JPH0739331A - Preparation of packaged boiled noodle - Google Patents
Preparation of packaged boiled noodleInfo
- Publication number
- JPH0739331A JPH0739331A JP5206900A JP20690093A JPH0739331A JP H0739331 A JPH0739331 A JP H0739331A JP 5206900 A JP5206900 A JP 5206900A JP 20690093 A JP20690093 A JP 20690093A JP H0739331 A JPH0739331 A JP H0739331A
- Authority
- JP
- Japan
- Prior art keywords
- boiled
- noodles
- starch
- weight
- parts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 235000012149 noodles Nutrition 0.000 title claims abstract description 150
- 239000007788 liquid Substances 0.000 claims abstract description 53
- 230000001954 sterilising effect Effects 0.000 claims abstract description 19
- 238000004806 packaging method and process Methods 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims abstract description 16
- 229920000881 Modified starch Polymers 0.000 claims description 54
- 150000007524 organic acids Chemical class 0.000 claims description 27
- 239000002562 thickening agent Substances 0.000 claims description 25
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 238000000151 deposition Methods 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 36
- 229920002472 Starch Polymers 0.000 abstract description 33
- 235000019698 starch Nutrition 0.000 abstract description 32
- 239000008107 starch Substances 0.000 abstract description 31
- 238000011282 treatment Methods 0.000 abstract description 20
- 229920002261 Corn starch Polymers 0.000 abstract description 19
- 239000008120 corn starch Substances 0.000 abstract description 19
- 240000003183 Manihot esculenta Species 0.000 abstract description 16
- 235000016735 Manihot esculenta subsp esculenta Nutrition 0.000 abstract description 16
- 238000004659 sterilization and disinfection Methods 0.000 abstract description 15
- 229920001592 potato starch Polymers 0.000 abstract description 8
- 244000017020 Ipomoea batatas Species 0.000 abstract description 3
- 235000002678 Ipomoea batatas Nutrition 0.000 abstract description 3
- 230000006866 deterioration Effects 0.000 abstract 1
- 235000019629 palatability Nutrition 0.000 abstract 1
- 238000009835 boiling Methods 0.000 description 26
- 229940099112 cornstarch Drugs 0.000 description 18
- 239000007864 aqueous solution Substances 0.000 description 16
- 239000000243 solution Substances 0.000 description 10
- 238000011156 evaluation Methods 0.000 description 9
- 238000010306 acid treatment Methods 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 238000005520 cutting process Methods 0.000 description 6
- 235000013312 flour Nutrition 0.000 description 6
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 6
- 240000008620 Fagopyrum esculentum Species 0.000 description 5
- 235000009419 Fagopyrum esculentum Nutrition 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 229920002907 Guar gum Polymers 0.000 description 4
- 229920000161 Locust bean gum Polymers 0.000 description 4
- 239000004368 Modified starch Substances 0.000 description 4
- 241000209140 Triticum Species 0.000 description 4
- 235000021307 Triticum Nutrition 0.000 description 4
- 239000008157 edible vegetable oil Substances 0.000 description 4
- 239000000665 guar gum Substances 0.000 description 4
- 235000010417 guar gum Nutrition 0.000 description 4
- 229960002154 guar gum Drugs 0.000 description 4
- 235000010420 locust bean gum Nutrition 0.000 description 4
- 239000000711 locust bean gum Substances 0.000 description 4
- 235000019426 modified starch Nutrition 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 235000019198 oils Nutrition 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- 238000004898 kneading Methods 0.000 description 3
- 239000004310 lactic acid Substances 0.000 description 3
- 235000014655 lactic acid Nutrition 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 238000002791 soaking Methods 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- BJEPYKJPYRNKOW-REOHCLBHSA-N (S)-malic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O BJEPYKJPYRNKOW-REOHCLBHSA-N 0.000 description 2
- 235000014693 Fagopyrum tataricum Nutrition 0.000 description 2
- 240000001972 Gardenia jasminoides Species 0.000 description 2
- 240000008415 Lactuca sativa Species 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- BJEPYKJPYRNKOW-UHFFFAOYSA-N alpha-hydroxysuccinic acid Natural products OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 description 2
- 235000015165 citric acid Nutrition 0.000 description 2
- 238000007598 dipping method Methods 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 239000001630 malic acid Substances 0.000 description 2
- 235000011090 malic acid Nutrition 0.000 description 2
- 235000012054 meals Nutrition 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 235000012045 salad Nutrition 0.000 description 2
- 235000014347 soups Nutrition 0.000 description 2
- 238000010025 steaming Methods 0.000 description 2
- 239000012085 test solution Substances 0.000 description 2
- 235000010493 xanthan gum Nutrition 0.000 description 2
- 239000000230 xanthan gum Substances 0.000 description 2
- 229920001285 xanthan gum Polymers 0.000 description 2
- 229940082509 xanthan gum Drugs 0.000 description 2
- QCVGEOXPDFCNHA-UHFFFAOYSA-N 5,5-dimethyl-2,4-dioxo-1,3-oxazolidine-3-carboxamide Chemical compound CC1(C)OC(=O)N(C(N)=O)C1=O QCVGEOXPDFCNHA-UHFFFAOYSA-N 0.000 description 1
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 description 1
- 102000002322 Egg Proteins Human genes 0.000 description 1
- 108010000912 Egg Proteins Proteins 0.000 description 1
- 108010068370 Glutens Proteins 0.000 description 1
- 244000068988 Glycine max Species 0.000 description 1
- 235000010469 Glycine max Nutrition 0.000 description 1
- IMQLKJBTEOYOSI-GPIVLXJGSA-N Inositol-hexakisphosphate Chemical compound OP(O)(=O)O[C@H]1[C@H](OP(O)(O)=O)[C@@H](OP(O)(O)=O)[C@H](OP(O)(O)=O)[C@H](OP(O)(O)=O)[C@@H]1OP(O)(O)=O IMQLKJBTEOYOSI-GPIVLXJGSA-N 0.000 description 1
- 101100489867 Mus musculus Got2 gene Proteins 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- IMQLKJBTEOYOSI-UHFFFAOYSA-N Phytic acid Natural products OP(O)(=O)OC1C(OP(O)(O)=O)C(OP(O)(O)=O)C(OP(O)(O)=O)C(OP(O)(O)=O)C1OP(O)(O)=O IMQLKJBTEOYOSI-UHFFFAOYSA-N 0.000 description 1
- 235000019484 Rapeseed oil Nutrition 0.000 description 1
- 235000019485 Safflower oil Nutrition 0.000 description 1
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 description 1
- 235000011054 acetic acid Nutrition 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 235000010443 alginic acid Nutrition 0.000 description 1
- 239000000783 alginic acid Substances 0.000 description 1
- 229920000615 alginic acid Polymers 0.000 description 1
- 229960001126 alginic acid Drugs 0.000 description 1
- 150000004781 alginic acids Chemical class 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 235000010418 carrageenan Nutrition 0.000 description 1
- 239000000679 carrageenan Substances 0.000 description 1
- 229920001525 carrageenan Polymers 0.000 description 1
- 229940113118 carrageenan Drugs 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 235000005687 corn oil Nutrition 0.000 description 1
- 239000002285 corn oil Substances 0.000 description 1
- 235000012343 cottonseed oil Nutrition 0.000 description 1
- 239000002385 cottonseed oil Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 235000014103 egg white Nutrition 0.000 description 1
- 210000000969 egg white Anatomy 0.000 description 1
- 235000013601 eggs Nutrition 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 235000021312 gluten Nutrition 0.000 description 1
- 239000002648 laminated material Substances 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- GBCAVSYHPPARHX-UHFFFAOYSA-M n'-cyclohexyl-n-[2-(4-methylmorpholin-4-ium-4-yl)ethyl]methanediimine;4-methylbenzenesulfonate Chemical compound CC1=CC=C(S([O-])(=O)=O)C=C1.C1CCCCC1N=C=NCC[N+]1(C)CCOCC1 GBCAVSYHPPARHX-UHFFFAOYSA-M 0.000 description 1
- 229930014626 natural product Natural products 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 235000002949 phytic acid Nutrition 0.000 description 1
- 239000000467 phytic acid Substances 0.000 description 1
- 229940068041 phytic acid Drugs 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 229940116317 potato starch Drugs 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 229940100486 rice starch Drugs 0.000 description 1
- 235000005713 safflower oil Nutrition 0.000 description 1
- 239000003813 safflower oil Substances 0.000 description 1
- 239000008159 sesame oil Substances 0.000 description 1
- 235000011803 sesame oil Nutrition 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000011975 tartaric acid Substances 0.000 description 1
- 235000002906 tartaric acid Nutrition 0.000 description 1
- -1 various gums Polymers 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 239000000052 vinegar Substances 0.000 description 1
- 235000021419 vinegar Nutrition 0.000 description 1
- 229940100445 wheat starch Drugs 0.000 description 1
- UHVMMEOXYDMDKI-JKYCWFKZSA-L zinc;1-(5-cyanopyridin-2-yl)-3-[(1s,2s)-2-(6-fluoro-2-hydroxy-3-propanoylphenyl)cyclopropyl]urea;diacetate Chemical compound [Zn+2].CC([O-])=O.CC([O-])=O.CCC(=O)C1=CC=C(F)C([C@H]2[C@H](C2)NC(=O)NC=2N=CC(=CC=2)C#N)=C1O UHVMMEOXYDMDKI-JKYCWFKZSA-L 0.000 description 1
Landscapes
- Noodles (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は包装茹で麺類の製造方法
に関する。詳細には、なめらかで粘弾性のある良好な食
感を有し且つ茹でのびのない良好な品質を有する保存可
能期間の長い包装茹で麺類の製造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing packaged boiled noodles. More particularly, it relates to a method for producing packaged boiled noodles having a smooth and viscoelastic texture, a good texture, and a good quality without boilability and having a long shelf life.
