JPH08323510A - Throw-away tip and throw-away type cutter - Google Patents

Throw-away tip and throw-away type cutter

Info

Publication number
JPH08323510A
JPH08323510A JP13541595A JP13541595A JPH08323510A JP H08323510 A JPH08323510 A JP H08323510A JP 13541595 A JP13541595 A JP 13541595A JP 13541595 A JP13541595 A JP 13541595A JP H08323510 A JPH08323510 A JP H08323510A
Authority
JP
Japan
Prior art keywords
cutting edge
throw
angle
away tip
main cutting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP13541595A
Other languages
Japanese (ja)
Other versions
JP3317089B2 (en
Inventor
Tatsuo Arai
辰夫 新井
Takanobu Saitou
貴宣 斉藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Materials Corp
Original Assignee
Mitsubishi Materials Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Materials Corp filed Critical Mitsubishi Materials Corp
Priority to JP13541595A priority Critical patent/JP3317089B2/en
Priority to US08/610,583 priority patent/US5807031A/en
Priority to KR1019960006132A priority patent/KR100281456B1/en
Priority to GB9604959A priority patent/GB2298600B/en
Priority to CN96106062A priority patent/CN1066658C/en
Priority to DE19609512A priority patent/DE19609512C5/en
Publication of JPH08323510A publication Critical patent/JPH08323510A/en
Application granted granted Critical
Publication of JP3317089B2 publication Critical patent/JP3317089B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Cutting Tools, Boring Holders, And Turrets (AREA)
  • Milling Processes (AREA)

Abstract

(57)【要約】 【目的】 切れ味とつる巻状切屑の排出性を向上させ
る。 【構成】 ネガのスローアウェイチップ12の上下面の
各辺に傾き角βの主切刃16を、コーナーに副切刃18
を設ける。主切刃16とこれより高さの低い平坦な着座
面25との間に、副切刃18側から漸次幅が広がるブレ
ーカ溝26を設ける。ブレーカ溝26にはすくい角αの
すくい面22、第一傾斜面28を設け、ブレーカ溝26
の幅広部には、更に第一傾斜面28より緩傾斜の第二傾
斜面29を設ける。チップ12をカッタ9に装着して、
つる巻状の切屑を排出させる。そのため、チップ12
は、アキシャルレーキ角が−4゜〜−10゜、コーナー
角が25゜〜60゜、切刃傾角が0゜以上、真のすくい
角が−5〜−20゜の範囲内になるよう装着する。
(57) [Summary] [Purpose] Improves sharpness and discharge of spiral-shaped chips. [Structure] The main cutting edge 16 having an inclination angle β is provided on each side of the upper and lower surfaces of the negative throw-away tip 12, and the sub cutting edge 18 is provided at each corner.
To provide. A breaker groove 26 whose width gradually increases from the side of the auxiliary cutting edge 18 is provided between the main cutting edge 16 and the flat seating surface 25 having a height lower than that. The breaker groove 26 is provided with a rake surface 22 having a rake angle α and a first inclined surface 28, and the breaker groove 26
Further, a second inclined surface 29 that is gentler than the first inclined surface 28 is provided in the wide portion of the. Attach the tip 12 to the cutter 9,
Eject the spiral chips. Therefore, the chip 12
Is mounted so that the axial rake angle is -4 ° to -10 °, the corner angle is 25 ° to 60 °, the cutting edge tilt angle is 0 ° or more, and the true rake angle is in the range of -5 to -20 °. .

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、スローアウェイ式カッ
タに装着されて切削するのに好適なスローアウェイチッ
プ、及びこのスローアウェイチップを装着したスローア
ウェイ式カッタに関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a throw-away tip suitable for being attached to a throw-away type cutter for cutting, and a throw-away type cutter equipped with this throw-away tip.

【0002】[0002]

【従来の技術】切削時につる巻状の切屑を生成して、好
適に排出処理できるようにした、この種のスローアウェ
イ式カッタとして、例えば特公昭48−24462号公
報に記載のものがある。このカッタについて、図8及び
図9によって説明する。図8に示すスローアウェイチッ
プ1は、平行平板の略四角形板状とされて、その上面2
及び下面3と側面4とが交差する各辺をなす稜線がそれ
ぞれ主切刃5とされている。各コーナーは上下面方向に
切り欠かれて面取りされ、面取り面6と上下面2,3と
が交差する各稜線は副切刃7をそれぞれ構成する。この
スローアウェイチップ1はネガティブタイプとされてい
るので、ポジティブタイプのものと比較して有効切刃数
は2倍になる。
2. Description of the Related Art As a throw-away type cutter of this type, which produces spiral-shaped chips during cutting and can be suitably discharged, there is, for example, the one disclosed in Japanese Patent Publication No. 48-24462. This cutter will be described with reference to FIGS. 8 and 9. The throw-away tip 1 shown in FIG. 8 has a substantially flat plate shape of a parallel plate and has an upper surface 2
The ridgeline forming each side where the lower surface 3 and the side surface 4 intersect is defined as the main cutting edge 5. Each corner is notched in the vertical direction and chamfered, and each ridge line where the chamfered surface 6 and the upper and lower surfaces 2 and 3 intersect constitutes a sub cutting edge 7. Since the throw-away tip 1 is of the negative type, the number of effective cutting edges is twice as large as that of the positive type.

【0003】このようなスローアウェイチップを、図9
に示す例えばフライスのような転削工具のカッタ9に装
着して切削する場合、カッタ本体10の先端外周側にチ
ップ1を装着し、外周側に位置する主切刃5にコーナー
角CHを持たせ、先端側に副切刃7が突出するように配
置する。この場合、切屑排出状態がつる巻状となって、
しかも加工面等を傷つけることなくきれいに流れて排出
処理できるようにするためには、切刃のアキシャルレー
キ角A、ラジアルレーキ角R、切刃傾角I、真のすくい
角Tが所定の範囲に設定されていることが必須の要件と
されている。試験結果によれば、切刃傾角Iは+5゜以
上の限られた範囲の場合のみ、つる巻状の切屑排出を得
られることが確認されている。しかも、切刃傾角Iが正
の角となる刃先角度はラジアルレーキ角R、アキシャル
レーキ角Aの組み合せが、共に負角、共に正角、正と負
の角の場合でも成立することがクローネンベルグの計算
式(下記の(1)〜(4)式)で解明される。これによ
り、つる巻状の切屑排出の可能な角度範囲が理由付けら
れる。
Such a throw-away tip is shown in FIG.
In the case of mounting and cutting on the cutter 9 of a rolling tool such as a milling cutter shown in Fig. 1, the tip 1 is mounted on the outer peripheral side of the tip of the cutter body 10, and the main cutting edge 5 located on the outer peripheral side has a corner angle CH. Then, the auxiliary cutting edge 7 is arranged so as to project to the tip side. In this case, the chip discharge state becomes a spiral winding,
Moreover, the axial rake angle A, the radial rake angle R, the cutting edge tilt angle I, and the true rake angle T of the cutting edge are set within a predetermined range in order to cleanly flow and discharge the processing surface without damaging it. It is an indispensable requirement. According to the test results, it is confirmed that the spiral-shaped chip discharge can be obtained only when the cutting edge inclination angle I is within a limited range of + 5 ° or more. In addition, the edge angle at which the cutting edge inclination angle I becomes a positive angle can be established even if the combination of the radial rake angle R and the axial rake angle A is negative, both positive, and positive and negative. It is clarified by the following calculation formula (the following formulas (1) to (4)). This justifies the possible angular range of the spiral-shaped chip ejection.

