JPH0813361A - Dark color dyeing method for animal protein fibers or textile products - Google Patents
Dark color dyeing method for animal protein fibers or textile productsInfo
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- JPH0813361A JPH0813361A JP6173273A JP17327394A JPH0813361A JP H0813361 A JPH0813361 A JP H0813361A JP 6173273 A JP6173273 A JP 6173273A JP 17327394 A JP17327394 A JP 17327394A JP H0813361 A JPH0813361 A JP H0813361A
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- fiber
- dye
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Abstract
Description
【産業上の利用分野】本発明は動物性蛋白質繊維又は繊
維製品の濃色染色方法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for deep color dyeing of animal protein fibers or fiber products.
【0002】[0002]
【従来の技術】現代の実用繊維素材のうち、昆虫由来の
絹蛋白質繊維は衣料素材の中でも感性に富み、吸湿性と
染色性ならびに手触り、風合に優れた天然素材である。
動物性蛋白質繊維には、染料の吸着座席となる塩基性
基、酸性基、水酸基、無極性基が多く含まれているの
で、鮮やかで、深みのある染色が可能である。染料に
は、直接染料、酸性染料、バット染料、反応性染料等多
種類あり、動物蛋白質繊維にはいずれの染料も適用でき
る。また、染料としては、多種類の天然及び合成染料が
知られているが、工業的に重要なものの大部分は合成染
料である。こうした合成染料は、化学組成的に単一な構
造の染料であり、安価にしかも多量に生産されている。
また合成染料を用いる染色においては、染色条件が同一
でありさえすれば、毎回同一の色調に染色でき、好みに
よっては原色やけばけばしく彩度の高い色調も容易に発
色させることが可能である。2. Description of the Related Art Among modern practical fiber materials, silk protein fibers derived from insects are natural materials which are rich in sensitivity among clothing materials, and have excellent moisture absorption and dyeing properties, and excellent touch and feel.
Animal protein fibers contain a large number of basic groups, acidic groups, hydroxyl groups, and nonpolar groups, which serve as adsorption sites for dyes, so that vivid and deep dyeing is possible. There are many types of dyes such as direct dyes, acid dyes, vat dyes, and reactive dyes, and any dye can be applied to animal protein fibers. Many kinds of natural and synthetic dyes are known as dyes, but most of industrially important dyes are synthetic dyes. Such synthetic dyes are dyes having a single structure in chemical composition, and are produced inexpensively and in large quantities.
Further, in the dyeing using a synthetic dye, as long as the dyeing conditions are the same, it is possible to dye the same color tone every time, and it is possible to easily develop a primary color or a fluffy and highly saturated color tone depending on the preference.
【0003】最近、天然指向が流行になっており、染色
加工の分野においても天然指向、自然回帰の風潮が顕著
であり、天然染料による草木染めが女性の間で密かなブ
ームを呼んでいる。天然の植物から採れる染料で染色す
る方法が草木染めである。“肌に優しく、安全な”機能
を武器に新たな需要を広げようと、草木染めの技術開発
が進められており、タオル、乳幼児用品、靴下等に用途
を広めつつある。こうした染料植物で蛋白質繊維製品を
染色すると、合成染料では決して得られないような深い
落ち着きと渋味のある自然の色調に染色できる。また植
物染料から得られる色は、どの色を組み合わせても決し
て不快な色調にならない。しかし、天然染料による染色
では、合成染料で染めた色よりも鮮かさに欠ける問題点
がある。また、色調は植物の種類により異なるのは勿論
であるが、同じ植物であっても植物の根、茎、葉、花の
違いにより、また植物を採取した場所、季節、抽出方法
などによって色調が微妙に変化するため、欲しい色を確
実に得ることが難しい。さらに、天然染料による場合に
は、被染物が、絹、羊毛と異なるだけで色調が微妙に変
化し、色止め処理用の媒染処理における金属塩の種類に
よっても色調が大きく異なってしまう。これらは天然抽
出色素であるが故の宿命であるが、実用上天然染料によ
る最大の問題点は、天然動物蛋白質繊維を濃色に染め難
いことである。[0003] In recent years, the nature orientation has become popular, and in the field of dyeing and processing, the tendency of nature orientation and regression to nature has been remarkable, and plant dyeing with natural dyes has caused a secret boom among women. Plant dyeing is a method of dyeing with dyes obtained from natural plants. With the "skin-friendly and safe" function as a weapon, technological development of plant dyeing is underway to expand new demand, and its application is spreading to towels, baby products, socks, etc. Dyeing protein fiber products with these dye plants can produce deep, soothing and astringent natural colors that can never be obtained with synthetic dyes. Also, the colors obtained from vegetable dyes never give an unpleasant hue, no matter what color is combined. However, dyeing with a natural dye has a problem in that it is less vivid than a color dyed with a synthetic dye. In addition, although the color tone varies depending on the type of plant, even if it is the same plant, the color tone varies depending on the roots, stems, leaves and flowers of the plants, and the location where the plants are collected, the season, the extraction method, etc. Since it changes subtly, it is difficult to get exactly the color you want. Further, in the case of using natural dyes, the color tone changes subtly only when the material to be dyed is different from silk or wool, and the color tone greatly differs depending on the type of the metal salt in the mordant treatment for color fixing. Although these are fats because they are naturally extracted pigments, the biggest problem with natural dyes in practice is that it is difficult to dye natural animal protein fibers in dark colors.
【0004】一般に、織物の表面染色濃度を高めるに
は、染色浴の染料濃度を上げて、染料操作を数回から数
十回反復するなど人手を要する複雑で繁雑な染色技術が
必要とされている。染めむらがなく、容易に濃色に染め
る加工技術の開発が望まれてきた。絹は、鮮やかな色彩
に染色できるが、絹に黒色素で濃色染色をすることは困
難である。濃色染色では多くの染料を繊維内に吸着させ
る必要があるが、家蚕絹糸には染着座席となり得る塩基
性アミノ酸残基数が少ないため繊維内に吸着する染料量
が少なくなり黒の濃色染色が困難となる。絹織物に黒の
濃色染めが可能となれば、フォーマルな紳士服やカジュ
アル製品への需要を開拓する突破口になるものと期待さ
れる。In general, in order to increase the surface dyeing density of textiles, a complicated and complicated dyeing technique which requires labor such as increasing the dye density of a dye bath and repeating the dyeing operation several to several tens of times is required. I have. There has been a demand for the development of a processing technique for easily dyeing dark colors without uneven dyeing. Silk can be dyed in vivid colors, but it is difficult to dye silk with black dye in deep colors. In deep-color dyeing, many dyes must be adsorbed in the fiber, but silkworm silk has a small number of basic amino acid residues that can serve as dyeing seats, so the amount of dye adsorbed in the fiber is small, resulting in a dark black color Dyeing becomes difficult. If black dyeing becomes possible on silk fabrics, it is expected to be a breakthrough in developing demand for formal men's clothing and casual products.
【0005】蛋白質繊維製品の染色は、通常、染色浴を
酢酸、酢酸アンモニウム、硫酸アンモニウムなどの染色
助剤を用いて弱酸性浴に調製し、室温から80〜95℃
まで30〜45分間で昇温させ、この温度を30〜60
分間維持して染色する方法が一般的な染色方法である。
このように、染色時には染色浴の温度を上げなくてはな
らず、そのための熱エネルギーが必要である。低温で、
短時間で可能な濃色染色技術は、省エネルギー、効率化
の面から理想的な染色加工方法となるものと期待でき
る。蛋白質繊維製品の濃色染色を行うには、染料濃度を
増加させるか、浴比を小さくするか、あるいはpHを低
下させる必要があった。あるいは染色助剤濃度を高くす
る等の染色加工上の工夫をする必要があった。濃色染め
を達成するために、浴比を小さくし、染色浴のpHを低
下させると、染めむらが発生する危険があった。染着が
急速すぎると染めムラが生じやすいし、反対に緩やか過
ぎると容易には目的とする望みの濃さに染まらないなど
の問題点があった。そのため、簡単な手法で処理してお
くことによって染色過程で濃色染加工ができる技術が望
まれてきた。[0005] For dyeing protein fiber products, usually, a dyeing bath is prepared in a weakly acidic bath using a dyeing assistant such as acetic acid, ammonium acetate, ammonium sulfate or the like, and is heated from room temperature to 80 to 95 ° C.
