JPH08127008A - Manufacture of paper molded piece - Google Patents

Manufacture of paper molded piece

Info

Publication number
JPH08127008A
JPH08127008A JP29397994A JP29397994A JPH08127008A JP H08127008 A JPH08127008 A JP H08127008A JP 29397994 A JP29397994 A JP 29397994A JP 29397994 A JP29397994 A JP 29397994A JP H08127008 A JPH08127008 A JP H08127008A
Authority
JP
Japan
Prior art keywords
synthetic resin
paper
paper material
mat
molded product
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP29397994A
Other languages
Japanese (ja)
Inventor
Kaoru Takagi
薫 高木
Toshio Kusaka
利男 日下
Shoichiro Kai
庄一郎 甲斐
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sun Chemical Corp
Original Assignee
Sun Chemical Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sun Chemical Corp filed Critical Sun Chemical Corp
Priority to JP29397994A priority Critical patent/JPH08127008A/en
Publication of JPH08127008A publication Critical patent/JPH08127008A/en
Pending legal-status Critical Current

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Abstract

PURPOSE: To reuse a waste paper material which contains a synthetic resin so as to obtain a new molded piece by a method wherein a mat-like paper material made of a waste paper material of a synthetic resin sheet coating is pressed and heated, and the synthetic resin is made to penetrate into fibers and cured so as to mold a paper molded piece. CONSTITUTION: A waste paper material 1 coated with a thermoplastic synthetic resin sheet is passed between a large needle-attached roll 3 and a small needle- attached roll 5 which reciprocally rotate reversely, crushed, and subdivided so as to make a fibrous material. The waste paper material 1 to which the synthetic resin is added as occasion demands is passed between a pair of pressure rollers so as to obtain a mat-like paper material having a desired thickness. After the mat-like paper material is cut into a flat shape in accordance with a paper molded piece, when the paper material is set in a mold of a hot-press and compressed with heat at predetermined pressure and temperature, it is compressed to a density corresponding to the pressing force. The subdivided and added synthetic resin melts, penetrates into the fibers, cures, and the fibers are connected to each other so as to form a paper molded piece.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】この発明は、合成樹脂のコーティ
ング層を含有した廃紙材を使用した紙成型品の製造方法
に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a paper molded product using a waste paper material containing a synthetic resin coating layer.

【0002】[0002]

【従来技術及び発明が解決しようとする課題】例えば紙
オムツ、紙製容器等の各種紙製品にあっては、少なくと
も紙シートの表面にポリプロピレン等の合成樹脂被膜を
コーティングし、防水性を得ている。
2. Description of the Related Art For various paper products such as disposable diapers and paper containers, at least the surface of the paper sheet is coated with a synthetic resin film such as polypropylene to obtain waterproofness. There is.

【0003】そしてこれらの紙製品を製造する際に、大
量の廃紙材(本発明において廃紙材とは、紙シートの裁
断屑、ピンホール等を有した製品化不能な紙材等を含
む)が廃棄処分されているが、被覆形成された合成樹脂
被膜を除去して紙資源として再利用するには多くの手間
及び費用がかかるため、再利用されていないのが実情で
あった。
When manufacturing these paper products, a large amount of waste paper materials (in the present invention, waste paper materials include non-manufacturable paper materials having cutting waste of paper sheets, pinholes, etc.). ) Has been discarded, but it takes a lot of time and money to remove the synthetic resin film formed as a coating and reuse it as a paper resource, so that it has not been reused.

【0004】又、多くの成型品はその製造効率及び形状
化の容易性から合成樹脂により成形されているが、合成
樹脂成型品にあっては大量の石油資源を必要とする一
方、廃棄後の再利用或いは処分に際しては多くの手間及
び費用がかかると共に焼却処分にともなって新たな有害
物質を生じさせるおそれを有している。
Many molded products are molded from synthetic resin because of their manufacturing efficiency and easiness of shaping. However, synthetic resin molded products require a large amount of petroleum resources, while they are discarded. It takes a lot of time and money to reuse or dispose of, and there is a possibility that a new harmful substance may be generated by incineration.

