JPH083484A - Antifouling paint composition - Google Patents
Antifouling paint compositionInfo
- Publication number
- JPH083484A JPH083484A JP14288994A JP14288994A JPH083484A JP H083484 A JPH083484 A JP H083484A JP 14288994 A JP14288994 A JP 14288994A JP 14288994 A JP14288994 A JP 14288994A JP H083484 A JPH083484 A JP H083484A
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- acid
- resin
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Abstract
Description
【産業上の利用分野】本発明は、海水中において加水分
解する金属含有樹脂を結合剤とする防汚塗料組成物に関
するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an antifouling coating composition containing a metal-containing resin that hydrolyzes in seawater as a binder.
【0001】[0001]
【従来の技術】海水面よりも下にある船舶の底部外板、
海洋構造物、漁網などの表面には、各種海中生物が付着
するため、船舶においては効率のよい運航が妨げられ、
海洋構造物及び漁網においては、耐用年数が著しく短く
なるなどの問題が生じるので、その対策として各種防汚
剤を配合した水中防汚塗料組成物が使用されている。従
来から使用されている代表的な防汚塗料として、海水に
不溶性のビニル系樹脂、アルキド樹脂、塩化ゴムなどの
樹脂と海水に溶解性のロジンとからなるビヒクル成分に
防汚剤を配合した不溶解マトリックス型防汚塗料、及び
海水中で徐々に加水分解するトリオルガノ錫含有モノマ
ーを構成成分とする共重合体をビヒクル成分とし、必要
に応じて防汚剤を配合した溶解マトリックス型防汚塗料
などがある。しかし、海水中にロジンとともに防汚剤が
溶出し、防汚効果を発揮する前記不溶解マトリックス型
防汚塗料は、長期間安定した防汚効果が期待できないう
え、ロジンや防汚剤が溶出した後、海水に不溶性の樹脂
成分が塗膜として残り、スケルトン構造を形成するの
で、特に船舶に適用した場合、海水と塗布面の摩擦抵抗
が増大し速度低下、燃費増大などが生じる欠点があっ
た。一方、前記溶解マトリックス型防汚塗料は、防汚効
果はあるが、安全衛生上及び環境保全上の問題点があっ
た。2. Description of the Related Art The bottom skin of a ship below sea level,
Various types of marine organisms adhere to the surface of marine structures and fishing nets, which hinders efficient operation of ships.
In marine structures and fishing nets, problems such as a markedly shortened service life occur, and as a countermeasure, underwater antifouling paint compositions containing various antifouling agents are used. As a typical antifouling paint that has been conventionally used, a vehicle component consisting of a seawater-insoluble resin such as vinyl resin, alkyd resin, and chlorinated rubber and seawater-soluble rosin is used as an antifouling agent. Dissolved matrix type antifouling paints, and dissolved matrix type antifouling paints that use a copolymer having a triorganotin-containing monomer that gradually hydrolyzes in seawater as a constituent component as a vehicle component, and an antifouling agent as necessary. There is. However, the antifouling agent is eluted together with rosin in seawater, and the insoluble matrix antifouling paint exhibiting an antifouling effect cannot be expected to have a stable antifouling effect for a long period of time, and the rosin and the antifouling agent are eluted. After that, since the resin component insoluble in seawater remains as a coating film and forms a skeleton structure, there is a drawback that friction resistance between seawater and the coated surface increases, speed decreases, fuel consumption increases, etc. especially when applied to a ship. . On the other hand, the dissolving matrix type antifouling paint has an antifouling effect, but has problems in health and safety and environmental conservation.
【0002】また、最近、前記両塗料の中間的タイプと
して有機錫含有樹脂を使用しない、加水分解型ポリエス
テル樹脂と水不溶性樹脂とをビヒクル成分とする防汚塗
料が開発されている(特公平3−46501号公報、特
開平4−23020号公報等)。この防汚塗料は、乳酸
などのオキシ酸の単独縮合物と水不溶性樹脂とをビヒク
ル成分とし、有機錫を含んでいないため、安全衛生上、
環境保全上優れた塗料であるが、水不溶性樹脂を併用し
ているため前記不溶解マトリックス型防汚塗料と同様
に、海水に不溶性の樹脂成分が塗膜として残り、スケル
トン構造を形成するという欠点があった。そこでオキシ
酸の単独縮合物のみをビヒクル成分とする防汚塗料も考
えられていたが、該縮合物は、分子量を数万以上のレベ
ルで高分子量化するとクロロホルムなどの特殊な有機溶
剤にしか溶解せず、通常の塗料用有機溶剤に溶解しない
ので、塗料化及び塗装作業性に欠点があり、一方、分子
量を1万以下に低分子量化すると通常の塗料用有機溶剤
に溶解するが、海水中における加水分解速度が大きす
ぎ、そのうえ加水分解速度が調整できないので、長期防
汚効果が得られないという欠点があった。Recently, an antifouling paint containing a hydrolyzable polyester resin and a water-insoluble resin as vehicle components, which does not use an organic tin-containing resin, has been developed as an intermediate type between the above two paints (Japanese Patent Publication No. Hei 3). -46501, JP-A-4-23020, etc.). This antifouling paint has a vehicle component of a single condensate of an oxyacid such as lactic acid and a water-insoluble resin, and does not contain organic tin.
Although it is a paint that is excellent in terms of environmental protection, since it uses a water-insoluble resin in combination, like the insoluble matrix antifouling paint, a resin component that is insoluble in seawater remains as a coating film, forming a skeleton structure. was there. Therefore, an antifouling paint using only a single condensate of oxyacid as a vehicle component has been considered, but when the condensate becomes a high molecular weight at a level of tens of thousands or more, it is dissolved only in a special organic solvent such as chloroform. Since it does not dissolve in normal paint organic solvents, it has drawbacks in paintability and workability. On the other hand, when the molecular weight is reduced to 10,000 or less, it dissolves in normal paint organic solvents, but in seawater. However, the hydrolysis rate was too high, and the hydrolysis rate could not be adjusted. Therefore, the long-term antifouling effect could not be obtained.
【0003】[0003]
【発明が解決しようとする課題】本発明は、これまで述
べたような従来の防汚塗料の欠点を克服し、海水面より
も下にある船舶の底部外板、海洋構造物、漁網などの表
面に、各種海中生物が付着するのを効果的に、長期間防
止できるとともに、安全衛生及び環境保全上も優れてい
る塗料組成物を提供することを目的とする。SUMMARY OF THE INVENTION The present invention overcomes the drawbacks of conventional antifouling paints such as those mentioned above and enables the use of bottom skins of ships below sea level, marine structures, fishing nets and the like. An object of the present invention is to provide a coating composition which can effectively prevent various marine organisms from adhering to the surface for a long period of time and is excellent in safety and health and environmental protection.
【0004】[0004]
【課題を解決するための手段】本発明者らは、このよう
な現状を克服するため研究を行った結果、有機錫を含有
しなくとも、他の特定の金属含有樹脂を結合剤とするこ
とにより、長期防汚性を有し、かつ安全衛生及び環境保
全上も優れている塗料組成物が得られるという知見を得
て、本発明を完成したものである。すなわち本発明は、
側鎖末端部に、下記式(I)で示される基を有する樹脂
を結合剤とする防汚塗料組成物を提供する。 −CO−O−M−O−Si(R)3 (但し、式中Mは、亜鉛または銅原子を示し;Rは、同
一あるいは異なる基であって、水素原子、ハロゲン原
子、水酸基、有機基、オルガノ(ポリ)シロキサン基、
シリル基、メルカプト基または、これらの置換体を示
す。) なお、前記有材基としては、アルキル基、アリール基、
アルケニル基、アルコキシル基、フェノキシル基、アシ
ル基あるいはこれらの置換体が代表的なものとして挙げ
られる。以下本発明を詳細に説明する。Means for Solving the Problems As a result of research to overcome such a situation, the present inventors have found that other specific metal-containing resin can be used as a binder without containing organotin. The present invention has been completed based on the finding that a coating composition having a long-term antifouling property and excellent safety and health and environmental protection can be obtained. That is, the present invention
Provided is an antifouling coating composition using as a binder a resin having a group represented by the following formula (I) at the end of the side chain. —CO—O—M—O—Si (R) 3 (wherein M represents a zinc or copper atom; R is the same or different group, and is a hydrogen atom, a halogen atom, a hydroxyl group, an organic group , An organo (poly) siloxane group,
A silyl group, a mercapto group, or a substitution product thereof is shown. ) As the material group, an alkyl group, an aryl group,
Representative examples include an alkenyl group, an alkoxyl group, a phenoxyl group, an acyl group, and a substitution product thereof. Hereinafter, the present invention will be described in detail.
