JPH0777789B2 - Leather grip cover - Google Patents
Leather grip coverInfo
- Publication number
- JPH0777789B2 JPH0777789B2 JP2191438A JP19143890A JPH0777789B2 JP H0777789 B2 JPH0777789 B2 JP H0777789B2 JP 2191438 A JP2191438 A JP 2191438A JP 19143890 A JP19143890 A JP 19143890A JP H0777789 B2 JPH0777789 B2 JP H0777789B2
- Authority
- JP
- Japan
- Prior art keywords
- leather
- powder
- water
- grip cover
- resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Treatment And Processing Of Natural Fur Or Leather (AREA)
- Laminated Bodies (AREA)
- Golf Clubs (AREA)
- Steering Controls (AREA)
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、皮革様グリップカバーに係り、特にその表皮
層の改良に関し、ステアリングホイール(ハンドル)カ
バー等の自動車用内装材;各種ラケット、ゴルフクラブ
等の運動用具;靴等のグリップ部分に使用できる。Description: TECHNICAL FIELD The present invention relates to a leather-like grip cover, and more particularly to improvement of a skin layer thereof, and relates to an interior material for an automobile such as a steering wheel (handle) cover; various rackets and golf. Exercise equipment such as clubs; can be used for grips such as shoes.
自動車ハンドルのように、人が素手で長時間握る部分に
対しては、皮膚となじみが良く、且つ適度なフィット性
が要求される。For a portion such as an automobile handle that a person holds with a bare hand for a long time, it is required to have good fit with the skin and an appropriate fit.
このような観点から特開平1−61580号には、オレフィ
ン系樹脂発泡体からなる基材上に、塩化ビニル系樹脂発
泡体からなる中間層を介してウレタン系樹脂からなる表
皮層を設けた、ハンドルカバーとして好適な合成皮革の
例が、また実開平1−173071号には、基材上に皮革粉添
加樹脂からなる表皮層を設けたハンドルカバーが提案さ
れている。From such a point of view, in JP-A-1-61580, a skin layer made of a urethane resin is provided on a base material made of an olefin resin foam via an intermediate layer made of a vinyl chloride resin foam. An example of a synthetic leather suitable as a handle cover is proposed, and Japanese Utility Model Laid-Open No. 1-173071 proposes a handle cover in which a skin layer made of a leather powder-added resin is provided on a base material.
〔発明が解決しようとする課題〕 しかしながら、前者のように表皮層が樹脂からなる合成
皮革を用いたクリップカバーの場合は、長時間握ったり
していると、汗をかいて来て、接触面がヌルヌルして滑
り易くなるという欠点がある。[Problems to be Solved by the Invention] However, in the case of the clip cover using the synthetic leather whose outer skin layer is made of resin like the former, when it is gripped for a long time, it sweats and the contact surface Has the drawback that it becomes slippery and slippery.
また、後者のように表皮層に皮革粉を添加したグリップ
カバーの場合は、汗をよく吸収するので、このような欠
点はないが、長期の使用で表皮層に白粉のブリードが生
じるという欠点がある。Also, in the case of the grip cover in which leather powder is added to the skin layer like the latter, since it absorbs sweat well, there is no such drawback, but there is a drawback that white powder bleeds in the skin layer after long-term use. is there.
本発明の目的は、樹脂表皮層に、特定性状の表皮粉を添
加することにより、グリップ部を長時間、素手で握って
いても、汗によって滑るようなことがなく、しかも長期
の使用においても白粉のブリードが発生せず、従って長
期に亘って安定した性能を維持し得る皮革様グリップカ
バーを提供するにある。An object of the present invention is to add a specific property of skin powder to a resin skin layer, so that even if the grip portion is held for a long time with bare hands, it does not slip due to sweat, and even in long-term use. It is an object of the present invention to provide a leather-like grip cover that does not cause bleeding of white powder and can maintain stable performance for a long period of time.
本発明の皮革様グリップカバーは、基本的には基材上
に、皮質分が85wt%以上、油脂分が2wt%以下、水で抽
出可能なNa+イオンとCa2+イオンとの合計量が0.5wt%以
下、及び平均粒径D50が7μm以下で且つ前記粒径の標
準偏差が3μm以下である皮革粉5〜60wt%と合成樹脂
95〜40wt%とを主成分とする表皮層を積層して構成され
る。The leather-like grip cover of the present invention basically comprises a base material having a cortical content of 85 wt% or more, an oil and fat content of 2 wt% or less, and a total amount of water-extractable Na + ions and Ca 2 + ions. 5 to 60% by weight of leather powder and synthetic resin having an average particle diameter D 50 of 7 μm or less and a standard deviation of the particle diameter of 3 μm or less
It is composed by laminating a skin layer containing 95 to 40 wt% as a main component.
本発明の皮革様グリップカバーに用いられる材料につい
て説明する。Materials used for the leather-like grip cover of the present invention will be described.
表皮層に使用される皮革粉は、前述のように皮質分等の
特性値を限定したものであるが、これは次のような理由
による。The leather powder used for the epidermis layer has limited characteristic values such as cortical content as described above, but this is for the following reason.
1)皮質分85wt%以上: 皮質分の含有量が多いということは、不純物の量が少な
いことを意味すると同時に、レザー、塗料等に混入した
製品の表面状態、タッチ感等を向上させる重要な因子と
なることを意味する。即ち皮質分が多い方が少ない粉末
量で効率的に製品の表面状態等を改善できる。1) Cortical content 85 wt% or more: A high content of cortical content means that the amount of impurities is small, and at the same time, it is important to improve the surface condition and touch feeling of products mixed with leather and paint. It means to be a factor. That is, the surface state and the like of the product can be efficiently improved with a small amount of powder having a large cortical content.
2)油脂分2wt%以下(好ましくは0.5wt%以下):動物
皮革に存在する油脂分は熱等で変質し、混合製品の悪
臭、着色及びブリードアウトによる表面風合の悪化(ベ
タベタ、ヌルヌル、テカテカ感)の原因となる。従っ
て、油脂分は少ない程、好ましい。2) Oil / fat content 2 wt% or less (preferably 0.5 wt% or less): The oil / fat content present in animal leather is deteriorated by heat, etc., and the surface texture deteriorates due to malodor, coloring and bleeding out of the mixed product (greasy, slimy, It causes a feeling of shiny). Therefore, the lower the oil and fat content, the better.
3)水で抽出可能な遊離イオン(Na+,Ca2+)の合計量0.
5wt%以下: 皮革原料に由来する不純物のうち、水で抽出された遊離
イオン量が多いと、製品化した場合、湿度、熱等の影響
を受け、製品表面にその塩(例えばNaCl、Na2SO4,CaSO4
等)がブリードアウトし、製品外観の悪化につながる。
なお、水で抽出可能な遊離イオンとしてはNa+,Ca2+の陽
イオンの他に、Cl-,SO4 2-の陰イオンが存在するが、ブ
リードアウトしてくるものは、それらイオンの対イオン
の塩の形態でしか生じないため、量の少ない陽イオンで
あるNa+とCa2+との合計量で規定した。3) Total amount of free ions (Na + , Ca 2+ ) that can be extracted with water.
5 wt% or less: Of the impurities derived from leather raw materials, if the amount of free ions extracted with water is large, it will be affected by humidity, heat, etc. when commercialized, and its salts (eg NaCl, Na 2 SO 4 , CaSO 4
Bleed out, which leads to deterioration of the product appearance.
As free ions that can be extracted with water, in addition to the cations of Na + and Ca 2+ , there are anions of Cl - and SO 4 2- , but those that bleed out are those ions. Since it occurs only in the form of the counterion salt, it was defined as the total amount of the small cations Na + and Ca 2+ .
4)平均粒径D50≦7μmで且つ標準偏差δ≦3μm: 粒径は薄肉製品には決定的な因子で、粒径が大きけれ
ば、分散不良による欠陥及び表面風合の悪化(ザラザラ
感、凹凸感)につながる。一方、粒径が小さいほど分散
の良好となり、製品欠陥の少ない(ボイド等)タッチ感
の良好な表面状態をもった製品が得られる。また、標準
偏差が小さいことは分布上大きな粒子の混入が少ないこ
とを意味する。4) Average particle size D 50 ≦ 7 μm and standard deviation δ ≦ 3 μm: The particle size is a decisive factor for thin-walled products. If the particle size is large, defects and surface texture deteriorate due to poor dispersion (roughness, Unevenness). On the other hand, the smaller the particle size is, the better the dispersion is, and the product having a small number of product defects (void, etc.) and the surface condition with a good touch feeling can be obtained. Also, a small standard deviation means that there is little inclusion of large particles in distribution.
