JPH09165508A - Polyphenylene ether resin composition - Google Patents
Polyphenylene ether resin compositionInfo
- Publication number
- JPH09165508A JPH09165508A JP34801595A JP34801595A JPH09165508A JP H09165508 A JPH09165508 A JP H09165508A JP 34801595 A JP34801595 A JP 34801595A JP 34801595 A JP34801595 A JP 34801595A JP H09165508 A JPH09165508 A JP H09165508A
- Authority
- JP
- Japan
- Prior art keywords
- rosin
- polyphenylene ether
- component
- parts
- resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920001955 polyphenylene ether Polymers 0.000 title claims abstract description 35
- 239000011342 resin composition Substances 0.000 title claims abstract description 22
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 claims abstract description 70
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 claims abstract description 70
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 claims abstract description 70
- -1 ester compound Chemical class 0.000 claims abstract description 38
- 229920005989 resin Polymers 0.000 claims abstract description 31
- 239000011347 resin Substances 0.000 claims abstract description 31
- 150000002148 esters Chemical class 0.000 claims abstract description 20
- 150000001875 compounds Chemical class 0.000 claims abstract description 19
- 239000000203 mixture Substances 0.000 claims abstract description 13
- 239000004593 Epoxy Substances 0.000 claims abstract description 12
- 125000003118 aryl group Chemical group 0.000 claims abstract description 7
- 229920005990 polystyrene resin Polymers 0.000 claims abstract description 6
- 238000013329 compounding Methods 0.000 claims description 2
- 229920000642 polymer Polymers 0.000 abstract description 11
- 125000000217 alkyl group Chemical group 0.000 abstract description 6
- 238000000465 moulding Methods 0.000 abstract description 4
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 abstract description 3
- 238000006116 polymerization reaction Methods 0.000 abstract description 3
- 125000003545 alkoxy group Chemical group 0.000 abstract description 2
- 229910052736 halogen Inorganic materials 0.000 abstract 1
- 150000002367 halogens Chemical class 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 32
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 23
- 239000002253 acid Substances 0.000 description 17
- 229920001577 copolymer Polymers 0.000 description 16
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 14
- 230000000052 comparative effect Effects 0.000 description 13
- 238000005984 hydrogenation reaction Methods 0.000 description 11
- 239000000155 melt Substances 0.000 description 11
- 238000006356 dehydrogenation reaction Methods 0.000 description 8
- 229910052757 nitrogen Inorganic materials 0.000 description 8
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Natural products C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 7
- 238000005886 esterification reaction Methods 0.000 description 7
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 6
- 239000005977 Ethylene Substances 0.000 description 6
- 239000004793 Polystyrene Substances 0.000 description 6
- 150000001298 alcohols Chemical class 0.000 description 6
- 239000003054 catalyst Substances 0.000 description 6
- 230000032050 esterification Effects 0.000 description 6
- 229920002223 polystyrene Polymers 0.000 description 6
- 238000002360 preparation method Methods 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 5
- UKVIEHSSVKSQBA-UHFFFAOYSA-N methane;palladium Chemical compound C.[Pd] UKVIEHSSVKSQBA-UHFFFAOYSA-N 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 229920002554 vinyl polymer Polymers 0.000 description 5
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 4
- ZSWFCLXCOIISFI-UHFFFAOYSA-N cyclopentadiene Chemical compound C1C=CC=C1 ZSWFCLXCOIISFI-UHFFFAOYSA-N 0.000 description 4
- 229920001971 elastomer Polymers 0.000 description 4
- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 description 4
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 239000008188 pellet Substances 0.000 description 4
- 239000003208 petroleum Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 150000001993 dienes Chemical class 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 3
- 238000004898 kneading Methods 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- KPAPHODVWOVUJL-UHFFFAOYSA-N 1-benzofuran;1h-indene Chemical compound C1=CC=C2CC=CC2=C1.C1=CC=C2OC=CC2=C1 KPAPHODVWOVUJL-UHFFFAOYSA-N 0.000 description 2
- KLAQSPUVCDBEGF-UHFFFAOYSA-N 2,3,5,6-tetramethylphenol Chemical compound CC1=CC(C)=C(C)C(O)=C1C KLAQSPUVCDBEGF-UHFFFAOYSA-N 0.000 description 2
- QQOMQLYQAXGHSU-UHFFFAOYSA-N 2,3,6-Trimethylphenol Chemical compound CC1=CC=C(C)C(O)=C1C QQOMQLYQAXGHSU-UHFFFAOYSA-N 0.000 description 2
- NXXYKOUNUYWIHA-UHFFFAOYSA-N 2,6-Dimethylphenol Chemical compound CC1=CC=CC(C)=C1O NXXYKOUNUYWIHA-UHFFFAOYSA-N 0.000 description 2
- KLIDCXVFHGNTTM-UHFFFAOYSA-N 2,6-dimethoxyphenol Chemical compound COC1=CC=CC(OC)=C1O KLIDCXVFHGNTTM-UHFFFAOYSA-N 0.000 description 2
- AOBIOSPNXBMOAT-UHFFFAOYSA-N 2-[2-(oxiran-2-ylmethoxy)ethoxymethyl]oxirane Chemical compound C1OC1COCCOCC1CO1 AOBIOSPNXBMOAT-UHFFFAOYSA-N 0.000 description 2
- SBYMUDUGTIKLCR-UHFFFAOYSA-N 2-chloroethenylbenzene Chemical compound ClC=CC1=CC=CC=C1 SBYMUDUGTIKLCR-UHFFFAOYSA-N 0.000 description 2
- CIRRFAQIWQFQSS-UHFFFAOYSA-N 6-ethyl-o-cresol Chemical compound CCC1=CC=CC(C)=C1O CIRRFAQIWQFQSS-UHFFFAOYSA-N 0.000 description 2
- LCFVJGUPQDGYKZ-UHFFFAOYSA-N Bisphenol A diglycidyl ether Chemical compound C=1C=C(OCC2OC2)C=CC=1C(C)(C)C(C=C1)=CC=C1OCC1CO1 LCFVJGUPQDGYKZ-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 2
- 239000013032 Hydrocarbon resin Substances 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- 229920001400 block copolymer Polymers 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 2
- 238000007323 disproportionation reaction Methods 0.000 description 2
- UKMSUNONTOPOIO-UHFFFAOYSA-N docosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCC(O)=O UKMSUNONTOPOIO-UHFFFAOYSA-N 0.000 description 2
- 229920006351 engineering plastic Polymers 0.000 description 2
- 235000011187 glycerol Nutrition 0.000 description 2
- 125000005843 halogen group Chemical group 0.000 description 2
- 229920001519 homopolymer Polymers 0.000 description 2
- 229920006270 hydrocarbon resin Polymers 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000003607 modifier Substances 0.000 description 2
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 2
- 238000005453 pelletization Methods 0.000 description 2
- 150000002989 phenols Chemical class 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 2
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 1
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 1
- HCNHNBLSNVSJTJ-UHFFFAOYSA-N 1,1-Bis(4-hydroxyphenyl)ethane Chemical compound C=1C=C(O)C=CC=1C(C)C1=CC=C(O)C=C1 HCNHNBLSNVSJTJ-UHFFFAOYSA-N 0.000 description 1
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 1
- 229940035437 1,3-propanediol Drugs 0.000 description 1
- UWFRVQVNYNPBEF-UHFFFAOYSA-N 1-(2,4-dimethylphenyl)propan-1-one Chemical compound CCC(=O)C1=CC=C(C)C=C1C UWFRVQVNYNPBEF-UHFFFAOYSA-N 0.000 description 1
- PZPVXSMCRLNVRD-UHFFFAOYSA-N 2,6-dibutylphenol Chemical compound CCCCC1=CC=CC(CCCC)=C1O PZPVXSMCRLNVRD-UHFFFAOYSA-N 0.000 description 1
- RGWXSQCOYFRTKU-UHFFFAOYSA-N 2,6-didodecylphenol Chemical compound CCCCCCCCCCCCC1=CC=CC(CCCCCCCCCCCC)=C1O RGWXSQCOYFRTKU-UHFFFAOYSA-N 0.000 description 1
- SMSZXONJAYKZCU-UHFFFAOYSA-N 2,6-diethoxyphenol Chemical compound CCOC1=CC=CC(OCC)=C1O SMSZXONJAYKZCU-UHFFFAOYSA-N 0.000 description 1
- METWAQRCMRWDAW-UHFFFAOYSA-N 2,6-diethylphenol Chemical compound CCC1=CC=CC(CC)=C1O METWAQRCMRWDAW-UHFFFAOYSA-N 0.000 description 1
- ATGFTMUSEPZNJD-UHFFFAOYSA-N 2,6-diphenylphenol Chemical compound OC1=C(C=2C=CC=CC=2)C=CC=C1C1=CC=CC=C1 ATGFTMUSEPZNJD-UHFFFAOYSA-N 0.000 description 1
- NAILKKRDWBJCNH-UHFFFAOYSA-N 2,6-dipropylphenol Chemical compound CCCC1=CC=CC(CCC)=C1O NAILKKRDWBJCNH-UHFFFAOYSA-N 0.000 description 1
