JPH07214331A - Method for connecting metallic strip - Google Patents
Method for connecting metallic stripInfo
- Publication number
- JPH07214331A JPH07214331A JP6013035A JP1303594A JPH07214331A JP H07214331 A JPH07214331 A JP H07214331A JP 6013035 A JP6013035 A JP 6013035A JP 1303594 A JP1303594 A JP 1303594A JP H07214331 A JPH07214331 A JP H07214331A
- Authority
- JP
- Japan
- Prior art keywords
- strips
- cutting
- strip
- welding
- parts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims description 12
- 238000005520 cutting process Methods 0.000 claims abstract description 26
- 238000003466 welding Methods 0.000 claims abstract description 22
- 239000002184 metal Substances 0.000 claims description 9
- 239000000463 material Substances 0.000 abstract description 11
- 238000005304 joining Methods 0.000 description 5
- 238000003754 machining Methods 0.000 description 3
- 238000000137 annealing Methods 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
Landscapes
- Shearing Machines (AREA)
- Accessories And Tools For Shearing Machines (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は金属帯板の接続方法に関
し、帯板の長さ方向における端部どうしを重ね合わせて
溶接する方法を改良したものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for connecting metal strips, which is an improved method for overlapping and welding end portions of the strips in the longitudinal direction.
【0002】[0002]
【従来の技術】肉厚が0.5mm以下のパイプ材の製造
は、図3に示す工程によって行われる。支持軸10に巻
回された帯板1aが、板継ぎ手段2,フープケージ3,
溶接手段4,焼鈍手段5,調整手段6を介して電縫管に
成形され、分割手段7により切断されてパイプ8とな
る。帯板1aと帯板1bとは鉛直軸9に一体に取り付け
た支持軸10の両端に巻回されており、鉛直軸9を18
0°回転させることによって供給する帯板を取り替える
ことができる。板継ぎ手段2は帯板1aがなくなってそ
の後に帯板1bを供給する際に、帯板1aの後端と帯板
1bの前端とを条11の上に重ねて載せるとともに重ね
た部分の上にローラ電極を転がして重ねた部分を加圧,
通電してラップ・シーム溶接するものである。なお、1
2,13はローラである。フープケージ3は板継ぎ手段
2により帯板を重ねて溶接している間にもその下流に位
置する溶接手段4でパイプ材に成形する電縫管溶接が連
続して行えるようにロール14,15間の距離を大きく
して帯板1aをストックし、ロール14,15間の距離
を小さくすることによって帯板1aを供給するようにし
たものである。溶接手段4は、帯板1aにおける両側部
であって走行と共に順次に相互に突き合わせられるVシ
ームの部分に高周波電流を流しながら溶接するようにし
たものである。焼鈍手段5は、電縫管溶接したパイプ材
を移動させながら誘導加熱するものである。調撃手段6
は、パイプ材の寸法調整を行ったり曲がりを修正するも
のであり、6aは冷却手段である。分割手段7中の7a
はカッタを示す。2. Description of the Related Art A pipe material having a wall thickness of 0.5 mm or less is manufactured by the process shown in FIG. The strip 1a wound around the support shaft 10 is used as a plate joining means 2, a hoop cage 3,
It is formed into an electric resistance welded pipe through the welding means 4, the annealing means 5 and the adjusting means 6 and cut into the pipe 8 by the dividing means 7. The strip 1a and the strip 1b are wound around both ends of a support shaft 10 integrally attached to the vertical shaft 9, and the vertical shaft 9 is attached to
The feeding strip can be replaced by rotating it by 0 °. When the strip 1a disappears and the strip 1b is supplied after that, the plate joining means 2 superimposes the rear end of the strip 1a and the front end of the strip 1b on the strip 11 and above the overlapped portion. Roll the roller electrode to press the overlapped part,
It is to energize and perform lap seam welding. 1
Reference numerals 2 and 13 are rollers. The hoop cage 3 is formed between the rolls 14 and 15 so that the electric welding pipe welding for forming the pipe material by the welding means 4 located downstream of the hoop cage 3 while the strips are overlapped and welded can be continuously performed. The strip plate 1a is stocked by increasing the distance of 1 and the strip plate 1a is supplied by reducing the distance between the rolls 14 and 15. The welding means 4 is adapted to perform welding while applying a high-frequency current to both sides of the strip 1a, which are V seams that are sequentially butted against each other as the belt travels. The annealing means 5 is for induction heating while moving the pipe material welded by electric resistance welding. Arbitration means 6
Is for adjusting the dimension of the pipe material and correcting the bend, and 6a is a cooling means. 7a in the dividing means 7
Indicates a cutter.