【0005】本発明は、上記した従来の欠点を解決する
ために発明されたものであり、その目的とするところ
は、合成樹脂を含有した廃紙材を再利用して合成樹脂成
型品に代わる新たな成型品を得る紙成型品の製造方法を
提供することにある。
The present invention was invented in order to solve the above-mentioned conventional drawbacks, and the purpose thereof is to reuse a waste paper material containing a synthetic resin to replace a synthetic resin molded product. An object of the present invention is to provide a method for manufacturing a paper molded product that obtains a new molded product.

【0006】[0006]

【問題点を解決するための手段】このため請求項1の発
明は、熱可塑性の合成樹脂シートがコーティングされた
廃紙材を粉砕して合成樹脂シートを細分化させると共に
紙を繊維化させて所要の厚さのマット状紙素材に形成し
た後、該マット状紙素材を加圧及び加熱してマット状紙
素材の繊維を、要求される強度に応じた密度に圧締する
と共に合成樹脂を溶融して繊維間に浸透させて硬化させ
ることにより所望形状の紙成型品を成形することを特徴
としている。
Therefore, according to the invention of claim 1, the waste paper material coated with the thermoplastic synthetic resin sheet is crushed to subdivide the synthetic resin sheet and to make the paper fiber. After forming into a mat-shaped paper material having a required thickness, the mat-shaped paper material is pressed and heated to press the fibers of the mat-shaped paper material to a density according to the required strength and a synthetic resin. It is characterized in that a paper molded product having a desired shape is formed by melting and penetrating between fibers to be cured.

【0007】又請求項2の発明は、熱可塑性の合成樹脂
シートがコーティングされた廃紙材を粉砕して合成樹脂
シートを細分化させると共に紙を繊維化させて所要の厚
さのマット状紙素材に形成した後、該マット状紙素材の
合成樹脂を溶融した状態で冷間圧締して合成樹脂を硬化
させることにより所望形状の紙成型品を成形することを
特徴としている。
According to a second aspect of the present invention, a waste paper material coated with a thermoplastic synthetic resin sheet is crushed to subdivide the synthetic resin sheet, and at the same time, the paper is made into fibers to obtain a matte paper having a required thickness. After being formed into a material, the synthetic resin of the matte paper material is cold pressed in a molten state to cure the synthetic resin, thereby forming a paper molded product having a desired shape.

【0008】[0008]

【実施例】以下、本発明方法を図面に従って説明する。DESCRIPTION OF THE PREFERRED EMBODIMENTS The method of the present invention will be described below with reference to the drawings.

【0009】請求項1 図1〜図4において、本発明に係る廃紙材としては、例
えば紙オムツ、紙容器等を製造する際に廃棄処分される
裁断屑若しくはピンホール等により製品化不能な紙材を
使用する。この紙材はその用途から熱可塑性の合成樹脂
被膜が約20〜40μmでコーティングされている。
尚、廃紙材としては上記の外に、熱可塑性の合成樹脂が
コーティングされた各種紙材であればよいが、製造コス
ト及び品質面から製品を製造する際に大量に廃棄される
裁断屑が適している。
Claim 1 In FIGS. 1 to 4, the waste paper material according to the present invention cannot be commercialized due to, for example, cutting scraps or pinholes discarded when manufacturing a disposable diaper, a paper container or the like. Use paper materials. This paper material is coated with a thermoplastic synthetic resin film having a thickness of about 20 to 40 μm for its purpose.
In addition to the above, as the waste paper material, various paper materials coated with a thermoplastic synthetic resin may be used, but cutting wastes that are discarded in large quantities when manufacturing a product from the viewpoint of manufacturing cost and quality. Is suitable.

