in the reactor 2 (FIG. 1 (a)), the exhaust gas purifying according to the present invention is provided on the downstream side of the conventionally known normal denitration catalyst 8. When the catalyst 7 is filled (FIG. 1B), and when the exhaust gas purifying catalyst 7 of the present invention is filled between the well-known normal denitration catalyst 8 (FIG. 1).
There is (c)). Since the exhaust gas purifying catalyst 7 according to the present invention has a leak ammonia decomposing activity, the unreacted ammonia in the exhaust gas can be removed even if the exhaust gas purifying catalyst 7 is arranged on the downstream side of the conventionally known denitration catalyst 8 having no leak ammonia decomposing activity. Can be decomposed and purified. Hereinafter, a method for producing the exhaust gas purifying catalyst 7 and an example of using the same for exhaust gas purification will be described in detail.

【0015】実施例1 メタチタン酸スラリ(TiO2含有量:30wt%、S
4含有量:8wt%)67kgにパラタングステン酸
アンモニウム((NH41010・W1246・6H2O)
を3.52kgおよびメタバナジウム酸アンモン0.6
3kgとを加え加熱ニーダを用いて水を蒸発させながら
混練し、水分約36%のペーストを得た。これを3mm
φの柱状に押し出して造粒後、流動層乾燥機で乾燥し、
次に大気中550℃で2時間焼成した。得られた顆粒を
ハンマーミルで1μmの粒径が60%以上に粉砕し第一
成分である脱硝触媒粉末を得た。このときの組成はV/
W/Ti=2/5/91(原子比)である。一方、塩化
白金酸(H2[PtCl6]・6H2O)0.665gを
水1リットルに溶解したものに、高表面積微粒シリカ
(富田製薬(株)製:マイコンF(商品名))500g
を加え砂浴上で蒸発乾固してPtを担持した。これを1
80℃で2時間乾燥後、500℃で2時間焼成し、0.
05wt%Pt−シリカを調製し第二成分にした。
Example 1 Slurry of metatitanate (TiO 2 content: 30 wt%, S
O 4 content: 8 wt%) 67 kg of ammonium paratungstate ((NH 4) 10 H 10 · W 12 O 46 · 6H 2 O)
3.52 kg and Ammon metavanadate 0.6
3 kg was added, and the mixture was kneaded while evaporating water using a heating kneader to obtain a paste having a water content of about 36%. This is 3mm
After extruding into a columnar shape of φ and granulating, dry with a fluidized bed dryer,
Then, it was baked in the air at 550 ° C. for 2 hours. The obtained granules were pulverized with a hammer mill to a particle size of 1 μm to 60% or more to obtain a denitration catalyst powder as the first component. The composition at this time is V /
W / Ti = 2/5/91 (atomic ratio). On the other hand, chloroplatinic acid (H 2 [PtCl 6 ] .6H 2 O) 0.665 g was dissolved in 1 liter of water, and high surface area fine silica (manufactured by Tomita Pharmaceutical Co., Ltd .: Microcomputer F (trade name)) 500 g
Was added and evaporated to dryness on a sand bath to support Pt. This one
After drying at 80 ° C. for 2 hours, it was baked at 500 ° C. for 2 hours,
05 wt% Pt-silica was prepared and used as the second component.

