JPH081494Y2 - Device for measuring oxygen activity in slag - Google Patents
Device for measuring oxygen activity in slagInfo
- Publication number
- JPH081494Y2 JPH081494Y2 JP514191U JP514191U JPH081494Y2 JP H081494 Y2 JPH081494 Y2 JP H081494Y2 JP 514191 U JP514191 U JP 514191U JP 514191 U JP514191 U JP 514191U JP H081494 Y2 JPH081494 Y2 JP H081494Y2
- Authority
- JP
- Japan
- Prior art keywords
- iron crucible
- slag
- iron
- crucible
- transparent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000002893 slag Substances 0.000 title claims description 57
- 239000001301 oxygen Substances 0.000 title claims description 37
- 229910052760 oxygen Inorganic materials 0.000 title claims description 37
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 title claims description 36
- 230000000694 effects Effects 0.000 title claims description 33
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 248
- 229910052742 iron Inorganic materials 0.000 claims description 124
- 238000006243 chemical reaction Methods 0.000 claims description 55
- 238000010438 heat treatment Methods 0.000 claims description 34
- 239000011261 inert gas Substances 0.000 claims description 28
- 229910052751 metal Inorganic materials 0.000 claims description 24
- 239000002184 metal Substances 0.000 claims description 24
- 230000001681 protective effect Effects 0.000 claims description 7
- 230000005484 gravity Effects 0.000 claims description 6
- 239000000956 alloy Substances 0.000 claims description 5
- 229910045601 alloy Inorganic materials 0.000 claims description 5
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 239000003517 fume Substances 0.000 description 23
- 238000000034 method Methods 0.000 description 16
- 238000002844 melting Methods 0.000 description 15
- 230000008018 melting Effects 0.000 description 15
- 239000007789 gas Substances 0.000 description 10
- 238000005259 measurement Methods 0.000 description 10
- 239000007784 solid electrolyte Substances 0.000 description 10
- 238000002845 discoloration Methods 0.000 description 8
- 230000001590 oxidative effect Effects 0.000 description 7
- 238000004140 cleaning Methods 0.000 description 6
- 239000010453 quartz Substances 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 6
- 230000006378 damage Effects 0.000 description 5
- 238000002474 experimental method Methods 0.000 description 5
- 239000000523 sample Substances 0.000 description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000011109 contamination Methods 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 239000000356 contaminant Substances 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- 238000002834 transmittance Methods 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000805 Pig iron Inorganic materials 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000009529 body temperature measurement Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000004031 devitrification Methods 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000007772 electrode material Substances 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 239000003779 heat-resistant material Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000002926 oxygen Chemical class 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Carbon Steel Or Casting Steel Manufacturing (AREA)
- Measuring Oxygen Concentration In Cells (AREA)
- Manufacture And Refinement Of Metals (AREA)
Description
【0001】[0001]
【産業上の利用分野】本考案は製鉄過程において生成さ
れる溶銑スラグや溶鋼スラグ中の酸素活量を高精度に測
定することができるスラグ中の酸素活量の測定装置に関
し、更に詳しくは装置寿命を延ばすことができ、且つ装
置コストの低減もはたしたスラグ中の酸素活量測定装置
に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a device for measuring oxygen activity in slag, which is capable of highly accurately measuring oxygen activity in hot metal slag and molten steel slag produced in the iron making process, and more specifically, the device. The present invention relates to a device for measuring oxygen activity in slag, which can prolong life and reduce device cost.
【0002】[0002]
【従来の技術】従来、溶銑スラグや溶鋼スラグ中の酸素
活量の測定としては、標準極物質を内装した一端閉管型
の固体電解質の外表面に白金製の対照極を密着状態で巻
回若しくは外被して構成した酸素濃淡電池をプローブ先
端に埋設固定し、このプローブを実験炉若しくは実炉内
の溶鋼上層に存在する溶融スラグ層内に直接位置づけて
行う方法が知られているが、この方法ではスラグと溶鋼
との界面位置を検出することが困難であることから、検
出部である酸素濃淡電池を確実にスラグ中に位置づける
ことが困難であり、又、長時間高温下に曝される検出部
を保護する為にプローブ径が太くなる問題があった。そ
して何よりも問題なのは、このような測定方法を実炉に
適用しようとすると、製鉄工程の進行を一時停止させる
必要があるが、実際問題として長時間製鉄工程を止める
ことはできず、この為、上記方法は実炉で使用すること
は極めて困難である。2. Description of the Related Art Conventionally, for measuring the oxygen activity in molten pig iron slag or molten steel slag, a platinum reference electrode is wound in close contact with the outer surface of a one-end closed tube type solid electrolyte containing a standard electrode material or A method is known in which an oxygen concentration battery constituted by being sheathed is embedded and fixed at the probe tip, and this probe is directly positioned in the molten slag layer existing in the molten steel upper layer in the experimental furnace or the actual furnace. Since it is difficult to detect the interface position between the slag and the molten steel by the method, it is difficult to position the oxygen concentration battery, which is the detection part, reliably in the slag, and it is exposed to high temperature for a long time. There is a problem that the probe diameter becomes large in order to protect the detection part. And above all, if you try to apply such a measuring method to an actual furnace, it is necessary to temporarily stop the progress of the iron making process, but as a matter of fact it is not possible to stop the iron making process for a long time, for this reason, The above method is extremely difficult to use in an actual furnace.
【0003】このような問題を解決することを目的とし
て本考案者は特願平1−271033号(特開平3−1
31748号)を既に出願している。これは図8に示す
如く、集光式輻射炉a内に不活性ガスを下方から上方へ
向かって流通させた反応管bを垂設し、該反応管b内に
おける加熱部に、鉄ルツボcを支持台d上に着脱可能に
載置した構成であり、鉄ルツボc内には、不活性雰囲気
下において鉄と合金を作らないとともに酸化物を生成し
にくく且つスラグSよりも比重の重い特定金属Mを測定
対象であるスラグSとともに溶融状態で収容している。
そして測定に際しては、この溶融状態の特定金属M及び
スラグS内に標準極を内装した一端閉管型の固体電解質
eを浸漬し、対照極を兼ねた鉄ルツボcと標準極間の起
電力を計器fによって測定し、且つ温度測定を支持台d
内部に配置された測温素子gによって検出される熱起電
力を計器hによって測定することによって行い、これら
計測値に基づいてスラグSの酸素活量を実測するもので
あった。この装置の登場によって実炉から採取したスラ
グ中の酸素活量の測定が高精度且つ短時間で行うことが
可能となった。In order to solve such a problem, the present inventor has proposed Japanese Patent Application No. 1-271033 (Japanese Unexamined Patent Publication No. 3-1
No. 31748) has already been filed. As shown in FIG. 8, a reaction tube b in which an inert gas is circulated from the lower side to the upper side is vertically provided in a condensing radiant furnace a, and an iron crucible c is provided in a heating portion in the reaction tube b. In the iron crucible c, an alloy with iron is not formed in the iron crucible c, an oxide is not easily generated, and the specific gravity is higher than that of the slag S in the iron crucible c. The metal M is accommodated in a molten state together with the slag S that is the measurement target.
In the measurement, the electrolysis force between the iron crucible c also serving as a control electrode and the standard electrode is measured by immersing the solid electrolyte e of the closed end type having the standard electrode in the molten metal M and the slag S in the molten state. f and the temperature measurement on the support d
The thermoelectromotive force detected by the temperature-measuring element g arranged inside is measured by the meter h, and the oxygen activity of the slag S is measured based on these measured values. With the advent of this device, it became possible to measure the oxygen activity in the slag collected from the actual furnace with high accuracy and in a short time.
