JPH073316A - Particle discharging method and apparatus for fluidized bed reactor - Google Patents
Particle discharging method and apparatus for fluidized bed reactorInfo
- Publication number
- JPH073316A JPH073316A JP14655593A JP14655593A JPH073316A JP H073316 A JPH073316 A JP H073316A JP 14655593 A JP14655593 A JP 14655593A JP 14655593 A JP14655593 A JP 14655593A JP H073316 A JPH073316 A JP H073316A
- Authority
- JP
- Japan
- Prior art keywords
- furnace
- fluidized bed
- gas
- downcomer
- particles
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
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- Manufacture Of Iron (AREA)
- Crucibles And Fluidized-Bed Furnaces (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、流動層反応炉の粒子排
出方法とその方法を実施するための装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for discharging particles in a fluidized bed reactor and an apparatus for carrying out the method.
【0002】[0002]
【従来の技術】従来の高炉による溶銑製造技術に代わる
ものとして、粉鉱石の使用、一般炭の使用、コークス工
程の省略等により溶銑を安価に製造する溶融還元法が注
目を浴びている。この溶融還元法で発生した排ガスを、
原料鉱石の予備還元のための流動層還元炉の流動ガスと
して供給して、還元力と保有熱を有効に利用することが
行われている。2. Description of the Related Art As an alternative to the conventional hot metal production technology using a blast furnace, attention has been paid to a smelting reduction method for producing hot metal inexpensively by using powdered ore, steam coal, omitting a coke process, and the like. Exhaust gas generated by this smelting reduction method,
The reducing power and the retained heat are effectively used by supplying it as a fluidizing gas in a fluidized bed reduction furnace for the preliminary reduction of the raw ore.
【0003】かかる流動層還元炉として、側部に粉鉱石
投入部と、底部付近に流動層形成用のキャリアガス導入
部と、さらに流動層の底板の全面にノズルを設けた流動
用ガス導入部とを設けた流動層を形成するライザーと、
その外側にサイクロンを介して粉体を循環するための粉
体流動部を形成するダウンカマとからなる特開平l−1
11807号公報に開示された型式のものと、サイクロ
ンで捕集した粉状の鉄鉱石(還元鉱石)をライザーへ戻
さない非循環型の流動層とがある。As such a fluidized bed reduction furnace, a powdered ore charging section is provided on the side, a carrier gas introducing section for forming a fluidized bed is provided near the bottom, and a fluidizing gas introducing section in which a nozzle is provided on the entire bottom plate of the fluidized bed. A riser forming a fluidized bed provided with
A downcomer having a powder flow part for circulating powder through a cyclone on the outside thereof.
There are a type disclosed in No. 11807 and a non-circulation type fluidized bed that does not return powdery iron ore (reduced ore) collected by a cyclone to the riser.
【0004】何れの型式の場合も、成品である還元鉱石
を排出する装置としては、ライザー内の流動層のガス圧
力が高いために、COを含む炉内有害ガスがリークしな
いようにロータリーフィーダ、スクリューフィーダ等の
機械的なものや、気体搬送型のニューマチックフィーダ
のようなシール性の高いものが使用されている。In any of the types, as a device for discharging a reduction ore as a product, since the gas pressure in the fluidized bed in the riser is high, a rotary feeder, which prevents harmful gas containing CO from leaking in the furnace, Mechanical ones such as screw feeders and those with high sealing properties such as gas-conveying pneumatic feeders are used.
