JPH0827140B2 - Slag scraping machine and slag processing equipment - Google Patents
Slag scraping machine and slag processing equipmentInfo
- Publication number
- JPH0827140B2 JPH0827140B2 JP17093192A JP17093192A JPH0827140B2 JP H0827140 B2 JPH0827140 B2 JP H0827140B2 JP 17093192 A JP17093192 A JP 17093192A JP 17093192 A JP17093192 A JP 17093192A JP H0827140 B2 JPH0827140 B2 JP H0827140B2
- Authority
- JP
- Japan
- Prior art keywords
- slag
- furnace
- scraping machine
- slag scraping
- turntable
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000002893 slag Substances 0.000 title claims description 71
- 238000007790 scraping Methods 0.000 title claims description 36
- 239000002184 metal Substances 0.000 claims description 22
- 229910052751 metal Inorganic materials 0.000 claims description 22
- 238000002844 melting Methods 0.000 claims description 19
- 230000008018 melting Effects 0.000 claims description 19
- 229910000881 Cu alloy Inorganic materials 0.000 description 4
- 230000006698 induction Effects 0.000 description 4
- 230000003028 elevating effect Effects 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Manufacture And Refinement Of Metals (AREA)
- Furnace Charging Or Discharging (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、例えば銅合金等を溶融
する誘導炉の内面に付着するスラグを掻落とすために使
用されるスラグ掻落とし機と、それを使用したスラグ処
理装置に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a slag scraping machine used for scraping off slag adhering to the inner surface of an induction furnace for melting a copper alloy or the like, and a slag treating apparatus using the slag scraping machine. is there.
【0002】[0002]
【従来の技術】銅合金等を溶融する誘導炉の炉壁及び炉
底には、多量のスラグが付着して溶解作業を阻害する。
このために従来から耐熱性を持った棒によりスラグを削
り落とし、その棒でスラグをさばいて溶湯と分離したう
え、柄杓状のもので浮上したスラグをすくい上げる作業
を人手により行っていた。ところがこのような一連の作
業は高温の炉上で行われるために危険な重労働であっ
た。2. Description of the Related Art A large amount of slag adheres to the furnace wall and furnace bottom of an induction furnace that melts copper alloys and the like, which hinders melting work.
For this reason, conventionally, the slag was scraped off with a heat-resistant rod, the slag was separated with the rod to separate it from the molten metal, and the floated slag with a ladle-like object was manually scooped up. However, since such a series of operations is performed on a high-temperature furnace, it is dangerous and heavy labor.
【0003】[0003]
【発明が解決しようとする課題】本発明は上記した従来
の問題点を解決して、銅合金等を溶融する誘導炉のよう
な金属溶融炉の炉壁及び炉底に付着するスラグを自動的
に掻落とし、すくい上げることができるスラグ掻落とし
機及びスラグ処理装置を提供するために完成されたもの
である。DISCLOSURE OF THE INVENTION The present invention solves the above-mentioned conventional problems and automatically removes slag that adheres to the furnace wall and the bottom of a metal melting furnace such as an induction furnace that melts a copper alloy or the like. The present invention has been completed to provide a slag scraping machine and a slag processing device that can scrape and scoop up.
【0004】[0004]
【課題を解決するための手段】上記の課題を解決するた
めになされた第1の発明のスラグ掻落とし機は、金属溶
融炉の直上位置とその近傍の待機位置との間を移動でき
る台車上にターンテーブルを設け、このターンテーブル
上に垂直姿勢及び傾斜姿勢を取り得るフレームを設け、
このフレームに設けられた昇降機構にホルダ取付け箱を
設け、このホルダ取付け箱と上記昇降機構の間に弾発機
構を設け、金属溶湯の温度に耐え得る耐熱性を持ったス
ラグ掻き落とし棒をホルダ取付け箱に支持させ、もって
スラグ掻き落とし棒下端を常にフレームから遠ざける方
向に弾発できるようにしたことを特徴とするものであ
る。また上記の課題を解決するためになされた第2の発
明のスラグ処理装置は、金属溶融炉の直上位置を通過す
るレールを設け、そのレール上の金属溶融炉の片側に第
1の発明のスラグ掻落とし機を配置するとともに、その
反対側に炉内に掻落とされたスラグをつかむホッパーを
備えたスラグつかみ機を配置したことを特徴とするもの
である。The slag scraping machine according to the first aspect of the present invention, which has been made to solve the above problems, is a trolley mounted on a trolley that can move between a position directly above the metal melting furnace and a standby position in the vicinity thereof. A turntable is provided on the turntable, and a frame that can take a vertical posture and a tilted posture is provided on the turntable.
