JPH09174331A - Method and apparatus for aligning internal teeth of hard gear honing machine - Google Patents
Method and apparatus for aligning internal teeth of hard gear honing machineInfo
- Publication number
- JPH09174331A JPH09174331A JP7349995A JP34999595A JPH09174331A JP H09174331 A JPH09174331 A JP H09174331A JP 7349995 A JP7349995 A JP 7349995A JP 34999595 A JP34999595 A JP 34999595A JP H09174331 A JPH09174331 A JP H09174331A
- Authority
- JP
- Japan
- Prior art keywords
- grindstone
- tooth
- gear
- internal
- work
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
Abstract
(57)【要約】
【課題】 ハードギヤホーニング盤において、内歯砥石
の寿命による歯溝の局部的拡大をなくし、ワーク歯溝の
振れが小さく、振れに細かいうねりのない、面粗さが悪
化しない内歯砥石の歯合わせ方法及び装置を提供。
【解決手段】 ワーク5又はドレスギヤ6と内歯砥石1
を噛合せる際の内歯砥石の歯の停止位置をワーク加工毎
又はドレッシング加工毎に歯を順次シフトするなどして
変更し、歯合わせ位置を歯合わせ可能な各内歯にほぼ均
等に配分する。歯合わせ停止位置の検出は内歯砥石1軸
上直接又は内歯砥石回転モータ3の軸上で行う。
(57) [Abstract] [Problem] In a hard gear honing machine, local enlargement of the tooth groove due to the life of the internal tooth grindstone is eliminated, the tooth groove has a small runout, there is no fine waviness, and the surface roughness deteriorates. A method and apparatus for aligning teeth of an internal tooth grindstone. SOLUTION: A work 5 or a dress gear 6 and an internal tooth grindstone 1
The tooth stop position of the internal tooth grindstone when meshing is changed by sequentially shifting the teeth for each work processing or each dressing processing, and the tooth matching positions are almost evenly distributed to the inner teeth that can be fitted. . The detection of the tooth-matching stop position is performed directly on one axis of the internal tooth grindstone or on the axis of the internal tooth grindstone rotation motor 3.
Description
【0001】[0001]
【発明の属する技術分野】本発明は外歯車式焼入れ歯車
の歯面を内歯車形砥石を使用して高精度に仕上げるハー
ドギヤホーニング盤のワーク又はドレッシング加工に際
して、外歯車状のワーク又はドレスギヤと内歯車状の内
歯砥石の噛合せ方法及び装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an external gear-shaped work or a dress gear during the work or dressing process of a hard gear honing machine for finishing the tooth surface of an external gear type quenching gear with high precision using an internal gear type grinding stone. BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method and an apparatus for engaging an internal gear-shaped internal tooth grindstone.
【0002】[0002]
【従来の技術】従来、熱処理後の外歯式歯車のワークに
対して、該ワークとほぼ同一諸元を有する外歯式のドレ
スギヤに内接して成形された内歯車砥石(以下内歯砥石
という)を噛み合わせ相噛み合う歯面を相対移動させて
ワーク歯面を仕上げるハードギヤホーニング盤が知られ
ている。この装置は、図1及び2に示すように、ダイヤ
モンド砥粒などの硬質砥粒でワーク5と同一諸元の歯部
を被膜(電着)製作されたドレスギヤ6を図に示すよう
にヘッドストック7とテールストック8の両センタ間に
挟持して内歯砥石軸心と、ある軸交差角をもって回転さ
せながら内歯砥石1の歯面21に押し当ててドレッシン
グ(成形)することによりドレスギヤ6の歯面23を内
歯砥石の歯面に転写する。2. Description of the Related Art Conventionally, an internal gear grindstone (hereinafter referred to as an internal tooth grindstone) is formed by inscribing an external tooth type gear after heat treatment to an external tooth type dress gear having substantially the same specifications as the workpiece. ) Is known, there is known a hard gear honing machine for finishing a work tooth surface by relatively moving tooth surfaces which are in mesh with each other. As shown in FIGS. 1 and 2, this apparatus is a headstock as shown in FIG. 1 in which a dress gear 6 in which tooth portions having the same specifications as the work 5 are coated (electrodeposited) with hard abrasive grains such as diamond abrasive grains is shown. 7 and the tailstock 8 are sandwiched between both centers of the internal tooth grindstone and rotated at a certain axis intersecting angle while being pressed against the tooth surface 21 of the internal tooth grindstone 1 to perform dressing (molding). The tooth surface 23 is transferred to the tooth surface of the internal tooth grindstone.
