JPH076268B2 - Building board and its manufacturing method - Google Patents
Building board and its manufacturing methodInfo
- Publication number
- JPH076268B2 JPH076268B2 JP60089362A JP8936285A JPH076268B2 JP H076268 B2 JPH076268 B2 JP H076268B2 JP 60089362 A JP60089362 A JP 60089362A JP 8936285 A JP8936285 A JP 8936285A JP H076268 B2 JPH076268 B2 JP H076268B2
- Authority
- JP
- Japan
- Prior art keywords
- pattern
- building board
- printing film
- building
- clear ink
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 6
- 238000007639 printing Methods 0.000 claims description 20
- 229920005989 resin Polymers 0.000 claims description 10
- 239000011347 resin Substances 0.000 claims description 10
- 229920003002 synthetic resin Polymers 0.000 claims description 9
- 239000000057 synthetic resin Substances 0.000 claims description 9
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 8
- 229910052782 aluminium Inorganic materials 0.000 claims description 8
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims description 6
- 239000006260 foam Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 4
- 239000000758 substrate Substances 0.000 description 15
- 239000000463 material Substances 0.000 description 3
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 3
- 238000003825 pressing Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Landscapes
- Finishing Walls (AREA)
- Panels For Use In Building Construction (AREA)
- Laminated Bodies (AREA)
Description
【発明の詳細な説明】 ［技術分野］ 本発明は、表面の柄模様に対応して凹凸部が形成された
建築板及びその製造法に関するものである。Description: TECHNICAL FIELD The present invention relates to a building board in which concavo-convex portions are formed so as to correspond to a pattern on the surface, and a method for manufacturing the same.
［背景技術］ 壁板や天井板など内装板に用いられる建築板にあって
は、従来より表面に種々の模様が形成されているが、従
来の模様は主に色柄模様、あるいは凹凸模様が独立して
形成されたもので、柄模様が立体的でなく外観に乏しい
ものであった。[Background Art] In building boards used for interior boards such as wall boards and ceiling boards, various patterns have been formed on the surface from the past, but the conventional patterns are mainly colored patterns or uneven patterns. It was formed independently, and the pattern was not three-dimensional and the appearance was poor.
［発明の目的］ 本発明は上記の点に鑑みてなされたものであって、基板
の表面につけられた柄模様と凹凸部模様とを対応させて
形成することによって柄模様を立体的に表現し、建築板
の商品価値を高めることができる建築板及びその製造法
を提供することを目的とするものである。[Object of the Invention] The present invention has been made in view of the above points, and three-dimensionally expresses a pattern pattern by forming a pattern pattern and a concave-convex part pattern provided on the surface of a substrate in association with each other. The purpose of the present invention is to provide a building board capable of increasing the commercial value of the building board and a manufacturing method thereof.
［発明の開示］ すなわち、本発明の建築板は、合成樹脂板の内部にアル
ミニウムフィルム８がインサートされて形成された建築
用基板１の表面に印刷フィルム４を貼着し、印刷フィル
ム４に付けられた柄模様２に対応して印刷フィルム４の
表面に塗装されたクリヤーインキ５にて突部10を形成
し、建築用基盤１の裏面に発泡ウレタン樹脂からなる断
熱層12を設けて成ることを特徴とするもので、柄模様２
と凹凸部３とを対応させることで透明な樹脂の突部10を
通して下面の柄模様２が立体的に表現できるようにし、
また本発明の建築板の製造法は、合成樹脂板の内部にア
ルミニウムフィルム８がインサートされて形成されると
共に裏面に発泡ウレタン樹脂からなる断熱層12が設けら
れた建築用基板１の表面に柄模様２が付けられた印刷フ
ィルム４を貼着し、次いでこの印刷フィルム４の表面に
柄模様２に対応して透明なクリヤーインキ５を塗装する
ことを特徴とするもので、上記凹凸部３と柄模様２とが
対応した建築板を連続して製造できるようにし、上記目
的を達成したものである。DISCLOSURE OF THE INVENTION That is, according to the building board of the present invention, the printing film 4 is attached to the surface of the building board 1 formed by inserting the aluminum film 8 inside the synthetic resin board, and attached to the printing film 4. The protrusion 10 is formed by the clear ink 5 applied on the surface of the printing film 4 corresponding to the pattern 2 formed, and the heat insulating layer 12 made of urethane foam resin is provided on the back surface of the building base 1. With a pattern 2
By making the concave and convex portions 3 correspond to each other, the pattern 2 on the lower surface can be three-dimensionally expressed through the transparent resin protrusion 10.
