JPH0857501A - Joining method of continuous hot-rolled billets - Google Patents
Joining method of continuous hot-rolled billetsInfo
- Publication number
- JPH0857501A JPH0857501A JP22392994A JP22392994A JPH0857501A JP H0857501 A JPH0857501 A JP H0857501A JP 22392994 A JP22392994 A JP 22392994A JP 22392994 A JP22392994 A JP 22392994A JP H0857501 A JPH0857501 A JP H0857501A
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- JP
- Japan
- Prior art keywords
- steel
- welding
- rolling
- hot rolling
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Arc Welding In General (AREA)
- Metal Rolling (AREA)
Abstract
(57)【要約】
【目的】 鋼片の熱間圧延を完全に連続した材料で行う
ための、鋼片のオンラインでの接合方法を提供する。
【構成】 厚さ10〜100mmの鋼片を熱間圧延する
にあたり、800〜1400℃に加熱した複数鋼片の、
先行する鋼片の終端部と後続する鋼片の始端部を突合
せ、板状の消耗電極を突合せ部に平行にし、ガスシール
ドアーク溶接する。
(57) [Abstract] [Purpose] To provide an on-line joining method of steel billets for performing hot rolling of steel billets with a completely continuous material. [Structure] When hot rolling a steel slab having a thickness of 10 to 100 mm, a plurality of steel slabs heated to 800 to 1400 ° C.
The end portion of the preceding steel piece and the beginning portion of the following steel piece are butted, the plate-shaped consumable electrode is made parallel to the butted portion, and gas shield arc welding is performed.
Description
【0001】[0001]
【産業上の利用分野】本発明は鋼片の熱間圧延を連続的
に行う際に用いる鋼片の接合方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for joining steel slabs used when continuously hot rolling steel slabs.
【0002】[0002]
【従来の技術】鋼材は精錬、鋳造、熱間圧延の工程を経
て製造する。ものによってはその後冷間圧延する。鋳造
の大半は連続鋳造で行われ、冷間圧延も多くは連続的に
行われる。しかし、熱間圧延の現状は、一旦スラブある
いはブルームの表面傷の手入れ等をした後、断続的に圧
延している。この熱間圧延が連続化できれば品質の安
定、また製造能率の大幅な向上が見込まれる。これには
スラブ、ブルームの簡便な接合方法が必要である。2. Description of the Related Art Steel products are manufactured through refining, casting and hot rolling processes. Depending on the product, cold rolling is then performed. Most of casting is performed by continuous casting, and cold rolling is often performed continuously. However, in the current state of hot rolling, the surface of the slab or bloom is once repaired and then rolled intermittently. If this hot rolling can be made continuous, stable quality and a significant improvement in manufacturing efficiency are expected. This requires a simple joining method for slabs and blooms.
【0003】しかし、スラブ1枚の経済的な圧延時間は
10〜20秒程度であり、熱間圧延での接合は、これ以
上の短時間で行う必要がある。例えば、特開平6−71
307号公報に示されているように、接合する鋼片の端
部を接合に容易な形に整形し、熱間圧延の力を利用して
接合する方法も提案されている。しかし、これも鋼片温
度管理が難しい、あるいは接合面に酸化物ができる等で
確実な接合はできにくい。このため、鋼の接合に通常行
われている溶接が接合の確実性が高く好ましい。However, the economical rolling time for one slab is about 10 to 20 seconds, and the joining by hot rolling needs to be performed in a shorter time than this. For example, JP-A-6-71
As disclosed in Japanese Patent No. 307, a method has also been proposed in which the ends of the steel pieces to be joined are shaped into an easy shape for joining and the force of hot rolling is used for joining. However, in this case as well, it is difficult to perform reliable joining because it is difficult to control the temperature of the billet or an oxide is formed on the joining surface. For this reason, welding that is usually performed for joining steels is preferable because of high reliability of joining.
