JPH0860283A - Aluminum alloy plate for DI can body and method for producing the same - Google Patents
Aluminum alloy plate for DI can body and method for producing the sameInfo
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- JPH0860283A JPH0860283A JP21314994A JP21314994A JPH0860283A JP H0860283 A JPH0860283 A JP H0860283A JP 21314994 A JP21314994 A JP 21314994A JP 21314994 A JP21314994 A JP 21314994A JP H0860283 A JPH0860283 A JP H0860283A
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Abstract
(57)【要約】
【目的】 DI缶胴用のアルミニウム合金硬質板とし
て、強度およびDI成形性に優れるばかりでなく、DI
加工、塗装焼付処理後の缶胴縁部の成形性(ネッキング
加工性、フランジ加工性、シーミング加工性)に優れた
板およびその製造方法を提供する。
【構成】 請求項1,2:Mg0.5〜1.8%、Mn
0.5〜1.8%、Fe0.3〜0.8%、Si0.1
5〜0.8%、Fe/Si比2以下、さらに微量のTi
(およびB)を含有し、そのほか必要に応じて少量のC
u,Cr,Znを含有し、残部が実質的にAlよりな
り、Al−Mn系金属間化合物のα化率が30%以上、
板表面の0.5〜2μmの金属間化合物が10000個
/mm2 以上存在するAl合金板。 請求項3:前記の
合金を鋳造後、530〜610℃×2〜24時間の均質
化処理を行なうにあたり、その昇温過程の450〜50
0℃の温度域の昇温速度を70℃/hr以下とするかま
たはその温度域で0.5〜2時間の中間保持を行なう。(57) [Summary] [Purpose] As an aluminum alloy hard plate for DI can bodies, it not only excels in strength and DI formability, but also DI
Provided is a plate excellent in formability (necking workability, flange workability, seaming workability) of a can edge portion after processing and paint baking, and a method for producing the plate. [Composition] Claims 1 and 2: Mg 0.5 to 1.8%, Mn
0.5-1.8%, Fe0.3-0.8%, Si0.1
5 to 0.8%, Fe / Si ratio of 2 or less, and a trace amount of Ti
(And B), and if necessary, a small amount of C
u, Cr and Zn are contained, and the balance is substantially made of Al, and the α-conversion rate of the Al-Mn-based intermetallic compound is 30% or more,
An Al alloy plate in which intermetallic compounds of 0.5 to 2 μm on the plate surface are present at 10000 pieces / mm 2 or more. Claim 3: After casting the alloy, when performing homogenizing treatment at 530 to 610 ° C for 2 to 24 hours, 450 to 50 in the temperature rising process.
The rate of temperature rise in the temperature range of 0 ° C. is set to 70 ° C./hr or less, or intermediate holding is performed in that temperature range for 0.5 to 2 hours.
Description
【0001】[0001]
【産業上の利用分野】この発明はDI加工(絞り−しご
き加工)による2ピースアルミニウム缶用の缶胴、すな
わちアルミニウム合金製DI缶胴に用いられるAl−M
g−Mn系アルミニウム合金硬質板に関し、特にDI加
工および塗装焼付け処理の後に缶胴縁部(フランジ部)
に施されるフランジ加工等における成形性が良好なDI
缶胴用アルミニウム合金板およびその製造方法に関する
ものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a can body for a two-piece aluminum can made by DI processing (drawing-ironing), that is, an Al-M used for an aluminum alloy DI can body.
Regarding g-Mn-based aluminum alloy hard plate, especially after DI processing and paint baking treatment, can furring edge (flange)
DI with good formability in flange processing etc.
The present invention relates to an aluminum alloy plate for a can body and a method for manufacturing the same.
【0002】[0002]
【従来の技術】一般に2ピースアルミニウム缶の製造工
程としては、缶胴素材に対して深絞り加工、しごき加工
によるDI成形を施して缶胴形状とした後、所定のサイ
ズにトリミングを施してから塗装焼付け処理を施し、そ
の後、缶胴縁部に対してネッキング加工(口絞り加
工)、フランジ加工(口拡げ加工)を行ない、さらに別
に成形した缶蓋(缶エンド)を合わせてシーミング加工
(巻締め加工)を行なうのが通常である。2. Description of the Related Art Generally, as a manufacturing process for a two-piece aluminum can, a can body material is subjected to DI drawing by deep drawing and ironing into a can body shape, and then trimmed to a predetermined size. After painting and baking, the neck of the can is necked (narrowing) and flanged (expanding), and the separately formed can lid (can end) is combined and seamed (rolled). The tightening process is usually performed.
【0003】ところで従来のDI缶の缶胴材としては、
Al−Mg−Mn系合金であるJIS 3004合金や
AA 3104合金が広く用いられている。これらの合
金は、しごき加工性に優れており、強度を高めるために
高圧延率で冷間圧延を施した場合でも、比較的良好な成
形性を示すところから、DI缶胴材として最適であると
されている。By the way, as a can body for a conventional DI can,
JIS 3004 alloy and AA 3104 alloy, which are Al-Mg-Mn based alloys, are widely used. These alloys are excellent in ironing workability, and are suitable as DI can body materials because they show relatively good formability even when cold rolled at a high rolling rate to increase strength. It is said that.
【0004】[0004]
【発明が解決しようとする課題】2ピースアルミニウム
缶については、より薄肉化を図って材料コストの低減、
軽量化を図ることが強く望まれている。このように薄肉
化を図るためにはより一層の高強度化が望まれる。また
DI缶胴材は、高強度を有するばかりでなく、DI成形
性が良好であることが要求され、さらにDI缶胴に成形
して塗装焼付け処理を施した後のネッキング加工、フラ
ンジ加工、シーミング加工での成形性も優れていること
が要求される。特に缶胴縁部については、素材製造過程
での冷間圧延、缶胴成形時のDI成形、塗装焼付け処理
後のネッキング加工、フランジ加工、シーミング加工と
いった、多段階、多種類の加工が加えられるため、加工
中にクラックが生じたりしやすい。特に最近では缶胴の
薄肉化に伴なって缶胴縁部の板厚も小さくなっており、
そのためフランジ加工やシーミング加工において縁部に
破断が生じやすく、そこで缶胴縁部のフランジ加工性、
シーミング加工性の改善が強く望まれている。また缶蓋
の軽量化の要請から缶胴のネック径の小径化が望まれて
おり、この場合ネッキング加工量の増大が必要となるこ
とから、より一層の缶胴縁部の成形性の向上が望まれて
いる。For the two-piece aluminum can, the material cost is reduced by further reducing the wall thickness.
There is a strong demand for weight reduction. In order to reduce the wall thickness as described above, it is desired to further increase the strength. Further, the DI can body material is required to have not only high strength but also good DI moldability, and further, necking, flanging, and seaming after molding the DI can body and applying baking treatment. Excellent formability in processing is also required. In particular, the can barrel edge is subjected to multi-stage, multi-type processing such as cold rolling in the material manufacturing process, DI molding during can barrel molding, necking processing after paint baking, flange processing, and seaming processing. Therefore, cracks are likely to occur during processing. Especially recently, the plate thickness of the can edge has become smaller as the can body becomes thinner.
As a result, the edges tend to break during flanging and seaming, which is why the flangeability of the can edge is
Improvement of seaming workability is strongly desired. Further, due to the demand for weight reduction of the can lid, it is desired to reduce the neck diameter of the can body. In this case, since it is necessary to increase the necking processing amount, it is possible to further improve the moldability of the can body edge portion. Is desired.
【0005】この発明は以上の事情を背景としてなされ
たもので、強度およびDI成形性に優れるばかりでな
く、特にネッキング加工、フランジ加工、シーミング加
工が施される缶胴縁部の成形性が優れたアルミニウム合
金製DI缶胴を提供することを目的とするものである。The present invention has been made in view of the above circumstances, and is not only excellent in strength and DI moldability, but particularly excellent in moldability of a neck portion of a can subjected to necking, flanging, or seaming. Another object of the present invention is to provide an aluminum alloy DI can body.