【0010】図2に示すように廃紙材1は、相互に反対
方向へ回転する針付き大ロール3及び針付き小ロール5
との間を通過させて粉砕することによりコーティングさ
れた合成樹脂を細分化させると共に紙材を繊維化させ
る。一旦、製品化された廃紙材1はその含水率が約5%
位になっているため、図3に示すように細分化及び繊維
化された廃紙材1に水を噴霧状に供給してその含水率が
約8〜20%となるように調整すると共に成形しようと
する紙成型品に要求される強度に応じた量の合成樹脂粒
を添加する。
As shown in FIG. 2, the waste paper material 1 includes a large roll with a needle 3 and a small roll 5 with a needle which rotate in mutually opposite directions.
The coated synthetic resin is subdivided by passing through between the paper and the paper and pulverized, and the paper material is made into fibers. The waste paper material 1 that was once commercialized has a water content of about 5%.
As shown in FIG. 3, the waste paper material 1 that has been subdivided and made into fibers is supplied with water in the form of a spray so that the water content thereof is adjusted to about 8 to 20% and molding is performed. Add an amount of synthetic resin particles according to the strength required for the paper molded product to be manufactured.

【0011】合成樹脂粒の添加量は紙成型品11に要求
される強度に応じて適宜調整される。即ち、強度が余り
要求されない成型品にあっては、廃紙材1に含まれてい
る合成樹脂のみでそれ以上に添加する必要がなく、反対
に強度が要求される成型品にあっては強度に応じた量の
合成樹脂を添加する必要があるが、その量は新たに成形
される紙成型品11を処理する際の容易性を考慮して過
度にならないように調整する必要がある。そして添加さ
れる合成樹脂としてはオレフィン系、ポリプロピレン
系、スチレン系、ウレタン系、塩化ビニル系等の熱可塑
性樹脂或いはフェノール系等の熱硬化性樹脂の何れであ
ってもよいが、加熱温度を低く設定できる点から熱可塑
性合成樹脂が適している。
The amount of synthetic resin particles added is appropriately adjusted according to the strength required for the paper molded product 11. That is, in the case of a molded product that does not require much strength, it is not necessary to add more than the synthetic resin contained in the waste paper material 1, and conversely, in the case of a molded product that requires strength, It is necessary to add an amount of the synthetic resin corresponding to the above, but the amount needs to be adjusted so as not to become excessive in consideration of the ease of processing the newly molded paper molded product 11. The synthetic resin to be added may be any of olefin-based, polypropylene-based, styrene-based, urethane-based, vinyl chloride-based thermoplastic resins or phenol-based thermosetting resins, but the heating temperature is low. Thermoplastic synthetic resin is suitable because it can be set.

【0012】上記のように細分化及び繊維化されると共
に必要に応じて合成樹脂が添加された廃紙材1は図3に
示すように一対の押圧ローラー7間を通過させることに
より所要の厚さのマット状紙素材9に形成する。マット
状紙素材9は成形時の圧締力に応じた密度及び厚さに適
宜設定される。
The waste paper material 1 which has been subdivided and made into fibers as described above and to which a synthetic resin has been added as required is passed through a pair of pressing rollers 7 as shown in FIG. The mat-shaped paper material 9 is formed. The matte paper material 9 is appropriately set to have a density and a thickness according to the pressing force at the time of molding.

【0013】次に、上記のように形成されたマット状紙
素材9を、紙成型品11に応じた平面形状に裁断した
後、図4に示すようにホットプレス装置13の金型15
・17間にセットし、所要の圧力及び温度で加熱圧締す
る。このとき、部分的に高い強度が要求される紙成型品
11にあっては、金型15・17間にマット状紙素材9
をセットする際、高い強度が要求される部分に対しては
マット状紙素材9を複数枚重ね合わせて成形後の密度を
高めると共に樹脂料を多くして強度化させる。
Next, after the mat-shaped paper material 9 formed as described above is cut into a planar shape corresponding to the paper molded product 11, as shown in FIG. 4, the die 15 of the hot press machine 13 is cut.
・ Set between 17 and heat and press at the required pressure and temperature. At this time, in the case of the paper molded product 11 that is required to have a high strength partially, the mat-shaped paper material 9 is placed between the molds 15 and 17.
When setting, a plurality of mat-shaped paper materials 9 are superposed on a portion requiring high strength to increase the density after molding and increase the resin material to strengthen the strength.