【0005】本発明の塗料組成物を構成する結合剤は、
各種方法によって合成されるが、特に、酸価が40〜3
50、好ましくは60〜300のアクリル系樹脂、ポリ
エステル系樹脂等のカルボキシル基含有の通常の塗料用
樹脂をベース樹脂としたものに、前記式(I)で示され
る基を導入することによって合成された結合剤が好適で
ある。なお、ベース樹脂の酸価が前記範囲より小さいと
前記式(I)で示される基の導入量が少なくなり、長期
防汚性が低下する傾向にあり、一方、前記範囲より大き
いと得られる塗膜の物性が低下し、ワレ等が生じやすく
なる傾向にある。The binder constituting the coating composition of the present invention is
It is synthesized by various methods, but in particular, the acid value is 40 to 3
It is synthesized by introducing a group represented by the formula (I) into a resin having a carboxyl group-containing ordinary coating resin such as an acrylic resin or a polyester resin of 50 to 60, preferably 60 to 300 as a base resin. Binders are preferred. When the acid value of the base resin is smaller than the above range, the introduction amount of the group represented by the formula (I) tends to be small, and the long-term antifouling property tends to decrease, while when it is larger than the above range, the coating composition obtained can be improved. The physical properties of the film tend to deteriorate, and cracks and the like tend to occur.
【0006】ベース樹脂となる前記アクリル樹脂は、各
種重合性不飽和モノマーを、得られるアクリル系樹脂の
酸価が前記範囲になるよう適宜組み合せ、例えば、80
〜180℃で2〜10時間反応させて製造する。ここで
用いる重合性不飽和モノマーの例を挙げると、(メタ)
アクリル酸、クロトン酸、マレイン酸、イタコン酸、フ
タル酸、シトラコン酸等の重合性不飽和カルボン酸もし
くはその酸無水物;メチル(メタ)アクリレート、エチ
ル(メタ)アクリレート、ブチル(メタ)アクリレー
ト、2−エチルヘキシル(メタ)アクリレート、ラウリ
ル(メタ)アクリレート等の(メタ)アクリル酸エステ
ル;スチレン、ビニルトルエン等の芳香族ビニルモノマ
ー;(メタ)アクリル酸ヒドロキシエチル、(メタ)ア
クリル酸ヒドロキシプロピル等の水酸基含有ビニルモノ
マー;グリシジル(メタ)アクリレート、メチルグリシ
ジル(メタ)アクリレート等のグリシジル基含有ビニル
モノマー;パーフルオロシクロヘキシル(メタ)アクリ
レート、プロピルパーフルオロオクタンスルホンアミド
エチル(メタ)アクリレート、フッ化ビニル、フッ化ビ
ニリデン等の含フッ素ビニルモノマー;ジエチル(メ
タ)アクリルアミド、(メタ)アクリルアミド等の含窒
素ビニルモノマー;ビニルエチルエーテル、ビニルブチ
ルエーテル等のビニルエーテルモノマー;酢酸ビニル、
安息香酸ビニル等のビニルエステル;その他(メタ)ア
クリル酸クロライド、塩化ビニル、塩化ビニリデン、
(メタ)アクリロニトリル等がある。The acrylic resin as the base resin is appropriately combined with various polymerizable unsaturated monomers so that the resulting acrylic resin has an acid value within the above range, for example, 80
It is produced by reacting at ˜180 ° C. for 2 to 10 hours. Examples of the polymerizable unsaturated monomer used here include (meth)
Acrylic acid, crotonic acid, maleic acid, itaconic acid, phthalic acid, citraconic acid and other polymerizable unsaturated carboxylic acids or their acid anhydrides; methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, 2 -(Meth) acrylic acid esters such as ethylhexyl (meth) acrylate and lauryl (meth) acrylate; aromatic vinyl monomers such as styrene and vinyltoluene; hydroxy groups such as hydroxyethyl (meth) acrylate and hydroxypropyl (meth) acrylate Vinyl monomer containing; glycidyl group-containing vinyl monomer such as glycidyl (meth) acrylate, methylglycidyl (meth) acrylate; perfluorocyclohexyl (meth) acrylate, propyl perfluorooctanesulfonamide ethyl (meth) ac Rate, vinyl fluoride, fluorine-containing vinyl monomers such as vinylidene fluoride diethyl (meth) acrylamide, (meth) nitrogen-containing vinyl monomers such as acrylamide, vinyl ethyl ether, vinyl ether monomers such as vinyl ether; vinyl acetate,
Vinyl esters such as vinyl benzoate; Others (meth) acrylic acid chloride, vinyl chloride, vinylidene chloride,
(Meth) acrylonitrile and the like.
【0007】また、ここで用いるポリエステル系樹脂
は、多塩基酸もしくはその酸無水物との多価アルコール
と、さらに必要に応じて安息香酸、各種動植物油脂肪酸
のような分子量調整剤としての一塩基酸を併用して、触
媒の存在下もしくは不存在下に脱水しつつ、180〜2
30℃の温度下で加熱反応させて製造する。このポリエ
ステル系樹脂の製造に用いる多塩基酸もしくはその酸無
水物の例を挙げると、蓚酸、コハク酸、無水コハク酸、
アジピン酸、アゼライン酸、セバシン酸などの直鎖多塩
基酸又はその酸無水物;フタル酸、無水フタル酸、イソ
フタル酸、テレフタル酸、テトラヒドロ無水フタル酸、
ヘキサヒドロフタル酸、ヘキサヒドロ無水フタル酸、テ
トラブロム無水フタル酸、トリメリット酸、無水トリメ
リット酸、ピロメリット酸、無水ピロメリット酸、シク
ロヘキサンジカルボン酸などの芳香族塩基酸又はその酸
無水物;マレイン酸、無水マレイン酸、フマール酸、イ
タコン酸などの不飽和多塩基酸又はその酸無水物等があ
り、多価アルコールの例を挙げると、エチレングリコー
ル、プロピレングリコール、1,3−ブタンジオール、
1,6−ヘキサンジオール、ジエチレングリコール、ネ
オペンチルグリコール、トリエチレングリコール、水素
化ビスフェノールA、ビスフェノールジヒドロキシプロ
ピルエーテル、グリセリン、トリメチロールエタン、ト
リメチロールプロパン、ペンタエリスリトール、シクロ
ヘキサンジメタノールがある。ベース樹脂としては、そ
の他エポキシ樹脂、アクリル変性エポキシ樹脂、アクリ
ル変性ポリエステル樹脂、アルキド樹脂、フッ素樹脂等
も挙げられる。特に本発明においては、本発明の塗料で
形成した旧防汚塗膜に塗り重ねた時の密着性が優れるア
クリル系樹脂が好ましい。The polyester resin used here is a polybasic acid or a polyhydric alcohol with an acid anhydride thereof, and if necessary, benzoic acid, and one base as a molecular weight modifier such as various animal and vegetable oil fatty acids. 180 to 2 while dehydrating in the presence or absence of a catalyst in combination with an acid.
It is manufactured by reacting by heating at a temperature of 30 ° C. Examples of the polybasic acid or its acid anhydride used in the production of this polyester resin include oxalic acid, succinic acid, succinic anhydride,
Linear polybasic acids such as adipic acid, azelaic acid and sebacic acid or acid anhydrides thereof; phthalic acid, phthalic anhydride, isophthalic acid, terephthalic acid, tetrahydrophthalic anhydride,
Hexahydrophthalic acid, hexahydrophthalic anhydride, tetrabromophthalic anhydride, trimellitic acid, trimellitic anhydride, pyromellitic acid, pyromellitic anhydride, cyclohexanedicarboxylic acid, and other aromatic basic acids or their anhydrides; maleic acid There are unsaturated polybasic acids such as maleic anhydride, fumaric acid and itaconic acid, or acid anhydrides thereof, and examples of polyhydric alcohols include ethylene glycol, propylene glycol, 1,3-butanediol,
There are 1,6-hexanediol, diethylene glycol, neopentyl glycol, triethylene glycol, hydrogenated bisphenol A, bisphenol dihydroxypropyl ether, glycerin, trimethylolethane, trimethylolpropane, pentaerythritol and cyclohexanedimethanol. Other examples of the base resin include epoxy resin, acrylic modified epoxy resin, acrylic modified polyester resin, alkyd resin, and fluororesin. Particularly in the present invention, an acrylic resin is preferable because it has excellent adhesiveness when repeatedly applied to the old antifouling coating film formed from the coating material of the present invention.