Temperature for 30 to 45 minutes until the temperature rises to 30 to 60 minutes.
The method of dyeing while maintaining for a minute is a general dyeing method.
As described above, at the time of dyeing, the temperature of the dyeing bath must be increased, and heat energy is required for that. At low temperatures,
It is expected that the dark color dyeing technology that can be done in a short time will be an ideal dyeing processing method in terms of energy saving and efficiency improvement. In order to dye protein fiber products in dark colors, it was necessary to increase the dye concentration, reduce the bath ratio, or lower the pH. Alternatively, it is necessary to take measures for the dyeing process such as increasing the concentration of the dyeing aid. If the bath ratio is reduced and the pH of the dyeing bath is lowered in order to achieve deep color dyeing, there is a risk of uneven dyeing. If the dyeing is too rapid, uneven dyeing is likely to occur, while if it is too slow, there is a problem that the dyeing does not easily reach the desired desired density. For this reason, there has been a demand for a technique capable of performing a deep-color dyeing process in a dyeing process by performing processing by a simple method.
【0006】濃色染めを目的とした従来の染色技術とし
ては、シリカを染色浴に添加した染色法がある(特許第
1757485号)。微粒子状のシリカゲルを染液に加
え中性浴染法を行うことにより、色素アニオンがシリカ
ゲルの界面電気化学的作用に基づき被染物表面に濃縮さ
れ、その結果、染料分子が繊維内に吸着しやすくなり濃
色染めが実現できるものと考えられている。このシリカ
染法は、被染物に特別な処理をすることなく、常法の染
色浴に微粒子状のシリカゲルを加えることにより濃染が
可能となるものであった。しかし、シリカゲルの粒径は
濃染め効果に大きく影響し、粒径が大き過ぎても、小さ
過ぎても濃色染めの効果が極端に薄れてしまう。また、
シリカゲルの添加量は染色効果に影響を及ぼすことが明
らかになっている。シリカ染めした被染物の重要な実用
化特性である洗濯、摩擦、摩耗に対する堅牢度は低下す
る場合が一般的であり、シリカ染め以外の方法による濃
色染め技術の開発が望まれている。こうした従来の濃色
染め技術の問題点を解決するためには、染色工程に先立
って被染物を簡単な手法で前処理しておき、従来の一般
的な方法で染色することが実用的な濃色染色工程である
と考えられ、その染色技術の開発が望まれてきた。As a conventional dyeing technique for deep color dyeing, there is a dyeing method in which silica is added to a dyeing bath (Japanese Patent No. 1757485). By adding fine silica gel to the dye liquor and performing the neutral bath dyeing method, the dye anions are concentrated on the surface of the object to be dyed based on the interfacial electrochemical action of the silica gel, and as a result, the dye molecules are easily adsorbed in the fibers. It is considered that deep color dyeing can be realized. In this silica dyeing method, it is possible to perform deep dyeing by adding fine-particle silica gel to an ordinary dyeing bath without specially treating an object to be dyed. However, the particle size of silica gel greatly affects the deep-dyeing effect, and the effect of deep-dyeing is extremely weakened if the particle size is too large or too small. Also,
It has been found that the amount of silica gel added affects the staining effect. In general, the fastness to washing, rubbing, and abrasion, which are important practical properties of the dyed product dyed with silica, is lowered, and development of a dark color dyeing technique other than silica dyeing is desired. In order to solve these problems of the conventional dark-color dyeing technology, it is practical to pre-treat the material to be dyed by a simple method prior to the dyeing process, and to dye by a conventional general method. It is considered to be a color dyeing process, and development of the dyeing technology has been desired.
【0007】[0007]
【発明が解決しようとする課題】本発明は、合成染料、
天然染料等、あらゆる種類の染料により動物性蛋白質繊
維製品を染色する際に生ずる前記問題点を解決し、特別
な染色加工設備や加工機械を用いることなく、染色加工
に先立ってその蛋白質繊維製品に簡単な前処理を施すこ
とにより、合成染料,天然染料等幅広い染料により濃色
染めが可能となる染色方法を提供することをその課題と
する。The present invention is directed to synthetic dyes,
Solving the above problems that occur when dyeing animal protein fiber products with all kinds of dyes such as natural dyes, and without using special dyeing processing equipment or processing machines, the protein fiber products can be processed prior to dyeing processing. An object of the present invention is to provide a dyeing method capable of performing deep color dyeing with a wide range of dyes such as synthetic dyes and natural dyes by performing a simple pretreatment.
【0008】[0008]
【課題を解決するための手段】本発明者等は、前記課題
を解決すべく鋭意研究を重ねた結果、被染物の染色工程
に先立ち、絹、羊毛などの動物性蛋白質繊維又は繊維製
品をまず希薄なアルカリ溶液で前処理し、簡単に乾燥さ
せた後、染色することにより、その繊維又は繊維製品に
対する染料の付着量を著しく増加させ得ることを見出
し、本発明を完成するに至った。Means for Solving the Problems As a result of intensive studies to solve the above-mentioned problems, the present inventors have found that animal protein fibers such as silk and wool or fiber products are first treated prior to the dyeing step of the dyed object. The inventors have found that the amount of the dye adhering to the fiber or the fiber product can be remarkably increased by pretreatment with a dilute alkaline solution, briefly drying, and then dyeing, and completed the present invention.
【0009】即ち、本発明によれば、動物性蛋白質繊維
又は繊維製品をその繊維又は繊維製品を実質的に損傷し
ない程度の低濃度のアルカリ水溶液で前処理した後、染
色処理を行うすることを特徴とする動物性蛋白質繊維製
品の濃色染色方法が提供される。That is, according to the present invention, the animal protein fiber or fiber product is pretreated with an alkaline aqueous solution of a low concentration that does not substantially damage the fiber or fiber product, and then the dyeing process is performed. Provided is a method for deep color dyeing of a characteristic animal protein fiber product.
【0010】本発明で用いる被染物は、動物性蛋白質繊
維又は繊維製品である。このようなものとしては、家
蚕、野蚕由来の絹蛋白質繊維ならびにその繊維製品の
他、羊毛ケラチン繊維ならびにその繊維製品等が挙げら
れる。本発明においては、このような動物性蛋白質繊維
又は繊維製品を濃染色させるためには、その染色工程に
先立ち、アルカリ水溶液で前処理を施す。アルカリ処理
に用いられるアルカリ溶液は、蛋白質繊維自体の物性な
らびに微細構造が損なわれることのない濃範囲のアルカ
リ剤であればよい。処理用のアルカリ薬剤としては、ア
ルカリ金属の水酸化物やアルカリ土類金属の水酸化物等
の水溶性を示すアルカリ性化合物が用いられる。本発明
においては、特に、水酸化ナトリウム、水酸化カリウ
ム、水酸化カルシウム、炭酸ナトリウム、けい酸ナトリ
ウムの使用が好ましい。これらの薬剤のうち、濃色染色
用の前処理剤として特に望ましいのは水酸化ナトリウム
である。The dyeing material used in the present invention is an animal protein fiber or a fiber product. Examples of such a material include silk protein fibers derived from silkworms and wild silkworms, and fiber products thereof, wool keratin fibers, fiber products thereof, and the like. In the present invention, in order to dye such animal protein fibers or fiber products in a deep color, a pretreatment with an aqueous alkaline solution is performed prior to the dyeing step. The alkaline solution used for the alkaline treatment may be any alkaline agent in a concentrated range that does not impair the physical properties and microstructure of the protein fiber itself. As the alkaline chemical for treatment, an alkaline compound showing water solubility such as an alkali metal hydroxide or an alkaline earth metal hydroxide is used. In the present invention, it is particularly preferable to use sodium hydroxide, potassium hydroxide, calcium hydroxide, sodium carbonate, and sodium silicate. Among these agents, sodium hydroxide is particularly desirable as a pretreatment agent for deep color dyeing.
