JPH0785702B2 - Tofu manufacturing method - Google Patents

Tofu manufacturing method

Info

Publication number
JPH0785702B2
JPH0785702B2 JP1166595A JP16659589A JPH0785702B2 JP H0785702 B2 JPH0785702 B2 JP H0785702B2 JP 1166595 A JP1166595 A JP 1166595A JP 16659589 A JP16659589 A JP 16659589A JP H0785702 B2 JPH0785702 B2 JP H0785702B2
Authority
JP
Japan
Prior art keywords
tofu
container
coagulant
water
soymilk
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP1166595A
Other languages
Japanese (ja)
Other versions
JPH0335769A (en
Inventor
親嗣 杉山
Original Assignee
日本パック株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日本パック株式会社 filed Critical 日本パック株式会社
Priority to JP1166595A priority Critical patent/JPH0785702B2/en
Publication of JPH0335769A publication Critical patent/JPH0335769A/en
Publication of JPH0785702B2 publication Critical patent/JPH0785702B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Description

【発明の詳細な説明】 [産業上の利用分野] 本発明は、品質の一定した豆腐を簡単に製造することが
できる豆腐製造方法の改良に関する。
TECHNICAL FIELD The present invention relates to an improvement in a tofu production method capable of easily producing tofu of constant quality.

[従来の技術] 従来の、豆腐の製造方法としては、例えば、特公昭57−
48184号公報に記載されているようなものがある。
[Prior Art] As a conventional method for producing tofu, for example, Japanese Patent Publication No. 57-
Some of them are described in Japanese Patent No. 48184.

このものは、以下の工程からなっている。This is composed of the following steps.

大豆を水で洗浄する、大豆洗浄工程 大豆を水に漬ける、浸漬工程 水切り後、大豆1に対して水8〜10を加えて磨砕す
る(「生ゴ」という。)、磨砕工程 「生ゴ」を蒸気又は直火で煮る(煮上ったものを
「ゴ」という。)、煮上げ工程 「ゴ」を搾り、豆乳とおからとに分離する、搾り工
程 豆乳と凝固剤を保温容器に小分けして注入凝固させ
る、保温小分け工程 これにより、最終製品として豆腐が製造される。
Washing soybeans with water, soybean washing process Soaking soybeans in water, soaking process After draining, add 8 to 10 water to soybeans and grind (referred to as "raw gogo"), grinding process "raw""Go" is boiled with steam or open flame (boiled up is called "go"), squeezing process "Go" is squeezed and soy milk and okara are separated. Squeezing process Soy milk and coagulant are placed in a heat insulation container. Insulating and subdividing step of injecting and coagulating in small portions By this, tofu is produced as a final product.

[発明が解決しようとする課題] しかしながら、かかる従来の豆腐の製造方法にあって
は、上記の保温小分け工程において、水の割合を多く
して濃度を低くした豆乳に、作業者の経験に基づく適当
な量の水でといた凝固剤を注入して凝固させていたた
め、豆乳に対する凝固剤の注入量の適否判断に熟練度が
要求され、品質の一定した豆腐を製造することが難しい
という課題があった。
[Problems to be Solved by the Invention] However, in such a conventional method for producing tofu, based on the experience of an operator, soy milk in which the proportion of water is increased to reduce the concentration is used in the above heat insulation subdivision process. Since the coagulant taken with an appropriate amount of water was injected and coagulated, skill is required to judge the adequacy of the injection amount of the coagulant for soymilk, and it is difficult to manufacture tofu of constant quality. there were.

豆乳の凝固に関係する条件としては、豆乳濃度、凝固温
度、凝固時間、凝固剤の種類及び量があげられる。一般
に、豆乳濃度が高いほど凝固物は固く、凝固温度は80度
前後で、凝固時間は一定時間長い方が製品にムラのない
ものができる。凝固剤からみれば、少ない凝固剤で凝固
時間を長目にする方が品質の良い豆腐が得られるが、あ
まり凝固剤が少ないと凝固不良を生じて軟らかくなりす
ぎる一方、凝固剤を多くして凝固時間を短くすると、保
水性が悪くきめの粗い豆腐となる。また、豆乳と混合す
る際の、凝固剤のとき水の量も凝固物の質に関係してお
り、凝固剤を入れる量にバラツキがあると、製造される
凝固物の質にバラツキができてしまう。
The conditions relating to the coagulation of soymilk include soymilk concentration, coagulation temperature, coagulation time, and the type and amount of coagulant. Generally, the higher the soymilk concentration, the harder the coagulated product is, the coagulation temperature is around 80 degrees, and the longer the coagulation time is, the more uniform the product. From the viewpoint of the coagulant, it is possible to obtain good quality tofu by increasing the coagulation time with less coagulant, but if there is too little coagulant, poor coagulation will occur and it will become too soft, while increasing the amount of coagulant If the coagulation time is shortened, the water retention is poor and the tofu has a rough texture. Also, when mixing with soy milk, the amount of water in the case of a coagulant is also related to the quality of the coagulum, and if the amount of the coagulant added varies, the quality of the coagulum produced will vary. I will end up.