【0003】ところで、板継ぎ手段2における板継ぎは
図4のようにして行われる。まず、図4(a)に示すよ
うに帯板1a,1bの端部が相互に平行な切断線に沿っ
て斜めに切断される。この切断は同時に行われる。次
に、帯板1a,1bの両端を重ね合わせて図4(b)に
示すよう重ね合わせた部分の中央部にラップシーム溶接
部16を形成する。そして、溶接の際に前記ローラ電極
による圧力で図4(c)に示すようにはみ出し部17が
生じることから、図4(d)に示すようにはみ出し部1
7を切除する。By the way, plate joining in the plate joining means 2 is performed as shown in FIG. First, as shown in FIG. 4A, the end portions of the strips 1a and 1b are obliquely cut along cutting lines parallel to each other. This disconnection is done simultaneously. Next, both ends of the strips 1a and 1b are overlapped with each other to form a lap seam weld 16 at the center of the overlapped portions as shown in FIG. 4 (b). Then, during welding, the pressure generated by the roller electrode causes the protruding portion 17 as shown in FIG. 4C, so that the protruding portion 1 as shown in FIG.
Cut out 7.
【0004】[0004]
【発明が解決しようとする課題】ところが、帯板の板継
ぎの際に切断,溶接,切断という3つの工程があるため
に時間がかかりフープケージでの帯板のストック量を大
きくしなければならず、設備が大形化する。また、帯板
の切断を機械化すれば、工程が3つもあるために設備が
より大形化する。However, since there are three steps of cutting, welding and cutting when joining the strips, it takes time and the stock amount of the strips in the hoop cage must be increased. , Equipment becomes larger. Also, if the cutting of the strip is mechanized, the equipment becomes larger because there are three steps.
【0005】一方、溶接後の切断を手作業によって行う
と、図5に切断線18に沿って切断した場合は溶接した
パイプ材に孔が生じてしまい、切断線19に沿って切断
した場合は溶接したパイプ材に突起部が生じてしまう。On the other hand, if the cutting after welding is carried out manually, a hole is formed in the welded pipe material when cutting is performed along the cutting line 18 in FIG. 5, and when cutting is performed along the cutting line 19. The welded pipe material has a protrusion.
【0006】そこで本発明は、斯る課題を解決した金属
帯板の接続方法を提供することを目的とする。Therefore, an object of the present invention is to provide a method for connecting metal strips which solves the above problems.
【0007】[0007]
【課題を解決するための手段】斯る目的を達成するため
の本発明の構成は、相互に接続する帯板の端部どうしを
対向させ、夫々の端面どうしが略平行となるように行う
切断と、夫々の端部どうしを重ね合わせて加圧しながら
通電して溶接した際に帯板の両側へはみ出すことになる
帯板端部の両側の部分の切断との双方の切断行為を行っ
たのちに、前記の溶接行為を行うようにしたことを特徴
とする。[Means for Solving the Problems] The structure of the present invention for achieving the above object is a cutting operation in which end portions of strips to be connected to each other are opposed to each other and end faces thereof are substantially parallel to each other. After cutting both edges, the edges of the strips will stick out to both sides of the strip when they are energized and welded while being energized and welded. In addition, the above-mentioned welding action is performed.
【0008】[0008]
【作用】双方の帯板の端面の切断と、端部の両側の切断
との双方の切断行為を同時に行ったのちに端部どうしを
重ね合わせて溶接するため、2つの工程のみで帯板どう
しの接続を行うことができる。[Operation] Since both end portions of both strips and both sides of the end portion are cut at the same time, the end portions are overlapped and welded together, so that the strips are joined together in only two steps. Connection can be made.