【0006】[0006]
【課題を解決するための手段】本発明者等は前述の課題
を解決するべく鋭意実験・研究を重ねた結果、素材の合
金成分組成を適切に選定すると同時に、鋳塊に対する均
質化処理条件を最適化して、組織状態、特に金属間化合
物の分散状態を最適化することによって、DI加工およ
び塗装焼付け処理が施された後における缶胴縁部の成形
性に優れたDI缶胴用アルミニウム合金板が得られるこ
とを見出し、この発明をなすに至ったのである。Means for Solving the Problems The inventors of the present invention have conducted extensive experiments and research to solve the above-mentioned problems, and as a result, appropriately selected the alloy component composition of the material and, at the same time, set the homogenization treatment conditions for the ingot. By optimizing the microstructure state, especially the dispersion state of the intermetallic compound, the aluminum alloy plate for a DI can body is excellent in the formability of the can body edge portion after DI processing and paint baking treatment. The inventors have found that the following can be obtained, and have completed the present invention.
【0007】具体的には、請求項1の発明のアルミニウ
ム合金板は、Mg0.5〜1.8%、Mn0.5〜1.
8%、Fe0.3〜0.8%、Si0.15〜0.8%
を含有し、かつFe/Si比が2以下の範囲内にあり、
さらに鋳塊組織微細化剤としての0.005〜0.20
%のTiを単独でもしくは0.0001〜0.05%の
Bと組合せて含有し、残部がAlおよび不可避的不純物
よりなり、しかもAl−Mn系金属間化合物のα化率が
30%以上でかつ板表面に0.5〜2μmの範囲内の金
属間化合物が10000個/mm2 以上存在することを
特徴とするものである。Specifically, the aluminum alloy sheet according to the invention of claim 1 has Mg of 0.5 to 1.8% and Mn of 0.5 to 1.
8%, Fe 0.3-0.8%, Si 0.15-0.8%
And Fe / Si ratio is within the range of 2 or less,
Further, 0.005 to 0.20 as an ingot structure refiner
% Ti alone or in combination with 0.0001 to 0.05% B, the balance consisting of Al and inevitable impurities, and the Al-Mn-based intermetallic compound having an alpha conversion rate of 30% or more. In addition, the intermetallic compound in the range of 0.5 to 2 μm is present in the plate surface in an amount of 10000 / mm 2 or more.
【0008】また請求項2の発明のアルミニウム合金板
は、Mg0.5〜1.8%、Mn0.5〜1.8%、F
e0.3〜0.8%、Si0.15〜0.8%を含有
し、かつFe/Si比が2以下の範囲内にあり、さらに
鋳塊組織微細化剤としての0.005〜0.20%のT
iを単独でもしくは0.0001〜0.05%のBと組
合せて含有するとともに、Cu0.05〜0.5%、C
r0.05〜0.3%、Zn0.1〜0.5%のうちの
1種以上を含有し、残部がAlおよび不可避的不純物よ
りなり、しかもAl−Mn系金属間化合物のα化率が3
0%以上でかつ板表面に0.5〜2μmの範囲内の金属
間化合物が10000個/mm2 以上存在することを特
徴とするものである。The aluminum alloy sheet according to the second aspect of the present invention has Mg 0.5 to 1.8%, Mn 0.5 to 1.8%, F
e 0.3-0.8%, Si 0.15-0.8%, Fe / Si ratio is within the range of 2 or less, and 0.005-0. 20% T
i alone or in combination with 0.0001-0.05% B, Cu 0.05-0.5%, C
It contains at least one of 0.05 to 0.3% of Zn and 0.1 to 0.5% of Zn, and the balance of Al and unavoidable impurities. Three
It is characterized in that the intermetallic compound is present in an amount of 0% or more and in the range of 0.5 to 2 μm on the plate surface in an amount of 10000 / mm 2 or more.
【0009】さらに請求項3のDI缶胴用アルミニウム
合金板の製造方法は、Mg0.5〜1.8%、Mn0.
5〜1.8%、Fe0.3〜0.8%、Si0.15〜
0.8%を含有し、かつFe/Si比が2以下の範囲内
にあり、さらに鋳塊組織微細化剤としての0.005〜
0.20%のTiを単独でもしくは0.0001〜0.
05%のBと組合せて含有し、また必要に応じてCu
0.05〜0.5%、Cr0.05〜0.3%、Zn
0.1〜0.5%のうちの1種以上を含有し、残部がA
lおよび不可避的不純物よりなる合金を鋳造した後、5
30〜610℃で2〜24時間の均質化処理を施すにあ
たり、その昇温過程における450〜500℃の温度域
を70℃/hr以下の昇温速度で連続昇温させるかもし
くはその温度域内において0.5〜2時間保持させ、均
質化処理後熱間圧延および冷間圧延を行なって、Al−
Mn系金属間化合物のα化率が30%以上でかつ板表面
に0.5〜2μmの範囲内の金属間化合物が10000
個/mm2 以上存在する圧延板を得ることを特徴とする
ものである。Further, the method for producing an aluminum alloy plate for a DI can body according to claim 3 is such that Mg 0.5 to 1.8% and Mn 0.
5 to 1.8%, Fe 0.3 to 0.8%, Si 0.15
0.8%, Fe / Si ratio is within the range of 2 or less, and 0.005 as an ingot structure refiner.
0.20% Ti alone or 0.0001-0.
Contains in combination with B of 05%, and if necessary Cu
0.05-0.5%, Cr 0.05-0.3%, Zn
It contains one or more of 0.1 to 0.5% and the balance is A
After casting an alloy consisting of 1 and unavoidable impurities, 5
In performing the homogenizing treatment at 30 to 610 ° C. for 2 to 24 hours, the temperature range of 450 to 500 ° C. in the temperature raising process is continuously raised at a temperature raising rate of 70 ° C./hr or less, or within the temperature range. Hold for 0.5 to 2 hours, perform homogenization treatment, and then perform hot rolling and cold rolling to obtain Al-
The α-conversion rate of the Mn-based intermetallic compound is 30% or more, and the intermetallic compound within the range of 0.5 to 2 μm is 10000 on the plate surface.
It is characterized in that a rolled plate having a number of pieces / mm 2 or more is obtained.
【0010】[0010]
【作用】この発明のDI缶胴用アルミニウム合金板で
は、基本的には、合金成分組成、特にFe/Si比と、
組織状態、特にAl−Mn系金属間化合物のα化率およ
び金属間化合物のサイズ、分布密度が重要であり、これ
らが所定の範囲内であることによってはじめて缶胴縁部
に優れた成形性を確保し、同時に高い強度、良好なDI
成形性を得ることができるのである。そこで先ず合金の
成分組成の限定理由について説明する。In the aluminum alloy sheet for a DI can body of the present invention, basically, the alloy composition, especially the Fe / Si ratio,
The texture state, particularly the α-formation ratio of the Al-Mn-based intermetallic compound and the size and distribution density of the intermetallic compound are important. Only when these are within the predetermined range, can the excellent moldability of the can edge portion be achieved. Secure, at the same time high strength, good DI
Moldability can be obtained. Therefore, first, the reasons for limiting the composition of the alloy will be described.
【0011】Mg:Mgは単独でも固溶強化に効果があ
る元素であり、強度向上に不可欠な元素である。さらに
Mgの添加は、SiやCuとの共存によってMg2 Si
あるいはAl−Cu−Mg相の析出による時効硬化を期
待することができる。Mg量が0.5%未満ではその効
果が少なく、一方1.8%を越えて添加した場合には、
加工硬化しやすくなるため、DI加工時の再絞り成形
性、しごき成形性を劣化させる。そこでMgの範囲は
0.5〜1.8%とした。Mg: Mg is an element which is effective for solid solution strengthening by itself, and is an essential element for improving strength. Furthermore, the addition of Mg is due to the coexistence of Si and Cu with Mg 2 Si.
Alternatively, age hardening due to precipitation of Al-Cu-Mg phase can be expected. If the amount of Mg is less than 0.5%, its effect is small, while if it is added over 1.8%,
Since it becomes easy to work and harden, it deteriorates redrawability and ironing formability during DI processing. Therefore, the range of Mg is set to 0.5 to 1.8%.