【0004】即ち、アキシャルレーキ角A、ラジアルレ
ーキ角R、切刃傾角I、真のすくい角T、コーナー角C
Hの関係を計算式で述べると、 tanT=tanR・cosCH+tanA・sinCH (1) tanI=tanA・cosCH−tanR・sinCH (2) tanA=tanI・cosCH+tanT・sinCH (3) tanR=tanT・cosCH−tanI・sinCH (4) となる。これらの計算式に含まれる真のすくい角Tは切
削上重要で、主として切削能力に影響を及ぼす角度であ
るが、通常絶対値0〜20゜の範囲で用いられている。
That is, the axial rake angle A, the radial rake angle R, the cutting edge inclination angle I, the true rake angle T, and the corner angle C
The relation of H is described by a calculation formula: tanT = tanR · cosCH + tanA · sinCH (1) tanI = tanA · cosCH−tanR · sinCH (2) tanA = tanI · cosCH + tanT · sinCH (3) tanR = tanT · cosCH−tanI · sinCH (4). The true rake angle T included in these formulas is important for cutting and mainly affects the cutting ability, but is usually used in the absolute value range of 0 to 20 °.

【0005】又、上記(2)式により、つる巻状の切屑
排出をする刃先角度の組み合せを、有効切刃数の多いネ
ガティブスローアウェイチップ1を用いることを条件に
考察すると、切刃傾角Iを正の角、アキシャルレーキ角
A、ラジアルレーキ角Rを共に負の角とした場合、次に
示す条件の下で成立することが明らかになっている。即
ち、 tanA・cosCH>tanR・sinCH (5) の条件を満足するラジアルレーキ角R、アキシャルレー
キ角A、コーナー角CHであることが必要である。アキ
シャルレーキ角Aが−4゜の時、真のすくい角T、切刃
傾角I、コーナー角CHの関係を、(2),(4)式か
ら求めた次式 tanI=tanA・secCH−tanT・tanCH (6) に基づいて表したのが、図10であり、切屑がつる巻状
となる実用的な有効範囲は、切刃傾角I>5゜、真のす
くい角T<|20゜|のT−I線内である。但し、真の
すくい角Tは図10より明らかなごとく−5゜〜−20
゜の範囲で用いられる。又、その有効範囲内におけるラ
ジアルレーキ角R、アキシャルレーキ角A、コーナー角
CHの関係を表したものが、図11である。即ち、R=
−20゜を境界に、これより下の曲線aはI=5゜以上
となるRとCHの組み合せであり、上の曲線bはT=−
20゜より大きくなる(つまり負角の値が小さくなる)
限界のRとCHの組み合せを示すことになり、上下両曲
線a,bの間のハッチング領域が使用可能な数値の範囲
を示している。
Further, considering the combination of the cutting edge angles for discharging the spiral-shaped chips by the above formula (2) on condition that the negative throw-away tip 1 having a large number of effective cutting edges is used, the cutting edge inclination angle I It has been clarified that is satisfied under the following conditions, where is a positive angle, axial rake angle A, and radial rake angle R are all negative angles. That is, it is necessary that the radial rake angle R, the axial rake angle A, and the corner angle CH satisfy the condition of tanA.cosCH> tanR.sinCH (5). When the axial rake angle A is -4 °, the relationship between the true rake angle T, the cutting edge inclination angle I, and the corner angle CH is calculated by the following equations (2) and (4): tanI = tanAsecCH-tanT FIG. 10 shows the result based on tanCH (6), and the practical effective range in which the chips form a spiral shape is that the cutting edge inclination angle I> 5 ° and the true rake angle T <| 20 ° | It is within the TI line. However, the true rake angle T is -5 ° to -20 as is clear from FIG.
Used in the range of °. Further, FIG. 11 shows the relationship among the radial rake angle R, the axial rake angle A, and the corner angle CH within the effective range. That is, R =
A curve a below -20 ° is a combination of R and CH with I = 5 ° or more, and an upper curve b is T = −.
It becomes larger than 20 ° (that is, the value of negative angle becomes smaller)
The limit combination of R and CH is shown, and the hatched area between the upper and lower curves a and b shows the range of usable numerical values.

【0006】尚、アキシャルレーキ角Aはネガティブス
ローアウェイチップを用いることから、アキシャルレー
キ角即ち正面切刃部の逃げ角Fであり、通常−4゜〜−
10゜の範囲内で用いられる。コーナー角CHは通常0
〜60゜の範囲で用いられるが、本構成におけるコーナ
ー角CHは、切刃傾角Iが5゜以上、アキシャルレーキ
角Aを−4゜に仮定して(6)式あるいは図10より考
察すると、コーナー角CHが25゜以下では、真のすく
い角Tが−20゜以下の負角となり、切れ味が悪く、切
削が困難となる。又、コーナー角CHが60゜を越える
場合には、角度的には使用可能であるが、チップサイズ
当りの切込み量が小さくなって好ましくないため、一般
的には60゜以下となる。従って、実用上、アキシャル
レーキ角Aが−4〜−10゜、コーナー角CHが25〜
60゜、切刃傾角Iが+5゜以上の範囲にチップ1の刃
先形状を設定して、カッタ9に装着すると、ネガティブ
スローアウェイチップ1を用いてつる巻状の切屑を排出
する切削が、アキシャルレーキ角Aとラジアルレーキ角
Rが共に負であっても、可能になる。
Since the axial rake angle A uses a negative throw-away tip, it is the axial rake angle, that is, the clearance angle F of the front cutting edge portion, usually -4 ° to-.
It is used within the range of 10 °. Corner angle CH is usually 0
Although it is used in the range of up to 60 °, the corner angle CH in this configuration is such that the cutting edge inclination angle I is 5 ° or more and the axial rake angle A is -4 °. If the corner angle CH is 25 ° or less, the true rake angle T becomes a negative angle of -20 ° or less, resulting in poor sharpness and difficult cutting. When the corner angle CH exceeds 60 °, it can be angularly used, but it is not preferable because the cut amount per chip size becomes small, which is generally 60 ° or less. Therefore, in practice, the axial rake angle A is -4 to -10 ° and the corner angle CH is 25 to
When the cutting edge shape of the tip 1 is set in the range of 60 ° and the cutting edge inclination angle I is + 5 ° or more and mounted on the cutter 9, the negative throw-away tip 1 is used to discharge spiral-shaped chips. It is possible even if both the rake angle A and the radial rake angle R are negative.

【0007】[0007]

【発明が解決しようとする課題】しかしながら、このよ
うな構成であると、スローアウェイチップ1が平行平板
状のネガティブタイプであるために、上述のようなカッ
タ9に装着して切削する場合、アキシャルレーキ角A、
真のすくい角Tがいずれも負であることが要求されるた
めに、切屑排出性と切れ味が必ずしも十分でなかった。
However, with such a configuration, since the throw-away tip 1 is a parallel plate negative type, when it is mounted on the cutter 9 for cutting as described above, it is axially cut. Rake angle A,
Since both of the true rake angles T are required to be negative, the chip discharging property and the sharpness were not always sufficient.

【0008】本発明は、このような課題に鑑みて、切屑
排出性及び切れ味を一層向上できるスローアウェイチッ
プを提供することを目的とする。又、本発明の他の目的
は、このスローアウェイチップを装着して切屑排出性及
び切れ味を一層向上できるスローアウェイ式カッタを提
供することにある。
In view of the above problems, it is an object of the present invention to provide a throw-away tip capable of further improving chip discharging property and sharpness. Another object of the present invention is to provide a throw-away type cutter which is equipped with this throw-away tip and can further improve the chip discharging property and sharpness.