上記特性値の測定法は、次の通りである。The method for measuring the above characteristic values is as follows.
A)皮質分及び油脂分: JIS K6550−1976「皮革試験方法」6.7及び6.4による。A) Cortical content and oil content: According to JIS K6550-1976 "Leather test method" 6.7 and 6.4.
B)水で抽出可能な遊離イオン(Na+,Ca2+)の合計量: 乾燥皮革粉10gを純水100ml中で一昼夜撹拌し、皮革粉中
の遊離イオンを抽出する。抽出液中のNa+,Ca2+を原子吸
光法で定量し、皮革粉からの抽出量として求める。B) Total amount of free ions (Na + , Ca 2+ ) extractable with water: 10 g of dried leather powder is stirred in 100 ml of pure water for 24 hours to extract the free ions in the leather powder. The amount of Na + and Ca 2+ in the extract is quantified by atomic absorption spectrometry and calculated as the amount extracted from leather powder.
C)平均粒径及び標準偏差の分布: 数十mgの皮革粉を100mlのメタノールに分散し、コール
ターカウンター(コールター・エレクトロニクス社製)
で粒子の分布を測定し、平均粒径及び標準偏差を求め
る。C) Distribution of average particle size and standard deviation: Coulter counter (manufactured by Coulter Electronics Co.) by dispersing dozens of mg of leather powder in 100 ml of methanol
The distribution of particles is measured by and the average particle diameter and standard deviation are obtained.
なお、皮革粉の密度範囲は通常0.38〜0.43g/cc(皮革粉
を120℃で2時間乾燥後、JIS K6721に準じて測定)であ
る。密度が大き過ぎると、粒径が増大して所定の平均粒
径7μmを超えるし、一方、密度が小さ過ぎると、皮革
粉が繊維状となったり、セン毛部分が多く出て合成樹脂
を均一に分散し難くなることがあるからである。The density range of the leather powder is usually 0.38 to 0.43 g / cc (measured according to JIS K6721 after drying the leather powder at 120 ° C for 2 hours). If the density is too high, the particle size increases and exceeds the prescribed average particle size of 7 μm. On the other hand, if the density is too low, the leather powder becomes fibrous or the hair fibers come out a lot and the synthetic resin is uniform. It may be difficult to disperse in.
以上のような本発明に係る皮革は、例えば皮革粉原料に
対し粗粉砕、乾燥、溶剤による脱脂、残存溶剤の除去、
水洗、脱水、スチームによる膨潤処理、乾燥、微粉砕、
微粉末と粗粉末との分級の各工程を行った後、更に前記
微粉末を平均粒径D50=7μm以下に再微粉砕する工程
及び必要に応じて前記D50=7μm以下の微粉末からD50
=2μm以下の微粉末を分級除去する工程を行うことに
より製造できる。The leather according to the present invention as described above is, for example, roughly crushed with respect to a leather powder raw material, dried, degreased with a solvent, removal of residual solvent,
Washing with water, dehydration, swelling treatment with steam, drying, fine pulverization,
After performing each step of classifying fine powder and coarse powder, the step of re-pulverizing the fine powder to an average particle diameter D 50 = 7 μm or less and, if necessary, from the fine powder having D 50 = 7 μm or less D 50
It can be manufactured by performing a step of classifying and removing fine powder having a particle size of 2 μm or less.
この製造方法をさらに詳しく説明すると、まず後工程の
微粉砕を容易にするため、皮革粉原料をショークラッシ
ャー、カッターミル、ハンマークラッシャー等の粗砕機
で粒径10mm以下程度に粗粉砕する。こうして得られる粗
砕皮革粉は通常40〜60wt%の水分を含んでいる。なお皮
革粉原料としてはシェービング屑革、皮革等が使用でき
る。This manufacturing method will be described in more detail. First, in order to facilitate the fine pulverization in the subsequent step, the leather powder raw material is coarsely pulverized to a particle size of about 10 mm or less with a coarse crusher such as a show crusher, a cutter mill and a hammer crusher. The coarsely crushed leather powder thus obtained usually contains 40 to 60 wt% of water. As the raw material for the leather powder, shaving waste leather, leather or the like can be used.
次に後工程での脱脂(油脂分の除去)を容易にするた
め、この含水粗粉末を20〜30wt%程度の水分になる迄、
乾燥する。Next, in order to facilitate the degreasing (removal of oils and fats) in the subsequent process, the water-containing coarse powder is added until the water content becomes about 20 to 30 wt%.
dry.
次にこの乾燥粗粉末を適当な溶剤を用いて油脂分が2wt
%以下、好ましくは0.5wt%以下になる迄、脱脂する。
ここで脱脂用溶剤としてn−ヘキサン、ベンジン、メチ
レンクロライド、アセトン、酢酸エチル、トルエン等が
使用できる。Next, this dry crude powder was mixed with a suitable solvent to obtain a fat and oil content of 2 wt.
%, Preferably degreasing to 0.5 wt% or less.
Here, n-hexane, benzine, methylene chloride, acetone, ethyl acetate, toluene and the like can be used as the degreasing solvent.
引続き、粗粉末中の残存溶剤を除去するため、脱脂後の
粗粉末を熱処理する。熱源としては通常、安全上からス
チームが使用されるため、この工程はスチームパージと
も呼ばれる。他の熱源としては加熱窒素、加熱空気等も
使用できる。Subsequently, in order to remove the residual solvent in the coarse powder, the coarse powder after degreasing is heat-treated. Since steam is usually used as a heat source for safety reasons, this process is also called steam purge. As other heat source, heated nitrogen, heated air, etc. can be used.
次に主として皮革中の遊離イオン(Na+,Ca2+)を抽出、
除去すると共に、粗粉末に所定の水分を保持させるた
め、水洗工程及び脱水工程を行う。この一連の水洗操作
はバッチ式で数回繰り返す方法が効果的で、例えば溶剤
除去後の粗粉末に一定量の水を供給し、所望時間撹拌及
び必要あれば空気によるバブリングを行った後、脱水す
る方法を、水の供給量にもよるが、通常数回、好ましく
は3〜4回繰り返す。連続式水洗操作は使用水量が多く
なり、有利とは言えないが、可能である。脱水は通常、
操作の簡便性の点から濾過(水切り又は水抜き)により
行なわれるが、遠心脱水等、他の方法で行なってもよ
い。Next, extract mainly free ions (Na + , Ca 2+ ) in leather,
A water washing process and a dehydration process are performed in order to retain the predetermined water content in the coarse powder while removing it. It is effective to repeat this series of water washing operations several times in a batch system.For example, a certain amount of water is supplied to the crude powder after solvent removal, and after stirring for a desired time and bubbling with air if necessary, dehydration is performed. The method is usually repeated several times, preferably 3 to 4 times, depending on the amount of water supplied. The continuous washing operation uses a large amount of water and is not advantageous, but it is possible. Dehydration is usually
Although filtration (draining or draining) is carried out from the viewpoint of ease of operation, it may be carried out by another method such as centrifugal dehydration.
水温は、常温でよく、好ましくは30℃以下である。The water temperature may be room temperature, preferably 30 ° C or lower.
以上のような一連の水洗操作により遊離のNa+イオンとC
a2+イオンとの合計量(乾燥重量換算)が0.5wt%以下
で、水分が通常65〜70%の含水粗粉末が得られる。この
一連の水洗操作により最終的に粗粉末は通常、所定の水
分(65〜70%)を保持することになるので、この方法は
脱水後の粗粉末の水分の確認だけで、従来行われている
ような、溶剤除去後の粗粉末に所定の水分になる迄、水
を補給する調湿工程を事実上廃止できるという利点があ
る。Free Na + ions and C
A water-containing coarse powder having a total amount of 0.5% by weight or less of a2 + ions (converted to dry weight) and a water content of 65 to 70% is usually obtained. This series of water washing operations will eventually cause the coarse powder to normally retain a certain amount of water (65-70%), so this method is conventionally performed only by confirming the water content of the coarse powder after dehydration. As described above, there is an advantage that the humidity control step of replenishing water until the coarse powder after removing the solvent has a predetermined water content can be virtually eliminated.