【0016】これとは別に繊維径9μmのEガラス製繊
維1400本の捻糸を10本/インチの目開きで平織り
した網状物にチタニア40%、シリカゾル20%、ポリ
ビニールアルコール1%のスラリを含浸し、150℃で
乾燥して剛性を持たせ触媒基材を得た。第一成分20k
gと第二成分408gおよび第三成分として硫酸アルミ
ニウム水和物(A12(SO43含有量53wt%)3.
35kgをとり、これにシリカ・アルミナ系無機繊維
5.3kg、水17kgを加えてニーダで混練し、触媒
ペーストを得た。上記基材二枚の間に調製したペースト
状触媒混合物を置き加圧ローラで通過させることにより
基材の編目間および表面に触媒を圧着して厚さ1mmの
板状触媒を得た。得られた触媒は、180℃で2時間乾
燥後大気中460℃で2時間焼成した。本触媒中の第一
成分と第二成分の第二成分/第一成分比は2/98であ
り、Pt含有量は触媒基材・無機繊維を除いて10pp
mに相当する。また第三成分添加量は約8%に相当す
る。
Separately from this, a mesh of plain weave of 1400 E glass fibers having a fiber diameter of 9 μm with a mesh opening of 10 / inch is filled with a slurry of 40% titania, 20% silica sol and 1% polyvinyl alcohol. The catalyst base material was obtained by impregnation and drying at 150 ° C. to impart rigidity. First component 20k
g, the second component 408 g, and aluminum sulfate hydrate (A 12 (SO 4 ) 3 content 53 wt%) as the third component 3.
35 kg was taken, 5.3 kg of silica / alumina inorganic fibers and 17 kg of water were added and kneaded with a kneader to obtain a catalyst paste. The paste-like catalyst mixture prepared between the two base materials was placed and passed by a pressure roller to press-bond the catalyst between the stitches and the surface of the base material to obtain a plate-like catalyst having a thickness of 1 mm. The obtained catalyst was dried at 180 ° C. for 2 hours and then calcined in the air at 460 ° C. for 2 hours. The second component / first component ratio of the first component and the second component in this catalyst was 2/98, and the Pt content was 10 pp excluding the catalyst base material and the inorganic fiber.
Corresponds to m. The amount of the third component added corresponds to about 8%.

【0017】比較例1 実施例1において第三成分を添加しないで実施例1と同
様に触媒を調製した。 実施例2〜6 実施例の第三成分である硫酸アルミニウムの添加量8w
t%を2、4、12、16、20wt%に変え、他は実
施例1と同様にして触媒を調製した。 試験例1 実施例1〜6および比較例1の触媒を幅20mm×長さ
100mmに切断したものを3mm間隔で反応器2に3
枚充填し、表1に示した条件でNH3を変化させた場合
の脱硝率と反応器2の出口で検出されるリークアンモニ
アの濃度を測定した。これに続いて石炭排ガスなどに含
まれる酸化ひ素などの揮発性酸化物による触媒劣化を加
速して試験をするため、表1の組成のガス中に酸化ひ素
(As23)水溶液を添加・蒸発させてAs23濃度が
50ppmになるように調製した。この条件で5時間保
持し、触媒にひ素酸化物を吸着させ、触媒性能の変化を
調べた。
Comparative Example 1 A catalyst was prepared in the same manner as in Example 1 except that the third component was not added. Examples 2 to 6 Addition amount of aluminum sulfate, which is the third component of the examples, 8w
A catalyst was prepared in the same manner as in Example 1 except that t% was changed to 2, 4, 12, 16, 20 wt%. Test Example 1 The catalysts of Examples 1 to 6 and Comparative Example 1 were cut into a piece having a width of 20 mm and a length of 100 mm.
After filling one sheet and changing NH 3 under the conditions shown in Table 1, the denitrification rate and the concentration of leaked ammonia detected at the outlet of the reactor 2 were measured. Following this, in order to accelerate the catalyst deterioration due to volatile oxides such as arsenic oxide contained in the coal exhaust gas and perform the test, an arsenic oxide (As 2 O 3 ) aqueous solution was added to the gas of the composition shown in Table 1. It was prepared by evaporation so that the As 2 O 3 concentration was 50 ppm. This condition was maintained for 5 hours, and arsenic oxide was adsorbed on the catalyst to examine the change in the catalyst performance.

【0018】[0018]

【表1】 得られた結果を硫酸アルミニウム添加量と脱硝率および
未反応アンモニアの分解率の関係に整理し図2に示し
た。
[Table 1] The obtained results are summarized in the relationship between the amount of aluminum sulfate added, the denitration rate and the decomposition rate of unreacted ammonia, and are shown in FIG.

