JPH0813154A - Zinc-containing metal-plated steel sheet composite having excellent paintability, and method for producing the same - Google Patents
Zinc-containing metal-plated steel sheet composite having excellent paintability, and method for producing the sameInfo
- Publication number
- JPH0813154A JPH0813154A JP6144735A JP14473594A JPH0813154A JP H0813154 A JPH0813154 A JP H0813154A JP 6144735 A JP6144735 A JP 6144735A JP 14473594 A JP14473594 A JP 14473594A JP H0813154 A JPH0813154 A JP H0813154A
- Authority
- JP
- Japan
- Prior art keywords
- zinc
- ion
- plated steel
- phosphate
- treatment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/32—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer
- C23C28/322—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer only coatings of metal elements only
- C23C28/3225—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer only coatings of metal elements only with at least one zinc-based layer
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/34—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
- C23C28/345—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Chemical Treatment Of Metals (AREA)
- Coating With Molten Metal (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
- Preventing Corrosion Or Incrustation Of Metals (AREA)
Abstract
(57)【要約】
【目的】 塗装性能にすぐれた亜鉛含有金属めっき鋼板
複合体およびその製造方法を提供する。
【構成】 亜鉛含有金属めっき鋼板の表面に、亜鉛/り
ん重量比=2.504:1〜3.166:1で亜鉛とり
んとを含み、さらにFe,Co,Ni,Ca,Mg,M
nの1種以上を0.06〜9.0重量%で含むりん酸亜
鉛複合皮膜(0.3〜3.0g/m2 )を、電解法又は
化成処理により形成し、その上に、微小な結晶サイズを
有するりん酸塩化成皮膜を形成する。(57) [Abstract] [Purpose] To provide a zinc-containing metal plated steel sheet composite having excellent coating performance and a method for producing the same. [Constitution] The surface of the zinc-containing metal plated steel sheet contains zinc and phosphorus at a weight ratio of zinc / phosphorus = 2.504: 1 to 3.166: 1, and further Fe, Co, Ni, Ca, Mg, M
A zinc phosphate composite coating (0.3 to 3.0 g / m 2 ) containing 0.06 to 9.0% by weight of one or more of n is formed by an electrolytic method or a chemical conversion treatment, and fine A phosphate conversion film having a different crystal size is formed.
Description
【0001】[0001]
【産業上の利用分野】本発明は、塗装性、特に電着塗装
性における塗膜密着性にすぐれ、かつ塗装後にすぐれた
耐食性を示す亜鉛含有金属めっき鋼板複合体、およびそ
の製造方法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a zinc-containing metal-plated steel sheet composite having excellent coating properties, particularly coating adhesion in electrodeposition coating properties, and excellent corrosion resistance after coating, and a method for producing the same. is there.
【0002】[0002]
【従来の技術】従来から自動車車体用鋼板として、穴あ
き腐食や赤錆発生を抑制をするために亜鉛含有金属によ
りめっきを施した鋼板(以下、亜鉛含有金属めっき鋼板
と記す)が多く使用されている。特に最近は防錆力をさ
らに高めるために、亜鉛含有金属めっき層の厚さを、よ
り厚くする厚目付け化が進んでいる。2. Description of the Related Art Conventionally, as steel plates for automobile bodies, steel plates plated with zinc-containing metal (hereinafter referred to as zinc-containing metal-plated steel plates) have been widely used in order to suppress pitting corrosion and red rust generation. There is. In particular, in recent years, in order to further enhance the rust preventive power, the weight of the zinc-containing metal plating layer has been increased so as to increase the weight.
【0003】しかしながら、りん酸塩処理後に、塗装を
施した従来の亜鉛含有金属めっき鋼板は、ウェットな使
用環境下において塗膜が膨れ易いという欠点を有してい
る。従来よりこの問題点を解決する手段として、特公平
5−5905号公報に亜鉛含有合金材料又は、アルミニ
ウム含有合金のめっき皮膜の表面に、特定組成のニッケ
ル−鉄合金を陰極電解により特定量だけ析出させて得ら
れ、りん酸塩処理性等の化成処理性に優れためっき鋼板
が紹介されているが、この方法は電解法であるため、所
要設備が高価であり、又、製造に電気を使用するため、
製造コストが高くなるという欠点を有している。However, the conventional zinc-containing metal-plated steel sheet coated after the phosphate treatment has a drawback that the coating film is likely to swell in a wet environment. As a conventional means for solving this problem, Japanese Patent Publication No. 5-5905 discloses that a nickel-iron alloy having a specific composition is deposited on a surface of a zinc-containing alloy material or a plating film of an aluminum-containing alloy by a specific amount by cathodic electrolysis. A plated steel sheet that has been obtained by the above method and is excellent in chemical conversion treatment such as phosphate treatment has been introduced, but since this method is an electrolytic method, the required equipment is expensive and electricity is used for manufacturing. In order to
It has the drawback of high manufacturing costs.
【0004】一方、特開平2−228482号公報に
は、等電点3以下で、分散粒子径が0.1μm以下のコ
ロイド性粒子を含む酸性りん酸亜鉛処理水溶液で金属表
面を処理することにより、塗装性能のすぐれたりん酸亜
鉛皮膜を形成する方法が示されている。しかしながらこ
の方法では処理時間が長い為、製造コストが高くなり、
生産性が低下するという欠点を有している。On the other hand, JP-A-2-228482 discloses that a metal surface is treated with an acidic zinc phosphate treatment aqueous solution containing colloidal particles having an isoelectric point of 3 or less and a dispersed particle diameter of 0.1 μm or less. , A method of forming a zinc phosphate film having excellent coating performance is shown. However, in this method, since the processing time is long, the manufacturing cost is high,
It has the drawback of reduced productivity.
【0005】上記のような従来技術の現状に鑑み、塗装
性に優れ、塗装後にすぐれた耐食性および塗膜密着性を
示す亜鉛含有金属めっき鋼板複合体、およびそれを低コ
ストでかつ高効率をもって製造する、塗装性に優れた亜
鉛含有金属めっき鋼板複合体の製造方法の開発が強く望
まれている。In view of the current state of the art as described above, a zinc-containing metal-plated steel sheet composite having excellent coatability, excellent corrosion resistance and coating adhesion after coating, and a low cost and highly efficient production thereof There is a strong demand for development of a method for producing a zinc-containing metal-plated steel sheet composite having excellent paintability.
【0006】[0006]
【発明が解決しようとする課題】本発明は、塗装性に優
れ、かつ塗装後に優れた防食性および塗膜密着性を示す
亜鉛含有金属めっき鋼板複合体、およびそれを高効率、
低コストにより製造する方法を提供しようとするもので
ある。DISCLOSURE OF THE INVENTION The present invention provides a zinc-containing metal-plated steel sheet composite having excellent coatability and excellent corrosion resistance and coating adhesion after coating, and high efficiency,
It is intended to provide a manufacturing method at low cost.
【0007】[0007]
【課題を解決するための手段】本発明の塗装性に優れた
亜鉛含有金属めっき鋼板複合体は亜鉛含有金属めっき鋼
板からなる基体と、その表面に形成され、亜鉛とりんと
を重量比(亜鉛/りん)2.504:1〜3.166:
1で含み、且つ、鉄、コバルト、ニッケル、カルシウ
ム、マグネシウム及びマンガンから選ばれた1種以上の
金属を0.06〜9.0重量%の含有率で含有するりん
酸亜鉛複合皮膜と、このりん酸亜鉛複合皮膜上に形成さ
れ、かつ微小な結晶サイズを有するりん酸塩化成皮膜を
有することを特徴とするものである。The zinc-containing metal-plated steel sheet composite having excellent coatability of the present invention is formed on the surface of a base body made of a zinc-containing metal-plated steel sheet, and the weight ratio of zinc and phosphorus is (zinc / phosphorus). Phosphorus) 2.504: 1 to 3.166:
1, and a zinc phosphate composite coating containing at least one metal selected from iron, cobalt, nickel, calcium, magnesium and manganese at a content of 0.06 to 9.0% by weight, and It is characterized in that it has a phosphate chemical conversion film formed on the zinc phosphate composite film and having a fine crystal size.
【0008】本発明の亜鉛含有金属めっき鋼板複合体に
おいて、前記りん酸亜鉛複合皮膜が、ニッケル及びマン
ガンから選ばれた少なくとも1種の金属を1.0〜9.
0重量%の含有率で含有することが好ましい。In the zinc-containing metal plated steel sheet composite of the present invention, the zinc phosphate composite coating contains at least one metal selected from nickel and manganese in an amount of 1.0 to 9.
The content is preferably 0% by weight.
【0009】本発明の亜鉛含有金属めっき鋼板複合体に
おいて前記りん酸亜鉛複合皮膜の付着量が0.3〜3.
0g/m2 であることが好ましい。In the zinc-containing metal-plated steel sheet composite of the present invention, the amount of the zinc phosphate composite coating deposited is 0.3 to 3.
It is preferably 0 g / m 2 .
【0010】本発明の亜鉛含有金属めっき鋼板複合体に
おいて、前記りん酸塩化成皮膜が、1〜12μmの微細
化された結晶サイズを有することが好ましい。In the zinc-containing metal plated steel sheet composite of the present invention, it is preferable that the phosphate conversion coating has a fine crystal size of 1 to 12 μm.
【0011】本発明の塗装性に優れた亜鉛含有金属めっ
き鋼板複合体の製造方法は、前記本発明の亜鉛含有金属
めっき鋼板複合体を製造するために、亜鉛含有金属めっ
き鋼板の表面に、下記成分(1)〜(4): (1)りん酸イオン 5〜30g/リットル (2)硝酸イオン 1.0〜15g/リットル (3)亜鉛イオン 0.1〜8.0g/リットル (4)鉄イオン、ニッケルイオン、マンガ ンイオン、コバルトイオン、カルシ ウムイオン、およびマグネシウムイ オンから選ばれた少なくとも1種の 金属イオン 0.1〜8.0g/リットル を含有し、かつ前記亜鉛イオンの、前記他の全金属イオ
ンに対する重量比が1:10〜10:1である電解めっ
き液による陰極電解処理を施して、前記りん酸亜鉛複合
皮膜を形成し、このりん酸亜鉛複合皮膜上にりん酸塩化
成処理を施して前記微細な結晶サイズを有するりん酸塩
化成皮膜を形成することを特徴とするものである。In order to produce the zinc-containing metal-plated steel sheet composite of the present invention, the method for producing a zinc-containing metal-plated steel sheet composite having excellent coatability according to the present invention comprises: Components (1) to (4): (1) Phosphate ion 5 to 30 g / liter (2) Nitrate ion 1.0 to 15 g / liter (3) Zinc ion 0.1 to 8.0 g / liter (4) Iron Ion, nickel ion, manganese ion, cobalt ion, calcium ion, and magnesium ion, and at least one kind of metal ion 0.1 to 8.0 g / liter is contained, and the zinc ion, other than the above The zinc phosphate composite film is formed by performing cathodic electrolysis treatment with an electrolytic plating solution having a weight ratio to all metal ions of 1:10 to 10: 1. It is characterized in that a phosphate chemical conversion treatment is applied to the composite coating to form the phosphate chemical conversion coating having the fine crystal size.
【0012】前記本発明法において、前記陰極電解処理
が、0.2〜30A/dm2 の電流密度において施される
ことが好ましい。In the method of the present invention, it is preferable that the cathodic electrolysis treatment is performed at a current density of 0.2 to 30 A / dm 2 .
【0013】本発明の塗装性に優れた亜鉛含有金属めっ
き鋼板複合体の製造方法は、前記本発明の亜鉛含有金属
めっきの鋼板複合体を製造するために、亜鉛含有金属め
っき鋼板の表面に、下記成分(1)〜(4): (1)りん酸イオン 10〜30g/リットル (2)硝酸イオン 1.0〜15g/リットル (3)亜鉛イオン 0.1〜8.0g/リットル (4)鉄イオン、ニッケルイオン、マンガ ンイオン、コバルトイオン、カルシ ウムイオン、およびマグネシウムイ オンから選ばれた少なくとも1種の 金属イオン 0.1〜8.0g/リットル を含有し、前記亜鉛イオンの、前記他の全金属イオンに
対する重量比が1:10〜10:1であり、かつ、過酸
化物、フッ化物イオン、錯フッ化物イオン、および亜硝
酸イオンから選ばれた少なくとも1種からなる反応促進
剤を更に含む化成処理液を、接触させて前記りん酸亜鉛
複合皮膜を形成し、このりん酸亜鉛複合皮膜上に、りん
酸塩化成処理を施して前記微細な結晶サイズを有するり
ん酸塩化成皮膜を形成することを特徴とするものであ
る。The method for producing a zinc-containing metal-plated steel sheet composite excellent in coatability of the present invention comprises the steps of producing a zinc-containing metal-plated steel sheet composite of the present invention on the surface of a zinc-containing metal-plated steel sheet. The following components (1) to (4): (1) Phosphate ion 10 to 30 g / liter (2) Nitrate ion 1.0 to 15 g / liter (3) Zinc ion 0.1 to 8.0 g / liter (4) At least one metal ion selected from iron ion, nickel ion, manganese ion, cobalt ion, calcium ion, and magnesium ion 0.1 to 8.0 g / liter is contained, and the zinc ion, other than the above The weight ratio to all metal ions is 1:10 to 10: 1 and is a small amount selected from peroxides, fluoride ions, complex fluoride ions, and nitrite ions. A chemical conversion treatment liquid further containing at least one type of reaction accelerator is contacted to form the zinc phosphate composite coating, and the zinc phosphate composite coating is subjected to phosphate chemical conversion treatment to form the fine powder. It is characterized by forming a phosphate conversion film having a crystal size.
【0014】上記本発明方法において、前記化成処理液
中に、前記反応促進剤が、0.01〜8.0g/リット
ル〔但し、フッ化物イオンおよび錯フッ化物イオンの場
合、フッ素イオン量に換算する〕の濃度で含まれること
が好ましい。In the above-mentioned method of the present invention, the reaction accelerator is contained in the chemical conversion treatment solution in an amount of 0.01 to 8.0 g / liter (however, in the case of fluoride ion and complex fluoride ion, converted to the amount of fluorine ion. It is preferably contained at a concentration of
【0015】上記本発明方法において、前記りん酸塩化
成皮膜が1〜12μmの微細化された結晶サイズを有す
ることが好ましい。In the above method of the present invention, it is preferable that the phosphate conversion coating has a fine crystal size of 1 to 12 μm.
