JPH07251083A - Sample packaging equipment for grain co-drying facility - Google Patents

Abstract

(57) [Summary] [Purpose] It is possible to manage until the end of packaging by associating sample paddy that undergoes voluntary inspection with sample paddy that does not perform self-inspection, simplifying the movement route of the sample paddy to the packaging machine, and after packaging. The storage work of can be easily simplified. [Structure] A self-inspection machine (23) for separating sampled rice into unpolished rice and scrap rice, and a packaging machine (26) for packaging sampled rice, unpolished rice and scrapped rice, and voluntarily inspecting the sampled rice after drying. Distributing member (2) that divides into one that is put into the machine (23) and one that is directly conveyed to the packaging machine (26)
4) and a carrying member (30) for carrying the sampled rice directly conveyed to the packaging machine (26) and the smoothed brown rice and the scrap rice from the self-inspection machine (23).

Description

Detailed Description of the Invention

[0001]

[Industrial field of application] The present invention is mainly intended for wheat and other grains, and is for joint grain drying such as rice center, country elevator, dry store, etc., which is composed of a receiving section, a drying section, a storage section, a preparation and shipping section, etc. It is about facilities.

[0002]

2. Description of the Related Art For example, as shown in Japanese Patent Application Laid-Open No. 62-126325, a sample paddy taken out from a sample dryer and an unpolished rice taken out from a self-inspecting machine are packed in a separate packing machine. In this case, a card on which the consignment number, product type, code number, etc. are printed is enclosed in each package, and the packages having the same consignment number are collectively stored for subsequent storage.

[0003]

However, in the case of integrating these sample paddy and packaged brown rice into one package, the operator finds the package with the same consignment number each time and uses the tape or a stapler or the like to combine them. However, there is a problem that it is troublesome to connect to and the work efficiency is extremely poor. Even in the case where the sample paddy and the unpolished rice are packed in a single packaging machine, the transportation time of the sample paddy sent to the packaging machine directly from the sample dryer and the transportation of the unpolished rice sent to the packaging machine through the self-inspection machine Since there is a time difference from the time, continuous packaging could not be performed, and similarly, there was a trouble in the work of putting them together later.

[0004]

SUMMARY OF THE INVENTION Therefore, the present invention is provided with a self-inspection machine for separating sampled paddy into unpolished rice and scrapped rice, and a packaging machine for packaging the sampled paddy, unpolished rice and scrapped rice, and after drying. Distributing member that divides the sample paddy into the self-inspection machine and the one that directly conveys to the packaging machine, and the carry-in member that carries in the sample rice that directly conveys to the packaging machine and the unpolished rice and scrap rice from the self-inspection machine Is provided.

[0005]

[Operation] Therefore, carry in a route in which a part of the sample paddy is separated into packed rice and scrap rice through a voluntary inspection machine and packed, and a route in which the rest of the sample paddy is packed without being voluntarily tested. Since the components are shared, it is possible to manage the sample paddy that is voluntarily inspected and the sample paddy that is not inspected until the end of packaging, simplify the movement route of the sample paddy to the packaging machine, and store it after packaging. The work can be easily simplified.

[0006]

Embodiments of the present invention will now be described in detail with reference to the drawings. Fig. 1 is an explanatory view of the seal wrapping machine part, and Fig. 2 is an overall view. The sample paddy is taken out from the load receiving and weighing parts (1) and (2) for drying and voluntary inspection. And a roughing machine (3) that inputs the raw weight of the weighing machine (3) by conveyors (4) and (5) to remove the straw debris in the paddy. 6), a storage tank (7) for pooling the paddy from the roughing machine (6) via a conveyor (6a), a weighing tank (8) for weighing the raw paddy from the storage tank (7), Each of the cargo receiving and weighing units (1) and (2) is configured by a delivery tank (9) for delivering the paddy from the tank (8) to the paddy silo or the drying unit, and the weight and the water content of the paddy are continuously supplied. Along with the measurement, the paddy is transported from the drying section to the preparation and shipping section where hull sorting is performed, adjusted to brown rice, and stored or shipped. Write, output of consignee (code) number and the metering chamber (8) from office calculator centralized controller connected to the (10) (11) to the loading dock operation panel (12) (1
3) The receipt data (paddy weight and water content) from 3) are input.