【0012】Mn:Mnは強度、成形性の向上に寄与す
るに有効な元素である。特にこの発明で対象としている
缶胴の製造過程では、DI成形時に苛酷なしごき加工が
施されるため、Mnは重要となる。アルミニウム板のし
ごき加工においては通常エマルジョンタイプの潤滑剤が
用いられているが、Mn系晶出物が少ない場合には同程
度の強度を有していてもエマルジョンタイプ潤滑剤だけ
では潤滑能が不足し、ゴーリングと呼ばれる擦り疵や焼
付きなどの外観不良が発生するおそれがある。この現象
は晶出物の大きさ、量、種類に影響されることが知られ
ており、適切なMn系晶出物を形成して、しごき加工に
おける潤滑能を向上させるためにMnは不可欠な元素で
ある。Mn量が1.8%を越えればMnAl6 の初晶巨
大金属間化合物が発生して、逆に著しく成形性を損って
しまう。またMn量が0.5%未満ではMn系化合物に
よる固体潤滑的な効果が得られない。そこでMnの範囲
は0.5〜1.8%とした。Mn: Mn is an element effective in contributing to improvement in strength and formability. In particular, in the manufacturing process of the can body that is the subject of this invention, Mn is important because severe ironing is performed during DI molding. Emulsion type lubricants are usually used in ironing of aluminum plates, but when Mn-based crystallized substances are small, even if they have similar strength, the emulsion type lubricants alone lack lubrication ability. However, there is a possibility that appearance defects such as scratches and seizure called "goring" may occur. It is known that this phenomenon is affected by the size, amount, and type of crystallized substances, and Mn is indispensable for forming an appropriate Mn-based crystallized substance and improving the lubricating ability in ironing. It is an element. If the Mn content exceeds 1.8%, primary crystal giant intermetallic compounds of MnAl 6 are generated, and conversely the formability is significantly impaired. If the Mn content is less than 0.5%, the solid lubricating effect of the Mn-based compound cannot be obtained. Therefore, the range of Mn is set to 0.5 to 1.8%.
【0013】Fe:FeはMnの晶出や析出を促進し、
アルミニウム基地中のMn固溶量やMn系不溶性化合物
の分散状態を制御するために必要な元素である。適正な
化合物分散状態を得るためには、Mn添加量に応じてF
eを添加することが必要である。Fe量が0.3%未満
では適正な化合物分散状態を得ることが困難であり、一
方Fe量が0.8%以上では、Mn添加に伴なって初晶
巨大化合物が発生しやすくなり、成形性を著しく損う。
そこでFeの範囲は0.3〜0.8%とした。Fe: Fe promotes crystallization and precipitation of Mn,
It is an element necessary for controlling the amount of Mn solid solution in the aluminum matrix and the dispersed state of the Mn-based insoluble compound. In order to obtain a proper compound dispersion state, F may be changed according to the amount of Mn added.
It is necessary to add e. When the Fe content is less than 0.3%, it is difficult to obtain a proper compound dispersion state, while when the Fe content is 0.8% or more, a primary crystal giant compound is likely to be generated due to the addition of Mn, and molding Remarkably impairs sex.
Therefore, the range of Fe is set to 0.3 to 0.8%.
【0014】Si:Siは、Feとの共存下においてA
l−Mn系金属間化合物の形態、分布を支配する。また
Siの添加は、Mg2 Si系化合物の析出による時効硬
化にも寄与する。Si量が0.15%未満ではその効果
が得られず、0.8%を越えれば粗大な金属間化合物が
増え、また時効硬化により材料の延性が乏しくなって成
形性を阻害する。そこでSiの範囲は0.15〜0.5
%とした。Si: Si is A when coexisting with Fe.
It controls the morphology and distribution of the 1-Mn-based intermetallic compound. Further, addition of Si also contributes to age hardening due to precipitation of Mg 2 Si-based compound. If the Si content is less than 0.15%, the effect cannot be obtained, and if it exceeds 0.8%, coarse intermetallic compounds increase, and age hardening deteriorates the ductility of the material and hinders formability. Therefore, the range of Si is 0.15 to 0.5
%.
【0015】Fe/Si比:この発明においては、金属
間化合物の形態、分布の適正化のために、合金中のFe
量(wt%)とSi量(wt%)との比、すなわちFe
/Si比が極めて重要である。Fe/Si比が2を越え
る場合には、Al−Mn系金属間化合物のα化が遅延
し、また金属間化合物の分布が粗くなりやすく、そのた
め後述するような0.5〜2μmの微細な金属間化合物
の分布密度が低くなり、缶胴縁部の成形性向上が図れな
くなる。したがってFe/Si比を2以下とする必要が
ある。Fe / Si ratio: In the present invention, Fe in the alloy is adjusted to optimize the morphology and distribution of the intermetallic compound.
Ratio of the amount (wt%) to the amount of Si (wt%), that is, Fe
The / Si ratio is extremely important. When the Fe / Si ratio exceeds 2, the α-formation of the Al—Mn-based intermetallic compound is delayed, and the distribution of the intermetallic compound tends to be rough, so that the fine particles of 0.5 to 2 μm as described later are produced. The distribution density of the intermetallic compound becomes low, and it becomes impossible to improve the formability of the can edge portion. Therefore, it is necessary to set the Fe / Si ratio to 2 or less.
【0016】Ti,B:通常のアルミニウム合金におい
ては、鋳塊結晶粒微細化のためにTiあるいはTiおよ
びBを微量添加することが行なわれており、この発明に
おいても微量のTi、もしくはTiおよびBが添加され
る。但しTi量が0.005%未満ではその効果が得ら
れず、0.20%を越えれば初晶TiAl3 が晶出して
成形性を阻害するから、Ti量は0.005〜0.20
%の範囲内とした。またTiとともにBを添加すれば鋳
塊結晶粒微細化の効果が向上する。但しTiと併せてB
を添加する場合、B量が0.0001%未満ではその効
果がなく、0.05%を越えればTiB2 の粗大粒子が
混入して成形性を害することから、Bは0.0001〜
0.05%の範囲内とした。Ti, B: In ordinary aluminum alloys, a small amount of Ti or Ti and B is added for refining the ingot crystal grains. In the present invention, too, a small amount of Ti, or Ti and B is added. B is added. However, if the Ti content is less than 0.005%, the effect cannot be obtained, and if it exceeds 0.20%, primary TiAl 3 crystallizes and hinders formability, so the Ti content is 0.005 to 0.20.
Within the range of%. If B is added together with Ti, the effect of refining the ingot crystal grains is improved. However, B together with Ti
When B is added in an amount of less than 0.0001%, it has no effect, and when it exceeds 0.05%, coarse particles of TiB 2 are mixed and impair the formability.
It was set within the range of 0.05%.
【0017】さらに請求項2の発明のアルミニウム合金
板においては、Cu0.05〜0.5%、Cr0.05
〜0.3%、Zn0.1〜0.5%のうちの1種または
2種以上が添加される。これらの元素はいずれも強度向
上に寄与する元素であり、より一層の強度向上を図るた
めに添加される。これらの各元素についてさらに説明す
る。Further, in the aluminum alloy plate of the invention of claim 2, Cu0.05-0.5%, Cr0.05
.About.0.3%, Zn 0.1 to 0.5%, and one or more of them are added. All of these elements are elements that contribute to improving the strength, and are added to further improve the strength. Each of these elements will be further described.
【0018】Cu:Cuは、焼鈍中に溶体化させておく
ことによって、塗装焼付処理時にAl−Cu−Mg系析
出物が析出することによる析出硬化を利用した強度向上
に寄与する。Cu量が0.05%未満ではその効果が得
られず、一方Cuを0.5%を越えて添加した場合に
は、時効硬化は容易に得られるものの、硬くなりすぎて
成形性を阻害するとともに、耐食性が劣化する。そこで
Cuを添加する場合のCu量範囲は0.05〜0.5%
とすることが好ましい。Cu: Cu contributes to the strength improvement by utilizing the precipitation hardening by precipitating Al-Cu-Mg type precipitates during the baking treatment of the coating by being solution-treated during annealing. If the Cu content is less than 0.05%, the effect cannot be obtained. On the other hand, if Cu is added in excess of 0.5%, age hardening is easily obtained, but it becomes too hard and hinders formability. At the same time, the corrosion resistance deteriorates. Therefore, when Cu is added, the Cu amount range is 0.05 to 0.5%.