【0016】上記本発明方法において、前記亜鉛含有金
属めっき鋼板の表面に、予め、(イ)ニッケルイオンお
よびコバルトイオンから選ばれた少なくとも1種の金属
を含む処理液で処理して、前記表面上に、前記少なくと
も1種の金属を、0.2〜50mg/m2 の金属付着量で
付着させる活性化処理、(ロ)チタンコロイド水性液で
処理する活性化処理、又は(ハ)エッチング処理液で金
属酸化物を除去する活性化処理、を施すことが好まし
い。In the method of the present invention, the surface of the zinc-containing metal-plated steel sheet is previously treated with a treatment liquid containing (a) at least one metal selected from nickel ions and cobalt ions, and the surface is treated. To the above, an activation treatment for adhering the at least one metal at a metal attachment amount of 0.2 to 50 mg / m 2 , (b) an activation treatment for treating with a titanium colloid aqueous solution, or (c) an etching treatment liquid It is preferable to carry out an activation treatment for removing the metal oxide.
【0017】[0017]
【作用】本発明の亜鉛含有金属めっき鋼板複合体におい
て、その基体として用いられる亜鉛含有金属めっき鋼板
は、亜鉛、又は亜鉛と他の元素、例えば、ニッケル、
鉄、アルミニウム、マンガン、クロム、鉛、およびアン
チモンなどから選ばれた1種以上との合金によりめっき
された鋼板である。そのめっき方法は特に制限はなく、
溶融亜鉛めっき法、合金化溶融亜鉛めっき法、電気亜鉛
めっき法、および電気亜鉛合金(Zn−Ni,Zn−F
e、Zn−Mn又はZn−Cr合金など)めっき法、溶
融Zn−Alめっき法、および蒸着めっき法などを包含
する。In the zinc-containing metal-plated steel sheet composite of the present invention, the zinc-containing metal-plated steel sheet used as the substrate is zinc, or zinc and other elements such as nickel,
It is a steel plate plated with an alloy of one or more selected from iron, aluminum, manganese, chromium, lead, antimony, and the like. The plating method is not particularly limited,
Hot dip galvanizing method, alloying hot dip galvanizing method, electrogalvanizing method, and electrogalvanizing alloy (Zn-Ni, Zn-F
e, Zn-Mn or Zn-Cr alloy) plating method, hot-dip Zn-Al plating method, vapor deposition plating method and the like.
【0018】本発明におけるりん酸亜鉛複合皮膜につい
て詳細に説明すると、亜鉛とりんとは複合皮膜の主構成
成分であって、その重量比(亜鉛/りん)が2.50
4:1〜3.166:1であり、且つこの皮膜中の鉄、
コバルト、ニッケル、カルシウム、マグネシウム及びマ
ンガンから選ばれた1種以上の金属が0.06〜9.0
重量%の含有率で含有されている。The zinc phosphate composite coating of the present invention will be described in detail. Zinc and phosphorus are the main constituents of the composite coating, and their weight ratio (zinc / phosphorus) is 2.50.
4: 1 to 3.166: 1, and the iron in this coating,
0.06 to 9.0 of one or more metals selected from cobalt, nickel, calcium, magnesium and manganese.
It is contained at a content rate of% by weight.
【0019】上記複合皮膜中において、亜鉛の一部が他
の二価以上の金属と置換した形で存在していると考えら
れる。亜鉛とりんの重量比が3.166:1を超える場
合、および鉄、コバルト、ニッケル、カルシウム、マグ
ネシウム及びマンガンから選ばれる1種以上の金属の含
有率が0.06重量%未満の場合には、その上にさらに
りん酸塩化成処理を施して得られる複合体の電着塗装
性、および上塗り塗装後の塗装性能が不十分になる。一
方、亜鉛とりんとの重量比が2.504:1未満の場
合、および鉄、コバルト、ニッケル、カルシウム、マグ
ネシウム及びマンガンから選ばれた1種以上の金属の含
有率が9.0重量%を超える場合には、その上にさらに
りん酸塩処理を施して得られる複合体の塗装性能は良好
であるが、その性能は飽和し、製造コストが高くなり経
済的に不利になる。It is considered that a part of zinc is present in the above composite coating in a form in which it is replaced with another divalent or higher valent metal. When the weight ratio of zinc and phosphorus exceeds 3.166: 1 and the content of one or more metals selected from iron, cobalt, nickel, calcium, magnesium and manganese is less than 0.06% by weight. However, the composite obtained by further subjecting it to a phosphate conversion treatment has insufficient electrodeposition coatability and coating performance after topcoating. On the other hand, when the weight ratio of zinc to phosphorus is less than 2.504: 1, and the content of one or more metals selected from iron, cobalt, nickel, calcium, magnesium and manganese exceeds 9.0% by weight. In this case, although the coating performance of the composite obtained by further subjecting it to a phosphate treatment is good, the performance is saturated and the production cost becomes high, which is economically disadvantageous.
【0020】りん酸亜鉛複合皮膜中の亜鉛以外の金属は
鉄、コバルト、ニッケル、カルシウム、マグネシウム及
びマンガンから選ばれ、その含有率が0.06〜9.0
重量%の範囲内にコントロールすると、その上に更にり
ん酸塩処理を施して得られる複合体の電着塗装後、ある
いは上塗り塗装後の塗装性能が良好である。上記の金属
群のうちでもニッケル及びマンガンから選ばれた少なく
とも1種を1.0〜9.0重量%含有させることが好ま
しく、特にニッケルを1.5〜8.0重量%含有させる
ことがより好ましい。The metal other than zinc in the zinc phosphate composite coating is selected from iron, cobalt, nickel, calcium, magnesium and manganese, and its content is 0.06 to 9.0.
When the content is controlled within the range of weight%, the composite obtained by further subjecting it to a phosphate treatment has good coating performance after electrodeposition coating or after top coating. Among the above metal groups, at least one selected from nickel and manganese is preferably contained in an amount of 1.0 to 9.0% by weight, and more preferably in an amount of 1.5 to 8.0% by weight of nickel. preferable.
【0021】前記複合皮膜の付着量には特に限定はない
が、この複合皮膜を0.3〜3.0g/m2 の付着量
で、前記亜鉛含有金属めっき鋼板からなる基材上に形成
させることが好ましい。その付着量(皮膜重量)が0.
3g/m2 未満では、得られる複合体のプレス成形時に
りん酸亜鉛複合皮膜が破壊され、更にその上にりん酸塩
処理が施された複合体の電着塗装性能、あるいは上塗り
塗装後の塗装性能が不十分になる。また複合皮膜の付着
量が3.0g/m2 を超えると、その上に施されるりん
酸塩処理時にエッチングが起こりにくくなり、充分なり
ん酸塩皮膜の析出が不可能となるので好ましくない。The amount of the composite coating deposited is not particularly limited, but the composite coating is formed on the substrate made of the zinc-containing metal-plated steel sheet in an amount of 0.3 to 3.0 g / m 2 . It is preferable. The adhered amount (coating weight) is 0.
If the amount is less than 3 g / m 2 , the zinc phosphate composite film is destroyed during press molding of the resulting composite, and the composite treated with a phosphate is further electrodeposited or the coating after topcoating. Poor performance. Further, if the amount of the composite coating adhered exceeds 3.0 g / m 2 , etching is less likely to occur during the phosphate treatment applied thereon, and it becomes impossible to sufficiently deposit the phosphate coating, which is not preferable. .
【0022】りん酸亜鉛複合皮膜上に、更にりん酸塩処
理が施されるが、このときに用いられるりん酸塩処理液
の組成には格別の制限はなく、鋼板の材質、めっき層、
および複合皮膜の組成、厚さ、製品の用途などに応じて
適宜に設定することができる。また処理温度、処理時
間、処理方式、皮膜重量等にも何の制限もない。The zinc phosphate composite film is further subjected to a phosphate treatment, but the composition of the phosphate treatment solution used at this time is not particularly limited, and the material of the steel sheet, the plating layer,
It can be appropriately set according to the composition of the composite film, the thickness, the application of the product, and the like. Further, there is no limitation on the processing temperature, processing time, processing method, coating weight, etc.
【0023】本発明において、上記のような構成を有す
るりん酸亜鉛複合被覆上に、りん酸塩化成処理を施す
と、このような複合皮膜なしに亜鉛含有金属めっき鋼板
上に直接りん酸塩化成処理を施した場合にくらべて、得
られるりん酸塩化成皮膜の結晶サイズが、明瞭に微細化
し、このため、得られる複合体の電着塗装性能、および
上塗り塗装後の塗装性能が著しく向上するという特徴が
ある。このようなりん酸亜鉛複合皮膜の特殊性態および
その利用は、本発明において、初めて見出され、その利
用に成功したものである。本発明においてりん酸亜鉛複
合皮膜上に形成されるりん酸塩化成皮膜の結晶サイズは
1〜12μmであることが好ましく2〜7μmであるこ
とがより好ましく、3〜6μmであることがさらに好ま
しい。In the present invention, when the phosphate conversion treatment is applied to the zinc phosphate composite coating having the above-mentioned constitution, the phosphate conversion treatment is directly performed on the zinc-containing metal plated steel sheet without such a composite coating. Compared with the case where the treatment is applied, the crystal size of the obtained phosphate chemical conversion film is clearly miniaturized, so that the electrodeposition coating performance of the obtained composite and the coating performance after topcoating are remarkably improved. There is a feature called. The special characteristics of such a zinc phosphate composite coating and its use were first discovered in the present invention and succeeded in its use. In the present invention, the crystal size of the phosphate chemical conversion coating formed on the zinc phosphate composite coating is preferably 1 to 12 μm, more preferably 2 to 7 μm, and even more preferably 3 to 6 μm.
【0024】本発明におけるりん酸亜鉛複合皮膜をでき
るだけ短時間で形成させることが好ましく、それによっ
て製造コストを低減することが重要である。具体的には
1〜20秒間の短時間で効率的に、りん酸亜鉛複合皮膜
を形成させることが好ましい。It is preferable to form the zinc phosphate composite coating in the present invention in the shortest possible time, and it is important to reduce the manufacturing cost accordingly. Specifically, it is preferable to efficiently form the zinc phosphate composite coating in a short time of 1 to 20 seconds.
【0025】この様な短時間内に、上記りん酸亜鉛複合
皮膜を形成する方法には、特に制限はなく、清浄な亜鉛
含有金属めっき鋼板を基体として、その表面にりん酸亜
鉛、りん酸ニッケル、りん酸マンガン、りん酸カルシウ
ム、りん酸鉄、りん酸マグネシウム、りん酸コバルト等
のオルトりん酸塩を、プラズマ溶射法、真空蒸着法、ス
パッタリング法等により被覆する方法も利用できるが、
これらの方法には、設備装置に多大な費用を要し、この
ため経済的に不利であるという欠点がある。There is no particular limitation on the method for forming the zinc phosphate composite coating within such a short time, and a clean zinc-containing metal-plated steel sheet is used as a substrate, and zinc phosphate or nickel phosphate is formed on the surface thereof. , A method of coating an orthophosphate such as manganese phosphate, calcium phosphate, iron phosphate, magnesium phosphate, cobalt phosphate by a plasma spraying method, a vacuum deposition method, a sputtering method, etc.,
These methods have the disadvantage that they are expensive to install and are therefore economically disadvantageous.
【0026】本発明におけるりん酸亜鉛複合皮膜を簡便
な装置で経済的に形成する好ましい方法として、少なく
ともりん酸イオンを5〜30g/リットル、硝酸イオン
を10〜15g/リットル、亜鉛イオンを0.1〜8.
0g/リットル含有し、さらに他の金属イオンとして鉄
イオン、コバルトイオン、ニッケルイオン、カルシウム
イオン、マグネシウムイオン、マンガンイオンから選ば
れた1種以上を合計量で0.1〜8g/リットル含有
し、且つ、亜鉛イオンの他の全金属イオンに対する重量
比(亜鉛イオン/他の全金属イオン)が1:10〜1
0:1である水溶液を用いた化成処理、または電解処理
により形成することができる。As a preferred method for economically forming the zinc phosphate composite coating in the present invention with a simple device, at least 5 to 30 g / liter of phosphate ions, 10 to 15 g / liter of nitrate ions and 0.1 to 10 zinc ions are used. 1-8.
0 g / liter, and 0.1 to 8 g / liter in total of at least one selected from iron ions, cobalt ions, nickel ions, calcium ions, magnesium ions, and manganese ions as other metal ions. In addition, the weight ratio of zinc ion to all other metal ions (zinc ion / all other metal ions) is 1:10 to 1
It can be formed by chemical conversion treatment using a 0: 1 aqueous solution or electrolytic treatment.
【0027】前記水溶液に含まれる金属イオンの供給源
としては、特に制限はないが、具体的に例を挙げると、
当該金属の酸化物、水酸化物、および炭酸塩など、例え
ば酸化亜鉛、酸化鉄、酸化コバルト、酸化ニッケル、酸
化カルシウム、酸化マグネシウム、酸化マンガン、水酸
化亜鉛、水酸化鉄、水酸化コバルト、水酸化ニッケル、
水酸化カルシウム、水酸化マグネシウム、水酸化マンガ
ン、炭酸亜鉛、炭酸コバルト、炭酸ニッケル、炭酸カル
シウム、炭酸マグネシウム、炭酸マンガン等を用いるこ
とができる。これらの金属化合物をりん酸、硝酸、硫
酸、塩酸、フッ酸、珪フッ酸等の無機酸類、ギ酸、酢
酸、クエン酸等の有機酸類に溶解して処理浴に供給する
事もできる。又、当該金属の硝酸塩、硫酸塩、塩化物、
フッ化物、珪フッ化物、酢酸塩、ギ酸塩、クエン酸塩等
の可溶性塩類を供給源として用いてもよい。The source of metal ions contained in the aqueous solution is not particularly limited, but specific examples are as follows.
Oxides, hydroxides, carbonates and the like of the metal, such as zinc oxide, iron oxide, cobalt oxide, nickel oxide, calcium oxide, magnesium oxide, manganese oxide, zinc hydroxide, iron hydroxide, cobalt hydroxide, water Nickel oxide,
Calcium hydroxide, magnesium hydroxide, manganese hydroxide, zinc carbonate, cobalt carbonate, nickel carbonate, calcium carbonate, magnesium carbonate, manganese carbonate and the like can be used. These metal compounds may be dissolved in inorganic acids such as phosphoric acid, nitric acid, sulfuric acid, hydrochloric acid, hydrofluoric acid and silicofluoric acid, and organic acids such as formic acid, acetic acid and citric acid and supplied to the treatment bath. In addition, nitrates, sulfates, chlorides of the metal,
Soluble salts such as fluoride, silicofluoride, acetate, formate and citrate may be used as the source.