【0005】ところが、この従来の流動層還元炉の還元
鉱石排出装置の中で、ロータリーフィーダ、スクリュー
フィーダ等の機械的手段による排出装置は、流動層還元
炉の内部温度は900〜1000℃の高温であり、しか
もH2 O,SO2 等の腐食性ガスがリッチな還元ガス雰
囲気中での粉鉱石の切出しであるために、構成材料の高
温腐食、応力腐食による劣化と機械的摩耗による回転部
分のトラブルが多く発生する。また、還元ガスはCO,
H2 の有害ガスが数十%含まれており、系外へ洩れると
爆発や中毒で人的,物的な重大災害を招く危険性が大で
ある。このため、回転羽根刃先とケーシングとの隙間を
小さくしてガスリークを防止する構造がとられる。しか
し、高温の粉鉱石を切出すと、刃先のシール部がすぐに
摩耗してガスリークが発生したり、刃先の隙間が小さい
ため粉粒子が噛込んで回転がストップする。このため、
非常に操業性が悪く、且つメンテナンスに多大の費用が
かかっていた。However, among the conventional reduced ore discharging devices of the fluidized bed reduction furnace, the discharging device by mechanical means such as a rotary feeder and a screw feeder has a high internal temperature of the fluidized bed reduction furnace of 900 to 1000 ° C. In addition, since the ore is cut out in a reducing gas atmosphere in which a corrosive gas such as H 2 O or SO 2 is rich, rotating parts due to high temperature corrosion of the constituent materials, deterioration due to stress corrosion and mechanical wear. Many troubles occur. The reducing gas is CO,
It contains tens of percent of H 2 harmful gas, and if it leaks to the outside of the system, there is a great risk of causing a serious human or physical disaster due to explosion or poisoning. Therefore, a structure is adopted in which the gap between the blade tip of the rotary blade and the casing is reduced to prevent gas leakage. However, when the high temperature powdered ore is cut out, the seal portion of the blade edge is immediately worn to cause a gas leak, or the gap between the blade edges is small, so that the powder particles are caught and the rotation is stopped. For this reason,
The operability was very poor and the maintenance cost was very high.
【0006】これに対して、ニューマチックフィーダの
ようなキャリアガスを利用したガス搬送式排出装置の場
合には、切出しのための回転部材が存在しないので、上
記のような問題はなく優れていると言える。On the other hand, in the case of a gas-conveying type discharging device using a carrier gas such as a pneumatic feeder, since there is no rotating member for cutting out, it is excellent without the above problems. Can be said.
【0007】しかしながら、このニューマチックフィー
ダの場合には、流動層内の圧力と外気圧との圧力差が大
の場合、流動層内の圧力変動をもろに受けることにな
り、流動層内の圧力が上昇したときにはニューマチック
フィーダの粉体シール部の鉄鉱石を一気に外気側へ排出
するため、排出口から層内のガスが突出し、切出制御が
不可能となる。一旦、ニューマチックフィーダの粉体シ
ール部が壊れると、その部分を粒子がガスによって気流
搬送されるため、粒子が溜まりにくく、容易に粉体シー
ル機構が回復しないため、安定操業ができなくなるとい
う欠点がある。However, in the case of this pneumatic feeder, when the pressure difference between the pressure in the fluidized bed and the outside air pressure is large, the pressure in the fluidized bed is totally affected by the pressure fluctuation in the fluidized bed. When the temperature rises, the iron ore in the powder seal portion of the pneumatic feeder is discharged to the outside air at once, so that the gas in the bed protrudes from the discharge port, making it impossible to control cutting. Once the powder seal part of the pneumatic feeder is broken, particles are carried by the gas stream in that part, so it is difficult for the particles to collect, and the powder seal mechanism does not easily recover, which makes stable operation impossible. There is.
【0008】[0008]
【発明が解決しようとする課題】本発明において解決す
べき課題は、流動層による粉粒状原料の反応装置におけ
る機械式排出装置の摩耗トラブル、ガス搬送式排出装置
の炉内圧上昇時の粉体シール崩壊トラブル等の粒子排出
装置の欠点を解消して、粒子の安定した排出を可能とす
る手段を見出すことにある。The problems to be solved in the present invention include wear troubles of a mechanical discharge device in a reactor of a powdery granular material by a fluidized bed, and powder seal when a pressure in a furnace of a gas transfer type discharge device rises. The object is to find a means that enables stable discharge of particles by eliminating defects of the particle discharge device such as collapse trouble.