【0014】そしてホットプレス装置13の加圧力は紙
成型品11に要求される強度に応じて適宜設定される。
即ち、高い強度が要求される紙成型品11にあっては高
い加圧力に設定し、高密度圧締している。又、ホットプ
レス装置13の加熱温度は添加される合成樹脂の種類に
より適宜設定される。即ち、熱可塑性合成樹脂の場合に
は約80〜120℃に、熱硬化性合成樹脂の場合には約
170〜220℃に夫々設定される。そして何れの場合
にあっても、キャビィティを有した雌型はコアを有した
雄型に対し、約30〜50℃高く設定されている。これ
により加熱圧締後における金型からの離型性を良好にし
ている。
The pressing force of the hot press device 13 is appropriately set according to the strength required for the paper molded product 11.
That is, in the case of the paper molded product 11 that requires high strength, the pressure is set to be high and the high density compression is performed. Further, the heating temperature of the hot press device 13 is appropriately set depending on the type of synthetic resin added. That is, in the case of a thermoplastic synthetic resin, it is set to about 80 to 120 ° C, and in the case of a thermosetting synthetic resin, it is set to about 170 to 220 ° C. In any case, the female mold having cavities is set at about 30 to 50 ° C. higher than the male mold having cores. Thereby, the mold releasability from the mold after heating and pressing is improved.

【0015】上記ホットプレス装置13による圧締及び
加熱に伴い、マット状紙素材9は図1に示すように加圧
力に応じた密度に圧締されると共に細分化及び添加され
た合成樹脂は溶融して圧締された繊維間に浸入して硬化
し、廃紙材1の繊維相互を結合して紙成型品11を所定
の形状に保持させる。
With the pressing and heating by the hot press device 13, the mat-shaped paper material 9 is pressed to a density corresponding to the pressing force as shown in FIG. 1, and the synthetic resin that has been subdivided and added is melted. Then, the fibers of the waste paper material 1 are bonded to each other by being infiltrated between the fibers that have been pressed and hardened, and the paper molded product 11 is held in a predetermined shape.

【0016】そして上記圧締及び加熱作業が終了した
後、相互に離間した金型15・17間から紙成型品11
を取出した後、周囲のバリを切断除去して紙成型品11
の成形作業を終了する。
After the pressing and heating operations are completed, the paper molded product 11 is removed from between the molds 15 and 17 separated from each other.
After removing the paper, the peripheral burrs are cut and removed to form a paper molded product 11
Finish the molding work of.

【0017】請求項2 上記した請求項1に係る紙成型品の製造方法は、マット
状紙素材9に含有された合成樹脂を、ホットプレス装置
13による加熱圧締に伴って溶融して繊維間に浸入させ
た状態で硬化させて所望形状の紙成型品11を成形する
方法としたが、請求項2の発明は、図5に示すように紙
成型品11に応じた所望の大きさに裁断されたマット状
紙素材9に対して空気ノズル41から熱気を吹付けて含
有された合成樹脂を溶融させた状態で冷間プレス装置4
3の金型45・47間にセットした後に圧締して所望の
形状に成形すると共に含有されて溶融した合成樹脂を硬
化させて紙成型品11を成形する方法であってもよい。
According to a second aspect of the present invention, in the method for producing a paper molded article according to the first aspect, the synthetic resin contained in the mat-shaped paper material 9 is melted by heating and pressing by the hot press device 13 and is melted between fibers. The method of forming a paper molded product 11 having a desired shape by hardening the paper molded product in a state of being penetrated into the sheet is described. The invention of claim 2 cuts into a desired size according to the paper molded product 11 as shown in FIG. Cold press device 4 in a state where hot air is blown against the formed mat-shaped paper material 9 from an air nozzle 41 to melt the contained synthetic resin.
Alternatively, a method may be used in which the paper molded product 11 is molded by setting between the dies 45 and 47 of No. 3 and then pressing to mold it into a desired shape and curing the contained and melted synthetic resin.