【0003】ついで、ドレッシングされた内歯砥石1の
歯面をワーク5である熱処理後の外歯車をドレッシング
時と同様にヘッドストック7とテールストック8の両セ
ンタ間に挟持して外歯車の歯面に内歯砥石を軸交差角を
もって押し当てることにより内歯砥石1の歯面21の形
状をワーク5の歯面22に転写するようにして仕上げ加
工をおこなうようにしたものである。従って、一定数量
のワーク5を加工すると内歯砥石1の歯面21の精度が
悪くなるので、定期的にドレスギヤ6によりドレッシン
グする。ドレッシング時、ワーク加工時ともに内歯砥石
1側は砥石回転モータ3および減速装置4によって強制
駆動されるが、ドレスギヤ6及びワーク5は自由に回転
できる状態にされており、それぞれ内歯砥石1との噛み
合いによってつれ回り(従動回転)してギヤホーニング
加工が行なわれる。Next, the tooth surface of the dressed internal tooth grindstone 1 is sandwiched between the centers of the head stock 7 and the tail stock 8 by sandwiching the heat-treated external gear, which is the workpiece 5, between the centers of the head stock 7 and the tail stock 8. Finishing is performed by transferring the shape of the tooth flank 21 of the internal tooth grindstone 1 to the tooth flank 22 of the work 5 by pressing the internal tooth grindstone against the surface at an axis crossing angle. Therefore, if a certain number of workpieces 5 are machined, the accuracy of the tooth surface 21 of the internal tooth grindstone 1 is deteriorated, so dressing is periodically performed by the dress gear 6. The inner tooth grindstone 1 side is forcibly driven by the grindstone rotation motor 3 and the speed reducer 4 both during dressing and when working the workpiece, but the dress gear 6 and the work 5 are in a state of being freely rotatable. The gear honing process is performed by engaging with the gears (rotating following them).
【0004】ところで、このようなギヤホーニング加工
を行うに際して、ワーク5又はドレスギヤ6と内歯砥石
1との噛み合いができるように、加工前に両者の回転停
止位置をあらかじめ調整しておく必要がある。そこで、
外歯式のワーク又はドレスギヤ等の位置決めは歯車の凹
凸を利用して近接スイッチ13により位置を検出する等
して回転位置合わせを行うようにされている(例えば特
開平6ー254719号公報)。When performing such gear honing, it is necessary to adjust the rotation stop positions of both the workpiece 5 or the dress gear 6 and the internal tooth grindstone 1 in advance so that they can mesh with each other. . Therefore,
The external tooth type work or dress gear is positioned by rotating the position by detecting the position with the proximity switch 13 by utilizing the unevenness of the gear (for example, JP-A-6-254719).
【0005】一方、砥石側の位置決めは検出すべき歯が
内側にあるため、砥石の任意の回転位置を検出し位置決
めするためには多数の近接スイッチを設けたり、実開4
ー63327号公報では砥石の外側に砥石回転用の砥石
駆動ギヤを設けこの外周に設けられたギヤの凹凸を前述
した外歯車の場合と同様に検知している。On the other hand, since the tooth to be detected on the side of the grindstone has teeth to be detected, a large number of proximity switches are provided to detect and position any rotational position of the grindstone.
According to Japanese Patent Laid-Open No. 63327, a whetstone drive gear for rotating the whetstone is provided outside the whetstone, and irregularities of the gear provided on the outer periphery of the whetstone are detected as in the case of the external gear described above.
【0006】さらに、NC制御によれば、図1、2に示
すように砥石軸を回転駆動させる砥石回転モータ3の軸
の回転軸検出器14を利用して砥石回転モータ軸の回転
位置を制御することによって内歯砥石1の歯とワーク5
又はドレスギヤ6の噛み合い位置決めをするようにして
いる。例えば、砥石回転モータ3の検出器14により位
置決めされたワーク5に噛合う位置をあらかじめNC装
置に記憶しておき、この位置で砥石回転モータ3を停止
させる。但し、砥石回転モータ3は砥石取付部(砥石ヘ
ッド)2と例えば、1:6等の減速比で歯車又はチェー
ン、歯付ベルト4等により連結されていおり、砥石回転
モータ3の検出器14の原点が内歯砥石上では6箇所と
なる。従って、記憶された砥石回転モータ軸上では一定
な回転停止位置も実際の内歯砥石上では6箇所となる。
そこで、内歯砥石の新品時から交換するまで砥石回転モ
ータの砥石位置決め位置は変らないのが、内歯砥石上で
は6箇所の内のどれかで回転位置停止されて噛合せが行
なわれる。Further, according to the NC control, as shown in FIGS. 1 and 2, the rotational position of the grindstone rotating motor shaft is controlled by utilizing the rotary shaft detector 14 of the shaft of the grindstone rotating motor 3 for rotating the grindstone shaft. By doing this, the teeth of the internal tooth grindstone 1 and the workpiece 5
Alternatively, the dressing gear 6 is engaged and positioned. For example, the position at which the workpiece 5 positioned by the detector 14 of the grindstone rotation motor 3 is engaged is stored in the NC device in advance, and the grindstone rotation motor 3 is stopped at this position. However, the grindstone rotating motor 3 is connected to the grindstone mounting portion (grinding head) 2 by a gear or a chain, a toothed belt 4 or the like at a reduction ratio of 1: 6 or the like. There are six origins on the internal tooth grindstone. Therefore, the fixed rotation stop positions on the stored grindstone rotation motor shaft are also six positions on the actual internal tooth grindstone.