It is preferable that
【0019】Cr:Crも強度向上に効果的な元素であ
るが、0.05%未満ではその効果が少なく、0.3%
を越えれば巨大晶出物生成によって成形性の低下を招く
ため、好ましくない。そこでCrを添加する場合のCr
量範囲は0.05〜0.3%とすることが好ましい。Cr: Cr is also an element effective for improving strength, but if it is less than 0.05%, its effect is small, and 0.3%.
If it exceeds the range, the formation of huge crystallized substances causes a decrease in moldability, which is not preferable. Therefore, when adding Cr, Cr
The amount range is preferably 0.05 to 0.3%.
【0020】Zn:Znの添加はMg2 Zn3 Al2 の
時効析出による強度向上に寄与するが、0.1%未満で
はその効果が得られず、0.5%を越えれば強度への寄
与については問題ないが、耐食性を劣化させる。そこで
Znを添加する場合のZn量の範囲は0.1〜0.5%
とすることが好ましい。The addition of Zn: Zn contributes to the strength improvement by aging precipitation of Mg 2 Zn 3 Al 2 , but the effect is not obtained if it is less than 0.1%, and it contributes to the strength if it exceeds 0.5%. There is no problem, but it deteriorates the corrosion resistance. Therefore, when adding Zn, the range of the amount of Zn is 0.1 to 0.5%.
It is preferable that
【0021】以上の各成分の残部はAlおよび不可避的
不純物とすれば良いが、Cu,Cr,Znについては、
上記の各下限量未満の量を不純物として含有する場合が
あることは勿論である。The balance of each of the above components may be Al and unavoidable impurities, but regarding Cu, Cr and Zn,
Needless to say, the amount of impurities may be less than the above lower limit.
【0022】請求項1、請求項2の発明のDI缶胴用ア
ルミニウム合金板においては、前述のような合金成分組
成を満たすばかりでなく、最終板の状態で、Al−Mn
系金属間化合物のα化率が30%以上で、しかも板表面
に0.5〜2μmの金属間化合物が10000個/mm
2 以上の密度で存在することが必要である。なおここで
Al−Mn系金属間化合物のα化率とは、晶出、析出し
ているAl−Mn系金属間化合物のうち、αAl(Mn
Fe)Si相が占める割合を意味する。すなわちAl−
Mn−Mg(−Fe)系の合金では、鋳造時には一般に
金属間化合物としてAl6 Mn、Al6 MnFe等が晶
出されるが、Siが含有されている場合には、これらの
Al6 Mn相やAl6 MnFe相は熱処理によってαA
lMnSi相、αAlMnFeSi相に変態する。これ
らのαAlMnSi相、αAlMnFeSi相あるいは
さらにαAlFeSi相を一般にαAl(MnFe)S
iと表記するが、このようなαAl(MnFe)Si相
が全Al−Mn系金属間化合物中に占める割合をα化率
と称し、この割合が30%以上であることが必要であ
る。In the aluminum alloy sheet for DI can bodies according to the first and second aspects of the invention, not only the alloy composition as described above is satisfied, but also Al-Mn in the final sheet state.
The alpha conversion rate of the intermetallic compound is 30% or more, and the intermetallic compound of 0.5 to 2 μm is 10000 / mm on the plate surface.
It must exist at a density of 2 or higher. Here, the α-formation ratio of the Al-Mn-based intermetallic compound means αAl (Mn among the Al-Mn-based intermetallic compounds that have been crystallized and precipitated.
Fe) means the proportion occupied by Si phase. That is, Al-
In an Mn-Mg (-Fe) -based alloy, Al 6 Mn, Al 6 MnFe, etc. are generally crystallized as intermetallic compounds during casting, but when Si is contained, these Al 6 Mn phases and Al 6 MnFe phase is αA by heat treatment
It is transformed into the 1MnSi phase and the αAlMnFeSi phase. These αAlMnSi phase, αAlMnFeSi phase or further αAlFeSi phase is generally used as αAl (MnFe) S
Although expressed as i, the proportion of such αAl (MnFe) Si phase in the total Al—Mn-based intermetallic compound is referred to as the α-ratio, and it is necessary that this proportion is 30% or more.
【0023】前述のように鋳造時に晶出するAl6 M
n、Al6 MnFeは、通常は粗大であるが、鋳塊に対
して後述するような適正な均質化処理を施すことによっ
てこれらのAl−Mn系金属間化合物がα化し、αAl
(MnFe)Si相となる。そしてこのα化する際にA
l−Mn系金属間化合物が微細化し、その微細な金属間
化合物によって、最終板に対しさらにDI加工、塗装焼
付処理、ネッキング加工、フランジ加工、シーミング加
工を施す過程での加工歪が分散され、缶胴縁部の加工性
(ネッキング加工性、フランジ加工性、シーミング加工
性)が向上される。したがってAl−Mn系金属間化合
物をα化させることによる金属間化合物の微細化を通じ
て、缶胴縁部の成形性を向上させることができる。また
αAl(MnFe)Si相は、Al6 (MnFe)相よ
り硬いため、α化率を高めておくことによって、DI加
工時における金属間化合物による固体潤滑効果がより大
きくなり、しごき加工性が向上する。ここで、α化率が
30%未満では金属間化合物による固体潤滑能が充分に
得られず、良好なしごき加工性が得られないばかりでな
く、Al−Mn系金属間化合物を充分に微細化すること
が困難となり、後述するような0.5〜2μmの金属間
化合物を10000個/mm2 以上の密度で分布させる
ことが困難となって、結果的に充分な缶胴縁部の成形性
の向上が図れなくなる。As described above, Al 6 M crystallized during casting
n, Al 6 MnFe is usually coarse, but by subjecting the ingot to an appropriate homogenizing treatment as described later, these Al-Mn-based intermetallic compounds become α, and αAl
It becomes a (MnFe) Si phase. And when making this alpha
The l-Mn-based intermetallic compound becomes finer, and the fine intermetallic compound disperses the processing strain in the process of further performing DI processing, paint baking processing, necking processing, flange processing, and seaming processing on the final plate, The workability (necking workability, flange workability, seaming workability) of the can body edge is improved. Therefore, it is possible to improve the formability of the can edge portion by miniaturizing the intermetallic compound by converting the Al-Mn-based intermetallic compound into α. Further, since the αAl (MnFe) Si phase is harder than the Al 6 (MnFe) phase, by increasing the α conversion rate, the solid lubrication effect of the intermetallic compound during DI processing becomes larger, and the ironing workability is improved. To do. Here, if the α-formation ratio is less than 30%, the solid lubricating ability of the intermetallic compound cannot be sufficiently obtained, and not only good ironing workability cannot be obtained, but also the Al-Mn-based intermetallic compound is sufficiently miniaturized. It becomes difficult to distribute the intermetallic compound of 0.5 to 2 μm at a density of 10000 pieces / mm 2 or more as described later, and as a result, sufficient moldability of the can edge portion is obtained. Cannot be improved.
【0024】さらに最終板における金属間化合物の大き
さ、分布密度について説明する。Further, the size and distribution density of the intermetallic compound in the final plate will be described.