- BBBUAWSVILPJLL-UHFFFAOYSA-N 2-(2-ethylhexoxymethyl)oxirane Chemical compound CCCCC(CC)COCC1CO1 BBBUAWSVILPJLL-UHFFFAOYSA-N 0.000 description 1
- YSUQLAYJZDEMOT-UHFFFAOYSA-N 2-(butoxymethyl)oxirane Chemical compound CCCCOCC1CO1 YSUQLAYJZDEMOT-UHFFFAOYSA-N 0.000 description 1
- HDPLHDGYGLENEI-UHFFFAOYSA-N 2-[1-(oxiran-2-ylmethoxy)propan-2-yloxymethyl]oxirane Chemical compound C1OC1COC(C)COCC1CO1 HDPLHDGYGLENEI-UHFFFAOYSA-N 0.000 description 1
- RQZUWSJHFBOFPI-UHFFFAOYSA-N 2-[1-[1-(oxiran-2-ylmethoxy)propan-2-yloxy]propan-2-yloxymethyl]oxirane Chemical compound C1OC1COC(C)COC(C)COCC1CO1 RQZUWSJHFBOFPI-UHFFFAOYSA-N 0.000 description 1
- FVCHRIQAIOHAIC-UHFFFAOYSA-N 2-[1-[1-[1-(oxiran-2-ylmethoxy)propan-2-yloxy]propan-2-yloxy]propan-2-yloxymethyl]oxirane Chemical compound C1OC1COC(C)COC(C)COC(C)COCC1CO1 FVCHRIQAIOHAIC-UHFFFAOYSA-N 0.000 description 1
- SEFYJVFBMNOLBK-UHFFFAOYSA-N 2-[2-[2-(oxiran-2-ylmethoxy)ethoxy]ethoxymethyl]oxirane Chemical compound C1OC1COCCOCCOCC1CO1 SEFYJVFBMNOLBK-UHFFFAOYSA-N 0.000 description 1
- WTYYGFLRBWMFRY-UHFFFAOYSA-N 2-[6-(oxiran-2-ylmethoxy)hexoxymethyl]oxirane Chemical compound C1OC1COCCCCCCOCC1CO1 WTYYGFLRBWMFRY-UHFFFAOYSA-N 0.000 description 1
- KUAUJXBLDYVELT-UHFFFAOYSA-N 2-[[2,2-dimethyl-3-(oxiran-2-ylmethoxy)propoxy]methyl]oxirane Chemical compound C1OC1COCC(C)(C)COCC1CO1 KUAUJXBLDYVELT-UHFFFAOYSA-N 0.000 description 1
- HDDQXUDCEIMISH-UHFFFAOYSA-N 2-[[4-[1,2,2-tris[4-(oxiran-2-ylmethoxy)phenyl]ethyl]phenoxy]methyl]oxirane Chemical compound C1OC1COC(C=C1)=CC=C1C(C=1C=CC(OCC2OC2)=CC=1)C(C=1C=CC(OCC2OC2)=CC=1)C(C=C1)=CC=C1OCC1CO1 HDDQXUDCEIMISH-UHFFFAOYSA-N 0.000 description 1
- KUNNUNBSGQSGDY-UHFFFAOYSA-N 2-butyl-6-methylphenol Chemical compound CCCCC1=CC=CC(C)=C1O KUNNUNBSGQSGDY-UHFFFAOYSA-N 0.000 description 1
- YCUALLYXPZGZFN-UHFFFAOYSA-N 2-cyclohexyl-6-methylphenol Chemical compound CC1=CC=CC(C2CCCCC2)=C1O YCUALLYXPZGZFN-UHFFFAOYSA-N 0.000 description 1
- WBHAUHHMPXBZCQ-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound COC1=CC=CC(C)=C1O WBHAUHHMPXBZCQ-UHFFFAOYSA-N 0.000 description 1
- LXBGSDVWAMZHDD-UHFFFAOYSA-N 2-methyl-1h-imidazole Chemical compound CC1=NC=CN1 LXBGSDVWAMZHDD-UHFFFAOYSA-N 0.000 description 1
- TVOICAOPKRBXDY-UHFFFAOYSA-N 2-methyl-6-(2-methylphenyl)phenol Chemical compound CC1=CC=CC(C=2C(=CC=CC=2)C)=C1O TVOICAOPKRBXDY-UHFFFAOYSA-N 0.000 description 1
- SXFJDZNJHVPHPH-UHFFFAOYSA-N 3-methylpentane-1,5-diol Chemical compound OCCC(C)CCO SXFJDZNJHVPHPH-UHFFFAOYSA-N 0.000 description 1
- MECNWXGGNCJFQJ-UHFFFAOYSA-N 3-piperidin-1-ylpropane-1,2-diol Chemical compound OCC(O)CN1CCCCC1 MECNWXGGNCJFQJ-UHFFFAOYSA-N 0.000 description 1
- CDBAMNGURPMUTG-UHFFFAOYSA-N 4-[2-(4-hydroxycyclohexyl)propan-2-yl]cyclohexan-1-ol Chemical compound C1CC(O)CCC1C(C)(C)C1CCC(O)CC1 CDBAMNGURPMUTG-UHFFFAOYSA-N 0.000 description 1
- VNGLVZLEUDIDQH-UHFFFAOYSA-N 4-[2-(4-hydroxyphenyl)propan-2-yl]phenol;2-methyloxirane Chemical compound CC1CO1.C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 VNGLVZLEUDIDQH-UHFFFAOYSA-N 0.000 description 1
- CNPURSDMOWDNOQ-UHFFFAOYSA-N 4-methoxy-7h-pyrrolo[2,3-d]pyrimidin-2-amine Chemical compound COC1=NC(N)=NC2=C1C=CN2 CNPURSDMOWDNOQ-UHFFFAOYSA-N 0.000 description 1
- OECTYKWYRCHAKR-UHFFFAOYSA-N 4-vinylcyclohexene dioxide Chemical compound C1OC1C1CC2OC2CC1 OECTYKWYRCHAKR-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 235000021357 Behenic acid Nutrition 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 1
- 244000043261 Hevea brasiliensis Species 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 239000002841 Lewis acid Substances 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- FQYUMYWMJTYZTK-UHFFFAOYSA-N Phenyl glycidyl ether Chemical compound C1OC1COC1=CC=CC=C1 FQYUMYWMJTYZTK-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- AWMVMTVKBNGEAK-UHFFFAOYSA-N Styrene oxide Chemical compound C1OC1C1=CC=CC=C1 AWMVMTVKBNGEAK-UHFFFAOYSA-N 0.000 description 1
- UMILHIMHKXVDGH-UHFFFAOYSA-N Triethylene glycol diglycidyl ether Chemical compound C1OC1COCCOCCOCCOCC1CO1 UMILHIMHKXVDGH-UHFFFAOYSA-N 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- YMOONIIMQBGTDU-VOTSOKGWSA-N [(e)-2-bromoethenyl]benzene Chemical compound Br\C=C\C1=CC=CC=C1 YMOONIIMQBGTDU-VOTSOKGWSA-N 0.000 description 1
- NIYNIOYNNFXGFN-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol;7-oxabicyclo[4.1.0]heptane-4-carboxylic acid Chemical compound OCC1CCC(CO)CC1.C1C(C(=O)O)CCC2OC21.C1C(C(=O)O)CCC2OC21 NIYNIOYNNFXGFN-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 229940116226 behenic acid Drugs 0.000 description 1
- KXHPPCXNWTUNSB-UHFFFAOYSA-M benzyl(trimethyl)azanium;chloride Chemical compound [Cl-].C[N+](C)(C)CC1=CC=CC=C1 KXHPPCXNWTUNSB-UHFFFAOYSA-M 0.000 description 1
- XUCHXOAWJMEFLF-UHFFFAOYSA-N bisphenol F diglycidyl ether Chemical compound C1OC1COC(C=C1)=CC=C1CC(C=C1)=CC=C1OCC1CO1 XUCHXOAWJMEFLF-UHFFFAOYSA-N 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical class OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- 238000012662 bulk polymerization Methods 0.000 description 1
- DLDJFQGPPSQZKI-UHFFFAOYSA-N but-2-yne-1,4-diol Chemical compound OCC#CCO DLDJFQGPPSQZKI-UHFFFAOYSA-N 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- YACLQRRMGMJLJV-UHFFFAOYSA-N chloroprene Chemical compound ClC(=C)C=C YACLQRRMGMJLJV-UHFFFAOYSA-N 0.000 description 1
- 229920006026 co-polymeric resin Polymers 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- ZWAJLVLEBYIOTI-UHFFFAOYSA-N cyclohexene oxide Chemical compound C1CCCC2OC21 ZWAJLVLEBYIOTI-UHFFFAOYSA-N 0.000 description 1
- FWFSEYBSWVRWGL-UHFFFAOYSA-N cyclohexene oxide Natural products O=C1CCCC=C1 FWFSEYBSWVRWGL-UHFFFAOYSA-N 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 229920003244 diene elastomer Polymers 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- XXBDWLFCJWSEKW-UHFFFAOYSA-N dimethylbenzylamine Chemical compound CN(C)CC1=CC=CC=C1 XXBDWLFCJWSEKW-UHFFFAOYSA-N 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 238000007720 emulsion polymerization reaction Methods 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 125000001033 ether group Chemical group 0.000 description 1
- VXNZUUAINFGPBY-UHFFFAOYSA-N ethyl ethylene Natural products CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 1
- 229960005237 etoglucid Drugs 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 229920000578 graft copolymer Polymers 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 150000004678 hydrides Chemical class 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 1
- 150000007517 lewis acids Chemical class 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- XLSZMDLNRCVEIJ-UHFFFAOYSA-N methylimidazole Natural products CC1=CNC=N1 XLSZMDLNRCVEIJ-UHFFFAOYSA-N 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 229920003986 novolac Polymers 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- OEIJHBUUFURJLI-UHFFFAOYSA-N octane-1,8-diol Chemical compound OCCCCCCCCO OEIJHBUUFURJLI-UHFFFAOYSA-N 0.000 description 1
- WGOROJDSDNILMB-UHFFFAOYSA-N octatriacontanediamide Chemical compound NC(=O)CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC(N)=O WGOROJDSDNILMB-UHFFFAOYSA-N 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- MMSLOZQEMPDGPI-UHFFFAOYSA-N p-Mentha-1,3,5,8-tetraene Chemical compound CC(=C)C1=CC=C(C)C=C1 MMSLOZQEMPDGPI-UHFFFAOYSA-N 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- UWJJYHHHVWZFEP-UHFFFAOYSA-N pentane-1,1-diol Chemical compound CCCCC(O)O UWJJYHHHVWZFEP-UHFFFAOYSA-N 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 235000013772 propylene glycol Nutrition 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 239000012763 reinforcing filler Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 150000003440 styrenes Chemical class 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 150000003505 terpenes Chemical class 0.000 description 1
- 235000007586 terpenes Nutrition 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 150000007934 α,β-unsaturated carboxylic acids Chemical class 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、ポリフェニレンエ
ーテル系樹脂組成物に関する。TECHNICAL FIELD The present invention relates to a polyphenylene ether resin composition.