【0009】[0009]

【課題を解決するための手段】本発明によるスローアウ
ェイチップは、互いに対向する上面及び下面と側面とが
交差する稜線に、それぞれ主切刃と副切刃が設けられて
成るスローアウェイチップにおいて、主切刃は、副切刃
から離れる方向に、対向する下面又は上面側に漸次近付
くよう傾斜し、主切刃のすくい面は、この主切刃に交差
する方向に、対向する下面又は上面側に漸次近付くよう
傾斜していると共に、(上面及び下面の)主切刃に交差
する中央方向には、ブレーカ溝を介して、主切刃より高
さの低い平面状の着座面が形成されていることを特徴と
するものである。又、ブレーカ溝は、副切刃側から主切
刃に沿って漸次幅広になるよう形成されていることを特
徴とするものである。又、ブレーカ溝には、主切刃のす
くい面の中央方向に上り傾斜の第一傾斜面が設けられ、
更にブレーカ溝の幅広の領域には、第一傾斜面より緩や
かな上り傾斜の第二傾斜面が設けられていることを特徴
とする。
A throw-away tip according to the present invention is a throw-away tip having a main cutting edge and a sub-cutting edge provided on ridge lines where upper and lower surfaces facing each other and side surfaces intersect with each other, The main cutting edge is inclined so as to gradually approach the opposing lower surface or upper surface side in the direction away from the sub cutting edge, and the rake surface of the main cutting edge is the opposing lower surface or upper surface side in the direction intersecting with this main cutting edge. The seating surface is flat and has a height lower than that of the main cutting edge via the breaker groove in the central direction intersecting the main cutting edge (upper surface and lower surface). It is characterized by being present. Further, the breaker groove is characterized in that it is gradually widened from the side of the auxiliary cutting edge along the main cutting edge. Further, the breaker groove is provided with a first inclined surface which is inclined upward in the central direction of the rake surface of the main cutting edge,
Further, the wide area of the breaker groove is characterized by being provided with a second sloped surface that is more gently sloped than the first sloped surface.

【0010】又、スローアウェイチップはネガティブタ
イプとされ、下面は、上面と同一形状に構成されてい
て、上下方向に回転対称とされている。又、着座面はポ
ジティブのすくい角を有する副切刃のすくい面に接続さ
れている。又、スローアウェイチップは、略々正方形板
状とされている。
Further, the throw-away tip is a negative type, and the lower surface has the same shape as the upper surface and is rotationally symmetrical in the vertical direction. The seating surface is connected to the rake surface of the auxiliary cutting edge having a positive rake angle. Further, the throw-away tip has a substantially square plate shape.

【0011】本発明によるスローアウェイ式カッタは、
アキシャルレーキ角が−4゜以下、コーナー角が25゜
〜60゜、切刃傾角が0゜以上となるように、スローア
ウェイチップが装着されていて、切削時につる巻状の切
屑を生成して排出するようにしたスローアウェイ式カッ
タにおいて、スローアウェイチップは、請求項1乃至3
のいずれかに記載のスローアウェイチップであることを
特徴とするものである。
The throw-away cutter according to the present invention is
A throw-away tip is attached so that the axial rake angle is -4 ° or less, the corner angle is 25 ° to 60 °, and the cutting edge tilt angle is 0 ° or more. In the throw-away type cutter configured to discharge, the throw-away tip has a throw-away tip.
The throw-away tip described in any one of 1.

【0012】又、アキシャルレーキ角は、好ましくは−
4゜〜−10゜の範囲、更に好ましくは−5゜〜−7゜
の範囲とされる。又、真のすくい角は、好ましくは−5
゜より小さく、−20゜迄の範囲、更に好ましくは−1
0゜〜−15゜の範囲内に設定される。そして、更に次
式 tanI=tanA・secCH−tanT・tanCH を満足するようにスローアウェイチップが装着されてい
てもよい。
The axial rake angle is preferably-
The angle is in the range of 4 ° to -10 °, and more preferably in the range of -5 ° to -7 °. The true rake angle is preferably -5.
Less than °, up to -20 °, more preferably -1
It is set within the range of 0 ° to -15 °. Further, a throw-away tip may be mounted so as to further satisfy the following equation: tanI = tanA.secCH-tanT.tanCH.

【0013】[0013]

【作用】本発明によるスローアウェイチップによれば、
主切刃は、副切刃から離れる方向に下面側に傾斜してい
るから切屑排出性がよく、そのすくい角がポジティブに
なっているから切れ味がよく、しかも上下面の中央側に
平面状の着座面が設けられているので、カッタへの装着
時に着座安定性がよい上に、チップ全体の厚みが向上し
て、切削時等に割れや欠けが生じることなく、チップ強
度が高くなり、更にこの着座面は主切刃より高さが低い
ので、切屑詰まりを起こしにくく切削荷重が小さくな
り、切屑の排出性が一層に向上する。
According to the throw-away tip of the present invention,
The main cutting edge is inclined to the lower surface side in the direction away from the sub cutting edge, so that the chip discharging property is good, the rake angle is positive, and the sharpness is good, and moreover, it is flat on the center side of the upper and lower surfaces. Since the seating surface is provided, the seating stability is good when it is mounted on the cutter, the thickness of the entire chip is improved, and the chip strength is increased without cracking or chipping during cutting. Since this seating surface is lower than the main cutting edge, chip clogging is less likely to occur, the cutting load is reduced, and the chip discharge performance is further improved.

【0014】又、低切込み時には、幅の狭いブレーカ溝
のために、薄い切屑は長く延びることなくカールされ
て、スムーズに排出され、深切込み時には、ブレーカ溝
の幅が広くなるから、切屑の流れがよくなる。低、中切
込み時には、主切刃のすくい面に沿って走行する切屑
は、ブレーカ溝の第一傾斜面に当接してカールさせら
れ、深切込み時には、切屑は第二傾斜面に沿って流れて
好適にカールさせられ、排出させられる。
Further, at the time of low cutting, the thin chipping is curled without extending long due to the breaker groove having a narrow width, and is smoothly discharged, and at the time of deep cutting, the width of the breaker groove becomes wide, so that the flow of chips is increased. Will get better. Chips running along the rake face of the main cutting edge come into contact with the first inclined surface of the breaker groove at the time of low and medium cutting and are curled, and at deep cutting, the chips flow along the second inclined surface. It is preferably curled and ejected.

【0015】本発明によるスローアウェイ式カッタによ
れば、つる巻状の切屑を生成して排出処理することがで
き、しかも、その際、アキシャルレーキ角とラジアルレ
ーキ角が共に負の場合でも可能であり、平行平板状のス
ローアウェイチップを装着した場合と比較して、実質的
な切刃傾角と真のすくい角を、共に正角にし得る等、正
方向により大きくすることができ、切屑排出性と切れ味
が向上し、しかも着座安定性がよい。又、本発明のスロ
ーアウェイチップを装着することで、平行平板状のスロ
ーアウェイチップを同一の条件で装着した場合と比較し
ても、実質的な切刃傾角と真のすくい角を、共に正角に
し得る等、正方向により大きくすることができ、切屑排
出性と切れ味が向上する。
According to the throw-away type cutter of the present invention, it is possible to generate and discharge the spiral-shaped chips, and at that time, even when both the axial rake angle and the radial rake angle are negative. Yes, compared to the case where a parallel plate throw-away tip is mounted, both the substantial cutting edge tilt angle and the true rake angle can be made to be a positive angle. The sharpness is improved and the seating stability is good. Further, by mounting the throw-away tip of the present invention, both the substantial cutting edge tilt angle and the true rake angle are positive even when compared with the case where the parallel plate type throw-away tip is mounted under the same conditions. It is possible to make it larger in the forward direction such as making it into a corner, and the chip discharging property and sharpness are improved.