【0025】最終圧延後の板表面の金属間化合物は、そ
のサイズ、分布によって製缶特性への寄与が異なる。例
えば15μm以上の粗大粒子はDI加工時の歪集中が大
きいため破断の起点となりやすく、その分布密度がほぼ
50個/mm2 以上で面積率が1%を越えれば、DI加
工時の缶破断、さらにはフランシ加工時の割れが顕著と
なる。一方2〜15μm程度の粒子が均一に分散してい
れば、DI加工時の固体潤滑的な効果によりしごき加工
性を向上させることができるが、フランジ加工性等の缶
胴縁部の加工性の向上にはさほど寄与しない。これに対
し0.5〜2μmの微細な金属間化合物は固体潤滑効果
に対してはさほど寄与しないが、缶胴縁部の加工時にお
ける加工歪を均一に分散させる効果があり、とりわけフ
ランジ加工性、シーミング加工性を向上させることがで
きる。このような効果を発揮させるためには0.5〜2
μmの金属間化合物が10000個/mm2 以上存在し
ていることが必要であり、10000個/mm2 未満で
は歪が局所化して缶胴縁部の加工性が劣化する。The intermetallic compound on the surface of the plate after the final rolling has a different contribution to the can making characteristics depending on its size and distribution. For example, coarse particles of 15 μm or more have a large strain concentration at the time of DI processing and are likely to be the starting point of breakage. If the distribution density is about 50 pieces / mm 2 or more and the area ratio exceeds 1%, can breakage at DI processing, Furthermore, cracking becomes noticeable during francy processing. On the other hand, if the particles of about 2 to 15 μm are uniformly dispersed, the ironing workability can be improved by the solid lubricating effect during DI processing, but the workability of the can edge portion such as the flange workability can be improved. Does not contribute much to improvement. On the other hand, a fine intermetallic compound of 0.5 to 2 μm does not contribute so much to the solid lubrication effect, but it has an effect of evenly dispersing the working strain during the working of the can edge portion, and particularly the flange workability. The seaming workability can be improved. In order to exert such effects, 0.5 to 2
It is necessary that 10000 / mm 2 or more of the intermetallic compound of μm exists, and if it is less than 10000 / mm 2 , the strain is localized and the workability of the can edge portion deteriorates.
【0026】なおこの発明においては0.5〜2μmの
金属間化合物についてのみ規定しているが、これは、光
学顕微鏡で容易に観察可能でかつ缶胴縁部の成形性向上
に確実に寄与するのが0.5〜2μmの範囲内の径の金
属間化合物であるからである。0.5μm未満の著しく
微細な金属間化合物もある程度は缶胴縁部成形性の向上
に寄与するが、0.5μm未満の金属間化合物は光学顕
微鏡では観察困難であり、また実際上は0.5〜2μm
の金属間化合物の分布が10000個/mm2以上であ
れば、0.5μm未満の金属間化合物の数にはさほど影
響されずに良好な缶胴縁部成形性を得ることができるか
ら、0.5μm未満の金属間化合物については特に規定
しなかった。一方2μmを越え15μm以下の金属間化
合物は既に述べたようにDI加工性の向上に寄与する
が、この発明の成分組成範囲内のMnを添加したDC鋳
造材であれば、DI加工に必要な最小限の量の2〜15
μmの金属間化合物は充分に得られ、さらに15μmを
越える巨大な金属間化合物粒子は、この発明で規定する
成分組成条件、製造プロセス条件から逸脱した条件を適
用しない限り特に問題となるほど多量に生じることはな
いから、2μmを越える金属間化合物については規定し
なかった。但し、2μmを越え15μm以下の金属間化
合物粒子の数は2000個/mm2 以上が望ましく、ま
た15μmを越える金属間化合物粒子の数は10個/m
m2 以下であることが望ましい。In the present invention, only intermetallic compounds of 0.5 to 2 μm are specified, but this can be easily observed with an optical microscope and surely contributes to the improvement of moldability of the can edge. Is an intermetallic compound having a diameter within the range of 0.5 to 2 μm. An extremely fine intermetallic compound of less than 0.5 μm also contributes to the improvement of the can edge forming property to some extent, but an intermetallic compound of less than 0.5 μm is difficult to observe with an optical microscope, and in practice, it is less than 0.5 μm. 5 to 2 μm
When the distribution of the intermetallic compound of 1 is 10,000 / mm 2 or more, good moldability of the can edge portion can be obtained without being significantly affected by the number of intermetallic compounds of less than 0.5 μm. Intermetallic compounds of less than 0.5 μm were not specified. On the other hand, an intermetallic compound of more than 2 μm and 15 μm or less contributes to the improvement of DI processability as described above, but if it is a DC cast material containing Mn within the composition range of the present invention, it is necessary for DI process. Minimal amount 2-15
An intermetallic compound having a size of μm can be sufficiently obtained, and a large amount of particles of an intermetallic compound having a size of more than 15 μm can be produced in such a large amount as to cause a problem unless the component composition conditions and the manufacturing process conditions specified in the present invention are applied. Therefore, intermetallic compounds with a size of more than 2 μm were not specified. However, the number of intermetallic compound particles of more than 2 μm and less than 15 μm is preferably 2000 / mm 2 or more, and the number of intermetallic compound particles of more than 15 μm is 10 / m 2.
It is preferably m 2 or less.
【0027】次にこの発明における製造プロセスを、そ
の作用とともに説明する。Next, the manufacturing process in the present invention will be described together with its operation.
【0028】先ず前述のような成分組成を有するアルミ
ニウム合金鋳塊を常法に従ってDC鋳造法(半連続鋳造
法)によって鋳造する。得られた鋳塊に対しては均質化
処理を施す。この均質化処理は、単に鋳塊の成分、組織
を均一化するだけではなく、鋳塊中に晶出しているAl
−Mn系金属間化合物のα化を図って適切な金属間化合
物分散状態を作り出すために重要であり、特にその昇温
過程の制御が重要である。すなわち均質化のための本来
の目的のためには530〜610℃で2〜24時間保持
する必要があるが、Al−Mn系金属間化合物をそのα
化率が30%以上となるようにα化させ、これによって
最終的に前述のような金属間化合物分散状態を得るため
には、530〜610℃の保持温度に到達させるための
昇温過程における450〜500℃の温度域を70℃/
h以下の昇温速度で連続昇温させるか、あるいは同じく
前述の昇温過程における450〜500℃の温度域内に
おいて0.5〜2時間の保持(中間保持)を行なう必要
がある。450〜500℃の温度域での昇温速度が70
℃/hを越えるかまたは450〜500℃の温度域内で
の中間保持が0.5時間未満では、Al−Mn系金属間
化合物の充分なα化が進行せず、そのためDI加工性が
低下するとともに、金属間化合物の分布が粗くなり易
い。また450〜500℃の温度域内での中間保持が2
時間を越えても中間保持によるα化の効果が飽和し、不
経済となる。First, an aluminum alloy ingot having the above-described composition is cast by a DC casting method (semi-continuous casting method) according to a conventional method. The obtained ingot is homogenized. This homogenization treatment not only homogenizes the composition and structure of the ingot, but also crystallizes Al in the ingot.
It is important to control the α-ization of the —Mn-based intermetallic compound and create an appropriate dispersed state of the intermetallic compound, and it is particularly important to control the temperature rising process. That is, for the original purpose for homogenization, it is necessary to hold at 530 to 610 ° C. for 2 to 24 hours, but the Al—Mn-based intermetallic compound should be kept at its α
In order to finally obtain the intermetallic compound dispersed state as described above by a-gelatinization so that the conversion rate becomes 30% or more, in the temperature rising process for reaching the holding temperature of 530 to 610 ° C. Temperature range of 450-500 ℃ 70 ℃ /
It is necessary to continuously raise the temperature at a temperature rising rate of h or less, or to hold (intermediate holding) for 0.5 to 2 hours within the temperature range of 450 to 500 ° C. in the above temperature rising process. The temperature rising rate in the temperature range of 450 to 500 ° C is 70
C./h is exceeded or the intermediate holding in the temperature range of 450 to 500.degree. C. is less than 0.5 hours, sufficient .alpha. Conversion of the Al--Mn based intermetallic compound does not proceed, resulting in deterioration of DI processability. At the same time, the distribution of intermetallic compounds tends to become rough. Also, the intermediate holding in the temperature range of 450 to 500 ° C is 2
Even if the time is exceeded, the effect of alpha conversion due to intermediate holding is saturated and it becomes uneconomical.