【0002】[0002]
【従来の技術】ポリフェニレンエーテル系樹脂は、耐熱
性、剛性等種々の性能に秀でた樹脂であり、エンジニア
リングプラスチックとして注目されているが、溶融粘度
が高いため、溶融成形するには高温を要し、変色、酸
化、劣化等の種々の問題を生じる。したがって、従来よ
り、ポリフェニレンエーテル系樹脂は、ポリスチレン系
樹脂を配合して成形加工性を改良した組成物として実用
に供されている(例えば米国特許第3383435号明
細書)。しかしながら、かかるポリスチレン系樹脂を配
合した樹脂組成物の溶融流動性は、十分とはいい難い。2. Description of the Related Art Polyphenylene ether resins are excellent in various properties such as heat resistance and rigidity, and are attracting attention as engineering plastics. However, because of their high melt viscosity, they require high temperatures for melt molding. However, various problems such as discoloration, oxidation and deterioration occur. Therefore, conventionally, polyphenylene ether resins have been put to practical use as a composition in which a polystyrene resin is blended to improve molding processability (for example, US Pat. No. 3,383,435). However, it is difficult to say that the melt fluidity of a resin composition containing such a polystyrene resin is sufficient.
【0003】そこで、ポリフェニレンエーテル系樹脂組
成物の溶融流動性を改良するために、種々の方策がとら
れてきた。たとえば、特開昭55−118956号公
報、特公昭57−13584号公報、特開昭58−12
9050号公報、特開昭58−129051号公報、特
開昭59−126460号公報、特開昭47−3136
号公報等には、ポリフェニレンエーテル系樹脂に、さら
にロジン、芳香族系石油樹脂、シクロペンタジエン樹
脂、芳香族/シクロペンタジエン共重合樹脂またはクマ
ロン−インデン樹脂等の低分子量炭化水素樹脂を添加す
ることが提案されており、溶融流動性の改良は認められ
る。しかし、低分子量炭化水素樹脂の添加により、得ら
れるポリフェニレンエーテル系樹脂が本来的に有する耐
熱性を満足できなくなる欠点がある。Therefore, various measures have been taken in order to improve the melt fluidity of the polyphenylene ether resin composition. For example, JP-A-55-118956, JP-B-57-13584 and JP-A-58-12.
9050, JP-A-58-129051, JP-A-59-126460, JP-A-47-3136.
Japanese Patent Laid-Open Publication No. 2003-242242 discloses that low molecular weight hydrocarbon resin such as rosin, aromatic petroleum resin, cyclopentadiene resin, aromatic / cyclopentadiene copolymer resin or coumarone-indene resin is added to polyphenylene ether resin. It has been proposed and improvements in melt flowability are observed. However, the addition of the low molecular weight hydrocarbon resin has a drawback that the heat resistance originally possessed by the obtained polyphenylene ether resin cannot be satisfied.
【0004】[0004]
【発明が解決しようとする課題】本発明は、溶融流動
性、成形加工性に優れ、かつ耐熱性にも優れるポリフェ
ニレンエーテル系樹脂組成物を提供することを目的とす
る。SUMMARY OF THE INVENTION It is an object of the present invention to provide a polyphenylene ether resin composition having excellent melt fluidity, moldability and heat resistance.
【0005】[0005]
【課題を解決するための手段】本発明者らは、前記従来
技術の課題を解決すべく鋭意検討を重ねた結果、ポリフ
ェニレンエーテル系樹脂とポリスチレン系樹脂からなる
組成物に、さらに特定のロジン類および/またはロジン
エステル類を添加してなる組成物が、前記目的に合致す
ることを見出し、本発明を完成するに至った。Means for Solving the Problems As a result of intensive studies to solve the above-mentioned problems of the prior art, the present inventors have found that a composition comprising a polyphenylene ether-based resin and a polystyrene-based resin has a specific rosin group. The present invention has been completed by finding that a composition obtained by adding rosin ester and / or rosin ester meets the above-mentioned object.
【0006】即ち、本発明は、ポリフェニレンエーテル
系樹脂(A)1〜100重量部及びポリスチレン系樹脂
(B)99〜0重量部、並びにガードナー色調2以下の
精製安定化ロジン類、または該精製安定化ロジン類とア
ルコール化合物および/もしくはエポキシ化合物とから
なるロジンエステル類(C)からなることを特徴とする
ポリフェニレンエーテル系樹脂組成物に関する。That is, the present invention provides 1 to 100 parts by weight of a polyphenylene ether resin (A) and 99 to 0 parts by weight of a polystyrene resin (B), and a purified and stabilized rosin having a Gardner color tone of 2 or less, or the purified and stable rosin. The present invention relates to a polyphenylene ether-based resin composition comprising a rosin ester (C) comprising a modified rosin and an alcohol compound and / or an epoxy compound.
【0007】[0007]
【発明の実施の形態】本発明で用いるポリフェニレンエ
ーテル系樹脂(A)(以下、(A)成分という)として
は、特に限定はされず各種公知のものを使用できる。例
えば、一般式(1):BEST MODE FOR CARRYING OUT THE INVENTION The polyphenylene ether resin (A) (hereinafter referred to as the component (A)) used in the present invention is not particularly limited and various known resins can be used. For example, general formula (1):
【0008】[0008]
【化1】 Embedded image
【0009】(式中、R1 、R2 、R3 及びR4 は、そ
れぞれ独立して水素原子、アルキル基、アルコキシ基、
ハロゲン原子またはフェニルを表わし、nは重合度を表
す整数である)で示される重合体があげられる。(Wherein R 1 , R 2 , R 3 and R 4 are each independently a hydrogen atom, an alkyl group, an alkoxy group,
A polymer represented by a halogen atom or phenyl, and n is an integer representing the degree of polymerization.
【0010】上記一般式(1)で示される重合体の製造
法は特に限定はなく、例えば、米国特許第330687
4号明細書、米国特許第3257357号明細書または
第3257358号明細書等に記載の方法に従ってフェ
ノール類を反応させればよい。フェノール類としては、
たとえば、2,6−ジメチルフェノール、2,6−ジエ
チルフェノール、2,6−ジプロピルフェノール、2,
6−ジブチルフェノール、2,6−ジラウリルフェノー
ル、2,6−ジフェニルフェノール、2−メチル−6−
エチルフェノール、2−メチル−6−シクロヘキシルフ
ェノール、2−メチル−6−トリルフェノール、2−メ
チル−6−メトキシフェノール、2−メチル−6−ブチ
ルフェノール、2,6−ジメトキシフェノール、2,
3,6−トリメチルフェノール、2,3,5,6−テト
ラメチルフェノール、2,6−ジエトキシフェノール等
があげられる。上記一般式(1)で示される重合体は、
かかるフェノール類の1種単独の重合体であっても、二
種以上が組み合わされた共重合体であってもよい。The method for producing the polymer represented by the above general formula (1) is not particularly limited, and for example, US Pat.
The phenols may be reacted according to the method described in US Pat. No. 4, U.S. Pat. No. 3,257,357 or US Pat. No. 3,257,358. As phenols,
For example, 2,6-dimethylphenol, 2,6-diethylphenol, 2,6-dipropylphenol, 2,
6-dibutylphenol, 2,6-dilaurylphenol, 2,6-diphenylphenol, 2-methyl-6-
Ethylphenol, 2-methyl-6-cyclohexylphenol, 2-methyl-6-tolylphenol, 2-methyl-6-methoxyphenol, 2-methyl-6-butylphenol, 2,6-dimethoxyphenol, 2,
Examples include 3,6-trimethylphenol, 2,3,5,6-tetramethylphenol, 2,6-diethoxyphenol and the like. The polymer represented by the general formula (1) is
The phenol may be a polymer of one kind alone or a copolymer of two or more kinds combined.
【0011】上記一般式(1)で示される重合体の好ま
しい具体例としては、R1 及びR2が炭素原子数1〜4
のアルキル基またはフェニル基であり、かつR3 及びR
4 が水素原子または炭素原子数1〜4のアルキル基から
なるものである。例えば、ポリ(2,6−ジメチル−
1,4−フェニレン)エーテル、ポリ(2,6−ジエチ
ル−1,4−フェニレン)エーテル、ポリ(2−メチル
−6−エチル−1,4−フェニレン)エーテル、ポリ
(2−メチル−6−プロピル−1,4−フェニレン)エ
ーテル、ポリ(2,6−プロピル- 1,4−フェニレ
ン)エーテル、ポリ(2−エチル−6−プロピル−1,
4−フェニレン)エーテル、ポリ(2,6−ジフェニル
−1,4−フェニレン)エーテル等があげられる。ま
た、上記ポリフェニレンエーテル繰り返し単位中に、ア
ルキル三置換フェノール、例えば2,3,6−トリメチ
ルフェノールを一部含有する共重合体等があげられる。As a preferred specific example of the polymer represented by the above general formula (1), R 1 and R 2 have 1 to 4 carbon atoms.
