JPH08174706A - Thread-forming method in laminated pipe - Google Patents

Thread-forming method in laminated pipe

Info

Publication number
JPH08174706A
JPH08174706A JP6325527A JP32552794A JPH08174706A JP H08174706 A JPH08174706 A JP H08174706A JP 6325527 A JP6325527 A JP 6325527A JP 32552794 A JP32552794 A JP 32552794A JP H08174706 A JPH08174706 A JP H08174706A
Authority
JP
Japan
Prior art keywords
prepreg
woven fabric
impregnated
wound
thermosetting resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP6325527A
Other languages
Japanese (ja)
Inventor
Hidetoshi Shigefuji
秀俊 重藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ryobi Ltd
Original Assignee
Ryobi Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ryobi Ltd filed Critical Ryobi Ltd
Priority to JP6325527A priority Critical patent/JPH08174706A/en
Publication of JPH08174706A publication Critical patent/JPH08174706A/en
Pending legal-status Critical Current

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  • Reinforced Plastic Materials (AREA)
  • Moulding By Coating Moulds (AREA)
  • Fishing Rods (AREA)

Abstract

PURPOSE: To make it possible to integrally provide thread on a laminated pipe such as a fishing rod or the like by a method wherein thermosetting resin- impregnated ultrathin woven prepreg is wound around the outer periphery of non-woven fabric prepreg so as to arrange a forming mold having a male thread forming part onto the outer periphery of the wound ultrathin woven prepreg in order to press the prepregs under heat. CONSTITUTION: Thermosetting resin-impregnated prepreg 7 for laminated pipe main body made of high strength fiber is wound around a mandrel. Further, thermosetting resin-impregnated non-woven fabric prepreg 9 is wound around the outer periphery of the prepreg 7 for laminated pipe main body. Furthermore, a very thin thermosetting resin-impregnated braided woven prepreg 10 is wound around he outer periphery of the non-woven fabric prepreg 9. Then, a forming mold having a male thread forming part is arranged on the outer periphery of the woven prepreg 10. After that, through pressurizing and heating by conventional procedure, the prepregs 7, 9 and 10 are hardened so as to form thread on a laminated pipe.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、釣竿等の積層管にネジ
を一体に設けることができるネジ形成方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a screw forming method capable of integrally forming a screw on a laminated pipe such as a fishing rod.

【0002】[0002]

【従来の技術】釣竿等の積層管にネジを一体に設けるネ
ジ形成方法として特開昭62−51939号公報に記載
されるようなものがある。これは、釣竿本体の外周に発
泡性合成樹脂からなる芯材を螺旋状に捲回し、その外周
へ高強度繊維からなる突部用プリプレグを捲回し、さら
にその外周へ型を装着し、しかる後、加熱して上記発泡
性合成樹脂を発泡させ、突出用プリプレグを型に押し付
けてネジ山を形成しようとするものである。
2. Description of the Related Art As a screw forming method for integrally providing a screw on a laminated pipe such as a fishing rod, there is a method described in JP-A-62-51939. This consists of spirally winding a core material made of expandable synthetic resin around the outer circumference of the fishing rod body, winding a projection prepreg made of high-strength fiber around the outer circumference, and then mounting a die on the outer circumference. Then, the foaming synthetic resin is foamed by heating and the projecting prepreg is pressed against the mold to form a screw thread.

【0003】[0003]

【発明が解決しようとする課題】しかし、上記方法によ
り作られたネジ山は図6に示されるような構造になる。
すなわち、発泡性合成樹脂の発泡力は弱く、芯材1はネ
ジ山2を成形すべき型内面へと突部用プリプレグ3を適
正に押し上げることができない。また、突部用プリプレ
グ3内の繊維3aは長繊維のため型内面の凹部へ流動せ
ず、樹脂3bのみが凹部へ入り込むことになる。このた
め、ネジ山2に欠肉部4を生じ、樹脂3bさえも凹部内
に十分に充填できない場合も生ずる。このため、ネジ山
2としての使用に耐え得るネジを成形することは困難で
ある。更に、樹脂3bが繊維3aから分離するため気泡
5がネジ山2の下方に集中して発生し、積層管の層間剪
断強度を低下させるおそれがある。
However, the screw thread produced by the above method has the structure shown in FIG.
That is, the foaming synthetic resin has a weak foaming force, and the core material 1 cannot properly push up the protrusion prepreg 3 to the inner surface of the mold where the screw thread 2 is to be molded. Further, the fibers 3a in the protrusion prepreg 3 are long fibers and do not flow into the concave portion on the inner surface of the mold, and only the resin 3b enters the concave portion. For this reason, the threaded portion 2 has a lacking portion 4, and even the resin 3b may not be sufficiently filled in the recess. For this reason, it is difficult to mold a screw that can withstand use as the thread 2. Furthermore, since the resin 3b is separated from the fibers 3a, the bubbles 5 are concentrated and generated below the screw threads 2, which may reduce the interlayer shear strength of the laminated tube.

【0004】従って、本発明は従来の問題点を解決する
ことができる手段を提供することを目的とする。
SUMMARY OF THE INVENTION Therefore, the object of the present invention is to provide means capable of solving the conventional problems.