【0002】[0002]
【従来の技術】従来、包装茹で麺類には有機酸水溶液に
よる浸漬処理などの保存性向上処理を施した後に包装
し、次いで蒸気などを用いて加熱殺菌して保存可能期間
の長いロングライフ茹で麺(いわゆるLL麺)として販
売されているものがある。しかしながら、加熱殺菌処理
をすると茹で麺類の保存可能期間は長くなるものの、麺
線表面が硬くなって滑らかさや粘弾性が失われてそのバ
ランスも悪くなり、もろくぼそついた不良な食感になる
という欠点があり、保存可能期間が長く、しかも食感の
良好な包装茹で麺類が求められている。2. Description of the Related Art Conventionally, long-boiled boiled noodles that have a long shelf life are packaged after boiled boiled noodles have been subjected to a preservative-improving treatment such as a dipping treatment with an organic acid aqueous solution, and then packaged by heating with steam or the like. Some are sold as (so-called LL noodles). However, when heat sterilization is performed, the storable period of boiled noodles is prolonged, but the noodle string surface becomes hard and loses smoothness and viscoelasticity, resulting in poor balance and a fragile and crunchy texture. There is a demand for boiled and boiled noodles that have drawbacks, have a long shelf life, and have a good texture.
【0003】[0003]
【発明が解決しようとする課題】したがって、本発明の
目的は加熱殺菌処理後も食感の低下がなく、滑らかさお
よび粘弾性に富み、しかもそのバランスがよく、食感が
良好で、保存可能期間の長い包装茹で麺類を提供するこ
とである。Therefore, the object of the present invention is that the texture is not deteriorated even after the heat sterilization treatment, the smoothness and viscoelasticity are excellent, and the balance is good, the texture is good, and the composition can be stored. The purpose is to provide boiled noodles for a long period of packaging.
【0004】[0004]
【課題を解決するための手段】上記の目的を達成すべく
本発明者らは包装茹で麺類に関してその原料面、製造工
程面、後処理法などの種々の点から検討を重ねた。その
結果、茹で麺類を加熱殺菌処理する前に未α化澱粉を含
む液で処理すると、包装後加熱殺菌処理しても麺線が硬
くならず滑らかさおよび粘弾性が保たれて良好な食感を
有すること、その上予想外にも茹でのびが低く抑えられ
ることを見出して本発明を完成した。[Means for Solving the Problems] In order to achieve the above-mentioned object, the present inventors have made various studies on boiled and boiled noodles in various aspects such as raw material, manufacturing process and post-treatment method. As a result, if the boiled noodles are treated with a liquid containing non-pregelatinized starch before heat sterilization, the noodle strings do not become hard even after heat sterilization treatment after packaging and smoothness and viscoelasticity are maintained, resulting in a good texture. The present invention has been completed by finding that it has the above-mentioned properties and, moreover, unexpectedly suppresses the low boiling rate.
【0005】すなわち、本発明は、茹で麺類の麺線表面
に未α化澱粉を含む液を付着させた後、包装し加熱殺菌
処理することを特徴とする包装茹で麺類の製造方法であ
る。That is, the present invention is a method for producing packaged boiled noodles, which comprises depositing a liquid containing non-pregelatinized starch on the surface of noodle strips of boiled noodles, packaging and then heat sterilizing.
【0006】本発明でいう茹で麺類とは、喫食状態に茹
で上げられた麺類であればいずれでもよく、麺類の種類
や製造方法、麺類の原料の種類や配合組成、茹で方、茹
で歩留りなどは特に限定されない。限定されるものでは
ないが、本発明における茹で麺類の代表例としては、茹
でうどん、茹で日本そば、茹で中華麺、茹でスパゲッテ
ィ、茹でマカロニなどを挙げることができる。その際に
茹で麺用の麺類としては、切り出し、押出し、手延べな
どによって製造した単層麺、多層麺(例えば三層麺)な
どを用いることができる。The boiled noodles referred to in the present invention may be any noodles boiled up to the edible state, such as the type and method of production of noodles, the type and composition of raw materials of noodles, the method of boiling, the yield of boiled rice, etc. There is no particular limitation. Representative examples of boiled noodles in the present invention include, but are not limited to, boiled udon, boiled Japanese soba, boiled Chinese noodles, boiled spaghetti, boiled macaroni and the like. At that time, as the noodles for boiled noodles, single-layered noodles, multi-layered noodles (for example, three-layered noodles) produced by cutting, extrusion, hand rolling and the like can be used.
【0007】そして、本発明では加熱殺菌処理前に茹で
麺類の麺線表面に未α化澱粉を含む液を付着させること
が重要である。澱粉液に用いる澱粉の種類は特に限定さ
れず、α化されていない澱粉(生澱粉)であればいずれ
でもよく、例えばα化されていない馬鈴薯澱粉、タピオ
カ澱粉、甘薯澱粉、コーンスターチ、小麦澱粉、米澱粉
などを挙げることができ、それらのうちでも馬鈴薯澱
粉、タピオカ澱粉、甘薯澱粉などの地下系澱粉およびコ
ーンスターチが好ましい。In the present invention, it is important to attach a liquid containing non-pregelatinized starch to the surface of noodle strings of boiled noodles before heat sterilization. The type of starch used in the starch solution is not particularly limited, and may be any non-pregelatinized starch (raw starch), for example, non-pregelatinized potato starch, tapioca starch, sweet potato starch, corn starch, wheat starch, Rice starch and the like can be mentioned, and among these, underground starches such as potato starch, tapioca starch and sweet potato starch and corn starch are preferable.
【0008】未α化澱粉を含む液は水に未α化澱粉を加
えることにより調製される。その際の未α化澱粉の使用
量は、水100重量部に対して未α化澱粉が1〜5重量
部の範囲で含まれるようにするのが食感が良好で且つ茹
でのびのない包装茹で麺類を製造できる点で好ましく、
1.5〜4.0重量部が一層好ましい。未α化澱粉の使
用量が1重量部よりも少ないと加熱殺菌処理後に茹で麺
類が硬くぼそついて食感が不良となり易く、一方5重量
部よりも多くても加熱殺菌処理後に茹で麺類の食感が不
良になると共に麺がほぐれにくくなり、しかも喫食時に
スープの濁りを生じ易くなる。未α化澱粉液の調製に際
しては、澱粉がα化されないように水の温度を50℃以
下にしておくのが好ましい。The liquid containing non-pregelatinized starch is prepared by adding non-pregelatinized starch to water. In that case, the amount of the non-pregelatinized starch used is such that the non-pregelatinized starch is contained in the range of 1 to 5 parts by weight with respect to 100 parts by weight of water, which has a good texture and is free from boiling. It is preferable in that boiled noodles can be produced,
More preferably, it is 1.5 to 4.0 parts by weight. If the amount of non-pregelatinized starch used is less than 1 part by weight, the boiled noodles tend to be hard and uneven after heating and sterilizing, and the texture tends to be poor. The feeling becomes poor and the noodles become hard to loosen, and the soup becomes liable to become cloudy at the time of eating. When preparing the non-pregelatinized starch liquid, it is preferable to keep the temperature of water at 50 ° C. or lower so that the starch is not pregelatinized.