An alkyl group or a phenyl group of R 3 and R 3
4 is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms. For example, poly (2,6-dimethyl-
1,4-phenylene) ether, poly (2,6-diethyl-1,4-phenylene) ether, poly (2-methyl-6-ethyl-1,4-phenylene) ether, poly (2-methyl-6-) Propyl-1,4-phenylene) ether, poly (2,6-propyl-1,4-phenylene) ether, poly (2-ethyl-6-propyl-1,
4-phenylene) ether, poly (2,6-diphenyl-1,4-phenylene) ether and the like can be mentioned. Further, a copolymer containing a part of alkyl tri-substituted phenol, for example, 2,3,6-trimethylphenol in the polyphenylene ether repeating unit may be used.
【0012】また、本発明における(A)成分として、
一般式(1)で示される前記重合体にスチレン系化合物
がグラフトした共重合体を用いることもできる。該グラ
フト化ポリフェニレンエーテルの具体例としては、上記
ポリフェニレンエーテル系樹脂にスチレン系化合物とし
て、例えばスチレン、α−メチルスチレン、ビニルトル
エン、クロルスチレンなどをグラフト重合して得られる
各種の共重合体があげられる。Further, as the component (A) in the present invention,
A copolymer obtained by grafting a styrene compound on the polymer represented by the general formula (1) can also be used. Specific examples of the grafted polyphenylene ether include various copolymers obtained by graft-polymerizing styrene compounds such as styrene, α-methylstyrene, vinyltoluene, and chlorostyrene as the polyphenylene ether resin. To be
【0013】(A)成分の重量平均分子量等は特に限定
されるものではないが、通常、重量平均分子量が100
0〜300000程度、好ましくは1000〜1000
00であり、固有粘度が0.005〜3dl/g(クロ
ロホルム、25℃)程度、好ましくは0.005〜1d
l/gである。The weight average molecular weight of the component (A) is not particularly limited, but usually the weight average molecular weight is 100.
0-300000, preferably 1000-1000
00 and an intrinsic viscosity of about 0.005 to 3 dl / g (chloroform, 25 ° C.), preferably 0.005 to 1 d
1 / g.
【0014】本発明で用いるポリスチレン系樹脂(B)
(以下、(B)成分という)としては、特に限定はされ
ず各種公知のものを使用できる。例えば、一般式
(2):Polystyrene resin (B) used in the present invention
There is no particular limitation on (hereinafter referred to as the component (B)), and various known ones can be used. For example, general formula (2):
【0015】[0015]
【化2】 Embedded image
【0016】(式中、R5 は水素原子または炭素原子数
1〜4のアルキル基を示し、R6 はハロゲン原子または
炭素原子数1〜4のアルキル基を示し、pは0〜5の整
数を示し、qは重合度を表す整数である)で表される、
芳香族ビニル化合物から誘導された繰返し構造単位をそ
の重合体中に少なくとも25重量%有するもの、があげ
られる。(Wherein R 5 represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, R 6 represents a halogen atom or an alkyl group having 1 to 4 carbon atoms, and p represents an integer of 0 to 5) , And q is an integer representing the degree of polymerization),
Those having at least 25% by weight in the polymer of repeating structural units derived from an aromatic vinyl compound.
【0017】(B)成分の例をより具体的に示すと、た
とえば、スチレン、ビニルトルエン、α−メチルスチレ
ン、α−メチル−p−メチルスチレン、クロロスチレ
ン、ブロモスチレン等の芳香族ビニル化合物の1種を用
いた単独重合体または2種以上を組み合わせた共重合体
や、前記芳香族ビニル化合物の重合体をブタジエン、イ
ソプレン、クロロプレン等の共役ジエン系化合物の単独
重合体、共役ジエン系化合物と不飽和ニトリル化合物ま
たは芳香族ビニル化合物との共重合体、さらには天然ゴ
ムなどの各種のゴム成分により変性したものなどがあげ
られる。本発明では、前記(B)成分の具体例のなかで
も、ポリスチレンまたは、スチレン70重量%以上とジ
エンゴム30重量%以下とからなるゴム強化ポリスチレ
ンが好適である。なお、(B)成分としては、乳化重
合、懸濁重合、塊状重合、溶液重合のいずれの方法によ
り得られるものであっても使用できる。More specifically, examples of the component (B) include aromatic vinyl compounds such as styrene, vinyltoluene, α-methylstyrene, α-methyl-p-methylstyrene, chlorostyrene and bromostyrene. A homopolymer using one kind or a copolymer combining two or more kinds, or a polymer of the aromatic vinyl compound as a homopolymer of a conjugated diene compound such as butadiene, isoprene or chloroprene, or a conjugated diene compound. Examples thereof include copolymers with unsaturated nitrile compounds or aromatic vinyl compounds, and those modified with various rubber components such as natural rubber. In the present invention, among the specific examples of the component (B), polystyrene or rubber-reinforced polystyrene containing 70% by weight or more of styrene and 30% by weight or less of diene rubber is preferable. The component (B) may be any one obtained by any of emulsion polymerization, suspension polymerization, bulk polymerization and solution polymerization.
【0018】(B)成分の重量平均分子量等は特に限定
されるものではないが、通常、重量平均分子量が100
0〜1000000程度である。The weight average molecular weight of the component (B) is not particularly limited, but usually the weight average molecular weight is 100.
It is about 0 to 1,000,000.
【0019】本発明においては、前記のように、(A)
成分および(B)成分からなる樹脂組成物の溶融流動性
などを改良する目的で、特定のロジン類および/または
特定のロジンエステル類(C)(以下、(C)成分とい
う)を使用することが必須とされる。(C)成分のうち
のロジン類とは、ガードナー色調2以下、好ましくは1
以下の精製安定化ロジンであり、その具体例としては不
均化ロジン、水素添加ロジン、脱水素化ロジンなどの安
定化ロジンを蒸留して不鹸化物や夾雑物を除いてなる精
製安定化ロジン類が該当する。より具体的には、特開昭
63−186783号公報、特開昭64−85265号
公報、特開平3−277675号公報、特開平5−17
1112号公報、特開平5−271622号公報などに
記載されている各種が例示できる。In the present invention, as described above, (A)
Use of a specific rosin and / or a specific rosin ester (C) (hereinafter referred to as the component (C)) for the purpose of improving the melt flowability of the resin composition comprising the component and the component (B) Is required. The rosin of the component (C) means a Gardner color tone of 2 or less, preferably 1
The following purified and stabilized rosin, and specific examples thereof include purified and stabilized rosin obtained by distilling a stabilized rosin such as disproportionated rosin, hydrogenated rosin and dehydrogenated rosin to remove unsaponifiable matters and impurities. Class is applicable. More specifically, JP-A-63-186783, JP-A-64-85265, JP-A-3-277675, and JP-A-5-17.
Various examples described in Japanese Patent Application Laid-Open No. 1112 and Japanese Patent Application Laid-Open No. 5-2716222 can be exemplified.
【0020】(C)成分のうちのロジンエステル類とし
ては、下記アルコール化合物および/またはエポキシ化
合物と、前記精製安定化ロジン類とから構成される各種
の反応生成物が挙げられる。該ロジンエステル類は、ガ
ードナー色調2以下、好ましくは1以下とされる。Examples of the rosin ester of the component (C) include various reaction products composed of the following alcohol compound and / or epoxy compound and the purified and stabilized rosin. The rosin ester has a Gardner color tone of 2 or less, preferably 1 or less.
【0021】該アルコール化合物としては、特に限定は
なく各種公知の多価アルコールが使用できる。例えば、
エチレングリコール、ジエチレングリコール、トリエチ
レングリコール、1,2−プロパンジオール、1,3−
プロパンジオール、1,3−ブタンジオール、1,4−
ブタンジオール、ネオペンチルグリコール、ペンタンジ
オール、3−メチル−1,5−ペンタンジオ−ル、1,
6−ヘキサンジオール、オクタンジオール、1,4−ブ
チンジオール、ジプロピレングリコール等の飽和および
不飽和の各種公知の2価アルコール、ビスフェノールA
に酸化エチレンまたは酸化プロピレンを付加してえられ
た2価アルコール等;グリセリン、トリメチロールエタ
ン、トリメチロールプロパンなどの3価アルコール;ペ
ンタエリスリトールなどの4価アルコール;酸化エチレ
ン、酸化プロピレン、テトラヒドロフラン等の重合体や
共重合体等のポリエーテルジオール類が例示できる。こ
れらアルコール化合物は1種単独でまたは2種以上を組
み合わせて使用できる。これらアルコール化合物のう
ち、芳香環を有するものが、得られるポリフェニレンエ
ーテル系樹脂組成物の耐熱性の点で特に好ましい。The alcohol compound is not particularly limited and various known polyhydric alcohols can be used. For example,
Ethylene glycol, diethylene glycol, triethylene glycol, 1,2-propanediol, 1,3-
Propanediol, 1,3-butanediol, 1,4-
Butanediol, neopentyl glycol, pentanediol, 3-methyl-1,5-pentanediol, 1,
Bisphenol A, various known saturated and unsaturated dihydric alcohols such as 6-hexanediol, octanediol, 1,4-butynediol, and dipropylene glycol
Dihydric alcohols obtained by adding ethylene oxide or propylene oxide to ethylene; trihydric alcohols such as glycerin, trimethylolethane, and trimethylolpropane; tetrahydric alcohols such as pentaerythritol; ethylene oxide, propylene oxide, tetrahydrofuran, etc. Examples include polyether diols such as polymers and copolymers. These alcohol compounds may be used alone or in combination of two or more. Among these alcohol compounds, those having an aromatic ring are particularly preferable in terms of heat resistance of the resulting polyphenylene ether resin composition.