【0008】これらベース樹脂に前記式(I)で示され
る基を導入するため、次の化合物を使用する。 (i) 亜鉛又は銅の酸化物、塩化物、水酸化物、硫化物あ
るいは、これらと酢酸、乳酸、酪酸、プロピオン酸、
(メタ)アクリル酸、蓚酸、吉草酸、エナント酸、シク
ロヘキサンカルボン酸、プロピオール酸、グリコール酸
等の有機塩基酸との反応生成物である有機塩基酸の亜鉛
塩又は銅塩(以下これを総称して「金属化合物」とい
う); (ii)エチルオルソシリケート、シラノール、シランジオ
ール、シラントリオール、ジシランヘキソール、メチル
トリメトキシシラン、メチルトリエトキシシラン、フェ
ニルトリメトキシシラン等のシラン化合物; 下記式で示されるシロキサン化合物: (R)3 Si-O-(Si(R)2-O- )n -Si(R)3 、又は(R)3 Si-O-(
Si(R)2-O-)m -(Si(R)2-0- ) n -Si(R)3 (但し、式中Rは、同一あるいは異なる基で、少なくと
も1つは水酸基又はアルコキシ基であり、残りは水素原
子、ハロゲン原子、メルカプト基、又はアルキル基、ア
リール基、アルケニル基、アルコキシル基、フェノキシ
ル基、アシル基あるいはこれらの置換体等の有材基であ
り;m、nは、0あるいは1以上の整数である。);In order to introduce the group represented by the above formula (I) into these base resins, the following compounds are used. (i) Zinc or copper oxides, chlorides, hydroxides, sulfides or these and acetic acid, lactic acid, butyric acid, propionic acid,
(Meth) acrylic acid, oxalic acid, valeric acid, enanthic acid, cyclohexanecarboxylic acid, propiolic acid, zinc salts or copper salts of organic basic acids that are reaction products with organic basic acids such as glycolic acid (hereinafter collectively referred to as (Ii) Ethyl orthosilicate, silanol, silanediol, silanetriol, disilanehexol, methyltrimethoxysilane, methyltriethoxysilane, phenyltrimethoxysilane, and other silane compounds; represented by the following formula: Siloxane compound: (R) 3 Si-O- (Si (R) 2 -O-) n -Si (R) 3 or (R) 3 Si-O- (
Si (R) 2 -O-) m- (Si (R) 2 -0-) n -Si (R) 3 (wherein R is the same or different, at least one is a hydroxyl group or an alkoxy group) And the remainder is a hydrogen atom, a halogen atom, a mercapto group, or a material group such as an alkyl group, an aryl group, an alkenyl group, an alkoxyl group, a phenoxyl group, an acyl group or a substitution product thereof; m and n are , 0 or an integer of 1 or more.);
【0009】DC6−2230、DC3037、DC3
074、SH6018、SR2402、QP8−531
4(いずれも東レ・ダウコーニング・シリコーン社製商
品名)等の市販品で知られている水酸基又はアルコキシ
基を有するシリコーン中間体;等の硅素原子に少なくと
も1つ以上の水酸基又はアルコキシ基を有する化合物
(以下これらを総称して「硅素化合物」という)。本発
明の結合剤は、好適には、前記金属化合物(i) と硅素化
合物(ii)とを溶媒中で、触媒の存在下もしくは不存在下
に約70〜200℃の温度下で加熱反応させ、該反応生
成物と前記カルボキシル基を含有するベース樹脂とを約
110℃〜200℃の温度下で加熱反応させることによ
り製造出来る。また別法として、前記カルボキシル基を
含有するベース樹脂と前記金属化合物(i) とを反応さ
せ、しかる後、前記硅素化合物(ii)を反応させて本発明
の結合剤を製造することも可能である。DC6-2230, DC3037, DC3
074, SH6018, SR2402, QP8-531
4 (all are trade names of Toray Dow Corning Silicone Co., Ltd.) and other known silicone intermediates having a hydroxyl group or an alkoxy group; Compound (hereinafter collectively referred to as "silicon compound"). The binder of the present invention is preferably prepared by heating and reacting the metal compound (i) and the silicon compound (ii) in a solvent in the presence or absence of a catalyst at a temperature of about 70 to 200 ° C. It can be produced by heating the reaction product and the base resin containing a carboxyl group at a temperature of about 110 ° C to 200 ° C. Alternatively, it is also possible to react the base resin containing the carboxyl group with the metal compound (i), and then react the silicon compound (ii) to produce the binder of the present invention. is there.
【0010】以上、説明した製造方法は、ベース樹脂に
対し前記式(I)で示される基を導入する方法である
が、その他方法として前記重合性不飽和カルボン酸又は
その酸無水物と前記金属化合物(i) とを反応させ、次い
で他の重合性不飽和モノマーと共重合せしめ、更に前記
硅素化合物(ii)を反応させて結合剤を製造する方法、ま
たは、前記金属化合物(i) と硅素化合物(ii)とを反応
させ、次いで該反応生成物と前記重合性不飽和カルボン
酸又はその酸無水物とを反応させ、更に、他の重合性不
飽和モノマーと共重合させて結合剤を製造する方法等で
もよい。The above-described production method is a method of introducing the group represented by the above formula (I) into the base resin, but as another method, the polymerizable unsaturated carboxylic acid or its acid anhydride and the metal can be used. A method of reacting the compound (i) and then copolymerizing it with another polymerizable unsaturated monomer, and further reacting the silicon compound (ii) to produce a binder, or the metal compound (i) and silicon. The compound (ii) is reacted, then the reaction product is reacted with the polymerizable unsaturated carboxylic acid or an acid anhydride thereof, and further copolymerized with another polymerizable unsaturated monomer to produce a binder. The method or the like may be used.
【0011】このようにして得られた結合剤は、前記式
(I)で示される基が海水中で徐々に加水分解し、かつ
該基が加水分解されず残存している間は、撥水性効果を
有しているため、両者の相乗効果により長期間安定した
防汚効果を有するのである。このような防汚効果を発揮
するためには、前記式(I)で示される基中の亜鉛又は
銅原子の含有量が、結合剤である樹脂中1〜20重量
%、特に好ましくは1.5〜15重量%となる範囲が適当
である。なお、亜鉛又は銅原子の量が前記範囲より少な
いと前記防汚効果が低下し、逆に多いと加水分解量が多
過ぎて早い期間のうちに塗膜が消失しやすくなり長期防
汚性が低下する傾向にある。The binder thus obtained is water-repellent while the group represented by the formula (I) is gradually hydrolyzed in seawater and the group remains unhydrolyzed. Since it has an effect, it has a long-term stable antifouling effect due to the synergistic effect of both. In order to exert such an antifouling effect, the content of zinc or copper atom in the group represented by the formula (I) is 1 to 20% by weight, and particularly preferably 1. A range of 5 to 15% by weight is suitable. Incidentally, if the amount of zinc or copper atoms is less than the above range, the antifouling effect is reduced, and conversely if the amount is too much, the amount of hydrolysis is too large and the coating film is likely to disappear in an early period, resulting in long-term antifouling property. It tends to decrease.