【0004】[0004]
【考案が解決しようとする課題】しかしながら、この測
定装置では反応管bとして、集光式輻射炉aから輻射さ
れる熱源としての赤外線の透過率が高く且つ高温状態に
おける熱間強度の大きい透明石英管を用いているが、反
応管b内部が急昇温する結果、鉄ルツボcの表面や試料
スラグから鉄の蒸気(ヒューム)が急激に発生し、これ
らヒュームが反応管b内壁に付着して反応管bを汚染す
る結果、使用過程で赤外線の透過率が低下して熱効率が
著しく低下し、鉄ルツボc表面の均一な加熱が不可能と
なる問題がある。そしてこのような状態下で充分な加熱
を行う為には炉の出力を大幅に上げる必要があるが、こ
のようにすると炉の負担が大きくなり炉の寿命を短くす
る問題があった。又、汚染物等の付着により失透した反
応管bは反応管自身に熱を吸収しやすくなる結果、反応
管bの失透は更に進み、溶解回数が増えるにつれて熱効
率の低下は相乗的に大きくなる。この対応としては、積
極的には炉内に導入する不活性ガスの流量を増加させる
ことによってヒュームを炉外に強制排気することや、
又、消極策としては、汚染状況に応じて反応管に付着し
た汚染物を弗酸等により洗浄,除去する方法がある。し
かしながら、前者の方法では、鉄のヒュームなどの比重
の大きなものには効果が薄く、排気流量の増加により鉄
ルツボ内の試料スラグを巻き込んで鉄ルツボc外に飛散
させることも懸念され、又、後者の方法では反応管bを
取り替える手間がかかるばかりか、洗浄時に人体への危
険を伴い、しかも確実な洗浄,除去が得られるとは限ら
ないうえに、洗浄回数が増す毎に洗浄効果は低下する問
題もあり、加えてこの方法では洗浄設備の設置を必要と
するなど実用において極めて非能率的であるという問題
がある。However, in this measuring apparatus, the reaction tube b is made of transparent quartz which has a high transmittance of infrared rays as a heat source radiated from the condensing radiant furnace a and has a high hot strength in a high temperature state. Although a tube is used, as a result of a rapid temperature rise inside the reaction tube b, iron vapor (fumes) is rapidly generated from the surface of the iron crucible c and the sample slag, and these fumes adhere to the inner wall of the reaction tube b. As a result of contaminating the reaction tube b, there is a problem that the transmittance of infrared rays is lowered in the course of use and the thermal efficiency is remarkably lowered, making it impossible to uniformly heat the surface of the iron crucible c. Then, in order to perform sufficient heating under such a condition, it is necessary to greatly increase the power of the furnace, but this causes a problem that the burden of the furnace becomes large and the life of the furnace is shortened. Further, the reaction tube b devitrified due to the attachment of contaminants and the like easily absorbs heat in the reaction tube itself, and as a result, devitrification of the reaction tube b progresses further, and the decrease in thermal efficiency increases synergistically as the number of melting increases. Become. To deal with this, positively increase the flow rate of the inert gas introduced into the furnace to forcefully discharge the fumes outside the furnace,
As a passive measure, there is a method of cleaning and removing contaminants attached to the reaction tube with hydrofluoric acid or the like depending on the contamination situation. However, the former method is not effective for iron fume or the like having a large specific gravity, and there is a concern that the sample slag in the iron crucible may be entrained and scattered outside the iron crucible c due to an increase in the exhaust flow rate. The latter method not only takes time and labor to replace the reaction tube b, but also involves danger to the human body at the time of cleaning, and it does not always ensure reliable cleaning and removal, and the cleaning effect decreases as the number of times of cleaning increases. In addition, there is a problem in that this method is extremely inefficient in practical use because it requires installation of cleaning equipment.
【0005】又、特願平1-271033号(特開平3-131748号)
の測定装置では、鉄ルツボcは鉄製中空管よりなる支持
台d上部に載置されているが、支持台d上部は炉内の加
熱範囲にあり、その熱容量の大小が溶解条件に影響を与
える。即ち、支持台dの熱容量が大きい場合は、炉への
負荷が大きくなって昇温に時間を要し、又、熱容量が小
さい場合には鉄ルツボcと支持台dとの焼き付きの問題
や支持台自体の溶損が生じる問題がある。又、焼き付き
や支持台の溶損は支持台の熱容量の大小に依存している
が、熱容量以外の要因もある。即ち、赤外線は鏡面や白
色系の表面を有する対象物に対しては反射効率が高い為
にこれら対象物に対する加熱効率は低く、他方、暗色系
や黒色系においては反射効率が低い為に対象物に対する
加熱効率は高い。反応管b内部には不活性ガスが充満さ
れているものの、不活性ガスの純度が低かったり反応管
bの上下部の密閉性が低く外部大気の流入がある場合に
は、支持台dは測定回数が増すにしたがってその表面が
加熱により酸化変色を生じ、この結果、加熱効率が大き
くなって焼き付けや溶損の頻度が大きくなる問題があ
る。このように支持台は炉内の加熱範囲に配置されてい
ることから、炉への負担を増大させる原因となるうえ
に、支持台d表面の状態変化に起因して加熱効率が変化
する結果、支持台dの熱容量を特定範囲に設定すること
によって焼き付けや溶損を未然に防止することは困難で
あり、鉄ルツボcに対する加熱効率を一定に維持できな
いという問題もあった。Japanese Patent Application No. 1-271033 (Japanese Patent Application Laid-Open No. 3-131748)
In the measuring apparatus of No. 3, the iron crucible c is placed on the upper part of the support d consisting of an iron hollow tube, but the upper part of the support d is in the heating range in the furnace, and its heat capacity affects the melting conditions. give. That is, when the heat capacity of the support base d is large, the load on the furnace is large and it takes time to raise the temperature, and when the heat capacity is small, the problem of seizure between the iron crucible c and the support base d and the support There is a problem that melting of the table itself occurs. Further, the burn-in and the melting loss of the support stand depend on the size of the heat capacity of the support stand, but there are factors other than the heat capacity. That is, since infrared rays have high reflection efficiency for objects having a mirror surface or a white surface, heating efficiency for these objects is low, while infrared rays have low reflection efficiency for objects having dark surfaces and black objects. Heating efficiency is high. Although the inside of the reaction tube b is filled with an inert gas, when the purity of the inert gas is low or the upper and lower parts of the reaction tube b are not tightly sealed and there is an inflow of outside air, the support base d is measured. As the number of times increases, the surface thereof undergoes oxidative discoloration due to heating, and as a result, there is a problem that heating efficiency increases and the frequency of baking and melting loss increases. Since the support base is arranged in the heating range in the furnace in this way, it causes an increase in the load on the furnace and, as a result, the heating efficiency changes due to the change in the state of the surface of the support base d. It is difficult to prevent burning and melting damage by setting the heat capacity of the support base d in a specific range, and there is also a problem that the heating efficiency for the iron crucible c cannot be kept constant.
【0006】又、鉄ルツボcは短時間加熱によって1400
℃〜1500℃の所望の温度にまで昇温させる必要がある
が、この急激な加熱においても鉄ルツボcに溶損を生じ
たり支持台dとの焼き付きが生じないようにすることが
必要であり、又、炉の長寿命化の観点からは炉への負荷
は小さいことが望ましい。特願平1-271033号(特開平3-1
31748号)の測定装置では、鉄ルツボcの形状並びに熱容
量を特に考慮していないので、仮にルツボcの形状及び
熱容量が大きすぎる場合には、昇温に時間を要して炉へ
の負荷が大きくなり、他方、ルツボcの形状及び熱容量
が小さい場合には、短時間昇温が可能となり炉への負荷
が軽減されるものの、熱量の制御に時間的な遅れが生じ
た場合や鉄ルツボc自体に温度の不均一が生じた場合に
は鉄ルツボcが溶損する可能性があった。The iron crucible c is heated to 1400 by heating for a short time.