【0005】[0005]

【課題を解決するための手段】上記目的を達成するた
め、本発明は、熱硬化性樹脂を含浸させた不織布プリプ
レグ9を積層管本体のプリプレグ7上から捲回し、熱硬
化性樹脂を含浸させた極薄織物プリプレグ10を上記不
織布プリプレグ9の上から捲回し、雄ネジ成形部を有す
る成形型を上記極薄織物プリプレグ10の回りに配置
し、しかる後加熱、焼成する積層管におけるネジ形成方
法を採用し、また、水溶性樹脂からなる雌ネジ成形型1
2を芯金13に取り付け、熱硬化性樹脂を含浸させた極
薄織物プリプレグ10を上記雌ネジ成形型12の上から
捲回し、熱硬化性樹脂を含浸させた不織布プリプレグ9
を上記極薄織物プリプレグ10の上から捲回し、積層管
本体のプリプレグ7を上記不織布プリプレグ9の上から
捲回し、次いで加熱、焼成した後、上記雌ネジ成形型1
2を溶解除去する積層管におけるネジ形成方法を採用す
ることとした。
In order to achieve the above object, the present invention is to wind a non-woven fabric prepreg 9 impregnated with a thermosetting resin from above the prepreg 7 of the laminated tube body to impregnate the thermosetting resin. A method for forming a screw in a laminated tube in which an ultra-thin woven fabric prepreg 10 is wound from above the non-woven prepreg 9 and a mold having a male screw forming portion is placed around the ultra-thin woven fabric prepreg 10 and then heated and fired. , And female thread mold 1 made of water-soluble resin
2 is attached to a core metal 13, and an ultrathin woven fabric prepreg 10 impregnated with a thermosetting resin is wound from above the female screw forming die 12 and a non-woven fabric prepreg 9 impregnated with a thermosetting resin is wound.
Is wound from above the ultra-thin fabric prepreg 10 and the prepreg 7 of the laminated tube body is wound from above the non-woven prepreg 9 and then heated and fired, and then the female screw molding die 1
It was decided to adopt the screw forming method in the laminated pipe in which 2 is dissolved and removed.

【0006】[0006]

【作用】請求項1の発明によれば、加熱により、不織布
プリプレグ9の熱硬化性樹脂の粘度が低下し、その短繊
維9aが流動し始める。この不織布プリプレグ9の樹脂
と短繊維9aは、極薄織物プリプレグ10の織物を型の
表面に押し付けなじませる。この後、不織布プリプレグ
9及び極薄織物プリプレグ10の樹脂がゲル化し、硬化
する。このようにして得られた成形物の内部には気泡は
残らず、また雄ネジ6の表面層は連続した織物の繊維で
覆われており、強度が高く、剥離も生じ難い。さらに、
表面も平滑であり、研削等の加工を必要としない。
According to the invention of claim 1, the viscosity of the thermosetting resin of the nonwoven fabric prepreg 9 is lowered by heating, and the short fibers 9a thereof start to flow. The resin of the non-woven fabric prepreg 9 and the short fibers 9a press the woven fabric of the ultra-thin woven fabric prepreg 10 against the surface of the mold to fit it. After that, the resins of the non-woven fabric prepreg 9 and the ultra-thin fabric prepreg 10 are gelated and hardened. No bubbles remain inside the molded product thus obtained, and the surface layer of the male screw 6 is covered with fibers of a continuous woven fabric, so that the strength is high and peeling hardly occurs. further,
The surface is also smooth and does not require processing such as grinding.

【0007】請求項2の発明によれば、請求項1の発明
におけると同様な強度等を有した雌ネジ11が得られ
る。また、雌ネジ成形型12は水等に溶解するので、成
形後の積層管を水中に浸漬する等により簡易に除去する
事ができる。
According to the invention of claim 2, a female screw 11 having the same strength as in the invention of claim 1 can be obtained. Further, since the female screw molding die 12 is dissolved in water or the like, it can be easily removed by immersing the molded laminated tube in water or the like.

【0008】[0008]

【実施例】実施例1 この実施例では釣竿用の積層管を作ることとし、その製
造と同時に所定箇所に図1に示されるようなリールシー
ト用の雄ネジ6を同時に形成した。以下にその手順を示
す。
EXAMPLE 1 In this example, a laminated pipe for a fishing rod was made, and simultaneously with its manufacture, a male screw 6 for a reel seat as shown in FIG. 1 was simultaneously formed at a predetermined position. The procedure is shown below.

【0009】まず、芯金(図示せず)へ離型処理を施
し、積層管本体用プリプレグ7を所定層数捲回する。積
層管本体用プリプレグ7としては、釣竿に要求される剛
性、強さに適合するものであればよく、例えば炭素繊維
にエポキシ樹脂等の熱硬化性樹脂を含浸させたものを用
いることができる。
First, a core metal (not shown) is subjected to a mold release treatment, and the laminated pipe body prepreg 7 is wound by a predetermined number of layers. As the prepreg 7 for laminated tube body, any one can be used as long as it has rigidity and strength required for a fishing rod. For example, carbon fiber impregnated with a thermosetting resin such as epoxy resin can be used.

【0010】この積層管本体用プリプレグ7の上から必
要に応じて所定長さの下巻きプリプレグ8を捲回する。
この下巻きプリプレグ8を巻く箇所はリールシートを設
けるべき箇所であり、図2に示されるような厚肉部とし
て形成される。下巻きプリプレグ8は積層管本体用プリ
プレグ7と同質材であってよい。
A lower-rolled prepreg 8 having a predetermined length is wound on the prepreg 7 for laminated tube body, if necessary.
The portion where the lower winding prepreg 8 is wound is where the reel sheet is to be provided, and is formed as a thick portion as shown in FIG. The lower winding prepreg 8 may be made of the same material as the prepreg 7 for laminated tube body.