Further, a scaler (14) for taking out the sample paddy for voluntary inspection is provided, and a part of the raw paddy that has been weighed in the weighing tank (8) is taken out as a sample paddy into the scaler (14). , Uniformly quantified from shipped unprepared rice (about 60
(0 g) of sample paddy is taken out through the divider (14) and the metering branch valve (15), and the branch valve (15)
A certain amount of sample paddy from the sample dryer (18) by the sample loader (17) via the conveyor (16)
The surplus sample paddy from the compactor (14) is returned to the discharge tank (9), and a fixed amount of sample paddy is sampled in the middle of this operation every time the shipping and weighing are carried out for each individual and shipping port. It is configured to be taken out according to 17).

A sample dryer (18) for drying the sample paddy from the sample loader (17) to a substantially constant water content is provided, and the dryer (1) is provided from the loader (17).
When the sample paddy is put into the receiving hopper (19) (19) of 8), and the sample paddy after drying is sent out (21).
It is configured such that the charging and discharging operations are performed on the basis of the command signal from the centralized controller (11) when discharging from.

Next, the sample rice dried by the dryer (18) is equipped with a voluntary inspection machine (23) for dividing the smoothed rice and the scrap rice and measuring the ratio thereof, and the delivery port (2)
The dried sample paddy from 1) is charged into the receiving hopper (25) through the quantitative branch valve (24) in an amount (300 g) necessary for one voluntary inspection, and by the sample seal packaging machine (26). The remaining dry sample paddy from the dryer (18) and the unpolished rice and the scrap rice taken out from the self-inspection machine (23) are hermetically packaged, and the bag number and variety of the bag through the cutting printer (27). The card with the code number printed is enclosed and stored, and the amount of plain rice and scrap rice is input to the centralized controller (11), and the ratio is calculated and recorded.

That is, as shown in FIG. 1, the independent inspection machine (2
In 3), the dried sample paddy from the sample dryer (18) is fed through the dryer discharge conveyor (28) and the quantitative branch valve (24), and is introduced into the self-inspection machine (23) from the input port (25). The sampled paddy that was put into the paddy was subjected to a hulling / sorting treatment, and after measuring the weight of the plain rice and the scrap rice and the mixing ratio thereof, the plain rice and the scrap rice were sequentially discharged onto the packaging conveyor (30) to be subjected to the next step. It is configured to be transferred above the packaging machine (26). Meanwhile, the branch valve (24)
The remaining sample paddy for storage that is sent out is also discharged onto the conveyor (30) through the paddy chute (31) and transferred to the upper part of the packaging machine (26) in the next step. A standby device (32) interposed between the (26) and the conveyor (30) temporarily suspends the packaging work, and the packaging work is continuously performed during the packaging work of the plain rice and the scrap rice from the self-inspection machine (23). Configured to take place.

As is clear from the above, a self-inspection machine (23) for separating the sampled paddy into unpolished rice and scrap rice, a packing machine (26) for packaging the sampled paddy, unpolished rice and scrapped rice, and drying. Voluntary inspection machine for later sample paddy (23)
From the fixed quantity branch valve (24) which is a distribution member which divides into the one to be put into the packaging machine and the one to be directly conveyed to the packaging machine (26), and the sample paddy and the self-inspection machine (23) which are directly conveyed to the packaging machine (26). A packaging conveyor (30), which is a carrying-in member for carrying in plain rice and scrap rice, is provided, and a part of the sample paddy is separated into the plain rice and the scrap rice through the self-inspection machine (23), and is routed for packaging. And the path through which the rest of the sample paddy is packaged without being voluntarily inspected.
0) is shared.