It is necessary to raise the temperature to a desired temperature of ℃ ~ 1500 ℃, it is necessary to prevent melting loss in the iron crucible c or seizure with the support base d even in this rapid heating. Also, from the viewpoint of extending the life of the furnace, it is desirable that the load on the furnace is small. Japanese Patent Application No. 1-271033 (Japanese Patent Application Laid-Open No. 3-1
No. 31748) does not particularly consider the shape and heat capacity of the iron crucible c. Therefore, if the shape and heat capacity of the crucible c are too large, it takes time to raise the temperature and the load on the furnace is increased. On the other hand, if the shape and heat capacity of the crucible c are small, the temperature can be raised in a short time and the load on the furnace is reduced, but if there is a time delay in controlling the heat quantity or the iron crucible c If the temperature of the iron crucible c is not uniform, the iron crucible c may be melted.
【0007】本考案はかかる現況に鑑みてなされたもの
であり、高価である反応管の汚損を防止して装置の長寿
命化と装置維持コストの低減をはかり、且つ炉内汚損を
回避することで炉の負担を測定回数の大小に関わらず一
定にすることによって炉自体の長寿命化もはかり、加え
て鉄ルツボの形状並びに熱容量を最適なものにすること
によって、炉の負担を軽減するとともに鉄ルツボの溶損
や支持台との間の焼き付きの問題も完全に解消すること
を目的とするものである。The present invention has been made in view of the above situation, and it is possible to prevent the expensive reaction tube from being polluted to prolong the life of the apparatus and reduce the apparatus maintenance cost, and to avoid the contamination in the furnace. By making the burden of the furnace constant regardless of the number of measurements, the life of the furnace itself can be extended, and by optimizing the shape and heat capacity of the iron crucible, the burden on the furnace can be reduced. It is intended to completely solve the problems of melting of the iron crucible and seizure with the support.
【0008】[0008]
【課題を解決する為の手段】かかる課題を解決する為に
本考案者は鋭意研究した結果、反応管内部にヒュームの
排気を案内する排気管を別途設けた多層管構造を採用す
ることを着想した。即ち本考案は、鉄ルツボの外周面を
覆うことが可能であるとともにその上端が鉄ルツボの上
端開口位置よりも上方まで延設された透明内管を前記鉄
ルツボに外装し、且つ透明反応管内空間における鉄ルツ
ボ上方位置には鉄ルツボ及びスラグから発生する蒸気の
通過を案内する排気菅を、透明内管上部を一部外装し且
つ透明内管との間に不活性ガス導入用間隙を設けた状態
で配設したことを特徴としている。[Means for Solving the Problems] In order to solve the above problems, the present inventor has conducted diligent research and, as a result, conceived to adopt a multi-layer tube structure in which an exhaust pipe for guiding the exhaust of fumes is additionally provided inside the reaction tube. did. That is, the present invention uses the outer peripheral surface of the iron crucible
It can be covered and its upper end is above the iron crucible.
The transparent inner tube extended above the end opening position
An iron crucible that is installed in the crucible and is in the transparent reaction tube internal space.
The steam generated from the iron crucible and slag is located above the bob.
The exhaust pipe that guides the passage is partially covered with the upper part of the transparent inner pipe.
With a gap for introducing an inert gas between it and the transparent inner tube
It is characterized by being arranged in.
【0009】又、支持台の加熱効率の変化が炉の負荷に
影響しないようにする為に、支持台は遮光性保護管で外
被することが好ましい。更に、支持台は高さ方向に2分
割し、上部部材を取り替え可能とすることが更に好まし
く、又、鉄ルツボは、外径22〜13mm、内径19〜10mm、肉
厚3〜1.5 mm、高さ45〜15mmの範囲に設定したとき最も
好ましい加熱状態が実現できる。Further, in order to prevent a change in the heating efficiency of the supporting table from affecting the load of the furnace, it is preferable to cover the supporting table with a light-shielding protective tube. Furthermore, it is more preferable that the support base is divided into two parts in the height direction so that the upper member can be replaced, and the iron crucible has an outer diameter of 22 to 13 mm, an inner diameter of 19 to 10 mm, and a wall thickness of 3 to 1.5 mm. The most preferable heating condition can be realized when the thickness is set in the range of 45 to 15 mm.
【0010】[0010]
【作用】本願考案装置を用いたスラグ中の酸素活量の測
定は次のようにして行われる。先ず、不活性雰囲気下で
鉄と合金を作らず且つ酸化物も生成しくい特定金属を鉄
ルツボ内に凝固状態で収納し、この上に測定すべきスラ
グを投入するか、若しくは鉄ルツボ内にスラグを先に収
納しておき、その後特定金属を投入する。次いで透明内
管を鉄ルツボに外装したうえ、該鉄ルツボを支持台に載
置した状態で透明反応管内における所定位置に位置づけ
た後、透明反応管内部に不活性ガスを下方から上方に向
かって流通させながら集光式輻射炉により鉄ルツボを加
熱し、スラグ及び特定金属を溶融させる。The oxygen activity in the slag using the device of the present invention is measured as follows. First of all, it does not form an alloy with iron in an inert atmosphere and does not form oxides, and stores a specific metal in a solidified state in an iron crucible and puts the slag to be measured on it, or puts it in the iron crucible. The slag is stored first and then the specific metal is added. Then, the transparent inner tube was sheathed in an iron crucible, and after the iron crucible was placed on a support, the transparent crucible was positioned at a predetermined position in the transparent reaction tube. While circulating, the iron crucible is heated by a condensing radiant furnace to melt the slag and the specific metal.
【0011】続いて標準極を内装した一端閉管型の固体
電解質を、溶融状態となったスラグ層を通過させて特定
金属内に浸漬し、特定金属中の酸素活量を測定すること
によってスラグ中の酸素活量を測定するものである。Subsequently, the closed-end tube type solid electrolyte containing the standard electrode is immersed in a specific metal through the molten slag layer, and the oxygen activity in the specific metal is measured to measure the oxygen content in the slag. The oxygen activity of is measured.
【0012】加熱された鉄ルツボからはヒュームが発生
するが、反応管内部における鉄ルツボ上方には排気管が
配置されているので、ヒュームは排気管内を通じて煙突
効果により反応管外部に排気される。測定回数が増える
に従って排気管内面へのヒュームの付着量は増えるが、
反応管内面が汚損することはほとんどない。又、仮に排
気管内面が汚損したとしても排気管によって囲繞された
空間内は本来、加熱する必要のない空間であることか
ら、排気管内面の汚損が鉄ルツボの加熱条件に影響を及
ぼすことはなく、長期にわたって加熱効率を安定させる
ことができる。又、排気管内面の汚損が著しくなったと
きには排気管を適宜交換するだけで対応することがで
き、高価な透明反応管の交換をほとんど必要としない。Although fumes are generated from the heated iron crucible, since the exhaust pipe is arranged above the iron crucible inside the reaction tube, the fumes are exhausted to the outside of the reaction tube through the exhaust pipe by the chimney effect. Although the amount of fume attached to the inner surface of the exhaust pipe increases as the number of measurements increases,
The inner surface of the reaction tube is hardly polluted. Further, even if the inner surface of the exhaust pipe is contaminated, the space surrounded by the exhaust pipe originally does not need to be heated. Therefore, the contamination of the inner surface of the exhaust pipe does not affect the heating conditions of the iron crucible. The heating efficiency can be stabilized over a long period of time. Further, when the inner surface of the exhaust pipe becomes significantly contaminated, it can be dealt with only by appropriately replacing the exhaust pipe, and the replacement of the expensive transparent reaction tube is hardly necessary.
【0013】又、支持台外面に遮光性保護管を外装した
ときには、支持台への加熱が制限されて支持台外面の酸
化変色が防止され、支持台への加熱効率を一定となすこ
とが可能となり、支持台の熱容量の設計が容易となる。
そして、このような条件のもと、鉄ルツボの形状を特定
のものとすることによって、迅速な昇温を可能にしなが
ら、鉄ルツボと支持台との焼き付けや溶損を防止するこ
とができる。Further, when the outer surface of the support base is covered with a light-shielding protection tube, the heating of the support base is limited to prevent oxidative discoloration of the outer surface of the support base, and the efficiency of heating the support base can be made constant. Therefore, it becomes easy to design the heat capacity of the support base.