【0022】該エポキシ化合物としては、特に限定され
ず各種公知のモノエポキシ化合物や多価エポキシ化合物
などが使用できる。モノエポキシ化合物としては、例え
ばn−ブチルグリシジルエーテル、2−エチルヘキシル
グリシジルエーテル等のアルキルグリシジルエーテル;
フェニルグリシジルエーテル等のアリールグリシジルエ
ーテル;バーサティック酸グリシジルエステル等のモノ
カルボン酸グリシジルエステル;前記ロジン類のグリシ
ジルエステル等のモノカルボン酸グリシジルエステル
類;スチレンオキサイド、シクロヘキセンオキサイド等
が挙げられる。ジエポキシ化合物としては、例えばエチ
レングリコールジグリシジルエーテル、ジエチレングリ
コールジグリシジルエーテル、トリエチレングリコール
ジグリシジルエーテル、ポリエチレングリコールジグリ
シジルエーテル、プロピレングリコールジグリシジルエ
ーテル、ジプロピレングリコールジグリシジルエーテ
ル、トリプロピレングリコールジグリシジルエーテル、
ポリプロピレングリコールジグリシジルエーテル、ネオ
ペンチルグリコールジグリシジルエーテル、1,6−ヘ
キサンジオールジグリシジルエーテルなどの非環状脂肪
族ジグリシジルエーテル類;2,2−ビス(4−ヒドロ
キシフェニル)プロパンジグリシジルエーテル、ビス
(4−ヒドロキシフェニル)メタンジグリシジルエーテ
ル、1,1−ビス(4−ヒドロキシフェニル)エタンジ
グリシジルエーテル、2,2−ビス(4−ヒドロキシシ
クロヘキシル)プロパンジグリシジルエーテル、3,
3’,5,5’−テトラメチル−4,4’−ジヒドロキ
シビフェニルジグリシジルエーテル、2,2’−ビス
(4−(β−ヒドロキシプロポキシ)フェニル)プロパ
ンジグリシジルエーテルなどの芳香族または環状脂肪族
ジグリシジルエーテル類;3,4−エポキシシクロヘキ
シルメチル、3,4−エポキシシクロヘキサンカルボキ
シレート、ビニルシクロヘキセンジオキサイド等の環状
脂肪族環状オキシラン類などのジエポキシ化合物が挙げ
られる。トリエポキシ化合物としては、例えばトリメチ
ロールプロパントリグリシジルエーテル、トリスヒドロ
キシエチルイソシアヌレートトリグリシジルエーテルな
どが挙げられる。またテトラエポキシ化合物としては、
例えば1,1,2,2−テトラ(4−ヒドロキシフェニ
ル)エタンテトラグリシジルエーテルなどが挙げられ
る。その他のポリエポキシ化合物としては、ソルビトー
ルポリグリシジルエーテル、フェノールノボラック型樹
脂のポリグリシジルエーテルなどが挙げられる。これら
エポキシ化合物は1種単独でまたは2種以上を組み合わ
せて使用できる。これらエポキシ化合物のうち、芳香環
を有するものが、得られるポリフェニレンエーテル系樹
脂組成物の耐熱性の点で特に好ましい。The epoxy compound is not particularly limited and various known monoepoxy compounds and polyepoxy compounds can be used. Examples of the monoepoxy compound include alkyl glycidyl ethers such as n-butyl glycidyl ether and 2-ethylhexyl glycidyl ether;
Examples thereof include aryl glycidyl ethers such as phenyl glycidyl ether; monocarboxylic acid glycidyl esters such as versatic acid glycidyl ester; monocarboxylic acid glycidyl esters such as the rosin glycidyl ester; styrene oxide and cyclohexene oxide. As the diepoxy compound, for example, ethylene glycol diglycidyl ether, diethylene glycol diglycidyl ether, triethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, dipropylene glycol diglycidyl ether, tripropylene glycol diglycidyl ether,
Non-cyclic aliphatic diglycidyl ethers such as polypropylene glycol diglycidyl ether, neopentyl glycol diglycidyl ether and 1,6-hexanediol diglycidyl ether; 2,2-bis (4-hydroxyphenyl) propane diglycidyl ether, bis (4-hydroxyphenyl) methane diglycidyl ether, 1,1-bis (4-hydroxyphenyl) ethane diglycidyl ether, 2,2-bis (4-hydroxycyclohexyl) propane diglycidyl ether, 3,
Aromatic or cyclic fatty acids such as 3 ', 5,5'-tetramethyl-4,4'-dihydroxybiphenyl diglycidyl ether and 2,2'-bis (4- (β-hydroxypropoxy) phenyl) propane diglycidyl ether Group diglycidyl ethers; diepoxy compounds such as cycloaliphatic cyclic oxiranes such as 3,4-epoxycyclohexylmethyl, 3,4-epoxycyclohexanecarboxylate, and vinylcyclohexenedioxide. Examples of the triepoxy compound include trimethylolpropane triglycidyl ether and trishydroxyethyl isocyanurate triglycidyl ether. Further, as the tetraepoxy compound,
For example, 1,1,2,2-tetra (4-hydroxyphenyl) ethane tetraglycidyl ether and the like can be mentioned. Examples of other polyepoxy compounds include sorbitol polyglycidyl ether and polyglycidyl ether of phenol novolac type resin. These epoxy compounds may be used alone or in combination of two or more. Among these epoxy compounds, those having an aromatic ring are particularly preferable from the viewpoint of heat resistance of the resulting polyphenylene ether resin composition.
【0023】上記アルコール化合物および/またはエポ
キシ化合物と前記精製安定化ロジン類との反応は、特に
制限されず公知の反応条件を採用して容易に行うことが
できる。例えば、アルコール化合物と精製安定化ロジン
類との反応は、通常、アルコール化合物の水酸基と該ロ
ジン類のカルボキシル基の当量比〔−OH(eq)/−
COOH(eq)〕が0.8〜2.0程度となるよう仕
込んだ後、不活性気流下に150℃〜280℃程度に加
熱し、生成水を系外に留去しながら公知のエステル化触
媒の存在下または不存在下にエステル化すれば良い。ま
た、エポキシ化合物と該ロジン類との反応の具体例とし
ては、エポキシ化合物のエポキシ基1個が水酸基2個に
相当すると換算して、該水酸基と該ロジン類のカルボキ
シル基の当量比〔−OH(eq)/−COOH(e
q)〕が0.8〜2.0程度となるよう仕込んだ後、1
20〜280℃で酸価5以下、好ましくは3以下となる
までエステル化反応を続行すれば良い。該触媒として
は、例えばトリメチルアミン、トリエチルアミン、トリ
ブチルアミン、ベンジルジメチルアミン、ピリジン、2
−メチルイミダゾールなどのアミン系触媒、ベンジルト
リメチルアンモニウムクロライドなどの第4アンモニウ
ム塩、ルイス酸、ホウ酸エステル、有機金属化合物、有
機酸金属塩、トリアルキルフォスフィン、トリアリール
フォスフィンなどを使用できる。The reaction between the alcohol compound and / or the epoxy compound and the purified and stabilized rosin is not particularly limited and can be easily carried out by using known reaction conditions. For example, the reaction between the alcohol compound and the purified and stabilized rosin is usually carried out in the equivalent ratio [-OH (eq) /-of the hydroxyl group of the alcohol compound and the carboxyl group of the rosin.
COOH (eq)] is adjusted to about 0.8 to 2.0, and then heated to about 150 ° C. to 280 ° C. under an inert gas stream, and known esterification is performed while distilling generated water out of the system. Esterification may be performed in the presence or absence of a catalyst. Further, as a specific example of the reaction between the epoxy compound and the rosin, it is calculated that one epoxy group of the epoxy compound corresponds to two hydroxyl groups, and the equivalent ratio of the hydroxyl group to the carboxyl group of the rosin [-OH (Eq) /-COOH (e
q)] is about 0.8 to 2.0 and then 1
The esterification reaction may be continued until the acid value becomes 5 or less, preferably 3 or less at 20 to 280 ° C. Examples of the catalyst include trimethylamine, triethylamine, tributylamine, benzyldimethylamine, pyridine, 2
-Amine-based catalysts such as methylimidazole, quaternary ammonium salts such as benzyltrimethylammonium chloride, Lewis acids, boric acid esters, organic metal compounds, organic acid metal salts, trialkylphosphines and triarylphosphines can be used.
【0024】かかる本発明の(C)成分の軟化点は、6
0〜160℃程度が好ましい。さらに好ましくは、70
〜140℃である。軟化点が160℃を越える場合に
は、得られるポリフェニレンエーテル系樹脂組成物の溶
融粘度の改良効果が不十分となり、一方、軟化点が60
℃未満の場合には、ポリフェニレンエーテル系樹脂組成
物の耐熱性の改良効果が不十分となる。また(C)成分
の分子量は、通常は数平均分子量300〜10000程
度とされ、好ましくは300〜5000の範囲である。
数平均分子量が10000を越える場合にはポリフェニ
レンエーテル系樹脂組成物の溶融粘度の改良効果が不十
分となる。The softening point of the component (C) of the present invention is 6
About 0 to 160 ° C. is preferable. More preferably, 70
~ 140 ° C. When the softening point exceeds 160 ° C., the effect of improving the melt viscosity of the obtained polyphenylene ether resin composition becomes insufficient, while the softening point is 60
When the temperature is lower than 0 ° C, the effect of improving the heat resistance of the polyphenylene ether resin composition becomes insufficient. The molecular weight of the component (C) is usually about 300 to 10,000, and preferably 300 to 5,000.
When the number average molecular weight exceeds 10,000, the effect of improving the melt viscosity of the polyphenylene ether resin composition becomes insufficient.