ここで、粗粉末に所定量の水分を保持又は補給するのは
次のような理由による。即ち乾いた状態では次工程のス
チーム蒸煮後微粉砕を行っても、微粉化が進まない。し
かし水分を含み、従って膨潤した粗粉末をスチーム蒸煮
すると、一部熱変性し、乾燥すると、締まって固くな
り、粉砕、微粉化し易くなるからである。Here, the reason why the predetermined amount of water is retained or supplied to the coarse powder is as follows. That is, in the dry state, even if finely pulverized after steam steaming in the next step, pulverization does not proceed. However, when steam-steamed coarse powder containing water and thus swollen, it is partially heat-denatured, and when it is dried, it becomes tight and hard, and is easily ground and pulverized.
次に後工程の微粉砕を容易にするために、脱水後の粗砕
皮革粉を撹拌しながらスチームにより膨潤処理(スチー
ム蒸煮)を行う。Next, in order to facilitate the fine pulverization in the subsequent step, the crushed leather powder after dehydration is subjected to a swelling treatment (steam steaming) with steam while stirring.
引続き、後工程の微粉砕を容易にするため、膨潤処理後
の粗砕皮革粉を水分3wt%以下程度になる迄、乾燥す
る。この乾燥工程は通常、ドライヤーによる予備乾燥及
び真空乾燥後による本乾燥を組み合わせて行われる。Subsequently, in order to facilitate the fine pulverization in the subsequent step, the coarsely crushed leather powder after the swelling treatment is dried until the water content becomes about 3 wt% or less. This drying step is usually performed by combining preliminary drying with a dryer and main drying after vacuum drying.
次に後工程の再微粉砕を容易にするため、乾燥後の粗砕
皮革後をビクトリーミル、ボールミル、コロイドミル、
ジェットミル、ローラーミル、ハンマーミル等の乾式粉
砕機で平均粒径50μm程度になる迄、微粉砕する。Next, in order to facilitate re-fine pulverization in the subsequent step, after the roughly crushed leather after drying, the Victory mill, ball mill, colloid mill,
Finely pulverize with a dry pulverizer such as a jet mill, roller mill or hammer mill until the average particle size reaches approximately 50 μm.
次に同様な理由から、得られた微粉砕皮革粉を重力式分
級機;慣性式分級機;サイクロン、ミクロンセパレータ
ー等の遠心式分級機;ふるい分け機等により微粉末(例
えば平均粒径D50=30μm以下のもの)と粗粉末(例え
ばD50=60μm以上)とに分級する。なお粗粉末は必要
に応じて微粉砕工程に循環することができる。Then, for the same reason, the finely pulverized leather powder obtained is subjected to gravity classification, inertial classification, centrifugal classification such as cyclone and micron separator, and fine powder (for example, average particle size D 50 = Classify into coarse powder (for example, D 50 = 60 μm or more) and coarse powder (thickness of 30 μm or less) The coarse powder can be circulated to the fine pulverization step as needed.
引き続き、前記微粉末をD50=7μm以下になる迄、再
微粉砕する。更に、必要に応じて前記D50=7μm以下
の微粉末からD50=2μm以下の微粉末を分級除去する
工程を行ってもよい。再微粉砕工程は前述のような乾式
粉砕機のうち、微粉化に適したジェットミル、コロイド
ミル等の粉砕機によって実施できる。また、分級工程は
前述のような分級機により実施できる。Subsequently, the fine powder is re-pulverized until D 50 = 7 μm or less. Further, if necessary, a step of classifying and removing the fine powder having D 50 = 2 μm or less from the fine powder having D 50 = 7 μm or less may be performed. The re-fine pulverization step can be carried out by a pulverizer suitable for pulverization, such as a jet mill or a colloid mill, among the dry pulverizers described above. The classifying step can be carried out by the classifier as described above.
以上の方法では、一連の水洗操作を脱脂工程の後で行っ
たが、この水洗操作は脱脂の前あるいは微粉化後でも可
能である。In the above method, a series of washing operations were performed after the degreasing step, but this washing operation can be performed before degreasing or after pulverization.
以上のようにして得られる皮革粉と併用される合成樹脂
としては熱可塑性のものでも、熱硬化性のものでもよ
い。代表的な熱可塑性樹脂としては塩化ビニル樹脂、酢
酸ビニル樹脂、ポリスチレン、ABS樹脂、アクリル樹
脂、ポリエチレン、ポリプロピレン、フッ素樹脂、ポリ
アミド樹脂、アセタール樹脂、ポリカーボネート、ウレ
タン系、エステル系等の熱可塑性エラストマー、セルロ
ース系プラスチック等がある。代表的な熱硬化性樹脂と
してはフェノール樹脂、ユリア樹脂、メラミン樹脂、不
飽和ポリエステル樹脂、エポキシ樹脂、ジアリルフタレ
ート樹脂、熱硬化性ポリウレタン樹脂、ケイ素樹脂等が
ある。中でも塩化ビニル樹脂及びポリウレタン樹脂が好
ましい。The synthetic resin used in combination with the leather powder obtained as described above may be thermoplastic or thermosetting. Representative thermoplastic resins include vinyl chloride resin, vinyl acetate resin, polystyrene, ABS resin, acrylic resin, polyethylene, polypropylene, fluororesin, polyamide resin, acetal resin, polycarbonate, urethane-based, ester-based thermoplastic elastomer, and the like. There are cellulosic plastics and the like. Typical thermosetting resins include phenol resin, urea resin, melamine resin, unsaturated polyester resin, epoxy resin, diallyl phthalate resin, thermosetting polyurethane resin, and silicone resin. Of these, vinyl chloride resin and polyurethane resin are preferable.
本発明に係る表皮層形成用組成物には、品質の安定化等
の目的や使用環境に応じて、この分野で通常使用される
添加剤、例えば酸化防止剤、紫外線吸収剤の他、可塑
剤、安定剤、潤滑剤等の加工性改良剤;充填剤;染料、
顔料等の着色剤等を必要量添加することができる。The composition for forming a skin layer according to the present invention includes additives commonly used in this field, such as an antioxidant and an ultraviolet absorber, and a plasticizer, depending on the purpose such as stabilization of quality and the use environment. , Stabilizers, lubricants and other processability improving agents; fillers; dyes,
A required amount of a coloring agent such as a pigment can be added.
酸化防止剤としてはアルキルフエノール、アルキレン・
ビスフェノール、アルキルフェノール・チオエーテル、
β,β′−チオプロピオン酸エステル、有機亜リン酸エ
ステル、芳香族アミン、フェノール・ニッケル複合体等
がある。Antioxidants include alkylphenol, alkylene
Bisphenol, alkylphenol thioether,
There are β, β′-thiopropionic acid ester, organic phosphite ester, aromatic amine, phenol-nickel complex and the like.
紫外線吸収剤としてはフェニルサリチレートのようなサ
リチル酸エステル系;2−ヒドロキシフェニルベンゾトリ
アゾールのようなベンゾトリアゾール系;2−ヒドロキシ
ベンゾフェノン、2−ヒドロキシ−4−メトキシベンゾ
フェノン、2−ヒドロキシ−4−オクトキシベンゾフェ
ノン、2,2′−ジヒドロキシ−4−メトキシベンゾフェ
ノン等のヒドロキシベンゾフェノン系等がある。As a UV absorber, salicylate such as phenyl salicylate; benzotriazole such as 2-hydroxyphenylbenzotriazole; 2-hydroxybenzophenone, 2-hydroxy-4-methoxybenzophenone, 2-hydroxy-4-octoctane There are hydroxybenzophenone compounds such as xybenzophenone and 2,2'-dihydroxy-4-methoxybenzophenone.
加工性改良剤としては、塩化ビニル用にはフタル酸ジオ
クチル、フタル酸ジブチル、リン酸トリクレシル、リン
酸トリオクチル等の可塑剤や、三塩基性硫酸鉛、ステア
リン酸鉛、二塩基性亜リン酸鉛等の安定剤、及びスチア
リン酸、ステアリン酸鉛、カルナウバワックス等の潤滑
剤があり、ポリウレタン用にはジメチルホルムアミド、
メチルエチルケトン、イソプロピルアルコール等の溶剤
がある。Processability improvers include plasticizers such as dioctyl phthalate, dibutyl phthalate, tricresyl phosphate, trioctyl phosphate for vinyl chloride, tribasic lead sulfate, lead stearate, and dibasic lead phosphite. There are stabilizers such as, and lubricants such as stearic acid, lead stearate, and carnauba wax. For polyurethane, dimethylformamide,
There are solvents such as methyl ethyl ketone and isopropyl alcohol.