【0011】次に、熱硬化性樹脂を含浸させた不織布プ
リプレグ9を上記積層管本体用プリプレグ7及び下巻き
プリプレグ8の上から捲回する。不織布プリプレグは、
炭素繊維不織布120g/m2 に樹脂を180g/m2
含浸したものであり、例えば3層巻き付ける。不織布プ
リプレグの厚さは例えば0.64mm(片肉)であり、
成形すべきネジ山の高さよりも大きい。不織布として
は、炭素繊維、グラス繊維、無機繊維を用いることがで
きるが、その他樹脂との密着性が良ければ、有機繊維も
使用することができる。不織布の短繊維の長さは望まし
くは10mm〜100mmであるが、より好ましくは2
0〜30mmである。樹脂としては、この不織布プリプ
レグ上に巻かれる最外層織物プリプレグと同一材質であ
ることが望ましい。樹脂量は重量比40%〜80%が好
ましい。
Next, the non-woven fabric prepreg 9 impregnated with the thermosetting resin is wound on the prepreg 7 for laminated tube body and the under-rolled prepreg 8. Nonwoven prepreg is
Carbon fiber nonwoven fabric 120 g / m 2 in the resin 180 g / m 2
It is impregnated, for example, three layers are wound. The thickness of the non-woven prepreg is, for example, 0.64 mm (single meat),
Greater than the height of the thread to be molded. As the non-woven fabric, carbon fiber, glass fiber, or inorganic fiber can be used, but organic fiber can also be used as long as it has good adhesion to other resins. The length of the short fibers of the non-woven fabric is preferably 10 mm to 100 mm, more preferably 2
It is 0 to 30 mm. The resin is preferably the same material as the outermost woven fabric prepreg wound on the nonwoven fabric prepreg. The amount of resin is preferably 40% to 80% by weight.

【0012】さらに、熱硬化性樹脂を含浸させた極薄織
物プリプレグ10を上記不織布プリプレグ9の上から捲
回する。この場合の極薄織物プリプレグ10は、経糸T
300−1K、700本/m、緯糸T300−1K、5
00本/mの炭素繊維からなる織物に樹脂を40%含浸
したものであり、例えば1層捲回する。このプリプレグ
は繊維78g/m2 、樹脂52g/m2 であり、成形後
は0.09mmの厚さである。
Further, an ultrathin woven fabric prepreg 10 impregnated with a thermosetting resin is wound on the non-woven fabric prepreg 9. In this case, the ultra-thin fabric prepreg 10 has a warp T
300-1K, 700 threads / m, weft T300-1K, 5
A woven fabric made of 00 fibers / m of carbon fiber is impregnated with 40% of resin, and for example, one layer is wound. The prepreg fibers 78 g / m 2, a resin 52 g / m 2, after molding has a thickness of 0.09 mm.

【0013】この織物としては、1)東レT300−
0.5K(8μ×500本単糸)を経糸、緯糸へ使用
し、平織りとしたもの、2)上記1)の経糸、緯糸を朱
子織りとしたもの、綾織りとしたもの、3)東レT30
0−1K(8μ×1000本の単糸)を経糸、緯糸へ使
用し、平織りとしたもの、4)上記3)の経糸、緯糸を
朱子織りとしたもの、綾織りとしたもの、5)経糸をT
300−1K、緯糸をT300−0.5Kとし、平織又
は朱子織としたもの、6)経糸をT300−1K又は
0.5Kとし緯糸をガラス繊維(例えばECG900-1
/0-1Z)とし、平織又は朱子織りとしたもの、綾織りと
したものを用いることができる。これらの織物は繊維目
付けが300g/m2 以下のものが望ましい。経糸、緯
糸の繊維の自付けの比率は90〜50:50〜10が好
ましく、この場合経糸を釣竿の周方向へ配置することが
好ましい。その他にガラス繊維等の無機繊維同士の織物
や、有機繊維と炭素繊維、有機繊維同士の織物を使用す
ることができる。
As this woven fabric, 1) Toray T300-
A plain weave using 0.5K (8μ × 500 single yarns) for warp and weft, 2) Warp of 1) above, satin weft for weft, twill weave, 3) Toray T30
0-1K (8μ × 1000 single yarns) is used as a warp and weft to make a plain weave, 4) The warp of 3) above, a weft made in satin weave, a twill weave, 5) a warp To T
300-1K, weft T300-0.5K, plain weave or satin weave, 6) warp T300-1K or 0.5K, weft made of glass fiber (eg ECG900-1)
/ 0-1Z), a plain weave, satin weave, or twill weave can be used. These fabrics preferably have a fiber basis weight of 300 g / m 2 or less. The ratio of self-attachment of fibers of warp and weft is preferably 90 to 50:50 to 10. In this case, it is preferable to arrange the warp in the circumferential direction of the fishing rod. In addition, a woven fabric of inorganic fibers such as glass fibers, a woven fabric of organic fibers and carbon fibers, or a woven fabric of organic fibers can be used.

【0014】含浸する樹脂としては、エポキシ樹脂、ポ
リエステル樹脂、フェノール樹脂等の熱硬化性樹脂を用
いることができ、樹脂量は40〜60重量%であること
が望ましい。
As the resin to be impregnated, a thermosetting resin such as an epoxy resin, a polyester resin or a phenol resin can be used, and the amount of the resin is preferably 40 to 60% by weight.

【0015】この後、雄ネジ成形部を有する成形型(図
示せず)を上記極薄織物プリプレグ10の回りに配置す
る。成形型の雄ネジ成形部は、M20、ピッチ3mm、
ネジ山高さ0.25mmの雄ネジを成形することができ
るものであり、半割の型とされている。この成形型を上
記プリプレグ7,8,9,10上から被せ、仮止めした
後、積層管本体外周と同時にポリエステルテープ等から
なる巻締めテープ(図示せず)を捲回する。
Thereafter, a forming die (not shown) having a male screw forming portion is arranged around the ultrathin fabric prepreg 10. The male screw molding part of the mold is M20, pitch 3 mm,
A male screw having a thread height of 0.25 mm can be molded, and is a half mold. This molding die is covered from above the prepregs 7, 8, 9, 10 and temporarily fixed, and then a winding tape (not shown) made of polyester tape or the like is wound at the same time as the outer periphery of the laminated tube body.

