JPH0873567A - Epoxy resin curing composition - Google Patents
Epoxy resin curing compositionInfo
- Publication number
- JPH0873567A JPH0873567A JP21370594A JP21370594A JPH0873567A JP H0873567 A JPH0873567 A JP H0873567A JP 21370594 A JP21370594 A JP 21370594A JP 21370594 A JP21370594 A JP 21370594A JP H0873567 A JPH0873567 A JP H0873567A
- Authority
- JP
- Japan
- Prior art keywords
- resin
- phenol
- curing agent
- formaldehyde
- heating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 38
- 239000003822 epoxy resin Substances 0.000 title claims abstract description 21
- 229920000647 polyepoxide Polymers 0.000 title claims abstract description 21
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims abstract description 74
- 229920005989 resin Polymers 0.000 claims abstract description 46
- 239000011347 resin Substances 0.000 claims abstract description 46
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims abstract description 27
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 22
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 17
- 239000006104 solid solution Substances 0.000 claims abstract description 15
- 150000001875 compounds Chemical class 0.000 claims abstract description 14
- 238000005227 gel permeation chromatography Methods 0.000 claims abstract description 14
- 239000004793 Polystyrene Substances 0.000 claims abstract description 9
- 229920002223 polystyrene Polymers 0.000 claims abstract description 9
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims description 6
- 238000003860 storage Methods 0.000 abstract description 11
- 125000003277 amino group Chemical group 0.000 abstract 1
- 239000003795 chemical substances by application Substances 0.000 description 39
- 238000010438 heat treatment Methods 0.000 description 34
- 238000006243 chemical reaction Methods 0.000 description 32
- 239000007787 solid Substances 0.000 description 30
- 235000019256 formaldehyde Nutrition 0.000 description 18
- 238000000034 method Methods 0.000 description 17
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 16
- 238000004519 manufacturing process Methods 0.000 description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 16
- 229910052751 metal Inorganic materials 0.000 description 13
- 239000002184 metal Substances 0.000 description 13
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 10
- 238000010521 absorption reaction Methods 0.000 description 10
- 239000002585 base Substances 0.000 description 10
- 229920003986 novolac Polymers 0.000 description 10
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 9
- 239000007864 aqueous solution Substances 0.000 description 9
- 239000000047 product Substances 0.000 description 9
- 238000001816 cooling Methods 0.000 description 8
- 229920001568 phenolic resin Polymers 0.000 description 8
- 238000000862 absorption spectrum Methods 0.000 description 7
- 150000002989 phenols Chemical class 0.000 description 7
- 238000003756 stirring Methods 0.000 description 7
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 238000010992 reflux Methods 0.000 description 6
- FUIQBJHUESBZNU-UHFFFAOYSA-N 2-[(dimethylazaniumyl)methyl]phenolate Chemical compound CN(C)CC1=CC=CC=C1O FUIQBJHUESBZNU-UHFFFAOYSA-N 0.000 description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 5
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 5
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 5
- 239000002253 acid Substances 0.000 description 5
- 235000011114 ammonium hydroxide Nutrition 0.000 description 5
- 239000003054 catalyst Substances 0.000 description 5
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 5
- 229920003987 resole Polymers 0.000 description 5
- GLUUGHFHXGJENI-UHFFFAOYSA-N Piperazine Chemical compound C1CNCCN1 GLUUGHFHXGJENI-UHFFFAOYSA-N 0.000 description 4
- 239000003377 acid catalyst Substances 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- YCIMNLLNPGFGHC-UHFFFAOYSA-N catechol Chemical compound OC1=CC=CC=C1O YCIMNLLNPGFGHC-UHFFFAOYSA-N 0.000 description 4
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 4
- 239000004848 polyfunctional curative Substances 0.000 description 4
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- HIXDQWDOVZUNNA-UHFFFAOYSA-N 2-(3,4-dimethoxyphenyl)-5-hydroxy-7-methoxychromen-4-one Chemical compound C=1C(OC)=CC(O)=C(C(C=2)=O)C=1OC=2C1=CC=C(OC)C(OC)=C1 HIXDQWDOVZUNNA-UHFFFAOYSA-N 0.000 description 3
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonium chloride Substances [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 3
- 239000004593 Epoxy Substances 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 238000012937 correction Methods 0.000 description 3
- 150000004985 diamines Chemical class 0.000 description 3
- QGBSISYHAICWAH-UHFFFAOYSA-N dicyandiamide Chemical compound NC(N)=NC#N QGBSISYHAICWAH-UHFFFAOYSA-N 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- 230000009477 glass transition Effects 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 3
- 235000006408 oxalic acid Nutrition 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- RXYPXQSKLGGKOL-UHFFFAOYSA-N 1,4-dimethylpiperazine Chemical compound CN1CCN(C)CC1 RXYPXQSKLGGKOL-UHFFFAOYSA-N 0.000 description 2
- LXBGSDVWAMZHDD-UHFFFAOYSA-N 2-methyl-1h-imidazole Chemical compound CC1=NC=CN1 LXBGSDVWAMZHDD-UHFFFAOYSA-N 0.000 description 2
- CWLKGDAVCFYWJK-UHFFFAOYSA-N 3-aminophenol Chemical compound NC1=CC=CC(O)=C1 CWLKGDAVCFYWJK-UHFFFAOYSA-N 0.000 description 2
- ULKLGIFJWFIQFF-UHFFFAOYSA-N 5K8XI641G3 Chemical compound CCC1=NC=C(C)N1 ULKLGIFJWFIQFF-UHFFFAOYSA-N 0.000 description 2
- 229910002012 Aerosil® Inorganic materials 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 2
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- NQRYJNQNLNOLGT-UHFFFAOYSA-N Piperidine Chemical compound C1CCNCC1 NQRYJNQNLNOLGT-UHFFFAOYSA-N 0.000 description 2
- SMWDFEZZVXVKRB-UHFFFAOYSA-N Quinoline Chemical compound N1=CC=CC2=CC=CC=C21 SMWDFEZZVXVKRB-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 150000001340 alkali metals Chemical class 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 150000001555 benzenes Chemical class 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 2
- 229910052796 boron Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- LEQAOMBKQFMDFZ-UHFFFAOYSA-N glyoxal Chemical compound O=CC=O LEQAOMBKQFMDFZ-UHFFFAOYSA-N 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000007790 solid phase Substances 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- -1 β-oxynaphthoic acid Glycidyl ether ester Chemical class 0.000 description 2
- WHOZNOZYMBRCBL-OUKQBFOZSA-N (2E)-2-Tetradecenal Chemical compound CCCCCCCCCCC\C=C\C=O WHOZNOZYMBRCBL-OUKQBFOZSA-N 0.000 description 1
- QVCUKHQDEZNNOC-UHFFFAOYSA-N 1,2-diazabicyclo[2.2.2]octane Chemical compound C1CC2CCN1NC2 QVCUKHQDEZNNOC-UHFFFAOYSA-N 0.000 description 1
- BGJSXRVXTHVRSN-UHFFFAOYSA-N 1,3,5-trioxane Chemical compound C1OCOCO1 BGJSXRVXTHVRSN-UHFFFAOYSA-N 0.000 description 1
- MCTWTZJPVLRJOU-UHFFFAOYSA-N 1-methyl-1H-imidazole Chemical compound CN1C=CN=C1 MCTWTZJPVLRJOU-UHFFFAOYSA-N 0.000 description 1
- AHDSRXYHVZECER-UHFFFAOYSA-N 2,4,6-tris[(dimethylamino)methyl]phenol Chemical compound CN(C)CC1=CC(CN(C)C)=C(O)C(CN(C)C)=C1 AHDSRXYHVZECER-UHFFFAOYSA-N 0.000 description 1
- NJBCRXCAPCODGX-UHFFFAOYSA-N 2-methyl-n-(2-methylpropyl)propan-1-amine Chemical compound CC(C)CNCC(C)C NJBCRXCAPCODGX-UHFFFAOYSA-N 0.000 description 1
