JPH081029Y2 - Ultrapure water production equipment - Google Patents
Ultrapure water production equipmentInfo
- Publication number
- JPH081029Y2 JPH081029Y2 JP11778390U JP11778390U JPH081029Y2 JP H081029 Y2 JPH081029 Y2 JP H081029Y2 JP 11778390 U JP11778390 U JP 11778390U JP 11778390 U JP11778390 U JP 11778390U JP H081029 Y2 JPH081029 Y2 JP H081029Y2
- Authority
- JP
- Japan
- Prior art keywords
- pure water
- heat transfer
- transfer tube
- mirror
- ultrapure water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Heat Treatment Of Water, Waste Water Or Sewage (AREA)
Description
【考案の詳細な説明】 (産業上の利用分野) この考案は、半導体工業などの電子工業で使用される
超純水の製造装置に関する。DETAILED DESCRIPTION OF THE INVENTION (Industrial field of application) The present invention relates to an apparatus for producing ultrapure water used in the electronic industry such as the semiconductor industry.
(従来技術および解決すべき課題) 電子工業に用いられる超純水は、たとえば後述する表
1に示す水質を要求せられる。(Prior Art and Problems to be Solved) Ultrapure water used in the electronic industry is required to have, for example, the water quality shown in Table 1 below.
従来の超純水製造装置の一例を第2図に示す。 An example of a conventional ultrapure water production system is shown in FIG.
この製造装置(51)は、1次純水系(52)と2次純水
系(53)から構成せられ、1次純水系(52)は濾過装置
(54)、逆浸透装置(55)、脱気装置(56)およびイオ
ン交換装置(57)から主として成り、また2次純水系
(53)は紫外線殺菌装置(58)、デミネラライザー(5
9)および逆浸透装置(60)から主として成り立ってい
る。しかし、このような構成の2次純水系では、装置の
構成が複雑であり運転監視が面倒なものとなる上に、イ
オン交換装置や逆浸透装置を使用しているため、イオン
交換樹脂の再生や逆浸透膜の交換費用が高くつくという
欠点があった。The manufacturing apparatus (51) is composed of a primary pure water system (52) and a secondary pure water system (53), and the primary pure water system (52) includes a filtration device (54), a reverse osmosis device (55), and a deionizer. It mainly consists of a gas device (56) and an ion exchange device (57), and the secondary pure water system (53) is an ultraviolet sterilizer (58) and a demineralizer (5).
9) and reverse osmosis device (60). However, in the secondary pure water system having such a configuration, the configuration of the device is complicated and operation monitoring is complicated, and since the ion exchange device and the reverse osmosis device are used, regeneration of the ion exchange resin is performed. There was a drawback that the replacement cost of the reverse osmosis membrane was high.
また、医薬用純水製造装置においては一部多重効用蒸
発装置が使用されている例があるが、この装置ではつぎ
の理由により電子工業用の超純水を製造することはでき
なかった。すなわち、この装置の蒸発器内面の表面仕上
げの方法としては、機械研磨(バフ#400仕上)によっ
て平均粗度0.8μm以上に仕上げる方法、または機械研
磨の上に電解研磨を施し平均粗度を0.7μm以上に仕上
げる方法がとられていた。しかし、この程度の表面仕上
げでは、第3図および第4図に示すように、蒸発器内面
に起伏の激しい凹凸が無数に存在するため、この凹部に
付着した微粒子を洗浄によって取り除くことができず、
装置の運転中に生産純水中にいつまでも微粒子の流出が
続くことになった。またこのように蒸発器内面に起伏の
激しい凹凸があると、表面が活性な状態となり、金属イ
オンが溶出しやすく、生産水中の金属イオン濃度を0.01
ppb以下にすることができなかった。Further, there is an example in which a multi-effect evaporation device is partially used in a pure water producing device for pharmaceuticals, but this device could not produce ultrapure water for the electronic industry due to the following reasons. That is, as the method of finishing the inner surface of the evaporator of this apparatus, the average roughness is 0.8 μm or more by mechanical polishing (buff # 400 finishing), or the average roughness is 0.7 after performing electrolytic polishing on the mechanical polishing. The method of finishing to more than μm was adopted. However, with this level of surface finish, as shown in FIGS. 3 and 4, there are numerous irregularities with severe undulations on the inner surface of the evaporator, so the fine particles adhering to these recesses cannot be removed by washing. ,
During the operation of the equipment, the outflow of fine particles would continue in the pure water produced. In addition, if there are undulating irregularities on the inner surface of the evaporator, the surface becomes active and metal ions are easily eluted, and the metal ion concentration in the product water is 0.01%.