【0016】しかる後、加熱、加圧し、常法により上記
プリプレグ7,8,9,10の樹脂を加熱硬化させ、芯
金を分離し、テープ及び型を除去する。この実施例によ
れば、図1に示されるように、雄ネジ6がきれいに成形
されていた。この断面(積層管の中心軸と平行)を顕微
鏡で観察し、厚さを測定したところ、雄ネジ6の表面は
極薄炭素繊維織物プリプレグ10の織物で覆われ、その
下方は不織布プリプレグ9の短繊維9aで均一に満たさ
れ、気泡も発生していなかった。これは、不織布プリプ
レグ9が加熱によって軟化することにより流動性が向上
し、不織布の繊維が短繊維であり拘束されないため、該
繊維が雄ネジの谷部から山部へ樹脂と共に容易に移動す
ることに起因する。図3に示されるように上記厚肉部に
リールシート装置14を装着し、雄ネジ6にこれと同一
サイズの雌ネジを有するナット15を螺合したが、作動
状態、強度は良好であった。
Thereafter, the resin of the prepregs 7, 8, 9 and 10 is heated and cured by heating and pressurizing by a conventional method, the core metal is separated, and the tape and the mold are removed. According to this example, as shown in FIG. 1, the male screw 6 was molded nicely. When this cross section (parallel to the central axis of the laminated tube) was observed with a microscope and the thickness was measured, the surface of the male screw 6 was covered with the fabric of the ultrathin carbon fiber fabric prepreg 10 and the lower part thereof was covered with the nonwoven fabric prepreg 9. It was uniformly filled with the short fibers 9a, and no bubbles were generated. This is because the non-woven fabric prepreg 9 is softened by heating so that the fluidity is improved, and the fibers of the non-woven fabric are short fibers and are not restrained, so that the fibers easily move from the valley portion of the male screw to the mountain portion together with the resin. caused by. As shown in FIG. 3, the reel seat device 14 was attached to the thick portion and the nut 15 having a female screw of the same size was screwed onto the male screw 6, but the operating state and strength were good. .

【0017】実施例2 この実施例では釣竿としての積層管を作ることとし、尻
栓を取り付けるための図4に示されるような雌ネジ11
を後端に同時に形成した。以下にその手順を示す。
Embodiment 2 In this embodiment, a laminated pipe as a fishing rod is made, and a female screw 11 as shown in FIG. 4 for attaching a butt plug.
Were simultaneously formed on the rear end. The procedure is shown below.

【0018】まず、水溶性樹脂からなる雌ネジ成形型1
2を芯金13に取り付ける。芯金13は釣竿の元竿に該
当するものであり、その後端に雌ネジ成形型12を嵌合
する。水溶性樹脂としては、日本合成化学工業株式会社
製「エコマティAX(商品名)」が望ましい。
First, a female screw molding die 1 made of a water-soluble resin.
2 is attached to the core 13. The cored bar 13 corresponds to a base rod of a fishing rod, and the female screw molding die 12 is fitted to the rear end of the cored bar 13. As the water-soluble resin, “Ecomaty AX (trade name)” manufactured by Nippon Synthetic Chemical Industry Co., Ltd. is desirable.

【0019】次に、熱硬化性樹脂を含浸させた極薄織物
プリプレグ10を上記雌ネジ成形型12の上から捲回
し、熱硬化性樹脂を含浸させた不織布プリプレグ9を上
記極薄織物プリプレグ10の上から捲回し、積層管本体
のプリプレグ7を上記不織布プリプレグ9の上から捲回
する。極薄織物プリプレグ10、不織布プリプレグ9、
積層管本体プリプレグ7は上記実施例1において使用し
たものと同様であるからその説明は省略する。
Next, an ultra-thin fabric prepreg 10 impregnated with a thermosetting resin is wound from above the female screw molding die 12, and a non-woven fabric prepreg 9 impregnated with a thermosetting resin is applied to the ultra-thin fabric prepreg 10. The non-woven fabric prepreg 9 is wound on the prepreg 7 of the laminated pipe body. Ultra-thin woven prepreg 10, non-woven prepreg 9,
The laminated tube body prepreg 7 is the same as that used in the first embodiment, and therefore its description is omitted.

【0020】次いで、巻締めテープ(図示せず)で加圧
し、加熱、焼成した後、芯金13、テープを除去する。
最後に、温水へ浸漬して、雌ネジ成形型11を溶解除去
する。
Then, after applying pressure with a winding tape (not shown), heating and baking, the core metal 13 and the tape are removed.
Finally, it is immersed in warm water to dissolve and remove the female screw mold 11.

【0021】かくして釣竿内面に雌ネジ11が一体に強
固に形成され、図5に示されるように、そこに尻栓16
を螺着したが、釣人の過酷な使用によっても破壊しなか
った。なお、符号17で示されるものはゴム製カバーで
ある。
Thus, the female screw 11 is integrally and firmly formed on the inner surface of the fishing rod, and as shown in FIG.
I screwed it on, but did not destroy it even by the harsh use of the angler. The reference numeral 17 is a rubber cover.

【0022】[0022]

【発明の効果】本発明によれば、加熱により不織布プリ
プレグの熱硬化性樹脂の粘度が低下し、その短繊維が流
動し、極薄織物プリプレグの織物を型の表面に押し付け
なじませるので、成形物に気泡が残らず、雄ネジ又は雌
ネジの表面層を連続した繊維で覆うことができる。従っ
て、強度が高く、剥離も生じ難い雄ネジ又は雌ネジを有
した積層管を得ることができる。また、雄ネジ又は雌ネ
ジの表面を成形当初より平滑にし、研削等の後加工を省
略することができる。
EFFECTS OF THE INVENTION According to the present invention, the viscosity of the thermosetting resin of the non-woven fabric prepreg is lowered by heating, the short fibers thereof flow, and the fabric of the ultra-thin woven prepreg is pressed against the surface of the mold to fit. The surface layer of the male screw or the female screw can be covered with continuous fibers without leaving bubbles in the object. Therefore, it is possible to obtain a laminated tube having a male screw or a female screw that has high strength and is less likely to peel. Further, the surface of the male screw or the female screw can be made smooth from the initial stage of molding, and post-processing such as grinding can be omitted.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明に係るネジ形成方法により作られた積層
管における雄ネジ部分の模式断面図である。
FIG. 1 is a schematic cross-sectional view of a male screw portion in a laminated pipe manufactured by a screw forming method according to the present invention.