The holder mounting box is attached to the lifting mechanism installed on this frame .
Installed between the holder mounting box and the lifting mechanism
A configuration is provided, the slag scraper bar having heat resistance capable of withstanding a temperature of the molten metal is supported on the holder mounting box, has been
Those who keep the lower end of the slag scraping rod away from the frame
It is characterized in that it can be fired in any direction . The slag processing apparatus of the second invention made to solve the above problems is provided with a rail passing directly above the metal melting furnace, and the slag of the first invention is provided on one side of the metal melting furnace on the rail. A scraping machine is arranged, and a slag gripping machine equipped with a hopper for gripping the scraped slag is arranged on the opposite side of the scraping machine.
【0005】[0005]
【実施例】以下にこれらの発明を図示の実施例によって
更に詳細に説明する。図1は第2の発明の実施例である
スラグ処理装置の全体のレイアウトを示す平面図であ
り、1、1は銅合金等を溶融する誘導炉のような金属溶
融炉、2はこれらの金属溶融炉1、1の直上を通過する
ように敷設されたレールである。3は2基の金属溶融炉
1、1の中間の待機位置に置かれた第1の発明のスラグ
掻落とし機、4、4は各金属溶融炉1を挟んでスラグ掻
落とし機3とは反対側に置かれたスラグつかみ機であ
る。The present invention will be described below in more detail with reference to the embodiments shown in the drawings. FIG. 1 is a plan view showing an overall layout of a slag processing apparatus according to an embodiment of the second invention, in which 1 and 1 are metal melting furnaces such as induction furnaces for melting copper alloys and the like, and 2 are these metals. It is a rail laid so as to pass directly above the melting furnaces 1, 1. 3 is a slag scraping machine of the first invention placed at a standby position between the two metal melting furnaces 1, 1 and 4 and 4 are opposite to the slag scraping machine 3 with the metal melting furnaces 1 sandwiched therebetween. It is a slug gripper placed on the side.
【0006】まず第1の発明のスラグ掻落とし機3の構
成を、図2〜図4を参照しつつ説明する。これらの図
中、5は前記したレール2上を走行用モータ6により移
動することができる台車であり、この台車5の上面には
環状のガイド軸受7、8によりターンテーブル9が回転
自在に支持されている。ターンテーブル9は手動により
回転させてもよいが、実施例では図3に示すように回転
用モータ10により回転できるようになっている。First, the structure of the slag scraping machine 3 of the first invention will be described with reference to FIGS. In these figures, 5 is a carriage that can be moved on the rail 2 by a traveling motor 6, and a turntable 9 is rotatably supported on the upper surface of the carriage 5 by annular guide bearings 7 and 8. Has been done. The turntable 9 may be manually rotated, but in the embodiment, it can be rotated by a rotation motor 10 as shown in FIG.
【0007】ターンテーブル9の上面には、水平軸11を
中心として傾動することができるフレーム12が設けられ
ている。このフレーム12は傾動シリンダ12a によって図
2に示すような傾斜姿勢と、図4に示す垂直姿勢との間
で傾斜角度を自由に変えることができる構造となってい
る。フレーム12の前面にはロッドレスシリンダのような
昇降機構13が取り付けられており、この昇降機構13によ
ってフレーム12に沿って昇降することができるスライダ
14には、ヒンジ15を介してホルダ取付け箱16が枢着され
ている。そして金属溶湯の温度に耐え得る耐熱性を持っ
た黒鉛等の材質からなるスラグ掻き落とし棒17が、その
上端をホルダ18に保持させたうえ、ホルダ18をホルダ取
付け箱16に取り付けることによってスライダ14に取り付
けられている。勿論、スラグ掻き落とし棒17をホルダ取
付け箱16に直接に取り付けてもなんら問題はなく、請求
項にいう「スラグ掻き落とし棒をホルダ取付け箱に支持
させ」とは、ホルダ18を介してもしくは介せずに支持さ
せることを包含することはいうまでもない。 On the upper surface of the turntable 9, there is provided a frame 12 which can be tilted about a horizontal shaft 11. The frame 12 has a structure in which the tilting angle can be freely changed by the tilting cylinder 12a between the tilted attitude shown in FIG. 2 and the vertical attitude shown in FIG. A lifting mechanism 13 such as a rodless cylinder is attached to the front surface of the frame 12, and a slider that can be lifted and lowered along the frame 12 by the lifting mechanism 13.