【0012】なお、結合剤である樹脂の重量平均分子量
は、樹脂の種類により異なるが通常2,000〜150,0
00、好ましくは5,000〜50,000が適当である。
重量平均分子量が前記範囲より小さいと得られる塗膜の
乾燥性、各種物性が低下する傾向にあり、一方前記範囲
より大きいと塗料の貯蔵安定性等が低下する傾向にあ
る。このようにして得られた結合剤である樹脂は、溶媒
としてトルエン、キシレンなどの芳香族系溶媒、メチル
エチルケトン、メチルイソブチルケトンなどのケトン系
溶媒、酢酸エチル、酢酸ブチル、セロソルブアセテート
などのエステル系溶媒、ブチルアルコールなどのアルコ
ール系溶媒、ジオキサン、テトラヒドロフランなどのエ
ーテル系溶媒等を用いて、所望の樹脂濃度に希釈し、防
汚塗料のビヒクル成分として使用する。本発明の防汚塗
料組成物は、前記樹脂溶液をビヒクル成分とし、さらに
必要に応じて、公知の防汚剤、炭素数5〜18の一価有
機酸の銅化合物、溶剤、着色顔料、体質顔料、ロジン、
可塑剤並びに発泡防止剤、沈降防止剤、レベリング剤な
どの各種添加剤を配合したものから構成される。The weight average molecular weight of the binder resin varies depending on the kind of the resin, but is usually 2,000 to 150,0.
A value of 00, preferably 5,000 to 50,000, is suitable.
When the weight average molecular weight is smaller than the above range, the drying property and various physical properties of the resulting coating film tend to be deteriorated, while when it is larger than the above range, the storage stability of the coating composition tends to be deteriorated. The binder resin thus obtained is a solvent such as an aromatic solvent such as toluene or xylene, a ketone solvent such as methyl ethyl ketone or methyl isobutyl ketone, an ester solvent such as ethyl acetate, butyl acetate or cellosolve acetate. Dilute to a desired resin concentration with an alcohol solvent such as butyl alcohol or an ether solvent such as dioxane or tetrahydrofuran, and use it as a vehicle component of an antifouling paint. The antifouling coating composition of the present invention contains the resin solution as a vehicle component, and further, if necessary, a known antifouling agent, a copper compound of a monovalent organic acid having 5 to 18 carbon atoms, a solvent, a color pigment, and a constitution. Pigment, rosin,
It is composed of various additives such as a plasticizer, an antifoaming agent, an antisettling agent, and a leveling agent.
【0013】本発明において必要に応じて使用する防汚
剤は、特に制限する必要はないが、例として挙げると、
亜酸化銅、塩基性炭酸銅、チオシアン銅、水酸化銅、ロ
ダン第一銅、マンガニーズエチレンビスジチオカーバメ
ート、ジンクジメチルジチオカーバメート、2−メチル
チオ−4−t−ブチルアミノ−6−シクロプロピルアミ
ノ−s−トリアジン、2,4,5,6−テトラクロロイ
ソフタロニトリル、N,N−ジメチルクロロフェニル尿
素、ジンクエチレンビスジチオカーバメート、4,5−
ジクロロ−2−N−オクチル−3(2H)インチアゾロ
ン、N−(フルオロジクロロメチルチオ)フタルイミ
ド、N,N−ジメチル−N′−フェニル(N−フルオロ
ジクロロメチルチオ)スルファミド、テトラメチルチウ
ラムジサルファイド、2,4,6−トリクロロフェニル
マレイミド、2−ピリジンチオール−1−オキシド亜鉛
塩などがあり、これらを単独で又は混合して使用するこ
とができる。The antifouling agent used as necessary in the present invention is not particularly limited, but as an example,
Cuprous oxide, basic copper carbonate, copper thiocyanate, copper hydroxide, cuprous rhodanate, manganese ethylene bisdithiocarbamate, zinc dimethyldithiocarbamate, 2-methylthio-4-t-butylamino-6-cyclopropylamino- s-triazine, 2,4,5,6-tetrachloroisophthalonitrile, N, N-dimethylchlorophenylurea, zinc ethylene bisdithiocarbamate, 4,5-
Dichloro-2-N-octyl-3 (2H) inchazolone, N- (fluorodichloromethylthio) phthalimide, N, N-dimethyl-N'-phenyl (N-fluorodichloromethylthio) sulfamide, tetramethylthiuram disulfide, 2, There are 4,6-trichlorophenylmaleimide, 2-pyridinethiol-1-oxide zinc salt and the like, and these can be used alone or in combination.
【0014】本発明において必要に応じて使用する炭素
数5〜18の一価有機酸の銅化合物は、代表的には、炭
素数5〜18の一価有機酸と銅の水酸化物、酸化物等を
反応させて、脱水、濾過を行う直接法、または、炭素数
5〜18の一価有機酸をナトリウム塩等の水可溶性塩と
し、これに銅の水可溶性塩、例えば硫酸塩、硝酸塩ある
いは炭酸塩等を加え、複分解といわれるイオン交換反応
を行い、さらに水洗、脱水、濾過を行う複分解法等によ
り製造されるものである。なお、前記炭素数5〜18の
一価有機酸としては、吉草酸、カプロン酸、カプリル
酸、ウンデシル酸、ラウリル酸、ミリスチン酸、ステア
リン酸、ウンデシレン酸、リノール酸、バーサチック酸
(シェル化学社製)、エクアシッド−9、−10(出光
石油社製)、ネオデカノイック酸(エクソン化学社製)
等の各種脂肪酸、合成脂肪酸を挙げることができる。The copper compound of a monovalent organic acid having 5 to 18 carbon atoms, which is optionally used in the present invention, is typically a monovalent organic acid having 5 to 18 carbon atoms, a hydroxide of copper, or an oxide. Or the like, or a direct method of dehydration and filtration, or a monovalent organic acid having 5 to 18 carbon atoms into a water-soluble salt such as a sodium salt, and a water-soluble salt of copper, for example, a sulfate or a nitrate. Alternatively, it is produced by a metathesis method in which a carbonate or the like is added, an ion exchange reaction called metathesis is carried out, and further washing with water, dehydration and filtration are carried out. As the monovalent organic acid having 5 to 18 carbon atoms, valeric acid, caproic acid, caprylic acid, undecyl acid, lauric acid, myristic acid, stearic acid, undecylenic acid, linoleic acid, versatic acid (manufactured by Shell Chemical Co., Ltd. ), Equacid-9, -10 (manufactured by Idemitsu Petroleum Co., Ltd.), neodecanoic acid (manufactured by Exxon Chemical Co., Ltd.)
Various fatty acids such as, and synthetic fatty acids can be mentioned.
【0015】また、本発明において必要に応じて使用す
る溶剤は、前述の樹脂の溶媒と同様のものである。また
本発明において必要に応じて使用する着色顔料、体質顔
料、ロジン、可塑剤、各種添加剤等は、通常の防汚塗料
に使用されているものと同じものである。本発明の防汚
塗料組成物を調製する場合、前記樹脂15〜60重量
%、好ましくは20〜40重量%、防汚剤0〜45重量
%、好ましくは10〜40重量%、一価有機酸の銅化合
物0〜20重量%、好ましくは1〜10重量%、溶剤
(溶媒)20〜70重量%、好ましくは30〜50重量
%を加えて調製するのが適当である。なお、樹脂が前記
範囲より少ないと塗膜強度等が低下する傾向にあり、一
方、多過ぎると塗装作業性等が悪くなる傾向がある。本
発明の防汚塗料組成物は、前記樹脂及びその他の成分
を、ボールミル、ディスパーなどの通常の塗料製造装置
で、一括又は分割混合分散することにより、混合分散し
て調製する。このように調製した本発明の防汚塗料組成
物は、そのまま、または溶剤で粘度調整した後、エアレ
ススプレー塗装、エアスプレー塗装、ローラー塗装、刷
毛塗りなどにより、船舶や海洋構造物等に、乾燥後に約
30〜300μm 、好ましくは80〜200μm の膜厚
になるように適用するのが好ましい。The solvent used in the present invention as needed is the same as the solvent for the resin. The coloring pigments, extender pigments, rosins, plasticizers, various additives and the like used as necessary in the present invention are the same as those used in ordinary antifouling paints. When the antifouling coating composition of the present invention is prepared, the resin is 15 to 60% by weight, preferably 20 to 40% by weight, the antifouling agent is 0 to 45% by weight, preferably 10 to 40% by weight, a monovalent organic acid. It is suitable to add the copper compound of 0 to 20% by weight, preferably 1 to 10% by weight, and the solvent (solvent) 20 to 70% by weight, preferably 30 to 50% by weight. When the amount of the resin is less than the above range, the coating film strength and the like tend to decrease, while when it is too large, the coating workability and the like tend to deteriorate. The antifouling coating composition of the present invention is prepared by mixing and dispersing the above resin and other components in a batch or by dividing and mixing with a usual coating production apparatus such as a ball mill and a disperser. The antifouling coating composition of the present invention thus prepared, as it is, or after adjusting the viscosity with a solvent, by airless spray coating, air spray coating, roller coating, brush coating, etc., to a ship or marine structure, etc., dried. It is preferable to apply a film having a thickness of about 30 to 300 μm, preferably 80 to 200 μm later.