【0011】本発明で用いるアルカリ水溶液中のアルカ
リ濃度は、被染物である繊維又は繊維製品が実質上損傷
を受けない濃度であればよく、一般的には、12g/L
(リットル)以下、好ましくは10g/L以下の低濃度
である。家蚕絹繊維又は繊維製品の場合には、アルカリ
濃度としては1〜4g/Lの範囲が望ましく、2〜3g
/L、特に、2.5g/L濃度が最も好ましい。野蚕絹
繊維又は繊維製品は耐アルカリ性は優れているので、こ
の場合には、2〜15g/Lのアルカリ濃度が良好な結
果を与え、特に8〜12g/Lのアルカリ濃度が優れた
効果を与える。アルカリにより構造変化を受けやすい羊
毛の場合には、0.2〜2g/L、好ましくは0.4〜
0.6g/Lのアルカリ濃度が良い。このように染色対
象の繊維又は繊維製品の耐アルカリ特性に応じてアルカ
リ水溶液の濃度を調整することが望ましい。The alkali concentration in the alkaline aqueous solution used in the present invention may be any concentration which does not substantially damage the fiber or fiber product to be dyed, and is generally 12 g / L.
(Liter) or less, preferably 10 g / L or less. In the case of silkworm silk fibers or fiber products, the alkali concentration is preferably in the range of 1 to 4 g / L, and is 2 to 3 g.
/ L, especially 2.5 g / L concentration is most preferred. Since wild silk silk fibers or fiber products have excellent alkali resistance, in this case, an alkali concentration of 2 to 15 g / L gives a good result, and in particular, an alkali concentration of 8 to 12 g / L gives an excellent effect. . In the case of wool that is susceptible to structural changes due to alkali, 0.2-2 g / L, preferably 0.4-
An alkali concentration of 0.6 g / L is good. As described above, it is desirable to adjust the concentration of the alkaline aqueous solution in accordance with the alkali resistance properties of the fiber or fiber product to be dyed.
【0012】動物性蛋白質繊維又は繊維製品のアルカリ
処理を行うには、所定のアルカリ水溶液にその繊維又は
繊維製品を5〜45分間程度浸漬した後、これを引上げ
る。この場合、余分なアルカリ水溶液を除去して、繊維
又は繊維製品に対する脱液率(ピックアップ率)を80
〜150重量%、好ましくは90〜110重量%、特に
約100重量%に調整するのがよい。次に、アルカり水
溶液を含む繊維又は繊維製品を20〜45℃、好ましく
は30〜35℃で、10〜30分間、好ましくは20〜
25分間保持する。これにより、動物性蛋白質繊維又は
繊維製品の機械的特性を損傷することなく繊維の微細構
造をミクロ的に緩める等の効果を得ることができる。次
いで、このようにして得たアルカリ処理繊維又は繊維製
品を乾燥する。乾燥方法としては、温度25〜100℃
の加熱乾燥方法の他、80〜110℃の加熱空気と接触
させる方法、真空乾燥方法等の従来公知の方法を採用す
ることができる。このようにして、染色性と堅牢度特性
に優れた動物性蛋白質繊維又は繊維製品を得ることがで
きる。To carry out the alkali treatment of animal protein fiber or fiber product, the fiber or fiber product is immersed in a predetermined alkaline aqueous solution for about 5 to 45 minutes and then pulled up. In this case, the excess alkali aqueous solution is removed, and the dewatering rate (pickup rate) for the fiber or textile product is set to 80.
It is good to adjust to about 150% by weight, preferably 90 to 110% by weight, particularly about 100% by weight. Next, the fiber or fiber product containing the aqueous alkali solution is heated at 20 to 45 ° C., preferably 30 to 35 ° C., for 10 to 30 minutes, preferably 20 to 45 ° C.
Hold for 25 minutes. Thereby, effects such as microscopic loosening of the microstructure of the fiber can be obtained without damaging the mechanical properties of the animal protein fiber or the fiber product. Next, the alkali-treated fiber or fiber product thus obtained is dried. As a drying method, a temperature of 25 to 100 ° C.
In addition to the heating and drying method described above, a conventionally known method such as a method of contacting with heated air at 80 to 110 ° C. and a vacuum drying method can be employed. In this way, animal protein fibers or fiber products having excellent dyeability and fastness properties can be obtained.
【0013】動物性蛋白質繊維又は繊維製品をアルカリ
処理するための他の方法としては、Pad/Batch
法を示すことができる。この方法は、アルカリ水溶液を
吸収した繊維又は繊維製品をプラスチック袋内に密封
し、所定時間保持する方法である。この方法を実施する
には、繊維又は繊維製品を、その繊維又は繊維製品10
0重量部に対して、1000重量部以上、好ましくは1
500〜2000重量部のアルカリ水溶液中に入れ、1
0〜45分間、好ましくは15〜25分間程度放置した
後、ロールマングルで脱水して、脱液率が80〜150
重量%、好ましくは90〜110重量%、特に約100
重量%のアルカリ水溶液を吸収した繊維又は繊維製品を
得る。次に、このアルカリ水溶液で濡れた状態の繊維又
は繊維製品を、ポリエチレン等のプラスチックの袋に入
れ、その開口部を熱融着又はセロテープで密封し、この
状態で、25〜35℃の温度で20〜30時間、好まし
くは約24時間程度放置した後、袋を開封して内容物を
取出し、流水で十分洗浄し、乾燥させる。Other methods for alkali treating animal protein fibers or fiber products include Pad / Batch.
Can show the law. This method is a method in which a fiber or a fiber product absorbing an alkaline aqueous solution is sealed in a plastic bag and kept for a predetermined time. In order to carry out this method, the fibers or textiles are treated with the fibers or textiles 10.
1000 parts by weight or more, preferably 1 part by weight with respect to 0 parts by weight
Put in 500 to 2000 parts by weight of alkaline aqueous solution
After leaving it for 0 to 45 minutes, preferably about 15 to 25 minutes, it is dehydrated with roll mangle to obtain a liquid removal rate of 80 to 150.
%, Preferably 90 to 110% by weight, especially about 100%
A fiber or fiber product is obtained that has absorbed a weight percent alkaline aqueous solution. Next, the fiber or fiber product wet with the alkaline aqueous solution is put in a plastic bag such as polyethylene, and the opening is heat-sealed or sealed with cellophane tape, and in this state, at a temperature of 25 to 35 ° C. After leaving it for 20 to 30 hours, preferably about 24 hours, the bag is opened, the contents are taken out, thoroughly washed with running water, and dried.
【0014】前記のようにして、アルカリ処理された繊
維又は繊維製品は、染色性が非常に良好なものであり、
このものを普通の染色方法で染色しても、アルカリ未処
理の繊維又は繊維製品では達成することのできない堅牢
性に優れた高濃度の染色物を得ることができる。アルカ
リ処理繊維又は繊維製品を染色するための染料として
は、何ら制約を受けず、従来公知の各種の天然及び合成
染料を用いることができる。このような染料としては、
酸性染料、分散染料、直接染料等の合成染料及び天然染
料が例示できる。特に、酸性染料と広範囲の天然染料抽
出色素が、本発明によるアルカリ処理した繊維又は繊維
製品に対して良好な染色性を示す。As described above, the fiber or the fiber product which has been subjected to the alkali treatment has a very good dyeing property.
Even if this is dyed by an ordinary dyeing method, it is possible to obtain a high-concentration dyed product having excellent fastness, which cannot be achieved with alkali-untreated fibers or fiber products. The dye for dyeing the alkali-treated fibers or textile products is not limited at all, and various types of conventionally known natural and synthetic dyes can be used. Such dyes include
Examples thereof include acid dyes, disperse dyes, direct dyes, and other synthetic dyes and natural dyes. In particular, acid dyes and a wide range of natural dye extractable dyes show good dyeing properties on the alkali-treated fibers or textiles according to the invention.