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 1
- ZCUJYXPAKHMBAZ-UHFFFAOYSA-N 2-phenyl-1h-imidazole Chemical compound C1=CNC(C=2C=CC=CC=2)=N1 ZCUJYXPAKHMBAZ-UHFFFAOYSA-N 0.000 description 1
- 229940018563 3-aminophenol Drugs 0.000 description 1
- JNRLEMMIVRBKJE-UHFFFAOYSA-N 4,4'-Methylenebis(N,N-dimethylaniline) Chemical compound C1=CC(N(C)C)=CC=C1CC1=CC=C(N(C)C)C=C1 JNRLEMMIVRBKJE-UHFFFAOYSA-N 0.000 description 1
- YBRVSVVVWCFQMG-UHFFFAOYSA-N 4,4'-diaminodiphenylmethane Chemical compound C1=CC(N)=CC=C1CC1=CC=C(N)C=C1 YBRVSVVVWCFQMG-UHFFFAOYSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical class OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- UEEJHVSXFDXPFK-UHFFFAOYSA-N N-dimethylaminoethanol Chemical compound CN(C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-N 0.000 description 1
- 229930040373 Paraformaldehyde Natural products 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 150000008065 acid anhydrides Chemical class 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 238000010533 azeotropic distillation Methods 0.000 description 1
- 239000004841 bisphenol A epoxy resin Substances 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical class OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 239000007859 condensation product Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 229930003836 cresol Natural products 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- LVTYICIALWPMFW-UHFFFAOYSA-N diisopropanolamine Chemical compound CC(O)CNCC(C)O LVTYICIALWPMFW-UHFFFAOYSA-N 0.000 description 1
- 229940043276 diisopropanolamine Drugs 0.000 description 1
- XXBDWLFCJWSEKW-UHFFFAOYSA-N dimethylbenzylamine Chemical compound CN(C)CC1=CC=CC=C1 XXBDWLFCJWSEKW-UHFFFAOYSA-N 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- SLGWESQGEUXWJQ-UHFFFAOYSA-N formaldehyde;phenol Chemical compound O=C.OC1=CC=CC=C1 SLGWESQGEUXWJQ-UHFFFAOYSA-N 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 229940015043 glyoxal Drugs 0.000 description 1
- 150000002391 heterocyclic compounds Chemical group 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- JMMMFBSLBPPLFB-UHFFFAOYSA-N n,n,n',n'-tetramethylheptane-1,7-diamine Chemical compound CN(C)CCCCCCCN(C)C JMMMFBSLBPPLFB-UHFFFAOYSA-N 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- AFEQENGXSMURHA-UHFFFAOYSA-N oxiran-2-ylmethanamine Chemical compound NCC1CO1 AFEQENGXSMURHA-UHFFFAOYSA-N 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
- 229920002866 paraformaldehyde Polymers 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 229940044654 phenolsulfonic acid Drugs 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- 150000003335 secondary amines Chemical class 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000012265 solid product Substances 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 230000000930 thermomechanical effect Effects 0.000 description 1
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 1
- 239000013638 trimer Substances 0.000 description 1
- 125000002256 xylenyl group Chemical class C1(C(C=CC=C1)C)(C)* 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
- Epoxy Resins (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明はエポキシ樹脂用潜在性硬
化剤に関する。FIELD OF THE INVENTION The present invention relates to a latent curing agent for epoxy resins.
【0002】[0002]
【従来の技術】エポキシ樹脂は、従来の二液性のものよ
りも、配合ミスの防止、連続化、ライン化が可能である
等の理由から一液型タイプのものが望まれてきている。
一液性エポキシ樹脂には室温ではエポキシ樹脂と反応し
ないが、加熱により反応して硬化する硬化剤、いわゆる
潜在性硬化剤が必要である。2. Description of the Related Art Epoxy resins are desired to be one-pack type epoxy resins because of their ability to prevent compounding mistakes, continuity, and line formation rather than the conventional two-pack type epoxy resins.
A one-pack type epoxy resin requires a curing agent that does not react with the epoxy resin at room temperature, but that reacts and cures when heated, a so-called latent curing agent.
【0003】潜在性硬化剤としてはこれまでにいくつか
提案されており、その代表的なものとしては、三フッ化
ホウ素−アミン錯体、ジシアンジアミド、二塩基酸ジヒ
ドラジド、アミン−エポキシ付加物等が挙げられる。し
かし、三フッ化ホウ素−アミン錯体は吸湿性が大きく、
硬化物の諸特性に悪影響を与え、ジシアンジアミド、二
塩基酸ジヒドラジドは貯蔵安定性は優れているが、15
0℃以上の高温、長時間硬化を必要とする欠点がある。
また、アミン−エポキシ付加物は低温速硬化のものは保
存安定性に乏しく、保存安定性の良いものは低温速硬化
性に欠ける傾向にある。特に、エポキシ樹脂を電子部品
の封止材等に用いる場合は電子部品を傷めないために、
より低温硬化が強く望まれている。Several latent curing agents have been proposed so far, and typical examples thereof include boron trifluoride-amine complex, dicyandiamide, dibasic acid dihydrazide, amine-epoxy adduct and the like. To be However, the boron trifluoride-amine complex is highly hygroscopic,
Although dicyandiamide and dibasic acid dihydrazide have excellent storage stability, they adversely affect various properties of the cured product.
It has the drawback of requiring a high temperature of 0 ° C or higher and long-term curing.
Further, as for the amine-epoxy adduct, a low-temperature fast-curing one has poor storage stability, and a good storage stability tends to lack a low-temperature fast-curing property. In particular, when using epoxy resin as a sealing material for electronic parts, etc., in order not to damage the electronic parts,
Lower temperature curing is strongly desired.
【0004】この問題を解決するために、ジアミン類ま
たはポリアミン類を、フェノール類とアルデヒド類の酸
触媒による縮合物であるフェノールノボラック樹脂とで
塩とし、常温で低活性とする方法が知られている。(特
開昭60−49025、特開昭63−117032)し
かし、低温硬化性の塩は室温以下ではエポキシ樹脂と低
活性ではあるが、40℃近辺では貯蔵安定性に乏しく、
夏場での保存は困難である。また、40℃近辺での貯蔵
安定性を持つものは、低温硬化性を有さず、高温長時間
硬化を要する。In order to solve this problem, a method is known in which diamines or polyamines are salted with a phenol novolac resin, which is a condensation product of phenols and aldehydes by an acid catalyst, and have low activity at room temperature. There is. (JP-A-60-49025, JP-A-63-117032) However, the low temperature curable salt has low activity with the epoxy resin at room temperature or below, but has poor storage stability at around 40 ° C.
Storage in the summer is difficult. Further, those having storage stability at around 40 ° C. do not have low temperature curability, and require high temperature and long time curing.
【0005】[0005]
【発明が解決しようとする課題】低温速硬化性を有し、
且つ室温での貯蔵安定性に優れたエポキシ樹脂用潜在性
硬化剤を開発することである。The present invention has a low temperature fast curing property,
Another object is to develop a latent curing agent for epoxy resins, which has excellent storage stability at room temperature.
【0006】[0006]
【課題を解決するための手段】本発明者は低温硬化性を
有し、且つ貯蔵安定性に優れた潜在性硬化剤を開発すべ
く鋭意検討した結果、(1)分子中に一級のアミノ基を
持たない窒素塩基を有する化合物と、(2)ゲルパーミ
エイションクロマトグラフィー(GPC)によるポリス
チレン換算平均分子量が2000以上10000以下で
ある、フェノール類とホルムアルデヒド類との縮合物か
らなるフェノール・ホルムアルデヒド系樹脂との固溶体
が優れた潜在性硬化剤であり、さらにこの潜在性硬化剤
(b)とエポキシ樹脂(a)との組成物が優れた硬化性
組成物であることを見いだし、本願発明を完成させるに
至った。Means for Solving the Problems As a result of intensive studies to develop a latent curing agent having low-temperature curability and excellent storage stability, the present inventor has found that (1) a primary amino group in a molecule. A phenol-formaldehyde system comprising a condensate of phenols and formaldehydes, which has a nitrogen-base-free compound and (2) a polystyrene-reduced average molecular weight of 2,000 or more and 10,000 or less by gel permeation chromatography (GPC) It was found that a solid solution with a resin is an excellent latent curing agent, and the composition of the latent curing agent (b) and the epoxy resin (a) is an excellent curable composition, and the present invention is completed. Came to let.