【0009】また、未α化澱粉を含む液に増粘剤を配合
する場合は、増粘剤の種類は限定されず、食品に使用可
能な増粘剤であればいずれも使用でき、例えばα化澱
粉、各種ガム類、カラギーナン、アルギン酸やそのナト
リウム塩、CMCなどを挙げることができる。そのうち
でも天然物、特にα化澱粉が麺類に異味や異臭を与える
ことがないため好ましく、α化澱粉と少量の他の増粘剤
の併用が食感および未α化澱粉の麺線表面への付着性や
沈殿防止の点から一層好ましい。When a thickening agent is added to a liquid containing non-pregelatinized starch, the type of thickening agent is not limited, and any thickening agent that can be used in foods can be used. Examples thereof include modified starch, various gums, carrageenan, alginic acid and its sodium salt, CMC and the like. Among them, natural products, particularly pregelatinized starch, are preferable because they do not give off taste or odor to noodles, and it is preferable to use a combination of pregelatinized starch and a small amount of other thickeners to the texture and the surface of noodle strings of non-pregelatinized starch. It is more preferable in terms of adhesion and prevention of precipitation.
【0010】増粘剤としてα化澱粉を単独で使用する場
合は、未α化澱粉を含む液における水100重量部当た
りα化澱粉を1〜2.5重量部の割合で配合するのが好
ましく、一方α化澱粉と他の増粘剤を併用する場合は未
α化澱粉を含む液における水100重量部当たりα化澱
粉が1〜2重量部および他の増粘剤が0.1〜0.5重
量部含まれるようにするのが好ましい。When pregelatinized starch is used alone as a thickener, it is preferable to add 1 to 2.5 parts by weight of pregelatinized starch to 100 parts by weight of water in a liquid containing unpregelatinized starch. On the other hand, when the pregelatinized starch is used in combination with another thickener, 1 to 2 parts by weight of the pregelatinized starch and 0.1 to 0 parts of the other thickener are added per 100 parts by weight of water in the liquid containing the non-pregelatinized starch. It is preferable that the amount is 0.5 parts by weight.
【0011】そして、α化澱粉を増粘剤として用いる場
合は、予めα化されている澱粉をそのまま未α化澱粉を
含む液に直接加えても、または未α化澱粉を含む液の一
部を分け取りそれを加熱してそこに含まれる澱粉をα化
してα化澱粉を含有する液を調製し、それを未α化澱粉
を含む残りの液に加えて未α化澱粉とα化澱粉(増粘
剤)の両方を含有する液を調製してもよい。When the pregelatinized starch is used as a thickener, the pregelatinized starch is directly added to the liquid containing the non-pregelatinized starch as it is, or a part of the liquid containing the non-pregelatinized starch is added. Separately, heat the starch to gelatinize the starch contained therein to prepare a liquid containing the pregelatinized starch, and add it to the remaining liquid containing the non-pregelatinized starch to add non-pregelatinized starch and pregelatinized starch. You may prepare the liquid containing both (thickener).
【0012】未α化澱粉を含む液を麺線表面に付着させ
る方法は特に限定されず均一に付着できる方法であれば
いずれでもよい。そのうちでも、処理が行い易く且つ液
を麺線表面に均一に付着させることができる点で未α化
澱粉を含む液を麺線表面に噴霧する方法または未α化澱
粉を含む液に茹で麺類を浸漬させる方法が好ましい。The method of applying the liquid containing the non-pregelatinized starch to the surface of the noodle strings is not particularly limited and may be any method as long as it can be uniformly applied. Among them, a method of spraying a liquid containing non-pregelatinized starch on the surface of noodle strings or a boiled noodles in a liquid containing non-pregelatinized starch in that the treatment is easy and the liquid can be uniformly attached to the surface of the noodle The method of dipping is preferred.
【0013】未α化澱粉を含む液の付着量は、その液を
付着させる直前の茹で麺類の重量に基づいて、4〜15
重量%になるようにするのが好ましく、8〜12重量%
がより好ましい。未α化澱粉を含む液の付着量が4重量
%よりも少ないと加熱殺菌処理後に茹で麺類が硬くぼそ
ついた食感の不良なものになり易く、一方15重量%よ
りも多くても加熱殺菌処理後に茹で麺類の食感が不良に
なると共に麺がほぐれにくくなり、しかも喫食時にスー
プの濁りを生じ易くなる。The amount of the liquid containing the non-pregelatinized starch attached is 4 to 15 based on the weight of the boiled noodles immediately before the liquid is attached.
It is preferable that the amount is 8 to 12% by weight.
Is more preferable. If the amount of the liquid containing the non-pregelatinized starch is less than 4% by weight, the boiled noodles tend to have a hard and uneven texture after heat sterilization, while the amount higher than 15% by weight causes heat sterilization. After the treatment, the texture of the boiled noodles becomes poor, the noodles are less likely to be loosened, and the soup becomes likely to become cloudy during eating.
【0014】上記した未α化澱粉を含む液の麺線表面へ
の付着処理は、該液を茹で上げた麺類に対してそのまま
直接施すことにより行うことができる。しかしながら、
未α化澱粉を含む液を付着させる前に予め茹で麺類を有
機酸で処理してから未α化澱粉を含む液を付着させる
と、保存性を一層向上させることができ好ましい。この
操作を逆に行って、茹で麺類を未α化澱粉を含む液で処
理してから有機酸で処理すると、麺線表面に付着した未
α化澱粉が有機酸処理時に麺線表面から離脱するので望
ましくない。The above-mentioned treatment for adhering the liquid containing the non-pregelatinized starch to the surface of the noodle strings can be carried out by directly applying the liquid directly to the boiled noodles. However,
It is preferable to treat the boiled noodles with an organic acid in advance before applying the liquid containing the non-pregelatinized starch and then to apply the liquid containing the non-pregelatinized starch to further improve the storage stability. If this operation is performed in reverse, and the boiled noodles are treated with a liquid containing non-pregelatinized starch and then treated with an organic acid, the non-pregelatinized starch adhering to the surface of the noodle strings is separated from the surface of the noodle strings during the organic acid treatment. So undesirable.
【0015】茹で麺類を有機酸で予め処理する場合に
は、食品に使用可能な有機酸のいずれもが使用でき、例
えば食酢、乳酸、酢酸、クエン酸、酒石酸、リンゴ酸、
フィチン酸、アジピン酸等を挙げることができる。有機
酸による茹で麺類の処理は、麺線表面に有機酸を均一に
付着させ得るいずれの方法で行ってもよく、例えば有機
酸の水溶液中に茹で麺類を浸漬させる方法、有機酸の水
溶液を茹で麺類に噴霧する方法などを採用することがで
きる。有機酸による処理は、有機酸処理後の麺のpHが
約3.9〜4.8になるようにして行うのがよく、特に
保存可能期間を3〜6カ月程度にしたい場合は麺のpH
を約3.9〜4.3に、1週間〜1カ月程度にしたい場
合は麺のpHを約4.5〜4.8に調整するのが好まし
い。When the boiled noodles are pretreated with an organic acid, any of the organic acids usable in foods can be used, for example, vinegar, lactic acid, acetic acid, citric acid, tartaric acid, malic acid,
Examples include phytic acid and adipic acid. The treatment of boiled noodles with an organic acid may be carried out by any method capable of uniformly attaching the organic acid to the surface of the noodle strings, for example, a method of immersing the boiled noodles in an aqueous solution of an organic acid, or an aqueous solution of an organic acid. A method of spraying noodles or the like can be adopted. The treatment with the organic acid is preferably performed so that the pH of the noodles after the organic acid treatment is about 3.9 to 4.8, and particularly when the shelf life is desired to be about 3 to 6 months, the pH of the noodles is
It is preferable to adjust the pH of the noodles to about 4.5 to 4.8 when it is desired to set the noodles to about 3.9 to 4.3 and about one week to one month.