【0019】なお未反応アンモニアの分解率は反応器2
の出口で検出されるNOxとアンモニアから以下の式で
求めた。 未反応NH3分解率(%)=([NH3]in−[NH3]d
enox−[NH3]out)/([NH3]in−[NH3]deno
x)×100 [NH3]in:反応器入口NH3濃度 [NH3]out:反応器出口NH3濃度(リークアンモ
ニア濃度) [NH3]denox:脱硝反応に使用されたNH3の濃
度 図2から比較例1の触媒はAs23含有ガスによる加速
試験により脱硝活性はほとんど変化しないが未反応アン
モニアの分解活性が大きく低下することが解る。これに
対し本発明になる実施例1〜6の触媒は硫酸アルミニウ
ムの添加量の増加にともなって未反応アンモニア分解率
の低下が著しく小さくなり、耐久性が向上している。ま
た同図から硫酸アルミニウムの添加量が少ないと劣化防
止効果が小さく、あまり多すぎると脱硝率が低下する傾
向にあり、添加量を2〜15wt%の範囲で選定すると
特に好結果が得られることが解る。
The decomposition rate of unreacted ammonia depends on the reactor 2
It was calculated by the following formula from NOx and ammonia detected at the outlet. Unreacted NH 3 decomposition rate (%) = ([NH 3 ] in- [NH 3] d
enox- [NH 3] out) / ([NH 3] in- [NH 3] deno
x) × 100 [NH 3 ] in: NH 3 concentration at the inlet of the reactor [NH 3 ] out: NH 3 concentration at the outlet of the reactor (leak ammonia concentration) [NH 3 ] denox: NH 3 concentration used in the denitration reaction It can be seen from No. 2 that the catalyst of Comparative Example 1 undergoes an accelerated test with an As 2 O 3 -containing gas, but the denitration activity hardly changes, but the decomposition activity of unreacted ammonia is greatly reduced. On the other hand, in the catalysts of Examples 1 to 6 according to the present invention, the decrease in the unreacted ammonia decomposition rate was remarkably reduced as the amount of aluminum sulfate added was increased, and the durability was improved. Also, from the figure, if the addition amount of aluminum sulfate is small, the deterioration preventing effect is small, and if it is too large, the denitration rate tends to decrease, and particularly good results are obtained when the addition amount is selected in the range of 2 to 15 wt%. Understand.

【0020】実施例7および8 実施例1におけるシリカ粉末をSiO2/Al23
(mol/mol)が15であるH型モルデナイト粉末
およびγ−アルミナ粉末に替え、他は実施例1と同様に
第二成分を調製した。 比較例2および3 実施例7および8における第三成分を添加しないで他は
実施例7および8と同様の方法により触媒を調製した。 実施例9および10 実施例1の硫酸アルミニウムに替えて硫酸マンガン(M
nSO4・5H2O)2.83kg、および硫酸マグネシ
ウム(MgSO4)1.77kgをそれぞれ用い、他は
実施例1と同様の方法で触媒を調製した。
Examples 7 and 8 The silica powder in Example 1 was replaced with an H-type mordenite powder having a SiO 2 / Al 2 O 3 ratio (mol / mol) of 15 and a γ-alumina powder, and the others were the same as in Example 1. Similarly, the second component was prepared. Comparative Examples 2 and 3 Catalysts were prepared in the same manner as in Examples 7 and 8 except that the third component in Examples 7 and 8 was not added. Examples 9 and 10 Instead of the aluminum sulfate of Example 1, manganese sulfate (M
A catalyst was prepared in the same manner as in Example 1 except that nSO 4 .5H 2 O) 2.83 kg and magnesium sulfate (MgSO 4 ) 1.77 kg were used.

【0021】実施例11 実施例1の第一成分調製法におけるパラタングステン酸
アンモニウムに替えてパラモリブデン酸アンモン((N
46・Mo724・4H2O)を用いて他は実施例1と
同様に触媒調製した。 比較例4 第三成分である硫酸アルミニウムを添加しない以外は実
施例11と同様にして触媒を調製した。 実施例12および13 実施例1における塩化白金酸を硝酸パラジウム(Pb
(NO33)、および硝酸ロジウム(Rh(NO33
の硝酸溶解液に変更しパラジウムもしくはロジウム担持
量0.05wt%のシリカを調製した。これを実施例1
のPt−シリカに替えて用い、他は実施例1と同様の方
法で触媒を調製した。 比較例5および6 実施例12および13における第三成分を添加しない以
外は実施例12および13と同様の操作で触媒を調製し
た。 試験例2 実施例1、7〜13の触媒と比較例1〜6の触媒につい
て試験例1と同様の試験を行いその結果を触媒組成と共
に表2に示した。
Example 11 In place of ammonium paratungstate in the first component preparation method of Example 1, ammonium paramolybdate ((N
A catalyst was prepared in the same manner as in Example 1 except that H 4 ) 6 · Mo 7 O 24 · 4H 2 O) was used. Comparative Example 4 A catalyst was prepared in the same manner as in Example 11 except that the third component, aluminum sulfate, was not added. Examples 12 and 13 Chloroplatinic acid in Example 1 was treated with palladium nitrate (Pb).
(NO 3 ) 3 ) and rhodium nitrate (Rh (NO 3 ) 3 )
The above nitric acid solution was used to prepare silica having a supported amount of palladium or rhodium of 0.05 wt%. This is Example 1
The catalyst was prepared in the same manner as in Example 1 except that Pt-silica was used. Comparative Examples 5 and 6 A catalyst was prepared in the same manner as in Examples 12 and 13 except that the third component in Examples 12 and 13 was not added. Test Example 2 The same tests as in Test Example 1 were conducted on the catalysts of Examples 1 and 7 to 13 and the catalysts of Comparative Examples 1 to 6, and the results are shown in Table 2 together with the catalyst composition.