【0015】本発明によりアルカリ処理された繊維又は
繊維製品を染色する方法としては、従来公知の方法が採
用される。その際に用いる染液は何ら制約を受けず、従
来一般に用いられている成分組成の染色液をそのまま用
いることができる。本発明によりあらかじめアルカリ処
理した後、染色して得られる繊維又は繊維製品は、従来
のアルカリ処理を行わずに染色して得られるものに比べ
て、非常に濃く染色されたものである。従来のシリカゲ
ルを用いた濃色染色方法では、染料が繊維内部にまで浸
透、拡散せず、主として繊維表面に極在するため、染色
物を洗濯したり、水に漬けると表面の染料が脱落するの
で摩擦堅牢度は低いという問題がある。これに対して、
本発明では染料の分布は繊維内に均一に起こるので、本
発明で得られる染色物は、染色液に微粒子シリカゲルを
添加した従来の濃色染色技術(特許第1757485
号)で得られる染色物に比べ、その耐候性と摩擦堅牢度
は著しく向上しており、従来の技術の欠点を補う濃色染
色方法として有効である。As a method for dyeing the alkali-treated fiber or fiber product according to the present invention, a conventionally known method is adopted. The dyeing liquor used at that time is not restricted at all, and a dyeing liquor having a component composition generally used conventionally can be used as it is. Fibers or fiber products obtained by dyeing after alkali treatment in advance according to the present invention are dyed much deeper than those obtained by dyeing without conventional alkali treatment. In the conventional deep-color dyeing method using silica gel, the dye does not penetrate and diffuse into the interior of the fiber, and is mainly localized on the fiber surface. Therefore, when the dyed material is washed or soaked in water, the dye on the surface falls off. Therefore, there is a problem that the fastness to friction is low. On the contrary,
In the present invention, since the distribution of the dye occurs uniformly in the fiber, the dyeing product obtained by the present invention is a conventional dark dyeing technique (Patent No. 1757485) in which fine particle silica gel is added to the dyeing solution.
Weathering resistance and fastness to rubbing are remarkably improved as compared with the dyed product obtained in No. 1), and it is effective as a dark color dyeing method for compensating for the drawbacks of the conventional techniques.
【0016】[0016]
【実施例】次に本発明を実施例により更に詳細に説明す
る。本発明はこれらの実施例によって限定されるもので
はない。なお、以下において示す%は重量%である。EXAMPLES The present invention will now be described in more detail with reference to Examples. The invention is not limited by these examples. In addition,% shown below is weight%.
【0017】実施例1 JIS L 0803準拠によりJIS染色堅牢度試験
用に製造された14匁付けの家蚕絹羽二重(財団法人日
本規格協会製)を試料布として用いた。試料布を濃度の
異なる23℃の水酸化ナトリウム溶液(2g/L,4g
/L)で20分間浸漬処理した後、ロールマングルで脱
液率100%にまで脱液させる。試料布をポチエチレン
製の透明袋に入れ、開口部を2、3度折り返してセロフ
ァンテープで密封した。これを30℃の恒温乾燥器に入
れ、24時間保持することによりアルカリ処理を行っ
た。所定の時間後、試料布をポリエチレン袋より取り出
し、流水により繊維を洗い、繊維に含まれているアルカ
リ成分を完全に除去した後、l05℃の乾燥器で1時間
乾燥させた。次に、このようにして得たアルカリ処理試
料布を、以下のようにして得た紅花の抽出液(黄色)中
に浸漬し、70〜80℃で30分間染色した。染色を定
着するため2g/L濃度のスズ溶液(スズ化合物として
の塩化第1スズ,SnCl2を水中に溶解したもの)に
入れ、25℃、20分媒染し、水洗いする。Example 1 A 14-broom household silkworm silk feather dub (manufactured by Japan Standards Association) manufactured for JIS dye fastness test according to JIS L 0803 was used as a sample cloth. A sample cloth was washed with a sodium hydroxide solution (2 g / L, 4 g
/ L) for 20 minutes, followed by dewatering with a roll mangle to a dewatering rate of 100%. The sample cloth was put in a transparent bag made of polyethylene, the opening was folded back a few times and sealed with cellophane tape. This was placed in a constant temperature oven at 30 ° C. and kept for 24 hours to carry out an alkali treatment. After a predetermined time, the sample cloth was taken out of the polyethylene bag, and the fibers were washed with running water to completely remove the alkali components contained in the fibers, and then dried for 1 hour in a dryer at 105 ° C. Next, the alkali-treated sample cloth thus obtained was dipped in the safflower extract (yellow) obtained as described below, and dyed at 70 to 80 ° C. for 30 minutes. In order to fix the dyeing, it is placed in a 2 g / L tin solution (stannic chloride as a tin compound, SnCl 2 dissolved in water), mordanted at 25 ° C. for 20 minutes, and washed with water.
【0018】(紅花抽出液の調製)植物染料紅花(乾燥
状態)を、試料布重量の4倍量秤量し、これをガーゼの
袋に入れ、試料布の60倍重量の水中に1日間浸し、紅
花の黄色色素を含む抽出液を得た。(Preparation of Safflower Extract) A plant dye safflower (dried state) was weighed 4 times the weight of the sample cloth, placed in a gauze bag, and immersed in water 60 times the weight of the sample cloth for 1 day. An extract containing a yellow color of safflower was obtained.
【0019】次に、前記染色後の残液2mLを100m
Lの蒸留水で薄めて染色残液の吸光度を次のようにして
測定した。紅花黄色色素の主波長402nmにおける吸
光度の値を、島津製作所製自記分光光度計(UV−31
00S)で測定するとともに、その黄色染料分子による
吸光度が最大になる402nm付近の反射率R(%)を
求めた後、繊維表面の染料濃度(K/S)をクベルカ・
ムンクの提唱した次式により計算し評価した。 K/S=(1−R)2/2R ただし、Rは染料分子の最大吸収波長における反射率
(%)、K/Sは表面染着濃度、Lは明度(light
ness)、a,bは色合い指数であり、これらラーヴ
ィーの物理量は、いずれも上記分光光度計に搭載されて
いるコンピュータープログラム(UV−2100/31
00)で求められる。染色残液の吸光度および被染物の
反射率(R)ならびに表面染着濃度(K/S)等の染色
性データを表1に示す。Next, 2 mL of the remaining solution after the above-mentioned staining was
After diluting with L of distilled water, the absorbance of the residual dye solution was measured as follows. The value of the absorbance of the safflower yellow pigment at a main wavelength of 402 nm was measured using a Shimadzu self-recording spectrophotometer (UV-31).
00S) and the reflectance R (%) near 402 nm at which the absorbance of the yellow dye molecule is maximized, and then the dye concentration (K / S) on the fiber surface is determined by Kubelka.
It was calculated and evaluated according to the following formula proposed by Munch. K / S = (1−R) 2 / 2R where R is the reflectance (%) at the maximum absorption wavelength of the dye molecule, K / S is the surface dyeing density, and L is the lightness (light).
Ness), a, and b are hue indices, and the physical quantities of these Ravies are all computer programs (UV-2100 / 31) installed in the spectrophotometer.
00). Table 1 shows the dyeability data such as the absorbance of the residual dye solution, the reflectance (R) of the material to be dyed, and the surface dyeing concentration (K / S).
【0020】[0020]
【表1】 植物染料(紅花の黄色色素)による染色結果 ──────────────────────────────────── 染料残液の吸光度 R% K/S L a b ──────────────────────────────────── 対照区(従来法) 86.19 37.0 0.54 65.42 0.87 35.51 本発明品(I)(2g/L)* 86.70 36.5 0.55 65.23 1.02 35.20 本発明品(II)(4g/L)* 85.68 35.0 0.60 64.04 1.30 34.72 ──────────────────────────────────── * アルカリ処理におけるアルカリ濃度を示す。[Table 1] Dyeing results with plant dye (yellow pigment of safflower)吸 光 Absorbance of residual dye R% K / S Lab ──────────────────────────────────── Control group (conventional method) 86.19 37.0 0.54 65.42 0.87 35.51 Invention product (I) (2 g / L) * 86.70 36.5 0.55 65.23 1.02 35.20 Invention product (II) (4 g / L) * 85.68 35.0 0.60 64.04 1.30 34.72 ── ────────────────────────────────── * Indicates the alkali concentration in the alkali treatment.