【0016】[0016]

【実施例】以下、本発明の一実施例を図1乃至図7に基
づいて説明する。図1は、本発明の実施例によるスロー
アウェイチップの斜視図、図2は平面図、図3は正面
図、図4は図2に示すスローアウェイチップのE−E線
断面図、図5は同じくF−F線断面図、図6は同じくG
−G線断面図、図7は同じくV−V線断面図である。図
1乃至図7に示すスローアウェイチップ12はネガティ
ブタイプとされ、例えば、略々正方形板状を呈してい
る。そして、互いに対向する上面13及び下面14に
は、上下方向に回転(反転)対称の同一のチップ形状が
形成されている。そのため、上面13(下面14でもよ
い)の形状を中心に説明すると、上面13と側面15と
が交差する各辺をなす稜線は主切刃16とされ、各コー
ナーを上下方向に面取りした面取り面17(側面に含ま
れる)と上面13とが交差する稜線は副切刃18とされ
る。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to FIGS. 1 is a perspective view of a throw-away tip according to an embodiment of the present invention, FIG. 2 is a plan view, FIG. 3 is a front view, FIG. 4 is a sectional view taken along line EE of the throw-away tip shown in FIG. 2, and FIG. Similarly, a sectional view taken along the line FF, and FIG.
FIG. 7 is a sectional view taken along line V-V of FIG. The throw-away tip 12 shown in FIGS. 1 to 7 is of a negative type and has, for example, a substantially square plate shape. The upper surface 13 and the lower surface 14 facing each other are formed with the same chip shape that is rotationally (reversed) symmetrical in the vertical direction. Therefore, the shape of the upper surface 13 (or the lower surface 14) will be mainly described, and the ridgeline that forms each side where the upper surface 13 and the side surface 15 intersect is the main cutting edge 16, and the chamfered surface is obtained by chamfering each corner in the vertical direction. A ridgeline at which 17 (included in the side surface) and the upper surface 13 intersect each other is a sub cutting edge 18.

【0017】又、上面13の各コーナーに形成された副
切刃18は、仮想の水平面上にそれぞれ位置して、同一
高さとされている。又、面取り面17とその両側の側面
15,15との境界はR状の曲面の面取り面17a(側
面に含まれる)とされ、この面取り面17aと上面13
との各交差稜線は円弧状の切刃19,19とされてい
る。尚、面取り面17a及び切刃19はなくてもよい
が、少なくとも副切刃18と主切刃17との間では欠損
防止のために、設けられている方が好ましい。又、面取
り面17a,17aはその一方又は両方が平面とされて
いてもよい。そして、各主切刃16は、その長手方向に
沿って副切刃18から離れる方向に下面14側に漸次近
付くよう直線状に傾斜して形成され(傾き角βとする:
図3参照)、隣接するコーナーの副切刃18近傍で上方
に急傾斜して隣接の副切刃18に接続されている。又、
上下面13,14の中央部には、ネジクランプ用の貫通
穴21が穿設されている。
The sub-cutting edges 18 formed at the respective corners of the upper surface 13 are located on the imaginary horizontal plane and have the same height. Further, the boundary between the chamfered surface 17 and the side surfaces 15 on both sides thereof is a chamfered surface 17a (included in the side surface) having an R-shaped curved surface.
The ridge lines intersecting with and are arc-shaped cutting edges 19, 19. Note that the chamfered surface 17a and the cutting edge 19 may be omitted, but it is preferable that they are provided at least between the sub cutting edge 18 and the main cutting edge 17 to prevent chipping. Further, one or both of the chamfered surfaces 17a, 17a may be flat. Then, each main cutting edge 16 is formed so as to be linearly inclined so as to gradually approach the lower surface 14 side in the direction away from the sub cutting edge 18 along the longitudinal direction thereof (inclination angle β:
(See FIG. 3), adjacent to the auxiliary cutting edge 18 in the corner, the auxiliary cutting edge 18 is inclined steeply upward and is connected to the adjacent auxiliary cutting edge 18. or,
A through hole 21 for screw clamping is formed in the center of the upper and lower surfaces 13 and 14.

【0018】上面13において、主切刃16のすくい面
22は、主切刃16に交差する中央方向(貫通穴21方
向)に漸次下面側に近付くよう傾斜しており、そのすく
い角αは主切刃16の長手方向にほぼ一定である。すく
い面22は、図2に示す平面視において、副切刃18側
から主切刃16に沿って漸次幅が狭くなるように形成さ
れている(一定幅、又は漸次幅が広くなるようにしても
よい)。そして、このすくい面22は、隣接する副切刃
18の近傍で湾曲して上方に急傾斜し、隣接する副切刃
18のすくい面23aに接続されている。又、副切刃1
8と主切刃16との間の切刃19にも、すくい面23b
が形成されている。副切刃18及び切刃19のすくい面
23a,23bも、各切刃から離れる中央方向に漸次下
面側に近付くよう傾斜して、ポジティブのすくい角を形
成している。
On the upper surface 13, the rake face 22 of the main cutting edge 16 is inclined so as to gradually approach the lower surface side in the central direction (direction of the through hole 21) intersecting with the main cutting edge 16, and the rake angle α is It is substantially constant in the longitudinal direction of the cutting edge 16. In the plan view shown in FIG. 2, the rake face 22 is formed so that the width thereof becomes gradually narrower along the main cutting edge 16 from the side of the sub cutting edge 18 (constant width or gradually widening. Good). The rake face 22 is curved in the vicinity of the adjacent sub cutting edge 18 and is steeply inclined upward, and is connected to the rake surface 23a of the adjacent sub cutting edge 18. Also, sub cutting edge 1
8 and the cutting edge 19 between the main cutting edge 16 also has a rake face 23b
Are formed. The rake surfaces 23a and 23b of the auxiliary cutting edge 18 and the cutting edge 19 are also inclined so as to gradually approach the lower surface side in the central direction away from each cutting edge to form a positive rake angle.

【0019】そして、図1及び図3に示すように、上面
13の貫通穴21の周囲には平面視で略々井桁形の、平
面状の着座面25が形成され、この着座面25は、各主
切刃16との間隔が、副切刃18から離れる方向に漸次
広くなり、隣接する副切刃18の近傍で幅狭になるよう
に、略V字状の稜線部25aを有している。そして、着
座面25は、各コーナーの副切刃18のすくい面23
a,23b等に接続されている。主切刃16と着座面2
5との間の領域はブレーカ溝26を構成し、このブレー
カ溝26において、主切刃16と交差する方向に見て、
すくい面22の中央側には、凹状の湾曲部27と、緩や
かな上り傾斜の平面形状の第一傾斜面28とが順次形成
され(図2、4、5、6参照)、この第一傾斜面28
は、副切刃18寄りの一部の領域では着座面25に立ち
上がっている。更に、着座面25の稜線部25aの最奥
部付近の、副切刃18から離れた領域には、第一傾斜面
28と着座面25との間に、第一傾斜面28より緩やか
な上り傾斜の、凸曲面形状の第二上り傾斜面29が形成
されている。
Then, as shown in FIGS. 1 and 3, a flat seating surface 25, which is substantially in the shape of a girder in plan view, is formed around the through hole 21 in the upper surface 13, and the seating surface 25 is A substantially V-shaped ridge line portion 25a is provided so that the distance from each main cutting edge 16 gradually increases in the direction away from the sub cutting edge 18 and becomes narrower in the vicinity of the adjacent sub cutting edge 18. There is. The seating surface 25 is the rake surface 23 of the auxiliary cutting edge 18 at each corner.
a, 23b, etc. Main cutting edge 16 and seating surface 2
The region between 5 and 5 constitutes a breaker groove 26, and in this breaker groove 26, when viewed in a direction intersecting with the main cutting edge 16,
On the center side of the rake face 22, a concave curved portion 27 and a first sloped surface 28 having a gentle upward slope and having a planar shape are sequentially formed (see FIGS. 2, 4, 5, and 6). Face 28
Stands up on the seating surface 25 in a part of the area near the sub cutting edge 18. Further, in a region near the innermost portion of the ridge line portion 25a of the seating surface 25, which is away from the auxiliary cutting edge 18, between the first sloped surface 28 and the seating surface 25, the slope is gentler than the first sloped surface 28. An inclined, convex curved second upward slope 29 is formed.