充填剤としては炭酸カルシウム、チタン白、クレー、雲
母等がある。Fillers include calcium carbonate, white titanium, clay, mica and the like.
基材としては天然又は化学繊維よりなる織布、編布又は
不織布;ポリウレタン樹脂、またはポリウレタン樹脂及
び皮革粉を含浸した不織布等が挙げられる。特にポリウ
レタン樹脂を含浸した不織布を用いた場合は、人工皮
革、即ち天然皮革様の特性及び構造を得ることができ
る。また、基材としてポリウレタン樹脂を皮革粉ととも
に含浸した不織布を用いた場合は、基材は勿論、表皮層
や後述するような微細多孔質樹脂中間層にも皮革粉を含
有する人工皮革が得られるばかりでなく、織布や編布を
基材とする合成皮革タイプに比べて吸湿性を向上するこ
とができる。Examples of the base material include woven fabric, knitted fabric or non-woven fabric made of natural or chemical fibers; polyurethane resin, or non-woven fabric impregnated with polyurethane resin and leather powder. In particular, when a non-woven fabric impregnated with a polyurethane resin is used, artificial leather, that is, natural leather-like properties and structure can be obtained. Further, when a non-woven fabric impregnated with a polyurethane resin together with leather powder is used as a substrate, artificial leather containing leather powder can be obtained not only in the substrate but also in the surface layer and the fine porous resin intermediate layer as described later. Not only that, the hygroscopicity can be improved as compared with the synthetic leather type using woven or knitted fabric as a base material.
次に本発明の皮革様グリップカバーの製造方法について
説明する。Next, a method for manufacturing the leather-like grip cover of the present invention will be described.
この皮革様グリップカバーは、原理的には基材上に表皮
層を積層することにより製造される。This leather-like grip cover is manufactured by laminating a skin layer on a substrate in principle.
積層法としては、例えばポリウレタン樹脂を使用する場
合は、基材に皮革粉含有樹脂溶液を含浸する方法、基材
に前記溶液を塗布する湿式法、或いは前記溶液等で皮革
粉含有フィルム又はシートを作り、これを直接又は接着
剤を介して基材に積層する乾式法が挙げられる。また例
えばポリ塩化ビニル樹脂の場合は、皮革粉含有加熱溶融
樹脂を押出成形やカレンダー成形によりフィルム又はシ
ートを製造し、これを予め接着剤を塗布、乾燥させた基
材に積層する方法が挙げられる。As the lamination method, for example, when a polyurethane resin is used, a method of impregnating a leather powder-containing resin solution on a substrate, a wet method of applying the solution to a substrate, or a leather powder-containing film or sheet with the solution or the like is used. There is a dry method in which it is prepared and laminated on a substrate directly or via an adhesive. Further, for example, in the case of polyvinyl chloride resin, a method of producing a film or sheet by extrusion molding or calender molding of a leather powder-containing heat-melting resin, and laminating the film or sheet on a base material to which an adhesive has been applied in advance and dried has been mentioned. .
いずれにしても合成樹脂としてペレット状、パウダー
状、ブロック状又はペースト状の樹脂を用いた場合、予
め加熱混合あるいは混練時の発泡及び粉末の加水分解防
止のため、皮革粉の水分量を0.5wt%以下とし、この乾
燥皮革粉と樹脂と必要であれば添加剤とを加熱下に混合
又は混練し、例えばペレット状、粉体状等に加工した
後、フィルム又はシート状に成形する。また、溶液を用
いる場合は樹脂を適当な溶剤に溶解又は分散し、これに
前記皮革粉及び必要あれば添加剤を加え、撹拌、混合し
た後、フィルム又はシート状に成形する。いずれの場合
も皮革粉と合成樹脂との混合割合は合成樹脂10〜99wt%
に対し、皮革粉90〜1wt%の範囲である。皮革粉の割合
が90wt%を超えると、フィルム又はシートに脆化が現
れ、また1wt%未満ではその添加効果がない。ただし合
成樹脂中の皮革粉含有量はフィルムの場合は5〜50wt%
が好ましく、またシートの場合は10〜60wt%が好まし
い。In any case, when a pellet-shaped, powder-shaped, block-shaped, or paste-shaped resin is used as the synthetic resin, the moisture content of the leather powder is 0.5 wt in order to prevent foaming and hydrolysis of the powder during heating mixing or kneading in advance. % Or less, and the dried leather powder, the resin and, if necessary, an additive are mixed or kneaded under heating, and processed into, for example, a pellet shape, a powder shape or the like, and then formed into a film or sheet shape. When a solution is used, the resin is dissolved or dispersed in a suitable solvent, the leather powder and additives, if necessary, are added thereto, and the mixture is stirred and mixed, and then formed into a film or sheet. In either case, the mixing ratio of leather powder and synthetic resin is 10 to 99 wt% of synthetic resin.
On the other hand, the leather powder is in the range of 90 to 1 wt%. If the proportion of leather powder exceeds 90% by weight, the film or sheet becomes brittle, and if it is less than 1% by weight, its effect is not obtained. However, the content of leather powder in synthetic resin is 5 to 50 wt% in the case of film.
Is preferable, and in the case of a sheet, 10 to 60 wt% is preferable.
こくして形成される表皮層としてのフィルム又はシート
の厚さは5μm以上が適当で、皮革粉は均一に分散して
いることが好ましい。また皮革粉が表面に露出していて
もよく、この場合はさらにタッチ感や温度の向上に役立
つ。The thickness of the film or sheet as the skin layer formed by kneading is preferably 5 μm or more, and the leather powder is preferably uniformly dispersed. Further, the leather powder may be exposed on the surface, and in this case, it is useful for improving touch feeling and temperature.
成形方法としては乾式製膜、湿式製膜、カレンダー成
形、インフレーション成形、Tダイ成形、プレス成形等
が利用できる。As the molding method, dry film formation, wet film formation, calender molding, inflation molding, T-die molding, press molding and the like can be used.
以上のような製造方法で用いられる具体的な積層装置を
第1〜3図に示す。A specific laminating apparatus used in the above manufacturing method is shown in FIGS.
第1図は乾式コーティング装置の離型紙1上の皮革粉含
有樹脂溶液よりなる乾式コーティング液2はナイフロー
ル3によって所望の厚さに塗布され、乾燥機4内で乾燥
された後、冷却ロール5によって冷却され、表皮層とし
ての皮革粉含有フィルム又はシートとなる。次いでこの
フィルム又はシートの表面に接着剤6が塗布された後、
ニップロール8において、別途に供給される基材7(含
浸性でも非含浸性でもよい)と積層され、乾燥機9内で
乾燥され、更に冷却ロール10によって冷却されて後離型
紙1と分離され、積層体11となる。乾式コーティング液
2は、表皮層を形成するもので、例えば、ポリウレタン
樹脂に可塑剤、皮革粉末、安定剤、助剤等を加えて生成
される。FIG. 1 shows a dry coating liquid 2 consisting of a leather powder-containing resin solution on a release paper 1 of a dry coating device, which is applied to a desired thickness by a knife roll 3 and dried in a drier 4 and then a cooling roll 5 The film is cooled by means of a film or sheet containing leather powder as a skin layer. Then, after the adhesive 6 is applied to the surface of this film or sheet,
In the nip roll 8, the substrate 7 (which may be impregnated or non-impregnated) separately supplied is laminated, dried in a dryer 9, and further cooled by a cooling roll 10 to be separated from the post-release paper 1. It becomes a laminated body 11. The dry coating liquid 2 forms a skin layer, and is produced, for example, by adding a plasticizer, a leather powder, a stabilizer, an auxiliary agent and the like to polyurethane resin.