【0021】本発明によりアルカリ処理した試料布の染
色に際しての染色残液の吸光度は、対照区より僅か減少
している。染色残液の染料濃度が減少したことは、染料
が試料布の絹糸に浸透しており濃色染めになっているこ
とを意味している。また、染色残液を用いる方法とは別
の被染物の表面染着濃度(K/S)測定によると、アル
カリ処理した試料布の染色物のK/S値は僅か増加して
おり、上記染色残液を用いる方法の測定結果と良く対応
している。In the dyeing of the sample cloth treated with the alkali according to the present invention, the absorbance of the residual dyeing solution is slightly lower than that of the control group. The decrease in the dye concentration in the residual dye solution means that the dye has penetrated the silk thread of the sample cloth and has been dyed in a deep color. In addition, according to the surface dyeing concentration (K / S) measurement of the material to be dyed, which is different from the method using the residual dye solution, the K / S value of the dyed material of the alkali-treated sample cloth slightly increased. It corresponds well with the measurement result of the method using the residual liquid.
【0022】実施例2 紅花からは、実施例1に示したように先ず黄色の色素が
抽出できる。黄色色素を抽出した後、抽出済みの紅花か
らは紅色素(主成分、カルタミンを含む)が更に抽出で
きる。この実施例2では、紅色素により家蚕絹糸を染色
することにした。実施例1で用いた黄色色素の抽出後の
紅花をガーゼの袋に入れ、2g/Lの炭酸ナトリウム水
溶液に人れ、25℃で1昼夜放置して紅色の色素を抽出
した。紅花の赤の色素溶液に試料布として絹布を入れ、
40℃で30分間処理して染色する。染料を定着するた
め0.5%濃度のクエン酸水溶液に室温度で30分間浸
漬して媒染処理を行った。紅花の紅色素で染色した残液
の分光曲線は全体的に平坦となったため、吸収が比較的
に大きい波長400nmにおける吸光度の値を測定し
た。あわせて実施例1で述べたようにしてその吸光度、
反射率(R)%、被染物の表面染着濃度(K/S)を測
定した。得られた結果を表2に示す。Example 2 As shown in Example 1, a yellow pigment can be first extracted from safflower. After the yellow pigment is extracted, the red pigment (including the main component, carthamin) can be further extracted from the extracted safflower. In Example 2, it was decided to dye the silkworm domestic silk with a red pigment. The safflower after the extraction of the yellow pigment used in Example 1 was put into a gauze bag, put in a 2 g / L aqueous solution of sodium carbonate, and left at 25 ° C. for 24 hours to extract the red pigment. Put silk cloth as a sample cloth in the red dye solution of safflower,
Treat at 40 ° C for 30 minutes and stain. To fix the dye, it was immersed in a 0.5% citric acid aqueous solution at room temperature for 30 minutes to perform mordant treatment. Since the spectral curve of the residual liquid stained with the safflower red pigment became flat as a whole, the absorbance value at a wavelength of 400 nm at which absorption was relatively large was measured. Also, as described in Example 1, its absorbance,
The reflectance (R)% and the surface dyeing concentration (K / S) of the material to be dyed were measured. The obtained results are shown in Table 2.
【0023】[0023]
【表2】 植物染料(紅花の紅色素)による染色結果 ──────────────────────────────────── 吸光度 R% K/S L a b ──────────────────────────────────── 対照区(従来法) 9.23 23.94 1.21 59.07 25.34 -3.62 本発明品(I)(2g/L)* 9.11 21.71 1.41 57.18 26.68 -3.81 本発明品(II)(4g/L)* 8.97 18.58 1.74 53.69 27.35 -2.07 ────────────────────────────────────[Table 2] Dyeing results with plant dyes (red color of safflower)吸 光 Absorbance R% K / S Lab 対 照 Control (conventional Method) 9.23 23.94 1.21 59.07 25.34 -3.62 Inventive product (I) (2 g / L) * 9.11 21.71 1.41 57.18 26.68 -3.81 Inventive product (II) (4 g / L) * 8.97 18.58 1.74 53.69 27.35 -2.07 ─── ─────────────────────────────────
【0024】本発明によるアルカリ処理した試料布の染
色に際しての染色残液の吸光度は、対照区より僅か減少
しており、実施例1と同様の結果が得られた。被染物の
表面染着濃度(K/S)の測定によると、アルカリ処理
試料布の染色物のK/S値の増加は、紅花黄色の色素
(実施例1)よりも濃色染めの効果が顕著であり、アル
カリ処理により濃染効果が明瞭である。The absorbance of the residual dye solution upon dyeing the alkali-treated sample cloth according to the present invention was slightly lower than that of the control, and the same results as in Example 1 were obtained. According to the measurement of the surface dyeing density (K / S) of the article to be dyed, an increase in the K / S value of the dyed article of the alkali-treated sample cloth is more effective in deep-color dyeing than the safflower yellow pigment (Example 1). It is remarkable, and the deep dyeing effect is clear by the alkali treatment.
【0025】実施例3 酸性染料(Suminol FAST Red B conc;住友化学社製)
を用いて羊毛への染色実験を行った。染料濃度は対繊維
重量当たり1%o.w.f.、染色助剤としての酢酸、
酢酸アンモニウム濃度はそれぞれ3%o.w.f.、2
%o.w.f.に調節した。40℃から40分かけて染
色浴の温度を80℃に上げ、80℃で30分処理するこ
とで染色を完了した。昇温過程で、染色浴温度が次第に
高まり、53.3℃、66.6℃、79.9℃になった
とき、さらにこうして染色浴温度が80℃に達した後、
15分、30分経過した時に、染色浴から被染物を取り
出した。染色残浴を5倍に希釈し、505nm波長にお
ける吸光度を島津自記分光光度計(UV−3100S)
で求めた。これとは別に、濃度を変えた所定濃度の染色
原液の吸光度を求め検量線を作製した。505nmにお
ける各種染色残液の吸光度の値を検量線にあてはめ、そ
れぞれの染色濃度を求めた。染色過程における染色残液
の吸光度、染料濃度、染着率およびpHを測定した。得
られた結果を表3に示す。なお希釈倍率は1:5であっ
た。染色残液の濃度の単位は10-5g/mLである。ま
た、染着率は次の式により染色前、後の染色浴染料濃度
から計算的に求めた。 染着率=(染色前の染色浴濃度−染色残液濃度)/(染
色前の染色浴濃度) 被染物の反射率と表面染着濃度とを計測した。得られた
結果を表4に示す。Example 3 Acid dye (Suminol FAST Red B conc; manufactured by Sumitomo Chemical Co., Ltd.)
Was used to carry out a dyeing experiment on wool. The dye concentration is 1% os. Per fiber weight. w. f. Acetic acid as a dyeing aid,
The ammonium acetate concentration was 3% o. w. f. , 2
% O. w. f. Adjusted to. The temperature of the dye bath was raised to 80 ° C. over 40 minutes from 40 ° C., and the dyeing was completed by treating at 80 ° C. for 30 minutes. During the temperature rising process, when the temperature of the dyeing bath was gradually increased to 53.3 ° C, 66.6 ° C, and 79.9 ° C, after the temperature of the dyeing bath reached 80 ° C,
After a lapse of 15 minutes and 30 minutes, the material to be dyed was taken out of the dyeing bath. The dyeing residual bath was diluted 5-fold, and the absorbance at a wavelength of 505 nm was measured using a Shimadzu self-recording spectrophotometer (UV-3100S).
I asked for. Separately from this, a standard curve was prepared by obtaining the absorbance of a dyeing stock solution having a predetermined concentration with different concentrations. The values of the absorbance at 505 nm of the various residual stains were applied to a calibration curve, and the respective staining concentrations were determined. The absorbance, dye concentration, dyeing rate and pH of the residual dye solution during the dyeing process were measured. Table 3 shows the obtained results. The dilution ratio was 1: 5. The unit of the concentration of the residual staining solution is 10 −5 g / mL. The dyeing ratio was calculated from the dye bath dye concentrations before and after dyeing according to the following formula. Dyeing rate = (Dye bath concentration before dyeing−Dye residual solution concentration) / (Dye bath concentration before dyeing) The reflectance of the material to be dyed and the surface dyeing concentration were measured. The results obtained are shown in Table 4.