【0020】上述のように構成されたスローアウェイチ
ップ12を、図9に示すスローアウェイ式カッタ9に装
着し、例えば上述の従来技術と同一角度、即ち、アキシ
ャルレーキ角Aが−4〜−10゜、コーナー角CHが2
5〜60゜、切刃傾角Iが+5゜以上の範囲にチップ1
の刃先角度を設定して、(6)式 tanI=tanA・secCH−tanT・tanCH を満足するように装着する。尚、念のためにつけ加えれ
ば、アキシャルレーキ角等設定の基準となる主切刃の線
は、従来技術の平行平板状チップの主切刃5に相当す
る、本実施例の隣り合う副切刃18,18を結ぶ仮想の
線とする。
The throw-away tip 12 constructed as described above is mounted on the throw-away type cutter 9 shown in FIG. 9, and for example, the same angle as in the above-mentioned prior art, that is, the axial rake angle A is -4 to -10.゜, corner angle CH is 2
Tip 1 in the range of 5 to 60 ° and cutting edge tilt angle I of + 5 ° or more
Set the blade edge angle of and install it so as to satisfy the formula (6) tanI = tanA · secCH−tanT · tanCH. In addition, as a precaution, the line of the main cutting edge serving as a reference for setting the axial rake angle and the like corresponds to the main cutting edge 5 of the parallel plate tip of the prior art, and the adjacent sub cutting edges of this embodiment. A virtual line connecting 18 and 18 is assumed.

【0021】そうすると、切刃傾角Iについては、チッ
プ12の主切刃16が傾き角βを有するために、実質的
な切刃傾角は(I+β)と正方向に大きくなり、つる巻
状切屑の排出性が向上する。又、真のすくい角Tについ
ては、チップ12のすくい面22がすくい角αを有する
ために、実質的な真のすくい角は(T+α)となり、こ
れも正方向に大きくなるために、切れ味が向上すること
になる。そして、各数値の選定によって、実質的な切刃
傾角及び真のすくい角をいずれもポジティブにすること
が可能になる。
Then, regarding the cutting edge inclination angle I, since the main cutting edge 16 of the chip 12 has the inclination angle β, the substantial cutting edge inclination angle becomes (I + β) in the positive direction, and the spiral cutting chips Emissions are improved. As for the true rake angle T, since the rake face 22 of the tip 12 has the rake angle α, the substantial true rake angle is (T + α), which also becomes large in the positive direction, resulting in sharpness. Will be improved. Then, by selecting each numerical value, both the substantial cutting edge inclination angle and the true rake angle can be made positive.

【0022】尚、本実施例によるスローアウェイチップ
12をカッタ9に装着する場合の、各角度の数値例を挙
げれば、アキシャルレーキ角Aは−5゜03′、ラジア
ルレーキ角Rは−14゜46′、コーナー角CHは44
゜47′、真のすくい角Tは−14゜、切刃傾角Iは7
゜となる。この場合、実質的な切刃傾角Iは(+β
゜)、真のすくい角Tは(+α゜)だけ更に正角側に大
きくなる。
When the throw-away tip 12 according to the present embodiment is mounted on the cutter 9, numerical values of the respective angles are given as follows: the axial rake angle A is -5 ° 03 'and the radial rake angle R is -14 °. 46 ', corner angle CH is 44
47 °, true rake angle T is -14 °, cutting edge inclination I is 7
It becomes ゜. In this case, the substantial cutting edge inclination angle I is (+ β
)), The true rake angle T further increases by (+ α °) toward the conformal side.

【0023】以上のように構成された、本実施例による
スローアウェイチップ12は、ブレーカ溝26が副切刃
18側から主切刃16に沿って漸次幅広に形成されてい
るから、低切込み時には、ブレーカ幅が狭いので生成さ
れる薄い切屑が長く延びずにカールしやすくなり、低、
中切込み時には、切屑は第一傾斜面に当接してカールさ
れ、深切込み時には、ブレーカ幅が広くなっているから
切屑がスムーズに流れ、しかも第一傾斜面28より緩や
かな第二傾斜面29に当接して流れてカールされるため
に、切屑流れは一層スムーズになって切屑詰まりを防止
でき、そのために切削荷重が小さいという利点がある。
又、着座面25は主切刃16より高さの低い位置にある
ために、低、中、深切込みのいずれの場合にも、切屑詰
まりを起こしにくく、スムーズに流れて排出される。し
かも、このスローアウェイチップ12は、上下面13、
14にそれぞれ設けられた着座面25によってチップ全
体の厚みが向上し、割れや欠け等が生じることがなく、
チップ強度が高い。特にこの着座面25は、各コーナー
の副切刃18方向に延在するから、カッターへの着座安
定性とコーナー付近のチップ強度が高い。しかも、ネガ
ティブタイプとしたので、プレスによる型押し成形が容
易になり、切刃の強度を維持できるという利点もある。
In the throw-away tip 12 according to the present embodiment constructed as described above, the breaker groove 26 is gradually widened from the side of the auxiliary cutting edge 18 along the main cutting edge 16, so that at the time of low cutting depth. Since the breaker width is narrow, the thin chips that are produced tend to curl without extending for a long time.
At the time of middle cutting, the chips contact the first inclined surface and are curled, and at the time of deep cutting, the chips flow smoothly because the breaker width is wide, and moreover the second inclined surface 29 is gentler than the first inclined surface 28. The contact flow and the curl cause the chip flow to become smoother and prevent chip clogging, which has the advantage that the cutting load is small.
Further, since the seating surface 25 is located at a position lower than the main cutting edge 16 in both low, medium and deep cuts, chip clogging is unlikely to occur, and the flow smoothly flows out. Moreover, the throw-away tip 12 has the upper and lower surfaces 13,
The seating surfaces 25 provided on the respective 14 improve the thickness of the entire chip without causing cracks or chips.
High chip strength. In particular, since this seating surface 25 extends in the direction of the sub cutting edge 18 at each corner, the seating stability on the cutter and the chip strength near the corner are high. Moreover, since the negative type is used, there is an advantage that the die-press molding can be facilitated and the strength of the cutting edge can be maintained.

【0024】又、本実施例によるスローアウェイ式カッ
タは、主切刃16のすくい面22によって、すくい角α
がつけられて切れ味が向上し、傾き角βがつけられるこ
とによって切屑排出性が向上することになり、平行平板
状のスローアウェイチップを装着したものと比較して、
つる巻状の切屑排出を行うためのカッタ9への装着条件
を変更しなくても(変更してもよい)、切刃16の切れ
味を向上できると共につる巻状の切屑排出性をも向上で
きる。上下両面13,14に主切刃16、副切刃18等
がそれぞれ設けられたスローアウェイチップ12は、同
一仮想平面上に各面の複数の副切刃18がそれぞれ位置
するから、寸法精度管理が容易であり、コーナーチェン
ジしても刃形とその位置が変わらないという利点もあ
る。
In the throw-away type cutter according to this embodiment, the rake face 22 of the main cutting edge 16 causes the rake angle α to increase.
The sharpness is improved and the inclination angle β is added to improve the chip discharge performance.Compared with the one equipped with the parallel plate throw-away tip,
The sharpness of the cutting blade 16 can be improved and the spiral-shaped chip discharging property can be improved without changing (may be changed) the mounting condition of the cutter 9 for discharging the spiral-shaped chips. . The indexable insert 12 having the upper and lower surfaces 13 and 14 provided with the main cutting edge 16, the sub cutting edge 18 and the like, respectively, has a plurality of sub cutting edges 18 on each surface located on the same virtual plane. It has the advantage that the blade shape and its position do not change even if the corner is changed.