【0007】本発明における固溶体とは、(1)分子中
に一級のアミノ基を持たない窒素塩基を有する化合物
と、(2)フェノール・ホルムアルデヒド系樹脂とが単
一の固体相を形成したものを言う。具体的には、上記2
成分が水素結合、塩形成等により単一の固体相を形成し
たものであるが、必ずしも各成分が化学量論量存在する
必要はなく、一成分が他の成分より過剰に存在してもか
まわない。The solid solution in the present invention means a compound in which (1) a compound having a nitrogen base having no primary amino group in the molecule and (2) a phenol / formaldehyde resin form a single solid phase. To tell. Specifically, the above 2
Although the components form a single solid phase by hydrogen bonding, salt formation, etc., each component does not necessarily have to be present in a stoichiometric amount, and one component may exist in excess of the other. Absent.
【0008】本発明の組成物において用いられるエポキ
シ樹脂(a)は、一分子中に2個以上のエポキシ基を有
するものであればいかなるものであってもよい。具体的
には、一般にこの分野でよく知られている化合物、例え
ばビスフェノールA、ビスフェノールF、カテコール、
レゾルシノールなどの多価フェノールまたはグリセリン
やポリエチレングリコールのような多価アルコールとエ
ピクロロヒドリンを反応させて得られるポリグリシジル
エーテル、p−オキシ安息香酸、β−オキシナフトエ酸
のようなヒドロキシカルボン酸とエピクロロヒドリンを
反応させて得られるグリシジルエーテルエステル、フタ
ル酸、テレフタル酸のようなポリカルボン酸から得られ
るポリグリシジルエステル、4,4’−ジアミノジフェ
ニルメタンやm−アミノフェノールなどから得られるグ
リシジルアミン化合物、さらにはエポキシ化ノボラック
やエポキシ化ポリオレフィン等が挙げられる。The epoxy resin (a) used in the composition of the present invention may be any one as long as it has two or more epoxy groups in one molecule. Specifically, compounds generally well known in the art, such as bisphenol A, bisphenol F, catechol,
Polyglycidyl ether obtained by reacting polyhydric phenols such as resorcinol or polyhydric alcohols such as glycerin and polyethylene glycol with epichlorohydrin, hydroxycarboxylic acids such as p-oxybenzoic acid and β-oxynaphthoic acid Glycidyl ether ester obtained by reacting epichlorohydrin, polyglycidyl ester obtained from polycarboxylic acid such as phthalic acid and terephthalic acid, glycidyl amine obtained from 4,4′-diaminodiphenylmethane and m-aminophenol Examples of the compound include epoxidized novolak and epoxidized polyolefin.
【0009】本願発明の固溶体(b)は、ゲルパーミエ
イションクロマトグラフィー(GPC)によるポリスチ
レン換算平均分子量が2000以上10000以下であ
る、フェノール類とホルムアルデヒドとの縮合物からな
るフェノール・ホルムアルデヒド系樹脂(以下、フェノ
ール・ホルムアルデヒド系樹脂と略す)と分子中に一級
のアミノ基を持たない窒素塩基を有する化合物(以下、
窒素塩基を有する化合物と略す)を一緒に透明液体を得
るまで加熱し、ついで個体生成物を形成するまで冷却す
ることによって製造することができる。加熱温度が低す
ぎると本発明のフェノール・ホルムアルデヒド系樹脂と
の縮合物からなる樹脂が融解しないため固溶体が得られ
ず、また加熱温度が高すぎると固溶体生成前に窒素塩基
が蒸散または昇華するおそれがあるので、製造上好まし
い温度は100〜200℃である。The solid solution (b) of the present invention is a phenol / formaldehyde resin (constituted product of phenol and formaldehyde, which has a polystyrene-reduced average molecular weight of 2,000 or more and 10,000 or less by gel permeation chromatography (GPC)). Hereinafter, a compound having a phenol / formaldehyde resin and a nitrogen base having no primary amino group in the molecule (hereinafter,
It can be prepared by heating together a compound having a nitrogen base) for obtaining a clear liquid and then cooling until forming a solid product. If the heating temperature is too low, the resin consisting of the condensate of the phenol / formaldehyde resin of the present invention will not melt, and a solid solution cannot be obtained.If the heating temperature is too high, the nitrogen base may evaporate or sublime before the solid solution is formed. Therefore, the preferable temperature in manufacturing is 100 to 200 ° C.
【0010】別法として、上記のフェノール・ホルムア
ルデヒド系樹脂をメタノールまたはエタノールのような
低級アルコールに室温で溶解させ、次いで分子中に一級
のアミノ基を持たない窒素塩基を有する化合物(前記溶
媒の溶液であっても可)を得られた溶液中に加え、必要
に応じて環流装置を付けた反応容器中で加熱、攪拌し、
反応終了後常法で溶媒を除去してもよい。製造方法に関
わらず、生成物は本発明の組成物において硬化剤として
使用される前に粉末に変える。Alternatively, the above-mentioned phenol-formaldehyde resin is dissolved in a lower alcohol such as methanol or ethanol at room temperature, and then a compound having a nitrogen base having no primary amino group in the molecule (a solution of the solvent) is used. Even if) is added to the obtained solution, heated and stirred in a reaction vessel equipped with a reflux device if necessary,
After completion of the reaction, the solvent may be removed by a conventional method. Regardless of the method of manufacture, the product is converted to a powder before it is used as a hardener in the composition of the present invention.
【0011】固溶体(b)中のフェノール・ホルムアル
デヒド系樹脂と窒素塩基を有する化合物の重量比は、固
体の安定な生成物を与えるように選ばれ、通常1:1な
いし20:1の範囲内、好ましくは2:1ないし10:
1の範囲内である。The weight ratio of the phenol-formaldehyde resin to the compound having a nitrogen base in solid solution (b) is selected to give a solid, stable product and is usually within the range of 1: 1 to 20: 1. Preferably 2: 1 to 10:
It is within the range of 1.
【0012】本発明の組成物において硬化剤として使用
される固溶体(b)は、エポキシ樹脂(a)と混合する
以前に製造され、粉末にされる。The solid solution (b) used as the curing agent in the composition of the present invention is manufactured and powdered before being mixed with the epoxy resin (a).
【0013】固溶体(b)を製造するために使用される
分子中に一級のアミノ基を持たない窒素塩基を有する化
合物とは、第二級又は第三級アミン類、あるいはイミダ
ゾール類のような塩基性窒素原子含有複素環化合物であ
る。具体的にはジイソブチルアミン、ジイソプロパノー
ルアミン、ピペリジン、ピペコリンのような第二級モノ
アミン類、2−(N,N−ジメチルアミノ)エタノー
ル、トリエタノールアミン、ベンジルジメチルアミン、
2−(ジメチルアミノメチル)フェノールのような第三
級モノアミン類、N,N’−ジエチレンジアミン、ピペ
ラジンのような第二級ジアミン類、N,N,N’,N’
−テトラメチルブタンジアミン、1,7−ビス(ジメチ
ルアミノ)ヘプタン、ビス(4−ジメチルアミノフェニ
ル)メタン、N,N’−ジメチルピペラジン、1,4−
ジアザビシクロ(2,2,2)オクタンのような第三級
ジアミン類、2,4,6−トリス(ジメチルアミノメチ
ル)フェノールのような第三級トリアミン類、1−メチ
ルイミダゾール、2−メチルイミダゾール、2−エチル
−4−メチルイミダゾール、2−フェニルイミダゾー
ル、キノリンのような含窒素複素環化合物が挙げられ
る。上記窒素塩基は2つまたはそれより多くの混合物を
使用することができる。The compound having a nitrogen base having no primary amino group in the molecule used for producing the solid solution (b) means a secondary or tertiary amine, or a base such as imidazole. It is a heterocyclic compound containing a nitrogen atom. Specifically, secondary monoamines such as diisobutylamine, diisopropanolamine, piperidine and pipecoline, 2- (N, N-dimethylamino) ethanol, triethanolamine, benzyldimethylamine,
Tertiary monoamines such as 2- (dimethylaminomethyl) phenol, N, N'-diethylenediamine, secondary diamines such as piperazine, N, N, N ', N'.
-Tetramethylbutanediamine, 1,7-bis (dimethylamino) heptane, bis (4-dimethylaminophenyl) methane, N, N'-dimethylpiperazine, 1,4-
Tertiary diamines such as diazabicyclo (2,2,2) octane, tertiary triamines such as 2,4,6-tris (dimethylaminomethyl) phenol, 1-methylimidazole, 2-methylimidazole, Nitrogen-containing heterocyclic compounds such as 2-ethyl-4-methylimidazole, 2-phenylimidazole and quinoline can be mentioned. The nitrogen base can be used in a mixture of two or more.