【0022】[0022]

【表2】 表2から明らかなように、本発明になる触媒は第一成分
の種類、第二成分である貴金属の種類およびその担体に
よらず比較例の触媒に比べて、As23蒸気による加速
試験後もリークアンモニア濃度が低く、高い未反応アン
モニア分解活性を維持する優れた耐久性を有している。
さらに硫酸アルミニウムだけでなく、硫酸マンガン、硫
酸マグネシウムでも同様の効果があることが解る。
[Table 2] As is clear from Table 2, the catalyst according to the present invention does not depend on the type of the first component, the type of the noble metal as the second component, and the carrier thereof, and compared with the catalyst of the comparative example, an accelerated test using As 2 O 3 vapor. Even after that, the leaked ammonia concentration is low, and it has excellent durability to maintain a high unreacted ammonia decomposing activity.
Further, it is found that not only aluminum sulfate but also manganese sulfate and magnesium sulfate have similar effects.

【0023】試験例3 実施例1の触媒と比較例1の触媒について試験例1に示
した加速劣化試験を行い、劣化後の触媒について表1の
条件下でNH3注入量を変化させた場合の脱硝率と反応
器2出口における未反応アンモニアの流出濃度を測定し
た。得られた結果を図3に両者を比較して示した。比較
例触媒は、NH3注入量を増加してNH3/NO比を高く
すると脱硝率が上昇すると共に未反応アンモニアの流出
濃度も著しく大きくなった。これに対し、本発明になる
触媒では加速劣化試験後であるにもかかわらず、NH3
/NO比を高くしても未反応アンモニアの流出はほとん
ど無く、高脱硝率・低リークアンモニアを実現できるこ
とが分かる。さらに本発明の効果は、NH3/NO比が
0.8以上の脱硝率運転時に顕著である。
Test Example 3 When the accelerated deterioration test shown in Test Example 1 was performed on the catalyst of Example 1 and the catalyst of Comparative Example 1, and the deteriorated catalyst was changed in the NH 3 injection amount under the conditions shown in Table 1. And the outflow concentration of unreacted ammonia at the outlet of the reactor 2 were measured. The obtained results are shown in FIG. 3 in comparison with each other. In the comparative catalyst, when the NH 3 injection amount was increased and the NH 3 / NO ratio was increased, the denitration rate was increased and the outflow concentration of unreacted ammonia was significantly increased. On the other hand, with the catalyst according to the present invention, NH 3
It can be seen that there is almost no outflow of unreacted ammonia even if the / NO ratio is increased, and a high denitration rate and low leak ammonia can be realized. Furthermore, the effect of the present invention is remarkable when operating at a denitrification rate where the NH 3 / NO ratio is 0.8 or more.

【0024】試験例4 実施例1と比較例1の触媒について実施例1の加速劣化
試験を行い、その前後におけるCO酸化率の低下に対す
る耐久性改善効果をみた。反応ガスにCOが200pp
mになるように追加し、他は表1の条件でCOのCO2
への酸化率を測定し、その結果を表3にまとめて示し
た。
Test Example 4 The catalysts of Example 1 and Comparative Example 1 were subjected to the accelerated deterioration test of Example 1, and the effect of improving durability against the decrease in CO oxidation rate before and after the test was observed. CO in reaction gas is 200pp
CO 2 under the conditions shown in Table 1
The oxidization rate of the above was measured, and the results are summarized in Table 3.