A holder mounting box 16 is pivotally attached to 14 via a hinge 15. Then, a slag scraping rod 17 made of a material such as graphite having heat resistance capable of withstanding the temperature of the molten metal holds its upper end in a holder 18 and then attaches the holder 18 to the holder mounting box 16 to make a slider 14 Is attached to. Of course, remove the slag scraping rod 17 from the holder.
There is no problem even if it is attached directly to the attachment box 16
Support the slag scraping rod in the holder mounting box
Is supported by the holder 18 or not.
It goes without saying that it also includes giving.
【0008】図3に示すように、実施例ではスライダ14
に3つのホルダ取付け箱16が設けられており、3本のス
ラグ掻き落とし棒17が並列に取り付けられている。また
スライダ14の下部とホルダ取付け箱16の下部との間には
押さえばね等の弾発機構19が張設されており、スラグ掻
き落とし棒17の下端を常にフレーム12から遠ざかる方向
に弾発している。As shown in FIG. 3, the slider 14 is used in the embodiment.
Is provided with three holder mounting boxes 16, and three slag scraping rods 17 are mounted in parallel. In addition, between the bottom of the slider 14 and the bottom of the holder mounting box 16
An elastic mechanism 19 such as a pressing spring is stretched and elastically urges the lower end of the slag scraping bar 17 in a direction away from the frame 12.
【0009】次に、スラグつかみ機4の構成を図5〜図
7により説明する。スラグつかみ機4もレール2の上を
走行できる台車20を備え、その上部フレーム21との間に
4本の昇降用ねじ22が設けられている。これらの昇降用
ねじ22は昇降用モータ23により同時に回転され、昇降台
24を昇降させることができる。この昇降台24の中央には
図6に示すように回転盤25が設けられており、この回転
盤25は図7に示すように回転用シリンダ26により約90°
回転することができる。回転盤25の下方には、ホッパー
27が設けられている。ホッパー27はその中央の軸28を開
閉用シリンダ29で昇降することにより、図5に示すよう
に開閉することができる構造となっている。Next, the structure of the slag gripper 4 will be described with reference to FIGS. The slug gripper 4 is also provided with a carriage 20 that can travel on the rails 2, and four lifting screws 22 are provided between the slug gripper 4 and the upper frame 21. These lifting screws 22 are simultaneously rotated by the lifting motor 23,
24 can be raised and lowered. As shown in FIG. 6, a turntable 25 is provided at the center of the lift table 24, and the turntable 25 is rotated by a rotation cylinder 26 at about 90 ° as shown in FIG.
Can rotate. Below the turntable 25, the hopper
27 are provided. The hopper 27 has a structure that can be opened and closed as shown in FIG. 5 by raising and lowering a central shaft 28 by an opening and closing cylinder 29.
【0010】[0010]
【作用】次に上記の各装置の作動を説明する。金属溶融
炉1の内面にスラグが付着すると、炉の上面の蓋を開い
たうえ、待機位置からレール2に沿ってスラグ掻落とし
機3を金属溶融炉1の直上位置まで移動させる。そして
図2に示すように複数本のスラグ掻き落とし棒17を炉内
に挿入し、昇降機構13によって昇降させる。このとき、
フレーム12を図2のように斜めに傾斜させておけば、ス
ラグ掻き落とし棒17は弾発機構19の力によって適当な強
さで炉の側壁に押し付けられ、炉の側壁に付着している
スラグを掻落とすことができる。またフレーム12はター
ンテーブル9によって台車5上で回転することができる
ので、炉の全周にわたってスラグを掻落とすことができ
る。なお、スラグ掻き落とし棒17は待機位置において予
熱されているため、溶湯の中に挿入しても熱衝撃により
破損するおそれはない。Next, the operation of each of the above devices will be described. When the slag adheres to the inner surface of the metal melting furnace 1, the lid on the upper surface of the furnace is opened, and the slag scraping machine 3 is moved along the rail 2 from the standby position to the position directly above the metal melting furnace 1. Then, as shown in FIG. 2, a plurality of slag scraping rods 17 are inserted into the furnace and moved up and down by a lifting mechanism 13. At this time,
If the frame 12 is inclined as shown in FIG. 2, the slag scraping rod 17 is pressed against the side wall of the furnace by the force of the repulsion mechanism 19 with an appropriate strength, and the slag attached to the side wall of the furnace. Can be scraped off. Further, since the frame 12 can be rotated on the carriage 5 by the turntable 9, the slag can be scraped off over the entire circumference of the furnace. Since the slag scraping bar 17 is preheated at the standby position, there is no risk of damage due to thermal shock even if it is inserted into the molten metal.