【0016】[0016]
【発明の効果】本発明により、有機錫含有樹脂をビヒク
ル成分とする溶解マトリックス型防汚塗料とほぼ同等の
長期防汚性を有し、塗膜の加水分解速度のコントロール
も可能であり、また本発明の塗料で形成した塗膜に、新
たに塗料を塗り重ねた時の密着性、すなわちリコート性
が優れており、さらに有機錫含有樹脂を含んでいないの
で安全衛生上及び環境保全上の問題も少ない画期的な防
汚塗料が得られた。According to the present invention, the long-term antifouling property is almost the same as that of the dissolution matrix type antifouling paint containing the organic tin-containing resin as the vehicle component, and the hydrolysis rate of the coating film can be controlled. A coating film formed from the coating material of the present invention has excellent adhesion when repainted, that is, excellent recoatability, and does not contain an organic tin-containing resin. A groundbreaking antifouling paint was obtained.
【0017】[0017]
【実施例】以下、本発明を実施例により、さらに詳細に
説明する。なお、実施例中「部」及び「%」は重量を基
準として示す。 <ベース樹脂ワニスAの調製>攪拌機、温度計、冷却管
及び窒素ガス導入管を備えたセパラブルフラスコ中に、
キシレン80部、n−ブタノール20部を入れ、反応温
度を還流温度(100〜110℃)に上げた後、窒素ガ
ス雰囲気下で、エチルアクリレート48.2部、2−エチ
ルヘキシルアクリレート19.7部、アクリル酸32.1部
及びアゾビスイソブチロニトリル1.5部からなる混合液
を3時間に亘って滴下し、滴下終了30分間後から30
分間毎に3回アゾビスイソブチロニトリル0.2部とキシ
レン7部を添加し、更に2時間反応させた。得られたベ
ース樹脂ワニスAは、固形分45.1%、酸価(固形分)
250、重量平均分子量10,200であった。 <ベース樹脂ワニスBの調製>ベース樹脂ワニスAの調
製法において混合液を、n−ブチルアクリレート70.0
部、n−ブチルメタクリレート7.0部、メタクリル酸2
3.0部及びアゾビスイソブチロニトリル1.0部からなる
混合液に変更する以外は、同様にして反応させ、固形分
45.0%、酸価(固形分)150重量平均分子量21,3
00のベース樹脂ワニスBを調製した。EXAMPLES The present invention will now be described in more detail by way of examples. In the examples, "parts" and "%" are shown based on weight. <Preparation of base resin varnish A> In a separable flask equipped with a stirrer, a thermometer, a cooling pipe and a nitrogen gas introduction pipe,
After adding 80 parts of xylene and 20 parts of n-butanol and raising the reaction temperature to a reflux temperature (100 to 110 ° C.), 48.2 parts of ethyl acrylate, 19.7 parts of 2-ethylhexyl acrylate, under a nitrogen gas atmosphere, A mixture of 32.1 parts of acrylic acid and 1.5 parts of azobisisobutyronitrile was added dropwise over 3 hours, and after 30 minutes from the end of addition, 30
0.2 parts of azobisisobutyronitrile and 7 parts of xylene were added every 3 minutes, and the reaction was continued for 2 hours. The obtained base resin varnish A has a solid content of 45.1% and an acid value (solid content).
It was 250 and the weight average molecular weight was 10,200. <Preparation of Base Resin Varnish B> In the method for preparing base resin varnish A, the mixed solution was mixed with n-butyl acrylate 70.0
Parts, n-butyl methacrylate 7.0 parts, methacrylic acid 2
The reaction was carried out in the same manner except that the mixture was changed to 3.0 parts and 1.0 part of azobisisobutyronitrile, and the solid content was 45.0%, the acid value (solid content) was 150, and the weight average molecular weight was 21. Three
A base resin varnish B of No. 00 was prepared.
【0018】<ベース樹脂ワニスCの調製>ベース樹脂
ワニスAの調製法において、混合液を、メチルメタアク
リレート14.7部、エチルアクリレート75.0部、アク
リル酸10.3部及びアゾビスイソブチロニトリル0.7部
からなる混合液に変更し、反応温度を90℃に変更する
以外は同様にして反応させ、固形分44.9%、酸価(固
形分)80重量平均分子量35,500のベース樹脂ワニ
スCを調製した。 <金属含有中間体ワニスDの調製>攪拌機、温度計、分
水器付き冷却管及び窒素導入管を備えたセパラブルフラ
スコ中に、キシレン15.0部、シリコーン中間体〔「S
H6018」(東レ・ダウコーニング・シリコーン社製
商品名);平均分子量1,600、水酸基含有量6.4%〕
217.2部、2−エチルヘキシルアルコール53.1部を
入れ、窒素ガス雰囲気下で、反応温度120℃から14
0℃で、縮合水6.6部を除去し、冷却した。次いで酢酸
亜鉛29.7部、キシレン300部を加え、反応温度12
0℃から140℃まで上げながら脱酢酸反応を行ない、
脱酢酸量を定量し、酢酸亜鉛としての反応率50%のと
ころを反応終点とし、冷却した。得られた金属含有中間
体ワニスDの固形分は48.3%であった。<Preparation of Base Resin Varnish C> In the method for preparing base resin varnish A, the mixed solution was prepared by mixing 14.7 parts of methyl methacrylate, 75.0 parts of ethyl acrylate, 10.3 parts of acrylic acid and azobisisobutyrate. Ronitrile was changed to a mixed solution consisting of 0.7 parts and the reaction was carried out in the same manner except that the reaction temperature was changed to 90 ° C., solid content 44.9%, acid value (solid content) 80 weight average molecular weight 35,500 A base resin varnish C of was prepared. <Preparation of Metal-Containing Intermediate Varnish D> In a separable flask equipped with a stirrer, a thermometer, a cooling tube with a water divider, and a nitrogen introducing tube, 15.0 parts of xylene and a silicone intermediate [“S
H6018 "(trade name of Toray Dow Corning Silicone Co., Ltd.); average molecular weight 1,600, hydroxyl group content 6.4%]
217.2 parts and 53.1 parts of 2-ethylhexyl alcohol were added, and the reaction temperature was 120 ° C to 14 ° C under a nitrogen gas atmosphere.
At 0 ° C., 6.6 parts of condensed water were removed and cooled. Next, 29.7 parts of zinc acetate and 300 parts of xylene were added, and the reaction temperature was 12
Performing deacetic acid reaction while raising from 0 ℃ to 140 ℃,
The amount of deacetic acid was quantified, and the reaction was terminated at the reaction rate of 50% as zinc acetate, and the mixture was cooled. The solid content of the obtained metal-containing intermediate varnish D was 48.3%.
【0019】<金属含有中間体ワニスEの調製>前記セ
パラブルフラスコ中にキシレン400.0部、ジメチルジ
エトキシシラン158.0部、水酸化銅103.6部及び2
−エチルヘキシルアルコール138.4部を入れ、窒素ガ
ス雰囲気下で、反応温度80℃から130℃でエタノー
ルを除去しながら反応を行ない、脱エタノール量を定量
し、ジメチルジエトキシシランとしての反応率90%の
ところで反応終点とし、冷却した。得られた金属含有中
間体ワニスEの固形分は46.5%であった。 <金属含有中間体ワニスFの調製>前記セパラブルフラ
スコ中にキシレン15.0部、シリコーン中間体〔「SH
6018」(東レ・ダウコーニング・シリコーン社製商
品名)〕219.0部及び2−エチルヘキシルアルコール
53.4部を入れ、窒素ガス雰囲気下で反応温度120℃
から140℃で縮合水6.6部を除去し、冷却した。次い
で酢酸銅27.3部、キシレン300部を加え、反応温度
120℃から140℃まで上げながら脱酢酸反応を行な
い、脱酢酸量を定量し、酢酸銅としての反応率50%の
ところで反応終点とし、冷却した。得られた金属含有中
間体ワニスFの固形分は49.0%であった。<Preparation of Metal-Containing Intermediate Varnish E> 400.0 parts of xylene, 158.0 parts of dimethyldiethoxysilane, 103.6 parts of copper hydroxide and 2 in the separable flask.