【表3】 本図から明らかなように、本発明の方法は、アンモニア
分解活性の低下防止のみならずCOの酸化活性の低下を
も防止できる優れたものである。このように、本発明の
浄化触媒7は揮発性酸化物蒸気を触媒毒として含有する
排ガスに対しても高脱硝活性、高CO酸化活性、リーク
アンモニア分解活性があり排ガス浄化触媒として有用で
ある。
[Table 3] As is clear from this figure, the method of the present invention is excellent not only for preventing the reduction of ammonia decomposing activity but also for preventing the reduction of CO oxidizing activity. As described above, the purification catalyst 7 of the present invention has high denitration activity, high CO oxidation activity, and leak ammonia decomposition activity even for exhaust gas containing volatile oxide vapor as a catalyst poison, and is useful as an exhaust gas purification catalyst.

【0025】[0025]

【発明の効果】以上のように本発明になる触媒は、酸化
ひ素を初めとする揮発性酸化物蒸気を触媒毒として含有
する石炭燃焼排ガス、産業廃棄物燃焼炉排ガス、ゴミ焼
却炉排ガス処理に用いても未反応アンモニアの分解活性
が長期間低下せず、脱硝反応器からリークするアンモニ
アを低減するために使用できる。これにより高脱硝率・
低リークアンモニアの条件で運転できる脱硝装置が実現
できる。
INDUSTRIAL APPLICABILITY As described above, the catalyst according to the present invention is used for treating coal combustion exhaust gas containing volatile oxide vapor such as arsenic oxide as a catalyst poison, industrial waste combustion furnace exhaust gas, and waste incinerator exhaust gas treatment. Even if it is used, the decomposition activity of unreacted ammonia does not decrease for a long period of time, and it can be used for reducing ammonia leaking from the denitration reactor. As a result, high denitration rate
It is possible to realize a denitration device that can be operated under conditions of low leak ammonia.

【図面の簡単な説明】[Brief description of drawings]

【図1】 本発明になる触媒を用いた脱硝装置の系統図
である。
FIG. 1 is a system diagram of a denitration device using a catalyst according to the present invention.

【図2】 実施例と比較例触媒の耐久性を比較した図で
ある。
FIG. 2 is a diagram comparing durability of an example and a comparative example catalyst.

【図3】 実施例を脱硝装置に使用した場合の効果を示
す図である。
FIG. 3 is a diagram showing an effect when the example is used in a denitration device.

【図4】 従来触媒の問題点を示す補足図である。FIG. 4 is a supplementary diagram showing a problem of a conventional catalyst.

【符号の説明】[Explanation of symbols]

1…ボイラ、2…反応器、3…熱交換機、4…集塵機、
5…煙突、6…アンモニア注入ライン、7…本発明の浄
化触媒、8…従来公知の脱硝触媒
1 ... Boiler, 2 ... Reactor, 3 ... Heat exchanger, 4 ... Dust collector,
5 ... Chimney, 6 ... Ammonia injection line, 7 ... Purification catalyst of the present invention, 8 ... Conventionally known denitration catalyst