【図2】雄ネジが形成された積層管の部分切欠斜視図で
ある。
FIG. 2 is a partially cutaway perspective view of a laminated tube having a male screw formed thereon.

【図3】リールシート装置が取り付けられた積層管の部
分切欠斜視図である。
FIG. 3 is a partially cutaway perspective view of a laminated tube to which a reel sheet device is attached.

【図4】本発明に係るネジ形成方法により作られた積層
管における雌ネジ部分の模式断面図である。
FIG. 4 is a schematic cross-sectional view of a female screw portion in a laminated pipe manufactured by the screw forming method according to the present invention.

【図5】尻栓が螺着された雌ネジ部分の断面図である。FIG. 5 is a cross-sectional view of a female screw portion to which a butt plug is screwed.

【図6】従来の製法により作られた積層管の雄ネジ部分
の模式断面図である。
FIG. 6 is a schematic cross-sectional view of a male screw portion of a laminated pipe manufactured by a conventional manufacturing method.

【符号の説明】[Explanation of symbols]

7…積層管本体のプリプレグ 9…不織布プリプレグ 10…極薄織物プリプレグ 12…雌ネジ成形型 13…芯金 7 ... Prepreg of laminated tube body 9 ... Non-woven fabric prepreg 10 ... Ultra-thin woven fabric prepreg 12 ... Female thread molding die 13 ... Core metal

─────────────────────────────────────────────────────
─────────────────────────────────────────────────── ───

【手続補正書】[Procedure amendment]

【提出日】平成7年11月8日[Submission date] November 8, 1995

【手続補正1】[Procedure Amendment 1]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】特許請求の範囲[Name of item to be amended] Claims

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【特許請求の範囲】[Claims]

【手続補正2】[Procedure Amendment 2]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0003[Name of item to be corrected] 0003

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0003】[0003]

【発明が解決しようとする課題】しかし、上記方法によ
り作られたネジ山は図6に示されるような構造になる。
すなわち、発泡性合成樹脂の発泡力は弱く、芯材1はネ
ジ山2を成形すべき型内面へと突部用プリプレグ3を適
正に押し付けることができない。また、突部用プリプレ
グ3内の高強度繊維3aは長繊維のため型内面の凹部へ
流動せず、樹脂3bのみが凹部へ入り込むことになる。
このため、ネジ山2に欠肉部4を生じ、樹脂3bさえも
凹部内に十分に充填できない場合も生ずる。このため、
ネジ山2としての使用に耐え得るネジを成形することは
困難である。更に、樹脂3bが繊維3aから分離するた
め気泡5がネジ山2の下方に集中して発生し、積層管の
層間剪断強度を低下させるおそれがある。
However, the screw thread produced by the above method has the structure shown in FIG.
That is, the foaming force of the foaming synthetic resin is weak, the core 1 can not be attached properly press projection prepreg 3 to the mold inner surface to be molded a screw thread 2. Further, since the high-strength fiber 3a in the prepreg 3 for the protrusion is a long fiber, it does not flow into the recess on the inner surface of the mold, and only the resin 3b enters into the recess.
For this reason, the threaded portion 2 has a lacking portion 4, and even the resin 3b may not be sufficiently filled in the recess. For this reason,
It is difficult to mold a screw that can withstand use as the thread 2. Furthermore, since the resin 3b is separated from the fibers 3a, the bubbles 5 are concentrated and generated below the screw threads 2, which may reduce the interlayer shear strength of the laminated tube.

【手続補正3】[Procedure 3]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0005[Name of item to be corrected] 0005

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0005】[0005]

【課題を解決するための手段】上記目的を達成するた
め、本発明は、芯金13に熱硬化性樹脂を含浸した高強
度繊維の積層管本体用プリプレグ7を捲回し、該積層管
本体用プリプレグ7の外周に熱硬化性樹脂を含浸した
織布プリプレグ9を捲回し、該不織布プリプレグ9の外
周に、熱硬化性樹脂を含浸した極薄に織成した極薄織物
プリプレグ10を捲回し、該極薄織物プリプレグ10の
外周に雄ネジ成形部を有する成形型を配置し、しかる後
に定法により加圧、加熱によりプリプレグ7,9,10
を硬化させる積層管におけるネジ形成方法を採用し、ま
た、芯金13の外周に水溶性樹脂からなる雌ネジ成形部
を有する成形型12を取り付け、該成形型12の外周に
熱硬化性樹脂を含浸した極薄に織成した極薄織物プリプ
レグ10を捲回し、該極薄織物プリプレグ10の外周に
熱硬化性樹脂を含浸した不織布プリプレグ9を捲回し、
該不織布プリプレグ9の外周に、熱硬化性樹脂を含浸し
た高強度繊維の積層管本体のプリプレグ7を捲回し、
かる後に定法により加圧、加熱によりプリプレグ7,
9,10の硬化の後に、上記雌ネジ成形部を有する成形
型を溶解除去する積層管におけるネジ形成方法を採用す
ることとした。
In order to achieve the above object, the present invention has a high strength obtained by impregnating a cored bar 13 with a thermosetting resin.
A prepreg 7 for a laminated pipe body of a degree fiber is wound to form a laminated pipe.
A non-woven fabric prepreg 9 impregnated with a thermosetting resin is wound around the outer periphery of the main body prepreg 7 and the outside of the non- woven fabric prepreg 9 is wound.
An ultrathin woven prepreg 10 woven into a thin layer impregnated with a thermosetting resin is wound around the periphery of the prepreg 10.
A mold having a male screw forming portion on the outer periphery and placed, thereafter
Prepreg 7, 9, 10 by pressurizing and heating
The thread forming method adopted in the laminated tube Ru cured and also female screw forming portion comprising a water-soluble resin on the outer periphery of the metal core 13
The mold 12 having a mounting, wound ultrathin fabric prepreg 10 woven in ultrathin impregnated with <br/> thermosetting resin on the outer periphery of the forming die 12, the outer periphery of the ultra-thin fabric prepreg 10 < The non-woven fabric prepreg 9 impregnated with the thermosetting resin is wound ,
The outer periphery of the non-woven fabric prepreg 9 is impregnated with a thermosetting resin.
High Strength winding a prepreg 7 of the laminated tube body of fibers, tooth
After curing, pressurize and heat the prepreg 7 by a standard method ,
After the curing of 9 and 10, the screw forming method in the laminated pipe in which the forming die having the female screw forming portion is dissolved and removed is adopted.