【0028】本発明の亜鉛含有金属めっき鋼板複合体を
製造するための、前記りん酸亜鉛複合皮膜形成方法とし
て、前記処理水溶液を電解液として用い、かつ亜鉛含有
金属めっき鋼板基材を陰極とし電解反応により処理する
方法、および、上記処理水溶液に反応促進剤を添加し、
電解に因らず、化成反応により処理する方法とが用いら
れる。As the method for forming the zinc phosphate composite coating film for producing the zinc-containing metal-plated steel sheet composite of the present invention, the treatment aqueous solution is used as an electrolytic solution, and the zinc-containing metal-plated steel sheet base material is used as a cathode for electrolysis. A method of treating by reaction, and adding a reaction accelerator to the treatment aqueous solution,
A method of treating by a chemical conversion reaction regardless of electrolysis is used.
【0029】本発明方法において、りん酸亜鉛複合皮膜
の形成に電解反応法が用いられる場合、それに必要とす
る電流密度には特に制限はなく、電解に使用する処理液
中の各成分濃度、成分比率、電解処理温度等により適宜
選択できる。一般に目標とする短時間(1〜20秒間)
に複合皮膜の形成を達成するには、電流密度を0.2〜
30A/dm2 の範囲内にコントロールすることが好まし
い。電流密度が0.2A/dm2 未満では目標とする短時
間内に所望のりん酸亜鉛複合皮膜を形成することが困難
になることがあり、また、それが30A/dm2 を超える
と電流効率が低下し経済的に不利になることがある。In the method of the present invention, when the electrolytic reaction method is used to form the zinc phosphate composite film, the current density required for the electrolytic reaction method is not particularly limited, and the concentration and components of each component in the treatment liquid used for electrolysis are not particularly limited. It can be appropriately selected depending on the ratio, the electrolytic treatment temperature, and the like. Generally targeted short time (1 to 20 seconds)
In order to achieve the formation of a composite film, the current density should be 0.2-
It is preferable to control within the range of 30 A / dm 2 . If the current density is less than 0.2 A / dm 2 , it may be difficult to form the desired zinc phosphate composite coating within the target short time, and if it exceeds 30 A / dm 2 , the current efficiency is increased. May decrease and become economically disadvantageous.
【0030】上記電解処理液が他に含有することができ
る成分として特に制限はないが、りん酸亜鉛複合皮膜形
成反応の経済性を高めるためにりん酸亜鉛複合皮膜形成
反応効率を向上させる手段を併用してもよい。このよう
な反応効率を高める手段には制限はないが、具体的に例
をあげると、電解処理液の全酸度/遊離酸度の比率を調
節し、電解処理液の亜鉛含有金属めっき鋼板基材に対す
るエッチング力をコントロールする方法がある。全酸度
/遊離酸度の調節は通常のりん酸、硝酸等の酸、あるい
は炭酸ナトリウム、水酸化ナトリウム等のアルカリで調
節することにより行うことができる。一般に全酸度/遊
離酸度比が8:1〜30:1であることが好ましい。There are no particular restrictions on the components that can be contained in the electrolytic treatment solution, but a means for improving the efficiency of the zinc phosphate composite film forming reaction is provided in order to increase the economic efficiency of the zinc phosphate composite film forming reaction. You may use together. There is no limitation on the means for increasing the reaction efficiency, but as a specific example, the ratio of the total acidity / free acidity of the electrolytic treatment liquid is adjusted so that the electrolytic treatment liquid can be used for the zinc-containing metal-plated steel substrate. There is a method to control the etching power. The total acidity / free acidity can be adjusted by adjusting with an ordinary acid such as phosphoric acid or nitric acid or an alkali such as sodium carbonate or sodium hydroxide. Generally, the total acidity / free acidity ratio is preferably 8: 1 to 30: 1.
【0031】本発明方法において化成処理反応によりり
ん酸亜鉛複合皮膜を形成する場合、目標とする短時間
(1〜20秒間)処理を達成するための一つの手段とし
て処理液中に反応促進剤を添加することが有用である。
反応促進剤としては、通常知られる酸化剤、および/ま
たはエッチング剤が使用できる。特に好ましい反応促進
剤として具体的に例を挙げると、無機過酸化物、過酸化
水素、亜硝酸イオンなどの酸化剤、フッ化物イオン、お
よび錯フッ化物イオン等のエッチング剤を含有すること
ができる。これらの反応促進剤の添加量には特に制限は
なく、目標とする処理時間に応じて適宜に定めることが
できる。一般に化成処理液中の反応促進剤の濃度は、
0.01〜8.0g/リットルであることが好ましい。
但し、フッ化物イオン、又は錯フッ化物イオンが用いら
れる場合、その濃度は、フッ素イオン量に換算して算出
する。When the zinc phosphate composite film is formed by the chemical conversion treatment in the method of the present invention, a reaction accelerator is added to the treatment solution as one means for achieving the target short time (1 to 20 seconds). It is useful to add.
As the reaction accelerator, a generally known oxidizing agent and / or etching agent can be used. Specific examples of particularly preferable reaction accelerators may include an inorganic peroxide, an oxidizing agent such as hydrogen peroxide and nitrite ion, an etching agent such as fluoride ion, and a complex fluoride ion. . The addition amount of these reaction accelerators is not particularly limited and can be appropriately determined according to the target processing time. Generally, the concentration of the reaction accelerator in the chemical conversion treatment solution is
It is preferably 0.01 to 8.0 g / liter.
However, when a fluoride ion or a complex fluoride ion is used, its concentration is calculated in terms of the amount of fluorine ion.
【0032】上記陰極電解処理反応、化成処理反応等の
何れかを用いる本発明方法においても、上記処理液中の
りん酸イオンの濃度が5g/リットル未満では、短時間
処理が困難となり、また、それが30g/リットルを超
えると、短時間処理は達成できるが無駄な薬剤を消費す
るので経済的に不利になる。又、硝酸イオン濃度が1.
0g/リットル未満では、短時間処理を達成することが
困難となり、又それが1.5g/リットルを超えると、
短時間処理の効果が飽和に達し、薬剤の消費も増大する
ので経済的に不利になる。Also in the method of the present invention using any one of the cathodic electrolytic treatment reaction, the chemical conversion treatment reaction and the like, if the concentration of phosphate ion in the treatment liquid is less than 5 g / liter, short-time treatment becomes difficult, and If it exceeds 30 g / liter, short-time treatment can be achieved, but wasteful chemicals are consumed, which is economically disadvantageous. The nitrate ion concentration is 1.
When it is less than 0 g / liter, it becomes difficult to achieve short-time treatment, and when it exceeds 1.5 g / liter,
It is economically disadvantageous because the effect of short-time treatment reaches saturation and the consumption of the drug increases.
【0033】本発明方法に用いられる処理水溶液におい
て、前述のように、0.1〜8.0g/リットルの亜鉛
イオンとともに、合計量0.1〜8.0g/リットルの
2価以上の少なくとも1種の他の金属イオン、すなわち
鉄イオン、コバルトイオン、ニッケルイオン、カルシウ
ムイオン、マグネシウムイオン、およびマンガンイオン
から選ばれた1種以上を含む。また、亜鉛イオンと他の
全金属イオンの重量比は1:10〜10:1である。前
記他の金属イオンの合計濃度が0.1g/リットル未満
では短時間処理が困難となり、またそれが8g/リット
ルを超えると短時間処理には好ましいが無駄な薬剤を消
費するので経済的に不利になる。As described above, in the treatment aqueous solution used in the method of the present invention, 0.1 to 8.0 g / liter of zinc ions and a total amount of 0.1 to 8.0 g / liter of divalent or higher valences of at least 1 are used. Includes one or more selected from other metal ions of the species: iron ion, cobalt ion, nickel ion, calcium ion, magnesium ion, and manganese ion. Further, the weight ratio of zinc ions to all other metal ions is 1:10 to 10: 1. If the total concentration of the other metal ions is less than 0.1 g / liter, short-time treatment becomes difficult, and if it exceeds 8 g / liter, it is preferable for short-time treatment but wasteful chemicals are consumed, which is economically disadvantageous. become.
【0034】亜鉛と他の金属イオンの重量比が1:10
未満では、この複合皮膜上に更にりん酸塩処理して得ら
れた複合体の電着塗装性能、あるいは上塗り塗装後の塗
装性能が飽和に達し、製造コストが増加するので経済的
に不利である。又、亜鉛と他の金属イオンの重量比が1
0:1を超えると、形成したりん酸亜鉛複合皮膜中に含
まれる鉄、コバルト、ニッケル、カルシウム、マグネシ
ウム及びマンガンから選ばれた1種または2種以上の金
属の含有量が過少となり、この複合皮膜上に更にりん酸
塩処理し得られた複合体の電着塗装性能あるいは上塗り
塗装後の塗装性能が低下し好ましくない。The weight ratio of zinc to other metal ions is 1:10.
If it is less than the above, the composite obtained by further treating the composite film with a phosphate will reach the saturation of the electrodeposition coating performance or the coating performance after the top coating, and the manufacturing cost will increase, which is economically disadvantageous. . Also, the weight ratio of zinc to other metal ions is 1
When it exceeds 0: 1, the content of one or more metals selected from iron, cobalt, nickel, calcium, magnesium and manganese contained in the formed zinc phosphate composite film becomes too small, and this composite It is not preferable because the composite obtained by further treating the coating with a phosphate has poor electrodeposition coating performance or coating performance after topcoat coating.
【0035】尚、本発明における目的の一つである複合
皮膜形成処理の短時間化を達成するため処理方法として
特に好ましい方法としては、清浄な亜鉛含有金属めっき
鋼板表面を予め活性化処理を施した後、上記組成を有す
る処理液を温度30〜70℃に保ち、この亜鉛含有金属
めっき鋼板表面を処理することが好ましい。処理水溶液
の温度が30℃未満ではりん酸亜鉛複合皮膜の形成速度
が緩慢になり短時間処理が困難となる。一方、70℃を
超える温度としても本発明以上の効果は得られず経済的
に無駄である。As a particularly preferable method for achieving the shortening of the composite film forming treatment, which is one of the purposes of the present invention, a clean zinc-containing metal-plated steel sheet surface is previously subjected to an activation treatment. After that, the treatment liquid having the above composition is preferably maintained at a temperature of 30 to 70 ° C. to treat the surface of the zinc-containing metal-plated steel sheet. If the temperature of the treatment aqueous solution is lower than 30 ° C, the formation rate of the zinc phosphate composite coating becomes slow and the treatment for a short time becomes difficult. On the other hand, even if the temperature exceeds 70 ° C., the effect of the present invention or more cannot be obtained and it is economically wasteful.
【0036】活性化処理の方法については特に制限はな
いが、具体的に例をあげると、(イ)ニッケルイオンま
たはコバルトイオンあるいはその両者を含有する処理液
で処理して、ニッケルまたはコバルトあるいはその両者
の金属換算で0.2〜50mg/m2 を付着させる処理、
(ニ)チタンコロイド水溶液に接触させる処理、もしく
は、(ハ)亜鉛含有金属めっき鋼板表面に形成されてい
る金属酸化物の上層をエッチングする処理、などがあ
る。The activation treatment method is not particularly limited, but specific examples include (a) treatment with a treatment liquid containing nickel ions or cobalt ions or both, and nickel or cobalt or the same. A treatment for depositing 0.2 to 50 mg / m 2 in terms of both metals,
(D) Treatment of contacting with an aqueous titanium colloid solution, or (iii) treatment of etching the upper layer of the metal oxide formed on the surface of the zinc-containing metal-plated steel sheet.
【0037】上記の活性化処理方法(イ)についてさら
に説明する。この処理方法(イ)は、亜鉛含有金属めっ
き鋼板からなる基体の表面を、ニッケルイオンまたはコ
バルトイオンあるいはその両者を含有する処理液で処理
して、ニッケルまたはコバルトあるいはその両者を、金
属換算で0.2〜50mg/m2 の付着量で付着させるも
のである。この付着量が金属換算で0.2mg/m2 未満
では、前記めっき鋼板表面の活性化が不十分であり、処
理時間の短時間化が困難となる。又、その付着量が50
mg/m2 を超えても、得られる効果は飽和に達し経済的
でない。The activation method (a) will be further described. In this treatment method (a), the surface of a substrate made of a zinc-containing metal-plated steel sheet is treated with a treatment liquid containing nickel ions or cobalt ions, or both, and nickel, cobalt, or both of them are converted to 0 in terms of metal. The amount is from 2 to 50 mg / m 2 . If this adhesion amount is less than 0.2 mg / m 2 in terms of metal, activation of the surface of the plated steel sheet is insufficient and it becomes difficult to shorten the treatment time. Also, the adhesion amount is 50
Even if it exceeds mg / m 2 , the obtained effect reaches saturation and is not economical.
【0038】前記(イ)の活性化処理液に使用できるニ
ッケルイオンまたはコバルトイオンの供給源には特に制
限はないが、硫酸ニッケル、硝酸ニッケル、塩化ニッケ
ル、珪フッ化ニッケル等の水溶性ニッケル塩類、硫酸コ
バルト、硝酸コバルト、塩化コバルト、珪フッ化コバル
ト等の水溶性コバルト塩類を、各々単独に、又はその2
種以上を適宜に組み合わせて使用することができる。The source of nickel ions or cobalt ions that can be used in the activation treatment liquid of (a) above is not particularly limited, but water-soluble nickel salts such as nickel sulfate, nickel nitrate, nickel chloride, and nickel fluorosilicate. , Water-soluble cobalt salts such as cobalt sulfate, cobalt nitrate, cobalt chloride, and cobalt silicofluoride, either alone or in part 2
Any combination of two or more species can be used.
【0039】前記活性化処理方法(ロ)に使用できるチ
タンコロイド処理液において、その中のチタンイオンの
供給源に特に制限はないが、例えば硫酸チタン、硫酸チ
タニル、酸化チタン、およびりん酸チタン等を各々単独
に、又はその2種以上を適宜に組み合わせて使用するこ
とが好ましい。In the titanium colloid treatment liquid which can be used in the activation treatment method (b), the source of titanium ions in the treatment liquid is not particularly limited, but examples thereof include titanium sulfate, titanyl sulfate, titanium oxide, and titanium phosphate. It is preferable to use each of these alone or in appropriate combination of two or more thereof.