【0016】また、未α化澱粉を含む液で茹で麺類を処
理した後に、さらに食用油を麺線に付着させると、加熱
殺菌処理時や処理後に麺線同士の付着が防止されて、ほ
ぐれ易い茹で麺類を得ることができ望ましい。その場合
の食用油としては例えばサラダ油、ゴマ油、大豆油、コ
ーン油、ベニバナ油、菜種油、綿実油などの植物油、そ
れらの水添油などが好ましく用いられる。そして、食用
油の付着を噴霧法により行うと、それ以前に付着させた
未α化澱粉の麺線表面からの離脱を防止しながら食用油
を麺線表面に均一に付着させることができ好ましい。When the noodles are boiled with a liquid containing non-pregelatinized starch and then edible oil is further attached to the noodle strings, the noodle strings are prevented from adhering to each other during or after the heat sterilization treatment, and are easily loosened. Boiled noodles can be obtained, which is desirable. As the edible oil in this case, for example, vegetable oils such as salad oil, sesame oil, soybean oil, corn oil, safflower oil, rapeseed oil, cottonseed oil, and hydrogenated oils thereof are preferably used. When the edible oil is attached by a spraying method, it is preferable that the edible oil can be evenly attached to the surface of the noodle band while preventing the non-pregelatinized starch attached before that from separating from the surface of the noodle band.
【0017】上記のようにして処理した茹で麺類を、1
食分または複数食分ずつに小分けして(玉取りして)、
常法によりプラスチックフイルム、ラミネート材などか
らなる袋、トレー、その他の容器中に入れて包装し、次
いで加熱殺菌処理を施す。その際の包装方法や加熱殺菌
処理方法は特に限定されず従来既知のいずれの方法で行
ってもよいが、特に加熱殺菌処理を蒸熱処理により行う
のが簡単でありしかも短時間に行うことができ好まし
い。加熱温度や加熱時間は茹で麺類の種類や小分け包装
した茹で麺類の量などによっても変わり得るが、蒸熱に
よる場合は一般に80〜95℃で20〜50分間行えば
よい。Boiled noodles treated as described above are
Subdivide into meals or multiple meals (drop balls),
It is put in a bag, tray, or other container made of a plastic film or a laminate material by a conventional method, packaged, and then heat-sterilized. The packaging method and the heat sterilization treatment method at that time are not particularly limited and may be performed by any conventionally known method, but especially the heat sterilization treatment is easy to perform by steaming and can be performed in a short time. preferable. The heating temperature and the heating time may vary depending on the type of boiled noodles and the amount of boiled noodles packaged in small portions, but when steaming, it is generally carried out at 80 to 95 ° C. for 20 to 50 minutes.
【0018】そして上記した一連の処理によって、加熱
殺菌処理後も茹で麺類が硬くなったり、もろくぼそつい
た食感にならず、滑らかで粘弾性に富み、しかもそのバ
ランスがよい、良好な食感を保つことが可能になり、し
かも茹でのびが抑制されると共に、保存性が向上して、
保存期間の長い高品質の包装茹で麺類を得ることができ
る。By the above-mentioned series of treatments, the boiled noodles do not become hard or have a crunchy texture after heat sterilization treatment, and the texture is smooth and rich in viscoelasticity and has a good texture. It is possible to keep
Boiled noodles of high quality can be obtained with a long shelf life.
【0019】以下に実施例などにより本発明を具体的に
説明するが、本発明はそれにより限定されない。以下の
例において、加熱殺菌処理後の包装茹で麺類の食感およ
び茹でのびは、下記の表1に記載した評価基準にしたが
って10名のパネラーに評価してもらい、その平均値を
採った。その際に、包装茹で麺類の食感は製造直後のも
のについて評価を行い、また茹でのびは製造後25℃で
30日間放置したものについて評価を行い、いずれも未
α化澱粉液で処理してない包装茹で麺類の評価点を標準
点(3点)とし、それとの比較で行った。The present invention will be specifically described below with reference to Examples and the like, but the present invention is not limited thereto. In the following examples, the texture and boiled leaf of the packaged boiled noodles after heat sterilization were evaluated by 10 panelists according to the evaluation criteria described in Table 1 below, and the average value was taken. At that time, the texture of the packaged boiled noodles was evaluated immediately after production, and the boiling boiled noodles were evaluated after being left at 25 ° C. for 30 days after production, both of which were treated with the non-pregelatinized starch solution. The evaluation point of the unboiled boiled noodles was set as a standard point (3 points), and comparison was performed with it.
【0020】[0020]
【表1】 包装茹で麺類の食感および茹でのびの評価基準 食 感 なめらかさ: 5:標準に比べて非常になめらかで極めて良好 4:標準に比べてなめらかで良好 3:標準 2:標準に比べてかなり硬くぼそつき、かなり不良 1:標準に比べて大幅に硬くぼそつき、極めて不良 粘弾性: 5:標準に比べて非常に粘弾性に富みしかもそのバランスもよく、 歯ごたえ極めて良好 4:標準に比べて粘弾性に富みしかもそのバランスもよく、歯ごたえ 良好 3:標準 2:標準に比べて粘弾性がかなり少なくしかもそのバランスも悪く 歯ごたえかなり不良 1:標準に比べて粘弾性が大幅に少なくしかもそのバランスも悪く 歯ごたえ極めて不良 茹でのび: 5:標準に比べて茹でのびが極めて少なく、粘弾性に極めて富む 4:標準に比べて茹でのびが少なく、粘弾性に富む 3:標準 2:標準に比べて茹でのびがかなり大きく、へたりが少しある 1:標準に比べて茹でのびが極めて大きく、へたりが著しい[Table 1] Evaluation criteria for texture and boiled leaf of packaged boiled noodles Texture Smoothness : 5: Very smooth and extremely good compared to standard 4: Smooth and good compared to standard 3: Standard 2: Quite hard and uneven compared to standard, considerably poor 1: Larger than standard Hard and dull and extremely poor viscoelasticity : 5: Very rich in viscoelasticity compared to the standard and with a good balance, and extremely chewy 4: Excellent in viscoelasticity compared to the standard and with a good balance and chewy texture 3: standard 2: worse considerably less Moreover, the balance viscoelastic compared to standard crunchy pretty bad 1: viscoelastic is significantly less moreover its balance bad chewy very poor boiled extends compared to the standard: 5: compared to the standard Very low boiled and extremely viscoelastic 4: Boiled less than standard and rich in viscoelasticity 3: Standard 2: Boiled more freely than standard Ri large, or fart there is little 1: extending boiled compared to the standard is very large, significant sag
【0021】《実施例 1》 (1) 中力小麦粉100重量部、食塩3重量部および
水39重量部を混合して常圧下で5分間、次いで減圧下
(360mmHg)で10分間混捏した後、圧延して厚
さ2.6mmの麺帯を製造し、これを#10の切刃で切
断して麺線(うどん)を製造した。 (2) 上記で製造した麺線を試験区a〜eの5区に分
け、下記の表2に示した歩留りになるようにそれぞれを
沸騰水で茹で上げた後、90秒間水洗を行い、全ての試
験区の茹で麺をそれぞれリンゴ酸の0.8%水溶液に9
0秒間浸漬してから有機酸水溶液から取り出した(麺の
pHは3.9〜4.3:有機酸約10g吸着)。 (3) 水50重量部に馬鈴薯澱粉1.5重量部および
ローカストビーンガム0.2重量部を加えて80℃で2
分間加熱して澱粉をα化して増粘剤の水溶液を調製し
た。 (4) 水50重量部に未α化馬鈴薯澱粉2重量部を加
え、これに上記(3)で調製した増粘剤の水溶液を混合
して未α化澱粉と増粘剤(α化澱粉とローカストビーン
ガム)を含有する液を調製した。Example 1 (1) 100 parts by weight of medium strength flour, 3 parts by weight of salt and 39 parts by weight of water were mixed and kneaded under normal pressure for 5 minutes and then under reduced pressure (360 mmHg) for 10 minutes, A noodle strip having a thickness of 2.6 mm was produced by rolling, and this was cut with a # 10 cutting blade to produce noodle strings (udon). (2) The noodle strings produced above were divided into 5 groups of test sections a to e, and each was boiled with boiling water so that the yields shown in Table 2 below were obtained, followed by washing with water for 90 seconds, and all. Each of the boiled noodles in the test section of
It was soaked for 0 second and then taken out from the organic acid aqueous solution (the noodle pH was 3.9 to 4.3: about 10 g of organic acid was adsorbed). (3) To 50 parts by weight of water, 1.5 parts by weight of potato starch and 0.2 parts by weight of locust bean gum were added, and the mixture was mixed at 80 ° C. for 2 hours.