【0004】[0004]
【発明が解決しようとする課題】しかし、熱間圧延鋼片
の厚さは通常50mm程度あり、普通の被覆アーク溶
接、サブマージアーク溶接、ガスシールドアーク溶接等
では接合が困難である。例えば被覆アーク溶接、サブマ
ージアーク溶接はスラグができる等で適用できない。ま
たガスシールドアーク溶接は極く短時間に長い溶接線を
溶接するには、電極は高電流で、かつ高速に移動させな
ければならない。これには過大なパワーの駆動装置が必
要であり、また、高アーク力であることも加わり、溶融
プールが異常に長く大きく後退する等の問題がある。こ
れに対して、例えば、特開平5−200410号公報に
示されているようなレーザー溶接等の高エネルギービー
ムの接合も考えられる。しかし、高エネルギービーム溶
接も、通常開先の開きが0.5mm程度以下が必要等の
制約があり、非常に難しい。本発明は鋼片を連続熱延す
るために必要な、極く短時間の、かつ熱間圧延の引張力
に耐えることのできる接合手段を提供することを目的と
する。However, the thickness of the hot-rolled steel strip is usually about 50 mm, and it is difficult to join it by ordinary covered arc welding, submerged arc welding, gas shielded arc welding or the like. For example, covered arc welding and submerged arc welding cannot be applied because slag is produced. Further, in gas shielded arc welding, in order to weld a long welding line in an extremely short time, the electrodes must be moved at high current and at high speed. This requires a driving device with excessive power, and also has a high arc force, which causes a problem that the molten pool retreats abnormally for a long time. On the other hand, for example, joining of high energy beams such as laser welding as disclosed in Japanese Patent Laid-Open No. 5-200410 can be considered. However, high-energy beam welding is also very difficult because there is a restriction that the opening of the groove is usually about 0.5 mm or less. An object of the present invention is to provide a joining means that can withstand the tensile force of hot rolling for an extremely short time, which is necessary for continuously hot rolling a steel slab.
【0005】[0005]
【課題を解決するための手段】本発明の要旨とするとこ
ろは、厚さ10〜100mmの鋼片を熱間圧延するにあ
たり、800〜1400℃に加熱した複数鋼片の、先行
する鋼片の終端部と後続する鋼片の始端部を突合せ、板
状の消耗電極を突合せ部に平行にし、ガスシールドアー
ク溶接することを特徴とする連続熱間圧延鋼片の接合方
法にある。SUMMARY OF THE INVENTION The gist of the present invention is that when hot rolling a steel slab having a thickness of 10 to 100 mm, a plurality of steel slabs heated to 800 to 1400 ° C. A joining method for continuous hot-rolled steel slabs, characterized in that a terminal end and a starting end of a subsequent steel slab are butted, a plate-shaped consumable electrode is made parallel to the abutment, and gas shield arc welding is performed.
【0006】[0006]
【作用】図1は本発明の溶接方法を示す斜視図で、図2
は本発明が適用される連続熱間圧延ラインの概念図であ
る。図2において1A,1B,1C,1D,1Eは鋼片
で5A,5Bは圧延ロールであって、2スタンド分を示
している。2は本発明の接合方法を実施するための溶接
装置であって、これを拡大したのが図1である。また4
は鋼片端部を切断するためのシヤーで、3は加熱装置を
示している。なお図2においては加熱装置3は圧延機の
パスラインの延長上にあるが、複数の加熱装置を使用す
る場合は脇に設置され、複数の加熱装置からローラーテ
ーブル上に交互に鋼片を抽出する方法もとられる。1 is a perspective view showing the welding method of the present invention.
FIG. 3 is a conceptual diagram of a continuous hot rolling line to which the present invention is applied. In FIG. 2, 1A, 1B, 1C, 1D, and 1E are steel billets, and 5A and 5B are rolling rolls, showing two stands. Reference numeral 2 is a welding apparatus for carrying out the joining method of the present invention, and FIG. 1 is an enlarged view of the welding apparatus. Again 4
Is a shear for cutting the end of the steel piece, and 3 is a heating device. In FIG. 2, the heating device 3 is on the extension of the pass line of the rolling mill, but when multiple heating devices are used, they are installed aside and the steel pieces are alternately extracted from the multiple heating devices onto the roller table. How to do it.