【0025】本発明のポリフェニレンエーテル系樹脂組
成物は、前記(A)成分1〜100重量部、前記(B)
成分99〜0重量部および前記(C)成分からなる。
(A)成分と(B)成分の好ましい配合割合は、(A)
成分10〜95重量部に対して(B)成分が90〜5重
量部(両成分の合計量は100重量部)である。(C)
成分の配合量は、(A)成分と(B)成分の合計100
重量部に対して、通常0.1〜50重量部、好ましく
は、0.1〜30重量部である。(C)成分の配合量が
0.1重量部未満では、溶融流動性を向上できず、一方
50重量部を越えた場合には、ポリフェニレンエーテル
系樹脂が本来的に有する耐熱性、剛性等種々の性能を低
下させてしまい、いずれの場合も好ましくない。The polyphenylene ether resin composition of the present invention comprises 1 to 100 parts by weight of the component (A) and the component (B).
It is composed of 99 to 0 parts by weight of the component and the component (C).
The preferable mixing ratio of the components (A) and (B) is (A)
The component (B) is 90 to 5 parts by weight (the total amount of both components is 100 parts by weight) with respect to 10 to 95 parts by weight of the components. (C)
The blending amount of the components is 100 in total of the components (A) and (B).
It is usually 0.1 to 50 parts by weight, preferably 0.1 to 30 parts by weight, based on parts by weight. When the content of the component (C) is less than 0.1 parts by weight, the melt fluidity cannot be improved. On the other hand, when it exceeds 50 parts by weight, the polyphenylene ether resin inherently has various heat resistance and rigidity. However, it is not preferable in any case.
【0026】前記のように本発明では、溶融流動性など
の特性を改良するため、前記(C)成分を使用すること
が必須とされるが、本発明の目的を逸脱しない限り、従
来公知の改質剤を併用してもさしつかえはない。公知の
改質剤(以下、(D)成分という)としては、例えば、
C5系石油樹脂、C9系石油樹脂、C5/C9系石油樹
脂、クマロン−インデン樹脂、テルペン樹脂、テルペン
−スチレン樹脂、テルペン−フェノール樹脂等、および
これらの水素化物が挙げられる。(D)成分の配合量
は、通常は(C)成分の使用量の30重量%未満とされ
る。As described above, in the present invention, it is essential to use the component (C) in order to improve properties such as melt fluidity, but it is conventionally known as long as it does not depart from the object of the present invention. It does not matter if the modifier is used in combination. Examples of known modifiers (hereinafter referred to as (D) component) include, for example,
Examples thereof include C5-based petroleum resin, C9-based petroleum resin, C5 / C9-based petroleum resin, coumarone-indene resin, terpene resin, terpene-styrene resin, terpene-phenol resin, and hydrides thereof. The compounding amount of the component (D) is usually less than 30% by weight of the amount of the component (C) used.
【0027】また、本発明のポリフェニレンエーテル系
樹脂組成物は、耐衝撃強度を向上させるために、(A)
成分と(B)成分の合計100重量部に対し、70重量
部以下、好ましくは50重量部以下の割合で、以下の任
意成分を配合してもよい。該任意成分(以下、(E)成
分という)としては、例えば、ポリエチレン、ポリプロ
ピレン、エチレン/プロピレン共重合体、エチレン/ブ
テン−1共重合体、エチレン/プロピレン/ジシクロペ
ンタジエン共重合体、エチレン/プロピレン/5−エチ
リデン−2−ノルボルネン共重合体、エチレン/プロピ
レン/1,4ヘキサジエン共重合体、エチレン/酢酸ビ
ニル共重合体、エチレン/アクリル酸ブチル共重合体、
エチレン/α,β−不飽和カルボン酸及び酸無水物共重
合体、エチレン/α,β−不飽和カルボン酸グリシジル
エステル共重合体等のオレフィン系ゴムや、ジエン系ゴ
ム状重合体の存在下にメタクリル酸メチルとアクリロニ
トリルを必須成分とするビニル系単量体混合物を重合す
ることによって得られるグラフト共重合体、A,A′が
重合されたビニル系炭化水素ブロックであってBが重合
された共役ジエンブロックであるA−B−A′型ブロッ
ク共重合体やそのジエンブロックB部が水素添加された
ものである水素添加A−B−A′型ブロック共重合体等
が挙げられる。Further, the polyphenylene ether resin composition of the present invention comprises (A) in order to improve impact strength.
The following optional components may be blended in a ratio of 70 parts by weight or less, preferably 50 parts by weight or less based on 100 parts by weight of the total of the components and the component (B). Examples of the optional component (hereinafter referred to as (E) component) include polyethylene, polypropylene, ethylene / propylene copolymer, ethylene / butene-1 copolymer, ethylene / propylene / dicyclopentadiene copolymer, ethylene / Propylene / 5-ethylidene-2-norbornene copolymer, ethylene / propylene / 1,4 hexadiene copolymer, ethylene / vinyl acetate copolymer, ethylene / butyl acrylate copolymer,
In the presence of olefin rubber such as ethylene / α, β-unsaturated carboxylic acid and acid anhydride copolymer, ethylene / α, β-unsaturated carboxylic acid glycidyl ester copolymer and diene rubber-like polymer A graft copolymer obtained by polymerizing a vinyl-based monomer mixture containing methyl methacrylate and acrylonitrile as essential components, a vinyl-based hydrocarbon block in which A and A'are polymerized, and a conjugate in which B is polymerized Examples thereof include an ABAA 'type block copolymer which is a diene block and a hydrogenated ABAA' type block copolymer in which the diene block B part is hydrogenated.
【0028】また、本発明の芳香族ビニル系樹脂組成物
は、前記必須成分である(A)、(B)、(C)成分並
びに任意成分である(D)および(E)成分の他に、公
知の各種の添加剤、例えばステアリン酸、ベヘニン酸、
それらの金属塩(カルシウム、マグネシウム、亜鉛
等)、エチレンビスステアリン酸アミド等を添加するこ
ともできる。また、着色剤、酸化防止剤、帯電防止剤、
難燃剤、顔料、染料、ガラス繊維、金属繊維、金属フレ
ーク、炭素繊維等の補強材や充填材、熱安定剤、紫外線
吸収剤、光安定剤、塑剤、可塑剤等を添加できる。In addition to the essential components (A), (B), (C) and the optional components (D) and (E), the aromatic vinyl resin composition of the present invention is also a component. , Various known additives such as stearic acid, behenic acid,
Metal salts thereof (calcium, magnesium, zinc, etc.), ethylenebisstearic acid amide, etc. can also be added. Also, colorants, antioxidants, antistatic agents,
Reinforcing agents and fillers such as flame retardants, pigments, dyes, glass fibers, metal fibers, metal flakes, carbon fibers, etc., heat stabilizers, UV absorbers, light stabilizers, plasticizers, plasticizers and the like can be added.
【0029】本発明のポリフェニレンエーテル系樹脂組
成物の製造方法は特に制限されず、通常公知の方法を採
用することができる。すなわち、ペレット、粉末または
砕片状態のポリフェニレンエーテル系樹脂(A)、ポリ
スチレン系樹脂(B)および前記(C)成分を、高速撹
拌機等を用いて、均一混合した後、十分な混練能力のあ
る一軸または多軸の押出し機で溶融混練する方法、また
はバンバリーミキサーやゴムロール機を用いて溶融混練
する方法等の種々方法を採用できる。The method for producing the polyphenylene ether resin composition of the present invention is not particularly limited, and a generally known method can be adopted. That is, the polyphenylene ether-based resin (A), the polystyrene-based resin (B) and the component (C) in the form of pellets, powders or fragments are uniformly mixed using a high-speed stirrer or the like and then have sufficient kneading ability. Various methods such as a method of melt-kneading with a single-screw or multi-screw extruder or a method of melt-kneading with a Banbury mixer or a rubber roll machine can be adopted.
【0030】[0030]
【発明の効果】本発明によれば、溶融流動性、成形加工
性に優れ、かつ耐熱性にも優れるポリフェニレンエーテ
ル樹脂組成物を提供できる。かかる本発明のポリフェニ
レンエーテル系樹脂組成物はエンジニアリングプラスチ
ックとして、自動車用部品、電子・電気機器部品やそれ
らの製造工程中に用いることができ、その他、剛性、耐
熱性、寸法安定性等が求められる各種成形品に使用する
ことができる。According to the present invention, it is possible to provide a polyphenylene ether resin composition which is excellent in melt flowability, moldability and heat resistance. The polyphenylene ether-based resin composition of the present invention can be used as an engineering plastic in automobile parts, electronic / electrical device parts and their manufacturing processes, and is required to have rigidity, heat resistance, dimensional stability and the like. It can be used for various molded products.
【0031】[0031]
【実施例】以下、製造例、実施例および比較例により本
発明を更に具体的に説明するが、本発明はこれらの実施
例に限定されるものではない。以下、特記しない限り、
部および%は重量基準である。EXAMPLES The present invention will be described in more detail below with reference to production examples, examples and comparative examples, but the present invention is not limited to these examples. Below, unless otherwise specified
Parts and percentages are by weight.
【0032】製造例1(精製安定化ロジンの調製) (1) 不均化反応 酸価172、軟化点75℃、色調ガードナー6の未精製
中国産ガムロジン1000部に触媒として5%パラジウ
ムカーボン(含水率50%)0.3部を加え、窒素シー
ル下、280℃で4時間攪拌して不均化反応を行ない、
酸価157、軟化点77℃、色調ガードナー8の不均化
ロジンを得た。 (2) 精製 前記不均化ロジンを窒素シール下に3mmHgの減圧下で蒸
留し、酸価178.3、軟化点85℃、色調ガードナー
4の一般恒数を有する表1に示す主留を精製不均化ロジ
ンとした。 (3) 水素化反応 前記精製不均化ロジン200部と5%パラジウムカーボ
ン(含水率50%)0.4部を、振盪式オートクレーブ
に仕込み、系内の酸素を除去した後、系内を水素にて1
00Kg/cm2 に加圧し260℃まで昇温し、同温度で3
時間、水素化反応を行ない、酸価169.1、軟化点8
6.0℃、色調ガードナー1以下(ハーゼンカラー5
0)の精製安定化ロジン(C−1)を得た。Production Example 1 (Preparation of purified and stabilized rosin) (1) Disproportionation reaction 1000 parts of unpurified Chinese gum rosin with acid value of 172, softening point of 75 ° C., color tone Gardner 6 and 5% palladium carbon (hydrous content) (50%), 0.3 part was added, and the mixture was stirred under a nitrogen blanket at 280 ° C. for 4 hours to carry out a disproportionation reaction.