その結果、上述したような従来の豆腐製造方法において
は、凝固剤に加える水の配合管理がなされておらず、作
業者の感による熟練度に頼っていたため、上述したよう
な課題が生じていた。
As a result, in the conventional tofu manufacturing method as described above, the mixing control of the water added to the coagulant was not performed, and it relied on the skill level due to the feeling of the operator, so the above-mentioned problems occurred. .

本発明は、かかる従来の課題に鑑みてなされたものであ
り、豆乳の濃度を高くする一方、凝固剤に加える水の量
を正確に管理して濃度を所定割合に設定することによ
り、上記課題を解決することを目的としている。
The present invention has been made in view of such conventional problems, while increasing the concentration of soymilk, by accurately managing the amount of water added to the coagulant and setting the concentration to a predetermined ratio, the above problems The purpose is to solve.

[課題を解決するための手段] 上記目的を達成するために、本発明における豆腐の製造
方法は、周縁にフランジ部と中央部に豆乳を収容するた
めの適度の大きさの凹陥部とを有する容器本体と、前記
凹陥部内に入り込む半球形の膨出部を有する内蓋と、該
内蓋を覆う外蓋とからなる熱溶着可能な容器内に、予め
所定量の水でといた所定濃度の凝固剤を所定量入れてお
き、その上に豆腐の種類に応じて濃度および磨砕の程度
を変えた豆乳を満たした後撹拌し、その後内蓋を装着す
ることにより前記半球形の膨出部によって容器内の空気
を豆乳の一部と共に排除し、その後外蓋を被せて前記容
器本体のフランジ部、内蓋周縁および外蓋周縁とを熱溶
着させた後凝固させることを特徴としている。
[Means for Solving the Problem] In order to achieve the above object, the method for producing tofu according to the present invention has a flange portion at the periphery and a recessed portion of a suitable size for accommodating soymilk in the center portion. A heat-weldable container consisting of a container body, an inner lid having a hemispherical bulging portion that fits into the recessed portion, and an outer lid that covers the inner lid is filled with a predetermined amount of water in a predetermined concentration. A predetermined amount of coagulant is put, and soybean milk having a different concentration and a degree of grinding depending on the type of tofu is filled therewith and then stirred, and then the inner lid is attached to the hemispherical bulging portion. The air in the container is removed together with a part of the soy milk by the above method, and then the outer cover is covered, and the flange portion of the container body, the inner lid peripheral edge and the outer lid peripheral edge are heat-welded and then solidified.

[作用] 濃度管理された豆乳と、同じく濃度管理された凝固剤と
を容器に取って凝固させると、その他の凝固条件を同様
とした場合に、常に一定の状態で凝固を進行させること
ができ、従って、品質の均一な豆腐を簡単に製造するこ
とができる。
[Operation] When soy milk of which concentration is controlled and a coagulant of which concentration is controlled are taken in a container and coagulated, the coagulation can be always proceeded in a constant state under the same other coagulation conditions. Therefore, tofu of uniform quality can be easily produced.

[実施例] 次に、本発明の実施例について説明する。[Examples] Next, examples of the present invention will be described.

本実施例に係る木綿豆腐の製造方法は、下記の作業工程
を順次実行することにより行われる。
The method for producing cotton tofu according to this example is performed by sequentially executing the following work steps.

大豆洗浄工程 原料の大豆を水で洗浄する作業である。 Soybean washing process This is a work of washing the raw soybeans with water.

浸漬工程 大豆を水に漬けて吸水させ、磨砕をしやすくする作業で
ある。これにより、大豆は約2.5倍に膨張する。
Immersion process This is a process in which soybeans are soaked in water to absorb water and facilitate grinding. As a result, soybeans expand about 2.5 times.

磨砕工程 吸水させた大豆を水切りした後、大豆1に対して水3〜
5を加え、磨砕する作業である。この磨砕後の大豆を
「生ゴ」という。
Grinding process After soaking the soybeans that have absorbed water, drain 3 to 1 part of soybeans.
It is the work of adding 5 and grinding. This soybean after grinding is called "raw go".

煮上げ工程 「生ゴ」を蒸気又は直火で煮る作業である。この煮上っ
たものを「ゴ」という。
Boiling process This is the process of boiling "raw go" with steam or open flame. This boiled thing is called "go".

搾り工程 「ゴ」を搾り機にかけて搾り、豆乳とおからとに分離す
る作業である。この分離直後の豆乳の温度は80℃前後で
ある。
Squeezing process This is a process of squeezing "go" with a squeezing machine to separate soybean milk and okara. The temperature of soy milk immediately after this separation is around 80 ° C.