第2図は含浸コーティング装置で、含浸性基材20は含浸
槽21内に導入され、ここで皮革粉含有溶液よりなる含浸
コーティング液22が含浸され、引き続き、マングル(圧
搾ローラ)23によって余剰の液が絞られた後、凝固兼水
洗槽24内に導入され、ここで水25によって凝固、水洗さ
れ、更に乾燥機26によって乾燥されて積層体27となる。FIG. 2 shows an impregnating coating apparatus, in which the impregnating base material 20 is introduced into the impregnating tank 21, where the impregnating coating liquid 22 consisting of the leather powder-containing solution is impregnated, and then the excess is provided by the mangle (squeeze roller) 23. After the liquid is squeezed, it is introduced into the coagulation / washing tank 24, where it is coagulated with water 25, washed with water, and further dried by a dryer 26 to form a laminate 27.
第3図は第2図の装置の類似した湿式コーティング装置
で、基材30はコーティングロール31によって皮革粉含有
溶液よりなる湿式コーティング液32が塗布された後、凝
固兼水洗槽33,34,35に順次導入され、水36,37,38によっ
て凝固、水洗され、更に乾燥機39によって乾燥されて積
層体40となる。FIG. 3 shows a wet coating apparatus similar to the apparatus shown in FIG. 2, in which the base material 30 is coated with the wet coating liquid 32 including the leather powder-containing solution by the coating roll 31, and then the coagulation / washing tank 33, 34, 35 is used. Are sequentially introduced into a laminated body 40, coagulated with water 36, 37, 38, washed with water, and further dried by a dryer 39 to form a laminated body 40.
こうして得られる積層体は、少なくとも表皮層に皮革粉
が含まれるため、吸放湿性及び凹凸感からグリップ材と
しての感触が良好である。Since the laminated body thus obtained contains leather powder in at least the skin layer, it has a good feel as a grip material from the viewpoint of moisture absorption and release and unevenness.
本発明では更に、表皮層を微細多孔質にしたり、或いは
基材と表皮層との間に、微細多孔質樹脂中間層を設ける
ことができる。Further, in the present invention, the skin layer can be made microporous, or a microporous resin intermediate layer can be provided between the substrate and the skin layer.
表皮層を微細多孔質化するには、表皮層形成用混合物又
は溶液に、予め水溶性高分子物質や塩などの無機物ある
いは砂糖などの有機物微粉末を加え、これを前述のよう
にして基材中又は基材上でフィルムまたはシート化した
後、水洗または湯洗してフィルムまたはシート中の前記
高分子物質を溶解除去し、ついで水切り及び乾燥を行え
ばよい。なお、第2図及び第3図のような水洗工程を伴
う積層方法を利用する場合は、水溶性高分子物質の溶解
除去工程を省略することができる。水溶性高分子物質微
粉末としては、例えば水溶性コラーゲン、デンプン、ゼ
ラチン等の粒径10μm以下の微粉末が使用できる。In order to make the skin layer finely porous, to the mixture or solution for forming the skin layer, an inorganic substance such as a water-soluble polymer substance or salt or an organic substance fine powder such as sugar is added in advance, and this is used as a base material as described above. After forming a film or sheet on the inside or on the substrate, it may be washed with water or hot water to dissolve and remove the polymer substance in the film or sheet, followed by draining and drying. In addition, when utilizing the laminating method involving the water washing step as shown in FIGS. 2 and 3, the step of dissolving and removing the water-soluble polymer substance can be omitted. As the water-soluble polymer substance fine powder, for example, fine powder of water-soluble collagen, starch, gelatin or the like having a particle size of 10 μm or less can be used.
一方、基材と表皮層との間に微細多孔質樹脂中間層を設
けるには、非含浸性基材上に第2図及び第3図のような
積層方法に従って合成樹脂及び水溶性高分子物質微粉末
を含む溶液を塗布し、水洗、乾燥を行えばよい。なおこ
の合成樹脂溶液には皮革粉を添加することができる。合
成樹脂としてはポリウレタン樹脂が好ましい。On the other hand, in order to provide the fine porous resin intermediate layer between the base material and the skin layer, the synthetic resin and the water-soluble polymer substance are formed on the non-impregnated base material according to the lamination method as shown in FIGS. 2 and 3. A solution containing fine powder may be applied, washed with water and dried. Note that leather powder can be added to this synthetic resin solution. A polyurethane resin is preferable as the synthetic resin.
こうして得られる微細多孔質積層体は、例えば表皮層が
微細多孔質化されたものでは、水溶性高分子物質の溶解
除去後、残存する皮革粉によって、通常の非多孔質積層
体と同様に吸放湿性及び凹凸感が維持されると共に、微
細多孔質化によって人の肌の毛穴に類似したマット感も
付与されるが、一方では表皮層全体が微細多孔質陰化さ
れたため、非多孔質積層体に比べて耐久性や平滑性に劣
るものとなる。The microporous laminate thus obtained, for example, in the case where the skin layer is made microporous, is absorbed by the remaining leather powder after dissolution and removal of the water-soluble polymer substance in the same manner as a normal non-porous laminate. While keeping moisture release and unevenness, it also gives a matt feeling similar to the pores of human skin by making it microporous, but on the other hand, since the entire epidermis layer is made into a microporous shade, it is a non-porous laminate. It is inferior to the body in durability and smoothness.
以上のようにして得られる本発明に係る積層体及び微細
多孔質積層体の製造工程の代表例を第4図に示す。A representative example of the manufacturing process of the laminate and the microporous laminate according to the present invention obtained as described above is shown in FIG.
すなわち、必要に応じて湿式層塗工を施される基材に
は、湿式含浸がなされる。この基材に、皮革粉と合成樹
脂とを混練して形成されたフィルム、シートが必要によ
り溶着剤を用いて積層され、あるいは、皮革粉と合成樹
脂とに必要に応じて水溶性物質と溶剤とが加えられて混
合溶液とされたものが塗工されて積層されてそれぞれ積
層体とされる。この積層体は洗浄されて最終的に微細多
孔質積層体が得られる。That is, the base material to which the wet layer coating is applied if necessary is wet-impregnated. On this base material, a film or sheet formed by kneading leather powder and a synthetic resin is laminated by using a welding agent as necessary, or a water-soluble substance and a solvent are added to the leather powder and the synthetic resin as necessary. Are added to form a mixed solution, and the mixed solution is applied and laminated to form a laminated body. This laminate is washed to finally obtain a fine porous laminate.
以下に本発明を実施例によってさらに詳しく説明する。 Hereinafter, the present invention will be described in more detail with reference to Examples.
実施例1(人工皮革タイプ) 皮革粉の調製 クロムなめしたた牛皮屑革(シェービング革)の塊1200
kgを解砕機(ホソカワミクロン社製)で、元のシェービ
ング屑革の形状(max:1cm幅×12cm長)にほぐした後、
粗砕機(オダテ社製ハンマーミル:能力600kg/Hr)に順
次送り込み、粒径約10mm以下の粗砕皮革粉とする。この
粗粉末の水分は40〜60wt%であった。Example 1 (artificial leather type) Preparation of leather powder Chunks of chrome-tanned cowhide waste leather (shaving leather) 1200
After disintegrating kg with a crusher (made by Hosokawa Micron) into the shape of the original shaving waste leather (max: 1 cm width x 12 cm length),
It is sent to a crusher (hammer mill made by Odate Co., Ltd .: capacity 600 kg / Hr) in order and made into a crushed leather powder with a particle size of about 10 mm or less. The water content of this coarse powder was 40 to 60 wt%.
次に、この湿潤粗砕皮革粉350kgを真空乾燥機に入れ、
水分が20〜30wt%になる迄、乾燥する。引続き、この乾
燥粗砕皮革粉270kgの脱脂機に投入し、n−ヘキサンを1
00/minのフィードしながら1時間15分撹拌、抽出を行
って脱脂後、濾過する。得られた脱脂粗粉末中の残存油
脂分は0.5wt%以下であった。Next, put 350 kg of this wet coarsely crushed leather powder in a vacuum dryer,
Dry until the water content is 20 ~ 30wt%. Then, put 270 kg of this dried coarsely crushed leather powder into a degreasing machine, and add n-hexane to 1
Stir for 1 hour and 15 minutes while feeding at 00 / min, extract, degrease, and filter. The residual oil and fat content in the obtained defatted coarse powder was 0.5 wt% or less.
次に、この脱脂粗砕皮革粉中の残存溶剤を130℃,2kg/cm
2Gの蒸気で溶剤(ヘキサン)臭がなくなるまでパージす
る。Next, remove the residual solvent in this defatted coarsely crushed leather powder at 130 ° C, 2 kg / cm
Purge with 2 G of steam until the odor of the solvent (hexane) disappears.