【0029】なお均質化処理の昇温過程において450
〜500℃の温度域を70℃/h以下の昇温速度で昇温
させる場合、450〜500℃の温度域での滞留時間は
約43分以上となる。一方均質化処理の昇温過程におけ
る450〜500℃の温度域内で0.5時間以上の中間
保持を行なう場合、中間保持の前後(450℃から中間
保持温度まで、および中間保持温度から500℃まで)
の昇温速度を考慮すれば、450〜500℃の温度域で
の滞留時間は中間保持なしの連続昇温の場合とほぼ同等
以上となる。例えば200℃/hで昇温させて0.5時
間以上の中間保持する場合、45分以上の滞留時間とな
り、100℃/hで昇温させて0.5時間以上中間保持
する場合は1時間以上の滞留時間となる。したがって4
50℃から500℃までの全滞留時間を考慮すれば、
0.5時間以上の中間保持による場合も、70℃/h以
下の昇温速度での連続昇温と同等の効果が得られること
が明らかである。During the temperature raising process of the homogenization treatment, 450
When the temperature range of ˜500 ° C. is raised at a temperature rising rate of 70 ° C./h or less, the residence time in the temperature range of 450˜500 ° C. is about 43 minutes or longer. On the other hand, when performing intermediate holding for 0.5 hours or more in the temperature range of 450 to 500 ° C in the temperature raising process of the homogenization treatment, before and after the intermediate holding (from 450 ° C to the intermediate holding temperature, and from the intermediate holding temperature to 500 ° C). )
Considering the rate of temperature rise, the residence time in the temperature range of 450 to 500 ° C. is almost equal to or longer than that in the case of continuous temperature rise without intermediate holding. For example, when the temperature is raised at 200 ° C./h and held for 0.5 hours or more in the middle, the residence time is 45 minutes or more, and when the temperature is raised at 100 ° C./h and held for 0.5 hours or more in the middle, it is 1 hour. The residence time is as above. Therefore 4
Considering the total residence time from 50 ° C to 500 ° C,
Even in the case of intermediate holding for 0.5 hours or more, it is clear that the same effect as continuous heating at a heating rate of 70 ° C./h or less can be obtained.
【0030】また均質化処理の到達・保持温度が530
℃未満では均質化の効果が不充分となり、またAl−M
n系金属間化合物のα化も不充分となる。一方610℃
を越えれば共晶融解による局所溶解が発生する。さらに
均質化処理の到達・保持の時間が2時間未満でも充分な
均質化、α化の効果が得られず、一方24時間を越えれ
ば経済性を損なうだけである。The reaching / holding temperature of the homogenization treatment is 530.
If it is less than ℃, the effect of homogenization becomes insufficient, and Al-M
The alpha conversion of the n-based intermetallic compound is also insufficient. Meanwhile, 610 ° C
If it exceeds, local dissolution due to eutectic melting occurs. Further, even if the time required for reaching and holding the homogenization treatment is less than 2 hours, sufficient homogenization and α-formation effects cannot be obtained, while if it exceeds 24 hours, the economical efficiency is only impaired.
【0031】以上のようにして昇温過程を適切に制御し
て均質化処理を行なった後には、熱間圧延を行なう。こ
の熱間圧延は常法に従って行なえば良いが、好ましくは
熱間圧延終了温度を250〜330℃の範囲内とする。
熱間圧延終了温度が250℃未満では、熱間圧延上りで
の転位の回復が充分に進まず、深絞り耳を低くするに有
効なキューブ方位の再結晶粒をその後の焼鈍で形成させ
るための芽(キューブ方位の芽)が生成されなくなり、
また圧延性も低下する。一方熱間圧延終了温度が330
℃を越えれば、転位の回復が過度に進行し、また粗大な
熱延組織が残存しやすくなり、そのためその後の焼鈍に
よって再結晶させるためにより高温での処理が必要とな
って、再結晶粒が粗大となるばかりでなく、深絞り耳を
高くする有害なR方位の再結晶粒が生成されやすくなっ
てしまう。After the temperature raising process is appropriately controlled and the homogenizing process is performed as described above, hot rolling is performed. This hot rolling may be performed according to a conventional method, but the hot rolling finish temperature is preferably set in the range of 250 to 330 ° C.
When the hot rolling finish temperature is less than 250 ° C., recovery of dislocations does not proceed sufficiently after hot rolling, and re-crystallized grains having a cube orientation effective for lowering the deep drawing edge are formed by subsequent annealing. Buds (buds in the cube direction) are no longer generated,
In addition, rollability is also reduced. On the other hand, the hot rolling finish temperature is 330
If the temperature exceeds ℃, recovery of dislocations proceeds excessively, and a coarse hot-rolled structure tends to remain, so that recrystallization by subsequent annealing requires high-temperature treatment, and recrystallized grains are Not only becomes coarse, but harmful re-crystallized grains in the R direction, which raises the deep drawing ear, are likely to be generated.
【0032】熱間圧延後には、必要に応じて焼鈍を行な
う。この焼鈍の目的は、熱延組織を均一に再結晶させる
ことにある。この焼鈍は常法に従えば良いが、バッチ焼
鈍の場合は300〜420℃に加熱して0.5〜10時
間保持するのが一般的であり、また連続焼鈍の場合は4
50〜620℃において保持なしもしくは10以内の保
持が一般的である。バッチ焼鈍の場合、300℃未満で
は均質な再結晶組織が得られず、420℃を越えれば板
表面の酸化が激しくなってDI加工性を低下させるとと
もに、DI加工後の外観品質が劣化し、また保持時間が
0.5時間未満でも均質な再結晶組織が得られず、10
時間を越えれば経済性を損なうだけである。連続焼鈍の
場合、450℃未満では均質な再結晶組織が得られず、
620℃を越えれば溶融が生じてしまい、さらに10分
を越えれば板表面の酸化が進行するとともに経済性を損
なってしまう。After hot rolling, annealing is carried out if necessary. The purpose of this annealing is to uniformly recrystallize the hot rolled structure. This annealing may be carried out according to a conventional method, but in the case of batch annealing, it is general to heat to 300 to 420 ° C. and hold for 0.5 to 10 hours, and in the case of continuous annealing, it is 4
No retention or retention within 10 at 50 to 620 ° C. is common. In the case of batch annealing, a homogeneous recrystallized structure cannot be obtained at temperatures lower than 300 ° C., and if the temperature exceeds 420 ° C., oxidation of the plate surface becomes severe and DI processability deteriorates, and the appearance quality after DI processing deteriorates. Further, even if the holding time is less than 0.5 hours, a homogeneous recrystallized structure cannot be obtained, and 10
Exceeding time only impairs economics. In the case of continuous annealing, a homogeneous recrystallized structure cannot be obtained below 450 ° C,
If it exceeds 620 ° C., melting will occur, and if it exceeds 10 minutes, oxidation of the plate surface will proceed and the economy will be impaired.
【0033】なお熱延上りで均質に再結晶が生じている
場合、すなわち熱延板巻取中やその後の冷却過程での保
有熱によって自己焼鈍されて均一に再結晶されている場
合には、熱間圧延後に改めて再結晶のための焼鈍を行な
わなくても良い。また焼鈍後の再結晶組織をより均質に
するため、焼鈍の前に冷間圧延(一次冷間圧延)を施し
ても良い。When recrystallization is uniformly generated by hot rolling, that is, when the material is self-annealed and uniformly recrystallized by the retained heat during winding of the hot rolled sheet or in the subsequent cooling process, Annealing for recrystallization may not be performed again after hot rolling. Further, in order to make the recrystallized structure after annealing more uniform, cold rolling (primary cold rolling) may be performed before annealing.
【0034】焼鈍後の板に対しては、冷間圧延(最終冷
間圧延)を施して所要の板厚とする。この冷間圧延にお
ける圧延率が高いほど、充分な強度が得られ、また加工
組織を均一に強化して塗装焼付処理後のネッキング加工
性、フランジ加工性、シーミング加工性を向上させるこ
とができ、通常は少なくとも50%以上の圧延率とする
ことが望ましいが、より最適には80%以上の圧延率と
する。The annealed plate is subjected to cold rolling (final cold rolling) to a required plate thickness. As the rolling ratio in this cold rolling is higher, sufficient strength can be obtained, and the working structure can be uniformly strengthened to improve the necking workability after coating baking treatment, the flange workability, and the seaming workability, Usually, it is desirable that the rolling rate is at least 50% or more, but more optimally, the rolling rate is 80% or more.