The starch was gelatinized by heating for a minute to prepare an aqueous solution of a thickener. (4) To 50 parts by weight of water, 2 parts by weight of non-pregelatinized potato starch is added, and the aqueous solution of the thickener prepared in (3) above is mixed thereto to form non-pregelatinized starch and thickener (pregelatinized starch and A liquid containing locust bean gum) was prepared.
【0022】(5) 上記(4)で調製した液を最終的
な茹で麺の歩留りが300±2%になるような量で上記
(2)で製造した有機酸処理後の試験区b〜eのそれぞ
れの茹で麺に噴霧塗布した後、220gずつ玉取りして
プラスチック製袋に入れて包装し、次いで93℃で40
分間蒸気で加熱殺菌処理して、包装茹でうどんを製造し
た。 (6) 試験区aの茹で麺については、上記(4)で調
製した未α化澱粉と増粘剤を含む液の噴霧を行なわず、
それ以外は上記(5)と同様にして包装茹でうどんを製
造した。 (7) 1カ月後に上記(5)および(6)で得られた
包装茹でうどんを袋から取り出し、沸騰水で1分間湯戻
しして、その食感および茹でのびを上記の表1に記載し
た評価基準にしたがって評価したところ、下記の表2に
示す結果を得た。(5) The test groups b to e after the organic acid treatment prepared in the above (2) in an amount such that the final boiled noodle yield of the solution prepared in the above (4) is 300 ± 2%. After spray-applying to each boiled noodle, 220 g of each is picked up and put in a plastic bag for packaging, and then 40 at 93 ° C.
It was heat-sterilized with steam for 1 minute to produce packaged boiled udon. (6) Regarding the boiled noodles in the test section a, the liquid containing the non-pregelatinized starch and the thickener prepared in (4) above was not sprayed,
Otherwise, the packaged boiled udon was produced in the same manner as in (5) above. (7) After one month, the packaged boiled udon obtained in (5) and (6) above was taken out of the bag, rehydrated in boiling water for 1 minute, and its texture and boiling content were shown in Table 1 above. When evaluated according to the evaluation criteria, the results shown in Table 2 below were obtained.
【0023】[0023]
【表2】 試 験 区 a b c d e 茹で上げ後の歩留り(%) 288 275 263 252 243 有機酸処理後の歩留り(%) 300 288 278 265 256 上記(4)の液の塗布量1)(%) − 4 8 12 15 最終歩留り(%) 300±2 同左 同左 同左 同左 包装茹でうどん品質 ○食 感 なめらかさ 3 3.4 4.2 4.3 3.6 粘弾性 3 3.3 4.2 4.1 3.5 ○茹でのび 3 3.2 4.1 4.3 4.4 1) 有機酸水溶液に浸漬後の茹で麺の重量に基づく未α
化澱粉/増粘剤含有液の塗布量[Table 2] Test ward a b c d e Yield after boiling (%) 288 275 263 252 243 Yield after organic acid treatment (%) 300 288 278 265 256 256 Application amount of the above (4) solution 1) (%) − 4 8 12 15 Final yield (%) ) 300 ± 2 Same as left Same as left Same as left Same as left Packaging Boiled udon quality ○ Texture smoothness 3 3.4 4.2 4.3 3.6 Viscoelasticity 3 3.3 4.2 4.1 3.5 ○ Boiled and spread 3 3.2 4.1 4.3 4.4 1) Not α based on the weight of boiled noodles after soaking in organic acid aqueous solution
Applied amount of modified starch / thickener containing liquid
【0024】上記表2の結果から、未α化澱粉を含有す
る液を茹でうどんに塗布した後に包装し加熱殺菌処理を
行っている試験区b〜e、特に試験区c〜dでは食感が
良好でしかも茹でのびのない品質の良好な包装茹でうど
んが得られることがわかる。From the results shown in Table 2 above, the test sections b to e, particularly the test sections c to d, in which the liquid containing the non-pregelatinized starch was applied to the udon after boiling and then packaged by heat sterilization, had a texture. It can be seen that a good packaged boiled udon can be obtained that is good and does not spread.
【0025】《実施例 2》 (1) 強力小麦粉70重量部、そば粉30重量部、食
塩1重量部および水30重量部を混合して常圧下で10
分間混捏した後、圧延して厚さ1.4mmの麺帯を製造
し、これを#20の切刃で切断して麺線(日本そば)を
製造した。 (2) 上記で製造した麺線を試験区a〜eの5区に分
け、下記の表3に示した歩留りになるようにそれぞれを
沸騰水で茹で上げた後、60秒間水洗を行い、水切り
後、全ての試験区の茹で麺をそれぞれ乳酸の1.0%水
溶液に90秒浸漬して処理した(麺のpHは3.9〜
4.3)。 (3) 水50重量部にタピオカ澱粉1.5重量部を加
えて70℃で2分間加熱してα化タピオカ澱粉の水溶液
を調製した。 (4) 水50重量部に未α化タピオカ澱粉2重量部お
よびグアガム0.2重量部を加え、これに上記(3)で
調製したα化タピオカ澱粉水溶液を混合して、未α化タ
ピオカ澱粉と増粘剤(α化タピオカ澱粉とグアガム)を
含有する液を調製した。Example 2 (1) 70 parts by weight of strong wheat flour, 30 parts by weight of buckwheat flour, 1 part by weight of salt and 30 parts by weight of water were mixed to obtain 10 parts under normal pressure.
After kneading for minutes, it was rolled to produce a noodle strip having a thickness of 1.4 mm, which was cut with a # 20 cutting blade to produce a noodle strip (Nippon Soba). (2) The noodle strings produced above were divided into 5 test zones a to e, and each was boiled with boiling water so that the yields shown in Table 3 below were obtained, followed by washing with water for 60 seconds and draining. After that, the boiled noodles of all the test sections were immersed in a 1.0% aqueous solution of lactic acid for 90 seconds for treatment (the pH of the noodles was 3.9 to
4.3). (3) To 50 parts by weight of water, 1.5 parts by weight of tapioca starch was added and heated at 70 ° C. for 2 minutes to prepare an aqueous solution of pregelatinized tapioca starch. (4) To 50 parts by weight of water, 2 parts by weight of non-pregelatinized tapioca starch and 0.2 parts by weight of guar gum are added, and the aqueous solution of pregelatinized tapioca starch prepared in (3) above is mixed to obtain non-pregelatinized tapioca starch. A liquid containing a thickening agent (pregelatinized tapioca starch and guar gum) was prepared.
【0026】(5) 上記(4)で調製した液を最終的
な茹で麺の歩留りが235±3%になるような量で上記
(2)で製造した有機酸処理後の試験区b〜eのそれぞ
れの茹で麺に噴霧塗布した後、180gずつ玉取りして
プラスチック製袋に入れて包装し、次いで92℃で35
分間蒸気により加熱殺菌処理して、包装茹で日本そばを
製造した。 (6) 試験区aの茹で麺については、上記(4)で調
製した液の噴霧を行なわず、それ以外は上記(5)と同
様にして包装茹で日本そばを製造した。 (7) 1カ月後に上記(5)および(6)で製造した
包装茹で日本そばを袋から取り出し、沸騰水で1分間湯
戻しして、その食感および茹でのびを上記の表1に記載
した評価基準にしたがって評価した。その結果を下記の
表3に示す。(5) The test solutions b to e after treatment with the organic acid prepared in (2) above in an amount such that the yield of the boiled noodles obtained from the solution prepared in (4) above is 235 ± 3%. After spray-applying to each boiled noodle, 180 g each is removed and put in a plastic bag for packaging, then at 92 ° C. for 35 minutes.
The noodles were heat-sterilized with steam for 1 minute and boiled in packaging to produce Japanese buckwheat noodles. (6) Regarding the boiled noodles in the test section a, the liquid prepared in (4) above was not sprayed, and otherwise, the packaged boiled noodles were produced in the same manner as in (5) above. (7) One month later, the packaged boiled noodles produced in the above (5) and (6) were taken out of the bag, and the noodles were rehydrated with boiling water for 1 minute, and the texture and boiling point thereof are shown in Table 1 above. It evaluated according to the evaluation criteria. The results are shown in Table 3 below.