【0007】図2において6は板状の消耗電極であっ
て、7は送給ロールである。8は溶接トーチであってシ
ールドガスを下部から噴出するガスシールドノズルが備
えられ、消耗電極6と接触して給電するようになってい
る。図中9はシールドガス供給管、11は給電線であ
り、10はトーチを水冷するための冷却水管(給排水2
本のうちの一方のみ図示)である。In FIG. 2, 6 is a plate-shaped consumable electrode, and 7 is a feed roll. A welding torch 8 is provided with a gas shield nozzle for ejecting a shield gas from the lower portion, and contacts the consumable electrode 6 to supply electric power. In the figure, 9 is a shield gas supply pipe, 11 is a power supply line, and 10 is a cooling water pipe (water supply / drainage 2 for cooling the torch with water).
Only one of the books is shown).
【0008】本発明において鋼片の板厚は10〜100
mmとする。10mm未満の場合は、本発明の利点が小
さいため10mm以上とし、板厚100mmを超えるよ
うなものは通常同じ圧延機で複数回圧延する等で連続圧
延にはそぐわない。また鋼片の加熱温度は800〜14
00℃とする。鋼片温度が高いほど鋼片は柔らかく、溶
接での溶け込みが深くなる。800℃以上で最初の圧延
に必要な接合強度が得られると共に熱間圧延が可能な硬
さになることから800℃以上とし、またあまり高温に
加熱すると酸化が大きい、溶接したあとの凝固が遅い等
の問題があり1400℃以下とした。In the present invention, the steel plate has a plate thickness of 10 to 100.
mm. If it is less than 10 mm, the advantage of the present invention is small, so that it is 10 mm or more, and if the sheet thickness exceeds 100 mm, it is usually unsuitable for continuous rolling because it is rolled a plurality of times by the same rolling mill. The heating temperature of the billet is 800 to 14
Set to 00 ° C. The higher the billet temperature, the softer the billet and the deeper the weld penetration. Since the joint strength required for the first rolling is obtained at 800 ° C or higher and the hardness is such that hot rolling is possible, the temperature is set to 800 ° C or higher, and if it is heated to too high temperature, the oxidation is large, and the solidification after welding is slow. Therefore, the temperature was set to 1400 ° C or lower.
【0009】溶接においてはガスシールドアーク溶接で
板状の消耗電極6を使用し、これを溶接線に平行に取り
付ける。板状の消耗電極の板厚は0.2〜2mmが好ま
しく、あまり薄い、あるいはあまり厚いと電極の送給が
安定しない等の問題がある。また、消耗電極の板幅は2
0〜300mmが好ましく、20mm未満では板幅を広
くした効果が少ない。また300mmを超えるようなも
のはシールドあるいは給電のためのトーチが非常に大き
くなる、あるいは安定した溶接が難しい等の問題があ
る。In welding, a plate-shaped consumable electrode 6 is used in gas shielded arc welding and is attached parallel to the welding line. The plate thickness of the plate-shaped consumable electrode is preferably 0.2 to 2 mm, and if it is too thin or too thick, there are problems such as unstable feeding of the electrode. The plate width of the consumable electrode is 2
0 to 300 mm is preferable, and if it is less than 20 mm, the effect of widening the plate width is small. Further, if the diameter exceeds 300 mm, there is a problem that the shield or the torch for power feeding becomes very large, or stable welding is difficult.
【0010】板状の消耗電極を使用すると、3〜5秒の
極く短時間のアーク発生でも長い溶接線が溶接できる。
このため電極の溶接線方向の移動がなくても電極幅に相
当する溶接長さが得られ、高速に電極を溶接線方向に移
動する必要もなく、溶融プールが長く後退することもな
くなる。さらに電極を溶接線に沿って移動すればその分
溶接長さは長くなる。電極の溶接線方向の移動は煩雑で
あり、電極幅を調整するあるいは電極を複数にする等で
調整した方が好ましく、鋼片の幅や板厚に応じた電極幅
と電極数を選択する。なお、鋼片を圧延しながら接合す
るため、当然溶接部も圧延方向に移動する。このため、
消耗電極も鋼片の移動と共に圧延方向に鋼片と同じ速度
で移動する必要がある。If a plate-shaped consumable electrode is used, a long welding line can be welded even if an arc is generated for a very short time of 3 to 5 seconds.