同脱脂機に常温の水2m3を補給し30分撹拌後、濾過によ
り水切りする。このバッチ水洗操作を計4回行って屑革
中の金属イオン等の遊離イオン及び水溶性成分を除去す
る。濾過、水切り後の粗砕皮革粉は65〜70wt%の水分を
含んでいた。The degreasing machine is supplemented with 2 m 3 of room temperature water, stirred for 30 minutes, and then drained by filtration. This batch washing operation is carried out four times in total to remove free ions such as metal ions and water-soluble components in the scrap leather. The coarsely crushed leather powder after filtration and draining contained 65 to 70 wt% of water.
次に、これを調湿することなく、スチーム蒸煮機に移
し、撹拌しながら130℃,2kg/cm2Gの蒸気で45分間蒸煮す
る。Next, this is transferred to a steam steamer without humidity control, and steamed with steam at 130 ° C. and 2 kg / cm 2 G for 45 minutes while stirring.
次に蒸煮後の粗砕皮革粉を、90℃に保持されたドライヤ
ーで30〜40wt%の水分になるまで3時間予備乾燥した
後、真空乾燥機で45℃、8時間乾燥し、水分1wt%以下
の乾燥粗砕皮革粉190kgを得る。Next, the steamed coarsely crushed leather powder is pre-dried for 3 hours with a dryer held at 90 ° C until the water content becomes 30-40wt%, and then dried at 45 ° C for 8 hours with a vacuum dryer to obtain a water content of 1wt%. 190 kg of the following dried coarsely crushed leather powder is obtained.
次に、これをファインビクトリーミル(ホソカワミクロ
ン社製)で2時間1700rpmで微粉砕する。Next, this is finely pulverized for 2 hours at 1700 rpm with a fine Victory mill (manufactured by Hosokawa Micron).
引続き、これをサイクロン式分級機で分級し、平均粒径
D50=約30μmの微細皮革粉35kg及びD50=約60μmの粗
大皮革粉155kgを得る。なお、D50=約60μmの粗大皮革
粉は前記微粉砕工程に循環した。Subsequently, this was classified with a cyclone classifier, and the average particle size was
35 kg of fine leather powder with D 50 = about 30 μm and 155 kg of coarse leather powder with D 50 = about 60 μm are obtained. The coarse leather powder having D 50 = about 60 μm was circulated in the fine grinding step.
更に、このD50=約30μmの皮革粉35kgをジェットミル
(セイシン企業社製)により、空気圧8kg/cm2G、風量10
m3/min、処理量20kg/Hrの条件で全量がD50≦7μmにな
る迄、再微粉砕する。In addition, 35 kg of this D 50 = about 30 μm leather powder is jet-milled (made by Seishin Enterprise Co., Ltd.) to obtain air pressure of 8 kg / cm 2 G and air volume of 10
Re-pulverize under conditions of m 3 / min and throughput of 20 kg / Hr until the total amount becomes D 50 ≦ 7 μm.
最後に、これをサイクロン(セイシン企業社製)で分級
してD50≦7μmの超微細皮革粉33.25kg及びD50=20μ
m以下の超微細皮革粉(バグフィルター中)1.75kgを得
る。Finally, this was classified with a cyclone (manufactured by Seishin Enterprise Co., Ltd.) to obtain 33.25 kg of ultrafine leather powder with D 50 ≦ 7 μm and D 50 = 20 μm.
Obtain 1.75 kg of ultrafine leather powder (in bag filter) of m or less.
皮革粉含有フィルムの製造: こうして得られたD50≦7μmの超微細皮革粉(以下皮
革粉Aという)の性状を後記表−1に示す。Manufacture of leather powder-containing film: The properties of the ultrafine leather powder having D 50 ≦ 7 μm (hereinafter referred to as leather powder A) thus obtained are shown in Table 1 below.
皮革様グリップカバーの製造 皮革粉Aをポリウレタン樹脂溶液(固形分で80wt%;溶
媒はジメチルホルムアミドとエチルメチルケトンの等量
混合物、以下同様)に20wt%(固形分基準、以下同様)
添加し、この皮革粉含有溶液を、第2図の含浸コーティ
ング装置を用いて固形分30wt%になるように、2デニー
ル、70g/m2のポリエステル不織布に30g/m2含浸後、凝固
兼水洗及び乾燥を行って基材を作った。Manufacture of leather-like grip cover 20% by weight of leather powder A in polyurethane resin solution (80 wt% in solid content; solvent is an equal mixture of dimethylformamide and ethyl methyl ketone, the same applies below) (based on solid content, the same applies below)
It was added and the leather powder containing solution, as a solid content 30 wt% by using an impregnation coating apparatus of FIG. 2, 2 denier, 70 g / m 2 after 30 g / m 2 impregnated with polyester nonwoven fabric, coagulated and washed with water And dried to make the substrate.
次にこの基材に、皮革粉A30wt%を含むポリウレタン樹
脂溶液を、第3図の湿式コーティング装置を用いて塗布
後、凝固兼水洗及び乾燥を行って、皮革粉Aを30wt%含
有する200μm厚の微細多孔質ポリウレタン樹脂層を形
成した。Next, a polyurethane resin solution containing 30 wt% of leather powder A was applied to this base material using the wet coating apparatus shown in FIG. 3, followed by coagulation / water washing and drying, and 200 μm thick containing 30 wt% of leather powder A. The microporous polyurethane resin layer of was formed.
次に第1図の乾式コーティング装置を用いて、離型紙上
に、皮革粉Aを30wt%含有するポリウレタン樹脂溶液を
塗布、乾燥して30μm厚の皮革粉含有ポリウレタン樹脂
フィルムを作り、これと前記基材の微細多孔質樹脂層面
とをウレタン系接着剤で約10μm厚に接着、積層して、
微細多孔質樹脂層を有する皮革様グリップカバー積層体
を製造した。Next, using the dry coating apparatus shown in FIG. 1, a polyurethane resin solution containing 30% by weight of leather powder A is applied onto release paper and dried to prepare a 30 μm thick leather powder-containing polyurethane resin film. Adhere to the microporous resin layer surface of the base material with a urethane adhesive to a thickness of about 10 μm, and stack
A leather-like grip cover laminate having a microporous resin layer was produced.
実施例1の皮革様グリップカバー積層体の構造を第5図
に示す。The structure of the leather-like grip cover laminate of Example 1 is shown in FIG.
第5図において、51は基材としてのポリウレタン樹脂含
浸の不織布であり、この不織布51には微細多孔ポリウレ
タン樹脂層52が形成され、この微細多孔ポリウレタン樹
脂層52に接着剤53を介してポリウレタン樹脂層54が積層
されている。不織布51、微細多孔ポリウレタン樹脂層52
及びポリウレタン樹脂層54には、それぞれ所定量の皮革
粉Aが含有されている。In FIG. 5, reference numeral 51 is a polyurethane resin-impregnated non-woven fabric as a base material, and a fine porous polyurethane resin layer 52 is formed on this non-woven fabric 51, and the polyurethane resin is bonded to the micro porous polyurethane resin layer 52 with an adhesive 53. Layers 54 are stacked. Nonwoven fabric 51, microporous polyurethane resin layer 52
Each of the polyurethane resin layer 54 and the polyurethane resin layer 54 contains a predetermined amount of leather powder A.
実施例2(乾式合成皮革タイプ) 第1図の乾式コーティング装置を用いて離型紙上に、皮
革粉Aを20wt%含有するポリウレタン樹脂溶液を塗布、
乾燥して100μm厚の皮革粉含有ポリウレタン樹脂フィ
ルムを作り、これと30デニール、130〜140g/m2のナイロ
ントリコット基材とをポリウレタン樹脂系接着剤で10μ
m厚に接着、積層して皮革様グリップカバー積層体を製
造した。Example 2 (dry synthetic leather type) A polyurethane resin solution containing 20% by weight of leather powder A was applied onto release paper using the dry coating apparatus shown in FIG.
Dry to make a 100μm thick leather powder-containing polyurethane resin film, and add 30μ denier, 130-140g / m 2 nylon tricot base material to the polyurethane resin adhesive for 10μ
A leather-like grip cover laminate was manufactured by adhering and laminating to a thickness of m.