凝固工程 予め所定量の水でといた所定濃度の凝固剤を所定量だけ
容器に入れておき、その中に上記豆乳を所定の割合で注
入し、これを良く撹拌し、約10分程度放置して凝固させ
る。
Coagulation process A predetermined amount of a coagulant with a predetermined concentration that has been taken up with a predetermined amount of water is placed in a container in advance, and the above-mentioned soy milk is injected into the container at a predetermined ratio, stirred well, and left for about 10 minutes. To solidify.

具体例1(小型豆腐の例) 0.55gの凝固剤(グルコンデルタラクトン)を2mlの水で
とき、これを入れた小型容器に豆乳120mlを入れ、これ
らを混ぜ合せて凝固させる。
Example 1 (Example of small tofu) When 0.55 g of coagulant (glucon delta lactone) is added with 2 ml of water, 120 ml of soy milk is placed in a small container containing the mixture, and they are mixed to coagulate.

具体例2(大型豆腐の例) 137.5gの凝固剤(グルコンデルタラクトン)を0.5の
水でとき、これを入れた大型容器に豆乳30を入れ、こ
れらを混ぜ合せて凝固させる。
Example 2 (Example of large-sized tofu) When 137.5 g of a coagulant (glucon delta lactone) was added with 0.5 water, soy milk 30 was placed in a large container in which the mixture was mixed and coagulated.

この凝固工程では、必要によりボイル工程を加えて、容
器ごと豆乳を加熱して滅菌する。これにより、最終製品
として木綿豆腐が製造される。
In this coagulation step, a boil step is added if necessary, and soy milk is heated and sterilized together with the container. As a result, cotton tofu is produced as the final product.

なお、上記の凝固工程において、容器としては、容量
が30〜60の大型容器から100〜150ml程度の小型容器ま
で様々な大きさの容器を使用することができる。
In the above coagulation step, as the container, containers of various sizes can be used, from a large container having a volume of 30 to 60 to a small container having a volume of about 100 to 150 ml.

かかる小型容器の一実施例を第1図に示す。An example of such a small container is shown in FIG.

この豆腐容器は、豆乳等を収容するための適度な大きさ
の凹陥部2を有する容器本体1と、その内蓋3及び外蓋
4とからなり、容器本体1の凹陥部2の周縁に設けたフ
ランジ部5と内外相蓋3,4の外周縁とを熱溶着等の接着
手段によって接合することにより、容器本体1及び内外
蓋3,4間が密着される。なお、内蓋3の中央部には、凹
陥部2内に入り込む半球形をなす膨出部6を形成してい
る。
This tofu container is composed of a container body 1 having a recessed portion 2 of an appropriate size for storing soy milk and the like, an inner lid 3 and an outer lid 4 thereof, and is provided on the periphery of the recessed portion 2 of the container body 1. By joining the flange portion 5 and the outer peripheral edges of the inner and outer phase lids 3 and 4 by an adhesive means such as heat welding, the container body 1 and the inner and outer lids 3 and 4 are brought into close contact with each other. A hemispherical bulge 6 is formed in the central portion of the inner lid 3 so as to enter the recess 2.

而して、この豆腐容器によれば、容器本体1の凹陥部2
の上縁まで豆乳等を満たした後、内蓋3を装着すること
により、その中央の膨出部6によって容器内の空気を豆
乳等の一部と伴に排除し、当該容器内を豆乳等の液体の
みで満たすことができる。これにより、容器内で製造さ
れる豆腐の汚染を抑制し、保存性に優れた日持ちの良い
豆腐を製造することができる。
Thus, according to this tofu container, the concave portion 2 of the container body 1
After filling soymilk up to the upper edge of the soybeans, by mounting the inner lid 3, the air in the container is removed together with part of the soymilk by the bulging portion 6 at the center thereof, and soybean milk etc. It can be filled with only liquid. As a result, it is possible to suppress the contamination of the tofu produced in the container and to produce the tofu which has excellent shelf life and has a long shelf life.

なお、上記の磨砕工程において、加水量の割合を変え
て豆乳濃度を変え、又は磨砕の程度を変えて豆乳の粒子
を変えることにより凝固物の固さを変えて、絹ごし豆
腐、充填豆腐及び寄せ豆腐の各種豆腐を製造することが
できる。
In the above grinding step, the soymilk concentration is changed by changing the amount of water added, or the hardness of the coagulation is changed by changing the degree of grinding to change the particles of soymilk. It is possible to produce various tofu such as and tofu.

即ち、絹ごし豆腐の場合は、大豆1に対して水4〜6を
加える。他の,,〜の工程は同様である。
That is, in the case of silken tofu, water 4 to 6 is added to 1 soybean. The other steps are similar.