【0011】次にフレーム12を図4に示すように垂直に
立て、3本のスラグ掻き落とし棒17の下端を炉の底部に
接触させた状態でターンテーブル9を回転させると、3
本のスラグ掻き落とし棒17の下端は炉の底面を同心円状
に掻き、炉の底面に付着したスラグを掻取ることができ
る。なお、スラグ掻き落とし棒17を1本とした場合に
は、スラグ掻き落とし棒17を半径方向に移動させる必要
がある。Next, the frame 12 is set up vertically as shown in FIG. 4, and the turntable 9 is rotated with the lower ends of the three slag scraping rods 17 in contact with the bottom of the furnace.
The bottom end of the slag scraping bar 17 of the book can scrape the bottom surface of the furnace concentrically, and scrape the slag adhering to the bottom surface of the furnace. When the number of the slag scraping bar 17 is one, it is necessary to move the slag scraping bar 17 in the radial direction.
【0012】このようにして掻落とされたスラグは炉内
の溶湯表面に浮くので、スラグ掻落とし機3を元の待機
位置まで後退させたうえ、スラグつかみ機4を炉の直上
位置まで移動させる。そして昇降用モータ23により昇降
台24を下降させ、図5に示すようにホッパー27によりス
ラグをつかみ、床下のコンベヤ上へ排出する。なお、回
転盤25を回転させてホッパー27の開閉方向を変えれば、
より確実にスラグのすくい取りを行うことができる。こ
のようにして、本発明の装置を使用すれば金属溶融炉1
の内面に付着したスラグの掻落としとそのすくい取りと
を自動的に行うことが可能である。Since the slag scraped off in this manner floats on the surface of the molten metal in the furnace, the slag scraping machine 3 is retracted to its original standby position, and the slag gripping machine 4 is moved to a position directly above the furnace. . The elevating motor 23 lowers the elevating table 24, the hopper 27 grasps the slag as shown in FIG. 5, and the slag is discharged onto the conveyor under the floor. If you rotate the turntable 25 to change the opening and closing direction of the hopper 27,
The slag can be scooped out more reliably. Thus, if the apparatus of the present invention is used, the metal melting furnace 1
It is possible to automatically scrape off the slag adhering to the inner surface of the slag and scoop it off.
【0013】なお、実施例では図1に示したように2基
の金属溶融炉1に対して1基のスラグ掻落とし機3と2
基のスラグつかみ機4とを配置したが、その数やレイア
ウトについては種々の変更が可能である。また、実施例
ではレール2を床面に配置したが、天井走行レールとす
ることもできる。In the embodiment, as shown in FIG. 1, two slag scrapers 3 and 2 are provided for two metal melting furnaces 1.
Although the base slag gripper 4 is arranged, various changes can be made in the number and layout. Further, although the rail 2 is arranged on the floor surface in the embodiment, it may be a ceiling traveling rail.
【0014】[0014]
【発明の効果】以上に詳細に説明したように、第1の発
明のスラグ掻落とし機によれば、炉の側壁のみならず底
面に付着したスラグをも全周にわたって自動的に掻落と
すことができる。また第2の発明のスラグ処理装置によ
れば、掻落とされたスラグを自動的にすくい上げること
ができ、人手による危険な作業を完全になくすることが
できる。よって本発明は従来の問題点を解消したスラグ
掻落とし機及びスラグ処理装置として、産業の発展に寄
与するところはきわめて大きいものである。As described in detail above, according to the slag scraping machine of the first invention, not only the side wall of the furnace but also the slag adhering to the bottom surface can be scraped automatically over the entire circumference. it can. Further, according to the slag processing device of the second aspect of the present invention, scraped off slag can be automatically scooped up, and dangerous work by man can be completely eliminated. Therefore, the present invention has an extremely great contribution to the development of industry as a slag scraping machine and a slag processing device that solve the conventional problems.
【図1】スラグ処理装置の全体のレイアウトを示す平面
図である。FIG. 1 is a plan view showing an overall layout of a slag processing device.
【図2】第1の発明のスラグ掻落とし機を示す正面図で
ある。FIG. 2 is a front view showing the slag scraping machine of the first invention.
【図3】スラグ掻落とし機の平面図である。FIG. 3 is a plan view of a slag scraping machine.
【図4】スラグ掻落とし機を示す正面図である。FIG. 4 is a front view showing a slag scraping machine.
【図5】スラグつかみ機を示す正面図である。FIG. 5 is a front view showing a slug gripper.