【手続補正4】[Procedure amendment 4]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0007[Correction target item name] 0007

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0007】請求項2の発明によれば、請求項1の発明
におけると同様な強度等を有した雌ネジ11が得られ
る。また、水溶性樹脂からなる雌ネジ成形型12は水等
に溶解するので、成形後の積層管を水中に浸漬する等に
より簡易に除去する事ができる。
According to the invention of claim 2, a female screw 11 having the same strength as in the invention of claim 1 can be obtained. Further, since the female screw molding die 12 made of a water- soluble resin is dissolved in water or the like, it can be easily removed by immersing the laminated tube after molding in water or the like.

【手続補正5】[Procedure Amendment 5]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0008[Correction target item name] 0008

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0008】[0008]

【実施例】実施例1 この実施例では釣竿用の積層管を作ることとし、その製
造と同時に所定箇所に図1に示されるようなリールシー
ト用の雄ネジ6を形成した。以下にその手順を示す。
In EXAMPLE 1 This example and to make the laminated tubes for fishing rod and forms the shape of the male thread 6 of the reel sheet as shown in Figure 1 at the same time a predetermined position and its production. The procedure is shown below.

【手続補正6】[Procedure correction 6]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0010[Correction target item name] 0010

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0010】この積層管本体用プリプレグ7の上から必
要に応じて所定長さの下巻きプリプレグ8を捲回する。
この下巻きプリプレグ8を巻く箇所はリールシートを設
けるべき箇所であり、図2に示されるような厚肉部とし
て形成される。下巻きプリプレグ8は積層管本体用プリ
プレグ7と同材質であることが望ましいがグラス繊維等
の異質材であってもよい
A lower-rolled prepreg 8 having a predetermined length is wound on the prepreg 7 for laminated tube body, if necessary.
The portion where the lower winding prepreg 8 is wound is where the reel sheet is to be provided, and is formed as a thick portion as shown in FIG. The lower-roll prepreg 8 is preferably made of the same material as the prepreg 7 for laminated tube body, but glass fiber or the like.
It may be a heterogeneous material .

【手続補正7】[Procedure Amendment 7]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0011[Correction target item name] 0011

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0011】次に、熱硬化性樹脂を含浸させた不織布プ
リプレグ9を上記積層管本体用プリプレグ7及び下巻き
プリプレグ8の外周に捲回する。不織布プリプレグは、
炭素繊維不織布120g/m2 に樹脂を180g/m2
含浸したものであり、例えば3層巻き付ける。不織布プ
リプレグの厚さは例えば0.64mm(片肉)であり、
成形すべきネジ山の高さよりも大きい。不織布として
は、炭素繊維、グラス繊維、無機繊維を用いることがで
きるが、その他樹脂との密着性が良ければ、有機繊維も
使用することができる。不織布の短繊維の長さは望まし
くは10mm〜100mmであるが、より好ましくは2
0〜30mmである。樹脂としては、この不織布プリプ
レグ上に巻かれる最外層織物プリプレグと同一材質であ
ることが望ましい。樹脂量は重量比40%〜80%が好
ましい。
Next, a non-woven fabric prepreg 9 impregnated with a thermosetting resin is wound around the outer peripheries of the prepreg 7 for laminated tube body and the under-rolled prepreg 8. Nonwoven prepreg is
Carbon fiber nonwoven fabric 120 g / m 2 in the resin 180 g / m 2
It is impregnated, for example, three layers are wound. The thickness of the non-woven prepreg is, for example, 0.64 mm (single meat),
Greater than the height of the thread to be molded. As the non-woven fabric, carbon fiber, glass fiber, or inorganic fiber can be used, but organic fiber can also be used as long as it has good adhesion to other resins. The length of the short fibers of the non-woven fabric is preferably 10 mm to 100 mm, more preferably 2
It is 0 to 30 mm. The resin is preferably the same material as the outermost woven fabric prepreg wound on the nonwoven fabric prepreg. The amount of resin is preferably 40% to 80% by weight.

【手続補正8】[Procedure Amendment 8]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0012[Correction target item name] 0012

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0012】さらに、熱硬化性樹脂を含浸させた極薄織
物プリプレグ10を上記不織布プリプレグ9の外周に
回する。この場合の極薄織物プリプレグ10は、経糸
レ製T300−1K、700本/m、緯糸東レ製T30
0−1K、500本/mの炭素繊維からなる織物に樹脂
を40%含浸したものであり、例えば1層捲回する。こ
のプリプレグは繊維78g/m2 、樹脂52g/m2
あり、成形後は0.09mmの厚さである。
Further, an ultrathin fabric prepreg 10 impregnated with a thermosetting resin is wound around the outer periphery of the non-woven fabric prepreg 9. In this case, the ultra-thin fabric prepreg 10 is warp east.
Re-made T300-1K, 700 threads / m, weft Toray-made T30
A woven fabric made of 0-1K and 500 fibers / m of carbon fiber is impregnated with 40% of resin, and for example, one layer is wound. The prepreg fibers 78 g / m 2, a resin 52 g / m 2, after molding has a thickness of 0.09 mm.