Could not be less than ppb.
この考案は、上記従来技術の問題点をすべて解決でき
る超純水の製造装置を提供することを目的とする。An object of the present invention is to provide an apparatus for producing ultrapure water that can solve all the problems of the above-mentioned conventional techniques.
(課題の解決手段) この考案は、2次純水系の所要箇所の表面を所要の平
均粗面度に鏡面加工することにより、上記目的が達成さ
れるという知見に基づいてなされたものである。(Means for Solving the Problem) This invention was made based on the finding that the above object can be achieved by mirror-finishing the surface of a required portion of the secondary pure water system to a required average surface roughness.
すなわち、この考案による超純水製造装置は、1次純
水装置からの1次純水を蒸発せしめて2次純水を得る多
重効用蒸発装置において、所要の蒸発効用段で1次純水
ないし1次純水濃縮液の蒸発による発生蒸気、および当
該発生蒸気が凝縮して生じた2次純水がそれぞれ接する
箇所の表面を、平均粗度が0.6μm以下になるように鏡
面研磨加工したことを特徴とするものである。That is, the ultrapure water producing apparatus according to the present invention is a multiple-effect evaporator that evaporates primary pure water from a primary pure water apparatus to obtain secondary pure water. The surface of the contact point between the vapor generated by the evaporation of the primary pure water concentrate and the secondary pure water generated by the condensation of the generated vapor was mirror-polished to an average roughness of 0.6 μm or less. It is characterized by.
鏡面加工が施された箇所は、たとえば、蒸留器内の純
粋な蒸気および当該蒸気が凝縮した超純水がそれぞれ接
する伝熱管外表面および蒸留器本体内表面、および復水
器外表面である。The mirror-finished portions are, for example, the outer surface of the heat transfer tube, the inner surface of the still body, and the outer surface of the condenser, which are in contact with pure steam and ultrapure water in which the steam is condensed.
鏡面加工は、材料表面をたとえば電解複合研磨法など
を施すことによってなされる。The mirror finishing is performed by subjecting the material surface to, for example, an electrolytic composite polishing method.
平均粗度を0.6μm以下に限定する理由は、平均粗度
が0.6μmを超えると、加工面に起伏の激しい凹凸が無
数に存在し、この凹部に付着した微粒子が洗浄でも除去
できず生産純水中にいつまでも混入し、またこのように
加工面に起伏の激しい凹凸が残っていると、表面が活性
な状態となり、金属イオンが溶出しやすく、生産水中の
金属イオン濃度を0.01ppb以下にすることができないか
らである。The reason for limiting the average roughness to 0.6 μm or less is that if the average roughness exceeds 0.6 μm, numerous irregularities with severe undulations exist on the machined surface, and the fine particles adhering to these recesses cannot be removed even by washing, resulting in a pure production. If it mixes in water forever and if there are undulations on the machined surface, the surface will be in an active state and metal ions will easily elute, reducing the metal ion concentration in the product water to 0.01 ppb or less. Because you cannot do it.
(作用) 2次純水系の所要箇所の表面を0.6μm以下の平均粗
度に鏡面加工することによって、微粒子が表面に付着す
ることが防止せられ、また付着した微粒子は洗浄によっ
て容易に除去される。さらに表面が滑らかであるので、
金属イオンの溶出が非常に低減せられ、生産水中の溶出
金属イオンの濃度は0.01ppb以下になされる。(Function) By mirror-finishing the surface of the required portion of the secondary pure water system to an average roughness of 0.6 μm or less, it is possible to prevent fine particles from adhering to the surface, and the adhered fine particles are easily removed by washing. It Furthermore, because the surface is smooth,
The elution of metal ions is greatly reduced, and the concentration of eluted metal ions in production water is 0.01 ppb or less.