-Ethylhexyl alcohol 138.4 parts was added, the reaction was performed under a nitrogen gas atmosphere at a reaction temperature of 80 ° C to 130 ° C while removing ethanol, the amount of ethanol removed was quantified, and the reaction rate as dimethyldiethoxysilane was 90%. At that point, the reaction was terminated and the mixture was cooled. The solid content of the obtained metal-containing intermediate varnish E was 46.5%. <Preparation of Metal-Containing Intermediate Varnish F> In the separable flask, 15.0 parts of xylene and a silicone intermediate [“SH
6018 "(trade name of Toray Dow Corning Silicone Co., Ltd.)] 219.0 parts and 53.4 parts of 2-ethylhexyl alcohol were added, and the reaction temperature was 120 ° C. under a nitrogen gas atmosphere.
At 140 ° C., 6.6 parts of condensed water was removed and cooled. Next, 27.3 parts of copper acetate and 300 parts of xylene were added, and the deacetic acid reaction was carried out while raising the reaction temperature from 120 ° C to 140 ° C. The amount of deacetic acid was quantified, and the reaction end point was determined when the reaction rate as copper acetate was 50%. , Cooled. The solid content of the obtained metal-containing intermediate varnish F was 49.0%.
【0020】<金属含有樹脂ワニスM−1の調製>攪拌
機、温度計、分水器付き冷却管及び窒素導入管を備えた
セパラブルフラスコ中に、ベース樹脂ワニスA100
部、金属含有中間体D857部及びキシレン288部を
入れ、窒素ガス雰囲気下で反応温度を還流温度(118
〜140℃)に昇温し、脱酢酸反応を行ない、脱酢酸量
10.8部(反応率90%)になった時を反応終点とし
た。なお該反応中、溶剤中に酢酸が溶解するため時々溶
剤を除去しつつ、かつ除去した量だけキシレンを新たに
補給しながら反応させた。得られた金属含有樹脂ワニス
M−1は、固形分37.8%、樹脂の重量平均分子量15,
300、樹脂中のZn量3%、Si量5.1%であった。<Preparation of Metal-Containing Resin Varnish M-1> The base resin varnish A100 was placed in a separable flask equipped with a stirrer, a thermometer, a cooling pipe with a water diverter, and a nitrogen introducing pipe.
Parts, metal-containing intermediate D857 parts and xylene 288 parts were added, and the reaction temperature was adjusted to the reflux temperature (118
The temperature was raised to 140 ° C.) to carry out the deacetic acid reaction, and the reaction end point was reached when the deacetic acid amount reached 10.8 parts (reaction rate 90%). During the reaction, acetic acid was dissolved in the solvent, so the reaction was sometimes carried out while removing the solvent and replenishing the removed amount of xylene. The obtained metal-containing resin varnish M-1 had a solid content of 37.8% and a resin weight average molecular weight of 15,
300, Zn content in the resin was 3%, and Si content was 5.1%.
【0021】<金属含有樹脂ワニスM−2の調製>前記
セパラブルフラスコ中にベース樹脂ワニスA100部、
金属含有中間体ワニスE122.6部及びキシレン53部
を入れ、窒素ガス雰囲気下で反応温度を還流温度(11
8〜140℃)に昇温し、脱水反応を行ない、脱水量3.
2部(反応率89%)になった時を反応終点とした。得
られた金属含有樹脂ワニスM−2は、固形分38.4%、
樹脂の重量平均分子量28,700、樹脂中のCu量12.9
%、Si量5.7%であった。 <金属含有樹脂ワニスM−3の調製>前記セパラブルフ
ラスコ中にベース樹脂ワニスC100部、金属含有中間
体E39部及びキシレン32部を入れ、窒素ガス雰囲気
下で反応温度を還流温度(118〜140℃)に昇温
し、脱水反応を行ない、脱水量1.0部(反応率87%)
になった時を反応終点とした。得られた金属含有樹脂ワ
ニスM−3は、固形分38.2%、樹脂の重量平均分子量
39,800、樹脂中のCu量6.5%、Si量2.9%であっ
た。<Preparation of metal-containing resin varnish M-2> 100 parts of base resin varnish A in the separable flask,
2.6 parts of the metal-containing intermediate varnish E12 and 53 parts of xylene were added, and the reaction temperature was adjusted to the reflux temperature (11
(8-140 ℃), the dehydration reaction is performed and the dehydration amount 3.
The reaction end point was reached when the amount reached 2 parts (reaction rate 89%). The obtained metal-containing resin varnish M-2 had a solid content of 38.4%,
Weight average molecular weight of resin 28,700, Cu content of resin 12.9
%, And the Si amount was 5.7%. <Preparation of Metal-Containing Resin Varnish M-3> 100 parts of the base resin varnish C, 39 parts of the metal-containing intermediate E and 32 parts of xylene were placed in the separable flask, and the reaction temperature was set to a reflux temperature (118 to 140) under a nitrogen gas atmosphere. (° C) to dehydration reaction, dehydration amount 1.0 parts (reaction rate 87%)
The reaction end point was reached. The obtained metal-containing resin varnish M-3 had a solid content of 38.2%, a weight average molecular weight of the resin of 39,800, a Cu content of the resin of 6.5%, and a Si content of 2.9%.
【0022】<金属含有樹脂ワニスM−4の調製>前記
セパラブルフラスコ中に、ベース樹脂ワニスB100
部、金属含有中間体F505部及びキシレン185部を
入れ、窒素ガス雰囲気下で反応温度を還流温度(118
〜140℃)に昇温し、脱酢酸反応を行ない脱酢酸量6.
5部(反応率90%)になった時を反応終点とした。な
お該反応中、溶剤中に酢酸が溶解するため時々溶剤を除
去しつつ、かつ除去した量だけキシレンを新たに補給し
ながら反応させた。得られた金属含有樹脂ワニスM−4
は、固形分38.5%、樹脂の重量平均分子量25,10
0、樹脂中のCu量2.7%、Si量4.7%であった。<Preparation of Metal-Containing Resin Varnish M-4> Base resin varnish B100 was placed in the separable flask.
Parts, metal-containing intermediate F505 parts and xylene 185 parts were added and the reaction temperature was adjusted to the reflux temperature (118
Up to 140 ° C) to carry out deacetic acid reaction and deacetic acid amount 6.
The end point of the reaction was when the content reached 5 parts (reaction rate 90%). During the reaction, acetic acid was dissolved in the solvent, so the reaction was sometimes carried out while removing the solvent and replenishing the removed amount of xylene. Obtained metal-containing resin varnish M-4
Is a solid content of 38.5%, the weight average molecular weight of the resin is 25,10
0, the amount of Cu in the resin was 2.7%, and the amount of Si was 4.7%.
【0023】〔実施例1〜4及び比較例1、2〕表1に
示した組成物成分を混練分散し、実施例1〜4及び比較
例1、2の防汚塗料を製造した。これら各防汚塗料を、
防錆塗料を塗布した鋼板に乾燥膜厚150μm になるよ
うエアスプレー塗装し、乾燥させた。得られた試験板に
ついて、防汚性試験及び膜厚減少測定試験を行なったと
ころ、それぞれ表2、及び表3に示す結果が得られた。
なお、試験は、次の方法に基づいて行なった。 <防汚性試験法>三重県鳥羽市鳥羽湾において、試験板
を海中に沈め、塗膜外観を観察した。 評価基準 5:試験板に付着物が認められない。 4:試験板に薄いスライムの付着が認められる。 3:試験板に厚いスライムの付着が認められる。 2:大型動植物の付着が少し認められる。 1:大型動植物の付着が多く認められる。 <膜厚減少測定試験法>試験板を周速15ノットのロー
タに取付け、海中で回転を行ない、3ヶ月毎に膜厚減少
の程度を測定した。なお、表4中の数値は、マイクロメ
ーターにより測定した初期膜厚と3ヶ月毎に測定した膜
厚の差(単位:μm )である。[Examples 1 to 4 and Comparative Examples 1 and 2] The composition components shown in Table 1 were kneaded and dispersed to produce the antifouling paints of Examples 1 to 4 and Comparative Examples 1 and 2. Each of these antifouling paints,
A steel plate coated with anticorrosion paint was air-spray coated to a dry film thickness of 150 μm and dried. When the obtained test plate was subjected to an antifouling test and a film thickness reduction test, the results shown in Tables 2 and 3 were obtained, respectively.