【0009】[0009]
【実施例】以下、本発明を図面に示す実施例に基づいて
詳細に説明する。DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below in detail with reference to the embodiments shown in the drawings.
【0010】本発明による金属帯板の接続方法を、図1
〜図2に基づいて説明する。本発明では帯板1aの後端
部と帯板1bの前端部とが、重ね合わせ溶接する前に図
1に示す形状に加工される。即ち、帯板1a,1bの端
面21,22の加工と、両側面23,24の加工との双
方の加工が行われる。FIG. 1 shows a method of connecting metal strips according to the present invention.
~ It demonstrates based on FIG. In the present invention, the rear end of the strip 1a and the front end of the strip 1b are processed into the shape shown in FIG. 1 before the lap welding. That is, both the processing of the end surfaces 21 and 22 of the strips 1a and 1b and the processing of both side surfaces 23 and 24 are performed.
【0011】端面21,22は帯板1b,1aの長さ方
向に対して傾斜した状態に形成され、端面21と端面2
2とは略平行になっている。側面23,24の加工はい
ずれも加工代aがa=1〜2.5tとなるように行われ
る。ここで、tは帯板1a,1bの厚さである。このよ
うに加工代aの大きさを決めたのは、斯る値にすると帯
板からパイプ材に成形したときに孔ができたり逆に突出
部が生じたりしないからである。The end faces 21 and 22 are formed in a state of being inclined with respect to the length direction of the strip plates 1b and 1a, and the end faces 21 and 2 are formed.
It is almost parallel to 2. The side surfaces 23 and 24 are both processed such that the machining allowance a is a = 1 to 2.5t. Here, t is the thickness of the strips 1a and 1b. The size of the machining allowance "a" is determined in this manner because such a value does not cause a hole or conversely a protruding portion when the pipe material is formed into a pipe material.
【0012】帯板1a,1bを図1のような形状となる
ように1回の加工で行うためには、図2に示すように略
H形の形状をしたポンチ25が用いられる。図2に二点
鎖線で示すように帯板1a,1bを配置してポンチ25
によって双方の帯板1a,1bを同時に切断すると、図
2に実線で示すような形状になる。In order to form the strips 1a and 1b in a single process so as to have a shape as shown in FIG. 1, a punch 25 having a substantially H-shape as shown in FIG. 2 is used. As shown by the chain double-dashed line in FIG.
When both strips 1a and 1b are cut at the same time, the shape shown by the solid line in FIG. 2 is obtained.
【0013】以上のようにして切断した帯板1a,1b
の端部どうしを重ね合わせて従来と同様に加圧しながら
重ね合わせた部分の中央にラップシーム溶接部を形成す
る。加圧することにより、重ね合わせた部分の両側には
み出し部が生じるが、はみ出し部は夫々の帯板における
両側の切り欠いた部分の加工代aと略同じ値だけしかは
み出さないので、帯板によりパイプ材を成形しても孔や
突起部が生じたりしない。The strips 1a and 1b cut as described above
A lap seam weld is formed at the center of the overlapped portions while overlapping the end portions of each other while applying pressure as in the conventional case. By applying pressure, protruding parts are generated on both sides of the overlapped part, but since the protruding parts protrude only by a value substantially the same as the machining allowance a of the cutout parts on both sides of each strip plate, Even if the pipe material is molded, holes and protrusions do not occur.
【0014】斯る金属帯板の接続方法を用いて帯板どう
しを接続すると、従来では帯板の端部どうしを切断した
あとに端部どうしを重ね合わせて溶接し、その後にはみ
出し部を切除するという3工程が必要であったが、端部
の切断とはみ出し部となる側部の切断とを同時に行うこ
とになり、2工程で足りることになる。そして、帯板の
端部と側部との双方の切断を機械的に行うことにより、
一回のプレスで切断が行えるだけでなく、品質が安定し
て稼働率が向上する。When the strips are connected to each other by using such a method for connecting strips, conventionally, the strips are cut off at their ends, then the ends are overlapped and welded, and then the protruding portion is cut off. Although three steps were required, the cutting of the end portion and the cutting of the side portion to be the protruding portion are performed at the same time, and two steps are sufficient. Then, by mechanically cutting both the end portion and the side portion of the strip,
Not only can it be cut with a single press, but the quality is stable and the operating rate is improved.