(実施例) この考案の一例を第1図に基づき具体的に説明する。(Embodiment) An example of this invention will be specifically described with reference to FIG.
超純水製造装置は多重効用蒸留装置から成りたってお
り、多重効用蒸留器(1)、複数の効用ポンプ(5)、
超純水ポンプ(9)および真空装置(6)から主として
構成されている。各効用段で発生した蒸気は、デミスタ
ー(4)を通過する時にミスト除去されることによって
純水な蒸気となり、複数の垂直伝熱管(7)の外表面と
予熱器(2)の外表面で凝縮し2次純水すなわち超純水
となる。蒸留器内の純粋蒸気および当該蒸気が凝縮して
生じた超純水がそれぞれ接する伝熱管(7)の外表面お
よび蒸留器本体内表面は、電解複合研磨法によって0.6
μm以下の平均粗度に鏡面加工仕上げを施されている。The ultrapure water production system consists of a multi-effect distillation system, including a multi-effect distiller (1), multiple effect pumps (5),
It is mainly composed of an ultrapure water pump (9) and a vacuum device (6). The steam generated in each effect stage becomes mist removed as it passes through the demister (4) to become pure water steam, which is then formed on the outer surfaces of the vertical heat transfer tubes (7) and the preheater (2). It is condensed and becomes secondary pure water, that is, ultrapure water. The outer surface of the heat transfer tube (7) and the inner surface of the still body, which are in contact with the pure steam in the still and the ultrapure water generated by the condensation of the steam, respectively, have a surface of 0.6
It is mirror-finished to an average roughness of less than μm.
各効用段で得られた純水は次段の純水溜部へ流入し合
流し最終段の純水溜部(8)に流入する。第n効用段で
発生した蒸気は、ミストセパレーター(4)でミスト除
去された後、予熱器外表面および復水器(3)の伝熱管
外表面で凝縮し超純水となり、純水溜部(8)に入り、
超純水ポンプ(9)で使用箇所へ送水される。The pure water obtained at each effect stage flows into the pure water reservoir of the next stage, merges, and flows into the pure water reservoir (8) of the final stage. The steam generated in the n-th effect stage is mist-removed by the mist separator (4), then condensed on the outer surface of the preheater and the outer surface of the heat transfer tube of the condenser (3) to become ultrapure water, and the pure water reservoir ( Enter 8),
The ultrapure water pump (9) delivers water to the point of use.
復水器(3)の外表面も同様に鏡面加工によって0.6
μm以下の平均粗度に仕上げられている。The outer surface of the condenser (3) is also mirror-finished to 0.6.
The average roughness is less than μm.
上記実施例において、伝熱管(7)には、医薬用純水
製造装置に用いられているひだなし伝熱管が使われてい
る。In the above embodiment, the heat transfer tube (7) is the pleated heat transfer tube used in the pure water producing apparatus for medicine.
第6図は上記多重効用蒸留器(1)で使用される伝熱
管の変形例を示す。この伝熱管(10)は、ひだ付伝熱管
と呼ばれるもので、伝熱管軸に直角に螺旋状ひだ(11)
が設けられている。ひだ付伝熱管の外表面に0.6μm以
下の平均粗度に鏡面加工仕上げを施すと、滴状凝縮が起
こりやすくなり、総括伝熱係数が増加する。第7図に
は、ひだなし伝熱管、鏡面加工を施していないひだ付伝
熱管および鏡面加工を施したひだ付伝熱管において、各
管とも径を2インチとした場合のそれぞれの管内流量と
総括伝熱係数との関係を示すグラフが示されている。こ
のグラフから、ひだ付伝熱管はひだなし伝熱管の2〜3
倍の総括伝熱係数を有し、ひだ付伝熱管に鏡面加工を施
すと、鏡面加工を施していないものに比べて、さらに10
%程度総括伝熱係数が増加することがわかる。したがっ
て、伝熱管(7)として、鏡面加工を施したひだ付伝熱
管を使うと、ひだなし伝熱管を使ったときに比べて、装
置を小さくできるという利点がある。FIG. 6 shows a modified example of the heat transfer tube used in the above-mentioned multi-effect distiller (1). This heat transfer tube (10) is called a pleated heat transfer tube, and has a spiral fold (11) perpendicular to the heat transfer tube axis.