【0025】又、このような本実施例によるスローアウ
ェイチップ12を上述のカッタ9に装着する場合、主切
刃16のすくい角α、傾き角βが設定されているから、
従来技術と同一角度、即ち、アキシャルレーキ角Aが−
4〜−10゜、コーナー角CHが25〜60゜、切刃傾
角Iが+5゜以上の範囲にチップ1の刃先角度を設定し
て、(6)式 tanI=tanA・secCH−tanT・tanCH を満足するように装着することは、必ずしも必要ない。
When the throw-away tip 12 according to this embodiment is mounted on the cutter 9, the rake angle α and the inclination angle β of the main cutting edge 16 are set,
The same angle as the prior art, that is, the axial rake angle A is −
4 to -10 °, the corner angle CH is 25 to 60 °, and the cutting edge inclination angle I is set to + 5 ° or more, the tip angle of the tip 1 is set, and the equation (6) tanI = tanAsecCH-tanTtanC It is not always necessary to wear it in a satisfactory manner.

【0026】次に、本実施例のスローアウェイチップ1
2をカッタ9に装着して、切屑排出性と切れ味を向上で
きるための装着条件について説明する。即ち、上述のク
ローネンベルグの計算式から、(2)式を変形すると、
次の(7)式になる。 tanR=(tanA・cosCH−tanI)・cosecCH (7) tanT=tanR・cosCH+tanA・sinCH (1) tanI=tanA・secCH−tanT・tanCH (6) tanR=tanT・cosCH−tanI・sinCH (4) そして、上述の従来技術の条件と図11との関連におい
て、アキシャルレーキ角Aと切刃傾き角I又は真のすく
い角Tの値をそれぞれ下表1の条件とし、コーナー角C
H=25゜、45゜、60゜として、それぞれ上記
(7)式、(1)式、(4)式、(6)式に代入する
と、それぞれのラジアルレーキ角Rと真のすくい角T又
は切刃傾角Iは、下の表1の通りとなる。
Next, the throw-away tip 1 of this embodiment.
The mounting condition for mounting the cutter 2 on the cutter 9 and improving the chip discharge property and the sharpness will be described. That is, if the formula (2) is transformed from the above-mentioned Kronenberg calculation formula,
The following expression (7) is obtained. tanR = (tanA * cosCH-tanI) * cosecCH (7) tanT = tanR * cosCH + tanA * sinCH (1) tanI = tanA * secCH-tanT * tanCH (6) tanR = tanT * cosCH-tanI * sinCH (4) And In the relationship between the above-mentioned conditions of the prior art and FIG. 11, the values of the axial rake angle A and the cutting edge inclination angle I or the true rake angle T are set as the conditions in Table 1 below, and the corner angle C is set.
When H = 25 °, 45 °, 60 °, and substituting in the above formulas (7), (1), (4), and (6), the radial rake angle R and the true rake angle T or The cutting edge inclination angle I is as shown in Table 1 below.

【0027】[0027]

【表1】 [Table 1]

【0028】表1において、条件としてアキシャルレー
キ角Aが−4゜で、切刃傾き角Iが+5゜とし、コーナ
ー角CHが25゜より小さいと、図11の使用可能領域
の左下限を越えることになり、真のすくい角Tが小さす
ぎることになる。条件としてアキシャルレーキ角Aが−
4゜で、真のすくい角Tが−20゜とし、コーナー角C
Hが60゜より大きいと、ラジアルレーキ角Rが図11
の使用可能領域の右上限付近になり、真のすくい角Tが
−20゜を越えると小さすぎることになる。
In Table 1, if the axial rake angle A is -4 °, the cutting edge inclination angle I is + 5 °, and the corner angle CH is smaller than 25 °, the left lower limit of the usable area in FIG. 11 is exceeded. This means that the true rake angle T is too small. As a condition, the axial rake angle A is −
At 4 °, the true rake angle T is -20 ° and the corner angle C is
When H is larger than 60 °, the radial rake angle R is as shown in FIG.
In the vicinity of the right upper limit of the usable area of, and the true rake angle T exceeds -20 °, it becomes too small.

【0029】ところで、本発明の上述の実施例のスロー
アウェイチップ12によれば、主切刃16に傾き角β゜
の正角が付与されているから、切刃傾き角Iは更に負角
側に設定することができる。即ち、上述の従来技術か
ら、β+I=+5゜であればよく、 I=5゜−β (8) とすることが可能である。すると、β=5゜に設定した
場合、切刃傾き角Iは0゜でもつる巻状の切屑を排出す
ることができる。しかも、切刃傾き角Iを負角側に大き
くすれば、切れ味に影響を及ぼす真のすくい角Tの負角
の量を小さくできる(表2参照)。
By the way, according to the throw-away tip 12 of the above-described embodiment of the present invention, since the main cutting edge 16 is provided with a positive angle of the inclination angle β °, the cutting edge inclination angle I is further negative. Can be set to. That is, from the above-mentioned conventional technique, it is sufficient that β + I = + 5 °, and I = 5 ° -β (8). Then, when β = 5 ° is set, the angle of inclination of the cutting edge I is 0 °, and the tangled chips can be discharged. Moreover, by increasing the cutting edge inclination angle I toward the negative angle side, the amount of the negative angle of the true rake angle T that affects the sharpness can be reduced (see Table 2).

【0030】[0030]

【表2】 しかし、この表2の下欄のように、切刃傾角Iを負角
(例えば−4゜)に設定すると、真のすくい角Tがあま
りに小さくなりすぎて、外周側の逃げ角が不足すること
になり、好ましくない。
[Table 2] However, if the cutting edge tilt angle I is set to a negative angle (for example, -4 °) as shown in the lower column of Table 2, the true rake angle T becomes too small and the clearance angle on the outer peripheral side becomes insufficient. Is not preferable.

【0031】従って、切刃傾角Iについては、アキシャ
ルレーキ角Aとの関係もあるが、使用上、下記表3に示
すように、A=−6゜として、I=0゜付近が好ましい
限界であるといえる。
Therefore, the cutting edge inclination angle I has a relationship with the axial rake angle A, but in use, as shown in Table 3 below, A = -6 ° and I = 0 ° is a preferable limit. It can be said that there is.

【表3】 [Table 3]

【0032】本発明の実施例によるスローアウェイチッ
プ12をカッタ9に装着してつる巻状の切屑を排出する
には、コーナー角CHが25〜60゜、切刃傾角Iが0
゜以上の範囲内として、アキシャルレーキ角Aは−4゜
以下であればよく、好ましくは−4゜〜−10゜の範
囲、更に好ましいのは−5゜〜−7゜の範囲である。真
のすくい角Tは、0゜では外周逃げ不足となるが、任意
の負角(マイナス)に設定してよく、好ましくは−5゜
より小さく−20゜迄の範囲、更に好ましくは−10゜
〜−15゜の範囲である。特に、実用上、効果的な装着
姿勢についての数値例を示せば、コーナー角CH=45
゜付近で、アキシャルレーキ角A=−6゜、切刃傾角I
=4゜に設定すると、ラジアルレーキ角R=−11.3
1゜、真のすくい角T=−12゜20’となる。又、ス
ローアウェイチップ12について、すくい角α=25
゜、主切刃16の傾き角β=10゜にすると、実質的な
切刃傾き角Iは約14゜、真のすくい角Tは約13゜と
なる。
In order to attach the throw-away tip 12 according to the embodiment of the present invention to the cutter 9 and discharge the spiral-shaped chips, the corner angle CH is 25 to 60 ° and the cutting edge inclination angle I is 0.
The axial rake angle A may be -4 ° or less, preferably -4 ° to -10 °, and more preferably -5 ° to -7 ° in the range of ≧ °. The true rake angle T is insufficient at the outer peripheral clearance at 0 °, but may be set to any negative angle (minus), preferably less than -5 ° and up to -20 °, more preferably -10 °. It is in the range of -15 °. In particular, if a numerical example of a practically effective wearing posture is shown, the corner angle CH = 45
Axial rake angle A = -6 ° and cutting edge tilt angle I near ゜
= 4 °, radial rake angle R = -11.3
1 °, true rake angle T = -12 ° 20 '. For the throw-away tip 12, the rake angle α = 25
When the inclination angle β of the main cutting edge 16 is 10 °, the substantial cutting edge inclination angle I is about 14 ° and the true rake angle T is about 13 °.