【0026】[0026]
【表3】 羊毛の染色特性(吸光度、染料濃度、染着率、pH) ──────────────────────────────────── 染色残液の吸光度 染料濃度 染着率(%) pH ──────────────────────────────────── 羊毛対照区 1) 53℃ 1.2 15.8 21 4.50 2) 67℃ 0.74 9.7 52 4.53 3) 80℃ 0.17 2.2 89 4.62 4) 80℃、15分 0.37 1.0 95 4.59 5) 80℃、30分 0.23 0.6 97 4.60 本発明法 羊毛2g/L NaOH溶液処理区 1) 53.3℃ 0.23 3.0 85 4.99 2) 66.6℃ 0.4 1.0 95 4.98 3) 79.9℃ - - 95 - 4) 80℃、15分 0.33 0.9 96 5.04 5) 80℃、30分 0.33 0.9 96 4.99 ────────────────────────────────────[Table 3] Wool dyeing characteristics (absorbance, dye concentration, dyeing ratio, pH) ─────────────────────────────── ────── Absorbance of residual dyeing solution Dye concentration Dye ratio (%) pH ────────────────────────────── ────── Wool control 1) 53 ℃ 1.2 15.8 21 4.50 2) 67 ℃ 0.74 9.7 52 4.53 3) 80 ℃ 0.17 2.2 89 4.62 4) 80 ℃, 15 minutes 0.37 1.0 95 4.59 5) 80 ℃, 30 Min 0.23 0.6 97 4.60 Invented method Wool 2g / L NaOH solution treatment 1) 53.3 ℃ 0.23 3.0 85 4.99 2) 66.6 ℃ 0.4 1.0 95 4.98 3) 79.9 ℃--95-4) 80 ℃, 15 minutes 0.33 0.9 96 5.04 5) 80 ° C, 30 minutes 0.33 0.9 96 4.99 ─────────────────────────────────────
【0027】[0027]
【表4】 羊毛の染色特性(反射率、表面染着濃度等) ──────────────────────────────────── R% K/S L a b ──────────────────────────────────── 対照区 1) 53.3℃ 13.0 2.91 52.56 42.57 13.36 2) 66.6℃ 5.5 8.12 42.74 51.81 16.15 3) 79.9℃ 2.5 19.0 37.11 56.40 17.88 本発明法(羊毛 2g/L) 1) 53.3℃ 2.5 19.0 36.40 52.42 16.67 2) 66.6℃ 2.5 19.0 36.72 55.08 17.83 3) 79.9℃ 2.5 19.0 36.79 55.40 18.03 ──────────────────────────────────── ただし、染色前の染料濃度は20×10-5 g dye/mL 染色前の染料浴のpHは4.53[Table 4] Dyeing characteristics of wool (reflectance, surface dyeing concentration, etc.) ──── R% K / S Lab 対 照 Control 1) 53.3 ° C 13.0 2.91 52.56 42.57 13.36 2) 66.6 ° C 5.5 8.12 42.74 51.81 16.15 3) 79.9 ° C 2.5 19.0 37.11 56.40 17.88 Inventive method (wool 2g / L) 1) 53.3 ° C 2.5 19.0 36.40 52.42 16.67 2) 66.6 ° C 2.5 19.0 36.72 55.08 17.83 3) 79.9 ℃ 2.5 19.0 36.79 55.40 18.03 ──────────────────────────────────── However The dye concentration before dyeing is 20 × 10 −5 g dye / mL and the pH of the dye bath before dyeing is 4.53.
【0028】実施例4 実施例3と同様の方法で、柞蚕絹糸への染色実験を行っ
た。Suminol FAST Red Bconc.による柞蚕絹糸の染色特
性(染色残液の吸光度、染料濃度、染着率、pH)の測
定結果を表5に示す。Example 4 In the same manner as in Example 3, an experiment for dyeing tussah silk was performed. Table 5 shows the measurement results of the dyeing characteristics (absorbance of dyeing residual liquid, dye concentration, dyeing ratio, pH) of the mulberry silk thread by Suminol FAST Red B conc.
【0029】[0029]
【表5】 柞蚕絹糸の染色特性(吸光度、染料濃度、pH) ──────────────────────────────────── 染色残液の吸光度 染料濃度 染着率(%) pH ──────────────────────────────────── 柞蚕絹糸対照区 1) 53℃ 1.29 3.4 83 5.37 2) 67℃ 0.93 2.5 88 5.31 3) 80℃ 1.05 2.8 86 5.29 4) 80℃、15分 0.98 2.6 87 5.29 5) 80℃、30分 1.1 2.9 86 本発明法 2g/L NaOH溶液処理区 1) 53.3℃ 1.65 4.3 79 5.02 2) 66.6℃ 0.89 2.3 89 4.95 3) 79.9℃ 0.78 2.1 90 4.96 4) 80℃、15分 0.75 2.0 90 5.02 5) 80℃、30分 0.70 1.8 91 5.00 ────────────────────────────────────[Table 5] Dyeing characteristics of tussah silk (absorbance, dye concentration, pH) ─────────────────────────────────吸 光 Absorbance of residual dye solution Dye concentration Dyeing ratio (%) pH ───────────────────────────────── ─── Tussah silk control 1) 53 ° C 1.29 3.4 83 5.37 2) 67 ° C 0.93 2.5 88 5.31 3) 80 ° C 1.05 2.8 86 5.29 4) 80 ° C, 15 minutes 0.98 2.6 87 5.29 5) 80 ° C, 30 minutes 1.1 2.9 86 2g / L NaOH solution treatment method of the present invention 1) 53.3 ° C 1.65 4.3 79 5.02 2) 66.6 ° C 0.89 2.3 89 4.95 3) 79.9 ° C 0.78 2.1 90 4.96 4) 80 ° C, 15 minutes 0.75 2.0 90 5.02 5) 80 ℃, 30 minutes 0.70 1.8 91 5.00 ────────────────────────────────────
【0030】実施例5 実施例3と同様の方法で、家蚕絹糸への染色実験を行っ
た。Suminol FAST RedB conc.による家蚕絹糸の染色特
性(染色残液の吸光度、染料濃度、染着率、pH)の測
定結果を表6に示す。Example 5 In the same manner as in Example 3, an experiment for dyeing silkworm silk was performed. Table 6 shows the results of measurement of the dyeing properties (absorbance of the residual dye, dye concentration, dyeing rate, pH) of silkworm silk using Suminol FAST RedB conc.