Is provided. If the outer surface of the pleated heat transfer tube is mirror-finished to an average roughness of 0.6 μm or less, droplet condensation is likely to occur and the overall heat transfer coefficient increases. Fig. 7 shows the flow rate inside the fluted heat transfer tube, the foldless heat transfer tube without mirror finishing, and the pleated heat transfer tube with mirror finishing, and the sum of the flow rate inside each tube when the diameter is 2 inches. A graph showing the relationship with the heat transfer coefficient is shown. From this graph, the heat transfer tubes with pleats are 2-3 of the heat transfer tubes without pleats.
It has double the overall heat transfer coefficient, and when the pleated heat transfer tube is subjected to mirror surface processing, it is 10% more than that without mirror surface processing.
It can be seen that the overall heat transfer coefficient increases by about%. Therefore, the use of a pleated heat transfer tube having a mirror finish as the heat transfer tube (7) has an advantage that the device can be made smaller than when a foldless heat transfer tube is used.
表2には、鏡面加工を施さないひだ付伝熱管を使用し
た場合と鏡面加工を施したひだ付伝熱管を使用した場合
の水質調査結果を示す。この表から鏡面加工を施したひ
だ付き伝熱管を使用すると、鉄イオン濃度を非常に小さ
くできることがわかる。Table 2 shows the results of water quality surveys for the case of using the pleated heat transfer tube with no mirror finish and the case of using the pleated heat transfer tube with mirror finish. From this table, it can be seen that the iron ion concentration can be made extremely small by using the heat transfer tube with a fold that is mirror-finished.
なお、ひだ付伝熱管のひだは、螺旋状ひだ以外に、た
とえば円板状ひだであってもよく、あるいは伝熱管軸に
平行にひだを取り付けたものでもよい。The pleats of the pleated heat transfer tube may be, for example, a disc fold other than the spiral pleats, or a pleated attached parallel to the heat transfer tube axis.
(考案の効果) この考案の純水製造システムによれば、2次純水系の
所要箇所の表面が0.6μm以下の平均粗度に鏡面加工を
施されているので、微粒子が表面に付着することを効果
的に防止することができ、また付着した微粒子は洗浄に
よって容易に除去することができる。さらに表面が滑ら
かであるので、金属イオンの溶出を可及的に低減し、生
産水中の溶出金属イオンの濃度を0.01ppb以下に抑える
ことができる。(Effect of the Invention) According to the pure water production system of the present invention, since the surface of the required portion of the secondary pure water system is mirror-finished to an average roughness of 0.6 μm or less, fine particles will adhere to the surface. Can be effectively prevented, and the adhered fine particles can be easily removed by washing. Furthermore, since the surface is smooth, the elution of metal ions can be reduced as much as possible, and the concentration of eluted metal ions in product water can be suppressed to 0.01 ppb or less.
また、このシステムによれば、第2図のシステムに比
べ運転監視を大幅に簡略化できる上に、イオン交換樹脂
を使用していないため樹脂の交換・再生費用が不要であ
り、逆浸透装置も使用していないので逆浸透膜の交換費
用も不要である。Further, according to this system, operation monitoring can be greatly simplified as compared with the system shown in FIG. 2, and since no ion exchange resin is used, resin replacement / regeneration costs are unnecessary, and a reverse osmosis device is also available. Since it is not used, there is no need to replace the reverse osmosis membrane.