Then, under such conditions, by making the shape of the iron crucible a specific one, it is possible to prevent burning or melting damage between the iron crucible and the support, while enabling rapid temperature rise.
【0014】[0014]
【実施例】次に本考案の詳細を図示した実施例に基づい
て説明する。図1は本考案のスラグ中の酸素活量測定装
置の1実施例を示す断面説明図であり、図2は同実施例
の要部拡大断面図である。図中1は石英等の耐熱性素材
からなる透明反応管であり、該透明反応管1は溶解炉内
の熱源である集光式輻射炉2の中心に位置づけられてい
る。本実施例では集光式輻射炉2として8KWの熱源容量
を有するものを使用しているが、熱源容量は加熱対象で
ある鉄ルツボの容量に応じて適宜設定される。集光式輻
射炉2は温度制御が容易であり、且つ昇温に要する時間
も短く、しかも強加熱ができるので短時間でスラグを溶
解できる利点がある。DESCRIPTION OF THE PREFERRED EMBODIMENTS The details of the present invention will be described below with reference to the illustrated embodiments. FIG. 1 is a cross-sectional explanatory view showing an embodiment of the oxygen activity measuring apparatus for slag of the present invention, and FIG. 2 is an enlarged cross-sectional view of the essential part of the same embodiment. In the figure, 1 is a transparent reaction tube made of a heat-resistant material such as quartz, and the transparent reaction tube 1 is positioned at the center of a concentrating radiant furnace 2 which is a heat source in the melting furnace. In the present embodiment, the condensing radiant furnace 2 having a heat source capacity of 8 KW is used, but the heat source capacity is appropriately set according to the capacity of the iron crucible to be heated. The concentrating radiant furnace 2 has the advantages that temperature control is easy, the time required for temperature rise is short, and strong heating is possible, so that slag can be melted in a short time.
【0015】透明反応管1は下部が連結具3を介して基
台4に固定され、上部を天蓋5で覆うことによって密封
されており、連結具3側部には窒素ガスやアルゴンガス
等の不活性ガスを透明反応管1内部に流入させる為のガ
ス流入路6を開設している。他方、天蓋5には透明反応
管1内部の不活性ガスを排出する為のガス排出孔を兼ね
た固体電解質の挿入孔7が開設されている。又、天蓋5
側部及び連結具3側部には水冷パイプ8が付設されてい
る。The lower part of the transparent reaction tube 1 is fixed to the base 4 via the connecting tool 3, and the upper part is sealed by covering the upper part with the canopy 5. The side part of the connecting tool 3 is filled with nitrogen gas or argon gas. A gas inflow path 6 is provided to allow an inert gas to flow into the transparent reaction tube 1. On the other hand, the canopy 5 is provided with a solid electrolyte insertion hole 7 which also serves as a gas discharge hole for discharging the inert gas inside the transparent reaction tube 1. Also, canopy 5
A water cooling pipe 8 is attached to the side and the side of the connector 3.
【0016】図中9は鉄ルツボを載置する為の支持台で
あり、該支持台9の内部には測温素子10が、その感温部
を鉄ルツボ11の下面に接触させた状態で固定されてい
る。支持台9は上部支持台9aと下部支持台9bとからな
り、上部並びに下部支持台9a,9bを段部を介して連結し
ている。支持台9を上下に分割したのは熱源に近く酸化
変色の激しい支持台上部を取り替え可能となすことによ
って、支持台下部部分の継続使用を可能となし、装置の
ランニングコストの低減をはからんとしたものである
が、必ずしも分割する必要はない。In the figure, 9 is a support for mounting an iron crucible. Inside the support 9, a temperature measuring element 10 is provided with its temperature sensing portion in contact with the lower surface of the iron crucible 11. It is fixed. The support base 9 is composed of an upper support base 9a and a lower support base 9b, and connects the upper and lower support bases 9a and 9b via a step. The reason why the support base 9 is divided into upper and lower parts is that it is close to the heat source and the upper part of the support base, which is subject to severe oxidative discoloration, can be replaced, so that the lower part of the support base can be used continuously and the running cost of the device is not reduced. However, it is not always necessary to divide it.
【0017】支持台9上部に載置した鉄ルツボ11内には
測定対象であるスラグSと特定金属Mとが共に収容され
ている。特定金属としては不活性雰囲気下において鉄と
合金を作らないとともに酸化物を生成しにくく、且つス
ラグSよりも比重の大きい金属であれば任意のものが採
用され、例えばこれら条件に合致するものとしては銀や
銅等が存在するが、本実施例では銀を用いている。溶融
状態にあるスラグS及び特定金属Mには、標準極(図示
せず)が内装された一端閉管型の固体電解質12が浸漬さ
れる。固体電解質12から導出された標準極側リード13は
透明反応管1の天蓋5を貫通して透明反応管1外部に導
き出され、他方、対照極として機能する鉄ルツボ11から
は該鉄ルツボ11と電気的に導通している支持台9を介し
て対照極側回路を基台4に導き、対照極である基台4と
前記標準極側リード13との間に酸素濃淡電池を構成して
いる。そして、図示しないが基台4と標準極側リード13
との間には計器が取り付けられ、酸素濃淡電池から発生
する起電力が測定できるように構成されている。The iron crucible 11 placed on the upper part of the support 9 accommodates both the slag S to be measured and the specific metal M. As the specific metal, any metal may be adopted as long as it does not form an alloy with iron in an inert atmosphere, is hard to generate an oxide, and has a specific gravity larger than that of the slag S. Although silver, copper, etc. exist, silver is used in this embodiment. In the molten slag S and the specific metal M, a closed-end tube type solid electrolyte 12 having a standard electrode (not shown) is immersed. The standard electrode side lead 13 derived from the solid electrolyte 12 penetrates the canopy 5 of the transparent reaction tube 1 and is guided to the outside of the transparent reaction tube 1, while the iron crucible 11 serving as a control electrode is connected to the iron crucible 11. The reference electrode side circuit is guided to the base 4 through the electrically conductive support 9, and an oxygen concentration battery is formed between the base 4 which is the reference electrode and the standard electrode side lead 13. . Although not shown, the base 4 and the standard pole side lead 13
A measuring instrument is attached between and so that the electromotive force generated from the oxygen concentration battery can be measured.
【0018】本考案は、このような装置において、鉄ル
ツボ11に特定寸法の透明内管14を外装し、且つ透明反応
管1の内部空間における特定位置に排気管15を配設した
ことを最も大きな特徴とするものである。According to the present invention, in such an apparatus, it is most preferable that the iron crucible 11 is provided with a transparent inner tube 14 having a specific size and the exhaust pipe 15 is disposed at a specific position in the internal space of the transparent reaction tube 1. This is a major feature.
【0019】透明内管14は図2に示されるように、鉄ル
ツボ11の外径よりやや大きい内径を有し、且つその長さ
は鉄ルツボ11の長さよりも長く設定している。透明内管
14の内径を鉄ルツボ11の外径よりもやや大きめに設定し
て透明内管14と鉄ルツボ11間に間隙を設けたのは、石英
製であってほとんど熱膨張しない透明内管14が、加熱に
より熱膨張した鉄ルツボ11によって破壊されることを防
止せんとした為である。例えば、本考案者が図例の装置
を用いて行って実験したところ、透明内管14と鉄ルツボ
11との間隙が0.5 mm以下であれば熱膨張した鉄ルツボ11
による透明内管14の破壊を回避することができず、他
方、1.5 mm以上であれば鉄ルツボ11側壁から発生するヒ
ュームの透明反応管内面への到達を阻止できなかったこ
とから、透明内管14と鉄ルツボ11の間隙寸法は本実施例
では0.5 mm〜1.5 mmの範囲に設定することが好ましいこ
とが知見された。このように間隙寸法は本実施例では0.