【0014】固溶体(b)を製造するために使用される
フェノール・ホルムアルデヒド系樹脂は、下記の方法で
得ることができる。フェノール類とホルムアルデヒド類
をモル比が1対0.8〜1.5となるような条件で、初
めに酸触媒の存在下(通常0.2〜2%)、フェノール
とホルマリンを反応させ(ノボラック化反応)、次いで
塩基性触媒(通常0.2〜2%)の存在下でさらに反応
を進行させる(レゾール化反応)ことによって製造す
る。即ち、まずノボラック化反応により線状縮合物を生
成させ、次いでレゾール化反応により架橋点を付与する
ものである。The phenol-formaldehyde resin used for producing the solid solution (b) can be obtained by the following method. First, phenol and formalin are reacted in the presence of an acid catalyst (usually 0.2 to 2%) under conditions such that the molar ratio of phenols to formaldehyde is 1: 0.8 to 1.5 (novolak). Reaction), and then the reaction is allowed to proceed further in the presence of a basic catalyst (usually 0.2 to 2%) (resolization reaction). That is, first, a linear condensate is produced by a novolac reaction, and then a cross-linking point is provided by a resole reaction.
【0015】ノボラック化反応は公知の条件、方法で反
応させ得る。通常100℃近辺で2、3時間、酸触媒存
在下で反応を行なう。次いで水を系中に注入し、冷却し
た後、樹脂を沈降して回収する。また、レゾール化反応
も公知の条件、方法で反応させ得る。通常60〜100
℃で1時間前後、塩基性触媒下で反応を行ない、次いで
放冷し、樹脂を回収する。The novolak reaction can be carried out under known conditions and methods. Usually, the reaction is carried out at about 100 ° C. for a few hours in the presence of an acid catalyst. Then, water is poured into the system, and after cooling, the resin is precipitated and recovered. Also, the resolization reaction can be carried out under known conditions and methods. Usually 60-100
The reaction is carried out under a basic catalyst for about 1 hour at 0 ° C., then the mixture is allowed to cool and the resin is recovered.
【0016】本発明に使用し得るフェノール類として
は、フェノール、クレゾール、キシレノール、レゾルシ
ノール、カテコール、ハイドロキノン等であるが、それ
らの2種類あるいはそれ以上の混合物でも良い。Phenols which can be used in the present invention include phenol, cresol, xylenol, resorcinol, catechol, hydroquinone and the like, but may be a mixture of two or more thereof.
【0017】ホルムアルデヒドとしては、各濃度のホル
マリン、パラホルムアルデヒド、グリオキサール、トリ
オキサン等であり、その2種類あるいはそれ以上の混合
物でも良い。The formaldehyde may be formalin, paraformaldehyde, glyoxal, trioxane, etc. at various concentrations, and may be a mixture of two or more thereof.
【0018】酸性触媒としては、塩酸、硫酸、蟻酸、シ
ュウ酸、パラトルエンスルホン酸、フェノールスルホン
酸等が使用できる。As the acidic catalyst, hydrochloric acid, sulfuric acid, formic acid, oxalic acid, paratoluenesulfonic acid, phenolsulfonic acid and the like can be used.
【0019】塩基性触媒としては、水酸化ナトリウム、
水酸化カリウム、水酸化カルシウム、炭酸ナトリウム
等、アルカリ金属またはアルカリ土類金属の水酸化物あ
るいは酸化物、アルカリ金属の炭酸塩重炭酸塩等の無機
系アルカリ化合物、各種アミン類、アンモニア水、ヘキ
サメチレンテトラミン等の有機系アルカリ化合物の1種
あるいは2種以上が使用される。As the basic catalyst, sodium hydroxide,
Inorganic alkali compounds such as hydroxides or oxides of alkali metals or alkaline earth metals such as potassium hydroxide, calcium hydroxide, sodium carbonate, carbonates of alkali metals, bicarbonates, various amines, ammonia water, hexa One or more organic alkali compounds such as methylenetetramine are used.
【0020】この様にして製造したフェノール・ホルム
アルデヒド系樹脂は、(1)実質的に炭素、水素及び酸
素原子から構成されており、(2)メチレン基、メチロ
ール基並びにフェノール類の3官能性の残基を主たる結
合単位として含有しており、(3)該3官能性の残基は
フェノール類の2・4及び6位の1箇所でメチレン基と
結合し、その少なくとも他の1箇所でメチロール基及び
/又はメチレン基と結合しており、そして(4)ゲルパ
ーミエイションクロマトグラフィー(GPC)によるポ
リスチレン換算平均分子量が2000以上10000以
下であることを特徴とする。特に好ましいものは、GP
Cによるポリスチレン換算平均分子量が3000以上7
000以下である。The phenol-formaldehyde resin produced in this manner is (1) substantially composed of carbon, hydrogen and oxygen atoms, and (2) a trifunctional group of methylene group, methylol group and phenols. (3) The trifunctional residue binds to a methylene group at one of the 2.4 and 6-positions of phenols, and has a methylol group at at least one of the other positions. Group and / or methylene group, and (4) the polystyrene-converted average molecular weight by gel permeation chromatography (GPC) is 2000 or more and 10000 or less. Particularly preferred is GP
The polystyrene-converted average molecular weight by C is 3000 or more 7
It is 000 or less.
【0021】このフェノール・ホルムアルデヒド系樹脂
は、KBr錠剤法による遠赤外線吸収スペクトルにおい
て、1600cm-1の吸収強度をD1600、990〜
1015cm-1の範囲の最も大きな吸収強度をD990
〜1015、890cm-1の吸収強度をD890で表し
た場合に、D990〜1015/D1600=0.2〜
9.0、D890/D1600=0.09〜1.0であ
ることを特徴とする。特に好ましいものは、D990〜
1015/D1600=0.4〜5.0、D890/D
1600=0.12〜0.3という特性を有する。This phenol-formaldehyde resin has an absorption intensity of 1600 cm -1 in the far infrared absorption spectrum by the KBr tablet method of D1600, 990-990.
The maximum absorption intensity in the range of 1015 cm -1 is D990
When the absorption intensity at -1015 and 890 cm -1 is represented by D890, D990 to 1015 / D1600 = 0.2 to
It is characterized by being 9.0 and D890 / D1600 = 0.09-1.0. Particularly preferred is D990-
1015 / D1600 = 0.4 to 5.0, D890 / D
It has a characteristic of 1600 = 0.12 to 0.3.
【0022】赤外線吸収スペクトルにおいて、D160
0のピークがベンゼン核に帰属する吸収を示し、D99
0〜1015のピークがメチロール基に帰属する吸収を
示し、さらにD890のピークがベンゼン核の孤立した
水素に帰属することはフェノール・ホルムアルデヒド樹
脂に関して既に広く知られているが、D990〜101
5/D1600=0.2〜9.0という特性値は、この
樹脂がある程度のメチロール基を含有していることを示
し、さらに、D890/D1600=0.09〜1.0
という特性値は、高分子量化に関与したフェノール分子
の反応部位(オルト及びパラ)がメチレン結合またはメ
チロール基によって適度に封鎖されていることを示すも
のである。In the infrared absorption spectrum, D160
The peak of 0 indicates absorption attributed to the benzene nucleus, and D99
It is already widely known for phenol-formaldehyde resins that the peaks of 0 to 1015 show absorption attributable to a methylol group, and the peak of D890 belongs to isolated hydrogen of a benzene nucleus.
A characteristic value of 5 / D1600 = 0.2 to 9.0 indicates that this resin contains a certain amount of methylol groups, and further D890 / D1600 = 0.09 to 1.0.
The characteristic value indicates that the reaction sites (ortho and para) of the phenol molecule involved in increasing the molecular weight are appropriately blocked by a methylene bond or a methylol group.