【0040】前記活性化処理方法(ハ)に使用できるエ
ッチング剤に特に制限はないが、硫酸、硝酸、りん酸、
フッ酸、珪フッ酸、ピロりん酸等の無機酸類、クエン
酸、酒石酸、酢酸、蓚酸、グルコン酸等の有機酸類、お
よびEDTA、NTA等のキレート性の化合物を使用
し、亜鉛含有金属めっき鋼板表面に形成されている金属
酸化物の上層をエッチングし除去することができる。The etching agent that can be used in the activation treatment method (c) is not particularly limited, but sulfuric acid, nitric acid, phosphoric acid,
Inorganic acids such as hydrofluoric acid, silicofluoric acid and pyrophosphoric acid, organic acids such as citric acid, tartaric acid, acetic acid, oxalic acid and gluconic acid, and chelating compounds such as EDTA and NTA are used, and zinc-containing metal plated steel sheets are used. The upper layer of the metal oxide formed on the surface can be removed by etching.
【0041】清浄な亜鉛含有金属めっき鋼板表面に、前
記活性化処理方法(イ)、(ロ)又は(ハ)を施した
後、この表面を前記複合皮膜形成用の処理液で処理する
ことにより、0.3〜3.0g/m2 の付着量のりん酸
亜鉛複合皮膜を、より短時間内に効率よく形成すること
が可能となる。By applying the activation treatment method (a), (b) or (c) to a clean zinc-containing metal-plated steel sheet surface, and then treating the surface with the treatment liquid for forming the composite coating. , 0.3 to 3.0 g / m 2 of the zinc phosphate composite coating can be efficiently formed in a shorter time.
【0042】鋼材の各種表面処理において、りん酸亜鉛
化成処理は長い歴史を有する技術であり塗装のための下
地処理として、現在も広く使用されている。りん酸亜鉛
化成皮膜の塗装下地としての効果は、この複合皮膜の物
理的な形状に由来し、塗膜に対してすぐれたアンカー効
果を示し、かつ塗膜に対する密着力を向上させるものと
考えられている。また亜鉛以外の特定金属、すなわち、
鉄、コバルト、ニッケル、カルシウム、マグネシウム及
びマンガン等の2価以上の金属は、皮膜中の亜鉛の一部
と置換した形で存在することにより、複合皮膜の耐アル
カリ性が向上する。特に腐食環境下、すなわち、皮膜の
界面のH+ の消費によるpH上昇に対して、上記の2価以
上の金属が複合皮膜の耐食性向上にすぐれた効果を示
す。Among various surface treatments of steel materials, zinc phosphate chemical conversion treatment has a long history and is still widely used as a base treatment for coating. The effect of the zinc phosphate chemical conversion coating as a coating base is considered to be due to the physical shape of this composite coating, exhibiting an excellent anchoring effect on the coating and improving the adhesion to the coating. ing. Specific metals other than zinc, that is,
The presence of a metal having a valence of 2 or more, such as iron, cobalt, nickel, calcium, magnesium and manganese, in the form in which a part of zinc in the coating is substituted, improves the alkali resistance of the composite coating. In particular, in a corrosive environment, that is, with respect to a pH increase due to the consumption of H + at the interface of the coating, the above-mentioned divalent or higher metals show an excellent effect in improving the corrosion resistance of the composite coating.
【0043】本発明によるりん酸亜鉛複合皮膜の、亜鉛
含有金属めっき鋼板に対する作用効果も、基本的には上
記作用と同一であると考えられる。通常の亜鉛含有金属
めっき鋼板に、直接りん酸塩処理を施して得られる複合
体の塗装性能よりも、本発明により、りん酸亜鉛複合皮
膜上に更にりん酸塩処理を施して得られた複合体の電着
塗装性能あるいは上塗り塗装後の塗装性能がすぐれてい
ることの理由としては、析出したりん酸塩皮膜の結晶サ
イズが微細化される為、塗膜の密着性、塗装後の耐食性
等の塗装性能が向上すると考えられる。The action and effect of the zinc phosphate composite coating according to the present invention on the zinc-containing metal-plated steel sheet are basically considered to be the same as the above actions. Rather than the coating performance of a composite obtained by directly subjecting an ordinary zinc-containing metal-plated steel sheet to a phosphate treatment, a composite obtained by further subjecting a zinc phosphate composite coating to a phosphate treatment according to the present invention. The reason why the electrodeposition coating performance of the body or the coating performance after top coating is excellent is that the crystal size of the deposited phosphate film is miniaturized, so that the adhesion of the coating film, the corrosion resistance after coating, etc. It is believed that the coating performance of
【0044】即ち、りん酸塩化成皮膜における結晶サイ
ズが微細化することにより、りん酸塩皮膜内の結晶粒子
の比表面積が増大し、塗膜に対するアンカー効果が向上
し、塗膜の密着力等の塗装性能が向上する。また結晶サ
イズが微細になることにより、りん酸塩皮膜結晶間のピ
ンホールが小さくなり、腐食環境下でもバリアー効果を
発揮するため塗装性能が一層向上するものと考えられ
る。That is, by reducing the crystal size in the phosphate chemical conversion coating, the specific surface area of the crystal particles in the phosphate coating is increased, the anchor effect for the coating is improved, and the adhesion of the coating is improved. Coating performance is improved. Further, it is considered that the finer crystal size reduces the pinholes between the phosphate film crystals and exerts the barrier effect even in a corrosive environment, so that the coating performance is further improved.
【0045】[0045]
【実施例】下記実施例により本発明を具体的に説明する
が、本発明の範囲はこれらの実施例により特に限定され
るものではない。EXAMPLES The present invention will be described in detail with reference to the following examples, but the scope of the present invention is not particularly limited by these examples.
【0046】1.亜鉛含有金属めっき鋼板基体 (イ)市販の板厚0.8mmの両面合金化溶融亜鉛めっき
鋼板(GA材:目付け量60g/m2 )、(ロ)両面電
気亜鉛めっき鋼板(EG材:目付け量20g/m2 )、
を基体として使用した。1. Zinc-containing metal-plated steel sheet substrate (a) Commercially available 0.8 mm thick double-sided alloyed hot-dip galvanized steel sheet (GA material: basis weight 60 g / m 2 ), (b) Double-sided electrogalvanized steel sheet (EG material: basis weight) 20 g / m 2 ),
Was used as the substrate.
【0047】2.りん酸亜鉛複合皮膜形成処理 2.1.基体表面の清浄化 前記基体に対し、予めりん酸ナトリウム系のアルカリ脱
脂剤のファインクリーナーL4480(日本パーカライ
ジング株式会社製)を薬剤濃度18g/リットルで含む
処理液を、処理温度:45℃、処理時間:120秒、の
条件下にスプレーして脱脂し、次に基体表面に残存する
アルカリ分を水道水により洗浄し基体表面を清浄化し
た。2. Zinc phosphate composite film forming treatment 2.1. Cleaning of Substrate Surface A treatment liquid containing fine cleaner L4480 (manufactured by Nippon Parkerizing Co., Ltd.), which is a sodium phosphate-based alkaline degreasing agent, at a drug concentration of 18 g / liter was applied to the above substrate at a treatment temperature of 45 ° C. for a treatment time. The surface of the substrate was cleaned by spraying it under the condition of 120 seconds for degreasing, and then washing the alkaline content remaining on the substrate surface with tap water.
【0048】2.2.活性化処理 〔活性化処理I〕基体に対し、チタンコロイドを含む、
市販品、プレパレンZ(日本パーカライジング株式会社
製)を1.5g/リットルの濃度で水に希釈して調製し
た処理液を、処理温度:室温、処理時間:2秒の条件下
にスプレー処理を施した。2.2. Activation Treatment [Activation Treatment I] A substrate containing titanium colloid,
A treatment liquid prepared by diluting a commercial product, PREPAREN Z (manufactured by Nippon Parkerizing Co., Ltd.) in water at a concentration of 1.5 g / liter was spray-treated under the conditions of treatment temperature: room temperature and treatment time: 2 seconds. did.
【0049】〔活性化処理II〕基体に、硫酸ニッケル:
20g/リットルの水溶液を用いて、処理温度:60
℃、処理時間:2秒の条件下にスプレー処理を施すこと
より、表面にニッケルを付着させ、次に水洗した。[Activation treatment II] The substrate is provided with nickel sulfate:
Using an aqueous solution of 20 g / liter, treatment temperature: 60
Nickel was attached to the surface by spraying under conditions of ℃ and treatment time: 2 seconds, and then washed with water.
【0050】〔活性化処理III 〕基体に、硝酸(67.
5%)を29.6g/リットルの濃度に希釈した水溶液
を用いて、室温、処理時間:3秒の条件下に浸漬処理を
施して、表面の金属酸化物の上層をエッチングし、水洗
した。[Activation Treatment III] Nitric acid (67.
5%) was diluted with an aqueous solution having a concentration of 29.6 g / liter to carry out immersion treatment at room temperature for a treatment time of 3 seconds to etch the upper layer of the metal oxide on the surface and wash with water.
【0051】〔活性化処理IV〕基体に、硫酸コバルト:
30g/リットルを含む水溶液を用いて、処理温度:6
0℃、処理時間:2秒の条件下にスプレー処理を施すこ
とより、表面にコバルトを付着させ、次に水洗した。[Activation Treatment IV] Cobalt sulfate:
Treatment temperature: 6 using an aqueous solution containing 30 g / liter
Cobalt was adhered to the surface by spraying under conditions of 0 ° C. and treatment time: 2 seconds, and then washed with water.
【0052】2.3.りん酸亜鉛複合皮膜形成用処理液
例 〔処理液A〕りん酸をPO4 として20g/リットル、
硝酸をNO3 として3g/リットル、フッ化水素酸をフ
ッ素イオンとして1.5g/リットル含有する水溶液
に、酸化亜鉛を亜鉛イオン供給源として用い、亜鉛イオ
ンとして1.3g/リットル、塩基性炭酸ニッケルをニ
ッケルイオン供給源として用い、ニッケルイオンとして
0.5g/リットル、炭酸マンガンをマンガンイオン供
給源として用い、マンガンイオンとして0.5g/リッ
トルの濃度で添加し、炭酸ナトリウムで全酸度/遊離酸
度の比率を21:1に調整し、更に亜硝酸ナトリウムを
供給源として用い、亜硝酸イオンとして0.3g/リッ
トル含有する化成処理液を調製した。2.3. Example of treatment liquid for forming zinc phosphate composite film [Treatment liquid A] 20 g / liter of phosphoric acid as PO 4
Zinc oxide was used as a zinc ion source in an aqueous solution containing nitric acid as NO 3 at 3 g / liter and hydrofluoric acid as fluorine ion at 1.5 g / liter, and zinc ion was 1.3 g / liter, basic nickel carbonate. Is used as a nickel ion supply source, nickel ions are added at 0.5 g / liter, and manganese carbonate is used as a manganese ion supply source at a concentration of 0.5 g / liter as manganese ions. The ratio was adjusted to 21: 1, sodium nitrite was further used as a supply source, and a chemical conversion treatment liquid containing 0.3 g / liter of nitrite ion was prepared.
【0053】〔処理液B〕りん酸をPO4 として20g
/リットル、硝酸をNO3 として3g/リットル、フッ
化水素酸をフッ素イオンとして1.5g/リットル含有
する水溶液に、酸化亜鉛を亜鉛イオン供給源として用
い、亜鉛イオンとして2.0g/リットル、塩基性炭酸
ニッケルをニッケルイオン供給源として用い、ニッケル
イオンとして2.5g/リットルの濃度で添加し、炭酸
ナトリウムにより全酸度/遊離酸度の比率を17:1に
調整し、更に亜硝酸ナトリウムを供給源として用い、亜
硝酸イオンとして0.3g/リットル含有する化成処理
液を調製した。[Treatment liquid B] 20 g of phosphoric acid as PO 4
Per liter, nitric acid as NO 3 at 3 g / liter, and hydrofluoric acid at 1.5 g / liter as fluoride ions, zinc oxide is used as a zinc ion source, zinc oxide at 2.0 g / liter, and a base. Nickel carbonate is used as a nickel ion source, nickel ions are added at a concentration of 2.5 g / liter, the total acidity / free acidity ratio is adjusted to 17: 1 with sodium carbonate, and sodium nitrite is further supplied as a source. A chemical conversion treatment liquid containing 0.3 g / liter of nitrite ion was prepared.
【0054】〔処理液C〕りん酸をPO4 として6g/
リットル、硝酸をNO3 として1g/リットル含有する
水溶液に、酸化亜鉛を亜鉛イオン供給源として用い、亜
鉛イオンとして2.0g/リットルの濃度で添加し、ま
た、硝酸ニッケルをニッケルイオン供給源として用い、
ニッケルイオンとして0.5g/リットルの濃度で添加
し、陰極電解処理液を調製した。[Treatment liquid C] 6 g / phosphoric acid as PO 4
Zinc oxide was used as a zinc ion source and zinc ion was added at a concentration of 2.0 g / liter to an aqueous solution containing liter and nitric acid as NO 3 at 1 g / liter, and nickel nitrate was used as a nickel ion source. ,
Nickel ions were added at a concentration of 0.5 g / liter to prepare a cathodic electrolytic treatment solution.
【0055】〔処理液D〕りん酸をPO4 として30g
/リットル、硝酸をNO3 として8g/リットル、珪フ
ッ化水素酸をフッ素イオンとして2.5g/リットル含
有する水溶液に、酸化亜鉛を亜鉛イオン供給源として用
い、亜鉛イオンとして1.3g/リットル、硝酸マンガ
ンをマンガンイオン供給源として用いマンガンイオンと
して0.5g/リットル、炭酸カルシウムをカルシウム
イオン供給源として用い、カルシウムイオンとして0.
4g/リットルの濃度で添加し、炭酸ナトリウムにより
全酸度/遊離酸度の比率を9:1に調整し、更に亜硝酸
ナトリウムを供給源として用い、亜硝酸イオンとして
0.7g/リットル含有する化成処理液を調製した。[Treatment liquid D] 30 g of phosphoric acid as PO 4
/ Liter, nitric acid as NO 3 at 8 g / liter, hydrosilicofluoric acid as fluoride ion at 2.5 g / liter, zinc oxide was used as a zinc ion source, and zinc ion at 1.3 g / liter, Manganese nitrate was used as a manganese ion supply source, 0.5 g / liter as manganese ion, and calcium carbonate was used as a calcium ion supply source.
A chemical conversion treatment in which the concentration of total acidity / free acidity was adjusted to 9: 1 with sodium carbonate and sodium nitrite was used as a supply source and 0.7 g / liter as nitrite ion was added. A liquid was prepared.