【表6】 家蚕絹糸の染色性(吸光度、染料濃度、pH) ──────────────────────────────────── 染色残液の吸光度 染料濃度 染着率(%) pH ──────────────────────────────────── 家蚕絹糸対照区 1) 53℃ 0.81 2.1 90 2) 67℃ 0.61 1.6 92 4.76 3) 80℃ 0.75 2.0 90 4.85 4) 80℃、15分 0.76 2.0 90 4.75 5) 80℃、30分 0.73 1.9 91 4.75 本発明法家蚕 2g/L NaOH溶液処理区 1) 53.3℃ 1.08 2.8 86 4.99 2) 66.6℃ 0.65 1.7 92 4.99 3) 79.9℃ 0.82 2.2 89 5.00 4) 80℃、15分 0.89 2.3 89 5.00 5) 80℃、30分 0.84 2.2 89 5.08 ────────────────────────────────────[Table 6] Stainability of silkworm domestic silk (absorbance, dye concentration, pH) ────────────────────────────────── ─── Absorbance of dye residual solution Dye concentration Dyeing rate (%) pH ────────────────────────────────── ─── Silkworm silk control 1) 53 ℃ 0.81 2.1 90 2) 67 ℃ 0.61 1.6 92 4.76 3) 80 ℃ 0.75 2.0 90 4.85 4) 80 ℃, 15 minutes 0.76 2.0 90 4.75 5) 80 ℃, 30 minutes 0.73 1.9 91 4.75 Inventive method Silkworm 2g / L NaOH solution treatment group 1) 53.3 ℃ 1.08 2.8 86 4.99 2) 66.6 ℃ 0.65 1.7 92 4.99 3) 79.9 ℃ 0.82 2.2 89 5.00 4) 80 ℃, 15 minutes 0.89 2.3 89 5.00 5) 80 ° C, 30 minutes 0.84 2.2 89 5.08 ─────────────────────────────────────
【0031】実施例6 染色加工の前処理として水酸化ナトリウムによるアルカ
リ処理を行うことにより蛋白質繊維に生ずる理化学的特
性の変化を明らかにするため、アルカリ処理絹糸の機械
的特性を評価した。機械的性質の測定では、切断時の絹
糸の強度と伸度の値を示したものである。なお、測定条
件は試料長50mm、引張り速度10mm/min、チ
ャートスケール250gであり、島津製インストロン
(オートグラフ AGS−5D)により求めたものであ
る。得られた結果を表7に示す。ただし、試料繊維の切
断強度を、強度(g/d)はデニール当たりの切断強度
を意味している。試料の機械的特性と直接関連する、光
学特性の分子配向度ならぴに結晶化度の値を屈折率の測
定により評価した。屈折率の測定にはオリンパス製の偏
光顕微鏡を用い、べッケ法により繊維方向の屈折率(n
I)と、繊維軸に対して直角方向の屈折率(nII)とを
測定した。両屈折率の差を試料の複屈折率(△n)と
し、また(nI+2nII)/3で決められる値を平均的
屈折率(niso)として得られたこれらの結果を下記
表8に示す。なお(nI‐nII)で求められる値を△n
とした。Example 6 The mechanical properties of alkali-treated silk were evaluated in order to clarify the change in the physicochemical properties of protein fibers caused by alkali treatment with sodium hydroxide as a pretreatment for dyeing. In the measurement of the mechanical properties, the values of the strength and elongation of the silk thread at the time of cutting are shown. The measurement conditions were a sample length of 50 mm, a pulling speed of 10 mm / min, and a chart scale of 250 g, which were determined by Instron manufactured by Shimadzu (Autograph AGS-5D). The results obtained are shown in Table 7. However, the cutting strength of the sample fiber and the strength (g / d) mean the cutting strength per denier. The values of the degree of crystallinity and the degree of crystallinity of the optical properties, which are directly related to the mechanical properties of the samples, were evaluated by measuring the refractive index. The refractive index was measured using a polarizing microscope manufactured by Olympus, and the refractive index (n) in the fiber direction was measured by the Becke method.
I) and the refractive index (nII) in the direction perpendicular to the fiber axis were measured. Table 8 below shows the results obtained by taking the difference between the two refractive indexes as the birefringence (Δn) of the sample and the value determined by (nI + 2nII) / 3 as the average refractive index (niso). Note that the value obtained by (nI-nII) is △ n
And
【0032】[0032]
【表7】 ──────────────────────────────────── 吸湿率(%) 強度(g/d) 伸度(%) ──────────────────────────────────── 対照区家蚕絹糸 8.2 4.6 20.2 2.5g/L NaOH 処理家蚕絹糸 8.2 4.1 22.4 対照区柞蚕絹糸 9.4 2.8 27.1 2.5g/L NaOH 処理柞蚕絹糸 2.9 29.5 4.0g/L NaOH 処理柞蚕絹糸 10.9 2.6 26.8 8.0g/L NaOH 処理柞蚕絹糸 11.2 2.9 28.2 ────────────────────────────────────[Table 7] ──────────────────────────────────── Moisture absorption rate (%) Strength (g / d ) Elongation (%) ──────────────────────────────────── Control Ward Silkworm Silk 8.2 4.6 20.2 2.5 g / L NaOH-treated domestic silkworm silk thread 8.2 4.1 22.4 Control mulberry silkworm silk fiber 9.4 2.8 27.1 2.5 g / L NaOH treated mulberry silk thread 2.9 29.5 4.0 g / L NaOH-treated mulberry silk thread 10.9 2.6 26.8 8.0 g / L NaOH treated mulberry silk thread 11.2 2.9 28.2 ─ ───────────────────────────────────
【0033】水酸化ナトリウム水溶液で前処理した家
蚕、野蚕絹糸の屈折率特性ならびに酸性染料(Suminol
FAST Red B conc.)を用いて染色した際の染色残液の吸
光度、染料濃度、pHの値を下記に示す。なお、残液の
吸光度は、染料の最大吸収波長の505nmにおける値
である。The refractive index characteristics of the silkworm silk and wild silkworm silk pretreated with an aqueous sodium hydroxide solution and the acid dye (Suminol
FAST Red B conc.), The absorbance, dye concentration, and pH of the residual dye solution are shown below. The absorbance of the residual solution is a value at the maximum absorption wavelength of the dye at 505 nm.
【0034】[0034]
【表8】 ──────────────────────────────────── △n niso 吸光度 染料濃度 pH ──────────────────────────────────── 対照区家蚕絹糸 0.0495 1.555 0.52 1.25 4.47 2.5g/L NaOH 処理家蚕絹糸 0.050 1.555 0.58 1.27 4.69 対照区柞蚕絹糸 0.034 1.542 0.32 0.82 4.66 4.0g/L NaOH 処理柞蚕絹糸 0.033 1.548 0.75 2.00 4.77 12 g/L NaOH 処理柞蚕絹糸 0.032 1.549 0.85 2.18 5.04 ──────────────────────────────────── 単位:染料濃度×10-5 g dye/mL 上記の結果からわかるように、家蚕絹糸では2.5g/
Lの水酸化ナトリウム溶液で前処理しても、柞蚕絹糸で
は8g/Lの水酸化ナトリウム水溶液で前処理しても機
械的性質はほとんど変化することはない。家蚕絹糸の吸
湿率は前処理前後で変化しないが、柞蚕絹糸では次第に
増加する傾向が現れた。光学的な屈折率測定結果は両試
料について前処理後の変化は観察できなかった。従って
本発明のアルカリ処理により被染物の機械的特性は実質
的には損傷しないことが明らかである。[Table 8] ────────────────────────────────────Δn niso Absorbance Dye concentration pH ───家 Control silkworm silk 0.0495 1.555 0.52 1.25 4.47 2.5g / L NaOH-treated silkworm silk 0.050 1.555 0.58 1.27 4.69 Tussah silk of control group 0.034 1.542 0.32 0.82 4.66 4.0 g / L NaOH-treated tussah silk 0.033 1.548 0.75 2.00 4.77 12 g / L NaOH-treated tussah silk 0.032 1.549 0.85 2.18 5.04 ──────────単 位 Unit: Dye concentration × 10 −5 g dye / mL As can be seen from the above results, the silkworm silk has 2 0.5g /
The mechanical properties of the tussah silk yarn hardly change even when pretreated with an L sodium hydroxide solution or with an 8 g / L sodium hydroxide aqueous solution. The moisture absorption of the silkworm silk did not change before and after the pretreatment, but the tussah silk showed a tendency to gradually increase. No change in the optical refractive index measurement after the pretreatment was observed for both samples. Thus, it is clear that the alkali treatment of the present invention does not substantially damage the mechanical properties of the material to be dyed.
【0035】実施例7 2g/L濃度の水酸化ナトリウム水溶液を用いるPad
/Batch法で家蚕、柞蚕、羊毛繊維を前処理したサ
ンプルの塩酸吸着実験を次のようにして行った。まず、
煮沸で炭酸ガスを除去した純水に塩酸を加えてpH4と
なるように調整した。浸漬前後の塩酸の濃度は平間製作
所記録式自動滴定装置ART−2型を用いて塩酸とほぼ
当量濃度の水酸化ナトリウムにて室温で滴定して求め
た。得られた塩酸吸着量の測定結果を表9に示す。Example 7 Pad using 2 g / L aqueous sodium hydroxide solution
A hydrochloric acid adsorption experiment was carried out on a sample prepared by pretreatment of domestic silkworm, tussah silkworm and wool fiber by the / Batch method as follows. First,
Hydrochloric acid was added to pure water from which carbon dioxide was removed by boiling to adjust the pH to 4. The concentration of hydrochloric acid before and after the immersion was determined by titration at room temperature with sodium hydroxide having a concentration almost equivalent to that of hydrochloric acid using a recording type automatic titrator ART-2 type manufactured by Hirama Seisakusho. Table 9 shows the measurement results of the obtained hydrochloric acid adsorption amounts.