【0009】[0009]
【課題を解決するための手段】本発明の流動層反応炉の
粒子排出方法は、流動層反応炉本体下方に、U字状の充
填移動層を形成し、該U字状の充填移動層の炉本体側に
位置する部分の長さを、充填層圧損により、炉内圧力を
シールできる長さにすると共に、前記U字状充填移動層
の底部からキャリアガスを導入し、該導入ガス量を調整
することにより粒子排出量を制御することを特徴とす
る。According to the method for discharging particles of a fluidized bed reactor of the present invention, a U-shaped packed moving bed is formed below the main body of the fluidized bed reactor, and the U-shaped packed moving bed is formed. The length of the portion located on the furnace body side is set to a length at which the pressure inside the furnace can be sealed by the pressure loss of the packed bed, and a carrier gas is introduced from the bottom of the U-shaped packed moving bed, and the introduced gas amount It is characterized in that the particle emission amount is controlled by adjusting.
【0010】また、上記流動層反応炉の粒子排出方法を
実施するための装置として、炉本体底部に接続されてい
る垂直下降管と、それに続く水平面に対し適宜の角度に
て設けられた傾斜下降管と、さらに一端に粒子排出口を
有する上昇管とをそれぞれ連続してほぼU字状の連続管
を構成し、該連続管に複数個のキャリアガスの吹込口と
該ガスの制御装置とを設けると共に、上記垂直下降管と
傾斜下降管との長さの和(L)が下記式によって設定さ
れる装置を使用できる。As a device for carrying out the method for discharging particles in the above fluidized bed reactor, a vertical downcomer connected to the bottom of the furnace body and an inclined descent provided at an appropriate angle with respect to the subsequent horizontal plane. A pipe and an ascending pipe having a particle discharge port at one end are connected continuously to form a substantially U-shaped continuous pipe, and a plurality of carrier gas inlets and a control device for the gas are provided in the continuous pipe. In addition to being provided, a device can be used in which the sum (L) of the lengths of the vertical downcomer and the inclined downcomer is set by the following equation.
【0011】L=a×ΔP×dp 2/(Ug×μg) 同式において、 a ;係数 ΔP;炉内と外気との圧力差(mm/Aq) dp;還元鉱石の平均粒子径(m) Ug;充填移動層内の還元鉱石粒子間を流れる炉内から
のリークガス流速(m/s) μg;リークガスの粘性係数 をそれぞれ示す。L = a × ΔP × dp 2 / (Ug × μg) In the above equation, a: coefficient ΔP: pressure difference between furnace and outside air (mm / Aq) dp: average particle diameter of reduced ore (m) Ug; leak gas flow rate (m / s) μg from inside the furnace flowing between the reduced ore particles in the packed moving bed; viscous coefficient of leak gas.
【0012】[0012]
【作用】U字状に形成された湾曲充填移動層の適気圧損
で炉内ガスをシールし、かつ、流動層反応炉側の充填移
動層を形成する粒子が変動しない範囲で操作するので、
炉内圧が少々変動しても充填移動によって粉体シールが
崩壊することはない。Since the gas inside the furnace is sealed by an appropriate pressure loss of the curved packed moving bed formed in a U shape, and the particles forming the packed moving bed on the fluidized bed reactor side are operated within a range that does not fluctuate,
Even if the internal pressure of the furnace fluctuates a little, the powder seal does not collapse due to the filling movement.
【0013】また、U字状の湾曲充填移動層の流動層反
応炉側を傾斜下降管で形成することによって、粒子の移
動性が向上し、粒子の排出が円滑になり、多量の粒子の
切出性が向上する。Further, since the fluidized bed reactor side of the U-shaped curved packed moving bed is formed by an inclined downcomer, the mobility of particles is improved, particles are discharged smoothly, and a large amount of particles are cut off. The output is improved.
【0014】[0014]
【実施例】図1は、本発明を適用した流動層還元炉の概
要を示す。EXAMPLE FIG. 1 shows an outline of a fluidized bed reduction furnace to which the present invention is applied.