5mm〜1.5mm の範囲に設定しているが、他の装置構成を
用いた場合には、前記両問題を回避できるならば、間隙
寸法は他のものであってもよい。又、透明内管14の長さ
を鉄ルツボ11長さよりも長くしたのは、鉄ルツボ11を外
装する透明内管14に壁としての機能を発揮させることに
より、沸騰したスラグSが鉄ルツボ11外部に吹きこぼれ
ようとするのを防止する為であり、又、鉄ルツボ11側面
から発生するヒュームが透明反応管1内面を汚損するこ
とも防止せんが為である。透明内管14は熱源から輻射さ
れる赤外線をなるべく減衰させることなく透過させるこ
とができるものが用いられる。そして、透明内管14は鉄
ルツボ11と同様、一回の測定のみに使用する消耗型であ
るから、材質並びに肉厚等は少なくとも測定時間中その
形状を維持しうるものであればよく、例えば薄肉の石英
管等が用いられる。As shown in FIG. 2, the transparent inner tube 14 has an inner diameter slightly larger than the outer diameter of the iron crucible 11, and its length is set longer than the length of the iron crucible 11. Transparent inner tube
The inner diameter of 14 is set to be slightly larger than the outer diameter of the iron crucible 11 to provide a gap between the transparent inner tube 14 and the iron crucible 11, because the transparent inner tube 14 is made of quartz and hardly thermally expands. This is because it is intended to prevent the iron crucible 11 that is thermally expanded by heating from being destroyed. For example, when the present inventor conducted an experiment using the apparatus shown in the figure, the transparent inner tube 14 and the iron crucible were
If the gap between the iron crucible and 0.5
It is not possible to avoid the destruction of the transparent inner tube 14 due to the above. On the other hand, if it is 1.5 mm or more, it is not possible to prevent the fume generated from the side wall of the iron crucible 11 from reaching the inner surface of the transparent reaction tube. It has been found that it is preferable to set the gap size between 14 and the iron crucible 11 in the range of 0.5 mm to 1.5 mm in this embodiment. In this way, the gap size is 0 in this embodiment.
Although it is set in the range of 5 mm to 1.5 mm, when other device configurations are used, other gap sizes may be used as long as both the above problems can be avoided. Further, the length of the transparent inner tube 14 is made longer than the length of the iron crucible 11 by making the transparent inner tube 14 which covers the iron crucible 11 function as a wall, so that the boiling slag S can be converted into the iron crucible 11. This is to prevent spilling to the outside and also to prevent fume generated from the side surface of the iron crucible 11 from contaminating the inner surface of the transparent reaction tube 1. As the transparent inner tube 14, a transparent inner tube that allows infrared rays radiated from a heat source to pass therethrough without attenuation is used. Then, the transparent inner tube 14 is a consumable type that is used only for one measurement, like the iron crucible 11, so that the material and the wall thickness may be such that the shape can be maintained at least during the measurement time, for example, A thin quartz tube or the like is used.
【0020】排気管15は前記透明内管14の上方位置に、
透明内管14の上部を一部外装するとともに透明内管14と
の間に不活性ガス導入用間隙16を設けた状態で配設され
る。排気管15は鉄ルツボ11から発生するヒュームがなる
べく透明反応管1内面に接触することなく、透明反応管
1外部に排出されるよう案内する為のものである。ヒュ
ームは重いことから、単なる排気管では鉄蒸気の排出は
困難であり、この為、本願考案では、透明内管14との間
に不活性ガス導入用間隙16を設け、この間隙を通過して
吹き上がってくるアルゴンガス等の不活性ガスの流れに
乗ってヒュームが上方へ導かれるようにしている。不活
性ガスは狭路となした不活性ガス導入用間隙16を通過す
ることによってその流速が高まり、ヒュームは不活性ガ
スとともに透明反応管1外部へ排出される。不活性ガス
導入用間隙16はヒュームを排気するのに充分な流速が得
られることを前提として設計され、本実施例では、この
間隙は2mm〜5mmの範囲に設定している。排気管15はヒ
ュームの排気を目的とするものであるから、透光性は不
要であり、この為、安価な耐熱管を利用することができ
る。又、排気管15内面にはヒュームに含まれる各種成分
が付着することとなるが、前記したように排気管15には
透光性は不要であることから全く問題はなく、又、付着
量の増加により排気が阻害されるようになれば、適宜排
気管15を取り替えればよい。排気管15としては安価な耐
熱管を使用することができるから、排気管15の取り替え
がランニングコストの上昇に与える影響は最小限に抑え
ることができる。The exhaust pipe 15 is located above the transparent inner pipe 14,
The transparent inner tube (14) is provided with a part of the upper part thereof covered and an inert gas introducing gap (16) provided between the transparent inner tube and the transparent inner tube (14). The exhaust pipe 15 is for guiding the fumes generated from the iron crucible 11 so as to be discharged to the outside of the transparent reaction tube 1 without contacting the inner surface of the transparent reaction tube 1 as much as possible. Since fume is heavy, it is difficult to discharge iron vapor with a simple exhaust pipe.Therefore, in the present invention, a gap 16 for introducing an inert gas is provided between the transparent inner pipe 14 and The fumes are guided upward by riding on the flow of an inert gas such as argon gas that blows up. The flow rate of the inert gas increases as it passes through the inert gas introducing gap 16 which is a narrow path, and the fumes are discharged to the outside of the transparent reaction tube 1 together with the inert gas. The gap 16 for introducing the inert gas is designed on the assumption that a flow velocity sufficient to exhaust the fumes can be obtained, and in this embodiment, the gap is set in the range of 2 mm to 5 mm. Since the exhaust pipe 15 is intended for exhausting fumes, it does not need translucency, and therefore an inexpensive heat-resistant pipe can be used. Further, various components contained in the fumes will adhere to the inner surface of the exhaust pipe 15, but as described above, there is no problem since the exhaust pipe 15 does not need translucency. If the exhaust gas is hindered by the increase, the exhaust pipe 15 may be replaced appropriately. Since an inexpensive heat-resistant pipe can be used as the exhaust pipe 15, the influence of replacement of the exhaust pipe 15 on the increase in running cost can be minimized.
【0021】本考案は、上述したように鉄ルツボ11に透
明内管14を外装するとともに鉄ルツボ11上方位置に排気
管15を配設することを大きな特徴としているが、これ以
外にも、鉄ルツボ11への加熱条件を最適のものとなし、
且つこの条件が変化しないようにする為に、鉄ルツボ11
の寸法形状を考慮するとともに該鉄ルツボ11を支持する
支持台9への赤外線の吸収量を一定にする工夫もしてい
る。支持台9への赤外線の吸収量の変化をなくす為には
支持台9表面の酸化変色反応を抑制することが有意義で
あり、且つ酸化変色反応を抑制する為には支持台9に遮
光性保護管17を外装することが効果的であることを見出
した。図例の実施例では支持台9を外装する遮光性保護
管17として不透明石英管を採用している。不透明石英管
を外装したことにより、支持台9の加熱効率を著しく抑
制することが可能となり、この結果、支持台9外面の酸
化変色も抑制され、鉄ルツボ11に対する加熱効率をほぼ
一定に保つことが可能となった。そして、鉄ルツボ11に
対する加熱条件がほぼ一定に維持できるという前提のも
とで鉄ルツボ11の外形寸法を決定すべく、寸法を変化さ
せて加熱実験を行い、鉄ルツボ11の最適寸法を導き出し
た。この実験に用いた鉄ルツボの各種寸法を表1に示
し、これら鉄ルツボを用いたときの鉄ルツボの昇温軌跡
を図3に示す。尚、実験には8KWの集光式輻射炉を用
い、且つ温度測定は鉄ルツボ下部に位置づけられた測温
素子10によって行った。As described above, the present invention is characterized in that the transparent inner tube 14 is mounted on the iron crucible 11 and the exhaust pipe 15 is provided above the iron crucible 11. Optimum heating conditions for crucible 11,
And to prevent this condition from changing, the iron crucible 11
In consideration of the dimensions and shape, the amount of infrared rays absorbed by the support base 9 that supports the iron crucible 11 is made constant. In order to eliminate the change in the amount of infrared absorption on the support 9, it is significant to suppress the oxidative discoloration reaction on the surface of the support 9, and in order to suppress the oxidative discoloration reaction, the support 9 is protected against light. It has been found that it is effective to sheath the tube 17. In the illustrated embodiment, an opaque quartz tube is used as the light-shielding protective tube 17 that covers the support base 9. By covering the opaque quartz tube, it is possible to remarkably suppress the heating efficiency of the supporting table 9, and as a result, the discoloration of the outer surface of the supporting table 9 is suppressed, and the heating efficiency for the iron crucible 11 is kept substantially constant. Became possible. Then, on the assumption that the heating conditions for the iron crucible 11 can be maintained substantially constant, in order to determine the outer dimensions of the iron crucible 11, a heating experiment was performed by changing the dimensions, and the optimum dimensions of the iron crucible 11 were derived. . Table 1 shows various dimensions of the iron crucible used in this experiment, and FIG. 3 shows a temperature rise trajectory of the iron crucible when these iron crucibles were used. An 8 KW condensing radiant furnace was used for the experiment, and the temperature was measured by the temperature measuring element 10 positioned below the iron crucible.