The test was performed based on the following method. <Antifouling test method> In Toba Bay, Toba City, Mie Prefecture, a test plate was submerged in the sea, and the appearance of the coating film was observed. Evaluation criterion 5: No deposit was observed on the test plate. 4: Adhesion of thin slime is recognized on the test plate. 3: Thick slime adhered to the test plate. 2: Adhesion of large animals and plants is slightly observed. 1: Large attachment of large animals and plants is observed. <Test Method for Measuring Film Thickness Reduction> A test plate was attached to a rotor having a peripheral speed of 15 knots and rotated in the sea to measure the degree of film thickness reduction every three months. The numerical values in Table 4 are the difference (unit: μm) between the initial film thickness measured with a micrometer and the film thickness measured every 3 months.
【0024】[0024]
【表1】 表 1 (単位:重量部) 実 施 例 比 較 例 組 成 1 2 3 4 1 2 金属含有樹脂ワニスM−1 59.5 〃 M−2 58.6 〃 M−3 58.9 〃 M−4 58.4 ロジン 15 塩化ビニル樹脂ワニス(固形分50%) 20 有機錫メタクリレート共重合体ワニス 注1) 45 塩素化パラフィン 5 亜酸化銅 35 35 35 35 35 35 タルク 5 5 5 5 5 5 弁 柄 3 3 3 3 3 3 キシレン 10 10 10 10 12 15 メチルイソブチルケトン 2 2 2 2 ─────────────────────────────────── 注1) トリブチル錫メタクリレート/メチルメタクリレート(65/35) 共重合体 の固形分50%のワニス[Table 1] Table 1 (Unit: parts by weight) Example ratio Comparative example Composition 1 2 3 4 1 2 Metal-containing resin varnish M-1 59.5 〃 M-2 58.6 〃 M-3 58.9 〃 M-4 58.4 Rosin 15 Vinyl chloride resin varnish (solid content 50%) 20 Organic tin methacrylate copolymer varnish Note 1) 45 Chlorinated paraffin 5 Cuprous oxide 35 35 35 35 35 35 Talc 5 5 5 5 5 5 5 Valve handle 3 3 3 3 3 3 Xylene 10 10 10 10 12 15 Methyl isobutyl ketone 2 2 2 2 ──────────────────────────────────── Note 1) Varnish of tributyltin methacrylate / methyl methacrylate (65/35) copolymer with a solid content of 50%
【0025】[0025]
【表2】 表 2(防汚性試験の結果) 浸漬月数 3 6 9 12 18 24 30 36 実施例1 5 5 5 5 5 5 5 5 2 5 5 5 5 5 5 5 5 3 5 5 5 5 5 5 5 5 4 5 5 5 5 5 5 5 5 比較例1 5 5 5 5 5 5 5 5 2 4 4 3 2 1 1 1 1 [Table 2] Table 2 (results of antifouling test) Number of soaking months 3 6 9 12 18 24 30 36 Example 1 5 5 5 5 5 5 5 5 5 2 5 5 5 5 5 5 5 5 5 5 3 5 5 5 5 5 5 5 5 5 4 5 5 5 5 5 5 5 5 5 5 comparison Example 1 5 5 5 5 5 5 5 5 5 2 4 4 3 2 1 1 1 1 1
【0026】[0026]
【表3】 表 3(膜厚減少測定試験結果) 浸漬月数 3 6 9 12 実施例1 25 53 80 104 2 27 50 70 98 3 18 33 50 70 4 21 40 63 88 比較例1 16 40 68 90 2 5 6 8 9 [Table 3] Table 3 (result of film thickness reduction measurement test) Number of soaking months 3 6 9 12 Example 1 25 53 80 104 2 27 50 70 98 3 18 33 50 70 4 21 40 63 88 Comparative example 1 16 40 68 90 2 5 6 8 9
【0027】表2及び表3の試験結果からも明らかな通
り、本発明の実施例1〜4の塗料は、従来から安全衛生
上問題があるとされている比較例1の有機錫系溶解マト
リックス型防汚塗料とほぼ同等の防汚性を有していた。
また膜厚の減少量もほぼ均一であり、塗膜の溶解性コン
トロールが可能なことが判る。一方不溶解マトリックス
型防汚塗料である比較例2は長期防汚性が不良であっ
た。また、実施例1〜4において、前記膜厚減少測定試
験12ヶ月後の試験板を水洗、乾燥させ、その旧塗膜上
に再度同様にして同一塗料を塗装し、乾燥させた後、該
試験板を周速15ノットのローターに取付け、海中で回
転を行ない、6ヶ月後の塗膜状態を観察した所、塗膜剥
離は全くなく、リコート性も優れていた。As is clear from the test results of Tables 2 and 3, the coating materials of Examples 1 to 4 of the present invention have the organotin-based dissolution matrix of Comparative Example 1 which has been conventionally considered to have a safety and health problem. It had almost the same antifouling properties as the type antifouling paint.
Further, it can be seen that the reduction amount of the film thickness is almost uniform and the solubility of the coating film can be controlled. On the other hand, Comparative Example 2, which is an insoluble matrix antifouling paint, had a poor long-term antifouling property. Further, in Examples 1 to 4, the test plate after 12 months of the film thickness reduction measurement test was washed with water and dried, and the same paint was again applied on the old coating film in the same manner and dried, and then the test was conducted. The plate was attached to a rotor with a peripheral speed of 15 knots, rotated in the sea, and the state of the coating film after 6 months was observed. As a result, no peeling of the coating film was observed and recoatability was excellent.
─────────────────────────────────────────────────────
─────────────────────────────────────────────────── ───
【手続補正書】[Procedure amendment]
【提出日】平成6年7月29日[Submission date] July 29, 1994
【手続補正1】[Procedure Amendment 1]
【補正対象書類名】明細書[Document name to be amended] Statement
【補正対象項目名】0019[Correction target item name] 0019
【補正方法】変更[Correction method] Change
【補正内容】[Correction content]
【0019】<金属含有中間体ワニスEの調製>前記セ
パラプルフラスコ中にキシレン400.0部、ジメチル
ジエトキシシラン158.0部、水酸化銅103.6部
及び2−エチルヘキシルアルコール138.4部を入
れ、窒素ガス雰囲気下で、反応温度80℃から130℃
でエタノールを除去しながら反応を行ない、脱エタノー
ル量を定量し、ジメチルジエトキシシランとしての反応
率90%のところで反応終点とし、冷却した。得られた
金属含有中間体ワニスEの固形分は46.5%であっ
た。 <金属含有中間体ワニスFの調製>前記セパラブルフラ
スコ中にキシレン15.0部、シリコーン中間体〔「S
H6018」(東レ・ダウコーニング・シリコーン社製
商品名)〕219.3部及び2−エチルヘキシルアルコ
ール53.4部を入れ、窒素ガス雰囲気下で反応温度1
20℃から140℃で縮合水6.6部を除去し、冷却し
た。次いで酢酸銅27.3部、キシレン300部を加
え、反応温度120℃から140℃まで上げながら脱酢
酸反応を行ない、脱酢酸量を定量し、酢酸銅としての反
応率50%のところで反応終点とし、冷却した。得られ
た金属含有中間体ワニスFの固形分は49.0%であっ
た。<Preparation of Metal-Containing Intermediate Varnish E> 400.0 parts of xylene, 158.0 parts of dimethyldiethoxysilane, 103.6 parts of copper hydroxide and 138.4 parts of 2-ethylhexyl alcohol in the separable flask. In a nitrogen gas atmosphere at a reaction temperature of 80 ° C. to 130 ° C.
The reaction was carried out while removing ethanol with, the amount of ethanol removed was quantified, the reaction end point was reached when the reaction rate as dimethyldiethoxysilane was 90%, and the reaction was cooled. The solid content of the obtained metal-containing intermediate varnish E was 46.5%. <Preparation of Metal-Containing Intermediate Varnish F> 15.0 parts of xylene and silicone intermediate [“S
H6018 "(trade name of Toray Dow Corning Silicone Co., Ltd.)] 219.3 parts and 53.4 parts of 2-ethylhexyl alcohol were added, and the reaction temperature was 1 under a nitrogen gas atmosphere.