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 チタン酸化物とモリブデン、タングステ
ンおよびバナジウムから選ばれる一種以上の元素の酸化
物からなる組成物を第一成分、あらかじめシリカ、アル
ミナ、ゼオライトなどの多孔体に白金、パラジウム、ロ
ジウムの貴金属を担持したものを第二成分、アルミニウ
ム、マンガン、マグネシウムから選ばれる一種以上の硫
酸塩を第三成分とする触媒組成体であって、第二成分と
第一成分の混合重量比が20/80〜0.5/99.5
の範囲にあり、第三成分の含有量が0を超えて20wt
%以下であることを特徴とするアンモニア存在下での窒
素酸化物の還元機能と未反応アンモニアの分解機能と一
酸化炭素の酸化機能を有する排ガス浄化触媒。
1. A composition comprising a titanium oxide and an oxide of one or more elements selected from molybdenum, tungsten and vanadium is used as a first component, which is preliminarily added to a porous material such as silica, alumina or zeolite by platinum, palladium or rhodium. What is claimed is: 1. A catalyst composition comprising a noble metal supported as a second component, and one or more sulfates selected from aluminum, manganese and magnesium as a third component, wherein the mixing weight ratio of the second component and the first component is 20 /. 80-0.5 / 99.5
And the content of the third component exceeds 0 and is 20 wt.
% Or less, an exhaust gas purifying catalyst having a reducing function of nitrogen oxides in the presence of ammonia, a decomposing function of unreacted ammonia, and an oxidizing function of carbon monoxide.
【請求項2】 排ガス浄化触媒中の貴金属含有量が10
00ppm以下の範囲であることを特徴とする請求項1
記載の排ガス浄化触媒。
2. The precious metal content of the exhaust gas purifying catalyst is 10
2. The range is less than 00 ppm.
Exhaust gas purification catalyst described.
【請求項3】 請求項1または2記載の排ガス浄化触媒
を排ガス脱硝触媒層の少なくとも一部に用い、ひ素、セ
レンまたはレニウムの少なくとも一種の揮発性酸化物を
含有する排ガス中の窒素酸化物のアンモニア還元機能と
未反応のアンモニア分解処理と一酸化炭素の酸化処理を
行わせることを特徴とする排ガスの浄化方法。
3. The exhaust gas purifying catalyst according to claim 1 or 2 is used for at least a part of an exhaust gas denitration catalyst layer, and nitrogen oxides in exhaust gas containing at least one volatile oxide of arsenic, selenium or rhenium are contained. A method for purifying exhaust gas, which comprises performing an ammonia reduction function, an unreacted ammonia decomposition treatment, and a carbon monoxide oxidation treatment.
【請求項4】 アンモニアと窒素酸化物のモル比を0.
8以上で運転することを特徴とする請求項3記載の排ガ
スの浄化方法。
4. The molar ratio of ammonia to nitrogen oxide is 0.
The method for purifying exhaust gas according to claim 3, wherein the method is operated at 8 or more.
【請求項5】 一酸化炭素と窒素酸化物を含有する排ガ
ス中の窒素酸化物をアンモニアの存在下で接触還元除去
するための脱硝触媒層の後流部に請求項1または2のい
ずれかに記載の排ガス浄化触媒層を設置し、排ガス中の
窒素酸化物の還元機能と未反応アンモニアおよび一酸化
炭素を分解除去することを特徴とする排ガスの浄化方
法。
5. The method according to claim 1, wherein the nitrogen oxide in the exhaust gas containing carbon monoxide and nitrogen oxides is catalytically reduced in the presence of ammonia in a downstream portion of a denitration catalyst layer. A method for purifying exhaust gas, which comprises installing the exhaust gas purifying catalyst layer as described above, and decomposing and removing unreacted ammonia and carbon monoxide as well as a function of reducing nitrogen oxides in the exhaust gas.
【請求項6】 アンモニアと窒素酸化物のモル比を0.
8以上で運転することを特徴とする請求項5記載の排ガ
スの浄化方法。
6. A molar ratio of ammonia to nitrogen oxides of 0.
The method for purifying exhaust gas according to claim 5, wherein the method is operated at 8 or more.
JP01083594A 1994-02-02 1994-02-02 Exhaust gas purification catalyst and exhaust gas purification method Expired - Fee Related JP3512454B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP01083594A JP3512454B2 (en) 1994-02-02 1994-02-02 Exhaust gas purification catalyst and exhaust gas purification method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP01083594A JP3512454B2 (en) 1994-02-02 1994-02-02 Exhaust gas purification catalyst and exhaust gas purification method

Publications (2)

Publication Number Publication Date
JPH07213908A true JPH07213908A (en) 1995-08-15
JP3512454B2 JP3512454B2 (en) 2004-03-29

Family

ID=11761417

Family Applications (1)

Application Number Title Priority Date Filing Date
JP01083594A Expired - Fee Related JP3512454B2 (en) 1994-02-02 1994-02-02 Exhaust gas purification catalyst and exhaust gas purification method

Country Status (1)