【0035】冷間圧延を施して所要の板厚となった後に
は、そのままDI加工に供しても良いが、必要に応じて
100〜200℃で0.5〜5時間程度の最終焼鈍を施
すことにより、延性を回復させて深絞り性の一層の向上
を図ることができる。After cold-rolling to a desired plate thickness, it may be directly subjected to DI processing, but if necessary, final annealing is carried out at 100 to 200 ° C. for about 0.5 to 5 hours. As a result, the ductility can be restored and the deep drawability can be further improved.
【0036】以上のように、適切な成分組成のアルミニ
ウム合金について、適切な製造プロセス、特に鋳塊均質
化処理における昇温過程の適切な制御によって、Al−
Mn系金属間化合物のα化率が30%以上で、かつ板表
面における0.5〜2μmの金属間化合物の分散密度が
10000個/mm2 の板を得ることができる。As described above, with respect to an aluminum alloy having an appropriate component composition, by appropriate control of the production process, in particular, the temperature rising process in the ingot homogenization treatment, the Al-
It is possible to obtain a plate in which the Mn-based intermetallic compound has an α-conversion rate of 30% or more and the dispersion density of the intermetallic compound of 0.5 to 2 μm on the plate surface is 10000 / mm 2 .
【0037】[0037]
【実施例】表1の合金符号A〜Dの各合金について、常
法に従ってDC鋳造し、表2に示す条件で均質化処理、
熱間圧延を行ない、直ちにあるいは必要に応じて一次冷
間圧延を行なってから、焼鈍を行ない、さらに最終冷間
圧延を行なって板厚0.30mmのDI缶胴用薄板を作
成した。EXAMPLES For each of the alloys Nos. A to D in Table 1, DC casting was performed according to a conventional method, and homogenization treatment was performed under the conditions shown in Table 2.
Hot rolling was performed, and immediately or if necessary, primary cold rolling was performed, followed by annealing, and final cold rolling to prepare a DI can body thin sheet having a sheet thickness of 0.30 mm.
【0038】得られた薄板について、板表面のミクロ観
察を行ない、Al−Mg系金属間化合物のα化率を測定
するとともに、金属間化合物粒子のサイズ、分布を画像
処理装置で調べた。その結果を表3中に示す。また缶胴
向けの特性として、元板のDI成形性を調べるととも
に、塗装焼付処理を想定した200℃×20分の熱処理
を行なった後の耐力を測定し、さらに缶胴縁部成形性と
して、ネッキング加工性、フランジ加工性およびシーミ
ング加工性を調べたので、その結果も表3中に示す。こ
こでDI成形性の評価として、ボディメーカーの第2し
ごきダイスを取外して苛酷なしごき成形を連続1000
缶行なったときの破断缶発生状況を○印〜×印によって
相対評価した。またネッキング加工性、フランジ加工
性、シーミング加工性の評価としては、それぞれ100
缶成形したときの割れ発生状況を○印〜×印により相対
評価した。With respect to the obtained thin plate, microscopic observation of the plate surface was carried out to measure the α-formation ratio of the Al-Mg type intermetallic compound, and the size and distribution of the intermetallic compound particles were examined with an image processing apparatus. The results are shown in Table 3. In addition, as a characteristic for the can body, the DI formability of the base plate was examined, and the proof stress after heat treatment at 200 ° C. for 20 minutes assuming coating baking treatment was measured, and further as the formability of the can body edge part, Necking workability, flange workability and seaming workability were investigated, and the results are also shown in Table 3. Here, as an evaluation of DI formability, the body manufacturer's second ironing die was removed and continuous severe ironing was performed for 1000 times.
The state of occurrence of broken cans when the cans were made was relatively evaluated by the marks ○ to ×. The evaluation of necking workability, flange workability, and seaming workability was 100, respectively.
The occurrence of cracks when formed into cans was relatively evaluated by the marks ○ to ×.
【0039】[0039]
【表1】 [Table 1]
【0040】[0040]
【表2】 [Table 2]
【0041】[0041]
【表3】 [Table 3]
【0042】表3から明らかなように、この発明の成分
組成範囲内の合金A,Bについて、この発明で規定する
プロセス条件で製造したNo.1、No.4、No.7
の場合は、Al−Mn系金属間化合物のα化率は高く、
ネッキング加工、フランジ加工時の歪を分散させる0.
5〜2μmの微細な金属間化合物が多いため、缶胴材と
して必要な成形性を全て充分に満足した。これに対し
て、成分組成はこの発明で規定する範囲内であっても均
質化処理時の450〜500℃における昇温速度が高過
ぎたNo.2の場合は、α化率が低く、微細粒子も少な
いためフランジ加工性、シーミング加工性が劣ってい
た。また均質化処理時の中間保持温度が高過ぎたNo.
3の場合は、α化率は充分なものの微細粒子が少ないた
め、フランジ加工性がやや劣っていた。さらに均質化処
理時の中間保持温度が低過ぎたNo.5の場合は、α化
率が低く、微細粒子も少ないため、フランジ加工性、シ
ーミング加工性が劣っていた。さらに均質化処理温度自
体が低いNo.6の場合は、充分な均質化が得られず、
さらにα化率、微細粒子が低いため、DI成形性も劣
り、フランジ加工性は著しく低下した。As is clear from Table 3, alloys A and B within the compositional range of the present invention were manufactured under the process conditions specified in the present invention. 1, No. 4, no. 7
In the case of, the Al-Mn-based intermetallic compound has a high alpha conversion rate,
Disperses strain during necking and flange processing.
Since there are many fine intermetallic compounds having a size of 5 to 2 μm, all the moldability required as a can body material was sufficiently satisfied. On the other hand, even if the component composition was within the range specified in the present invention, the temperature rising rate at 450 to 500 ° C. during the homogenization treatment was too high. In the case of 2, the α-formation rate was low and the fine particles were small, so that the flange formability and the seaming formability were inferior. In addition, the intermediate holding temperature during homogenization was too high.
In the case of No. 3, the α-formation rate was sufficient, but the fine particles were small, so that the flange formability was somewhat inferior. Furthermore, the intermediate holding temperature during homogenization was too low. In the case of 5, the α-formation ratio was low and the fine particles were small, so that the flange formability and the seaming formability were inferior. Furthermore, the homogenization temperature itself is low. In the case of 6, sufficient homogenization cannot be obtained,
Furthermore, since the α-formation ratio and the fine particles are low, DI moldability was also poor, and flange formability was significantly reduced.
【0043】一方、成分組成としてFe/Si比がこの
発明で規定する上限値より高い合金Cを用いたNo.
8、No.9の場合は、適切な均質化処理を施してもα
化率が低く、微細粒子も少ないため、フランジ加工性、
シーミング加工性が劣っていた。またFe量が過剰な合
金Dを用いたNo.10の場合は、Fe/Si比は2以
下で適切な均質化処理を施すことによりα化率を高めて
充分な量の微細粒子を存在させることができるが、同時
にAl−Fe−Mn系の粗大金属間化合物が生じたた
め、DI成形時の缶破断が著しく、ネッキング加工以降
の工程でも破断が激しかった。On the other hand, as for the composition No. 1 using the alloy C whose Fe / Si ratio is higher than the upper limit specified in the present invention.
8, No. In the case of 9, even if appropriate homogenization treatment is performed, α
Since the conversion rate is low and there are few fine particles, flange formability,
The seaming workability was poor. In addition, No. In the case of 10, the Fe / Si ratio is 2 or less and the α-conversion rate can be increased to allow a sufficient amount of fine particles to exist by performing an appropriate homogenization treatment. Because of the formation of coarse intermetallic compounds, the breaking of the can during DI molding was remarkable, and the breaking was severe even in the steps after the necking process.