【手続補正9】[Procedure Amendment 9]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0013[Correction target item name] 0013

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0013】この織物としては、1)東レT300−
0.5K(8μ×500本単糸)を経糸、緯糸へ使用
し、平織りとしたもの、2)上記1)の経糸、緯糸を朱
子織りとしたもの、綾織りとしたもの、3)東レT3
00−1K(8μ×1000本の単糸)を経糸、緯糸へ
使用し、平織りとしたもの、4)上記3)の経糸、緯糸
を朱子織りとしたもの、綾織りとしたもの、5)経糸を
東レ製T300−1K、緯糸をT300−0.5Kと
し、平織又は朱子織としたもの、6)経糸を東レ製T3
00−1K又は0.5Kとし緯糸をガラス繊維(例えば
ECG900-1/0-1Z)とし、平織又は朱子織りとした
もの、綾織りとしたものを用いることができる。これら
の織物は繊維目付けが300g/m2 以下のものが望ま
しい。経糸、緯糸の繊維の付けの比率は90〜50:
50〜10が好ましく、この場合経糸を釣竿の周方向へ
配置することが好ましい。その他にガラス繊維等の無機
繊維同士の織物や、有機繊維と炭素繊維、有機繊維同士
の織物を使用することができる。
[0013] Examples of this fabric, 1) manufactured by Toray Industries, Inc. T300-
Using 0.5K to (8 micron × 500 AA yarn) warp, the weft, those with plain weave, 2) 1) above the warp, that the weft and satin litho, those twill litho, 3) manufactured by Toray Industries, Inc. T3
0-1K (8μ × 1000 single yarns) used as warp and weft to make a plain weave, 4) The warp of 3) above, satin weave as a weft, twill weave, 5) warp To
Toray T300-1K, weft T300-0.5K, plain weave or satin weave, 6) Toray T3 T3
It is possible to use a plain weave, a satin weave, or a twill weave, in which the weft is made of glass fiber (for example, ECG900-1 / 0-1Z), and the weft is made to be 00-1K or 0.5K. These fabrics preferably have a fiber basis weight of 300 g / m 2 or less. Warp, eyes with the ratio of the fibers of the weft is 90 to 50:
50 to 10 are preferable, and in this case, it is preferable to arrange warps in the circumferential direction of the fishing rod. In addition, a woven fabric of inorganic fibers such as glass fibers, a woven fabric of organic fibers and carbon fibers, or a woven fabric of organic fibers can be used.

【手続補正10】[Procedure Amendment 10]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0015[Name of item to be corrected] 0015

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0015】この後、雄ネジ成形部を有する成形型(図
示せず)を上記極薄織物プリプレグ10の回りに配置す
る。成形型の雄ネジ成形部は、M20、ピッチ3mm、
ネジ山高さ0.25mmの雄ネジを成形することができ
るものであり、半割の型とされている。この成形型を上
記プリプレグ7,8,9,10上から被せ、仮止めした
後、積層管本体外周とにポリエステルテープ等からな
る巻締めテープ(図示せず)を捲回する。
Thereafter, a forming die (not shown) having a male screw forming portion is arranged around the ultrathin fabric prepreg 10. The male screw molding part of the mold is M20, pitch 3 mm,
A male screw having a thread height of 0.25 mm can be molded, and is a half mold. The mold covering over the prepreg 7, 8, 9 and 10, after temporarily fixed to wound the seaming tape made of polyester tape or the like to the multilayer pipe body outer periphery and co (not shown).

【手続補正11】[Procedure Amendment 11]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0016[Correction target item name] 0016

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0016】しかる後、加熱、加圧し、常法により上記
プリプレグ7,8,9,10の樹脂を加熱硬化させ、芯
金を分離し、巻締めテープ及び成形型を除去する。この
実施例によれば、図1に示されるように、雄ネジ6がき
れいに成形されていた。この断面(積層管の中心軸と平
行)を顕微鏡で観察し、厚さを測定したところ、雄ネジ
6の表面は極薄炭素繊維織物プリプレグ10の織物で覆
われ、その下方は不織布プリプレグ9の短繊維9aで均
一に満たされ、気泡も発生していなかった。これは、不
織布プリプレグ9が加熱によって軟化することにより流
動性が向上し、不織布の繊維が短繊維であり拘束されな
いため、該繊維が雄ネジの谷部から山部へ樹脂と共に容
易に移動することに起因する。図3に示されるように上
記厚肉部にリールシート装置14を装着し、雄ネジ6に
これと同一サイズの雌ネジを有するナット15を螺合し
たが、作動状態、強度は良好であった。
After that, heating and pressurization are performed to heat and cure the resin of the prepregs 7, 8, 9 and 10 by a conventional method, the core metal is separated, and the winding tape and the molding die are removed. According to this example, as shown in FIG. 1, the male screw 6 was molded nicely. When this cross section (parallel to the central axis of the laminated tube) was observed with a microscope and the thickness was measured, the surface of the male screw 6 was covered with the fabric of the ultrathin carbon fiber fabric prepreg 10 and the lower part thereof was covered with the nonwoven fabric prepreg 9. It was uniformly filled with the short fibers 9a, and no bubbles were generated. This is because the non-woven fabric prepreg 9 is softened by heating so that the fluidity is improved, and the fibers of the non-woven fabric are short fibers and are not restrained, so that the fibers easily move from the valley portion of the male screw to the mountain portion together with the resin. caused by. As shown in FIG. 3, the reel seat device 14 was attached to the thick portion and the nut 15 having a female screw of the same size was screwed onto the male screw 6, but the operating state and strength were good. .