第1図はこの考案の実施例を示す純水製造システムのフ
ローシート、第2図は従来例を示す純水製造システムの
フローシート、第3図は従来の機械研摩による表面粗度
を示すグラフ、第4図は従来の機械研摩と電解研摩によ
る表面粗度を示すグラフ、第5図はこの考案の鏡面可工
による表面粗度を示すグラフ、第6図はこの考案で使用
される伝熱管の変形例を示す図、第7図は伝熱管の総括
伝熱係数の一例を示すグラフである。 (1)……多重効用蒸留器、(2)……予熱器、(3)
……復水器、(4)……デミスター、(5)……ポン
プ、(6)……真空装置、(7)……伝熱管、(8)…
…純水溜部、(9)……超純水ポンプ。FIG. 1 is a flow sheet of a pure water production system showing an embodiment of the present invention, FIG. 2 is a flow sheet of a pure water production system showing a conventional example, and FIG. 3 is a graph showing surface roughness by conventional mechanical polishing. , Fig. 4 is a graph showing the surface roughness by the conventional mechanical polishing and electrolytic polishing, Fig. 5 is a graph showing the surface roughness by the mirror surface processing of this invention, and Fig. 6 is the heat transfer tube used in this invention. And FIG. 7 is a graph showing an example of the overall heat transfer coefficient of the heat transfer tube. (1) ... Multi-effect distiller, (2) ... Preheater, (3)
… Condenser, (4) …… Demister, (5) …… Pump, (6) …… Vacuum device, (7) …… Heat transfer tube, (8)…
... Pure water reservoir, (9) ... Ultra pure water pump.
───────────────────────────────────────────────────── フロントページの続き (72)考案者 井上 司朗 大阪府大阪市此花区西九条5丁目3番28号 日立造船株式会社内 (72)考案者 末松 日出雄 大阪府大阪市此花区西九条5丁目3番28号 日立造船株式会社内 (72)考案者 木場 和則 大阪府大阪市此花区西九条5丁目3番28号 日立造船株式会社内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Shiro Inoue 5-3 28 Nishikujo, Konohana-ku, Osaka City, Osaka Prefecture Hitachi Shipbuilding Co., Ltd. (72) Hideo Suematsu 5-9, Nishikujo, Konohana-ku, Osaka City, Osaka Prefecture Hitachi Shipbuilding Co., Ltd. 3-28 (72) Inventor Kazunori Kiba 5-3-28 Nishikujo, Konohana-ku, Osaka City, Osaka Prefecture Hitachi Shipbuilding Co., Ltd.
Claims (1)
て2次純水を得る多重効用蒸発装置において、所要の蒸
発効用段で1次純水ないし1次純水濃縮液の蒸発による
発生蒸気、および当該発生蒸気が凝縮して生じた2次純
水がそれぞれ接する箇所の表面を、平均粗度が0.6μm
以下になるように鏡面研磨加工したことを特徴とする純
水製造装置。1. A multiple-effect evaporator for evaporating primary pure water from a primary pure water apparatus to obtain secondary pure water, wherein a primary pure water or a primary pure water concentrate is obtained at a required evaporation effecting stage. The average roughness is 0.6 μm on the surfaces of the steam generated by evaporation and the secondary pure water generated by condensation of the generated steam.
A pure water producing apparatus characterized by being mirror-polished as follows.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11778390U JPH081029Y2 (en) | 1990-09-05 | 1990-11-09 | Ultrapure water production equipment |
| FI915289A FI102369B1 (en) | 1990-11-09 | 1991-11-08 | Apparatus for the production of ultra-pure water |
| ITTO910861A IT1250047B (en) | 1990-11-09 | 1991-11-08 | Equipment for the production of ultrapure water |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9382990 | 1990-09-05 | ||
| JP2-93829 | 1990-09-05 | ||
| JP11778390U JPH081029Y2 (en) | 1990-09-05 | 1990-11-09 | Ultrapure water production equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0478982U JPH0478982U (en) | 1992-07-09 |
| JPH081029Y2 true JPH081029Y2 (en) | 1996-01-17 |
Family
ID=31948778
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP11778390U Expired - Lifetime JPH081029Y2 (en) | 1990-09-05 | 1990-11-09 | Ultrapure water production equipment |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH081029Y2 (en) |
-
1990
- 1990-11-09 JP JP11778390U patent/JPH081029Y2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0478982U (en) | 1992-07-09 |
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