【0036】[0036]
【表9】 ──────────────────────────────────── 塩酸吸着量 吸湿量(%) ──────────────────────────────────── 家蚕絹糸 対照区 18.56 8.6 家蚕絹糸 2.0g/L処理区 19.52 8.5 柞蚕絹糸 対照区 38.40 8.8 杵蚕絹糸 2.0g/L処理区 40.32 9.2 羊毛糸 対照区 39.36 10.7 羊毛糸 処理区 44.60 12.1 ──────────────────────────────────── 塩酸吸着量の単位:×10-5 mol/g[Table 9] ──────────────────────────────────── Hydrochloric acid adsorption amount Moisture absorption amount (%) ── ────────────────────────────────── Domestic silkworm silk yarn control area 18.56 8.6 Domestic silkworm silk yarn 2.0g / L treated area 19.52 8.5 Yuzu silk silk control area 38.40 8.8 Kisel silk thread 2.0 g / L treatment area 40.32 9.2 Wool yarn control area 39.36 10.7 Wool thread treatment area 44.60 12.1 ───────────────────── ─────────────── Hydrochloric acid adsorption unit: × 10 -5 mol / g
【0037】上記表に示した結果から明らかなように、
家蚕、柞蚕絹糸の塩酸吸着量は、アルカリ処理後、若干
増加している程度であるが、羊毛繊維の塩酸吸着量は、
アルカリ処理後約10%増加していることが確認され
た。羊毛繊維表面のスケールがアルカリ処理で脆弱化
し、構造的にルーズとなったためか、軽微な加水分解が
起こり羊毛に多量に含まれるグルタミシ酸、アスパラギ
ン酸、リジン、アルギニン、ヒスチジン等の酸性アミノ
酸、塩基性アミノ酸の側鎖部分がアルカリと反応して塩
酸の吸着座席となり得るカルボキシル基、アミノ基量が
増えたためである。As is clear from the results shown in the above table,
The amount of hydrochloric acid adsorption of the silkworm and tussah silk is slightly increased after the alkali treatment, but the amount of hydrochloric acid adsorption of the wool fiber is
It was confirmed that the increase was about 10% after the alkali treatment. Perhaps because the scale of the wool fiber surface was weakened by the alkali treatment and loosened structurally, slight hydrolysis occurred and acidic amino acids and bases such as glutamic acid, aspartic acid, lysine, arginine, and histidine contained in the wool in large amounts This is because the amount of carboxyl groups and amino groups that can react with alkali in the side chain portion of the acidic amino acid and become an adsorption site for hydrochloric acid is increased.
【0038】[0038]
【発明の効果】蛋白質繊維製品を希薄濃度のアルカリ水
溶液で前処理しておくことにより合成染料、植物染料の
染着速度を高め、低温、短時間での染色が可能となる。
アルカリで前処理した動物蛋白質繊維又は繊維製品の機
能的、風合的特性は未加工時のものと差がなく、アルカ
リ処理により悪影響は現れない。アルカリによる前処理
の効果の最も著しいものは羊毛であった。アルカリ溶液
に浸漬し、繊維の微細構造をミクロ的に緩める等の簡単
な前処理を行った後、従来の方法で染色することで動物
蛋白質繊維又は繊維製品の濃色染めが可能となる。According to the present invention, by pretreating a protein fiber product with a dilute alkaline aqueous solution, the dyeing speed of synthetic dyes and vegetable dyes can be increased, and dyeing at a low temperature and in a short time becomes possible.
The functional and hand properties of the animal protein fibers or fiber products pre-treated with alkali are not different from those of the unprocessed ones, and no adverse effects appear by the alkali treatment. The most remarkable effect of pretreatment with alkali was wool. After a simple pretreatment such as immersing in an alkaline solution and loosening the fine structure of the fibers microscopically, the animal protein fibers or fiber products can be dyed in a dark color by dyeing by a conventional method.
Claims (2)
維又は繊維製品を実質的に損傷しない程度の低濃度のア
ルカリ水溶液で前処理した後、染色処理を行うことを特
徴とする動物性蛋白質繊維又は繊維製品の濃色染色方
法。1. An animal protein fiber characterized by being subjected to a dyeing treatment after pretreatment of the animal protein fiber or fiber product with an alkaline aqueous solution of a low concentration that does not substantially damage the fiber or fiber product. Or a method of deep-color dyeing of textiles.
水酸化カリウム、水酸化カルシウム、炭酸ナトリウム及
びけい酸ナトリウムの中から選ばれる少なくとも一種の
化合物を含む水溶液である請求項1記載の方法。 【0001】2. The alkaline aqueous solution is sodium hydroxide,
The method according to claim 1, which is an aqueous solution containing at least one compound selected from potassium hydroxide, calcium hydroxide, sodium carbonate and sodium silicate. [0001]
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6173273A JP2653417B2 (en) | 1994-07-01 | 1994-07-01 | Dark color dyeing method for animal protein fibers or textile products |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6173273A JP2653417B2 (en) | 1994-07-01 | 1994-07-01 | Dark color dyeing method for animal protein fibers or textile products |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0813361A true JPH0813361A (en) | 1996-01-16 |
| JP2653417B2 JP2653417B2 (en) | 1997-09-17 |
Family
ID=15957397
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP6173273A Expired - Lifetime JP2653417B2 (en) | 1994-07-01 | 1994-07-01 | Dark color dyeing method for animal protein fibers or textile products |
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| Country | Link |
|---|---|
| JP (1) | JP2653417B2 (en) |
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| CN100334294C (en) * | 2005-12-12 | 2007-08-29 | 广东溢达纺织有限公司 | Preparation process for silk protein colorant and its application |
| CN100507129C (en) | 2006-06-22 | 2009-07-01 | 上海题桥纺织染纱有限公司 | Milk protein fiber or its filament or its blended yarn dyeing and dyed fabric production method |
| CN105220542A (en) * | 2015-10-30 | 2016-01-06 | 无锡市长安曙光手套厂 | Utilize the bath process for realizing multi-color dying that ACID DYES is carried out BLENDED FABRIC |
| CN107964813A (en) * | 2017-11-14 | 2018-04-27 | 嘉兴市泰石漂染有限公司 | A kind of dyeing of Basolan wool |
| CN116377742A (en) * | 2023-04-24 | 2023-07-04 | 诸暨市华都联和印花有限公司 | A cotton printing and dyeing process |
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| JPS62162073A (en) * | 1985-12-30 | 1987-07-17 | グルジンスキ ナウチノ−イススレドバテルスキ インステイテユト テクステイルノイ プロミシユレンノスチ | Method for imparting flexibility to natural silk yarn fabric |
| JPH04153381A (en) * | 1990-10-16 | 1992-05-26 | Kanebo Ltd | Printing method of cloth |
| JPH0598583A (en) * | 1991-10-04 | 1993-04-20 | Nagoyashi | One-dip alkali dyeing for wool |
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| JP2002266259A (en) * | 2001-03-12 | 2002-09-18 | Asahi Kasei Corp | Dyeing method |
| CN100334294C (en) * | 2005-12-12 | 2007-08-29 | 广东溢达纺织有限公司 | Preparation process for silk protein colorant and its application |
| CN100507129C (en) | 2006-06-22 | 2009-07-01 | 上海题桥纺织染纱有限公司 | Milk protein fiber or its filament or its blended yarn dyeing and dyed fabric production method |
| CN105220542A (en) * | 2015-10-30 | 2016-01-06 | 无锡市长安曙光手套厂 | Utilize the bath process for realizing multi-color dying that ACID DYES is carried out BLENDED FABRIC |
| CN107964813A (en) * | 2017-11-14 | 2018-04-27 | 嘉兴市泰石漂染有限公司 | A kind of dyeing of Basolan wool |
| CN107964813B (en) * | 2017-11-14 | 2019-12-27 | 嘉兴市泰石漂染有限公司 | Dyeing process of bayonlan wool |
| CN116377742A (en) * | 2023-04-24 | 2023-07-04 | 诸暨市华都联和印花有限公司 | A cotton printing and dyeing process |
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| JP2653417B2 (en) | 1997-09-17 |
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