Country Link
JP (1) JP3512454B2 (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6428640B1 (en) 1998-08-13 2002-08-06 Becton, Dickinson And Company Label system and method for label alignment and placement
JP2006326437A (en) * 2005-05-24 2006-12-07 Valtion Teknillinen Tutkimuskeskus Nitrogen oxide catalytic reduction catalyst
JP2006346642A (en) * 2005-06-20 2006-12-28 Sumiko Eco-Engineering Co Ltd Catalyst for decomposing ammonia and method for treating ammonia
JP2010029782A (en) * 2008-07-29 2010-02-12 Babcock Hitachi Kk Method of purifying exhaust gas containing metal mercury and oxidation catalyst for metal mercury in exhaust gas
JP2013031818A (en) * 2011-08-03 2013-02-14 Babcock Hitachi Kk Denitration catalyst for ammonia catalytic reduction
WO2015079720A1 (en) 2013-11-26 2015-06-04 三菱重工業株式会社 Exhaust gas treatment system

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6428640B1 (en) 1998-08-13 2002-08-06 Becton, Dickinson And Company Label system and method for label alignment and placement
JP2006326437A (en) * 2005-05-24 2006-12-07 Valtion Teknillinen Tutkimuskeskus Nitrogen oxide catalytic reduction catalyst
JP2006346642A (en) * 2005-06-20 2006-12-28 Sumiko Eco-Engineering Co Ltd Catalyst for decomposing ammonia and method for treating ammonia
JP2010029782A (en) * 2008-07-29 2010-02-12 Babcock Hitachi Kk Method of purifying exhaust gas containing metal mercury and oxidation catalyst for metal mercury in exhaust gas
JP2013031818A (en) * 2011-08-03 2013-02-14 Babcock Hitachi Kk Denitration catalyst for ammonia catalytic reduction
WO2015079720A1 (en) 2013-11-26 2015-06-04 三菱重工業株式会社 Exhaust gas treatment system

Also Published As

Publication number Publication date
JP3512454B2 (en) 2004-03-29

Similar Documents

Publication Publication Date Title
US5409681A (en) Catalyst for purifying exhaust gas
KR100686381B1 (en) Vanadium / Titania-based catalysts containing natural manganese ores for removing nitrogen oxides and dioxins over a wide range of active temperatures and methods of using them
EP0686423B1 (en) Use of ammonia decomposition catalysts
JPH064126B2 (en) Exhaust gas purification method
JP3321190B2 (en) Ammonia decomposition catalyst with denitration function and exhaust gas purification method
JPH06319950A (en) Method and apparatus for exhaust gas denitration using solid reducing agent
JP3512454B2 (en) Exhaust gas purification catalyst and exhaust gas purification method
JP3793283B2 (en) Exhaust gas purification catalyst and exhaust gas purification apparatus using the same
JP3745407B2 (en) Exhaust gas purification catalyst, production method thereof, and exhaust gas purification method
JP3321423B2 (en) Exhaust gas purification method
JP2004358454A (en) Exhaust gas purification catalyst and purification method
JP2001252562A (en) Low temperature denitration catalyst and low temperature denitration method
JP5285459B2 (en) Exhaust gas purification catalyst and exhaust gas purification method
KR100549777B1 (en) Vanadium / Titania-based catalysts containing nitrogen oxides and / or vanadium trioxide for dioxin removal with a wide active temperature range
JP2005111436A (en) Method and apparatus for catalytic removal of nitrogen oxides
JPH08141398A (en) Catalyst for decomposing ammonia
JP3285206B2 (en) Exhaust gas purification catalyst and method for producing the same
KR100382051B1 (en) Catalyst for Selective Catalytic Reduction of Nitrogen Oxides Including Sulfur Dioxide at Low Temperature
JP4994008B2 (en) Purification equipment for exhaust gas containing nitrogen oxides and metallic mercury
JP3759832B2 (en) Plate-shaped catalyst structure and catalytic reaction apparatus using the catalyst structure
JP3833731B2 (en) Ammonia decomposition method
JPH0671187A (en) Method for producing exhaust gas purifying catalyst and for purifying exhaust gas
JPH09150039A (en) Apparatus and method for purifying exhaust gas
JP3066040B2 (en) Exhaust gas purification catalyst and exhaust gas purification method
JPH05329334A (en) Catalyst for purifying exhaust gas and method for purifying exhaust gas

Legal Events

Date Code Title Description
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20040106

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20040107

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20080116

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20090116

Year of fee payment: 5

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20090116

Year of fee payment: 5

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20100116

Year of fee payment: 6

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20100116

Year of fee payment: 6

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110116

Year of fee payment: 7

LAPS Cancellation because of no payment of annual fees