【0015】同図において、原料鉱石供給口1からライ
ザー2内に供給された原料は、底部のガス導入口3から
導入された還元ガスによって流動層4を形成し、還元反
応が行われる。5は粒体循環系であって、ライザー2の
頂部から排ガスと共に排出された粉状物を回収するサイ
クロン6とそれに続くダウンカマ7からなり、ダウンカ
マ7の下方に形成された充填移動層8は、ライザー2内
の下方に連続的に循環供給される。In the figure, the raw material supplied from the raw material ore supply port 1 into the riser 2 forms a fluidized bed 4 by the reducing gas introduced from the gas introduction port 3 at the bottom, and a reduction reaction is carried out. Reference numeral 5 denotes a granular circulation system, which is composed of a cyclone 6 for collecting the powdery matter discharged from the top of the riser 2 and a downcomer 7 following the cyclone 6, and a packed moving bed 8 formed below the downcomer 7 is It is continuously circulated downward in the riser 2.
【0016】9はライザー2の底部に形成された粒子
(還元鉱石)の排出装置を示す。該排出装置9は、ライ
ザー2の底部に連続された垂直下降管10と、それに続
く傾斜下降管11と、さらに一端に排出口17を有する
上昇管12とを連続して、ほぼU字状に湾曲した充填移
動層13を形成している。その際、上記傾斜下降管11
は、粒子の移動性を向上せしめるため、水平面に対し適
宜に角度θ、例えば安息角以上の角度(本実施例では約
60°)にて設けられている。この底面と、垂直下降管
10の側面と傾斜下降管11の下面にはそれぞれキャリ
アガス導入部14,15,16が設けられており、各導
入部からのキャリアガスの吹込み量の調整により、充填
移動層13の粒子移動速度を制御し、上昇管12から還
元鉱石を排出する。この還元鉱石排出装置において、U
字状に形成された充填移動層のシール圧力は、充填移動
層を形成する還元鉱石粒子間を流れる炉内からのリーク
ガス流速と充填移動層長さによって決まる(充填層圧
損)。炉内と外気との圧力差ΔP(mmAg),還元鉱
石の平均粒子径dp(m),充填移動炉内の還元鉱石粒
子間を流れる炉内からのリークガス流速Ug(m/
s),リークガスの粘性係数μg(kgs/m2 ),さ
らには粒子の形状補正係数a(−)とすると、圧力シー
ルに必要な充填移動層の長さL(m)は、L=a×ΔP
×dp 2/(ug×μg)・・・(1)と表わすことが
できる。ここでLは、垂直下降管と傾斜下降管に形成さ
れる充填移動層の長さであり、aは実験的に求める係数
である。炉内と外気との圧力差1500〜max200
0mmAq、温度900℃で平均粒子径155μm(a
=0.00013)の粉鉱石を還元する流動層還元炉の
還元鉱石の排出装置に適用し、炉内ガスの許容リーク量
を0.01/mm3 以下とした場合の移動充填層の圧力
シール長さは2m(垂直下降管部:1.5m,傾斜下降
管部:0.5m、管垂直:0.1m)であった。これに
よって、炉内圧力の変動に対して充分な粉体シール機構
を形成することができる。操業に際しては、下降管1
0,11の側壁にキャリアガスを吹込み、かつ、キャリ
アガスの吹込み量を還元鉱石の流動化開始速度(量)以
下に調速することにより、下降管10,11に形成する
充填移動層の粒子自重と炉内圧による押出力を利用し
て、還元鉱石を炉外に排出する。吹込まれたキャリアガ
スが側壁面への還元鉱石の粒子押付け力を緩和すること
により、還元鉱石の下降を拘束している壁面摩擦力が低
減し、還元鉱石は粒子自重と炉内圧により下降管10,
11を下降し上昇管12から押し出される。還元鉱石の
排出速度はキャリアガス導入部14,15,16,から
吹込まれるキャリアガス量に比例する。また、キャリア
ガス導入部14,15から吹込むキャリアガスの下降管
10,11内の上昇速度は還元鉱石の流動化開始速度以
下に調整するため、下降管10,11内の還元鉱石の流
動化による還元鉱石の流出および粉体シールの崩壊が発
生することはない。Reference numeral 9 denotes a device for discharging particles (reduced ore) formed at the bottom of the riser 2. The discharge device 9 has a vertical downcomer pipe 10 continuous to the bottom of the riser 2, a slanting downcomer pipe 11 following the riser pipe 12, and a riser pipe 12 having a discharge port 17 at one end, which are connected in a substantially U-shape. A curved moving filling layer 13 is formed. At that time, the inclined downcomer 11
In order to improve the mobility of the particles, is provided at an angle θ with respect to the horizontal plane, for example, an angle of repose or more (about 60 ° in this embodiment). Carrier gas introducing portions 14, 15 and 16 are provided on the bottom surface, the side surface of the vertical downcomer pipe 10 and the lower surface of the inclined downcomer pipe 11, respectively. By adjusting the amount of carrier gas blown from each introducing portion, The particle moving speed of the packed moving bed 13 is controlled, and the reduced ore is discharged from the rising pipe 12. In this reduction ore discharging device, U