A disproportionated rosin having an acid value of 157, a softening point of 77 ° C. and a color tone Gardner 8 was obtained. (2) Purification The disproportionated rosin was distilled under a nitrogen blanket under a reduced pressure of 3 mmHg to purify the main distillate shown in Table 1 having an acid value of 178.3, a softening point of 85 ° C. and a general constant of color Gardner 4. Disproportionate rosin. (3) Hydrogenation reaction 200 parts of the above-mentioned purified disproportionated rosin and 0.4 part of 5% palladium carbon (water content 50%) were charged into a shaking autoclave to remove oxygen in the system, and then the system was hydrogenated. At 1
Pressurize to 00 kg / cm 2 and raise the temperature to 260 ℃,
Hydrogenation reaction is carried out for an hour, acid value 169.1, softening point 8
6.0 ° C, color tone Gardner 1 or less (Hazen color 5
0) purified stabilized rosin (C-1) was obtained.
【0033】製造例2(精製安定化ロジンの調製) (1) 脱水素化反応 製造例1(2) で得た精製不均化ロジン200部と、脱水
素化触媒として5%パラジウムカーボン(含水率50
%)0.2部を、振盪式オートクレーブに仕込み、窒素
置換して系内の酸素を除去した後、系内を260℃まで
昇温し、同温度で3時間、脱水素化反応を行ない、酸価
171.7、軟化点87℃、色調ガードナー1以下(ハ
ーゼンカラー120)の精製安定化ロジン(C−2)を
得た。Production Example 2 (Preparation of Purified and Stabilized Rosin) (1) Dehydrogenation Reaction 200 parts of the purified disproportionated rosin obtained in Production Example 1 (2) and 5% palladium carbon (hydrated) as a dehydrogenation catalyst. Rate 50
%) 0.2 part was charged into a shaking autoclave, and nitrogen substitution was carried out to remove oxygen in the system, then the temperature in the system was raised to 260 ° C., and dehydrogenation reaction was carried out at the same temperature for 3 hours, A purified and stabilized rosin (C-2) having an acid value of 171.7, a softening point of 87 ° C. and a color tone of Gardner 1 or less (Hazen color 120) was obtained.
【0034】製造例3(精製安定化ロジンの調製) (1) 水素化反応 製造例1(1) に記載の未精製中国産ガムロジン1000
部と、水素化触媒として5%パラジウムカーボン(含水
率50%)2部を、振盪式オートクレーブに仕込み、系
内の酸素を除去した後、系内を水素にて100Kg/cm2
に加圧し、撹拌下に260℃まで昇温し、同温度で3時
間、水素化反応を行ない、酸価167、軟化点74℃、
色調ガードナー5の未精製水素化ロジンを得た。 (2) 精製 上記の未精製水素化ロジンを窒素シール下に3mmHgの減
圧下で蒸留し、酸価175.2、軟化点83℃、色調ガ
ードナー2の一般恒数を有する表2に示す主留を精製水
素化ロジンとした。 (3) 脱水素化反応 上記の精製水素化ロジン200部と、脱水素化触媒とし
て5%パラジウムカーボン(含水率50%)0.2部
を、振盪式オートクレーブに仕込み、窒素置換して系内
の酸素を除去した後、系内を250℃まで昇温し、同温
度で3時間、脱水素化反応を行ない、酸価172.6、
軟化点84℃、色調ガードナー1以下(ハーゼンカラー
80)の精製安定化ロジン(C−3)を得た。Production Example 3 (Preparation of purified stabilized rosin) (1) Hydrogenation reaction Unpurified Chinese gum rosin 1000 described in Production Example 1 (1)
Parts and 2 parts of 5% palladium carbon (water content 50%) as a hydrogenation catalyst were charged into a shaking autoclave to remove oxygen in the system, and then 100 kg / cm 2 of hydrogen in the system.
The mixture is heated to 260 ° C. with stirring, and hydrogenated at the same temperature for 3 hours to give an acid value of 167 and a softening point of 74 ° C.
A crude hydrogenated rosin having a color Gardner 5 was obtained. (2) Purification The above crude hydrogenated rosin was distilled under a nitrogen blanket under a reduced pressure of 3 mmHg to give an acid value of 175.2, a softening point of 83 ° C., and a main distillation fraction shown in Table 2 having a general constant of color Gardner 2. Was purified hydrogenated rosin. (3) Dehydrogenation reaction 200 parts of the above-mentioned purified hydrogenated rosin and 0.2 part of 5% palladium carbon (water content 50%) as a dehydrogenation catalyst were placed in a shaking autoclave, and the atmosphere was replaced with nitrogen. After removing the oxygen of the above, the temperature of the system was raised to 250 ° C., the dehydrogenation reaction was performed at the same temperature for 3 hours, and the acid value was 172.6.
A purified and stabilized rosin (C-3) having a softening point of 84 ° C. and a color tone of Gardner 1 or less (Hazen color 80) was obtained.
【0035】製造例4(精製安定化ロジンエステルの調
製) 製造例1(2) で得た精製不均化ロジン500部をフラス
コに仕込み、窒素シール下に180℃に昇温し、溶融撹
拌下に200℃でグリセリン60部を加えた後、280
℃まで昇温し、同温度で12時間エステル化を行ない、
酸価3.4、軟化点99℃、色調ガードナー5の精製不
均化ロジンエステルを得た。該ロジンエステルを製造例
1(3) と同様の反応条件にて水素化反応を行ない、酸価
8.5、軟化点99℃、色調ガードナー1以下(ハーゼ
ンカラー150)の精製安定化ロジンエステル(C−
4)を得た。Production Example 4 (Preparation of Purified and Stabilized Rosin Ester) 500 parts of the purified disproportionated rosin obtained in Production Example 1 (2) was charged into a flask, heated to 180 ° C. under a nitrogen blanket, and melted and stirred. After adding 60 parts of glycerin at 200 ° C. to 280
The temperature is raised to ℃, and the esterification is performed at the same temperature for 12 hours.
A purified disproportionated rosin ester having an acid value of 3.4, a softening point of 99 ° C. and a color tone Gardner 5 was obtained. The rosin ester was subjected to a hydrogenation reaction under the same reaction conditions as in Production Example 1 (3) to obtain a purified and stabilized rosin ester having an acid value of 8.5, a softening point of 99 ° C. and a color tone of Gardner 1 or less (Hazen color 150). C-
4) was obtained.
【0036】製造例5(精製安定化ロジンエステルの調
製) 製造例2で得られた精製安定化ロジン(C−2)500
部、ビスフェノールAのプロピレンオキサイド2モル付
加物(水酸基価318)336部をフラスコに仕込み、
窒素気流下250℃にて12時間反応させることによ
り、酸価2.0、軟化点90.0、色調ガードナー1〜
2の精製安定化ロジンエステル(以下、ロジン(C−
5)という)を得た。Production Example 5 (Preparation of Purified and Stabilized Rosin Ester) The purified and stabilized rosin (C-2) 500 obtained in Production Example 2
Part, 336 parts of bisphenol A propylene oxide 2 mol adduct (hydroxyl value 318) were charged into a flask,
By reacting for 12 hours at 250 ° C. under nitrogen stream, acid value 2.0, softening point 90.0, color tone Gardner 1 to
2 purified and stabilized rosin ester (hereinafter, rosin (C-
5)) was obtained.
【0037】製造例6(精製安定化ロジンエステルの調
製) 製造例1(3) で得られた精製安定化ロジン(C−1)2
00部、2,2−ビス(4−ヒドロキシフェニル)プロ
パンジグリシジルエーテル(エポキシ当量183.9)
83.5部およびトリフェニルホスフィン0.071部
をフラスコに仕込み、窒素気流下150℃にて4時間反
応させた後、さらに250℃で5時間反応させることに
より、酸価0.1、軟化点101℃、色調ガードナー1
以下(ハーゼンカラー175)の精製安定化ロジンエス
テル(C−6)を得た。Production Example 6 (Preparation of Purified and Stabilized Rosin Ester) The purified and stabilized rosin (C-1) 2 obtained in Production Example 1 (3)
00 parts, 2,2-bis (4-hydroxyphenyl) propane diglycidyl ether (epoxy equivalent 183.9)
83.5 parts and 0.071 part of triphenylphosphine were charged into a flask, reacted at 150 ° C. for 4 hours under a nitrogen stream, and further reacted at 250 ° C. for 5 hours to give an acid value of 0.1 and a softening point. 101 ° C, color tone Gardner 1
The following (Hazen color 175) purified stabilized rosin ester (C-6) was obtained.
【0038】比較製造例1 製造例1(1) で得られた未精製不均化ロジンを用いた。
これを以下、C−7という。Comparative Production Example 1 The crude disproportionated rosin obtained in Production Example 1 (1) was used.
Hereinafter, this is referred to as C-7.
【0039】比較製造例2 製造例1(1) で得られた未精製不均化ロジンを用い、こ
れを製造例1(3) と同一の水素化条件で水素化反応を行
ない、酸価157.3、軟化点79℃、色調ガードナー
4の未精製安定化ロジン(C−8)を得た。Comparative Production Example 2 The crude disproportionated rosin obtained in Production Example 1 (1) was used to carry out a hydrogenation reaction under the same hydrogenation conditions as in Production Example 1 (3) to give an acid value of 157. 0.3, a softening point of 79 ° C., and an unpurified stabilized rosin (C-8) having a color tone of Gardner 4 was obtained.