充填豆腐の場合、加水量は絹ごし豆腐の場合と同様であ
るが、木綿豆腐の場合におけるボイル工程が加わる点で
異なる。
In the case of filled tofu, the amount of water added is the same as in the case of silken tofu, except that the boil process is added in the case of cotton tofu.

また、寄せ豆腐の場合は、大豆1に対して水6〜8を加
える点で異なる。
In the case of tofu, the difference is that 6 to 8 of water is added to 1 soybean.

なお、これらの場合に、加水量の割合がそれぞれ一部重
複しているのは、豆乳の粒子の大小によって製造される
豆腐の品質が異なるためである。
In addition, in these cases, the reason that the proportions of the amounts of water overlap partially is that the quality of the tofu produced differs depending on the size of the particles of soymilk.

[発明の効果] 以上説明したきたように、本発明による豆腐の製造方法
によれば、豆乳の濃度を高くする一方、凝固剤に加える
水の量を正確に管理して濃度を所定割合に設定するよう
にしたため、豆乳及び凝固剤の自動計量が可能となり、
特に、小型容器に豆乳及び凝固剤を注入して豆腐を製造
するこの種の豆腐製造方法において、品質の一定した豆
腐を簡単に製造することができるという効果が得られ
る。
[Effects of the Invention] As described above, according to the method for producing tofu according to the present invention, while increasing the concentration of soymilk, the amount of water added to the coagulant is accurately controlled and the concentration is set to a predetermined ratio. As a result, soy milk and coagulant can be automatically measured,
In particular, in this type of tofu production method of injecting soy milk and a coagulant into a small container to produce tofu, it is possible to easily produce tofu of constant quality.

【図面の簡単な説明】[Brief description of drawings]

第1図は、本発明に係る豆腐製造方法に使用される小型
容器の一実施例を示す断面図である。 1:容器本体、2:凹陥部 3:内蓋、4:外蓋 5:フランジ部、6:膨出部
FIG. 1 is a sectional view showing an embodiment of a small container used in the method for producing tofu according to the present invention. 1: Container body, 2: Recessed part 3: Inner lid, 4: Outer lid 5: Flange part, 6: Swelling part

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】周縁にフランジ部と中央部に豆乳を収容す
るための適度の大きさの凹陥部とを有する容器本体と、
前記凹陥部内に入り込む半球形の膨出部を有する内蓋
と、該内蓋を覆う外蓋とからなる熱溶着可能な容器内
に、予め所定量の水でといた所定濃度の凝固剤を所定量
入れておき、その上に豆腐の種類に応じて濃度および磨
砕の程度を変えた豆乳を満たした後撹拌し、その後内蓋
を装着することにより前記半球形の膨出部によって容器
内の空気を豆乳の一部と共に排除し、その後外蓋を被せ
て前記容器本体のフランジ部、内蓋周縁および外蓋周縁
とを熱溶着させた後凝固させることを特徴とする豆腐の
製造方法。
1. A container body having a flange portion at a peripheral edge and a recessed portion having a proper size for accommodating soymilk in a central portion,
A coagulant having a predetermined concentration, which was previously dissolved in a predetermined amount of water, was placed in a heat-weldable container consisting of an inner lid having a hemispherical bulging portion that enters the recess and an outer lid that covers the inner lid. A certain amount of it is put, and then soy milk of which the concentration and the degree of grinding are changed according to the type of tofu is filled and then stirred, and then the inner lid is attached to the inside of the container by the hemispherical bulging portion. A method for producing tofu, characterized in that air is removed together with a part of the soymilk, and then an outer lid is covered, the flange portion of the container body, the inner lid peripheral edge and the outer lid peripheral edge are heat-welded and then solidified.
JP1166595A 1989-06-30 1989-06-30 Tofu manufacturing method Expired - Lifetime JPH0785702B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1166595A JPH0785702B2 (en) 1989-06-30 1989-06-30 Tofu manufacturing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1166595A JPH0785702B2 (en) 1989-06-30 1989-06-30 Tofu manufacturing method

Publications (2)

Publication Number Publication Date
JPH0335769A JPH0335769A (en) 1991-02-15
JPH0785702B2 true JPH0785702B2 (en) 1995-09-20

Family

ID=15834201

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1166595A Expired - Lifetime JPH0785702B2 (en) 1989-06-30 1989-06-30 Tofu manufacturing method

Country Status (1)

Country Link
JP (1) JPH0785702B2 (en)

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4992249A (en) * 1972-12-28 1974-09-03
JPS60182366U (en) * 1984-05-12 1985-12-03 大嶽 一郎 Packaged food with a concave center part

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
渡部篤二外2名著、「大豆食品」、昭和46年3月5日、(株)光琳書院発行76〜90頁

Also Published As

Publication number Publication date
JPH0335769A (en) 1991-02-15

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