【0018】上記した請求項1及び2の発明にあって
は、要求される紙成型品11の強度に応じて細分化及び
繊維化された廃紙材1に、熱可塑性或いは熱硬化性の合
成樹脂粒を添加してマット状紙素材9を形成した後にこ
れをホットプレス或いはコールドプレスにより紙成型品
11を形成したが、図6に示すようにマット状紙素材9
を形成する際に、その表裏面及び中層の何れか若しくは
全てに合成樹脂シート51を全体に積層し、これをホッ
トプレス或いは合成樹脂を溶融させた状態でコールドプ
レスして紙成型品53を成形してもよい。
In the above-mentioned inventions of claims 1 and 2, the waste paper material 1 which is subdivided and made into fibers according to the required strength of the paper molded product 11 is made of a thermoplastic or thermosetting compound. After forming the mat-shaped paper material 9 by adding resin particles, a paper molded product 11 was formed by hot pressing or cold pressing. As shown in FIG.
When forming a sheet, a synthetic resin sheet 51 is entirely laminated on any or all of the front and back surfaces and the intermediate layer, and this is hot-pressed or cold-pressed with the synthetic resin melted to form a paper molded product 53. You may.

【0019】又、部分的に強度が要求される紙成型品1
1にあっては、図7に示すように合成樹脂粒及び合成樹
脂シートが付加された或いは付加されていないマット状
紙素材61或いは所定の形状に裁断されたマット状紙素
材61の生地に対し、強度が要求される部分に応じた大
きさに切断された合成樹脂シート片63を積層して圧締
及び加熱することにより部分的に強度の高い紙成型品1
1を成形することができる。
Further, a paper molded product 1 partially required to have strength.
In the case of No. 1, as shown in FIG. 7, a mat-shaped paper material 61 with or without synthetic resin particles and a synthetic resin sheet, or a mat-shaped paper material 61 cut into a predetermined shape , A paper molded product 1 having a partially high strength by laminating synthetic resin sheet pieces 63 cut into a size corresponding to a portion requiring strength, pressing and heating.
1 can be molded.

【0020】更に図4は洗剤等の計量スプーンを示して
いるが、本発明により成形される紙成型品としては図4
に示すものに限定されるものではなく、合成樹脂成型品
に代わり得る各種製品であってもよい。
Further, FIG. 4 shows a measuring spoon for detergent or the like, but as a paper molded product molded by the present invention, FIG.
The product is not limited to the one shown in (1) and may be various products that can replace the synthetic resin molded product.

【0021】[0021]

【発明の効果】このため本発明は、合成樹脂を含有した
廃紙材を再利用して合成樹脂成型品に代わる新たな成型
品を得ることができる。
Therefore, according to the present invention, it is possible to reuse a waste paper material containing a synthetic resin to obtain a new molded product which replaces the synthetic resin molded product.

【図面の簡単な説明】[Brief description of drawings]

【図1】紙成型品の例を示す斜視図である。FIG. 1 is a perspective view showing an example of a paper molded product.

【図2】廃紙材を細分化及び繊維化する状態を示す説明
図である。
FIG. 2 is an explanatory diagram showing a state in which waste paper material is subdivided and made into fibers.

【図3】マット状紙素材の形成状態を示す説明図であ
る。
FIG. 3 is an explanatory diagram showing a formation state of a mat-shaped paper material.

【図4】ホットプレス装置を示す説明図である。FIG. 4 is an explanatory diagram showing a hot press device.

【図5】請求項2に係る紙成型品の製造状態を示す説明
図である。
FIG. 5 is an explanatory diagram showing a manufacturing state of a paper molded product according to claim 2.

【図6】マット状紙素材の変更例を示す説明図である。FIG. 6 is an explanatory diagram showing a modification example of a mat-shaped paper material.

【図7】マット状紙素材の変更例を示す説明図である。FIG. 7 is an explanatory diagram showing a modification example of a mat-shaped paper material.