【手続補正12】[Procedure Amendment 12]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0019[Correction target item name] 0019

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0019】次に、熱硬化性樹脂を含浸させた極薄織物
プリプレグ10を上記雌ネジ成形型12の外周に捲回
し、熱硬化性樹脂を含浸させた不織布プリプレグ9を上
記極薄織物プリプレグ10の外周に捲回し、積層管本体
のプリプレグ7を上記不織布プリプレグ9の外周に捲回
する。極薄織物プリプレグ10、不織布プリプレグ9、
積層管本体プリプレグ7は上記実施例1において使用し
たものと同様であるからその説明は省略する。
Next, an ultra-thin fabric prepreg 10 impregnated with a thermosetting resin is wound around the outer periphery of the female screw molding die 12, and a non-woven fabric prepreg 9 impregnated with a thermosetting resin is applied to the ultra-thin fabric prepreg 10. wound on the outer periphery of and wound prepreg 7 of the laminated tube body on the outer periphery of the non-woven fabric prepreg 9. Ultra-thin woven prepreg 10, non-woven prepreg 9,
The laminated tube body prepreg 7 is the same as that used in the first embodiment, and therefore its description is omitted.

【手続補正13】[Procedure Amendment 13]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0020[Correction target item name] 0020

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0020】次いで、巻締めテープ(図示せず)で加圧
し、加熱、焼成した後、芯金13、巻締めテープを除去
する。最後に、温水へ浸漬して、雌ネジ成形型11を溶
解除去する。
Next, after applying pressure with a winding tape (not shown), heating and firing, the core metal 13 and the winding tape are removed. Finally, it is immersed in warm water to dissolve and remove the female screw mold 11.

【手続補正14】[Procedure Amendment 14]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0022[Name of item to be corrected] 0022

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0022】[0022]

【発明の効果】本発明によれば、加熱により不織布プリ
プレグの熱硬化性樹脂の粘度が低下し、その短繊維が流
動し、極薄織物プリプレグの織物を型の表面に押し付け
なじませるので、成形物に気泡が残らず、雄ネジ又は
雌ネジの表面層を連続した繊維で覆うことができる。従
って、強度が高く、剥離も生じ難い雄ネジ又は雌ネジを
有した積層管を得ることができる。また、雄ネジ又は雌
ネジの表面を成形当初より平滑にし、研削等の後加工を
省略することができる。
EFFECTS OF THE INVENTION According to the present invention, the viscosity of the thermosetting resin of the non-woven fabric prepreg is lowered by heating, the short fibers thereof flow, and the fabric of the ultra-thin woven prepreg is pressed against the surface of the mold to fit. does not remain air bubbles in the object, it may be covered with fibers a continuous surface layer of the male screw or female screw. Therefore, it is possible to obtain a laminated tube having a male screw or a female screw that has high strength and is less likely to peel. Further, the surface of the male screw or the female screw can be made smooth from the initial stage of molding, and post-processing such as grinding can be omitted.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 // A01K 87/00 87/06 A01K 87/00 630 C 630 E ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification code Internal reference number FI Technical display location // A01K 87/00 87/06 A01K 87/00 630 C 630 E

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 熱硬化性樹脂を含浸させた不織布プリプ
レグを積層管本体のプリプレグ上から捲回し、熱硬化性
樹脂を含浸させた極薄織物プリプレグを上記不織布プリ
プレグの上から捲回し、雄ネジ成形部を有する成形型を
上記極薄織物プリプレグの回りに配置し、しかる後加
熱、焼成することを特徴とする積層管におけるネジ形成
方法。
1. A non-woven fabric prepreg impregnated with a thermosetting resin is wound on a prepreg of a laminated tube body, and an ultrathin woven fabric prepreg impregnated with a thermosetting resin is wound on the non-woven fabric prepreg to form a male screw. A method for forming a screw in a laminated pipe, comprising arranging a molding die having a molding portion around the ultra-thin fabric prepreg, and then heating and firing the prepreg.
【請求項2】 水溶性樹脂からなる雌ネジ成形型を芯金
に取り付け、熱硬化性樹脂を含浸させた極薄織物プリプ
レグを上記雌ネジ成形型の上から捲回し、熱硬化性樹脂
を含浸させた不織布プリプレグを上記極薄織物プリプレ
グの上から捲回し、積層管本体のプリプレグを上記不織
布プリプレグの上から捲回し、次いで加熱、焼成した
後、上記雌ネジ成形型を溶解除去することを特徴とする
積層管におけるネジ形成方法。
2. A female thread molding die made of a water-soluble resin is attached to a core metal, and an ultrathin fabric prepreg impregnated with a thermosetting resin is wound on the female thread molding die and impregnated with a thermosetting resin. The non-woven fabric prepreg is wound from above the ultra-thin fabric prepreg, the prepreg of the laminated tube body is wound from above the non-woven fabric prepreg, then heated and fired, and then the female screw forming die is dissolved and removed. Forming method for laminated pipe.
JP6325527A 1994-12-27 1994-12-27 Thread-forming method in laminated pipe Pending JPH08174706A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP6325527A JPH08174706A (en) 1994-12-27 1994-12-27 Thread-forming method in laminated pipe

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP6325527A JPH08174706A (en) 1994-12-27 1994-12-27 Thread-forming method in laminated pipe

Publications (1)

Publication Number Publication Date
JPH08174706A true JPH08174706A (en) 1996-07-09

Family

ID=18177876

Family Applications (1)

Application Number Title Priority Date Filing Date
JP6325527A Pending JPH08174706A (en) 1994-12-27 1994-12-27 Thread-forming method in laminated pipe

Country Status (1)

Country Link
JP (1) JPH08174706A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102187848A (en) * 2010-03-12 2011-09-21 株式会社岛野 Fishing rod
JP2013081411A (en) * 2011-10-07 2013-05-09 Shimano Inc Rod body and method for manufacturing the same
CN108437486A (en) * 2018-03-21 2018-08-24 珠海市磐石电子科技有限公司 Compound nut and preparation method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102187848A (en) * 2010-03-12 2011-09-21 株式会社岛野 Fishing rod
JP2011188751A (en) * 2010-03-12 2011-09-29 Shimano Inc Fishing rod
JP2013081411A (en) * 2011-10-07 2013-05-09 Shimano Inc Rod body and method for manufacturing the same
CN108437486A (en) * 2018-03-21 2018-08-24 珠海市磐石电子科技有限公司 Compound nut and preparation method thereof

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