Therefore, even if the electrode does not move in the welding line direction, a welding length corresponding to the electrode width can be obtained, it is not necessary to move the electrode in the welding line direction at high speed, and the molten pool does not retreat for a long time. Further, if the electrode is moved along the welding line, the welding length becomes longer accordingly. Since the movement of the electrodes in the welding line direction is complicated, it is preferable to adjust the electrode width or adjust the electrodes by a plurality of electrodes. The electrode width and the number of electrodes are selected according to the width and plate thickness of the steel piece. Since the steel pieces are joined while being rolled, the welded portion naturally moves in the rolling direction. For this reason,
The consumable electrode also needs to move in the rolling direction at the same speed as the billet as the billet moves.
【0011】鋼片の接合は全線均一に接合されていれば
最も好ましいが、必ずしも全線均一に接合されている必
要はなく、圧延機の引張力に耐え得る量が接合されてい
ればよい。通常鋼片断面積の15%以上が接合されてい
ればよい。このため鋼片の幅が広い場合は断続的に複数
箇所接合するものでも、その接合断面積の合計が鋼片断
面積の15%以上あればよい。このとき突合せ部分の両
端部は接合されていることが好ましい。It is most preferable that the steel pieces are joined uniformly on the entire line, but it is not always necessary to join them uniformly on the whole line as long as they are joined in an amount that can withstand the tensile force of the rolling mill. Usually, 15% or more of the steel slab cross-sectional area should be joined. For this reason, when the width of the steel slab is wide, even if the steel pieces are intermittently joined at a plurality of points, the total of the joint cross-sectional areas may be 15% or more of the steel slab cross-sectional area. At this time, it is preferable that both ends of the butted portion are joined.
【0012】板状の消耗電極の材質は通常の溶接用のも
のと同様でよく、鋼を接合する場合は鉄を主成分とし、
これに脱酸材として、また強度調整材としてC,Si,
Mn,Cu,Ni,Cr,Mo,Nb,Ti,Al等の
成分が必要に応じてそれぞれ3%程度以内で加えられ
る。なお、ステンレス鋼あるいは耐熱鋼等に適用する場
合はNi,Cr,Mo等を3〜60%含むものである。The material of the plate-shaped consumable electrode may be the same as that for ordinary welding. When steel is joined, iron is the main component,
C, Si, as a deoxidizing material and a strength adjusting material,
Components such as Mn, Cu, Ni, Cr, Mo, Nb, Ti, and Al are added within the range of about 3% if necessary. When applied to stainless steel, heat resistant steel, etc., it contains 3 to 60% of Ni, Cr, Mo and the like.
【0013】溶接のシールドガスは炭酸ガス、アルゴ
ン、ヘリウムを単独であるいは混合したもの、さらに、
これらに水素、酸素、窒素等を加えたものでよい。な
お、電極面積が大きくなるため、2重シールドの使用も
好ましい。電流、電圧は板状の消耗電極の断面積に応じ
て600〜3000A,22〜55Vの範囲で選択すれ
ばよい。The welding shield gas is a mixture of carbon dioxide gas, argon and helium alone or in combination,
What added hydrogen, oxygen, nitrogen, etc. to these may be sufficient. It is preferable to use a double shield because the electrode area becomes large. The current and voltage may be selected in the range of 600 to 3000 A and 22 to 55 V according to the cross-sectional area of the plate-shaped consumable electrode.
【0014】また、鋼片の始端、終端が不揃いで突合せ
したとき接合すべき位置が5mm以上の隙間がある等で
接合できる間隔範囲内でない場合は切断等で整形する。
切断はシヤー切断、ガス切断、レーザー切断あるいは鋸
等の機械切断がある。この時、溶接の余盛が鋼板表面よ
りあまり高くなると圧延の時支障があり、切断はレ,
V,YあるいはX形の開先になるように切断することが
好ましい。なお、鋼片中心部等の接合の不要部分は5m
m以上の間隔があってもその後の熱延でその間隔が埋め
られることもあり、問題ない。また、切断面酸化防止の
ため窒素、アルゴン等による切断面保護も好ましい。Further, when the start ends and the end ends of the steel pieces are not aligned and the positions to be joined are not within the interval range where they can be joined due to a gap of 5 mm or more, the steel pieces are shaped by cutting or the like.