【図6】スラグつかみ機の要部の正面図である。FIG. 6 is a front view of a main part of the slug gripper.
【図7】スラグつかみ機の回転機構を示す平面図であ
る。FIG. 7 is a plan view showing a rotation mechanism of the slug gripper.
1 金属溶融炉 2 レール 3 スラグ掻落とし機 4 スラグつかみ機 5 台車 9 ターンテーブル 12 フレーム 13 昇降機構 17 スラグ掻き落とし棒19 弾発機構 27 ホッパー1 metal melting furnace 2 rail 3 slag scraping machine 4 slag gripping machine 5 bogie 9 turntable 12 frame 13 lifting mechanism 17 slug scraping bar 19 repulsion mechanism 27 hopper
Claims (2)
位置との間を移動できる台車上にターンテーブルを設
け、このターンテーブル上に垂直姿勢及び傾斜姿勢を取
り得るフレームを設け、このフレームに設けられた昇降
機構にホルダ取付け箱を設け、このホルダ取付け箱と上
記昇降機構の間に弾発機構を設け、金属溶湯の温度に耐
え得る耐熱性を持ったスラグ掻き落とし棒をホルダ取付
け箱に支持させ、もってスラグ掻き落とし棒下端を常に
フレームから遠ざける方向に弾発できるようにしたこと
を特徴とするスラグ掻落とし機。1. A turntable is provided on a carriage that can move between a position directly above the metal melting furnace and a standby position in the vicinity thereof, and a frame that can take a vertical posture and an inclined posture is provided on the turntable. The holder mounting box is provided on the lifting mechanism installed on the
A slag scraping rod with heat resistance that can withstand the temperature of the molten metal is attached to the holder by providing an elastic mechanism between the lifting mechanism.
Make sure that the slag scraper stick is supported by the box
A slag scraping machine characterized by being able to fire in a direction away from the frame .
を設け、そのレール上の金属溶融炉の片側に請求項1記
載のスラグ掻落とし機を配置するとともに、その反対側
に炉内に掻落とされたスラグをつかむホッパーを備えた
スラグつかみ機を配置したことを特徴とするスラグ処理
装置。2. A rail passing directly above the metal melting furnace is provided, the slag scraping machine according to claim 1 is arranged on one side of the metal melting furnace on the rail, and the other side is scraped into the furnace. The slag processing device is characterized by arranging a slag gripping machine equipped with a hopper for gripping said slag.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP17093192A JPH0827140B2 (en) | 1992-06-29 | 1992-06-29 | Slag scraping machine and slag processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP17093192A JPH0827140B2 (en) | 1992-06-29 | 1992-06-29 | Slag scraping machine and slag processing equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0674666A JPH0674666A (en) | 1994-03-18 |
| JPH0827140B2 true JPH0827140B2 (en) | 1996-03-21 |
Family
ID=15914023
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP17093192A Expired - Lifetime JPH0827140B2 (en) | 1992-06-29 | 1992-06-29 | Slag scraping machine and slag processing equipment |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0827140B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20130034419A (en) * | 2011-09-28 | 2013-04-05 | 현대중공업 주식회사 | Automatic apparatus for eliminating slag of melting furnace |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110726310B (en) * | 2019-11-19 | 2024-06-07 | 广东工业大学 | Slag skimming device |
| CN116538803B (en) * | 2023-07-06 | 2023-09-22 | 江西荧光磁业有限公司 | Device and method for smelting neodymium iron boron alloy through ultrasonic oscillation |
| CN119436856B (en) * | 2024-12-13 | 2025-11-07 | 中铝国际南方工程有限公司 | Slag removing equipment and method for aluminum melting furnace processing |
| CN119860664B (en) * | 2025-03-24 | 2025-08-29 | 中色科技股份有限公司 | A gas protection system and method for metal smelting slagging process |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS55118584A (en) * | 1979-03-08 | 1980-09-11 | Tokyo Shibaura Electric Co | Device for removing slag |
| JPS6072659A (en) * | 1983-09-27 | 1985-04-24 | Dowa Mining Co Ltd | Scraper of dross in casting mold |
| JPH0686002B2 (en) * | 1986-04-18 | 1994-11-02 | 古河機械金属株式会社 | Slag removal device for ladle |
-
1992
- 1992-06-29 JP JP17093192A patent/JPH0827140B2/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20130034419A (en) * | 2011-09-28 | 2013-04-05 | 현대중공업 주식회사 | Automatic apparatus for eliminating slag of melting furnace |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0674666A (en) | 1994-03-18 |
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