【0022】[0022]
【表1】 [Table 1]
【0023】図3より明らかなように、外径25mm、内径
22mm、高さ60mmのものでは目標温度である1500℃にまで
昇温するのに相当の時間を要するのに対し、外径22mm、
内径19mm、高さ45mmのものでは240 秒で目標温度に達
し、又、外径13mm、内径10mm、高さ15mmのものでは約16
0 秒で目標温度に達することがわかった。これら結果か
ら、集光式輻射炉の熱源容量が8KW程度であるときは、
外径22mm〜13mm、内径19mm〜10mm、高さ45mm〜15mmの範
囲のものであればほぼ満足できる昇温速度が得られるこ
とがわかった。又、特に記載しないが別途行った肉厚変
化の実験によって肉厚は3mm〜1.5 mmの範囲であれば、
ほぼ満足できる昇温速度が達成できることも確かめられ
た。尚、外径13mm、内径10mm、高さ45mm、肉厚1.5 mm以
下であれば昇温速度は高まるものの、焼付きや溶損の問
題が発生する可能性があり好ましくないこともわかっ
た。As is apparent from FIG. 3, the outer diameter is 25 mm and the inner diameter is
22mm and 60mm in height require a considerable time to reach the target temperature of 1500 ℃, while the outer diameter of 22mm,
The target temperature is reached in 240 seconds with an inner diameter of 19 mm and a height of 45 mm, and about 16 with an outer diameter of 13 mm, an inner diameter of 10 mm, and a height of 15 mm.
It was found that the target temperature was reached in 0 seconds. From these results, when the heat source capacity of the concentrating radiant furnace is about 8 kW,
It was found that the heating rate can be almost satisfied if the outer diameter is 22 mm to 13 mm, the inner diameter is 19 mm to 10 mm, and the height is 45 mm to 15 mm. In addition, although not particularly described, if the thickness is in the range of 3 mm to 1.5 mm according to a separate experiment for changing the thickness,
It was also confirmed that an almost satisfactory heating rate could be achieved. It was also found that if the outer diameter is 13 mm, the inner diameter is 10 mm, the height is 45 mm, and the wall thickness is 1.5 mm or less, the rate of temperature increase is high, but seizure and melting loss may occur, which is not preferable.
【0024】このように本考案に用いられる鉄ルツボ11
は焼付きや溶損を防止する目的からその寸法形状が決定
されるが、鉄ルツボ11の下部形状と支持台9の上部形状
は支持台9への載置容易性や支持台9との電気的接触の
確実性の観点から設計されており、本実施例では図4に
示す如く、鉄ルツボ11の下面に凹部18を形成し、他方、
支持台9上端に前記凹部18に嵌合する凸部19を形成した
構成としている。嵌合関係は逆転させることも当然可能
で、図5に示すように、鉄ルツボ11下面に凸部20を、支
持台9上端に凹部21を形成することもできる。Thus, the iron crucible 11 used in the present invention
The size and shape of the iron crucible 11 are determined in order to prevent seizure and melting damage. It is designed from the viewpoint of the reliability of the physical contact, and in this embodiment, as shown in FIG. 4, a recess 18 is formed on the lower surface of the iron crucible 11, while
A convex portion 19 that fits into the concave portion 18 is formed on the upper end of the support base 9. The fitting relationship can be reversed as a matter of course. As shown in FIG. 5, a convex portion 20 can be formed on the lower surface of the iron crucible 11 and a concave portion 21 can be formed on the upper end of the support base 9.
【0025】このような構成のスラグ中の酸素活量測定
装置は使用するには、次のようにする。先ず、鉄ルツボ
11内に転炉や取鍋から採取したスラグSを特定金属Mと
ともに収容する。このとき特定金属Mは凝固状態である
が、スラグSは溶融状態であってもよい。しかしなが
ら、測定時間を短縮する観点からは溶融状態のスラグS
を用いることが好ましいのは言うまでもない。To use the oxygen activity measuring device in the slag having the above-mentioned structure, the following procedure is performed. First, the iron crucible
The slag S collected from the converter and ladle is housed in the 11 together with the specific metal M. At this time, the specific metal M is in a solidified state, but the slag S may be in a molten state. However, from the viewpoint of shortening the measurement time, the molten slag S
Needless to say, it is preferable to use
【0026】次いでこの鉄ルツボ11を遮光性保護管17に
よって外装された支持台9上面に載置したうえ、鉄ルツ
ボ11に透明内管14を外装し、この状態の鉄ルツボ11を、
排気管15が内装された透明反応管1内における所定位置
に収容固定する。このようにした鉄ルツボ11が透明反応
管1内に配置されたならば、ガス流入路6から不活性ガ
スを注入するとともにガス排出孔を兼ねた挿入孔7から
排気を行うことによって、透明反応管1内部に下方から
上方へ向かうガス流を作り、この状態下で集光式輻射炉
2を作動させて鉄ルツボ11の急速加熱を行いスラグS及
び特定金属Mを溶融させる。加熱は熱源から照射された
赤外線によってなされ、その概要は図6で示される。即
ち、熱源から照射され鉄ルツボ11に向かった赤外線Rは
鉄ルツボ11を外装する透明内管14を透過して鉄ルツボ11
表面を加熱するが、他方、支持台9に向かった赤外線R
は支持台9を外装する遮光性保護管17によってその進路
を妨害され、そのほとんどが支持台9表面に到達するこ
となく、遮光性保護管17内部で熱に変換されるか若しく
は図示するように遮光性保護管17外部に反射される。こ
のようにして集光式輻射炉2の赤外線Rは鉄ルツボ11の
みを加熱するので、鉄ルツボ11の急速加熱を可能となせ
る一方で、支持台9表面への加熱効率を極めて低いもの
とでき、支持台9表面の酸化変色も防止される。又、鉄
ルツボ11の開口部外周には透明内管14が延設されている
ことから、沸騰したスラグSが吹きこぼれることもな
く、又、スラグSが溶融する前において不活性ガスが鉄
ルツボ11内に巻き込んで、スラグを飛散させることもな
い。Next, the iron crucible 11 is placed on the upper surface of the support base 9 which is covered by the light-shielding protection tube 17, and the transparent inner tube 14 is mounted on the iron crucible 11, and the iron crucible 11 in this state is
It is housed and fixed at a predetermined position in the transparent reaction tube 1 in which the exhaust pipe 15 is installed. When the iron crucible 11 thus arranged is placed in the transparent reaction tube 1, a transparent reaction is performed by injecting an inert gas from the gas inflow path 6 and exhausting gas from the insertion hole 7 which also serves as a gas exhaust hole. A gas flow from the lower side to the upper side is created inside the tube 1, and under this condition, the concentrating radiant furnace 2 is operated to rapidly heat the iron crucible 11 to melt the slag S and the specific metal M. The heating is done by infrared rays emitted from a heat source, the outline of which is shown in FIG. That is, the infrared ray R irradiated from the heat source and directed to the iron crucible 11 is transmitted through the transparent inner tube 14 which covers the iron crucible 11 and is transmitted to the iron crucible 11.