Cutting includes shear cutting, gas cutting, laser cutting, and mechanical cutting such as sawing. At this time, if the welding surplus is much higher than the surface of the steel sheet, it will hinder the rolling process, and
It is preferable to cut into a V, Y or X-shaped groove. The unneeded portion such as the center of the steel slab is 5 m
Even if there is an interval of m or more, there is no problem because the interval may be filled by the subsequent hot rolling. Further, it is also preferable to protect the cut surface with nitrogen, argon or the like in order to prevent oxidation of the cut surface.
【0015】[0015]
【実施例】実施例1は本発明例で、圧延する鋼片の板厚
は100mm、幅は500mmの普通鋼2枚を1350
℃に加熱し、その後、端部をY形開先にガス切断し、突
き合わせた。突合せのルート部間隔は最大2mm以内で
あった。これを厚さ0.3mm、幅150mmのFe:
97%,C:0.1%,Si:0.8%,Mn:1.2
%、その他不可避成分からなる消耗電極を使用し、シー
ルドガスは炭酸ガス、電流1200Aで3秒間アークを
発生させ、突合せ部の両端2箇所を接合した。これを直
ちに熱間圧延した。接合部の破断もなく圧延できた。Example 1 is an example of the present invention, in which 1350 two pieces of ordinary steel having a plate thickness of 100 mm and a width of 500 mm are rolled.
After heating to 0 ° C., the ends were gas-cut into a Y-shaped groove and butted. The maximum distance between the roots of the butting was within 2 mm. Fe with a thickness of 0.3 mm and a width of 150 mm:
97%, C: 0.1%, Si: 0.8%, Mn: 1.2
%, And a consumable electrode composed of other unavoidable components was used, carbon dioxide was used as the shield gas, and an arc was generated for 3 seconds at a current of 1200 A, and the two ends of the butted portion were joined together. This was immediately hot rolled. Rolling was possible without breaking the joint.
【0016】実施例2も本発明例で、圧延する鋼片の板
厚は10mm、板幅は500mmの普通鋼2枚を800
℃に加熱し、その後、端部をシヤー切断し、突き合わせ
た。シヤー切断のため突合せ部には最大4.5mmの隙
間ができ、これを開先としてそのまま溶接した。消耗電
極は厚さ0.3mm、幅80mmのFe:97%,C:
0.1%,Si:0.8%,Mn:1.2%、その他不
可避成分からなり、鋼片の両端と中央の3箇所を、それ
ぞれ炭酸ガスシールド、電流800Aで3秒間アークを
発生させ接合した。これを直ちに熱間圧延した。接合部
の破断もなく圧延できた。Example 2 is also an example of the present invention, in which two pieces of ordinary steel having a plate thickness of a rolled steel plate of 10 mm and a plate width of 500 mm are 800.
After heating to 0 ° C., the ends were shear cut and butted. Due to shear cutting, a maximum gap of 4.5 mm was formed at the butted portion, and this was used as a groove for welding. The consumable electrode has a thickness of 0.3 mm, a width of 80 mm, Fe: 97%, and C:
It consists of 0.1%, Si: 0.8%, Mn: 1.2%, and other unavoidable components. At both ends and the center of the steel slab, a carbon dioxide gas shield is used, and an arc is generated for 3 seconds at a current of 800A. Joined. This was immediately hot rolled. Rolling was possible without breaking the joint.