【0023】従来、フェノール・ホルムアルデヒド樹脂
の代表的なものとしてノボラック樹脂とレゾール樹脂と
が知られている。通常、ノボラック樹脂はフェノール対
ホルムアルデヒドのモル比が例えば1対0.7〜0.9
となるようなフェノール過剰の条件下で、シュウ酸の如
き酸触媒の存在下(通常0.2〜2%)でフェノールと
ホルマリンとを反応させることによって製造される。こ
のような方法で得られるノボラック樹脂は、フェノール
が主としてメチレン基によって結合された3〜5量体が
主成分をなし、分子量は約1000程度以下である。ま
た、遊離メチロール基を殆ど含有せず、従ってD990
〜1015/D1600の値は0.2以下となり、本願
発明に用いるフェノール・ホルムアルデヒド系樹脂とは
異なるものである。Conventionally, novolak resins and resole resins have been known as typical phenol / formaldehyde resins. Usually, the novolak resin has a molar ratio of phenol to formaldehyde of, for example, 1: 0.7-0.9.
It is produced by reacting phenol with formalin in the presence of an acid catalyst such as oxalic acid (usually 0.2 to 2%) under an excess of phenol such that The novolak resin obtained by such a method is mainly composed of a trimer to pentamer in which phenol is bound mainly by a methylene group, and has a molecular weight of about 1,000 or less. It also contains almost no free methylol groups and therefore D990
The value of -1015 / D1600 is 0.2 or less, which is different from the phenol-formaldehyde resin used in the present invention.
【0024】また、通常のレゾール樹脂は、例えば水酸
化ナトリウム、アンモニアまたは有機アミンの如き塩基
性触媒(通常0.2〜2%)の存在下でフェノール対ホ
ルムアルデヒドのモル比が1対1〜2のホルムアルデヒ
ド過剰の条件下で反応させることによって製造される。
このようにして得られるレゾール樹脂は、フェノールの
1〜3量体が主成分を成し、分子量は100〜300程
度である。また、比較的多量の遊離メチロール基によ
り、高分子量化に関与したフェノール分子の反応部位
(オルト及びパラ)の多くが封鎖されているため、D8
90/D1600の値は0.09以下となり、通常のノ
ボラックと同様に、本願発明に用いるフェノール・ホル
ムアルデヒド系樹脂とは異なるものである。Ordinary resole resins also have a molar ratio of phenol to formaldehyde of 1 to 1 to 2 in the presence of a basic catalyst (usually 0.2 to 2%) such as sodium hydroxide, ammonia or an organic amine. It is manufactured by reacting under the formaldehyde excess condition.
The resole resin obtained in this manner is mainly composed of a phenolic 1-3 mer and has a molecular weight of about 100 to 300. Further, since a relatively large amount of free methylol group blocks many of the reaction sites (ortho and para) of the phenol molecule involved in the increase in molecular weight, D8
The value of 90 / D1600 is 0.09 or less, which is different from the phenol / formaldehyde resin used in the invention of the present application, like ordinary novolacs.
【0025】本発明における硬化性組成物中の固溶体
(b)の量は、通常エポキシ樹脂(a)100重量部に
対して0.5〜50重量部が好ましい。固溶体(b)が
0.5重量部未満では十分な硬化性を示さず、50重量
部を越えると硬化物の性能低下を招来する原因となる。The amount of the solid solution (b) in the curable composition in the present invention is usually preferably 0.5 to 50 parts by weight with respect to 100 parts by weight of the epoxy resin (a). When the solid solution (b) is less than 0.5 parts by weight, sufficient curability is not exhibited, and when it exceeds 50 parts by weight, the performance of the cured product may be deteriorated.
【0026】本発明の硬化性組成物は、固溶体(b)を
所定量のエポキシ樹脂に添加し、乳鉢でよく摺りこみ混
和し、製造される。The curable composition of the present invention is manufactured by adding the solid solution (b) to a predetermined amount of the epoxy resin and thoroughly mixing and mixing in a mortar.
【0027】本発明の硬化性組成物には、エポキシ樹脂
(a)、固溶体(b)以外に公知の硬化剤、例えば酸無
水物、ジシアンジアミド、二塩基酸ジヒドラジド、グア
ナミン類、メラミン等が併用されうる。In addition to the epoxy resin (a) and the solid solution (b), known curatives such as acid anhydride, dicyandiamide, dibasic acid dihydrazide, guanamines and melamine are used in combination in the curable composition of the present invention. sell.
【0028】本発明の硬化性組成物は、一定温度のギア
オーブン中に所定時間入れることにより硬化させる。The curable composition of the present invention is cured by placing it in a gear oven at a constant temperature for a predetermined time.
【0029】[0029]
【実施例】次に合成例及び実施例により具体的に説明す
るが、本発明はこの実施例に限定されるものではない。
尚、合成例及び実施例に用いた原料の略称は以下の通り
である。 (a)多官能エポキシ樹脂 エピコート#828(商品名シェル化学(株)) ビスフェノールA系エポキシ樹脂 エポキシ当量184〜194 (b)窒素塩基 PI :ピペラジン TEA :トリエタノールアミン DMP−10:2−ジメチルアミノメチルフェノール MZ :2−メチルイミダゾール EMZ :2−エチル−4−メチルイミダゾールEXAMPLES The present invention will now be specifically described with reference to synthesis examples and examples, but the present invention is not limited to these examples.
The abbreviations of the raw materials used in the synthesis examples and examples are as follows. (A) Polyfunctional epoxy resin Epicoat # 828 (trade name, Shell Kagaku Co., Ltd.) Bisphenol A epoxy resin Epoxy equivalent 184-194 (b) Nitrogen base PI: Piperazine TEA: Triethanolamine DMP-10: 2-Dimethylamino Methylphenol MZ: 2-Methylimidazole EMZ: 2-Ethyl-4-methylimidazole
【0030】硬化剤製造例1 予め、30℃に加温した20重量%の塩酸と8重量%の
ホルムアルデヒドとを含む混合水溶液を温度計、環流冷
却器、攪拌装置、加熱及び冷却ジャケットを備えた反応
器に入れた。次いで、フェノール70重量%とホルムア
ルデヒド6重量%とを含む混合水溶液を、上記の混合水
溶液に滴下した。滴下後、24時間放置し、反応を集結
させた後、反応系に水を加え、冷却した内容物を取り出
し、水洗した。水洗後、1.0重量%のアンモニア水溶
液中、50℃の温度で60分間処理し、さらに水洗後、
70℃で3時間乾燥した。得られた生成物を樹脂No.
1とする。この樹脂のGPCによるポリスチレン換算分
子量は4000であった。また、赤外吸収スペクトル法
による1600cm−1に対する990〜1015cm
−1と890cm−1の吸収波長強度比はそれぞれ1.
23及び0.23であった。温度計、攪拌装置をそなえ
た金属製ビーカーに、樹脂No.1を100g秤取し、
PIを40g加え、加熱しながらよく攪拌した。150
℃で1時間保ち、反応が集結した後、加熱を停止し室温
まで冷却して黄色の固体を得た。この固体を粉砕したも
のを硬化剤No.1とした。Curing Agent Production Example 1 A mixed aqueous solution containing 20% by weight hydrochloric acid and 8% by weight formaldehyde preheated to 30 ° C. was equipped with a thermometer, a reflux condenser, a stirring device, a heating and cooling jacket. Placed in reactor. Then, a mixed aqueous solution containing 70% by weight of phenol and 6% by weight of formaldehyde was added dropwise to the above mixed aqueous solution. After the dropping, the mixture was left standing for 24 hours to collect the reaction, water was added to the reaction system, and the cooled contents were taken out and washed with water. After washing with water, treatment in a 1.0% by weight aqueous ammonia solution at a temperature of 50 ° C. for 60 minutes, further washing with water,
It was dried at 70 ° C. for 3 hours. The obtained product was designated as Resin No.
Set to 1. The polystyrene reduced molecular weight of this resin by GPC was 4000. Also, 990 to 1015 cm with respect to 1600 cm -1 by infrared absorption spectrum method
−1 and 890 cm −1 have absorption wavelength intensity ratios of 1.
23 and 0.23. In a metal beaker equipped with a thermometer and a stirrer, resin No. 100g of 1 is weighed,
40 g of PI was added and well stirred with heating. 150
After the reaction was concentrated at ℃ for 1 hour, heating was stopped and the mixture was cooled to room temperature to obtain a yellow solid. This solid was crushed to obtain a curing agent No. It was set to 1.