As shown in FIG. 3, the standby device (32)
Is the opening / closing bottom plate (34) on the same circumference of the standby disc (33).
The standby hopper (35a) having the above and the charging hopper (35b) not having the bottom plate (34) are alternately arranged, and the main body of the packaging machine (26) has the bearing stand (36) and the rotating shaft (3).
A pulse motor (3) that rotatably supports the disk (33) via a bearing (7) and is fixed to the bearing stand (36).
The rotary shaft (37) is operatively connected to 8) via a gear (39), and a standby hopper (between the feed end of the conveyor (30) and the input port (40) of the packaging machine (26) is provided. 35
The sample paddy is introduced into the hopper (a), and the unpolished rice and the scrap rice are introduced into the hoppers (35a) (35b) when the input hopper (35b) is exposed.

The self-inspection machine (23) can perform self-inspection for five lots without waiting in sequence, and five standby hoppers (35a) are provided so as to be able to stand by for these five lots. It is a thing.

Further, as shown in FIG. 4, the bottom plate (34) provided in the standby hopper (35a) is an opening / closing fulcrum shaft (41).
Has a closing weight (42) on the opposite side with respect to the center, always holds the bottom plate (34) closed, and excites a solenoid (43) attached to the packaging machine (26). When the (43a) is brought into contact with the weight (42), the bottom plate (34) is opened so that the sample rice stored in standby in the standby hopper (35a) is charged into the charging port (40) below this. I am configuring.

Further, the wrapping machine (26) is loaded with the roll-shaped left and right wrapping resin films (44) and (45), and the film is provided between the cushion base (46) and the heater (47) which are opposed to each other. (44) (45) is extended and sampled paddy or unpolished rice or scrap rice is used as a film (44)
The film (4) is charged through the charging port (40) between (45) and the heater (47) is pressure-bonded to the cushion base (46).
4) The sample paddy, unpolished brown rice, or scrap rice is sealed in the sealed bag (48) formed by (45), and the bag (48) is pressed by the film pressing rollers (49) (50).
Is sent from the chute (51) and the bag cutting device (51a) cuts the bag (48) at the time of sending, and an electric motor (52) for driving each part is provided, and the intermittent disc (5)
Film (44) by motor (52) through 3)
(45) is moved and the heater (47) is reciprocated.

Further, above the conveyor (30) at the position of the input port (40), the cutting printer (2
7) is provided, and the hoppers (35a) (35)
Each time the sample paddy, the unpolished rice, or the scrap rice is discharged from b), the printer (27) cuts the card (54) on which the consignment number, product type, and code number are printed, and separate and continuous as shown in FIG. Bags (48a) (48b) (48c) of unhulled rice, straight brown rice, and scrapped rice for the same lot
The card (54) is configured to be enclosed at the same time.

The bearing base (36) has a potentiometer type hopper position sensor (55) for detecting the positions of the hoppers (35a) (35b) of the standby disk (33).
Further, the sample dryer (18) is provided with discharge sensors (56) for detecting discharged paddy, and based on these detections, the conveyors (28) (30), the self-inspection machine (23), and the packaging machine. (26) The drive control of the standby device (32) and the like is performed.

This embodiment is constructed as described above, and its operation will be described below with reference to the control flowcharts of FIGS.

Now, the sample paddy is discharged from the sample dryer (18), and when the driving of the packaging conveyor (30) is stopped, the discharging conveyer (28) is driven to put the sample paddy into the fixed quantity branch valve (24). , Voluntary inspection machine (2
3), the remaining sample paddy is put into the standby hopper (35a) via the packaging conveyor (30), and the position of the standby hopper (35a) is stored by the sensor (55). Empty standby hopper (3
The motor (38) is driven so that the disk (33) is rotated so that 5a) is located above the input port (40).