Infrared R that heats the surface but, on the other hand, heads for the support 9.
Is blocked in its path by a light-shielding protective tube 17 that covers the support 9, and most of it is converted into heat inside the light-shielding protective tube 17 without reaching the surface of the support 9, or as shown in the figure. It is reflected to the outside of the light-shielding protective tube 17. In this way, since the infrared rays R of the concentrating radiant furnace 2 heat only the iron crucible 11, rapid heating of the iron crucible 11 is possible, while the efficiency of heating the surface of the support 9 is extremely low. It is also possible to prevent oxidative discoloration on the surface of the support base 9. Further, since the transparent inner tube 14 is extended on the outer periphery of the opening of the iron crucible 11, the boiling slag S will not be spilled out, and the inert gas will not flow into the iron crucible before the slag S is melted. It does not get caught in 11 and scatter the slag.
【0027】透明反応管1内部を通過する不活性ガスG
は図7に示す如く、下方から上方へ向かって流れ、特に
排気管15と透明内管14との間に形成された不活性ガス導
入用間隙16を通過するときは、流速が高まり、この流速
の高まった不活性ガスGが鉄ルツボ11から発生するヒュ
ームFを排気管15内部へと案内する。したがって比重の
重いヒュームFが下方へ流下することを防止できるの
で、透明反応管1内面が汚損することはなく、透明反応
管1の透明性を長期にわたって維持することが可能で、
高価な透明反応管1を廃棄交換する頻度を著しく下げる
ことができる。Inert gas G passing through the transparent reaction tube 1
As shown in FIG. 7, the flow rate increases from the lower side to the upper side, and particularly when passing through the inert gas introducing gap 16 formed between the exhaust pipe 15 and the transparent inner pipe 14, the flow velocity increases. The increased inert gas G guides the fume F generated from the iron crucible 11 into the exhaust pipe 15. Therefore, the fume F having a large specific gravity can be prevented from flowing down, so that the inner surface of the transparent reaction tube 1 is not contaminated, and the transparency of the transparent reaction tube 1 can be maintained for a long period of time.
The frequency of discarding and replacing the expensive transparent reaction tube 1 can be significantly reduced.
【0028】スラグS及び特定金属Mが溶解したならば
固体電解質12を鉄ルツボ上方から降下させてスラグ層を
通過させた後、先端部を特定金属中に浸漬させる。この
状態では固体電解質12及び特定金属Mを間に挟んで標準
極側リード13と対照極である鉄ルツボ11との間に酸素濃
淡電池が形成され、この酸素濃淡電池により発生する起
電力は標準極側リード13と対照極間に接続された計器
(図示せず)によって測定される。又、スラグS及び特
定金属Mの温度は支持台9に内装された測温素子10によ
って常時測温されて測温用計器(図示せず)に指示さ
れ、これら両値に基づいて演算処理することによってス
ラグ中の酸素活量が算出される。そして特定金属として
は鉄と合金を作らないとともに酸化物の生成も極めて少
ないものを用いているから特定金属中の酸素活量はスラ
グ中の酸素活量とは平衡することとなり、相互の酸素活
量には相関関係が成立するから、前記手法により算出さ
れた特定金属中の酸素活量値に基づいてスラグ中の酸素
活量を求めることができるのである。After the slag S and the specific metal M are dissolved, the solid electrolyte 12 is lowered from above the iron crucible and passed through the slag layer, and then the tip is immersed in the specific metal. In this state, an oxygen concentration battery is formed between the standard electrode side lead 13 and the reference iron crucible 11 with the solid electrolyte 12 and the specific metal M interposed therebetween, and the electromotive force generated by this oxygen concentration battery is standard. It is measured by an instrument (not shown) connected between the pole side lead 13 and the control pole. Further, the temperatures of the slag S and the specific metal M are constantly measured by the temperature measuring element 10 installed in the support base 9 and are instructed to a temperature measuring instrument (not shown), and arithmetic processing is performed based on these two values. By doing so, the oxygen activity in the slag is calculated. Since the specific metal that does not form an alloy with iron and produces very little oxide is used, the oxygen activity in the specific metal is in equilibrium with the oxygen activity in the slag, and the mutual oxygen activities are Since there is a correlation between the amounts, the oxygen activity in the slag can be obtained based on the oxygen activity value in the specific metal calculated by the above method.
【0029】酸素活量の測定が終われば透明反応管内の
不活性ガスを排気した後、鉄ルツボ11を透明反応管外部
に取り出して測定を終了する。本考案は溶解炉として集
光式輻射炉を用いているので透明反応管内温度を短時間
で昇温させることが可能であり、例えば8KWの集光式輻
射炉を用いた本実施例では反応管に鉄ルツボを収容して
から鉄ルツボを取り出す迄に要する時間は1〜15分程度
であり、酸素活量の測定は極めて迅速に行うことができ
る。When the measurement of the oxygen activity is completed, the inert gas in the transparent reaction tube is exhausted, and then the iron crucible 11 is taken out of the transparent reaction tube to complete the measurement. Since the present invention uses a condensing radiant furnace as a melting furnace, it is possible to raise the temperature inside the transparent reaction tube in a short time. For example, in this embodiment using an 8 KW condensing radiant furnace, the reaction tube It takes about 1 to 15 minutes from the time when the iron crucible is housed to the time when the iron crucible is taken out, and the oxygen activity can be measured extremely quickly.
【0030】[0030]
【考案の効果】以上のように本発明のスラグ中の酸素活
量測定方法及びその装置は、特定金属と一緒に収容され
たスラグの酸素活量を測定することとしたから、固体電
解質を測定対象に完全に接触させることが可能であると
いう基本的効果を有し、更に、鉄ルツボに透明内管を外
装するとともに鉄ルツボ上方位置に排気管を配置してヒ
ュームの排気を案内したので、ヒュームによる透明反応
管の汚損を防止することが可能となり、高価な透明反応
管の取り替え頻度を著しく少なくすることができる。
又、炉内汚損を防止できることから、炉の負担を測定回
数の大小に関わらず常に一定にすることが可能であり、
炉自体の長寿命化もはかることができる。As described above, according to the method and apparatus for measuring oxygen activity in slag of the present invention, the oxygen activity of the slag contained together with the specific metal is measured, so that the solid electrolyte is measured. It has the basic effect that it can be brought into complete contact with the target, and furthermore, the transparent inner pipe is exteriorly mounted on the iron crucible and the exhaust pipe is placed above the iron crucible to guide the fume exhaust. It is possible to prevent fouling of the transparent reaction tube due to fumes, and it is possible to significantly reduce the frequency of replacement of the expensive transparent reaction tube.
Also, since it is possible to prevent fouling inside the furnace, it is possible to keep the burden on the furnace constant regardless of the number of measurements.
The life of the furnace itself can be extended.
【0031】又、不活性ガス導入用間隙を2〜5mmに設
定したときには、該間隙を通過する不活性ガスの流速は
適度に速まり、比重の重いヒュームを上方へ向かって確
実に案内することができる。When the gap for introducing the inert gas is set to 2 to 5 mm, the flow velocity of the inert gas passing through the gap is moderately increased, and the fumes having a large specific gravity are surely guided upward. You can
【0032】又、支持台外面に遮光性保護管を外装した
ときには、支持台への加熱が制限されて支持台外面の酸
化変色が防止され、支持台への加熱効率を一定となすこ
とが可能となり、支持台の熱容量の設計が容易となる。
そして、このような条件のもと、鉄ルツボの形状を特定
のものとすることによって、迅速な昇温を可能にしなが
ら、鉄ルツボと支持台との焼き付けや溶損を防止するこ
とができる。Further, when a light-shielding protective tube is provided on the outer surface of the support base, the heating of the support base is limited to prevent oxidative discoloration of the outer surface of the support base, and the efficiency of heating the support base can be kept constant. Therefore, it becomes easy to design the heat capacity of the support base.