The sealing pressure of the packed moving bed formed in a letter shape is determined by the leak gas flow rate from the furnace flowing between the reduced ore particles forming the packed moving bed and the packed moving bed length (packed bed pressure loss). Pressure difference ΔP (mmAg) between the inside of the furnace and the outside air, average particle diameter dp (m) of the reduced ore, leak gas flow rate Ug (m / m) flowing between the reduced ore particles in the filling transfer furnace
s), the leak gas viscosity coefficient μg (kgs / m 2 ), and the particle shape correction coefficient a (−), the length L (m) of the packed moving layer required for the pressure seal is L = a × ΔP
× dp 2 / (ug × μg) can be expressed as (1). Here, L is the length of the packed moving bed formed in the vertical downcomer and the inclined downcomer, and a is a coefficient obtained experimentally. Pressure difference between furnace and outside air 1500-max 200
0 mmAq, temperature 900 ° C., average particle size 155 μm (a
= 0.00013) applied to a reduction ore discharge device of a fluidized bed reduction furnace for reducing powdered ore, and the allowable leakage amount of gas in the furnace is 0.01 / mm 3 or less, the pressure seal of the moving packed bed The length was 2 m (vertical downcomer: 1.5 m, inclined downcomer: 0.5 m, pipe vertical: 0.1 m). As a result, it is possible to form a powder seal mechanism that is sufficient with respect to fluctuations in the furnace pressure. During operation, downcomer 1
Filling moving bed formed in the downcomers 10 and 11 by injecting carrier gas into the side walls of 0 and 11 and adjusting the amount of carrier gas to be less than or equal to the fluidization start speed (amount) of the reduced ore. The reduced ore is discharged to the outside of the furnace by using the particle's own weight and the pushing force by the pressure in the furnace. The blown carrier gas relaxes the particle pressing force of the reduced ore against the side wall surface, and the wall frictional force that restrains the reduced ore from descending is reduced. ,
11 is descended and pushed out of the ascending pipe 12. The rate of discharge of the reduced ore is proportional to the amount of carrier gas blown from the carrier gas introduction parts 14, 15, 16. Further, since the rising speed of the carrier gas blown from the carrier gas introduction parts 14 and 15 in the downcomers 10 and 11 is adjusted to be equal to or lower than the fluidization start speed of the reduced ores, the fluidization of the reduced ores in the downcomers 10 and 11 is performed. There is no reduction ore outflow and powder seal collapse due to.
【0017】[0017]
【発明の効果】本発明によって以下の効果を奏すること
ができる。According to the present invention, the following effects can be obtained.
【0018】(1) 排出装置自体に回転部材が存在し
ないので、排出装置そのものに摩耗、腐食等によるトラ
ブルの発生がない。(1) Since there is no rotating member in the discharging device itself, troubles due to wear and corrosion do not occur in the discharging device itself.
【0019】(2) 流動層反応炉内のガスの炉外への
リーク量が少なく、装置全体の安全性が高い。(2) The amount of gas in the fluidized bed reaction furnace leaking out of the furnace is small, and the safety of the entire apparatus is high.
【0020】(3) 粒子排出制御が円滑となるので、
装置全体の安定操業が可能となる。(3) Since particle emission control becomes smooth,
Stable operation of the entire equipment becomes possible.
【図1】 本発明を適用した流動層還元炉の概要を示
す。FIG. 1 shows an outline of a fluidized bed reduction furnace to which the present invention is applied.