【0033】尚、上述の実施例では、略正方形板状のス
ローアウェイチップ12としたが、これに限定されるこ
となく、略ひし形板状、略長方形板状、略平行四辺形板
状等の略四角形板状、或いは略三角形板状等、適宜の多
角形状のものを用いることができるのはいうまでもな
い。又、ブレーカ溝26の第一傾斜面28は、平面に限
らず、凹曲面又は凸曲面としてもよく、第二傾斜面29
は、凸曲面に限らず、凹曲面又は平面としてもよい。
又、スローアウェイチップ12の主切刃16,副切刃1
8等には、ホーニングや平坦ランドを設けるようにして
もよい。尚、上述の実施例では、すくい角αを一定にし
たが、可変にして、主切刃16に沿って漸次増大又は減
少するようにすくい面22を形成してもよい。又、傾き
角βについても、一定にすることで主切刃16が直線状
に傾斜して形成されるように構成したが、これに代え
て、傾き角βが主切刃16の長手方向に漸次変化するよ
うにして、副切刃18から離れる方向に漸次下面に近付
くよう傾斜する構成にしてもよい。例えば、主切刃16
が、傾き角βが変化することで凹曲線状又は凸曲線状を
形成し、しかも副切刃18から離れる方向に漸次下面に
近付くように構成してもよい。これによって、チップ強
度と切屑排出性の度合を適宜調整できる。
In the above embodiment, the throw-away tip 12 has a substantially square plate shape, but the present invention is not limited to this, and it is possible to use a substantially diamond plate shape, a substantially rectangular plate shape, a substantially parallelogram plate shape, or the like. It goes without saying that an appropriate polygonal shape such as a substantially quadrangular plate shape or a substantially triangular plate shape can be used. The first inclined surface 28 of the breaker groove 26 is not limited to a flat surface, but may be a concave curved surface or a convex curved surface.
Is not limited to a convex curved surface, but may be a concave curved surface or a flat surface.
Further, the main cutting edge 16 and the sub cutting edge 1 of the throw-away tip 12
Honing and flat lands may be provided on 8 and the like. Although the rake angle α is constant in the above-mentioned embodiment, the rake face 22 may be formed so as to gradually increase or decrease along the main cutting edge 16. Further, the inclination angle β is also made constant so that the main cutting edge 16 is formed to be linearly inclined. However, instead of this, the inclination angle β changes in the longitudinal direction of the main cutting edge 16. It may be configured to be gradually changed so as to be gradually inclined toward the lower surface in the direction away from the auxiliary cutting edge 18. For example, the main cutting edge 16
However, the inclination angle β may be changed to form a concave curve shape or a convex curve shape, and further, it may be configured to gradually approach the lower surface in a direction away from the auxiliary cutting edge 18. This makes it possible to appropriately adjust the degree of chip strength and chip discharge property.

【0034】[0034]

【発明の効果】上述のように、本発明に係るスローアウ
ェイチップは、主切刃が、副切刃から離れる方向に、対
向する下面又は上面側に漸次近付くよう傾斜し、主切刃
のすくい面は、この主切刃に交差する方向に、対向する
下面又は上面側に漸次近付くよう傾斜していると共に、
主切刃に交差する中央方向には、ブレーカ溝を介して、
この主切刃より高さの低い平面状の着座面が形成されて
いるから、切れ味と切屑排出性がよく、しかも着座面が
主切刃より高さが低いから、切屑詰まりを起こしにく
く、切削荷重が小さくなると共に、切屑の排出性が更に
向上する。又、着座面によって、カッタへの装着時に着
座安定性がよく、チップ全体の厚みが向上し、割れや欠
け等が生じることなく、チップ強度が高い。又、ブレー
カ溝は、副切刃側から主切刃に沿って漸次幅広になるよ
う形成されているから、低切込み時には、幅の狭いブレ
ーカ溝のために、切屑は長く延びることなくカールされ
て、スムーズに排出され、深切込み時には、ブレーカ溝
の幅が広くなるから、切屑の流れがよくなる。又、ブレ
ーカ溝には、主切刃のすくい面の中央方向に上り方向の
第一傾斜面が設けられ、更にブレーカ溝の幅広の領域に
は、第一傾斜面より緩やかな上り傾斜の第二傾斜面が設
けられているから、低、中切込み時には、主切刃のすく
い面に沿って走行する切屑は、ブレーカ溝の第一傾斜面
に当接してカールさせられ、深切込み時には、切屑は第
二傾斜面に沿って流れて切屑流れがスムーズで好適にカ
ールさせられ、切削荷重が小さくなって、スムーズに排
出させられる。
As described above, in the throw-away tip according to the present invention, the main cutting edge is inclined so that the main cutting edge gradually approaches the opposing lower surface or upper surface side in the direction away from the sub cutting edge, and the main cutting edge is scooped. The surface is inclined so as to gradually approach the opposing lower surface or upper surface side in the direction intersecting with the main cutting edge,
In the central direction that intersects the main cutting edge, through the breaker groove,
Since a flat seating surface that is lower in height than this main cutting edge is formed, sharpness and chip discharge performance are good, and since the seating surface is lower than the main cutting edge, chip clogging is less likely to occur and cutting The load is reduced, and the chip discharging property is further improved. Further, the seating surface provides good seating stability when mounted on the cutter, the thickness of the entire chip is improved, and the chip strength is high without cracking or chipping. Further, since the breaker groove is formed so as to gradually widen from the side of the auxiliary cutting edge along the main cutting edge, at the time of low cutting, the chip is curled without extending long due to the narrow breaker groove. , It is discharged smoothly, and the width of the breaker groove is widened at the time of deep cutting, so that the flow of chips is improved. Further, the breaker groove is provided with a first inclined surface in the upward direction in the central direction of the rake face of the main cutting edge, and in the wide area of the breaker groove, the second inclined surface with a gentler upward inclination than the first inclined surface is provided. Since the inclined surface is provided, the chips running along the rake surface of the main cutting edge are brought into contact with the first inclined surface of the breaker groove to be curled during low and medium cutting, and the chips are cut during deep cutting. The chips flow smoothly along the second inclined surface and are appropriately curled, the cutting load is reduced, and the chips are smoothly discharged.