When the discharged conveyor (28) is stopped and the inspected smoothed rice can be discharged from the self-inspection machine (23), the charging hopper closest to the charging port (40) is positioned. (35b) is rotated and discharged, and the wrapping conveyor (30) is driven for a certain period of time to feed the unpolished rice into the wrapping machine (26) through the input port (40) to perform the wrapping operation. . Then, after the packaging of the plain rice is completed, the scrap rice is discharged from the self-inspection machine (23) next and is fed into the packaging machine (26) by the packaging conveyor (30) like the plain rice and the scrap rice is collected. While the packaging work is performed, after the packaging is completed, the standby hopper (35
At the time of loading into a), the oldest lot for which the position is stored, that is, the standby hopper (35a) of the same receiving number is rotated to the loading port (40), and its bottom plate (34) is placed.
Is opened by the excitation operation of the solenoid (43), the sample paddy in the hopper (35a) is put into the packing machine (26), the packing work of the sample paddy is performed, and the packing work of the sample paddy is completed. When the bag (48) is cut by the cutting device (51a), each bag (48a) (48b) (48) of the same lot of sample paddy, smoothed brown rice, and scrap rice is cut.
A single sample bag in which c) is continuously connected is taken out to the outside.

FIG. 9 shows another modified structure example. In the above embodiment, the disk (33) is provided with five standby hoppers (35a) and five charging hoppers (35b). However, by providing the disk (33a) with five standby hoppers (35a) and one input hopper (35b),
When the regular rice and the scrap rice are charged, all may be configured to be performed by one charging hopper (35b). In this case, the stand-by device (32) can be made compact and compact. 6 more
When all the two hoppers (35a) are provided with bottom plates (34), one of the hoppers (35a) can be opened by opening the bottom plate (34) at the time of introducing the plain rice and the scrap rice. Is also good.

Further, in the above-mentioned embodiment, the configuration is shown in which the three members of the regular brown rice, the scrap rice and the sample paddy are continuously packed into a bag, but only the two grains of the regular brown rice and the sample paddy are continuously packed into a bag. It may be packed.

[0023]

As is apparent from the above examples, the present invention provides a self-inspection machine (23) for separating sampled rice into smooth rice and scrap rice, and a packing machine for packaging sampled rice, smoothed rice and scrap rice ( 26), and a distribution member (24) that divides the dried sample rice into a self-inspection machine (23) and one that directly conveys it to the packaging machine (26), and directly to the packaging machine (26) Carrying-in member (3) for carrying in sampled rice to be transported and plain brown rice and scrap rice from the self-inspection machine (23)
0) is provided, and a part of the sample paddy is separated by the self-inspecting machine (23) into the unpolished rice and the scrap rice and packed, and the rest of the sample paddy is packed without being voluntarily inspected. Since the route to be used is configured by sharing the carry-in member (30), it is possible to manage the sample paddy that is subjected to the self-inspection and the sample paddy that is not to be inspected, until the end of the packaging. It is possible to easily achieve simplification of the moving route and simplification of storage work after packaging.

[Brief description of drawings]

FIG. 1 is an explanatory diagram of a seal packaging machine section.

FIG. 2 is an overall explanatory diagram.

FIG. 3 is a partial plan view of a standby device.

FIG. 4 is an explanatory view of a packaging machine.

FIG. 5 is an explanatory view of a packaging bag.

FIG. 6 is a flowchart of a control unit of the seal packaging machine.

FIG. 7 is the same flowchart.

FIG. 8 is the same flowchart.

FIG. 9 is an explanatory view showing another modified structure example.

[Explanation of symbols]

 (23) Voluntary inspection machine (24) Fixed-quantity branch valve (distribution member) (26) Packaging machine (30) Packaging conveyor (carry-in member)

Claims (1)

[Claims] 1. A self-inspection machine for separating sampled rice into unpolished rice and scrap rice, and a packing machine for packaging the sampled rice, unpolished rice and scrapped rice, and putting the dried sample rice into the voluntary inspection machine. A grain joint characterized by having a distribution member that divides things into those that are directly conveyed to the packaging machine, and a carry-in member that carries in sampled rice that is directly conveyed to the packaging machine and smoothed rice and scrap rice from the self-inspection machine Sample packaging equipment for drying facilities.