1 原料鉱石供給口 2 ライザー 3 ガス導入口 4 流動層 5 粒体循環系 6 サイクロン 7 ダウンカマ 8 充填移動層 9 還元鉱石排出装置 10 垂直下降管 11 傾斜下降管 12 上昇管 13 U字状に湾曲した充填移動層 14,15,16 キャリアガス導入部 17 排出口 1 Raw material ore supply port 2 Riser 3 Gas inlet port 4 Fluidized bed 5 Granule circulation system 6 Cyclone 7 Downcomer 8 Packing moving bed 9 Reduced ore discharge device 10 Vertical downcomer pipe 11 Inclined downcomer pipe 12 Ascending pipe 13 Curved in U shape Packed moving bed 14, 15, 16 Carrier gas inlet 17 Outlet
Claims (2)
動層を形成し、 該U字状の充填移動層の炉本体側に位置する部分の長さ
を、充填層圧損により炉内圧力をシールできる長さとす
ると共に、 前記U字状充填移動層の底部からキャリアガスを導入
し、 該導入ガス量を調整することにより粒子排出量を制御す
る流動層反応炉の粒子排出方法。1. A U-shaped packed moving bed is formed below a fluidized bed reactor main body, and the length of a portion of the U-shaped packed moving bed located on the furnace body side is adjusted by a packed bed pressure loss in the furnace. A method for discharging particles in a fluidized bed reactor, which has a length capable of sealing pressure, introduces a carrier gas from the bottom of the U-shaped packed moving bed, and controls the quantity of introduced gas to control the quantity of discharged particles.
と、それに続く水平面に対し適宜の角度にて設けられた
傾斜下降管と、さらに一端に粒子排出口を有する上昇管
とをそれぞれ連続してほぼU字状の連続管を構成し、 該連続管に複数個のキャリアガスの吹込口と該ガスの制
御装置とを設けると共に、 上記垂直下降管と傾斜下降管との長さの和(L)が下記
式によって設定されることを特徴とする流動層反応炉の
粒子排出装置。 L=a×ΔP×dp 2/(Ug×μg) 同式において、 a ;係数 ΔP;炉内と外気との圧力差(mm/Aq) dp;還元鉱石の平均粒子径(m) Ug;充填移動層内の還元鉱石粒子間を流れる炉内から
のリークガス流速(m/s) μg;リークガスの粘性係数 をそれぞれ示す。2. A vertical downcomer connected to the bottom of the furnace body, an inclined downcomer following the vertical downcomer at an appropriate angle with respect to the horizontal plane, and an upcomer having a particle discharge port at one end, which are continuous with each other. To form a substantially U-shaped continuous pipe, which is provided with a plurality of carrier gas inlets and a control device for the gas, and which is the sum of the lengths of the vertical downcomer and the inclined downcomer. A particle discharging device for a fluidized bed reactor, wherein (L) is set by the following equation. L = a × ΔP × dp 2 / (Ug × μg) In the equation, a; coefficient ΔP; pressure difference between the furnace and the outside air (mm / Aq) dp; average particle diameter of reduced ore (m) Ug; filling Leak gas flow velocity (m / s) μg from inside the furnace flowing between reduced ore particles in the moving bed; viscosity coefficient of leak gas is shown.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14655593A JP3261211B2 (en) | 1993-06-17 | 1993-06-17 | Method and apparatus for discharging particles from fluidized bed reactor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14655593A JP3261211B2 (en) | 1993-06-17 | 1993-06-17 | Method and apparatus for discharging particles from fluidized bed reactor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH073316A true JPH073316A (en) | 1995-01-06 |
| JP3261211B2 JP3261211B2 (en) | 2002-02-25 |
Family
ID=15410321
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP14655593A Expired - Fee Related JP3261211B2 (en) | 1993-06-17 | 1993-06-17 | Method and apparatus for discharging particles from fluidized bed reactor |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3261211B2 (en) |
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1993
- 1993-06-17 JP JP14655593A patent/JP3261211B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JP3261211B2 (en) | 2002-02-25 |
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