【0056】〔処理液E〕りん酸をPO4 として5g/
リットル、硝酸をNO3 として2g/リットル含有する
水溶液に、酸化亜鉛を亜鉛イオン供給源として用い、亜
鉛イオンとして1.0g/リットル、硝酸コバルトをコ
バルトイオン供給源として用い、コバルトイオンとして
0.5g/リットル、硫酸第一鉄を供給源として用い、
鉄イオンとして0.1g/リットルの濃度で添加し、陰
極電解処理液を調製した。[Treatment liquid E] 5 g / phosphoric acid as PO 4
In an aqueous solution containing liter and nitric acid as NO 3 at 2 g / liter, zinc oxide was used as a zinc ion source, zinc ion was 1.0 g / liter, cobalt nitrate was used as a cobalt ion source, and cobalt ion was 0.5 g. / Liter, using ferrous sulfate as a supply source,
Iron ions were added at a concentration of 0.1 g / liter to prepare a cathodic electrolytic treatment liquid.
【0057】〔比較液F〕りん酸をPO4 として20g
/リットル、硝酸をNO3 として3g/リットル、フッ
化水素酸をフッ素イオンとして1.5g/リットル含有
する水溶液に、酸化亜鉛を亜鉛イオン供給源として用
い、亜鉛イオンとして1.3g/リットルの濃度で添加
し、炭酸ナトリウムにより全酸度/遊離酸度の比率を2
1:1に調整し、更に亜硝酸ナトリウムを供給源として
用い亜硝酸イオンとして0.3g/リットル含有する化
成処理液を調製した。[Comparative liquid F] 20 g of phosphoric acid as PO 4
/ Liter, nitric acid as NO 3 at 3 g / liter and hydrofluoric acid as fluoride ion at 1.5 g / liter as an aqueous solution, zinc oxide is used as a zinc ion source, and zinc ion has a concentration of 1.3 g / liter. The total acidity / free acidity ratio is adjusted to 2 with sodium carbonate.
The chemical conversion treatment liquid was adjusted to 1: 1 and further containing sodium nitrite as a supply source to contain 0.3 g / liter of nitrite ion.
【0058】〔比較液G〕りん酸をPO4 として5g/
リットル、硝酸をNO3 として2g/リットル含有する
水溶液に、酸化亜鉛を亜鉛イオン供給源として用い、亜
鉛イオンとして1.0g/リットルの濃度で添加し、陰
極電解処理液を調製した。[Comparative Solution G] Phosphoric acid as PO 4 5 g /
Zinc oxide was used as a zinc ion supply source and was added at a concentration of 1.0 g / liter as zinc ions to an aqueous solution containing liter and nitric acid as NO 3 at 2 g / liter to prepare a cathodic electrolytic treatment solution.
【0059】〔比較液H〕りん酸をPO4 として4g/
リットル、硝酸をNO3 として16g/リットル、フッ
化水素酸をフッ素イオンとして1.5g/リットル含有
する水溶液に、酸化亜鉛を亜鉛イオン供給源として用
い、亜鉛イオンとして1.3g/リットル、硝酸ニッケ
ルをニッケルイオン供給源として用いニッケルイオンと
して0.04g/リットルの濃度で添加し、炭酸ナトリ
ウムにより全酸度/遊離酸度の比率を21:1に調整
し、更に亜硝酸ナトリウムを供給源として用い、亜硝酸
イオンとして0.3g/リットル含有する化成処理液を
調製した。[Comparative liquid H] 4 g / phosphoric acid as PO 4
Lithium, nitric acid as NO 3 16g / l, hydrofluoric acid as an aqueous solution containing 1.5g / l as a fluoride ion, zinc oxide was used as a zinc ion supply source, and zinc ion 1.3g / l, nickel nitrate Is added as a nickel ion at a concentration of 0.04 g / liter, the total acidity / free acidity ratio is adjusted to 21: 1 with sodium carbonate, and sodium nitrite is used as a supply source. A chemical conversion treatment liquid containing 0.3 g / liter of nitrate ions was prepared.
【0060】実施例1 予め前記2.1.項に記載した方法により清浄化された
GA材を基体として用い、これに〔活性化処理I〕を施
し、次いでこれを、温度45℃に加温した〔処理液A〕
中に1秒間浸漬し、水洗、乾燥を順次行って、表1に示
した組成、付着量のりん酸亜鉛複合皮膜を形成した。更
にこのりん酸亜鉛複合皮膜上に、下記に示す工程〜
からなるりん酸塩化成処理を施して、亜鉛含有金属めっ
き鋼板複合体を作製した。 Example 1 In the above 2.1. The GA material cleaned by the method described in the item 1) was used as a substrate, which was subjected to [Activation Treatment I], and then heated to a temperature of 45 ° C. [Treatment Solution A].
It was immersed in the solution for 1 second, washed successively with water and dried to form a zinc phosphate composite coating having the composition and the adhesion amount shown in Table 1. Further, on the zinc phosphate composite coating, the following steps
And a zinc-containing metal-plated steel sheet composite was produced.
【0061】りん酸塩化成処理 脱脂工程 りん酸ナトリウム含有アルカリ脱脂剤(商標:ファイン
クリーナーL4480、日本パーカライジング株式会社
製)を使用し下記条件下に複合体表面を脱脂した。 <条件> 薬剤濃度:18g/リットル、処理温度:45℃、処理
時間:120秒、 スプレー処理 Phosphate Chemical Treatment Degreasing Step A sodium phosphate-containing alkaline degreasing agent (trade name: Fine Cleaner L4480, manufactured by Nippon Parkerizing Co., Ltd.) was used to degrease the surface of the composite under the following conditions. <Conditions> Drug concentration: 18 g / liter, treatment temperature: 45 ° C., treatment time: 120 seconds, spray treatment
【0062】 水洗工程 脱脂処理により複合体表面に残存するアルカリ分を水道
水に洗浄し表面を清浄化した。 <条件> 処理温度:常温、処理時間:20秒、 スプレー処理Water Washing Step The alkaline content remaining on the surface of the composite by the degreasing treatment was washed with tap water to clean the surface. <Conditions> Treatment temperature: normal temperature, treatment time: 20 seconds, spray treatment
【0063】 表面調整工程 微アルカリ性のチタンコロイドを含有する表面調整剤
(商標:プレパレン−ZTH、日本パーカライジング株
式会社製)を用いた。 <条件> 薬剤濃度:1.5g/リットル、処理温度:常温、処理
時間:20秒、 スプレー処理Surface Conditioning Step A surface conditioner containing a slightly alkaline titanium colloid (trademark: PREPAREN-ZTH, manufactured by Nippon Parkerizing Co., Ltd.) was used. <Conditions> Drug concentration: 1.5 g / liter, processing temperature: normal temperature, processing time: 20 seconds, spray processing
【0064】 化成処理 りん酸塩処理剤(商標:パルボンド−L3080、日本
パーカライジング(株)製)を用いた。 <条件> 薬剤濃度:48g/リットル、処理温度:43℃、処理
時間:120秒、 ディップ処理 遊離酸度:1ポイント(処理液10mlをサンプリング
し、指示薬ブロムフェノールブルーを用い、0.1N
NaOHにより滴定したときの値(ml)) 全酸度:23ポイント(処理液10mlをサンプリング
し、指示薬フェノールフタレインを用い、0.1N N
aOHにより滴定した値(ml)) 反応促進剤濃度:3ポイント(サッカロメーター法)Chemical conversion treatment A phosphate treatment agent (trademark: Palbond-L3080, manufactured by Nippon Parkerizing Co., Ltd.) was used. <Conditions> Drug concentration: 48 g / liter, treatment temperature: 43 ° C., treatment time: 120 seconds, dip treatment Free acidity: 1 point (10 ml of the treatment liquid was sampled, and 0.1N of the indicator bromphenol blue was used.
Value when titrated with NaOH (ml) Total acidity: 23 points (10 ml of the treatment liquid was sampled and 0.1N N was used with the indicator phenolphthalein.
Value titrated with aOH (ml)) Reaction accelerator concentration: 3 points (saccharometer method)
【0065】 水洗工程 上記化成処理により複合体表面に残存する化成処理液を
水道水にて洗浄し表面を清浄化した。 <条件> 処理温度:常温、処理時間:20秒、 スプレー処理Water Washing Step The chemical conversion treatment liquid remaining on the surface of the composite by the above chemical conversion treatment was washed with tap water to clean the surface. <Conditions> Treatment temperature: normal temperature, treatment time: 20 seconds, spray treatment
【0066】 脱イオン水洗 脱イオン水により複合体表面に残存する水分中の夾雑イ
オンを洗浄した。 <条件> 処理温度:常温、処理時間:20秒、 スプレー処理Deionized water washing Contaminant ions in the water remaining on the surface of the complex were washed with deionized water. <Conditions> Treatment temperature: normal temperature, treatment time: 20 seconds, spray treatment
【0067】 乾燥 表面の水分を除去するために熱風乾燥を実施した。 <条件> 処理温度:100℃、処理時間:120秒、Drying Hot air drying was carried out to remove surface moisture. <Conditions> Processing temperature: 100 ° C., processing time: 120 seconds,
【0068】実施例2 実施例1において、GA材の代わりにEG材を用いたこ
とを除き、実施例1と同一の処理を行ない、表1に示し
た組成、および付着量のりん酸亜鉛複合皮膜を形成し
た。次にこの複合皮膜上に実施例1と同一のりん酸塩処
理を施して、亜鉛含有金属めっき鋼板複合体を作製し
た。 Example 2 The same treatment as in Example 1 was carried out except that the EG material was used in place of the GA material in Example 1, and the zinc phosphate composite having the composition and the deposition amount shown in Table 1 was used. A film was formed. Next, the same phosphate treatment as in Example 1 was applied to this composite film to produce a zinc-containing metal-plated steel plate composite.
【0069】実施例3 予め前記2.1.項に記載した方法により清浄化された
GA材を基体として用い、これに活性化処理IIを施し、
次に、この基材を温度45℃に加温された処理液Bに6
秒間浸漬し、水洗、乾燥を順次行って、表1に示した組
成、および付着量のりん酸亜鉛複合皮膜を形成した。次
に、この複合皮膜上に実施例1と同一のりん酸塩化成処
理を施して、亜鉛含有金属めっき鋼板複合体を作製し
た。 Example 3 In the above 2.1. The GA material cleaned by the method described in the item 1 is used as a substrate, and this is subjected to activation treatment II,
Next, this base material is added to the treatment liquid B heated to a temperature of 45 ° C.
Immersion for 2 seconds, washing with water, and drying were sequentially performed to form a zinc phosphate composite film having the composition and the amount of adhesion shown in Table 1. Next, the same phosphate chemical conversion treatment as in Example 1 was applied to this composite film to produce a zinc-containing metal-plated steel plate composite.
【0070】実施例4 実施例3におけるGA材の代わりに基体としてEG材を
用いたことを除き、実施例3と同一の処理を行ない、表
1に示した組成、および付着量のりん酸亜鉛複合皮膜を
形成した。次に、この複合皮膜上に実施例1と同一のり
ん酸塩化成処理を施し、亜鉛含有金属めっき鋼板複合体
を作製した。 Example 4 The same treatment as in Example 3 was carried out except that the EG material was used as the substrate instead of the GA material in Example 3, and the zinc phosphate having the composition and the deposition amount shown in Table 1 was used. A composite film was formed. Next, the same phosphate chemical conversion treatment as in Example 1 was applied to this composite film to produce a zinc-containing metal plated steel plate composite.
【0071】実施例5 予め前記2.1.項に記載した方法により清浄化された
GA材を基体として用い、かつこれを陰極として用い、
炭素板を陽極として用いて、温度40℃に加温された処
理液C中において、電流密度9A/dm2 の条件下に2秒
間陰極電解処理を施し、これを水洗、乾燥を順次行な
い、表1に示した組成、および付着量のりん酸亜鉛複合
皮膜を形成した。次に、この複合皮膜上に実施例1と同
一のりん酸塩化成処理を施して、亜鉛含有金属めっき鋼
板複合体を作製した。 Example 5 In the above 2.1. Using the GA material cleaned by the method described in the item 1) as a substrate and using it as a cathode,
Using a carbon plate as an anode, in a treatment liquid C heated to a temperature of 40 ° C., a cathodic electrolysis treatment was performed for 2 seconds under a condition of a current density of 9 A / dm 2 , and this was washed with water and dried in order. A zinc phosphate composite film having the composition and the adhesion amount shown in 1 was formed. Next, the same phosphate chemical conversion treatment as in Example 1 was applied to this composite film to produce a zinc-containing metal-plated steel plate composite.
【0072】実施例6 実施例5において、GA材の代わりに、基体としてEG
材を用いたことを除き、実施例5と同一の陰極電解処理
を施して表1に示した組成、および付着量のりん酸亜鉛
複合皮膜を形成した。次にこの複合皮膜上に実施例1と
同一のりん酸塩化成処理を施して、亜鉛含有金属めっき
鋼板複合体を作製した。 Example 6 In Example 5, EG was used as a substrate instead of the GA material.
The same cathodic electrolysis treatment as in Example 5 was performed, except that the material was used, to form a zinc phosphate composite coating having the composition and the deposition amount shown in Table 1. Next, the same phosphate chemical conversion treatment as in Example 1 was applied to this composite film to produce a zinc-containing metal plated steel plate composite.
【0073】実施例7 予め前記2.1.項に記載された方法により清浄化され
たGA材を基体として用い、これに活性化処理III を施
し、次に、これに、温度50℃に加温された処理液Dに
1秒間浸漬し、水洗、乾燥して、表1に示した組成、お
よび付着量のりん酸亜鉛複合皮膜を形成した。次に、こ
の複合皮膜上に実施例1と同一のりん酸塩化成処理を施
して、亜鉛含有金属めっき鋼板複合体を作製した。 Example 7 In the above 2.1. Using the GA material cleaned by the method described in the item 1) as a substrate, subjecting it to the activation treatment III, and then immersing it in the treatment liquid D heated to a temperature of 50 ° C. for 1 second, It was washed with water and dried to form a zinc phosphate composite film having the composition and the adhesion amount shown in Table 1. Next, the same phosphate chemical conversion treatment as in Example 1 was applied to this composite film to produce a zinc-containing metal-plated steel plate composite.
【0074】実施例8 実施例7に記載のGA材に替えて、基体としてEG材を
用いたことを除き、実施例7と同一の処理を施し、表1
に示した組成、および付着量のりん酸亜鉛複合皮膜を形
成した。次に、この複合皮膜上に実施例1と同一のりん
酸塩化成処理を施して、亜鉛含有金属めっき鋼板複合体
を作製した。 Example 8 The same treatment as in Example 7 was carried out except that an EG material was used as the substrate instead of the GA material described in Example 7, and Table 1 was used.
A zinc phosphate composite film having the composition and the amount shown in Fig. 3 was formed. Next, the same phosphate chemical conversion treatment as in Example 1 was applied to this composite film to produce a zinc-containing metal-plated steel plate composite.