Further, the method for manufacturing a building board of the present invention is such that a pattern is formed on the surface of a building board 1 which is formed by inserting an aluminum film 8 inside a synthetic resin board and has a heat insulating layer 12 made of urethane foam resin on the back surface. A printing film 4 having a pattern 2 is attached, and then a transparent clear ink 5 corresponding to the pattern 2 is applied to the surface of the printing film 4, and the uneven portion 3 is formed. The construction board corresponding to the pattern 2 can be continuously manufactured to achieve the above object.
以下本発明を実施例に基づいて詳述する。本発明に係る
建築板を製造するにあたっては、例えば次のようにして
製造することができる。まず、第２図（ａ）に示すよう
に、合成樹脂製の建築用基板１を押出機６より押し出
し、次いでこの建築用基板１の表面に柄模様２が付けら
れた印刷フィルム４をラミネートロール７にて貼着す
る。ここで、建築用基板１としては、第１図に示すよう
に硬質塩化ビニル樹脂などで形成された合成樹脂板の内
部にアルミニウムフィルム８がインサートされたものを
使用することができ、建築用基板１の一方端部には雄実
部18が設けられ、他方端部には雌実部19が設けられてい
る。次に、第２図（ａ）（ｂ）に示すように、上記印刷
フィルム４が貼着された基板１を乾燥機16に通して乾燥
した後、建築用基板１の表面にスクリーン印刷などでク
リヤーインキ５を塗装する。このクリヤーインキ５は透
明な合成樹脂で形成されたもので、上記柄模様２に対応
して付けるものである。すなわち、第４図に示すように
柄模様２が竹細工調の柄模様となっている場合には、四
角形状の各模様部９毎にクリヤーインキ５を塗装して各
模様部９に透明な樹脂の突部10を塗着させるものであ
る。すると、クリヤーインキ５が塗装された部分が突部
10となり、クリヤーインキ５が塗装されていない部分が
凹部11をなって、柄模様２に対応して凹凸部３が形成さ
れることになる。図中12は建築用基板１の裏面に形成さ
れた硬質発泡ウレタン樹脂などより成る断熱層、17はス
クリーン、14はスクリーン印刷スキージである。Hereinafter, the present invention will be described in detail based on examples. The building board according to the present invention can be manufactured, for example, as follows. First, as shown in FIG. 2 (a), a building board 1 made of synthetic resin is extruded from an extruder 6, and then a printing film 4 having a pattern 2 on the surface of the building board 1 is laminated. Stick at 7. Here, as the building board 1, a board in which an aluminum film 8 is inserted inside a synthetic resin plate formed of a hard vinyl chloride resin as shown in FIG. 1 can be used. A male solid portion 18 is provided at one end of the one, and a female solid portion 19 is provided at the other end. Next, as shown in FIGS. 2 (a) and 2 (b), the substrate 1 to which the printing film 4 is attached is passed through a dryer 16 and dried, and then the surface of the building substrate 1 is screen-printed or the like. Apply clear ink 5. The clear ink 5 is made of a transparent synthetic resin and is applied corresponding to the pattern 2. That is, when the pattern 2 is a bamboo work-like pattern as shown in FIG. 4, the clear ink 5 is applied to each square-shaped pattern portion 9 and the transparent resin is applied to each pattern portion 9. The projection 10 is applied. Then, the part where the clear ink 5 is applied is the protrusion.
10, the portion not coated with the clear ink 5 becomes the concave portion 11, and the concave-convex portion 3 is formed corresponding to the pattern 2. In the figure, 12 is a heat insulating layer formed on the back surface of the building substrate 1 and made of hard urethane resin, 17 is a screen, and 14 is a screen printing squeegee.