【符号の説明】[Explanation of symbols]

1 廃紙材 9 マット状紙素材 11 紙成型品 1 Waste paper material 9 Matte paper material 11 Paper molded products

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】熱可塑性の合成樹脂シートがコーティング
された廃紙材を粉砕して合成樹脂シートを細分化させる
と共に紙を繊維化させて所要の厚さのマット状紙素材に
形成した後、該マット状紙素材を加圧及び加熱してマッ
ト状紙素材の繊維を、要求される強度に応じた密度に圧
締すると共に合成樹脂を溶融して繊維間に浸透させて硬
化させることにより所望形状の紙成型品を成形する紙成
型品の製造方法。
1. A waste paper material coated with a thermoplastic synthetic resin sheet is crushed to subdivide the synthetic resin sheet, and the paper is made into fibers to form a mat-shaped paper material having a required thickness. Desirable by pressing and heating the mat-shaped paper material to press the fibers of the mat-shaped paper material to a density according to the required strength, and melting the synthetic resin to penetrate the fibers and cure it. A method for manufacturing a paper molded product for molding a shaped paper molded product.
【請求項2】熱可塑性の合成樹脂シートがコーティング
された廃紙材を粉砕して合成樹脂シートを細分化させる
と共に紙を繊維化させて所要の厚さのマット状紙素材に
形成した後、該マット状紙素材の合成樹脂を溶融した状
態で冷間圧締して合成樹脂を硬化させることにより所望
形状の紙成型品を成形する紙成型品の製造方法。
2. A waste paper material coated with a thermoplastic synthetic resin sheet is crushed to subdivide the synthetic resin sheet and fibrous the paper to form a mat-shaped paper material having a required thickness. A method for producing a paper molded product, which comprises molding a paper molded product having a desired shape by cold pressing the synthetic resin of the mat-shaped paper material in a molten state to cure the synthetic resin.
【請求項3】マット状紙素材は細分化された合成樹脂シ
ートの他に合成樹脂粒を添加してなる請求項1又は2の
紙成型品の製造方法。
3. The method for producing a paper molded product according to claim 1, wherein the mat-shaped paper material is made by adding synthetic resin particles in addition to the finely divided synthetic resin sheet.
【請求項4】マット状紙素材は合成樹脂シートを積層し
てなる請求項1又は2の紙成型品の製造方法。
4. The method for producing a paper molded article according to claim 1, wherein the matte paper material is formed by laminating synthetic resin sheets.
【請求項5】合成樹脂粒又は合成樹脂シートは熱可塑性
合成樹脂である請求項3又は4の紙成型品の製造方法。
5. The method for producing a paper molded product according to claim 3, wherein the synthetic resin particles or the synthetic resin sheet is a thermoplastic synthetic resin.
【請求項6】合成樹脂粒又は合成樹脂シートは熱硬化性
合成樹脂である請求項3又は4の紙成型品の製造方法。
6. The method for producing a paper molded article according to claim 3, wherein the synthetic resin particles or the synthetic resin sheet is a thermosetting synthetic resin.
JP29397994A 1994-11-01 1994-11-01 Manufacture of paper molded piece Pending JPH08127008A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP29397994A JPH08127008A (en) 1994-11-01 1994-11-01 Manufacture of paper molded piece

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP29397994A JPH08127008A (en) 1994-11-01 1994-11-01 Manufacture of paper molded piece

Publications (1)

Publication Number Publication Date
JPH08127008A true JPH08127008A (en) 1996-05-21

Family

ID=17801680

Family Applications (1)

Application Number Title Priority Date Filing Date
JP29397994A Pending JPH08127008A (en) 1994-11-01 1994-11-01 Manufacture of paper molded piece

Country Status (1)

Country Link
JP (1) JPH08127008A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7226879B2 (en) 2003-12-30 2007-06-05 Owens-Corning Fiberglas Technology Inc. Multidensity liner/insulator formed from multidimensional pieces of polymer fiber blanket insulation
JP2008502517A (en) * 2004-06-11 2008-01-31 ジーパック テクノロジー(エス) ピーティーイー リミテッド Molding method for high strength molded products

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7226879B2 (en) 2003-12-30 2007-06-05 Owens-Corning Fiberglas Technology Inc. Multidensity liner/insulator formed from multidimensional pieces of polymer fiber blanket insulation
JP2008502517A (en) * 2004-06-11 2008-01-31 ジーパック テクノロジー(エス) ピーティーイー リミテッド Molding method for high strength molded products

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