【0017】実施例3は比較例で、圧延する鋼板の板厚
は50mm、板幅は500mmの普通鋼2枚を700℃
に加熱し、その後、端部をシヤー切断し、突き合わせ
た。これを径4.8mmのFe:97%,C:0.08
%,Si:0.8%,Mn:1.4%、その他不可避成
分からなる消耗電極を使用し、鋼板両端の2箇所をそれ
ぞれ炭酸ガスシールド、電流1000Aで電極移動速度
3.5m/分で3秒間溶接し、これを直ちに熱間圧延し
た。しかし、溶接は溶鋼が大きく後ろに弾き出され、十
分な接合ができなかった。熱間圧延でも飛び出して凝固
した鋼がかみ込み、安定した圧延ができなかった。Example 3 is a comparative example, in which two plain steel sheets having a thickness of 50 mm and a width of 500 mm are rolled at 700 ° C.
After heating, the ends were shear cut and butted. Fe: 97% with a diameter of 4.8 mm, C: 0.08
%, Si: 0.8%, Mn: 1.4%, and other inevitable consumable electrodes are used, and carbon dioxide gas shields are used at two locations on both ends of the steel sheet, with a current of 1000 A and an electrode moving speed of 3.5 m / min. Welded for 3 seconds and immediately hot rolled. However, in the welding, the molten steel was largely ejected to the back, and sufficient joining could not be achieved. Even during hot rolling, the steel that had popped out and solidified was bitten in, and stable rolling could not be performed.
【0018】[0018]
【発明の効果】本発明の接合方法を使用することで厚鋼
片の連続熱間圧延が可能になる。連続圧延することで設
備の稼働率が向上する。また、先端および終端部の圧延
不良箇所がなくなり歩留まりが向上すると共に、一定加
圧力で圧延が可能になり平坦性等の品質も向上する。By using the joining method of the present invention, continuous hot rolling of thick steel slabs becomes possible. The continuous rolling improves the operating rate of the equipment. In addition, there are no defective rolling points at the leading and trailing ends, the yield is improved, and rolling is possible with a constant pressing force, and the quality such as flatness is also improved.
【図1】本発明の溶接方法を示す斜視図FIG. 1 is a perspective view showing a welding method of the present invention.
【図2】本発明が適用される連続熱間圧延ラインの概念
図FIG. 2 is a conceptual diagram of a continuous hot rolling line to which the present invention is applied.
1A,1B,1C,1D,1E 鋼片 2 溶接装置 3 加熱装置 4 シヤー 5A,5B 圧延ロール 6 消耗電極 7 送給ロール 8 溶接トーチ 9 シールドガス供給管 10 冷却水管 11 給電線 1A, 1B, 1C, 1D, 1E Steel piece 2 Welding device 3 Heating device 4 Shear 5A, 5B Rolling roll 6 Consumable electrode 7 Feeding roll 8 Welding torch 9 Shield gas supply pipe 10 Cooling water pipe 11 Power supply line
Claims (1)
するにあたり、800〜1400℃に加熱した複数鋼片
の、先行する鋼片の終端部と後続する鋼片の始端部を突
合せ、板状の消耗電極を突合せ部に平行にし、ガスシー
ルドアーク溶接することを特徴とする連続熱間圧延鋼片
の接合方法。1. When hot rolling a steel slab having a thickness of 10 to 100 mm, a plurality of steel slabs heated to 800 to 1400 ° C. are butt-joined with an end portion of a preceding steel slab and a starting end portion of a subsequent steel slab, A method for joining continuous hot-rolled steel slabs, characterized in that a plate-shaped consumable electrode is parallel to a butt portion and gas shielded arc welding is performed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP22392994A JPH0857501A (en) | 1994-08-26 | 1994-08-26 | Joining method of continuous hot-rolled billets |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP22392994A JPH0857501A (en) | 1994-08-26 | 1994-08-26 | Joining method of continuous hot-rolled billets |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0857501A true JPH0857501A (en) | 1996-03-05 |
Family
ID=16805929
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP22392994A Withdrawn JPH0857501A (en) | 1994-08-26 | 1994-08-26 | Joining method of continuous hot-rolled billets |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0857501A (en) |
-
1994
- 1994-08-26 JP JP22392994A patent/JPH0857501A/en not_active Withdrawn
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| A300 | Withdrawal of application because of no request for examination |
Free format text: JAPANESE INTERMEDIATE CODE: A300 Effective date: 20011106 |