【0075】実施例9 予め前記2.1.項に記載した方法により清浄されたG
A材を基体としてかつこれを陰極として用い、炭素板を
陽極に用い、温度50℃に加温された処理液E中で、電
流密度6A/dm2 、6秒間の陰極電解処理を行ない、水
洗、乾燥して、表1に示した組成、および付着量のりん
酸亜鉛複合皮膜を形成した。次に、これに実施例1と同
一のりん酸塩化成処理を施して、亜鉛含有金属めっき鋼
板複合体を作製した。 Example 9 In the above 2.1. G cleaned by the method described in paragraph
Material A is used as a substrate and this is used as a cathode, a carbon plate is used as an anode, and a cathodic electrolysis treatment for 6 seconds at a current density of 6 A / dm 2 is performed in treatment liquid E heated to 50 ° C., followed by washing with water. Then, it was dried to form a zinc phosphate composite film having the composition and the adhesion amount shown in Table 1. Next, this was subjected to the same phosphate chemical conversion treatment as in Example 1 to produce a zinc-containing metal-plated steel plate composite.
【0076】実施例10 実施例9に記載のGA材に替えて、基体としてEG材を
用い、その他は実施例9と同一の陰極電解処理を施し、
表1に示した組成、および付着量のりん酸亜鉛複合皮膜
を形成した。この複合皮膜に実施例1と同一のりん酸塩
化成処理を施して、亜鉛含有金属めっき鋼板複合体を作
製した。 Example 10 In place of the GA material described in Example 9, an EG material was used as the substrate, and the same cathodic electrolysis treatment as in Example 9 was performed except for the above,
A zinc phosphate composite film having the composition and the adhesion amount shown in Table 1 was formed. This composite coating was subjected to the same phosphate chemical conversion treatment as in Example 1 to produce a zinc-containing metal plated steel sheet composite.
【0077】実施例11 予め前記2.1.項に記載した方法により清浄化された
GA材を基体として用い、この基材を、温度50℃に加
温された処理液A中に3秒間浸漬し、水洗、乾燥して、
表1に示した組成、および付着量のりん酸亜鉛複合皮膜
を形成した。次に、この複合皮膜上に実施例1と同一の
りん酸塩化成処理を施して、亜鉛含有金属めっき鋼板複
合体を作製した。 Example 11 In the above 2.1. Using the GA material cleaned by the method described in the item 1 as a substrate, the substrate is immersed in the treatment liquid A heated to a temperature of 50 ° C. for 3 seconds, washed with water, and dried,
A zinc phosphate composite film having the composition and the adhesion amount shown in Table 1 was formed. Next, the same phosphate chemical conversion treatment as in Example 1 was applied to this composite film to produce a zinc-containing metal-plated steel plate composite.
【0078】実施例12 実施例11におけるGA材に替えて、基体としてEG材
を用いたことを除き、他は実施例11と同一の処理を施
して、表1に示した組成、および付着量のりん酸亜鉛複
合皮膜を形成した。この複合皮膜上に実施例1と同一の
りん酸塩化成処理を施して、亜鉛含有金属めっき鋼板複
合体を作製した。 Example 12 The same treatment as in Example 11 was carried out except that the EG material was used as the substrate instead of the GA material in Example 11, and the composition and the adhesion amount shown in Table 1 were obtained. And a zinc phosphate composite film was formed. The same phosphate conversion treatment as in Example 1 was applied to this composite film to produce a zinc-containing metal plated steel plate composite.
【0079】実施例13 予め前記2.1.項に記載した方法により清浄化された
GA材を基体としてかつ陰極として用い、炭素板を陽極
に用い、温度35℃に加温された処理液C中において、
電流密度3A/dm2 、9秒間の陰極電解処理を施し、水
洗、乾燥を順次行って表1に示した組成、および付着量
のりん酸亜鉛複合皮膜を形成した。次に、この複合皮膜
上に実施例1と同一のりん酸塩化成処理を施して、亜鉛
含有金属めっき鋼板複合体を作製した。 Example 13 In the above 2.1. In the treatment liquid C heated to a temperature of 35 ° C., the GA material cleaned by the method described in the item 1 is used as a substrate and as a cathode, and a carbon plate is used as an anode.
A cathodic electrolysis treatment was carried out for 9 seconds at a current density of 3 A / dm 2 , followed by washing with water and drying in order to form a zinc phosphate composite coating having the composition and the deposition amount shown in Table 1. Next, the same phosphate chemical conversion treatment as in Example 1 was applied to this composite film to produce a zinc-containing metal-plated steel plate composite.
【0080】実施例14 実施例13におけるGA材に替えて、基体としてEG材
を用いたことを除き、実施例13と同一の陰極電解処理
を施し、表1に示した組成、および付着量のりん酸亜鉛
複合皮膜を形成した。次にこの複合皮膜に実施例1と同
一のりん酸塩化成処理を施して、亜鉛含有金属めっき鋼
板複合体を作製した。 Example 14 The same cathodic electrolysis treatment as in Example 13 was performed except that the EG material was used as the substrate instead of the GA material in Example 13, and the composition and the adhesion amount shown in Table 1 were used. A zinc phosphate composite film was formed. Next, this composite coating was subjected to the same phosphate chemical conversion treatment as in Example 1 to produce a zinc-containing metal plated steel sheet composite.
【0081】実施例15 予め前記2.1.項に記載した方法により清浄されたG
A材を基体としてかつ陰極として用い、炭素板を陽極に
用い、温度45℃に加温された処理液E中で、電流密度
15A/dm2 、2秒間の陰極電解処理を施し、水洗、乾
燥を順次行い表1に示した組成、および付着量のりん酸
亜鉛複合皮膜を形成した。次に、この複合皮膜上に実施
例1と同一のりん酸塩化成処理を施して、亜鉛含有金属
めっき鋼板複合体を作製した。 Example 15 Prior to the above 2.1. G cleaned by the method described in paragraph
Material A is used as a substrate and a cathode, a carbon plate is used as an anode, and in a treatment liquid E heated to a temperature of 45 ° C., a current density of 15 A / dm 2 is subjected to cathodic electrolysis treatment for 2 seconds, followed by washing with water and drying. Were sequentially performed to form a zinc phosphate composite film having the composition and the amount of adhesion shown in Table 1. Next, the same phosphate chemical conversion treatment as in Example 1 was applied to this composite film to produce a zinc-containing metal-plated steel plate composite.
【0082】実施例16 実施例15に記載のGA材に替えて、基体としてEG材
を用いたことを除き、実施例15と同一の陰極電解処理
を施し、表1に示した組成、および付着量のりん酸亜鉛
複合皮膜を形成した。次にこの複合皮膜上に実施例1と
同一のりん酸塩化成処理を施して、亜鉛含有金属めっき
鋼板複合体を作製した。 Example 16 The same cathodic electrolysis treatment as in Example 15 was performed except that the EG material was used as the substrate instead of the GA material described in Example 15, and the composition and adhesion shown in Table 1 were obtained. An amount of zinc phosphate composite coating was formed. Next, the same phosphate chemical conversion treatment as in Example 1 was applied to this composite film to produce a zinc-containing metal plated steel plate composite.
【0083】実施例17 予め前記2.1.項に記載した方法により清浄化された
GA材を基体として用い、これに活性化処理IVを施し、
次に、温度45℃に加温された処理液Aに1秒間浸漬
し、水洗、乾燥を順次行い、表1に示した組成、および
付着量のりん酸亜鉛複合皮膜を形成した。この複合皮膜
上に実施例1と同一のりん酸塩化成処理を施して、亜鉛
含有金属めっき鋼板複合体を作製した。 Example 17 The above 2.1. The GA material cleaned by the method described in the item 1 is used as a substrate, which is subjected to activation treatment IV,
Next, it was immersed in the treatment liquid A heated to a temperature of 45 ° C. for 1 second, washed with water and dried in order to form a zinc phosphate composite coating having the composition and the amount of adhesion shown in Table 1. The same phosphate conversion treatment as in Example 1 was applied to this composite film to produce a zinc-containing metal plated steel plate composite.
【0084】実施例18 実施例17に記載のGA材に替えてEG材を基材として
用いたことを除き、実施例17と同一の化成処理を施
し、表1に示した組成、および付着量のりん酸亜鉛複合
皮膜を形成した。この複合皮膜上に実施例1と同一のり
ん酸塩化成処理を施して、亜鉛含有金属めっき鋼板複合
体を作製した。 Example 18 The same chemical conversion treatment as in Example 17 was applied except that the EG material was used as the base material in place of the GA material described in Example 17, and the composition and the amount of adhesion shown in Table 1 were used. And a zinc phosphate composite film was formed. The same phosphate conversion treatment as in Example 1 was applied to this composite film to produce a zinc-containing metal plated steel plate composite.
【0085】比較例1 予め前記2.1.項に記載した方法により清浄化された
GA材を基体として用い、これに活性化処理Iを施し、
次に、温度50℃に加温された比較液F中に3秒間浸漬
し、水洗、乾燥を順次行い、表1に示した組成、および
付着量のりん酸亜鉛皮膜を形成した。この皮膜上に実施
例1と同一のりん酸塩化成処理を施して、亜鉛含有金属
めっき鋼板複合体を作製した。 Comparative Example 1 The above 2.1. The GA material cleaned by the method described in the above item 1 is used as a substrate, and this is subjected to activation treatment I,
Next, it was dipped in Comparative Solution F heated to a temperature of 50 ° C. for 3 seconds, washed successively with water and dried to form a zinc phosphate film having the composition and the amount of adhesion shown in Table 1. The same phosphate chemical conversion treatment as in Example 1 was applied to this coating to produce a zinc-containing metal plated steel sheet composite.
【0086】比較例2 予め前記2.1.項に記載された方法により清浄化され
たGA材を基体としてかつ陰極として用い、炭素板を陽
極に用い、これを温度45℃に加温された比較液G中
で、電流密度15A/dm2 、2秒間の陰極電解処理を施
し、水洗、乾燥を順次行い、表1に示した組成、および
付着量のりん酸亜鉛皮膜を形成した。この皮膜上に実施
例1と同一のりん酸塩化成処理を施して、亜鉛含有金属
めっき鋼板複合体を作製した。 Comparative Example 2 The above 2.1. The GA material cleaned by the method described in the item 1 is used as a substrate and as a cathode, and a carbon plate is used as an anode. In a comparative solution G heated to a temperature of 45 ° C., the current density is 15 A / dm 2 A cathodic electrolysis treatment was performed for 2 seconds, followed by washing with water and drying in order to form a zinc phosphate film having the composition and the amount of adhesion shown in Table 1. The same phosphate chemical conversion treatment as in Example 1 was applied to this coating to produce a zinc-containing metal plated steel sheet composite.
【0087】比較例3 予め前記2.1.項に記載した方法により清浄化された
GA材を基体として用い、これに活性化処理III を施
し、次に温度45℃に加温された比較液H中に6秒間浸
漬し、水洗、乾燥を順次行い、表1に示した組成、およ
び付着量のりん酸亜鉛複合皮膜を形成した。この複合皮
膜上に実施例1と同一のりん酸塩化成処理を施して、亜
鉛含有金属めっき鋼板複合体を作製した。 Comparative Example 3 In the above 2.1. The GA material cleaned by the method described in the item 1) is used as a substrate, subjected to activation treatment III, and then immersed for 6 seconds in the comparative solution H heated to a temperature of 45 ° C., washed with water and dried. The steps were sequentially performed to form a zinc phosphate composite film having the composition and the adhesion amount shown in Table 1. The same phosphate conversion treatment as in Example 1 was applied to this composite film to produce a zinc-containing metal plated steel plate composite.
【0088】比較例4 比較例1に記載のGA材に替えて、基体としてEG材を
用いたことを除き、比較例1と同一の化成処理を施し、
表1に示した組成、および付着量のりん酸亜鉛皮膜を形
成した。次にこの皮膜上に実施例1と同一のりん酸塩化
成処理を施して、亜鉛含有金属めっき鋼板複合体を作製
した。 Comparative Example 4 The same chemical conversion treatment as in Comparative Example 1 was performed except that the EG material was used as the substrate instead of the GA material described in Comparative Example 1,
A zinc phosphate film having the composition and the adhesion amount shown in Table 1 was formed. Next, the same phosphate chemical conversion treatment as in Example 1 was applied to this coating to produce a zinc-containing metal plated steel sheet composite.
【0089】比較例5 比較例2に記載のGA材に替えて、基体としてEG材を
用いた。このEG材に比較例2と同一の電解処理を施
し、表1に示した組成、および付着量のりん酸亜鉛皮膜
を形成した。次にこの皮膜上に実施例1と同一のりん酸
塩化成処理を施して、亜鉛含有金属めっき鋼板複合体を
作製した。 Comparative Example 5 In place of the GA material described in Comparative Example 2, an EG material was used as the base. This EG material was subjected to the same electrolytic treatment as in Comparative Example 2 to form a zinc phosphate film having the composition and the amount of adhesion shown in Table 1. Next, the same phosphate chemical conversion treatment as in Example 1 was applied to this coating to produce a zinc-containing metal plated steel sheet composite.
【0090】比較例6 予め前記2.1.項に記載した方法により清浄化された
GA材に、直接に実施例1と同一のりん酸塩化成処理を
施した。 Comparative Example 6 In the above 2.1. The GA material cleaned by the method described in the section 1 above was directly subjected to the same phosphate chemical conversion treatment as in Example 1.
【0091】比較例7 予め前記2.1.項に記載した方法により清浄化された
EG材に、直接に実施例1と同一のりん酸塩化成処理を
施した。 Comparative Example 7 In the above 2.1. The EG material cleaned by the method described in the above section was directly subjected to the same phosphate chemical conversion treatment as in Example 1.
【0092】前記実施例、および比較例により作成され
た亜鉛含有金属めっき鋼板複合体を、下記の特性試験に
供した。The zinc-containing metal-plated steel sheet composites prepared in the above Examples and Comparative Examples were subjected to the following characteristic tests.