【0027】[0027]
【表3】 試 験 区 a b c d e 茹で上げ後の歩留り(%) 222 213 202 194 187 有機酸処理後の歩留り(%) 235 226 215 208 152 上記(4)の液の塗布量1)(%) − 4 8 12 15 最終歩留り(%) 235±3 同左 同左 同左 同左 包装茹で日本そば品質 ○食 感 なめらかさ 3 3.5 4.0 4.1 3.8 粘弾性 3 3.4 4.1 4.1 3.4 ○茹でのび 3 3.1 3.7 3.8 4.1 1) 有機酸水溶液に浸漬後の茹で麺の重量に基づく未α
化澱粉/増粘剤含有液の塗布量[Table 3] Test ward a b c d e Yield after boiling (%) 222 213 202 194 187 Yield after organic acid treatment (%) 235 226 215 208 152 Application amount of the above (4) solution 1) (%) − 4 8 12 15 Final yield (%) ) 235 ± 3 Same as left Same as left Same as left Same as left Packaging Boiled Japanese buckwheat quality ○ Smoothness of texture 3 3.5 4.0 4.1 3.8 Viscoelasticity 3 3.4 4.1 4.1 3.4 ○ Boiled growth 3 3.1 3.7 3.8 4.1 1) Not α based on the weight of boiled noodles after soaking in organic acid aqueous solution
Applied amount of modified starch / thickener containing liquid
【0028】《実施例 3》 (1) 強力小麦粉80重量部、タピオカ澱粉20重量
部、グルテン3重量部、グアガム1重量部、全卵1重量
部、食塩1重量部、かん粉0.2重量部、色素0.2重
量部および水40重量部を混合して常圧下で2分間、つ
いで減圧下(160mmHg)で13分間混捏した後、
圧延して厚さ1.4mmの麺帯を製造し、これを#20
の切刃で切断して麺線(中華麺)を製造した。 (2) 上記で製造した麺線を試験区a〜eの5区に分
け、下記の表4に示した歩留りになるようにそれぞれを
沸騰水で茹で上げた後、30秒間水洗を行い、水切り
後、全ての試験区の茹で麺をそれぞれリンゴ酸0.5%
およびクエン酸0.5%の混合溶液に90秒浸漬して処
理した(麺のpHは3.9〜4.3)。 (3) 水50重量部にコーンスターチ1.5重量部を
加えて90℃で1分間加熱してα化コーンスターチの水
溶液を調製した。 (4) 水50重量部に未α化コーンスターチ2重量部
およびキサンタンガム0.2重量部を加え、これに上記
(3)で調製したα化コーンスターチ水溶液を混合して
未α化コーンスターチと増粘剤(α化コーンスターチと
キサンタンガム)を含有する液を調製した。Example 3 (1) 80 parts by weight strong wheat flour, 20 parts by weight tapioca starch, 3 parts by weight gluten, 1 part by weight guar gum, 1 part by weight whole egg, 1 part by weight salt, 0.2 parts by weight starch Parts, 0.2 parts by weight of dye and 40 parts by weight of water were mixed and kneaded under normal pressure for 2 minutes and then under reduced pressure (160 mmHg) for 13 minutes.
Rolled to make noodle strips with a thickness of 1.4 mm,
Noodles (Chinese noodles) were manufactured by cutting with a cutting edge of. (2) The noodle strings produced above were divided into 5 test zones a to e, and each was boiled with boiling water so that the yields shown in Table 4 below were obtained, followed by washing for 30 seconds and draining. After that, boiled noodles in all the test plots were each treated with 0.5% malic acid.
It was dipped in a mixed solution of 0.5% citric acid and 90% for treatment (pH of noodles was 3.9 to 4.3). (3) 1.5 parts by weight of corn starch was added to 50 parts by weight of water and heated at 90 ° C. for 1 minute to prepare an aqueous solution of pregelatinized corn starch. (4) To 50 parts by weight of water, 2 parts by weight of non-pregelatinized cornstarch and 0.2 parts by weight of xanthan gum are added, and the pregelatinized cornstarch aqueous solution prepared in (3) above is mixed with the mixture to form non-pregelatinized cornstarch and a thickener. A liquid containing (pregelatinized corn starch and xanthan gum) was prepared.
【0029】(5) 上記(4)で調製した液を最終的
な茹で麺の歩留りが235±2%になるような量で上記
(2)で製造した有機酸処理後の試験区b〜eのそれぞ
れの茹で麺に噴霧塗布した後、サラダ油を茹で麺の重量
に基づいて2%噴霧塗布し、次いで180gずつ玉取り
してプラスチック製袋に入れて包装した後、93℃で3
5分間蒸気により加熱殺菌処理して、包装茹で中華麺を
製造した。試験区aの茹で麺については、上記(4)で
調製した液の噴霧を行なわず、それ以外は同様にして包
装茹で中華麺を製造した。 (6) 1カ月後に上記(5)で製造した包装茹で中華
麺を袋から取り出し、沸騰水で1分間湯戻しして、その
食感および茹でのびを上記の表1に記載した評価基準に
したがって評価した。その結果を下記の表4に示す。(5) Test solutions b to e after treatment with the organic acid prepared in (2) above in such an amount that the final boiled noodle yield of the solution prepared in (4) above was 235 ± 2%. Spray-applied to each of the boiled noodles, then spray-apply 2% of the salad oil based on the weight of the boiled noodles, then remove 180 g each and package in a plastic bag, then
The mixture was heat-sterilized with steam for 5 minutes and boiled in packaging to produce Chinese noodles. For the boiled noodles in test section a, the liquid prepared in (4) above was not sprayed, but otherwise the packaged boiled Chinese noodles were produced in the same manner. (6) After one month, the packed and boiled Chinese noodles produced in (5) above were taken out of the bag, rehydrated in boiling water for 1 minute, and their texture and boiling content were evaluated according to the evaluation criteria described in Table 1 above. evaluated. The results are shown in Table 4 below.
【0030】[0030]
【表4】 試 験 区 a b c d e 茹で上げ後の歩留り(%) 222 213 204 194 187 有機酸処理後の歩留り(%) 235 225 217 205 200 上記(4)の液の塗布量1)(%) − 4 8 12 15 最終歩留り(%) 235±3 同左 同左 同左 同左 包装茹で中華麺品質 ○食 感 なめらかさ 3 3.6 4.5 4.3 3.2 粘弾性 3 3.3 4.3 4.4 3.5 ○茹でのび 3 3.3 4.0 4.2 4.4 1) 有機酸水溶液に浸漬後の茹で麺の重量に基づく未α
化澱粉/増粘剤含有液の塗布量[Table 4] Test ward a b c d e Yield after boiling (%) 222 213 204 194 187 Yield after organic acid treatment (%) 235 225 217 205 200 Amount of liquid applied in (4) above 1) (%) − 4 8 12 15 Final yield (%) ) 235 ± 3 Same as left Same as left Same as left Same as left Boiled Chinese noodle quality in packaging ○ Texture smoothness 3 3.6 4.5 4.3 3.2 Viscoelasticity 3 3.3 4.3 4.4 3.5 ○ Boiled growth 3 3.3 4.0 4.2 4.4 1) Not α based on the weight of boiled noodles after soaking in organic acid aqueous solution
Applied amount of modified starch / thickener containing liquid
【0031】《実施例 4》実施例3の(3)におい
て、水50重量部に加えるコーンスターチの量を下記の
表5に示すように0.5〜3.0重量部の範囲で変えて
α化コーンスターチを含有する液を調製し、また実施例
3の(4)において水50重量部に加える未α化コーン
スターチの量を下記の表5に示すように3.0〜0.5
重量部の範囲で変えて未α化コーンスターチを含有する
液を調製し、両方の液を混合して未α化コーンスターチ
と増粘剤(α化コーンスターチと他の増粘剤)を含有す
る液を調製した。それ以外は実施例3の試験区dと全く
同様にして包装茹で中華麺を製造した。1カ月後に上記
で製造した包装茹で中華麺を袋から取り出し、沸騰水で
1分間湯戻しして、その食感および茹でのびを上記の表
1に記載した評価基準にしたがって評価した。その結果
を下記の表5に示す。Example 4 In (3) of Example 3, the amount of corn starch added to 50 parts by weight of water was varied in the range of 0.5 to 3.0 parts by weight as shown in Table 5 below. A solution containing cornified corn starch was prepared, and the amount of non-pregelatinized corn starch added to 50 parts by weight of water in (4) of Example 3 was 3.0 to 0.5 as shown in Table 5 below.