実施例2の皮革様グリップカバー積層体の構造を第6図
に示す。The structure of the leather-like grip cover laminate of Example 2 is shown in FIG.
第6図において、ナイロントリコット基材61に接着材63
を介して皮革粉Aを含有したポリウレタン樹脂64が積層
されている。In FIG. 6, the adhesive material 63 is attached to the nylon tricot base material 61.
Polyurethane resin 64 containing leather powder A is laminated via.
実施例3(人工皮革タイプ) 第1図の乾式コーティング装置を用いた実施例1の積層
工程において、皮革粉Aを30wt%及び平均粒系6.5μm
の水溶性コラーゲン微粒子(分子量約1,000)を20wt%
含むポリウレタン樹脂溶液を用いた他は実施例1と同じ
方法で皮革様グリップカバーを製造し、更にこれを湯中
に約5分間浸漬して洗浄後、乾燥して、表皮層が微細多
孔質化された皮革様グリップカバー積層体を得た。Example 3 (artificial leather type) In the laminating step of Example 1 using the dry coating apparatus shown in FIG. 1, 30% by weight of leather powder A and an average grain size of 6.5 μm were used.
20% by weight of water-soluble collagen particles (molecular weight of about 1,000)
A leather-like grip cover was manufactured in the same manner as in Example 1 except that the polyurethane resin solution containing the same was used, and the leather-like grip cover was immersed in hot water for about 5 minutes for washing and then dried to make the skin layer finely porous. A leather-like grip cover laminate was obtained.
比較例1(人工皮革タイプ) 第1図の皮革粉の製造方法において、スチームパージ後
の粗砕皮革粉を、水洗操作を行わずに、そのまま蒸煮機
に移し、この粗粉末に水分が65〜70wt%になる迄、水を
補給、調湿した後、蒸煮を行った他は実施例1と同じ方
法を繰り返し、D50≦7μmの超微細皮革粉(以下、皮
革粉Bという)を製造した。皮革粉Bの性状を後記表−
1に示す。Comparative Example 1 (artificial leather type) In the method for manufacturing the leather powder shown in FIG. 1, the coarsely crushed leather powder after steam purging was directly transferred to a steamer without washing, and the coarse powder had a water content of 65- The same method as in Example 1 was repeated except that water was replenished, the humidity was adjusted to 70 wt%, and then steaming was carried out to produce an ultrafine leather powder with D 50 ≦ 7 μm (hereinafter referred to as leather powder B). . The table below shows the properties of the leather powder B.
Shown in 1.
以下この皮革粉Bを皮革粉Aの代わりに用いた他は実施
例1と同じ皮革様グリップカバーの製造方法に従って、
皮革様グリップカバー積層体を製造した。Hereinafter, according to the same method for producing the leather-like grip cover as in Example 1 except that the leather powder B was used in place of the leather powder A,
A leather-like grip cover laminate was produced.
比較例2(乾式合成皮革タイプ) 実施例2において、比較例1で作った皮革粉Bを、皮革
粉Aの代わりに用いた他は実施例2と同じ皮革様グリッ
プカバーの製造方法に従って皮革様グリップカバー積層
体を製造した。Comparative Example 2 (Dry Synthetic Leather Type) According to the same method as in Example 2 except that the leather powder B made in Comparative Example 1 is used in place of the leather powder A in Example 2, the leather-like grip cover is manufactured in a leather-like manner. A grip cover laminate was produced.
比較例3(人工皮革タイプ) 実施例1において、皮革粉Aを用いずに、実施例1の皮
革様グリップカバー比の製造方法に従って、皮革粉を含
まない皮革様グリップカバー積層体を製造した。Comparative Example 3 (Artificial leather type) In Example 1, a leather-like grip cover laminate containing no leather powder was produced according to the method for producing the leather-like grip cover ratio of Example 1 without using the leather powder A.
比較例4(乾式合成皮革タイプ) 実施例2において、皮革粉Aを用いずに、実施例2の皮
革様グリップカバー比の製造方法に従って、皮革粉を含
まない皮革様グリップカバー積層体を製造した。Comparative Example 4 (Dry Synthetic Leather Type) In Example 2, a leather-like grip cover laminate containing no leather powder was produced according to the method for producing the leather-like grip cover ratio of Example 2 without using the leather powder A. .
比較例5 実施例1において、再微粉砕工程及びその後の分級工程
を行わなかった他は実施例1と同じ皮革粉の製造方法に
従ってD50=約30μmの皮革粉(以下、皮革粉Cとい
う)を製造した。皮革粉Cの性状を後記表−1に示す。Comparative Example 5 Leather powder having a D 50 of about 30 μm (hereinafter referred to as Leather Powder C) according to the same method as in Example 1 except that the re-pulverization step and the subsequent classification step were not performed in Example 1. Was manufactured. The properties of the leather powder C are shown in Table 1 below.
次に、実施例1において、この皮革粉Cを皮革粉Aの代
わりに用いて、実施例1と同様な皮革様グリップカバー
の製造方法に従って皮革様グリップカバー積層体を製造
しようとしたが、皮革粉Cの粒径が大きいため、ポリエ
ステル不織布への所定の皮革粉含有量の含浸ができなか
ったので、中止した。Next, in Example 1, this leather powder C was used in place of the leather powder A, and an attempt was made to produce a leather-like grip cover laminate according to the same method for producing a leather-like grip cover as in Example 1. Since the particle size of the powder C was large, it was not possible to impregnate the polyester non-woven fabric with the predetermined leather powder content, so the process was stopped.
次に以上のようにして得られた皮革様グリップカバー積
層体について表面の手触り、白粉の手への付着及びマッ
ト調を評価し、表−2に示す結果を得た。 Next, with respect to the leather-like grip cover laminate obtained as described above, the feel of the surface, the adhesion of white powder to the hand and the matte tone were evaluated, and the results shown in Table 2 were obtained.
評価方法は次の通りである。The evaluation method is as follows.
表面の手触り: 積層体表面(表皮層側)を外側にして、直径15mmの円筒
状にし、これを手のひらで15分間握った後の触感。Surface texture: The surface of the laminate (outer skin layer side) is placed outside, and a cylindrical shape with a diameter of 15 mm is obtained. The texture after gripping this with a palm for 15 minutes.
耐汗テスト: 積層体表面に人工汗液を滴下し、30℃95%RH環境下に24
時間さらした時の表面の状態。Sweat resistance test: An artificial sweat solution is dropped on the surface of the laminate, and 24 at 30 ° C and 95% RH.
The condition of the surface when exposed to time.
マット調: 積層体表面の外観及び手による触感で評価。Matte: Evaluated by the appearance of the surface of the laminate and the feel of the hand.
この表から明らかなように、実施例1〜3の皮革様グリ
ップカバー積層体は、いずれも表面の手触りが良好で、
耐汗テストでも変化がなく、白粉の手への付着もなく、
且つマット調も良好または優れているのに対し、本発明
に係る皮革粉Aとは異なる特性値を有する皮革粉Bを用
いた比較例1及び2の皮革様グリップカバー積層体では
耐汗テストで白粉が発生し、比較例3及び4のように、
皮革粉を全く含まない皮革様グリップカバー積層体では
耐汗テストで変化がなかったものの表面の手触り、マッ
ト調とも不良であり、また、比較例5では前述のよう
に、含浸工程で所定の皮革粉含有量に含浸できなかった
ため、その後の加工が不能となった。 As is clear from this table, the leather-like grip cover laminates of Examples 1 to 3 all have good surface feel,
No change in sweat resistance test, no white powder on hands,
In addition, while the matte tone is also good or excellent, the leather-like grip cover laminates of Comparative Examples 1 and 2 using the leather powder B having a characteristic value different from that of the leather powder A according to the present invention have a sweat resistance test. White powder was generated, and as in Comparative Examples 3 and 4,
The leather-like grip cover laminate containing no leather powder had no change in the sweat resistance test, but the surface feel and matte tone were not good, and in Comparative Example 5, as described above, the predetermined leather was used in the impregnation step. Since the powder content could not be impregnated, further processing became impossible.
以上のような本発明によれば、長時間グリップカバーを
素手で握っていても、汗によって滑るようなことがな
く、しかも長期の使用においても白粉のブリードが発生
せず、従って長期に亘って安定した性能を維持し得る皮
革様グリップカバーを提供できるという効果がある。According to the present invention as described above, even if the grip cover is held with a bare hand for a long time, it does not slip due to perspiration, and bleeding of white powder does not occur even in long-term use, and therefore, over a long period of time. There is an effect that a leather-like grip cover capable of maintaining stable performance can be provided.