【0031】硬化剤製造例2 温度計、攪拌装置をそなえた金属製ビーカーに、樹脂N
o.1を100g秤取し、TEAを40g加え、加熱し
ながらよく攪拌した。150℃で1時間保ち、反応が集
結した後、加熱を停止し室温まで冷却して黄色の固体を
得た。この固体を粉砕したものを硬化剤No.2とし
た。Curing agent production example 2 A resin beaker was placed in a metal beaker equipped with a thermometer and a stirrer.
o. 100 g of 1 was weighed, 40 g of TEA was added, and well stirred while heating. After the reaction was concentrated at 150 ° C. for 1 hour, heating was stopped and the mixture was cooled to room temperature to obtain a yellow solid. This solid was crushed to obtain a curing agent No. And 2.
【0032】硬化剤製造例3 温度計、攪拌装置をそなえた金属製ビーカーに、樹脂N
o.1を100g秤取し、DMP−10を50g加え、
加熱しながらよく攪拌した。150℃で1時間保ち、反
応が集結した後、加熱を停止し室温まで冷却して黄色の
固体を得た。この固体を粉砕したものを硬化剤No.3
とした。Curing Agent Production Example 3 A resin beaker was placed in a metal beaker equipped with a thermometer and a stirrer.
o. 100 g of 1 was weighed, 50 g of DMP-10 was added,
Stir well with heating. After the reaction was concentrated at 150 ° C. for 1 hour, heating was stopped and the mixture was cooled to room temperature to obtain a yellow solid. This solid was crushed to obtain a curing agent No. Three
And
【0033】硬化剤製造例4 温度計、攪拌装置をそなえた金属製ビーカーに、樹脂N
o.1を100g秤取し、MZを30g加え、加熱しな
がらよく攪拌した。150℃で1時間保ち、反応が集結
した後、加熱を停止し室温まで冷却して黄色の固体を得
た。この固体を粉砕したものを硬化剤No.4とした。Curing Agent Production Example 4 A resin N was placed in a metal beaker equipped with a thermometer and a stirrer.
o. 100 g of 1 was weighed, 30 g of MZ was added, and well stirred while heating. After the reaction was concentrated at 150 ° C. for 1 hour, heating was stopped and the mixture was cooled to room temperature to obtain a yellow solid. This solid was crushed to obtain a curing agent No. It was set to 4.
【0034】硬化剤製造例5 温度計、攪拌装置をそなえた金属製ビーカーに、樹脂N
o.1を100g秤取し、EMZを30g加え、加熱し
ながらよく攪拌した。150℃で1時間保ち、反応が集
結した後、加熱を停止し室温まで冷却して黄色の固体を
得た。この固体を粉砕したものを硬化剤No.5とし
た。Curing agent production example 5 In a metal beaker equipped with a thermometer and a stirrer, resin N was added.
o. 100 g of 1 was weighed, 30 g of EMZ was added, and well stirred while heating. After the reaction was concentrated at 150 ° C. for 1 hour, heating was stopped and the mixture was cooled to room temperature to obtain a yellow solid. This solid was crushed to obtain a curing agent No. It was set to 5.
【0035】硬化剤製造例6 予め、60℃に加温した20重量%の塩酸と8重量%の
ホルムアルデヒドとを含む混合水溶液を温度計、環流冷
却器、攪拌装置、加熱及び冷却ジャケットを備えた反応
器に入れた。次いで、フェノール70重量%とホルムア
ルデヒド6重量%とを含む混合水溶液を、上記の混合水
溶液に滴下した。滴下後、24時間放置し、反応を集結
させた後、反応系に水を加え、冷却した内容物を取り出
し、水洗。した。水洗後、1.0重量%のアンモニア水
溶液中、50℃の温度で60分間処理し、さらに水洗
後、70℃で3時間乾燥した。得られた生成物を樹脂N
o.2とする。この樹脂のGPCによるポリスチレン換
算分子量は5000であった。。また、赤外吸収スペク
トル法による1600cm−1に対する990〜101
5cm−1と890cm−1の吸収波長強度比はそれぞ
れ1.40及び0.18で。あった。温度計、攪拌装置
をそなえた金属製ビーカーに、樹脂No.2を100g
秤取し、PIを40g加え、加熱しながらよく攪拌し
た。150℃で1時間保ち、反応が集結した後、加熱を
停止し室温まで冷却して黄色の固体を得た。この固体を
粉砕したものを硬化剤No.6とした。Curing Agent Production Example 6 A mixed aqueous solution containing 20% by weight hydrochloric acid and 8% by weight formaldehyde preheated to 60 ° C. was equipped with a thermometer, a reflux condenser, a stirring device, a heating and cooling jacket. Placed in reactor. Then, a mixed aqueous solution containing 70% by weight of phenol and 6% by weight of formaldehyde was added dropwise to the above mixed aqueous solution. After the dropping, the mixture was left standing for 24 hours to collect the reaction, water was added to the reaction system, and the cooled contents were taken out and washed with water. did. After washing with water, it was treated in a 1.0 wt% aqueous ammonia solution at a temperature of 50 ° C. for 60 minutes, further washed with water, and then dried at 70 ° C. for 3 hours. The obtained product is referred to as resin N
o. Set to 2. The polystyrene reduced molecular weight of this resin by GPC was 5,000. . In addition, 990 to 101 for 1600 cm −1 by the infrared absorption spectrum method
The absorption wavelength intensity ratios at 5 cm-1 and 890 cm-1 are 1.40 and 0.18, respectively. there were. In a metal beaker equipped with a thermometer and a stirrer, resin No. 100 g of 2
Weighed out, added 40 g of PI, and stirred well while heating. After the reaction was concentrated at 150 ° C. for 1 hour, heating was stopped and the mixture was cooled to room temperature to obtain a yellow solid. This solid was crushed to obtain a curing agent No. It was set to 6.
【0036】硬化剤製造例7 温度計、攪拌装置をそなえた金属製ビーカーに、樹脂N
o.2を100g秤取し、TEAを40g加え、加熱し
ながらよく攪拌した。150℃で1時間保ち、反応が集
結した後、加熱を停止し室温まで冷却して黄色の固体を
得た。この固体を粉砕したものを硬化剤No.7とし
た。Curing Agent Production Example 7 A resin N was placed in a metal beaker equipped with a thermometer and a stirrer.
o. 100 g of 2 was weighed, 40 g of TEA was added, and well stirred while heating. After the reaction was concentrated at 150 ° C. for 1 hour, heating was stopped and the mixture was cooled to room temperature to obtain a yellow solid. This solid was crushed to obtain a curing agent No. It was set to 7.
【0037】硬化剤製造例8 温度計、攪拌装置をそなえた金属製ビーカーに、樹脂N
o.2を100g秤取し、DMP−10を50g加え、
加熱しながらよく攪拌した。150℃で1時間保ち、反
応が集結した後、加熱を停止し室温まで冷却して黄色の
固体を得た。この固体を粉砕したものを硬化剤No.8
とした。Curing Agent Production Example 8 A resin N was placed in a metal beaker equipped with a thermometer and a stirrer.
o. 2. Weigh 100 g of 2 and add 50 g of DMP-10,
Stir well with heating. After the reaction was concentrated at 150 ° C. for 1 hour, heating was stopped and the mixture was cooled to room temperature to obtain a yellow solid. This solid was crushed to obtain a curing agent No. 8
And
【0038】硬化剤製造例9 温度計、攪拌装置をそなえた金属製ビーカーに、樹脂N
o.2を100g秤取し、MZを30g加え、加熱しな
がらよく攪拌した。150℃で1時間保ち、反応が集結
した後、加熱を停止し室温まで冷却して黄色の固体を得
た。この固体を粉砕したものを硬化剤No.9とした。Curing Agent Production Example 9 A resin N was placed in a metal beaker equipped with a thermometer and a stirrer.
o. 100 g of 2 was weighed, 30 g of MZ was added, and well stirred while heating. After the reaction was concentrated at 150 ° C. for 1 hour, heating was stopped and the mixture was cooled to room temperature to obtain a yellow solid. This solid was crushed to obtain a curing agent No. It was set to 9.
【0039】硬化剤製造例10 温度計、攪拌装置をそなえた金属製ビーカーに、樹脂N
o.2を100g秤取し、EMZを30g加え、加熱し
ながらよく攪拌した。150℃で1時間保ち、反応が集
結した後、加熱を停止し室温まで冷却して黄色の固体を
得た。この固体を粉砕したものを硬化剤No.10とし
た。Curing Agent Production Example 10 In a metal beaker equipped with a thermometer and a stirrer, resin N was added.
o. 100 g of 2 was weighed, 30 g of EMZ was added, and well stirred while heating. After the reaction was concentrated at 150 ° C. for 1 hour, heating was stopped and the mixture was cooled to room temperature to obtain a yellow solid. This solid was crushed to obtain a curing agent No. It was set to 10.