【0044】以上の実施例、比較例の結果から、高い強
度と優れたDI成形性を確保しながら、DI加工後の缶
胴縁部の優れた成形性を得るためには、合金の成分組成
を適切に選択すると同時に、製造プロセスにおける均質
化処理条件、特に均質化処理の昇温速度もしくは昇温過
程での中間保持条件を適切に調整することによって、A
l−Mn系金属間化合物のα化率および板表面の金属間
化合物粒子のサイズ、分布を最適化することが重要であ
ることが明らかである。From the results of the above Examples and Comparative Examples, in order to obtain excellent formability of the can edge portion of the can after DI processing while ensuring high strength and excellent DI formability, the alloy composition By appropriately adjusting the homogenization treatment conditions in the manufacturing process, in particular, the heating rate of the homogenization treatment or the intermediate holding conditions in the heating process.
It is clear that it is important to optimize the α-ratio of the 1-Mn-based intermetallic compound and the size and distribution of the intermetallic compound particles on the plate surface.
【0045】[0045]
【発明の効果】この発明によれば、素材合金の成分組成
を適切に調整するとともに、均質化処理条件を適切に選
定することによって、Al−Mn系金属間化合物のα化
率を30%以上、最終板の表面の0.5〜2μmの金属
間化合物の分布密度を10000個/mm2 以上とする
ことによって、強度およびDI加工性が優れるばかりで
なく、DI加工後の缶胴縁部の成形性、すなわちネッキ
ング加工、フランジ加工、シーミング加工等における成
形性に優れたDI缶胴を得ることができる。したがって
この発明のDI缶胴用アルミニウム合金板によれば、ネ
ッキング加工、フランジ加工、シーミング加工における
加工硬化による缶端の破断等の成形不良が発生すること
を有効に防止できるとともに、加工荷重を小さくして、
これらの加工時に缶胴に座屈等が生じることを有効に防
止でき、さらには缶胴ネック径の小径化を図って缶蓋の
小径化を図ることにより、缶のより一層の軽量化を図る
ことが可能となる。According to the present invention, by appropriately adjusting the component composition of the material alloy and appropriately selecting the homogenization treatment condition, the α-conversion rate of the Al-Mn-based intermetallic compound is 30% or more. By setting the distribution density of the intermetallic compound of 0.5 to 2 μm on the surface of the final plate to 10000 pieces / mm 2 or more, not only the strength and the DI processability are excellent, but also the can body edge portion after the DI process is processed. It is possible to obtain a DI can body having excellent formability, that is, formability in necking, flanging, seaming, and the like. Therefore, according to the aluminum alloy plate for a DI can body of the present invention, it is possible to effectively prevent the occurrence of molding defects such as breakage of the can end due to work hardening in necking processing, flange processing, and seaming processing, and to reduce the processing load. do it,
It is possible to effectively prevent buckling of the can body during these processes, and to further reduce the weight of the can by reducing the diameter of the can body neck and the can lid. It becomes possible.
Claims (3)
じ)、Mn0.5〜1.8%、Fe0.3〜0.8%、
Si0.15〜0.8%を含有し、かつFe/Si比が
2以下の範囲内にあり、さらに鋳塊組織微細化剤として
の0.005〜0.20%のTiを単独でもしくは0.
0001〜0.05%のBと組合せて含有し、残部がA
lおよび不可避的不純物よりなり、しかもAl−Mn系
金属間化合物のα化率が30%以上でかつ板表面に0.
5〜2μmの範囲内の金属間化合物が10000個/m
m2 以上存在することを特徴とする、DI缶胴用アルミ
ニウム合金板。1. Mg 0.5 to 1.8% (weight%, the same applies hereinafter), Mn 0.5 to 1.8%, Fe 0.3 to 0.8%,
Si 0.15 to 0.8% is contained, and the Fe / Si ratio is within the range of 2 or less, and 0.005 to 0.20% Ti alone or 0 as an ingot structure refiner. .
Included in combination with 0001-0.05% B, balance A
1 and unavoidable impurities, the Al-Mn-based intermetallic compound has an α-formation ratio of 30% or more, and has a .0.
10000 intermetallic compounds / m within the range of 5 to 2 μm
An aluminum alloy plate for a DI can body, characterized in that it is present in an amount of m 2 or more.
1.8%、Fe0.3〜0.8%、Si0.15〜0.
8%を含有し、かつFe/Si比が2以下の範囲内にあ
り、さらに鋳塊組織微細化剤としての0.005〜0.
20%のTiを単独でもしくは0.0001〜0.05
%のBと組合せて含有するとともに、Cu0.05〜
0.5%、Cr0.05〜0.3%、Zn0.1〜0.
5%のうちの1種以上を含有し、残部がAlおよび不可
避的不純物よりなり、しかもAl−Mn系金属間化合物
のα化率が30%以上でかつ板表面に0.5〜2μmの
範囲内の金属間化合物が10000個/mm2 以上存在
することを特徴とする、DI缶胴用アルミニウム合金
板。2. Mg 0.5-1.8%, Mn 0.5-
1.8%, Fe 0.3 to 0.8%, Si 0.15 to 0.
8%, Fe / Si ratio is within the range of 2 or less, and 0.005 to 0.
20% Ti alone or 0.0001-0.05
% B in combination with Cu 0.05-
0.5%, Cr 0.05 to 0.3%, Zn 0.1 to 0.
1% or more of 5%, the balance consisting of Al and unavoidable impurities, and the Al-Mn-based intermetallic compound having a α-conversion rate of 30% or more and a plate surface in the range of 0.5 to 2 μm An aluminum alloy plate for a DI can body, characterized in that the intermetallic compounds therein are present in an amount of 10,000 or more per mm 2 .
1.8%、Fe0.3〜0.8%、Si0.15〜0.
8%を含有し、かつFe/Si比が2以下の範囲内にあ
り、さらに鋳塊組織微細化剤としての0.005〜0.
20%のTiを単独でもしくは0.0001〜0.05
%のBと組合せて含有し、また必要に応じてCu0.0
5〜0.5%、Cr0.05〜0.3%、Zn0.1〜
0.5%のうちの1種以上を含有し、残部がAlおよび
不可避的不純物よりなる合金を鋳造した後、530〜6
10℃で2〜24時間の均質化処理を施すにあたり、そ
の昇温過程における450〜500℃の温度域を70℃
/hr以下の昇温速度で連続昇温させるかもしくはその
温度域内において0.5〜2時間保持させ、均質化処理
後熱間圧延および冷間圧延を行なって、Al−Mn系金
属間化合物のα化率が30%以上でかつ板表面に0.5
〜2μmの範囲内の金属間化合物が10000個/mm
2 以上存在する圧延板を得ることを特徴とする、DI缶
胴用アルミニウム合金板の製造方法。3. Mg 0.5-1.8%, Mn 0.5-
1.8%, Fe 0.3 to 0.8%, Si 0.15 to 0.
8%, Fe / Si ratio is within the range of 2 or less, and 0.005 to 0.
20% Ti alone or 0.0001-0.05
% B in combination and, if necessary, Cu0.0
5 to 0.5%, Cr 0.05 to 0.3%, Zn 0.1
After casting an alloy containing one or more of 0.5% and the balance Al and unavoidable impurities, 530-6
In performing the homogenizing treatment at 10 ° C for 2 to 24 hours, the temperature range of 450 to 500 ° C in the temperature rising process is 70 ° C.
Of the Al-Mn-based intermetallic compound by continuously raising the temperature at a heating rate of / hr or less or maintaining the temperature within the temperature range for 0.5 to 2 hours, and performing hot rolling and cold rolling after the homogenization treatment. Alpha conversion rate of 30% or more and 0.5 on the plate surface
10000 intermetallic compounds / mm within the range of 2 μm / mm
A method for producing an aluminum alloy sheet for a DI can body, which comprises obtaining two or more rolled sheets.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP21314994A JPH0860283A (en) | 1994-08-15 | 1994-08-15 | Aluminum alloy plate for DI can body and method for producing the same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP21314994A JPH0860283A (en) | 1994-08-15 | 1994-08-15 | Aluminum alloy plate for DI can body and method for producing the same |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0860283A true JPH0860283A (en) | 1996-03-05 |
Family
ID=16634389
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP21314994A Pending JPH0860283A (en) | 1994-08-15 | 1994-08-15 | Aluminum alloy plate for DI can body and method for producing the same |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0860283A (en) |
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