Then, under such conditions, by making the shape of the iron crucible a specific one, it is possible to prevent burning or melting damage between the iron crucible and the support, while enabling rapid temperature rise.
【0033】又、支持台を高さ方向に2分割したとき
は、支持台上部が汚損したときには上部部材のみを取り
替えることで対応することが可能となりランニングコス
トを一層低下させることができる。Further, when the support base is divided into two parts in the height direction, when the upper part of the support base is contaminated, it is possible to deal with it by replacing only the upper member, and the running cost can be further reduced.
【0034】そして、集光式輻射炉の熱源容量が8KWで
あるときは、鉄ルツボは、外径22〜13mm、内径19〜10m
m、肉厚3〜1.5 mm、高さ45〜15mmの範囲に設定するこ
とが好ましく、この範囲に設定したときには、迅速な昇
温を可能にしながら、鉄ルツボと支持台との焼き付けや
溶損を確実に防止することができる。When the heat source capacity of the concentrating radiant furnace is 8 KW, the iron crucible has an outer diameter of 22 to 13 mm and an inner diameter of 19 to 10 m.
It is preferable to set m, wall thickness 3 to 1.5 mm, and height 45 to 15 mm. When this range is set, baking or melting loss between the iron crucible and the support table is possible while enabling rapid temperature rise. Can be reliably prevented.
【図1】本考案のスラグ中の酸素活量測定装置の1実施
例を示す断面説明図FIG. 1 is an explanatory cross-sectional view showing an embodiment of an apparatus for measuring oxygen activity in slag according to the present invention.
【図2】同実施例の要部拡大断面図FIG. 2 is an enlarged sectional view of a main part of the same embodiment.
【図3】寸法の異なる鉄ルツボの昇温軌跡を示すグラフFIG. 3 is a graph showing a temperature rise trajectory of iron crucibles having different dimensions.
【図4】鉄ルツボの支持台への固定方法を示す断面説明
図FIG. 4 is an explanatory sectional view showing a method of fixing the iron crucible to the support base.
【図5】鉄ルツボの支持台への他の固定方法を示す断面
説明図FIG. 5 is an explanatory sectional view showing another method of fixing the iron crucible to the support base.
【図6】透明反応管内部の加熱状態を示す要部断面説明
図FIG. 6 is an explanatory cross-sectional view of a main part showing a heating state inside a transparent reaction tube.
【図7】透明反応管内部の不活性ガスの流れを示す要部
断面説明図FIG. 7 is an explanatory cross-sectional view of an essential part showing a flow of an inert gas inside a transparent reaction tube.
【図8】従来のスラグ中の酸素活量測定装置を示す断面
説明図FIG. 8 is an explanatory sectional view showing a conventional device for measuring oxygen activity in slag.
1 透明反応管 2 集光式輻射炉 6 ガス流入路 7 挿入孔 9 支持台 10 測温素子 11 鉄ルツボ 12 固体電解質 13 標準極側リード 14 透明内管 15 排気管 16 不活性ガス導入用間隙 17 遮光性保護管 R 赤外線 G 不活性ガス F ヒューム 1 Transparent Reaction Tube 2 Concentrating Radiation Furnace 6 Gas Inflow Path 7 Insertion Hole 9 Support Stand 10 Temperature Measuring Element 11 Iron Crucible 12 Solid Electrolyte 13 Standard Electrode Lead 14 Transparent Inner Tube 15 Exhaust Pipe 16 Inert Gas Introducing Gap 17 Light-shielding protection tube R Infrared G Inert gas F Fume
───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 平3−131748(JP,A) ─────────────────────────────────────────────────── ─── Continuation of the front page (56) Reference JP-A-3-131748 (JP, A)
Claims (5)
方へ向かって流通させた透明反応管を垂設し、該透明反
応管内における加熱対象部位に着脱可能な状態で支持台
上に載置された鉄ルツボ内には、不活性雰囲気下におい
て鉄と合金を作らないとともに酸化物を生成しにくく且
つスラグよりも比重の重い特定金属を測定対象であるス
ラグとともに溶融状態で収容し、特定金属内には標準極
を内装した一端閉管型の固体電解質が浸漬され、対照極
を兼ねた鉄ルツボと標準極間の起電力を測定することに
よってスラグ中の酸素活量を測定する装置において、 鉄ルツボの外周面を覆うことが可能であるとともにその
上端が鉄ルツボの上端開口位置よりも上方まで延設され
た透明内管を前記鉄ルツボに外装し、且つ透明反応管内
空間における鉄ルツボ上方位置には鉄ルツボ及びスラグ
から発生する蒸気の通過を案内する排気管を、透明内管
上部を一部外装し且つ透明内管との間に不活性ガス導入
用間隙を設けた状態で配設してなるスラグ中の酸素活量
測定装置。1. An inert gas is introduced into the concentrating radiant furnace from below to above.
A transparent reaction tube circulated toward one side is hung vertically, and in the iron crucible placed on the support table in a detachable state at the heating target site in the transparent reaction tube, iron and It contains a specific metal that does not form an alloy, is hard to generate oxides, and has a higher specific gravity than the slag, and accommodates it in a molten state with the slag to be measured. In an apparatus that measures the oxygen activity in the slag by measuring the electromotive force between the iron crucible that is immersed and also serves as the control electrode and the standard electrode, it is possible to cover the outer peripheral surface of the iron crucible and its upper end. A transparent inner tube extended to a position above the upper end opening position of the iron crucible is installed on the iron crucible, and at the upper position of the iron crucible in the transparent reaction tube inner space, the steam generated from the iron crucible and the slag is Oxygen activity in the slag to an exhaust pipe for guiding the passage, formed by arranging in a state in which a inert gas feed gap between the transparent inner tube <br/> upper part exterior to and transparent inner tube Quantity measuring device.
てなる請求項1記載のスラグ中の酸素活量測定装置。2. The apparatus for measuring oxygen activity in slag according to claim 1, wherein the gap for introducing the inert gas is set to 2 to 5 mm.
で外被してなる請求項1記載のスラグ中の酸素活量測定
装置。3. An apparatus for measuring oxygen activity in slag according to claim 1, wherein the support table on which the iron crucible is placed is covered with a light-shielding protective tube.
分割し、上部部材を取り替え可能としてなる請求項1又
は2記載のスラグ中の酸素活量測定装置。4. A support base on which an iron crucible is placed is mounted in a height direction 2
The oxygen activity measuring device in slag according to claim 1 or 2, which is divided and the upper member can be replaced.
m、肉厚3〜1.5 mm、高さ45〜15mmの範囲に設定してな
る請求項1,2,3又は4記載のスラグ中の酸素活量測
定装置。5. The iron crucible has an outer diameter of 22 to 13 mm and an inner diameter of 19 to 10 m.
The apparatus for measuring oxygen activity in slag according to claim 1, 2, 3 or 4, wherein m, wall thickness is 3 to 1.5 mm, and height is 45 to 15 mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP514191U JPH081494Y2 (en) | 1991-01-17 | 1991-01-17 | Device for measuring oxygen activity in slag |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP514191U JPH081494Y2 (en) | 1991-01-17 | 1991-01-17 | Device for measuring oxygen activity in slag |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0497837U JPH0497837U (en) | 1992-08-25 |
| JPH081494Y2 true JPH081494Y2 (en) | 1996-01-17 |
Family
ID=31735456
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP514191U Expired - Lifetime JPH081494Y2 (en) | 1991-01-17 | 1991-01-17 | Device for measuring oxygen activity in slag |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH081494Y2 (en) |
-
1991
- 1991-01-17 JP JP514191U patent/JPH081494Y2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0497837U (en) | 1992-08-25 |
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