【0040】硬化剤製造例11 温度計、環流冷却器、攪拌装置、加熱及び冷却ジャケッ
トを備えた反応器に、フェノール390g、37重量%
のホルマリン370g、シュウ酸1.5g及び水390
gを入れ、攪拌しながら60分で90℃にまで昇温し、
90〜92℃の温度で60分間攪拌、加熱した。次に3
5重量%の塩酸1.0gを加え、更に90〜92℃の温
度で60分間攪拌、加熱した。次いで、水を500g加
えて冷却し、サイホンにより水を除き、30mmHgの
減圧下に加熱して、100℃の温度で3時間、更に昇温
した180℃の温度で3時間減圧、加熱した。得られた
ノボラック樹脂は冷却すると黄褐色の固体として得られ
た。得られた生成物を樹脂No.3とした。この樹脂の
GPCによるポリスチレン換算分子量は、900であっ
た。また、赤外吸収スペクトル法による1600cm−
1に対する990〜1015cm−1と890cm−1
の吸収波長強度比はそれぞれ0.12及び1.02であ
った。温度計、攪拌装置をそなえた金属製ビーカーに、
樹脂No.3を100g秤取し、PIを40g加え、加
熱しながらよく攪拌した。150℃で1時間保ち、反応
が集結した後、加熱を停止し室温まで冷却して黄色の固
体を得た。この固体を粉砕したものを硬化剤No.11
とした。Curing Agent Preparation Example 11 In a reactor equipped with a thermometer, a reflux condenser, a stirrer, a heating and cooling jacket, 390 g of phenol, 37% by weight
Formalin 370g, oxalic acid 1.5g and water 390
g, and while stirring, raise the temperature to 90 ° C. in 60 minutes,
The mixture was stirred and heated at a temperature of 90 to 92 ° C for 60 minutes. Then 3
1.0 g of 5 wt% hydrochloric acid was added, and the mixture was further stirred and heated at a temperature of 90 to 92 ° C. for 60 minutes. Next, 500 g of water was added and cooled, the water was removed by a siphon, the mixture was heated under a reduced pressure of 30 mmHg, heated at 100 ° C. for 3 hours, and further heated at 180 ° C. for 3 hours. The resulting novolak resin was obtained as a tan solid on cooling. The obtained product was designated as Resin No. It was set to 3. The polystyrene reduced molecular weight of this resin by GPC was 900. In addition, 1600 cm-by infrared absorption spectrum method
990 to 1015 cm-1 and 890 cm-1 for 1
The absorption wavelength intensity ratios were 0.12 and 1.02, respectively. In a metal beaker equipped with a thermometer and a stirrer,
Resin No. 100 g of 3 was weighed, 40 g of PI was added, and well stirred while heating. After the reaction was concentrated at 150 ° C. for 1 hour, heating was stopped and the mixture was cooled to room temperature to obtain a yellow solid. This solid was crushed to obtain a curing agent No. 11
And
【0041】硬化剤製造例12 温度計、攪拌装置をそなえた金属製ビーカーに、樹脂N
o.3を100g秤取し、MZを30g加え、加熱しな
がらよく攪拌した。150℃で1時間保ち、反応が集結
した後、加熱を停止し室温まで冷却して黄色の固体を得
た。この固体を粉砕したものを硬化剤No.12とし
た。Curing Agent Production Example 12 A resin beaker was placed in a metal beaker equipped with a thermometer and a stirrer.
o. 100 g of 3 was weighed, 30 g of MZ was added, and well stirred while heating. After the reaction was concentrated at 150 ° C. for 1 hour, heating was stopped and the mixture was cooled to room temperature to obtain a yellow solid. This solid was crushed to obtain a curing agent No. It was set to 12.
【0042】硬化剤製造例13 温度計、環流冷却器、攪拌装置、加熱及び冷却ジャケッ
トを備えた反応器に、蒸留したフェノール282gと3
7重量%のホルマリン368g及び26重量%のアンモ
ニア水150gを入れ、攪拌しながら室温から70℃に
まで60分間で昇温し、さらに70〜72℃の温度で9
0分間攪拌、加熱した。次いで放冷し、300gのメタ
ノールを少量ずつ加えながら40mmHgの減圧下に共
沸蒸留により脱水を行い、溶剤としてメタノールを70
0g加えて黄色透明のレゾール樹脂溶液を取り出した。
この樹脂をNo.4とした。この樹脂のGPCによるポ
リスチレン換算分子量は、500以下であった。また、
赤外吸収スペクトル法による1600cm−1に対する
990〜1015cm−1と890cm−1の吸収波長
強度比はそれぞれ5.47及び0.08であった。温度
計、攪拌装置をそなえたビーカーに、樹脂No.4を1
00g秤取し、PIを20g加えた。得られた沈殿を濾
別し、エーテルで洗浄し、次いで減圧下50℃で乾燥し
た。得られた固体を粉砕したものを硬化剤No.13と
した。Hardener Preparation Example 13 282 g of distilled phenol and 3 in a reactor equipped with a thermometer, a reflux condenser, a stirrer, a heating and cooling jacket.
368 g of 7% by weight formalin and 150 g of 26% by weight ammonia water were added, the temperature was raised from room temperature to 70 ° C. in 60 minutes while stirring, and further 9 to 70 ° C. to 72 ° C.
Stir and heat for 0 minutes. Then, the mixture was allowed to cool and dehydrated by azeotropic distillation under reduced pressure of 40 mmHg while adding 300 g of methanol little by little, and methanol was added as a solvent to 70%.
0 g was added and a yellow transparent resol resin solution was taken out.
This resin is It was set to 4. The polystyrene reduced molecular weight of this resin by GPC was 500 or less. Also,
The absorption wavelength intensity ratios of 990 to 1015 cm −1 and 890 cm −1 with respect to 1600 cm −1 according to the infrared absorption spectrum method were 5.47 and 0.08, respectively. In a beaker equipped with a thermometer and a stirrer, resin No. Four to one
00 g was weighed and 20 g of PI was added. The resulting precipitate was filtered off, washed with ether and then dried under reduced pressure at 50 ° C. The solid obtained was crushed to obtain a hardener No. It was set to 13.
【0043】硬化剤製造例14 温度計、攪拌装置をそなえたビーカーに、樹脂No.4
を100g秤取し、MZを15g加えた。得られた沈殿
を濾別し、エーテルで洗浄し、次いで減圧下50℃で乾
燥した。得られた固体を粉砕したものを硬化剤No.1
4とした。Curing Agent Production Example 14 Resin No. 1 was placed in a beaker equipped with a thermometer and a stirrer. Four
Was weighed, and 15 g of MZ was added. The resulting precipitate was filtered off, washed with ether and then dried under reduced pressure at 50 ° C. The solid obtained was crushed to obtain a hardener No. 1
It was set to 4.
【0044】実施例1〜10、比較例1〜4 エポキシ樹脂(エピコート#828)100重量部、硬
化剤製造例1〜10で得られた硬化剤No.1〜10ま
たは硬化剤製造例11〜14で得られた硬化剤No.1
1〜14それぞれ25重量部、微粒子状シリカ(アエロ
ジル#200、日本アエロジル(株)製)1重量部を真
空らいかい機((株)石川工場製)を用いて減圧脱泡混
合し添加分散させ、それらの硬化性、保存安定性、ガラ
ス転移点及び引っ張り剪断接着強度を評価した。得られ
た結果を第1表に示す。Examples 1 to 10, Comparative Examples 1 to 4 100 parts by weight of epoxy resin (Epicoat # 828), curing agent Nos. 1 to 10 or curing agent No. 1 obtained in Production Examples 11 to 14 of curing agent. 1
1 to 14 parts by weight, and 1 part by weight of fine particle silica (Aerosil # 200, manufactured by Nippon Aerosil Co., Ltd.) were degassed and mixed under reduced pressure using a vacuum raider machine (manufactured by Ishikawa Factory Co., Ltd.) and dispersed. , Their curability, storage stability, glass transition point and tensile shear adhesive strength were evaluated. The results obtained are shown in Table 1.