【0093】3.1.皮膜特性 3.1.1.りん酸亜鉛複合皮膜重量 りん酸亜鉛複合皮膜の重量は、下記に示す方法により測
定した。 (1)予め、精密天秤により試験片の重量(W1:g)
を測定しておき、この試験片を重クロム酸アンモニウム
20g/リットル、25%アンモニア水490g/リッ
トルを含む脱イオン水溶液中に、常温で15分間浸漬を
して、りん酸亜鉛複合皮膜を除去した。 (2)試験片に水洗を施してこれに残存している重クロ
ム酸アンモニウム水溶液を除去し、乾燥した。 (3)再度、精密天秤により試験片の重量(W2:g)
を測定し、その重量差(W1−W2)より単位面積当り
の皮膜重量を算出した。 (4)更に皮膜重量測定に使用した重クロム酸アンモニ
ウム水溶液中に溶解した亜鉛イオン及び鉄イオンを原子
吸光分析法により定量し、複合皮膜の単位面積当りに含
まれる亜鉛量及び鉄量を算出した。3.1. Film characteristics 3.1.1. Weight of zinc phosphate composite coating The weight of the zinc phosphate composite coating was measured by the method described below. (1) The weight of the test piece (W1: g) by a precision balance in advance
The test piece was immersed in a deionized aqueous solution containing 20 g / liter of ammonium dichromate and 490 g / liter of 25% ammonia water at room temperature for 15 minutes to remove the zinc phosphate composite film. . (2) The test piece was washed with water to remove the remaining ammonium dichromate aqueous solution and dried. (3) Again, using a precision balance, the weight of the test piece (W2: g)
Was measured and the coating weight per unit area was calculated from the weight difference (W1-W2). (4) Further, zinc ion and iron ion dissolved in the ammonium dichromate aqueous solution used for measuring the film weight were quantified by atomic absorption spectrometry, and the amount of zinc and iron contained per unit area of the composite film were calculated. .
【0094】3.1.2.りん酸亜鉛複合皮膜組成比 りん酸亜鉛複合皮膜中の亜鉛、鉄以外の成分を蛍光X線
法により各々を測定し(mg/m2 )、その時の皮膜重量
中の含有率を算出した。3.1.2. Zinc Phosphate Composite Coating Composition Ratio Each of the components other than zinc and iron in the zinc phosphate composite coating was measured by a fluorescent X-ray method (mg / m 2 ), and the content in the coating weight at that time was calculated.
【0095】3.1.3.りん酸塩処理後の皮膜の結晶
サイズ 二次電子線像を観察し、皮膜の結晶サイズの観察を行っ
た。3.1.3. Crystal size of the film after the phosphate treatment The secondary electron beam image was observed to observe the crystal size of the film.
【0096】3.2.塗装性能試験 3.2.1.試験片作製 実施例1〜18、比較例1〜7において作成された亜鉛
含有金属めっき鋼板複合体に下記工程により塗装を施
し、試験片を作製した。3.2. Coating performance test 3.2.1. Preparation of test pieces The zinc-containing metal-plated steel sheet composites prepared in Examples 1 to 18 and Comparative Examples 1 to 7 were coated by the following steps to prepare test pieces.
【0097】a)電着塗装 関西ペイント社製の自動車用カチオン電着塗料(商標:
EL−2000)を用いて実施した。 <条件> 処理温度:30℃、設定電圧:200V、通常時間:3
分、膜厚:20μmA) Electrodeposition coating Cationic electrodeposition coating for automobiles (trademark: manufactured by Kansai Paint Co., Ltd.)
EL-2000). <Conditions> Processing temperature: 30 ° C., set voltage: 200 V, normal time: 3
Min, film thickness: 20 μm
【0098】b)焼付け 熱風乾燥により焼付けを実施した。 <条件> 処理温度:170℃、処理時間:20分B) Baking Baking was carried out by hot air drying. <Conditions> Treatment temperature: 170 ° C., treatment time: 20 minutes
【0099】c)中塗り塗装 関西ペイント社製の自動車用中塗り塗料(商標:TP−
37)を用いて実施した。 <条件> 処理温度:常温、スプレー処理、膜厚:40μmC) Intermediate coating The intermediate coating for automobiles manufactured by Kansai Paint Co., Ltd. (Trademark: TP-)
37). <Conditions> Treatment temperature: normal temperature, spray treatment, film thickness: 40 μm
【0100】d)焼付け 熱風乾燥により焼付けを実施した。 <条件> 処理温度:140℃、処理時間:30分D) Baking Baking was carried out by hot air drying. <Conditions> Treatment temperature: 140 ° C., treatment time: 30 minutes
【0101】e)上塗り塗装 関西ペイント社製の自動車用上塗り塗料(商標:ネオ6
000)を用いて実施した。 <条件> 処理温度:常温、スプレー処理、膜厚:40μmE) Topcoat paint Topcoat paint for automobiles manufactured by Kansai Paint Co., Ltd. (Trademark: NEO 6)
000). <Conditions> Treatment temperature: normal temperature, spray treatment, film thickness: 40 μm
【0102】f)焼付け 熱風乾燥により焼付けを行った。 <条件> 処理温度:140℃、処理時間:30分F) Baking Baking was performed by hot air drying. <Conditions> Treatment temperature: 140 ° C., treatment time: 30 minutes
【0103】3.2.2.電着塗装後耐食性試験 電着塗装後の試験片にNTカッターによりクロスカット
を入れ、この試験片を5%NaCl溶液中に55℃にお
いて10日間浸漬した。クロスカット部に発生した膨れ
部をセロハンテープにより剥離し、その片側最大膨れ幅
(mm)を測定した。3.2.2. Corrosion resistance test after electrodeposition coating The test piece after electrodeposition coating was cross-cut with an NT cutter, and the test piece was immersed in a 5% NaCl solution at 55 ° C for 10 days. The swollen portion generated in the cross cut portion was peeled off with cellophane tape, and the maximum swollen width (mm) on one side was measured.
【0104】3.2.3.上塗り塗装後耐水二次密着性
試験 上塗り塗装後、脱イオン水中に40℃において10日間
浸漬後、この試験片にNTカッターにより1mm角の碁盤
目を切り、これにセロハンテープによる剥離処理を施
し、剥離個数を測定した。3.2.3. Water-resistant secondary adhesion test after topcoat coating After topcoat coating, dip it in deionized water at 40 ° C for 10 days, cut a 1 mm square grid with an NT cutter on this test piece, and subject it to a peeling treatment with cellophane tape. The number of peeled pieces was measured.
【0105】表1に、上記実施例および比較例において
用いられた活性化処理、およびりん酸亜鉛複合皮膜形成
用処理に用いられた処理液組成、濃度、および処理条件
を示す。Table 1 shows the composition of the treatment liquid, the concentration, and the treatment conditions used for the activation treatment and the treatment for forming the zinc phosphate composite film used in the above-mentioned Examples and Comparative Examples.
【表1】 [Table 1]
【0106】表2に、上記実施例、および比較例におけ
る供試鋼材の種類、活性化処理の種類、りん酸亜鉛複合
皮膜形成用処理液の種類、温度、処理方法、処理時間を
示す。Table 2 shows the types of test steel materials, the types of activation treatments, the types of zinc phosphate composite coating forming treatment liquids, the temperatures, the treatment methods, and the treatment times in the above Examples and Comparative Examples.
【表2】 [Table 2]
【0107】表3に、上記実施例および比較例により得
られたりん酸亜鉛複合皮膜の組成、りん酸亜鉛化成皮膜
の結晶サイズおよび塗装性能試験結果を示す。Table 3 shows the composition of the zinc phosphate composite coatings obtained in the above Examples and Comparative Examples, the crystal size of the zinc phosphate chemical conversion coatings, and the coating performance test results.
【表3】 [Table 3]
【0108】表3に示された結果から明らかなように、
本発明の実施例1〜18により得られためっき鋼板複合
体は、電着塗装後の耐食性試験、上塗り塗装後の耐水二
次密着性試験においてともに良好な結果を示した。しか
し比較例1〜7においては、全ての試験が良好なもの
は、一つもなく、上塗り塗装後の耐水二次密着性試験の
結果は、実施例の結果よりもかなり不良であった。As is clear from the results shown in Table 3,
The plated steel sheet composites obtained in Examples 1 to 18 of the present invention showed good results in both the corrosion resistance test after electrodeposition coating and the water resistance secondary adhesion test after top coating. However, in Comparative Examples 1 to 7, none of the tests were good, and the results of the water resistant secondary adhesion test after topcoating were considerably poorer than the results of the examples.
【0109】[0109]
【発明の効果】本発明は、従来より問題のあった亜鉛含
有金属めっき鋼板のウェットな環境下における塗装後の
耐食性、塗膜の密着性等の塗膜性能の低下を、りん酸亜
鉛複合皮膜を形成し、更にその上にりん酸塩化成処理に
より形成された微細化成皮膜を形成することにより、り
ん酸塩処理単独では不十分であった塗装性能を補強する
ことが可能となり、高品質の亜鉛含有金属めっき鋼板複
合体を、低コストで効率よく製造することが可能となっ
た。りん酸亜鉛複合皮膜は、汎用性も高く、リサイクル
性を考慮しても広範囲の工業分野に適応可能な有用なも
のである。INDUSTRIAL APPLICABILITY The present invention provides a zinc phosphate composite coating, which has been problematic in the past, in deterioration of coating performance such as corrosion resistance after coating of zinc-containing metal plated steel sheet in a wet environment and adhesion of coating. By forming a fine chemical conversion film formed by the phosphating chemical conversion treatment on it, it becomes possible to reinforce the coating performance which was insufficient by the phosphating treatment alone, and high quality It has become possible to efficiently manufacture a zinc-containing metal plated steel sheet composite at low cost. The zinc phosphate composite film has high versatility and is useful in a wide range of industrial fields even in consideration of recyclability.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 C25D 11/36 (72)発明者 須藤 俊太郎 愛知県豊田市トヨタ町1番地 トヨタ自動 車株式会社内 (72)発明者 田中 淳夫 愛知県豊田市トヨタ町1番地 トヨタ自動 車株式会社内 (72)発明者 近田 滋 愛知県豊田市トヨタ町1番地 トヨタ自動 車株式会社内 (72)発明者 川口 博史 愛知県豊田市トヨタ町1番地 トヨタ自動 車株式会社内─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification number Internal reference number FI technical display location C25D 11/36 (72) Inventor Shuntaro Sudo 1 Toyota-cho, Toyota-shi, Aichi Toyota Motor Co., Ltd. (72) Inventor Atsushi Tanaka 1 Toyota Town, Toyota City, Aichi Prefecture, Toyota Motor Co., Ltd. (72) Inventor Shigeru Chikada, 1 Toyota Town, Toyota City, Aichi Prefecture, Toyota Motor Corporation (72) Inventor, Hiroshi Kawaguchi Aichi 1 Toyota Town, Toyota City, Japan Toyota Motor Co., Ltd.
Claims (10)
と、その表面に形成され、亜鉛とりんとを重量比(亜鉛
/りん)2.504:1〜3.166:1で含み、且
つ、鉄、コバルト、ニッケル、カルシウム、マグネシウ
ム及びマンガンから選ばれた1種以上の金属を0.06
〜9.0重量%の含有率で含有するりん酸亜鉛複合皮膜
と、このりん酸亜鉛複合皮膜上に形成され、かつ微小な
結晶サイズを有するりん酸塩化成皮膜を有することを特
徴とする塗装性に優れた亜鉛含有金属めっき鋼板複合
体。1. A substrate made of a zinc-containing metal-plated steel sheet, formed on the surface thereof, containing zinc and phosphorus in a weight ratio (zinc / phosphorus) of 2.504: 1 to 3.166: 1, and iron, 0.06 of one or more metals selected from cobalt, nickel, calcium, magnesium and manganese
A coating characterized by having a zinc phosphate composite coating contained at a content of ˜9.0 wt% and a phosphate conversion coating having a fine crystal size formed on the zinc phosphate composite coating. Zinc-containing metal plated steel sheet composite with excellent properties.
びマンガンから選ばれた少なくとも1種の金属を1.0
〜9.0重量%の含有率で含有する、請求項1に記載の
亜鉛含有金属めっき鋼板複合体。2. The zinc phosphate composite coating contains 1.0 or more of at least one metal selected from nickel and manganese.
The zinc-containing metal-plated steel plate composite according to claim 1, wherein the zinc-containing metal-plated steel plate composite is contained in an amount of ˜9.0 wt%.
3〜3.0g/m2である、請求項1に記載の亜鉛含有
金属めっき鋼板複合体。3. The amount of the zinc phosphate composite film deposited is 0.
The zinc-containing metal-plated steel plate composite according to claim 1, having a weight ratio of 3 to 3.0 g / m 2 .
微細化された結晶サイズを有する請求項1に記載の亜鉛
含有金属めっき鋼板複合体。4. The zinc-containing metal plated steel sheet composite according to claim 1, wherein the phosphate conversion coating has a refined crystal size of 1 to 12 μm.
板複合体を製造するために、亜鉛含有金属めっき鋼板の
表面に、下記成分(1)〜(4): (1)りん酸イオン 5〜30g/リットル (2)硝酸イオン 1.0〜15g/リットル (3)亜鉛イオン 0.1〜8.0g/リットル (4)鉄イオン、ニッケルイオン、マンガ ンイオン、コバルトイオン、カルシ ウムイオン、およびマグネシウムイ オンから選ばれた少なくとも1種の 金属イオン 0.1〜8.0g/リットル を含有し、かつ前記亜鉛イオンの、前記他の全金属イオ
ンに対する重量比が0.1:1〜10:1である電解め
っき液による陰極電解処理を施して、前記りん酸亜鉛複
合皮膜を形成し、このりん酸亜鉛複合皮膜上にりん酸塩
化成処理を施して前記微細な結晶サイズを有するりん酸
塩化成皮膜を形成することを特徴とする、塗装性に優れ
た亜鉛含有金属めっき鋼板複合体の製造方法。5. In order to produce the zinc-containing metal-plated steel sheet composite according to claim 1, the following components (1) to (4): (1) phosphate ion 5 on the surface of the zinc-containing metal-plated steel sheet. -30 g / liter (2) Nitrate ion 1.0-15 g / liter (3) Zinc ion 0.1-8.0 g / liter (4) Iron ion, nickel ion, manganese ion, cobalt ion, calcium ion, and magnesium Containing at least one metal ion selected from ions 0.1 to 8.0 g / liter, and the weight ratio of the zinc ions to all the other metal ions is 0.1: 1 to 10: 1. Is subjected to cathodic electrolysis with an electrolytic plating solution to form the zinc phosphate composite coating, and the phosphate conversion treatment is applied to the zinc phosphate composite coating to obtain the fine crystal size. Phosphorus and forming an acid chloride conversion coating method excellent zinc-containing metal-plated steel sheet complex paintability with.
dm2 の電流密度において施される、請求項5に記載の亜
鉛含有金属めっき鋼板複合体の製造方法。6. The cathode electrolysis treatment is 0.2 to 30 A /
The method for producing a zinc-containing metal-plated steel plate composite according to claim 5, which is performed at a current density of dm 2 .