第1〜3図は夫々、本発明の皮革様グリップカバー積層
体を製造するための一例の乾式コーティング装置、含浸
コーティング装置及び湿式コーティング装置を示す概略
構成図、第4図は前記積層体の代表的な製造工程図、第
5図及び第6図はそれぞれ実施例1及び実施例2の構造
を示す断面図である。 1……離型紙、2,22,33……コーティング液又は皮革粉
含有樹脂溶液、3……ナイフロール、4,26,39……乾燥
機、5,10……冷却ロール、7,20,30……基材、11,27,40
……積層体、22……含浸槽、24,33,34,35……凝固兼水
洗槽、25,36,37,38……水、51……基材としての不織
布、52……微細多孔ポリウレタン樹脂層、53,63……接
着剤、54,64……ポリウレタン樹脂層、61……ナイロン
トリコット基材。1 to 3 are schematic configuration diagrams showing a dry coating device, an impregnation coating device, and a wet coating device, respectively, for producing the leather-like grip cover laminate of the present invention, and FIG. 4 is a representative of the laminate. 5A and 5B are sectional views showing the structures of the first and second embodiments, respectively. 1 …… Release paper, 2,22,33 …… Coating liquid or resin solution containing leather powder, 3 …… Knife roll, 4,26,39 …… Dryer, 5,10 …… Cooling roll, 7,20, 30 ... Base material, 11,27,40
...... Laminate, 22 …… Impregnation tank, 24,33,34,35 …… Coagulation and washing tank, 25,36,37,38 …… Water, 51 …… Nonwoven fabric as base material, 52 …… Microporous Polyurethane resin layer, 53,63 …… Adhesive, 54,64 …… Polyurethane resin layer, 61 …… Nylon tricot base material.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 B62D 1/04 9142−3D C14B 7/04 ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification code Internal reference number FI technical display location B62D 1/04 9142-3D C14B 7/04
Claims (3)
2wt%以下、水で抽出可能なNa+イオンとCa2+イオンとの
合計量が0.5wt%以下、及び平均粒径D50が7μm以下で
且つ前記粒径の標準偏差が3μm以下である皮革粉5〜
60wt%と合成樹脂95〜40wt%とを主成分とする表皮層を
積層したことを特徴とする皮革様グリップカバー。1. Corrosion content of 85 wt% or more and oil content on the base material
Leather having a content of 2 wt% or less, a total amount of water-extractable Na + ions and Ca 2 + ions of 0.5 wt% or less, and an average particle size D 50 of 7 μm or less and a standard deviation of the particle size of 3 μm or less. Powder 5
A leather-like grip cover, which is obtained by laminating a skin layer mainly composed of 60 wt% and a synthetic resin of 95 to 40 wt%.
皮革様グリップカバー。2. The leather-like grip cover according to claim 1, wherein the skin layer is finely porous.
樹脂中間層が積層される請求項(1)の皮革様グリップ
カバー。3. The leather-like grip cover according to claim 1, further comprising a fine porous resin intermediate layer laminated between the base material and the skin layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2191438A JPH0777789B2 (en) | 1990-07-19 | 1990-07-19 | Leather grip cover |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2191438A JPH0777789B2 (en) | 1990-07-19 | 1990-07-19 | Leather grip cover |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0477250A JPH0477250A (en) | 1992-03-11 |
| JPH0777789B2 true JPH0777789B2 (en) | 1995-08-23 |
Family
ID=16274627
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2191438A Expired - Lifetime JPH0777789B2 (en) | 1990-07-19 | 1990-07-19 | Leather grip cover |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0777789B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT202200009125A1 (en) * | 2022-05-04 | 2023-11-04 | Carlo Andrea Borsani | ARTIFICIAL LEATHER AND PROCEDURE FOR THE PRODUCTION OF ARTIFICIAL SKIN |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04109976A (en) * | 1990-08-31 | 1992-04-10 | Molten Corp | Grip of golf club and its manufacture |
| JPH0646995U (en) * | 1992-12-07 | 1994-06-28 | 株式会社貝印刃物開発センター | Chisel handle structure |
| US9440128B2 (en) | 2002-06-11 | 2016-09-13 | Ben Huang | Method of making a grip |
| US7347792B2 (en) | 2006-05-22 | 2008-03-25 | Ben Huang | Decorative golf club grip |
| JP5035202B2 (en) * | 2008-09-30 | 2012-09-26 | 豊田合成株式会社 | Genuine leather and automotive interior |
| JP5676132B2 (en) * | 2009-04-10 | 2015-02-25 | ベン ファン | Improved grip for product grip |
| US8518505B2 (en) * | 2009-04-10 | 2013-08-27 | Ben Huang | Multi-layered grip |
| US9661833B2 (en) | 2009-04-10 | 2017-05-30 | Ben Huang | Multi-layered grip |
| KR101619636B1 (en) * | 2014-11-07 | 2016-05-10 | 현대자동차주식회사 | Synthetic Leather For Steering Wheel Covering improved Durability And Preparation Method Thereof |
| US10653124B2 (en) | 2017-05-03 | 2020-05-19 | Winn Incorporated | Reel component and method of manufacturing same |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62263384A (en) * | 1986-05-02 | 1987-11-16 | Ain Eng Kk | Sheet |
| JP2526055B2 (en) * | 1987-03-25 | 1996-08-21 | 出光石油化学株式会社 | Molded product with leather-like surface layer |
| JPH01222954A (en) * | 1988-03-03 | 1989-09-06 | Ain Kk | Moisture-permeable water-proof cloth |
| JPH01222938A (en) * | 1988-03-03 | 1989-09-06 | Ain Kk | Moisture permeable waterproof fabric |
| JPH01173071U (en) * | 1988-05-27 | 1989-12-07 |
-
1990
- 1990-07-19 JP JP2191438A patent/JPH0777789B2/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT202200009125A1 (en) * | 2022-05-04 | 2023-11-04 | Carlo Andrea Borsani | ARTIFICIAL LEATHER AND PROCEDURE FOR THE PRODUCTION OF ARTIFICIAL SKIN |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0477250A (en) | 1992-03-11 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| KR0137758B1 (en) | Powdered leather and method of producing the same | |
| EP0421450B1 (en) | Collagen powder having good dispersion stability and use thereof as leather-like surface layer-forming agent | |
| EP1644539B1 (en) | Substrate provided with a dressing | |
| EP0665262B1 (en) | Thermoplastic film comprising a fine powder of a natural organic substance | |
| US4834762A (en) | Animal protein resin-plastic compositions and manufactures incorporating animal skins and/or leather and/or gelatin powder therein, the powder therein, and method of producing the same | |
| EP2303569B1 (en) | Method for continuously producing multi-layered composite bodies | |
| DE3882319T2 (en) | Leather-like layered product and process for its production. | |
| JPH0777789B2 (en) | Leather grip cover | |
| DE2258527A1 (en) | PROCESS FOR THE PRODUCTION OF POROUS PLASTICS | |
| TW218886B (en) | ||
| DE2132585A1 (en) | leatherette | |
| US20210245467A1 (en) | Shoe sole or insole having sheet-type coated cork coupled thereto, and method for manufacturing same | |
| US3968293A (en) | Artificial leather sheet material | |
| DE1228584B (en) | Process for the production of porous artificial leather with a suede-like character | |
| EP1511809A1 (en) | Three-dimensional shaped bodies having a leather-like surface | |
| US3982335A (en) | Shoe uppers | |
| JPH07103248B2 (en) | Leather powder-containing film or sheet, and laminate using the same | |
| JP3375707B2 (en) | Method for producing solvent-based resin composition containing ultrafine silk fibroin powder, method for producing film or sheet, and method for producing laminate | |
| JPH0210274B2 (en) | ||
| DE3330031C2 (en) | ||
| DE1570088B2 (en) | Process for the production of water-vapor-permeable, microporous flexible sheet-like structures | |
| JP2961222B2 (en) | Leather powder and products containing leather powder | |
| JPH035110A (en) | Leather-patterned molding and its molding method | |
| JP3006908B2 (en) | Leather powder-containing resin film, laminate having this resin film, and methods for producing these | |
| DE1817211C (en) |