At 20 ° C. to 140 ° C., 6.6 parts of condensed water was removed and cooled. Next, 27.3 parts of copper acetate and 300 parts of xylene were added, and a deacetic acid reaction was carried out while raising the reaction temperature from 120 ° C to 140 ° C, and the amount of deacetic acid was quantified. , Cooled. The solid content of the obtained metal-containing intermediate varnish F was 49.0%.
【手続補正2】[Procedure Amendment 2]
【補正対象書類名】明細書[Document name to be amended] Statement
【補正対象項目名】0020[Correction target item name] 0020
【補正方法】変更[Correction method] Change
【補正内容】[Correction content]
【0020】<金属含有樹脂ワニスM−1の調製>撹拌
機、温度計、分水器付き冷却管及び窒素導入管を備えた
セパラブルフラスコ中に、ベース樹脂ワニスA100
部、金属含有中間体D857部及びキシレン288部を
入れ、窒素ガス雰囲気下で反応温度を還流温度(118
〜140℃)に昇温し、脱酢酸反応を行ない、脱酢酸量
10.8部(反応率90%)になった時を反応終点とし
た。なお該反応中、溶剤中に酢酸が溶解するため時々溶
剤を除去しつつ、かつ除去した量だけキシレンを新たに
補給しながら反応させた。得られた金属含有樹脂ワニス
M−1は、固形分37.8%、樹脂の重量平均分子量1
5,300、樹脂中のZn量3%、Si量17.3%で
あった。<Preparation of Metal-Containing Resin Varnish M-1> A base resin varnish A100 was placed in a separable flask equipped with a stirrer, a thermometer, a cooling pipe with a water divider, and a nitrogen introducing pipe.
Parts, metal-containing intermediate D857 parts and xylene 288 parts were added, and the reaction temperature was adjusted to the reflux temperature (118
The temperature was raised to ˜140 ° C.) to carry out the deacetic acid reaction, and the reaction end point was reached when the deacetic acid amount reached 10.8 parts (reaction rate 90%). During the reaction, acetic acid was dissolved in the solvent, so the reaction was sometimes carried out while removing the solvent and replenishing the removed amount of xylene. The obtained metal-containing resin varnish M-1 had a solid content of 37.8% and a resin weight average molecular weight of 1
5,300, the amount of Zn in the resin was 3%, and the amount of Si was 17.3 %.
【手続補正3】[Procedure 3]
【補正対象書類名】明細書[Document name to be amended] Statement
【補正対象項目名】0022[Name of item to be corrected] 0022
【補正方法】変更[Correction method] Change
【補正内容】[Correction content]
【0022】<金属含有樹脂ワニスM−4の調製>前記
セパラブルフラスコ中に、ベース樹脂ワニスB100
部、金属含有中間体F505部及びキシレン185部を
入れ、窒素ガス雰囲気下で反応温度を還流温度(118
〜140℃)に昇温し、脱酢酸反応を行ない脱酢酸量
6.5部(反応率90%)になった時を反応終点とし
た。なお該反応中、溶剤中に酢酸が溶解するため時々溶
剤を除去しつつ、かつ除去した量だけキシレンを新たに
補給しながら反応させた。得られた金属含有樹脂ワニス
M−4は、固形分38.5%、樹脂の重量平均分子量2
5,100、樹脂中のCu量2.7%、Si量16.1
%であった。<Preparation of Metal-Containing Resin Varnish M-4> Base resin varnish B100 was placed in the separable flask.
Parts, metal-containing intermediate F505 parts and xylene 185 parts were added and the reaction temperature was adjusted to the reflux temperature (118
The temperature was raised to 140 ° C.) to carry out the deacetic acid reaction, and the reaction end point was reached when the amount of deacetic acid reached 6.5 parts (reaction rate 90%). During the reaction, acetic acid was dissolved in the solvent, so the reaction was sometimes carried out while removing the solvent and replenishing the removed amount of xylene. The resulting metal-containing resin varnish M-4 had a solid content of 38.5% and a resin weight average molecular weight of 2
5,100, Cu amount 2.7% in resin, Si amount 16.1
%Met.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 常田 和義 栃木県那須郡西那須野町下永田1−981 (72)発明者 岩瀬 嘉之 栃木県那須郡西那須野町西富山68−27 (72)発明者 新田 朋久 栃木県那須郡西那須野町下永田3−1172− 4コーポチェリーA102 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Kazuyoshi Tsuneda 1-981 Shimonagata, Nishinasuno-machi, Nasu-gun, Tochigi Prefecture (72) Inventor Yoshiyuki Iwase 68-27 Nishi-Toyama, Nishinasuno-cho, Nasu-gun, Tochigi Prefecture (72) Inventor Tomohisa Nitta 3-1172-4 Shimonagata, Nishinasuno-cho, Nasu-gun, Tochigi Prefecture Co-op Cherry A102
Claims (2)
する樹脂を結合剤とする防汚塗料組成物。 −CO−O−M−O−Si(R)3 (但し、式中Mは、亜鉛または銅原子を示し;Rは、同
一あるいは異なる基であって、水素原子、ハロゲン原
子、水酸基、有機基、オルガノ(ポリ)シロキサン基、
シリル基、メルカプト基または、これらの置換体を示
す。)1. An antifouling coating composition comprising as a binder a resin having a group represented by the following formula at the end of the side chain. —CO—O—M—O—Si (R) 3 (wherein M represents a zinc or copper atom; R is the same or different group, and is a hydrogen atom, a halogen atom, a hydroxyl group, an organic group , An organo (poly) siloxane group,
A silyl group, a mercapto group, or a substitution product thereof is shown. )
ステル系樹脂である請求項1の防汚塗料組成物。2. The antifouling coating composition according to claim 1, wherein the resin is an acrylic resin or a polyester resin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14288994A JP3279437B2 (en) | 1994-06-24 | 1994-06-24 | Antifouling paint composition |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14288994A JP3279437B2 (en) | 1994-06-24 | 1994-06-24 | Antifouling paint composition |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH083484A true JPH083484A (en) | 1996-01-09 |
| JP3279437B2 JP3279437B2 (en) | 2002-04-30 |
Family
ID=15325955
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP14288994A Expired - Fee Related JP3279437B2 (en) | 1994-06-24 | 1994-06-24 | Antifouling paint composition |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3279437B2 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1201700A1 (en) * | 2000-10-25 | 2002-05-02 | Chugoku Marine Paints, Ltd. | (Poly)oxyalkylene block silyl ester copolymer, antifouling coating composition, antifouling coating formed from antifouling coating composition, antifouling method using antifouling coating composition and hull or underwater structure covered with antifouling coating |
| WO2002044287A1 (en) * | 2000-11-28 | 2002-06-06 | Lotrec Ab | Multilayer coating |
-
1994
- 1994-06-24 JP JP14288994A patent/JP3279437B2/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1201700A1 (en) * | 2000-10-25 | 2002-05-02 | Chugoku Marine Paints, Ltd. | (Poly)oxyalkylene block silyl ester copolymer, antifouling coating composition, antifouling coating formed from antifouling coating composition, antifouling method using antifouling coating composition and hull or underwater structure covered with antifouling coating |
| US6828030B2 (en) | 2000-10-25 | 2004-12-07 | Chugoku Marine Paints, Ltd. | (poly)oxyalkylene block silyl ester copolymer, antifouling coating composition, antifouling coating formed from antifouling coating composition, antifouling method using antifouling coating composition and hull or underwater structure covered with antifouling coating |
| KR100467300B1 (en) * | 2000-10-25 | 2005-01-24 | 주고꾸 도료 가부시키가이샤 | Novel (poly)oxyalkylene block silyl ester copolymer, antifouling coating composition, antifouling coating formed from antifouling coating composition, antifouling method using antifouling coating composition and hull or underwater structure covered with antifouling coating |
| WO2002044287A1 (en) * | 2000-11-28 | 2002-06-06 | Lotrec Ab | Multilayer coating |
Also Published As
| Publication number | Publication date |
|---|---|
| JP3279437B2 (en) | 2002-04-30 |
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