Prepare a liquid containing non-pregelatinized cornstarch by changing in the range of parts by weight, and mix both liquids to prepare a liquid containing non-pregelatinized cornstarch and a thickener (pregelatinized cornstarch and other thickeners). Prepared. Other than that was the same as the test section d of Example 3, and boiled the packaging to produce Chinese noodles. One month later, the packaged boiled Chinese noodles prepared above were taken out of the bag, and the boiling water was reconstituted in boiling water for 1 minute, and the texture and the boiled and dried were evaluated according to the evaluation criteria described in Table 1 above. The results are shown in Table 5 below.
【0032】[0032]
【表5】 試 験 区 a b c d e f g 茹上げ後歩留り(%) 222 193 193 193 193 193 193 有機酸処理後歩留り(%) 235 206 206 206 206 206 206 塗布量(%) − 12 12 12 12 12 12 未α化澱粉含量1)(重量部) − 3.0 2.5 2.0 1.5 1.0 0.5 α化澱粉含量2)(重量部) − 0.5 1.0 1.5 2.0 2.5 3.0 最終歩留り(%) 235 235 235 235 235 235 235 包装茹で中華麺品質 ○食 感 なめらかさ 3 3.8 4.0 4.5 4.5 4.0 3.5 粘弾性 3 3.7 4.1 4.6 4.3 3.8 3.6 ○茹でのび 3 3.7 3.7 4.1 4.1 3.7 3.3 1) 塗布液の水100重量部当たりの未α化コーンスターチ
の重量部 2) 塗布液の水100重量部当たりのα化コーンスターチの
重量部[Table 5] Test section a b c d e f g Yield after boiling (%) 222 193 193 193 193 193 193 193 Yield after organic acid treatment (%) 235 206 206 206 206 206 206 Coating amount (%) − 12 12 12 12 12 12 Non-gelatinized starch content 1) (weight ) Part) − 3.0 2.5 2.0 1.5 1.0 0.5 Pregelatinized starch content 2) (parts by weight) − 0.5 1.0 1.5 2.0 2.5 3.0 Final yield (%) 235 235 235 235 235 235 235 235 Quality of boiled Chinese noodles in packaging ○ Smoothness of texture 3 3.8 4.0 4.5 4.5 4.0 3.5 Viscoelasticity 3 3.7 4.1 4.6 4.3 3.8 3.6 ○ Boiled growth 3 3.7 3.7 4.1 4.1 3.7 3.3 1) Weight part of non-gelatinized corn starch per 100 parts by weight of coating liquid 2) Weight part of pre-gelatinized corn starch per 100 parts by weight of coating liquid
【0033】《実施例 5》未α化コーンスターチおよ
びα化コーンスターチを含有する塗布液における他の増
粘剤(ローカストビーンガム)の配合量を下記の表6に
示すように変えた以外は実施例3の試験区dと全く同様
にして包装茹で中華麺を製造した。1カ月後に上記で製
造した包装茹で中華麺を袋から取り出し、沸騰水で1分
間湯戻しして、その食感および茹でのびを上記の表1に
記載した評価基準にしたがって評価した。その結果を下
記の表6に示す。Example 5 An example other than changing the compounding amounts of other thickening agents (locust bean gum) in the coating liquid containing non-alpha corn starch and alpha corn starch as shown in Table 6 below. Boiled Chinese noodles were produced in the same manner as in the test section d of 3. One month later, the packaged boiled Chinese noodles prepared above were taken out of the bag, and the boiling water was reconstituted in boiling water for 1 minute, and the texture and the boiled and dried were evaluated according to the evaluation criteria described in Table 1 above. The results are shown in Table 6 below.
【0034】[0034]
【表6】 試 験 区 a b c d e f 塗布量における他の増粘剤量 1) − 0.1 0.2 0.3 0.4 0.5 (重量部)包装茹で中華麺品質 ○食 感 なめらかさ 3 3.6 4.6 4.5 4.5 4.5 粘弾性 3 3.4 4.5 4.4 4.3 4.3 ○茹でのび 3 3.5 4.1 4.2 4.1 4.0 1) 塗布液の水100重量部当たりの他の増粘剤(ローカス
トビーンガム)の配合量[Table 6] Trial zone a b c d e f Other thickener amount in coating amount 1) − 0.1 0.2 0.3 0.4 0.5 (parts by weight) Packaging Boiled Chinese noodle quality ○ Texture smoothness 3 3.6 4.6 4.5 4.5 4.5 Viscoelasticity 3 3.4 4.5 4.4 4.3 4.3 ○ Boiled leaf 3 3.5 4.1 4.2 4.1 4.0 1) Amount of other thickening agent (locust bean gum) per 100 parts by weight of water in the coating liquid
【0035】《実施例 6》 (1) 中力小麦粉80重量部および澱粉20重量部に
対し、食塩1重量部、かん粉0.2重量部およびクチナ
シ色素0.2重量部を水35重量部にあらかじめ混合し
たものを加え、これらを減圧下(110mmHg)で1
5分間混捏した後、複合、圧延して厚さ3mmの外層用
麺帯を得た。また、強力小麦粉100重量部、グアガム
2重量部および卵白粉1重量部の混合物に対し、かん粉
0.2重量部およびクチナシ色素0.2重量部を水35
重量部にあらかじめ混合したものを加え、常圧下で混捏
した後、得られた生地を押出機に入れ、押出機内を減圧
し(110mmHg)、次いで厚さ4mmの麺帯に押出
して内層用麺帯を得た。上記で得られた内層用麺帯を2
枚の外層用麺帯で挟んで複合し圧延して最終の厚さを
1.4mmに調整し、これを#20の切刃で切断して三
層状の麺線(中華麺)を製造した。 (2) 上記で得られた三層状の麺線を、温度80℃の
蒸気で40秒間蒸し処理を行って麺線表面を軽くα化さ
せた後、茹で処理を行って十分にα化させた。次いで、
これを30秒〜1分間水洗した後、温度25℃の乳酸の
1%溶液に60〜90秒間浸漬処理した(麺のpHは
3.9〜4.1)。Example 6 (1) To 80 parts by weight of medium strength wheat flour and 20 parts by weight of starch, 1 part by weight of salt, 0.2 parts by weight of starch and 0.2 parts by weight of gardenia pigment were added to 35 parts by weight of water. Add the pre-mixed product to 1 and add them under reduced pressure (110 mmHg).
After kneading for 5 minutes, they were compounded and rolled to obtain a noodle band for outer layer having a thickness of 3 mm. Further, with respect to a mixture of 100 parts by weight of strong wheat flour, 2 parts by weight of guar gum and 1 part by weight of egg white powder, 0.2 part by weight of cane powder and 0.2 part by weight of gardenia pigment were added to 35 parts of water.
After adding what was mixed in advance to the parts by weight and kneading under normal pressure, the obtained dough was put into an extruder, the inside of the extruder was depressurized (110 mmHg), and then extruded into a noodle band having a thickness of 4 mm to make an inner layer noodle band. Got 2 pieces of the inner layer noodle strips obtained above
The final thickness was adjusted to 1.4 mm by sandwiching and rolling between the outer layer noodle strips, and this was cut with a # 20 cutting blade to produce a three-layer noodle strip (Chinese noodle). (2) The three-layered noodle strips obtained above were steam-treated for 40 seconds with steam at a temperature of 80 ° C. to lightly gelatinize the surface of the noodle strips and then to be sufficiently boiled by boiling. . Then
This was washed with water for 30 seconds to 1 minute and then immersed in a 1% lactic acid solution at a temperature of 25 ° C. for 60 to 90 seconds (the noodle pH was 3.9 to 4.1).