【0045】なお、硬化性、保存安定性、ガラス転移点
及び引っ張り剪断接着強度は下記の方法により測定し
た。 1.硬化性の評価 所定の温度に設定した熱板上に約0.1〜0.2gの試
料をのせ、ゲル化するまでの時間を測定した。 2.保存安定性 40℃の恒温槽に試料を入れ、BH型回転粘度計で測定
した粘度が2倍になるまでの日数を測定した。 3.ガラス転移点(Tg) 100℃、1時間で硬化させた試料を熱機械分析装置
(TMA、理学電気(株)製)を用い、TMAペネトレ
ーション法にてTgを測定した。 測定条件 昇温速度 10℃/min 過重 10g 針の直径 1mm 4.引っ張り剪断接着強度 引っ張り剪断接着強度は、脱脂、研磨処理した寸法25
mm×100mm×1.6mmの軟鋼板を用いて、25
mm×12.5mmのラップ面積で接着を行いクリップ
で圧締し、100℃、1時間で硬化させた後、25℃で
引っ張り剪断接着強度を測定した。(単位はkg/cm
2)The curability, storage stability, glass transition point and tensile shear adhesive strength were measured by the following methods. 1. Evaluation of Curability A sample of about 0.1 to 0.2 g was placed on a hot plate set to a predetermined temperature, and the time until gelation was measured. 2. Storage stability The sample was put in a constant temperature bath at 40 ° C, and the number of days until the viscosity measured by a BH type rotational viscometer was doubled was measured. 3. Glass transition point (Tg) A sample cured at 100 ° C for 1 hour was measured for Tg by a TMA penetration method using a thermomechanical analyzer (TMA, manufactured by Rigaku Denki Co., Ltd.). Measurement conditions Temperature rising rate 10 ° C / min Overweight 10g Needle diameter 1mm 4. Tensile shear bond strength The tensile shear bond strength is 25 after degreasing and polishing.
25 mm x 100 mm x 1.6 mm mild steel plate
Adhesion was performed in a wrap area of mm × 12.5 mm, the sample was pressed with a clip, cured at 100 ° C. for 1 hour, and then tensile shear adhesive strength was measured at 25 ° C. (Unit is kg / cm
2)
【0046】[0046]
【表1】 [Table 1]
─────────────────────────────────────────────────────
─────────────────────────────────────────────────── ───
【手続補正書】[Procedure amendment]
【提出日】平成6年9月8日[Submission date] September 8, 1994
【手続補正1】[Procedure Amendment 1]
【補正対象書類名】明細書[Document name to be amended] Statement
【補正対象項目名】0035[Correction target item name] 0035
【補正方法】変更[Correction method] Change
【補正内容】[Correction content]
【0035】硬化剤製造例6 予め、60℃に加温した20重量%の塩酸と8重量%の
ホルムアルデヒドとを含む混合水溶液を温度計、環流冷
却器、攪拌装置、加熱及び冷却ジャケットを備えた反応
器に入れた。次いで、フェノール70重量%とホルムア
ルデヒド6重量%とを含む混合水溶液を、上記の混合水
溶液に滴下した。滴下後、24時間放置し、反応を集結
させた後、反応系に水を加え、冷却した内容物を取り出
し、水洗。した。水洗後、1.0重量%のアンモニア水
溶液中、50℃の温度で60分間処理し、さらに水洗
後、70℃で3時間乾燥した。得られた生成物を樹脂N
o.2とする。この樹脂のGPCによるポリスチレン換
算分子量は5000であった。また、赤外吸収スペクト
ル法による1600cm−1に対する990〜1015
cm−1と890cm−1の吸収波長強度比はそれぞれ
1.40及び0.18であった。温度計、攪拌装置をそ
なえた金属製ビーカーに、樹脂No.2を100g秤取
し、PIを40g加え、加熱しながらよく攪拌した。1
50℃で1時間保ち、反応が集結した後、加熱を停止し
室温まで冷却して黄色の固体を得た。この固体を粉砕し
たものを硬化剤No.6とした。Curing Agent Production Example 6 A mixed aqueous solution containing 20% by weight hydrochloric acid and 8% by weight formaldehyde preheated to 60 ° C. was equipped with a thermometer, a reflux condenser, a stirring device, a heating and cooling jacket. Placed in reactor. Then, a mixed aqueous solution containing 70% by weight of phenol and 6% by weight of formaldehyde was added dropwise to the above mixed aqueous solution. After the dropping, the mixture was left standing for 24 hours to collect the reaction, water was added to the reaction system, and the cooled contents were taken out and washed with water. did. After washing with water, it was treated in a 1.0 wt% aqueous ammonia solution at a temperature of 50 ° C. for 60 minutes, further washed with water, and then dried at 70 ° C. for 3 hours. The obtained product is referred to as resin N
o. Set to 2. The polystyrene reduced molecular weight of this resin by GPC was 5,000. In addition, 990 to 1015 for 1600 cm −1 by the infrared absorption spectrum method
The absorption wavelength intensity ratios at cm-1 and 890 cm-1 were 1.40 and 0.18 , respectively . In a metal beaker equipped with a thermometer and a stirrer, resin No. 100 g of 2 was weighed, 40 g of PI was added, and well stirred while heating. 1
After keeping the mixture at 50 ° C. for 1 hour, after the reaction was collected, heating was stopped and the mixture was cooled to room temperature to obtain a yellow solid. This solid was crushed to obtain a curing agent No. It was set to 6.
Claims (1)
基を有する化合物と、(2)ゲルパーミエイションクロ
マトグラフィー(GPC)によるポリスチレン換算平均
分子量が2000以上10000以下である、フェノー
ル類とホルムアルデヒド類との縮合物からなるフェノー
ル・ホルムアルデヒド系樹脂との固溶体から成る硬化性
組成物。1. (a) Epoxy resin (b) (1) Compound having nitrogen base without primary amino group in molecule, and (2) polystyrene-reduced average molecular weight by gel permeation chromatography (GPC). Is 2000 or more and 10000 or less, and a curable composition comprising a solid solution of a phenol / formaldehyde resin which is a condensate of a phenol and a formaldehyde.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP21370594A JP3648765B2 (en) | 1994-09-07 | 1994-09-07 | Epoxy resin curable composition |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP21370594A JP3648765B2 (en) | 1994-09-07 | 1994-09-07 | Epoxy resin curable composition |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0873567A true JPH0873567A (en) | 1996-03-19 |
| JP3648765B2 JP3648765B2 (en) | 2005-05-18 |
Family
ID=16643628
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP21370594A Expired - Fee Related JP3648765B2 (en) | 1994-09-07 | 1994-09-07 | Epoxy resin curable composition |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3648765B2 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002338663A (en) * | 2001-05-16 | 2002-11-27 | Ajinomoto Co Inc | Latent curing agent for epoxy resin and curable epoxy resin composition |
| JP2013535523A (en) * | 2010-06-29 | 2013-09-12 | ダウ グローバル テクノロジーズ エルエルシー | Storage-stable heat-activated tertiary amine catalyst for epoxy resins |
| JP2015021133A (en) * | 2013-07-17 | 2015-02-02 | エア プロダクツ アンド ケミカルズ インコーポレイテッドAir Products And Chemicals Incorporated | Amines and polymeric phenols and usage thereof as curing agents in one component epoxy resin compositions |
-
1994
- 1994-09-07 JP JP21370594A patent/JP3648765B2/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002338663A (en) * | 2001-05-16 | 2002-11-27 | Ajinomoto Co Inc | Latent curing agent for epoxy resin and curable epoxy resin composition |
| JP2013535523A (en) * | 2010-06-29 | 2013-09-12 | ダウ グローバル テクノロジーズ エルエルシー | Storage-stable heat-activated tertiary amine catalyst for epoxy resins |
| JP2015021133A (en) * | 2013-07-17 | 2015-02-02 | エア プロダクツ アンド ケミカルズ インコーポレイテッドAir Products And Chemicals Incorporated | Amines and polymeric phenols and usage thereof as curing agents in one component epoxy resin compositions |
| US9546243B2 (en) | 2013-07-17 | 2017-01-17 | Air Products And Chemicals, Inc. | Amines and polymeric phenols and usage thereof as curing agents in one component epoxy resin compositions |
Also Published As
| Publication number | Publication date |
|---|---|
| JP3648765B2 (en) | 2005-05-18 |
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