板複合体を製造するために、亜鉛含有金属めっき鋼板の
表面に、下記成分(1)〜(4): (1)りん酸イオン 10〜30g/リットル (2)硝酸イオン 1.0〜15g/リットル (3)亜鉛イオン 0.1〜8.0g/リットル (4)鉄イオン、ニッケルイオン、マンガ ンイオン、コバルトイオン、カルシ ウムイオン、およびマグネシウムイ オンから選ばれた少なくとも1種の 金属イオン 0.1〜8.0g/リットル を含有し、かつ前記亜鉛イオンの、前記他の全金属イオ
ンに対する重量比が1:10〜10:1であり、かつ、
過酸化物、フッ化物イオン、錯フッ化物イオン、および
亜硝酸イオンから選ばれた少なくとも1種からなる反応
促進剤を更に含む化成処理液を、接触させて、前記りん
酸亜鉛複合皮膜を形成し、このりん酸亜鉛複合皮膜上
に、りん酸塩化成処理を施して前記微細な結晶サイズを
有するりん酸塩化成皮膜を形成することを特徴とする、
塗装性に優れた亜鉛含有金属めっき鋼板複合体の製造方
法。7. The following components (1) to (4): (1) Phosphate ion 10 on the surface of the zinc-containing metal-plated steel sheet for producing the zinc-containing metal-plated steel sheet composite according to claim 1. -30 g / liter (2) Nitrate ion 1.0-15 g / liter (3) Zinc ion 0.1-8.0 g / liter (4) Iron ion, nickel ion, manganese ion, cobalt ion, calcium ion, and magnesium At least one metal ion selected from the group of 0.1 to 8.0 g / liter, and the weight ratio of the zinc ion to all the other metal ions is 1:10 to 10: 1. ,And,
A chemical conversion treatment liquid further containing a reaction accelerator composed of at least one selected from peroxide, fluoride ion, complex fluoride ion, and nitrite ion is contacted to form the zinc phosphate composite film. The zinc phosphate composite coating is subjected to a phosphate conversion treatment to form a phosphate conversion coating having the fine crystal size.
A method for producing a zinc-containing metal-plated steel sheet composite having excellent paintability.
が、0.01〜8.0g/リットル〔但し、フッ化物イ
オンおよび錯フッ化物イオンの場合、フッ素イオン量に
換算する〕の濃度で含まれる、請求項7に記載の亜鉛含
有金属めっき鋼板複合体の製造方法。8. The concentration of the reaction accelerator in the chemical conversion treatment solution is 0.01 to 8.0 g / liter (however, in the case of fluoride ion and complex fluoride ion, converted to the amount of fluoride ion). The method for producing a zinc-containing metal-plated steel sheet composite according to claim 7, which is contained in.
微細化された結晶サイズを有する、請求項5、又は7に
記載の亜鉛含有金属めっき鋼板複合体。9. The zinc-containing metal plated steel sheet composite according to claim 5, wherein the phosphate conversion coating has a refined crystal size of 1 to 12 μm.
に、予め、 (イ)ニッケルイオンおよびコバルトイオンから選ばれ
た少なくとも1種の金属を含む処理液で処理して、前記
表面上に、前記少なくとも1種の金属を0.2〜50mg
/m2 の金属付着量で付着させる活性化処理、 (ロ)チタンコロイド水性液で処理する活性化処理、又
は (ニ)エッチング処理液で金属酸化物を除去する活性処
理、を施す、請求項5又は7に記載の方法。10. The surface of the zinc-containing metal-plated steel sheet is previously treated with a treatment liquid containing (a) at least one metal selected from nickel ions and cobalt ions, and the above-mentioned 0.2 to 50 mg of one metal
An activation treatment for depositing a metal deposition amount of / m 2 , an activation treatment for treating with (b) a titanium colloid aqueous solution, or (d) an activation treatment for removing a metal oxide with an etching treatment liquid. The method according to 5 or 7.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP06144735A JP3137535B2 (en) | 1994-06-27 | 1994-06-27 | Zinc-containing metal-coated steel sheet composite excellent in coatability and method for producing the same |
| EP94308277A EP0653502A3 (en) | 1993-11-11 | 1994-11-10 | Composite article of steel plated with a metal containing zinc and production process. |
| KR1019940029625A KR100215263B1 (en) | 1993-11-11 | 1994-11-11 | Zinc containing metal plated composite steel article and method of same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP06144735A JP3137535B2 (en) | 1994-06-27 | 1994-06-27 | Zinc-containing metal-coated steel sheet composite excellent in coatability and method for producing the same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0813154A true JPH0813154A (en) | 1996-01-16 |
| JP3137535B2 JP3137535B2 (en) | 2001-02-26 |
Family
ID=15369133
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP06144735A Expired - Fee Related JP3137535B2 (en) | 1993-11-11 | 1994-06-27 | Zinc-containing metal-coated steel sheet composite excellent in coatability and method for producing the same |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3137535B2 (en) |
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2001034873A1 (en) * | 1999-11-09 | 2001-05-17 | Nippon Steel Corporation | Organic composite coated zinc-based metal plated steel sheet |
| JP2003056645A (en) * | 2001-08-10 | 2003-02-26 | Tokai Rubber Ind Ltd | Rubber press-fit type torsional damper and method of manufacturing the same |
| JP2006225737A (en) * | 2005-02-18 | 2006-08-31 | Jfe Steel Kk | Phosphate-treated galvanized steel sheet with excellent corrosion resistance and blackening resistance |
| JP2006241495A (en) * | 2005-03-01 | 2006-09-14 | Nisshin Steel Co Ltd | Phosphation steel plate |
| WO2007020908A1 (en) * | 2005-08-12 | 2007-02-22 | Nippon Steel Corporation | Environment-friendly surface treated steel sheet for electronic part excelling in solder wettability, whisker resistance and appearance aging stability and process for producing the same |
| KR100797289B1 (en) * | 2005-07-29 | 2008-01-23 | 주식회사 포스코 | Alloyed hot-dip galvanized steel sheet with excellent workability and its manufacturing method |
| JP2008133543A (en) * | 1999-07-08 | 2008-06-12 | Jfe Steel Kk | Galvanized steel sheet with excellent perforation resistance |
| JP2009068115A (en) * | 1999-04-12 | 2009-04-02 | Toyo Kohan Co Ltd | Production method of surface-treated steel sheet, surface-treated steel sheet and resin-coated surface-treated steel sheet obtained by coating surface-treated steel sheet with organic resin |
| WO2011104868A1 (en) * | 2010-02-26 | 2011-09-01 | 株式会社サンベスト | Surface-modified metallic material, and complex of surface-modified metallic material, resin, elastomer and coating film, and process for production thereof |
| KR20180004778A (en) * | 2015-05-07 | 2018-01-12 | 포스팬 엘티디 | Methods for providing phosphate-converted crystal coatings |
| JP2019203181A (en) * | 2018-05-25 | 2019-11-28 | Jfeスチール株式会社 | Method for producing chemically plated steel sheet |
| JPWO2021039971A1 (en) * | 2019-08-29 | 2021-03-04 | ||
| CN114636636A (en) * | 2022-02-28 | 2022-06-17 | 武汉材保表面新材料有限公司 | Gravimetric measurement method for film mass per unit area of phosphorus-free conversion film on steel surface |
| CN114635141A (en) * | 2022-02-28 | 2022-06-17 | 武汉材保表面新材料有限公司 | Chemical film stripping liquid for phosphorus-free conversion film on steel surface, preparation method and application |
| CN114875395A (en) * | 2022-03-31 | 2022-08-09 | 潍坊国一铝材有限公司 | Electrophoretic galvanized iron product and surface treatment method thereof |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110144577B (en) * | 2019-06-24 | 2021-06-11 | 浙江日星标准件有限公司 | Medium carbon alloy steel bolt metal phosphorus-free leather film treatment method |
-
1994
- 1994-06-27 JP JP06144735A patent/JP3137535B2/en not_active Expired - Fee Related
Cited By (23)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009068115A (en) * | 1999-04-12 | 2009-04-02 | Toyo Kohan Co Ltd | Production method of surface-treated steel sheet, surface-treated steel sheet and resin-coated surface-treated steel sheet obtained by coating surface-treated steel sheet with organic resin |
| JP2008133543A (en) * | 1999-07-08 | 2008-06-12 | Jfe Steel Kk | Galvanized steel sheet with excellent perforation resistance |
| AU771501B2 (en) * | 1999-11-09 | 2004-03-25 | Nippon Steel Corporation | Organic composite galvanized steel sheet |
| US6720078B1 (en) | 1999-11-09 | 2004-04-13 | Nippon Steel Corporation | Organic composite coated zinc-based metal plated steel sheet |
| WO2001034873A1 (en) * | 1999-11-09 | 2001-05-17 | Nippon Steel Corporation | Organic composite coated zinc-based metal plated steel sheet |
| JP2003056645A (en) * | 2001-08-10 | 2003-02-26 | Tokai Rubber Ind Ltd | Rubber press-fit type torsional damper and method of manufacturing the same |
| JP2006225737A (en) * | 2005-02-18 | 2006-08-31 | Jfe Steel Kk | Phosphate-treated galvanized steel sheet with excellent corrosion resistance and blackening resistance |
| JP2006241495A (en) * | 2005-03-01 | 2006-09-14 | Nisshin Steel Co Ltd | Phosphation steel plate |
| KR100797289B1 (en) * | 2005-07-29 | 2008-01-23 | 주식회사 포스코 | Alloyed hot-dip galvanized steel sheet with excellent workability and its manufacturing method |
| JP2007046140A (en) * | 2005-08-12 | 2007-02-22 | Nippon Steel Corp | Surface-treated steel sheet for environment-friendly electronic components with excellent solder wettability, whisker resistance, and appearance stability over time, and method for producing the same |
| WO2007020908A1 (en) * | 2005-08-12 | 2007-02-22 | Nippon Steel Corporation | Environment-friendly surface treated steel sheet for electronic part excelling in solder wettability, whisker resistance and appearance aging stability and process for producing the same |
| KR100988061B1 (en) * | 2005-08-12 | 2010-10-18 | 신닛뽄세이테쯔 카부시키카이샤 | Surface-treated steel sheet for environmentally compatible electronic parts with excellent solder wettability, whisker resistance, and appearance stability over time, and a manufacturing method thereof |
| WO2011104868A1 (en) * | 2010-02-26 | 2011-09-01 | 株式会社サンベスト | Surface-modified metallic material, and complex of surface-modified metallic material, resin, elastomer and coating film, and process for production thereof |
| JP2018514653A (en) * | 2015-05-07 | 2018-06-07 | フォスファン エルティーディー | Method of applying ultrafine phosphate conversion crystalline coating |
| KR20180004778A (en) * | 2015-05-07 | 2018-01-12 | 포스팬 엘티디 | Methods for providing phosphate-converted crystal coatings |
| JP2019203181A (en) * | 2018-05-25 | 2019-11-28 | Jfeスチール株式会社 | Method for producing chemically plated steel sheet |
| JPWO2021039971A1 (en) * | 2019-08-29 | 2021-03-04 | ||
| US12385111B2 (en) | 2019-08-29 | 2025-08-12 | Nippon Steel Corporation | Hot stamped steel |
| CN114636636A (en) * | 2022-02-28 | 2022-06-17 | 武汉材保表面新材料有限公司 | Gravimetric measurement method for film mass per unit area of phosphorus-free conversion film on steel surface |
| CN114635141A (en) * | 2022-02-28 | 2022-06-17 | 武汉材保表面新材料有限公司 | Chemical film stripping liquid for phosphorus-free conversion film on steel surface, preparation method and application |
| CN114635141B (en) * | 2022-02-28 | 2023-10-27 | 武汉材保表面新材料有限公司 | Chemical film stripping liquid for non-phosphate conversion film on steel surface, preparation method and application |
| CN114875395A (en) * | 2022-03-31 | 2022-08-09 | 潍坊国一铝材有限公司 | Electrophoretic galvanized iron product and surface treatment method thereof |
| CN114875395B (en) * | 2022-03-31 | 2024-11-26 | 潍坊国一铝材有限公司 | Electrophoretic galvanized iron product and surface treatment method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| JP3137535B2 (en) | 2001-02-26 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101487115B (en) | Treating fluid for surface treatment of metal and method for surface treatment | |
| JP5462467B2 (en) | Chemical treatment solution for metal material and treatment method | |
| JP3137535B2 (en) | Zinc-containing metal-coated steel sheet composite excellent in coatability and method for producing the same | |
| KR100215263B1 (en) | Zinc containing metal plated composite steel article and method of same | |
| JP2010090407A (en) | Liquid for treating metal surface, and method for treating metal surface | |
| JP5215043B2 (en) | Metal surface treatment liquid and surface treatment method | |
| JPH11335865A (en) | Processing agent for forming protective coating film on metal and its formation | |
| KR20040038635A (en) | Surface treating composition, surface treating solution, surface treating method and product with metallic material | |
| JP3737168B2 (en) | Manufacturing method of electrogalvanized steel sheet with high whiteness and excellent paintability | |
| JP4393349B2 (en) | Cold-rolled steel sheet with excellent phosphatability and post-coating salt hot water resistance | |
| JPH07278891A (en) | Pretreatment method for coating metallic materials | |
| CN101522945B (en) | Phosphate-treated galvanized steel sheet and method for producing the same | |
| JP4492254B2 (en) | Phosphate-treated galvanized steel sheet with excellent corrosion resistance and blackening resistance | |
| JP3190188B2 (en) | Zinc-containing metal-coated steel sheet composite with excellent high-speed press formability | |
| JP3417653B2 (en) | Pretreatment method for painting aluminum material | |
| JP4635638B2 (en) | Phosphate-treated electrogalvanized steel sheet with excellent corrosion resistance and blackening resistance | |
| JP7729641B2 (en) | Zinc phosphate coating conversion agent for pretreatment of cathodic electrodeposition coating | |
| JP2781844B2 (en) | Undercoating agent for painting | |
| JP2528944B2 (en) | Method for producing Zn-based alloy electroplated steel sheet excellent in chemical conversion treatability and corrosion resistance | |
| JPH0788585B2 (en) | Phosphate film treatment agent | |
| JP3241170B2 (en) | Pretreatment method for cationic electrodeposition coating of aluminum-based metal materials | |
| JPH11310895A (en) | Manufacturing method of zinc-based electroplated steel sheet | |
| JPH0533165A (en) | Method for manufacturing aluminum plate with excellent resistance to yarn rust | |
| JPH04268096A (en) | Formation of chemical conversion film | |
| JPS6043498A (en) | Galvanized steel sheet having high corrosion resistance and its production |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| LAPS | Cancellation because of no payment of annual fees |