【0035】本発明に係るスローアウェイ式カッタは、
アキシャルレーキ角が−4゜以下、コーナー角が25
゜〜60゜、切刃傾角が0゜以上となるように、スロー
アウェイチップが装着されていて、切削時につる巻状の
切屑を生成して排出するようにしたスローアウェイ式カ
ッタにおいて、スローアウェイチップは、請求項1乃至
3のいずれかに記載のスローアウェイチップであるか
ら、つる巻状の切屑を生成して排出処理することがで
き、しかも、その際、アキシャルレーキ角とラジアルレ
ーキ角が共に負の場合でも可能であり、平行平板状のス
ローアウェイチップを装着した場合と比較して、実質的
な切刃傾角と真のすくい角を、共に正角にし得る等、正
方向により大きくすることができ、切屑排出性と切れ味
が向上し、切屑詰まりを起こしにくく、しかも着座安定
性がよい。又、本発明のスローアウェイチップを装着す
ることで、平行平板状のスローアウェイチップを同一の
条件で装着した場合と比較しても、実質的な切刃傾角と
真のすくい角を、共に正角にし得る等、正方向により大
きくすることができ、切屑排出性と切れ味が向上する。
しかも、着座安定性がよく、切屑流れがスムーズで、切
削荷重が小さくなる。
The throw-away type cutter according to the present invention is
Axial rake angle is -4 ° or less, corner angle is 25
A throw-away type cutter that is equipped with a throw-away tip so that the angle of inclination of the cutting edge is 0 ° to 60 ° and is 0 ° or more, and that generates and discharges spiral-shaped chips during cutting. Since the insert is the throw-away insert according to any one of claims 1 to 3, it is possible to generate and dispose of a spiral-shaped chip, and at that time, the axial rake angle and the radial rake angle are different. It is possible even when both are negative, and compared to the case where a parallel plate-shaped throw-away tip is mounted, both the substantial cutting edge tilt angle and the true rake angle can be made positive, such as making it larger in the positive direction. Therefore, the chip discharging property and the sharpness are improved, chip clogging is less likely to occur, and the seating stability is good. Further, by mounting the throw-away tip of the present invention, both the substantial cutting edge tilt angle and the true rake angle are positive even when compared with the case where the parallel plate type throw-away tip is mounted under the same conditions. It is possible to make it larger in the forward direction such as making it into a corner, and the chip discharging property and sharpness are improved.
Moreover, the seating stability is good, the chip flow is smooth, and the cutting load is small.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の実施例によるスローアウェイチップの
斜視図である。
FIG. 1 is a perspective view of a throw-away tip according to an embodiment of the present invention.

【図2】図1に示すスローアウェイチップの平面図であ
る。
2 is a plan view of the throw-away tip shown in FIG. 1. FIG.

【図3】図1に示すスローアウェイチップの正面図であ
る。
3 is a front view of the throw-away tip shown in FIG. 1. FIG.

【図4】図2に示すスローアウェイチップのE−E線断
面図である。
FIG. 4 is a sectional view of the throw-away tip shown in FIG. 2 taken along the line EE.

【図5】図2に示すスローアウェイチップのF−F線断
面図である。
5 is a cross-sectional view taken along line FF of the throw-away tip shown in FIG.

【図6】図2に示すスローアウェイチップのG−G線断
面図である。
6 is a cross-sectional view taken along line GG of the throw-away tip shown in FIG.

【図7】図2に示すスローアウェイチップのV−V線断
面図である。
FIG. 7 is a sectional view taken along line VV of the throw-away tip shown in FIG.

【図8】従来のスローアウェイチップの斜視図である。FIG. 8 is a perspective view of a conventional throw-away tip.

【図9】図8に示すスローアウェイチップを装着したカ
ッタの要部説明図である。
9 is an explanatory view of a main part of a cutter to which the throw-away tip shown in FIG. 8 is attached.

【図10】切刃傾角と真のすくい角とコーナー角との関
係を示す図である。
FIG. 10 is a diagram showing a relationship among a cutting edge inclination angle, a true rake angle, and a corner angle.

【図11】ラジアルレーキ角とコーナー角との関係を示
す図である。
FIG. 11 is a diagram showing a relationship between a radial rake angle and a corner angle.

【符号の説明】[Explanation of symbols]

12 スローアウェイチップ 13 上面 14 下面 16 主切刃 18 副切刃 22 主切刃のすくい面 25 着座面 26 ブレーカ溝 28 第一傾斜面 29 第二傾斜面 12 Throw-away tip 13 Upper surface 14 Lower surface 16 Main cutting edge 18 Sub cutting edge 22 Rake surface of main cutting edge 25 Seating surface 26 Breaker groove 28 First inclined surface 29 Second inclined surface

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 互いに対向する上面及び下面と側面とが
交差する稜線に、それぞれ主切刃と副切刃が設けられて
成るスローアウェイチップにおいて、 前記主切刃は、前記副切刃から離れる方向に、対向する
下面又は上面側に漸次近付くよう傾斜し、 前記主切刃のすくい面は、この主切刃に交差する方向
に、対向する下面又は上面側に漸次近付くよう傾斜して
いると共に、 前記主切刃に交差する中央方向には、ブレーカ溝を介し
て、この主切刃より高さの低い平面状の着座面が形成さ
れていることを特徴とするスローアウェイチップ。
1. A throw-away tip in which a main cutting edge and a sub cutting edge are respectively provided on ridge lines where upper and lower surfaces and side surfaces facing each other intersect each other, wherein the main cutting edge is separated from the sub cutting edge. Direction, inclined so as to gradually approach to the opposing lower surface or upper surface side, the rake face of the main cutting edge is inclined so as to gradually approach to the opposing lower surface or upper surface side in the direction intersecting with the main cutting edge. A throw-away tip characterized in that a flat seating surface having a height lower than that of the main cutting edge is formed in a central direction intersecting the main cutting edge via a breaker groove.
【請求項2】 前記ブレーカ溝は、副切刃側から主切刃
に沿って漸次幅広になるよう形成されていることを特徴
とする請求項1に記載のスローアウェイチップ。
2. The throw-away tip according to claim 1, wherein the breaker groove is formed so as to gradually widen from the auxiliary cutting edge side along the main cutting edge.
【請求項3】 前記ブレーカ溝には、主切刃のすくい面
の中央方向に上り傾斜の第一傾斜面が設けられ、更にブ
レーカ溝の幅広の領域には、第一傾斜面より緩やかな上
り傾斜の第二傾斜面が設けられていることを特徴とする
請求項1又は2に記載のスローアウェイチップ。
3. The breaker groove is provided with a first sloping surface that is upwardly inclined toward the center of the rake face of the main cutting edge, and the wide area of the breaker groove is more gently sloping than the first sloping surface. The throw-away tip according to claim 1 or 2, wherein a second inclined surface having an inclination is provided.
【請求項4】 アキシャルレーキ角が−4゜以下、コー
ナー角が25゜〜60゜、切刃傾角が0゜以上となるよ
うに、スローアウェイチップが装着されていて、切削時
につる巻状の切屑を生成して排出するようにしたスロー
アウェイ式カッタにおいて、 前記スローアウェイチップは、請求項1乃至3のいずれ
かに記載の前記スローアウェイチップであることを特徴
とするスローアウェイ式カッタ。
4. A throw-away tip is attached so that the axial rake angle is −4 ° or less, the corner angle is 25 ° to 60 °, and the cutting edge inclination angle is 0 ° or more, and it is a spiral coil at the time of cutting. A throw-away type cutter configured to generate and discharge chips, wherein the throw-away tip is the throw-away tip according to any one of claims 1 to 3.
JP13541595A 1995-03-10 1995-06-01 Indexable inserts and indexable cutters Expired - Lifetime JP3317089B2 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
JP13541595A JP3317089B2 (en) 1995-06-01 1995-06-01 Indexable inserts and indexable cutters
US08/610,583 US5807031A (en) 1995-03-10 1996-03-07 Throw-away tip and throw-away type cutter
KR1019960006132A KR100281456B1 (en) 1995-03-10 1996-03-08 Throwaway tip and throwaway cutter
GB9604959A GB2298600B (en) 1995-03-10 1996-03-08 Throw-away tip and throw-away type cutter
CN96106062A CN1066658C (en) 1995-03-10 1996-03-09 Throw-away tip and throw-away type cutter
DE19609512A DE19609512C5 (en) 1995-03-10 1996-03-11 Disposable cutting board and disposable cutting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP13541595A JP3317089B2 (en) 1995-06-01 1995-06-01 Indexable inserts and indexable cutters

Publications (2)

Publication Number Publication Date
JPH08323510A true JPH08323510A (en) 1996-12-10
JP3317089B2 JP3317089B2 (en) 2002-08-19

Family

ID=15151203

Family Applications (1)

Application Number Title Priority Date Filing Date
JP13541595A Expired - Lifetime JP3317089B2 (en) 1995-03-10 1995-06-01 Indexable inserts and indexable cutters

Country Status (1)

Country Link
JP (1) JP3317089B2 (en)

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