【0015】[0015]
【発明の効果】以上の説明からわかるように、本発明に
よる金属帯板の接続方法によれば相互に接続する帯板の
端部の切断行為と端部の両側の切断行為とを端部どうし
の重ね溶接する前に行うので、重ね溶接後に従来から行
っているはみ出し部の切除の作業を行う必要がなく、作
業工程が少なくて済む。また、切断する部分の形状が安
定することから溶接品質が安定する。更に、帯板の端部
と両側の切断行為を同時に機械加工するようにすれば、
切断のための機械の設置スペースや機械のコストの面で
有利になる。As can be seen from the above description, according to the method for connecting metal strips of the present invention, the action of cutting the end portions of the strips to be connected to each other and the action of cutting both sides of the end portions are performed. Since it is carried out before the lap welding, the work of cutting off the protruding portion which is conventionally carried out after the lap welding is not required, and the number of working steps can be reduced. Further, since the shape of the cut portion is stable, the welding quality is stable. Furthermore, if the cutting action on both ends and both sides of the strip is machined at the same time,
This is advantageous in terms of machine installation space for cutting and machine cost.
【図1】本発明による金属帯板の接続方法を示す説明
図。FIG. 1 is an explanatory view showing a method for connecting metal strips according to the present invention.
【図2】本発明による金属帯板の接続方法を実施するた
めのポンチを示す説明図。FIG. 2 is an explanatory view showing a punch for carrying out the method for connecting metal strips according to the present invention.
【図3】パイプ材を製造するための装置の構成図。FIG. 3 is a configuration diagram of an apparatus for manufacturing a pipe material.
【図4】従来の金属帯板の接続方法を示す説明図。FIG. 4 is an explanatory view showing a conventional method for connecting metal strips.
【図5】従来の金属帯板の接続方法の問題点を示す説明
図。FIG. 5 is an explanatory view showing a problem of a conventional method for connecting metal strips.
1a,1b…帯板 21,22…端面 23,24…側面 1a, 1b ... Strip plate 21, 22 ... End face 23, 24 ... Side surface
Claims (1)
させ、夫々の端面どうしが略平行となるように行う切断
と、夫々の端部どうしを重ね合わせて加圧しながら通電
して溶接した際に帯板の両側へはみ出すことになる帯板
端部の両側の部分の切断との双方の切断行為を行ったの
ちに、前記の溶接行為を行うようにしたことを特徴とす
る金属帯板の接続方法。1. A cutting method in which end portions of strips to be connected to each other are opposed to each other so that the end surfaces of the strips are substantially parallel to each other, and the end portions of the strips are overlapped with each other and pressure is applied to conduct welding. The metal strip is characterized in that the above-mentioned welding action is carried out after performing both cutting actions, that is, cutting both sides of the strip plate end portion that will protrude to both sides of the strip plate. How to connect the boards.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP01303594A JP3239585B2 (en) | 1994-02-07 | 1994-02-07 | Connection method of metal strip |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP01303594A JP3239585B2 (en) | 1994-02-07 | 1994-02-07 | Connection method of metal strip |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH07214331A true JPH07214331A (en) | 1995-08-15 |
| JP3239585B2 JP3239585B2 (en) | 2001-12-17 |
Family
ID=11821874
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP01303594A Expired - Fee Related JP3239585B2 (en) | 1994-02-07 | 1994-02-07 | Connection method of metal strip |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3239585B2 (en) |
-
1994
- 1994-02-07 JP JP01303594A patent/JP3239585B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JP3239585B2 (en) | 2001-12-17 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| LAPS | Cancellation because of no payment of annual fees |