しかして、第１図に示すような建築板にあっては、表面
の柄模様２と透明な凹凸部３とが同調することになり表
面の柄模様２を凹凸部３を通して立体的に表現すること
ができるものであり、また手触りも柄模様２に応じてざ
らざらしているので実物感があるものである。また、突
部10の表面は艶のある面となって、艶あり面15が模様状
に形成されることにもなるものである。特に、第４図及
び第５図に示すように建築用基板１表面の柄模様２を竹
細工調の柄模様２とし、凹凸部３の突部10をこの竹細工
調に対応して突出させることにより、いわゆるラタン調
（アジロ調）の柄を表現することができるものであり、
またほぼ建築用基板１の全面に亘ってクリヤーインキ５
で突部10を設けているために、汚れが建築用基板１表面
に付着し難いという利点もある。このようにして作製し
た建築板は壁材、天井材などの内装材をはじめ種々の分
野に使用される。なお、上記実施例では建築用基板の表
面にクリヤーインキを塗装することによって透明樹脂の
凹凸部13を形成するようにしたが、基板１を柄模様に対
応してプレスすることによって凹凸部３を形成すること
もできる。しかし、この場合にはプレス後の歪みが大き
過ぎるため、ウレタン樹脂などを基板１の裏面に注入し
た後もこの歪が戻らないという欠点があり、良好な外観
が得られないものである。Then, in the building board as shown in FIG. 1, the pattern 2 on the surface and the transparent uneven portion 3 are synchronized with each other, and the pattern 2 on the surface is three-dimensionally expressed through the uneven portion 3. Moreover, since the texture is rough according to the pattern 2, it has a real feeling. In addition, the surface of the protrusion 10 becomes a glossy surface, and the glossy surface 15 is formed in a pattern. In particular, as shown in FIG. 4 and FIG. 5, the pattern 2 on the surface of the building substrate 1 is made into a bamboo-patterned pattern 2, and the protrusions 10 of the irregularities 3 are projected in accordance with this bamboo-patterned pattern. , It is possible to express a so-called rattan-like pattern.
In addition, clear ink 5 is spread over almost the entire surface of the building substrate 1.
Since the protrusion 10 is provided in the above, there is also an advantage that dirt is unlikely to adhere to the surface of the building board 1. The building board thus produced is used in various fields including interior materials such as wall materials and ceiling materials. In the above embodiment, the transparent resin uneven portion 13 is formed by applying clear ink on the surface of the building substrate, but the uneven portion 3 is formed by pressing the substrate 1 according to the pattern. It can also be formed. However, in this case, since the strain after pressing is too large, there is a drawback that the strain does not return even after the urethane resin or the like is injected into the back surface of the substrate 1, and a good appearance cannot be obtained.
［発明の効果］ 上記のように本発明は、合成樹脂板の内部にアルミニウ
ムフィルムがインサートされて形成された建築用基板の
表面に印刷フィルムを貼着し、印刷フィルムに付けられ
た柄模様に対応して印刷フィルムの表面に塗装されたク
リヤーインキにて突部を形成し、建築用基板の裏面に発
泡ウレタン樹脂からなる断熱層を設けたので、表面の柄
模様と透明な凹凸部とが同調して設けられることになっ
て表面の柄模様を立体的に表現することができ、また手
触りも柄模様に応じてざらざらしているので実物感があ
り、建築板の商品価値を高めることができるものであ
る。また、印刷フィルムが貼着され乾燥される際や発泡
ウレタン樹脂が充填される際に、建築用基板の表裏にお
いて熱が加わってもアルミニウムフィルムによって均一
化されるために建築用基板に歪みが発生するのが防止さ
れるものであり、この点においても商品価値を高めるこ
とができるものである。また、合成樹脂板の内部にアル
ミニウムフィルムがインサートされて形成されると共に
裏面に発泡ウレタン樹脂からなる断熱層が設けられた建
築用基板の表面に柄模様が付けられた印刷フィルムを貼
着し、次いでこの印刷フィルムの表面に柄模様に対応し
て透明なクリヤーインキを塗装して建築板を製造するの
で、上記柄模様と凹凸部とがそれぞれ対応した建築板が
正確に、しかも連続して得られるものである。[Effects of the Invention] As described above, the present invention is to attach a printing film to the surface of a building substrate formed by inserting an aluminum film inside a synthetic resin plate, and to form a pattern attached to the printing film. Correspondingly, a protrusion was formed with clear ink painted on the surface of the printing film, and a heat insulating layer made of urethane foam resin was provided on the back surface of the building substrate, so the pattern pattern on the surface and the transparent uneven part By being installed in synchronism, the pattern on the surface can be expressed three-dimensionally, and the texture is also rough according to the pattern, so there is a real feeling and it can enhance the commercial value of the building board. It is possible. In addition, when the printing film is attached and dried, or when the urethane resin is filled, the aluminum film evenly applies heat to the front and back of the building substrate, which causes distortion in the building substrate. It is possible to prevent this from happening, and also in this respect, it is possible to enhance the commercial value. In addition, an aluminum film is inserted inside the synthetic resin plate, and a printing film with a pattern is attached to the surface of the architectural substrate provided with a heat insulating layer made of urethane foam resin on the back surface, Then, a transparent clear ink is applied to the surface of this printing film in accordance with the pattern to produce a building board, so that a building board in which the above-mentioned pattern and the uneven portion correspond respectively can be obtained accurately and continuously. It is what is done.