【0040】比較製造例3 製造例1(1) で得られた未精製不均化ロジンを用い、こ
れを製造例2(1) と同一の脱水素化条件で脱水素化を行
ない、酸価158、軟化点80℃、色調ガードナー5の
未精製安定化ロジン(C−9)を得た。Comparative Production Example 3 The crude disproportionated rosin obtained in Production Example 1 (1) was used for dehydrogenation under the same dehydrogenation conditions as in Production Example 2 (1) to obtain an acid value. 158, a softening point of 80 ° C., and an unpurified stabilized rosin (C-9) having a color tone of Gardner 5 was obtained.
【0041】比較製造例4 製造例1(1) で得られた未精製不均化ロジンを用い、こ
れを製造例6のエステル化条件と同一条件にてエステル
化し、次いで製造例3(1) の水素化条件と同一条件にて
水素化を行ない、酸価8.1、軟化点88℃、色調ガー
ドナー6の未精製安定化ロジンエステル(C−10)を
得た。Comparative Production Example 4 Using the crude disproportionated rosin obtained in Production Example 1 (1), this was esterified under the same esterification conditions as in Production Example 6, and then Production Example 3 (1). Hydrogenation was carried out under the same conditions as the hydrogenation conditions of 1. to obtain an unpurified stabilized rosin ester (C-10) having an acid value of 8.1, a softening point of 88 ° C. and a color tone Gardner 6.
【0042】比較製造例5 製造例1(1) で得られた未精製不均化ロジンを用い、こ
れを製造例4のエステル化条件および水素化条件と同一
条件にてエステル化と水素化を行ない、酸価8.5、軟
化点95℃、色調ガードナー7の未精製安定化ロジンエ
ステル(C−11)を得た。Comparative Production Example 5 The crude disproportionated rosin obtained in Production Example 1 (1) was used for esterification and hydrogenation under the same esterification conditions and hydrogenation conditions as in Production Example 4. The crude rosin ester (C-11) having an acid value of 8.5, a softening point of 95 ° C. and a color tone Gardner 7 was obtained.
【0043】実施例1〜6 ポリフェニレンエーテル系樹脂(A){固有粘度[η]
(クロロホルム、25℃)が0.48dl/gのポリ
(2,6−ジメチル−1,4−フェニレン)エーテル}
70部、ポリスチレン系樹脂(B){ゴム変性ポリスチ
レン、三菱化学(株)製、商品名HT644}30部お
よび(C)成分を表3に示す使用割合で配合し、ブレン
ダーで混合し、2軸押出し機を通して溶融混練後、ペレ
ット化した。Examples 1 to 6 Polyphenylene ether resin (A) {intrinsic viscosity [η]
(Chloroform, 25 ° C.) 0.48 dl / g poly (2,6-dimethyl-1,4-phenylene) ether}
70 parts, polystyrene-based resin (B) {rubber modified polystyrene, manufactured by Mitsubishi Chemical Corporation, trade name HT644} 30 parts and (C) component were blended in the use ratio shown in Table 3, mixed with a blender, and biaxial The mixture was melt-kneaded through an extruder and pelletized.
【0044】比較例1 実施例1において、(C)成分であるC−1を使用しな
かった他は、実施例1と同様にしてペレット化した。Comparative Example 1 Pelletization was performed in the same manner as in Example 1 except that the component (C), C-1 was not used.
【0045】比較例2〜5 実施例1において、(C)成分であるC−1に代えて表
3に示す各種樹脂を使用した他は、実施例1と同様にし
てペレット化した。Comparative Examples 2 to 5 Pellets were formed in the same manner as in Example 1 except that various resins shown in Table 3 were used instead of C-1 which was the component (C).
【0046】比較例6〜10 実施例1において、(C)成分であるC−1に代えて、
表3に示すように比較製造例1〜5で得られたC−7〜
C−11を用いた他は、実施例1と同様にしてペレット
化した。Comparative Examples 6 to 10 In Example 1, instead of C-1 which is the component (C),
As shown in Table 3, C-7 obtained in Comparative Production Examples 1-5
Pelletization was performed in the same manner as in Example 1 except that C-11 was used.
【0047】実施例1〜6および比較例1〜10で得ら
れたペレット化したポリフェニレンエーテル系樹脂組成
物を用い、それぞれ以下の試験に供した。これらの評価
結果を表3に示す。The pelletized polyphenylene ether resin compositions obtained in Examples 1 to 6 and Comparative Examples 1 to 10 were used in the following tests. Table 3 shows the evaluation results.
【0048】(溶融流動性)上記各種のペレットを用い
て溶融粘度(300℃)を測定した。なお、数値は、比
較例1((C)成分を添加しない場合)を100(実測
値5200ps)とした場合の相対値で表記した。即
ち、値が100よりも大きければ溶融粘度が高く、溶融
流動性が悪いことを表し、値が100よりも小さければ
溶融粘度が低く、溶融流動性が良いことを表す。(Melt Fluidity) The melt viscosity (300 ° C.) was measured using the above various pellets. In addition, the numerical value was described as a relative value when Comparative Example 1 (when the component (C) is not added) is set to 100 (actual measurement value 5200 ps). That is, when the value is larger than 100, the melt viscosity is high and the melt fluidity is poor, and when the value is smaller than 100, the melt viscosity is low and the melt fluidity is good.
【0049】(耐熱性)上記各種のペレットを、シリン
ダー温度250〜300℃にセットされた射出成形機に
より金型温度70℃にて射出成形し、成形時の着色がな
く、18.6kg/cm2 の応力下で、120℃におい
て変形が生じないものを○、そうでないものを×とし
た。(Heat resistance) The above various pellets were injection molded at a mold temperature of 70 ° C. by an injection molding machine set at a cylinder temperature of 250 to 300 ° C., and there was no coloring during molding, and 18.6 kg / cm 2. Under the stress of 2 , at a temperature of 120 ° C., no deformation was evaluated as ◯, and other deformation was evaluated as x.
【0050】[0050]
【表1】 [Table 1]
【0051】[0051]
【表2】 [Table 2]
【0052】[0052]
【表3】 [Table 3]
【0053】表3より、実施例1〜6の組成物は、比較
例1〜10の組成物に比べて溶融流動性及び耐熱性が良
好であることが認められる。It can be seen from Table 3 that the compositions of Examples 1 to 6 have better melt flowability and heat resistance than the compositions of Comparative Examples 1 to 10.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 C08L 93/04 LSK C08L 93/04 LSK ──────────────────────────────────────────────────続 き Continuation of the front page (51) Int.Cl. 6 Identification code Agency reference number FI Technical display location C08L 93/04 LSK C08L 93/04 LSK
Claims (4)
〜100重量部及びポリスチレン系樹脂(B)99〜0
重量部、並びにガードナー色調2以下の精製安定化ロジ
ン類、または該精製安定化ロジン類とアルコール化合物
および/もしくはエポキシ化合物とからなるロジンエス
テル類(C)からなることを特徴とするポリフェニレン
エーテル系樹脂組成物。1. A polyphenylene ether resin (A) 1
-100 parts by weight and polystyrene resin (B) 99-0
A polyphenylene ether resin, characterized by comprising: parts by weight, and a purified and stabilized rosin having a Gardner color tone of 2 or less, or a rosin ester (C) comprising the purified and stabilized rosin and an alcohol compound and / or an epoxy compound. Composition.
よびロジンエステル類が、ガードナー色調1以下のもの
である請求項1記載のポリフェニレンエーテル系樹脂組
成物。2. The polyphenylene ether resin composition according to claim 1, wherein the purified and stabilized rosin and rosin ester as the component (C) have a Gardner color tone of 1 or less.
おいて、該アルコール化合物およびエポキシ化合物が芳
香環を有するものである請求項1または2記載のポリフ
ェニレンエーテル系樹脂組成物。3. The polyphenylene ether resin composition according to claim 1, wherein in the rosin ester of the component (C), the alcohol compound and the epoxy compound have an aromatic ring.
する(C)成分の配合量が0.1〜50重量部である請
求項1〜3のいずれかに記載のポリフェニレンエーテル
系樹脂組成物。4. The polyphenylene ether resin according to claim 1, wherein the compounding amount of the component (C) is 0.1 to 50 parts by weight based on 100 parts by weight of the total of (A) and (B). Composition.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP34801595A JP3671408B2 (en) | 1995-12-15 | 1995-12-15 | Polyphenylene ether resin composition |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP34801595A JP3671408B2 (en) | 1995-12-15 | 1995-12-15 | Polyphenylene ether resin composition |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH09165508A true JPH09165508A (en) | 1997-06-24 |
| JP3671408B2 JP3671408B2 (en) | 2005-07-13 |
Family
ID=18394167
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP34801595A Expired - Fee Related JP3671408B2 (en) | 1995-12-15 | 1995-12-15 | Polyphenylene ether resin composition |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3671408B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2003000785A1 (en) * | 2001-05-07 | 2003-01-03 | General Electric Company | Flame retardant expandable poly(arylene ether)/polystyrene compositions and preparation thereof |
-
1995
- 1995-12-15 JP JP34801595A patent/JP3671408B2/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2003000785A1 (en) * | 2001-05-07 | 2003-01-03 | General Electric Company | Flame retardant expandable poly(arylene ether)/polystyrene compositions and preparation thereof |
| KR100707584B1 (en) * | 2001-05-07 | 2007-04-13 | 제너럴 일렉트릭 캄파니 | Flame retardant expandable poly (arylene ether) / polystyrene compositions and methods for preparing the same |
Also Published As
| Publication number | Publication date |
|---|---|
| JP3671408B2 (en) | 2005-07-13 |
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