【0036】(3) これとは別に、水50重量部にタ
ピオカ澱粉1.5重量部を加えて70℃以上の温度で加
熱してα化タピオカ澱粉の水溶液を調製した。また、水
50重量部にタピオカ澱粉2重量部を加え、これに上記
で調製したα化タピオカ澱粉の水溶液を混合して、未α
化タピオカ澱粉と増粘剤(α化タピオカ澱粉)を含有す
る液を調製した。 (4) 上記(2)で得た乳酸浸漬処理後の麺線に、該麺
線重量に対して下記の表7に記載した量の上記(3)で
調製した液を散布した後、該麺線重量に対して2.5%
に相当する大豆白絞油を散布し、180gずつ玉取りし
て包装した後、温度91〜94℃で30〜40分間加熱
殺菌処理して包装茹で中華麺を製造した。 (5) 1カ月後に上記(4)で製造した包装茹で中華
麺を袋から取り出し、沸騰水で1分間湯戻しして、その
食感および茹でのびを前記の表1に記載した評価基準に
したがって評価した。その結果を下記の表7に示す。(3) Separately, 1.5 parts by weight of tapioca starch was added to 50 parts by weight of water and heated at a temperature of 70 ° C. or higher to prepare an aqueous solution of pregelatinized tapioca starch. Also, 2 parts by weight of tapioca starch was added to 50 parts by weight of water, and the aqueous solution of the pregelatinized tapioca starch prepared above was mixed with the mixture to give a non-alpha product.
A liquid containing a modified tapioca starch and a thickening agent (pregelatinized tapioca starch) was prepared. (4) After spreading the lactic acid-immersed noodle strip obtained in (2) above, the amount of the solution prepared in (3) above described in Table 7 with respect to the weight of the noodle strip, 2.5% to line weight
Soybean white squeezing oil corresponding to (1) was sprinkled, 180 g of each bead was collected and packaged, then heat sterilized at a temperature of 91 to 94 ° C. for 30 to 40 minutes, and boiled to produce Chinese noodles. (5) One month later, the packed and boiled Chinese noodles produced in the above (4) were taken out of the bag, rehydrated in boiling water for 1 minute, and the texture and boiling of the noodles were evaluated according to the evaluation criteria described in Table 1 above. evaluated. The results are shown in Table 7 below.
【0037】[0037]
【表7】 試 験 区 a b c d e f 茹で上げ後の歩留り(%) 227 220 212 205 198 191 有機酸処理後の歩留り(%) 240 233 226 218 211 204 上記(3)の液の塗布量(%) − 3 6 9 12 15 最終歩留り(%) 240±3 同左 同左 同左 同左 同左 包装茹で中華麺品質 ○食 感 なめらかさ 3 3.3 4.0 4.5 4.5 4.5 粘弾性 3 3.3 4.0 4.5 4.6 4.2 ○茹でのび 3 3.2 3.7 4.0 4.3 4.2 [Table 7] Trial zone a b c d e f Yield after boiling (%) 227 220 212 205 198 191 Yield after organic acid treatment (%) 240 233 226 218 211 204 Amount of liquid applied in (3) above (%) − 3 6 9 12 15 Final yield ( %) 240 ± 3 Same as left Same as left Same as left Same as left Same as left Quality of boiled Chinese noodles in packaging ○ Smoothness of texture 3 3.3 4.0 4.5 4.5 4.5 Viscoelasticity 3 3.3 4.0 4.5 4.6 4.2 ○ Boiled growth 3 3.2 3.7 4.0 4.3 4.2
【0038】[0038]
【発明の効果】茹で麺類の麺線表面に未α化澱粉を含む
液を付着させてから包装し、加熱殺菌処理する本発明の
方法による場合は、加熱殺菌処理後も麺線が硬くなら
ず、滑らかさおよび粘弾性に富みそかもそのバランスの
良い良好な食感を有し、且つ茹でのびのない保存可能期
間の長い包装茹で麺類が得られる。その際に未α化澱粉
を含む液を付着させる前に有機酸で予め処理すると、保
存性が一層向上し、しかも食感が良好で茹でのびのない
高品質の包装茹で麺類を製造することができる。EFFECT OF THE INVENTION According to the method of the present invention in which a liquid containing non-pregelatinized starch is adhered to the surface of noodle strings of boiled noodles and heat sterilized, the noodle strings do not become hard even after heat sterilization. , Boiled noodles having a good texture with a good balance of smoothness and viscoelasticity and a long shelf life without boiled spread can be obtained. At that time, if pre-treated with an organic acid before attaching a liquid containing non-pregelatinized starch, the preservability is further improved, and moreover, it is possible to produce high-quality packaged boiled noodles with a good texture and no boiled spread. it can.
Claims (3)
液を付着させた後、包装し加熱殺菌処理することを特徴
とする包装茹で麺類の製造方法。1. A method for producing packaged boiled noodles, which comprises depositing a liquid containing non-pregelatinized starch on the surface of noodle strips of boiled noodles, packaging and heat sterilizing.
面に未α化澱粉を含む液を付着させる請求項1の製造方
法。2. The production method according to claim 1, wherein after the boiled noodles are treated with an organic acid, a liquid containing non-pregelatinized starch is attached to the surface of the noodle strings.
項1または2の製造方法。3. The method according to claim 1, wherein a thickening agent is added to the non-pregelatinized starch liquid.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP20690093A JP3145840B2 (en) | 1993-07-30 | 1993-07-30 | Manufacturing method of packaged boiled noodles |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP20690093A JP3145840B2 (en) | 1993-07-30 | 1993-07-30 | Manufacturing method of packaged boiled noodles |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0739331A true JPH0739331A (en) | 1995-02-10 |
| JP3145840B2 JP3145840B2 (en) | 2001-03-12 |
Family
ID=16530929
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP20690093A Expired - Fee Related JP3145840B2 (en) | 1993-07-30 | 1993-07-30 | Manufacturing method of packaged boiled noodles |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3145840B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010068717A (en) * | 2008-09-16 | 2010-04-02 | Matsuyoshi Uema | Method for long term preservation of noodles |
-
1993
- 1993-07-30 JP JP20690093A patent/JP3145840B2/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010068717A (en) * | 2008-09-16 | 2010-04-02 | Matsuyoshi Uema | Method for long term preservation of noodles |
Also Published As
| Publication number | Publication date |
|---|---|
| JP3145840B2 (en) | 2001-03-12 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP5596843B2 (en) | Method for producing frozen cooked pasta | |
| JP5475192B1 (en) | Method for producing frozen cooked pasta | |
| JPH0823907A (en) | Raw type packaging Chinese noodle manufacturing method | |
| JP3200569B2 (en) | New noodles and method for producing the same | |
| JP6927916B2 (en) | How to make cooked chilled Chinese noodles | |
| JP7171490B2 (en) | Method for producing refrigerated spaghetti-like food to be eaten as it is with liquid sauce | |
| JP6787859B2 (en) | How to make cooked chilled soba | |
| JP2780881B2 (en) | Method of producing three-layer raw Chinese noodles | |
| JP2004350555A (en) | Method for producing cook-free packaged boiled/chilled buckwheat noodle | |
| JP2681232B2 (en) | Method for producing pressurized heat sterilized noodles | |
| JP3145840B2 (en) | Manufacturing method of packaged boiled noodles | |
| JPH11192063A (en) | Long-life noodle and retort noodle and its production | |
| JP3563836B2 (en) | Manufacturing method of noodles | |
| JPH1156278A (en) | Method for producing multilayer noodles | |
| WO2022024691A1 (en) | Heat-sterilized chilled chinese noodles and method for producing same | |
| JPH11346690A (en) | How to make short pasta | |
| JPH07322842A (en) | Production of noodles | |
| JP2675460B2 (en) | Method for producing pressurized heat sterilized ramen | |
| JP2006246773A (en) | Method for producing raw chinese noodle | |
| JP3398482B2 (en) | Manufacturing method of noodles | |
| JP2004073183A (en) | Method for producing boiled, chilled and packed noodle requiring no cooking using heat | |
| JP3153854B2 (en) | Heat disinfection noodle and method for producing heat disinfection noodle using the same | |
| JP2021153531A (en) | Cooked noodle and method for producing the same, and method for suppressing deterioration in texture of cooked noodle | |
| JP2762318B2 (en) | Method for producing pressurized heat sterilized ramen | |
| JPH02186955A (en) | Production of packaged noodle |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| LAPS | Cancellation because of no payment of annual fees |