第１図は本発明一実施例の建築板の断面図、第２図
（ａ）（ｂ）は同上の建築板の製造方法を示す説明図、
第３図は同上の要部断面図、第４図は同上の要部正面
図、第５図は同上の要部拡大正面図である。 １は建築用基板、２は柄模様、３は凹凸部、４は印刷フ
ィルム、５はクリヤーインキである。FIG. 1 is a sectional view of a building board according to an embodiment of the present invention, and FIGS. 2 (a) and 2 (b) are explanatory views showing a method for manufacturing the same building board.
FIG. 3 is a sectional view of relevant parts of the same, FIG. 4 is a front view of relevant parts of the same, and FIG. 5 is an enlarged front view of essential parts of the same. Reference numeral 1 is a building substrate, 2 is a pattern, 3 is an uneven portion, 4 is a printing film, and 5 is clear ink.
Claims (2)
がインサートされて形成された建築用基板の表面に印刷
フィルムを貼着し、印刷フィルムに付けられた柄模様に
対応して印刷フィルムの表面に塗装されたクリヤーイン
キにて突部を形成し、建築用基板の裏面に発泡ウレタン
樹脂からなる断熱層を設けて成ることを特徴とする建築
板。1. A printing film is affixed to the surface of a building board formed by inserting an aluminum film into a synthetic resin plate, and the printing film is provided on the surface of the printing film in correspondence with a pattern attached to the printing film. A building board, characterized in that a projection is formed with painted clear ink, and a heat insulating layer made of urethane foam resin is provided on the back surface of the building board.
がインサートされて形成されれると共に裏面に発泡ウレ
タン樹脂からなる断熱層が設けられた建築用基板の表面
に柄模様が付けられた印刷フィルムを貼着し、次いでこ
の印刷フィルムの表面に柄模様に対応して透明なクリヤ
ーインキと塗装することを特徴とする建築板の製造法。2. A printing film having a pattern attached to the surface of a building board, which is formed by inserting an aluminum film inside a synthetic resin plate and provided with a heat insulating layer made of urethane foam resin on the back surface. A method for manufacturing a building board, which comprises applying a transparent clear ink corresponding to a pattern on the surface of the printing film, and then applying the transparent clear ink.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP60089362A JPH076268B2 (en) | 1985-04-24 | 1985-04-24 | Building board and its manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP60089362A JPH076268B2 (en) | 1985-04-24 | 1985-04-24 | Building board and its manufacturing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS61246451A JPS61246451A (en) | 1986-11-01 |
| JPH076268B2 true JPH076268B2 (en) | 1995-01-30 |
Family
ID=13968594
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP60089362A Expired - Lifetime JPH076268B2 (en) | 1985-04-24 | 1985-04-24 | Building board and its manufacturing method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH076268B2 (en) |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5721660A (en) * | 1980-07-16 | 1982-02-04 | Noda Plywood Mfg Co Ltd | Richly solid looking painted flooring and manufacture thereof |
-
1985
- 1985-04-24 JP JP60089362A patent/JPH076268B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPS61246451A (en) | 1986-11-01 |
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