Therefore, the grindstone positioning position of the grindstone rotation motor does not change from the time of replacement of the new internal tooth grindstone, but on the inner tooth grindstone, the rotational position is stopped at any of the six positions and the meshing is performed.
【0007】しかし、これらのものでは砥石歯数によっ
ては減速比の関係から任意の位置検出ができない場合も
あった。そこで、特開平7ー227716号公報におい
ては砥石回転用の砥石駆動モータ3の回転位置制御を行
うと共に内歯砥石軸外周に減速比に応じた範囲に検出器
を設け、この検出器停止位置と砥石回転モータ軸位置と
が合致した位置で砥石回転モータを停止させることによ
って減速比及び内歯砥石1の歯数によって制限を受ける
ことなく内歯砥石を一定の回転位置で停止させることに
よってワーク5又はドレスギヤ6と内歯砥石1の噛み合
わせを行うようにされている。However, in some cases, depending on the number of teeth of the grindstone, an arbitrary position cannot be detected due to the reduction ratio. Therefore, in Japanese Unexamined Patent Publication No. 7-227716, the rotational position of the grindstone driving motor 3 for rotating the grindstone is controlled, and a detector is provided on the outer circumference of the inner toothed wheel shaft in a range corresponding to the reduction ratio. By stopping the grindstone rotation motor at a position that coincides with the axis position of the grindstone rotation motor, the internal tooth grindstone is stopped at a constant rotational position without being limited by the reduction ratio and the number of teeth of the internal tooth grindstone 1. Alternatively, the dress gear 6 and the internal tooth grindstone 1 are engaged with each other.
【0008】このように、ワーク又はドレスギヤと内歯
砥石との回転位置決め、噛み合わせが行われた後、つれ
まわりによるハードギヤホーニング加工が行われるが、
加工が進み、内歯砥石の寿命に近づくにつれて、内歯砥
石の歯溝が局部的に増大する傾向があった。即ち、図6
は砥石回転モータ軸上で一定位置決め(噛み合わせ位置
6ヶ所)したものでワークを480個加工し再ドレッシ
ング後更にワークを40個加工した内歯砥石1の歯溝の
振れを記録したものであるが、図6に示す斜線部41や
網部42に示すように、歯溝が局部的に拡大していると
いう問題があった。As described above, after the rotary positioning and meshing of the work or dress gear and the internal tooth grindstone are performed, the hard gear honing processing by the whirling is performed.
As the machining progressed and the life of the internal tooth grindstone was approached, the tooth space of the internal tooth grindstone tended to locally increase. That is, FIG.
Is a constant positioning (6 meshing positions) on the grindstone rotation motor shaft, and records the runout of the tooth groove of the internal tooth grindstone 1 in which 480 workpieces are machined and 40 more workpieces are machined after redressing. However, there is a problem that the tooth space is locally enlarged as indicated by the shaded portion 41 and the mesh portion 42 shown in FIG.
【0009】[0009]
【発明が解決しようとする課題】係る内歯砥石でワーク
を加工した場合、内歯砥石歯溝の誤差がワークに転写さ
れ、同様な測定を外歯について行った図7に示すよう
に、1個目(a)、10個目(b)、15個目(c)と
加工数の増加にともなってワーク歯溝の振れが大きく、
また、細かいうねりが発生するという問題があった。な
お、測定したワーク諸元はモジュール2.0、圧力角1
4.5°、歯数50、ねじれ角32°(左ねじれ)、歯
幅17mm、内歯車形砥石諸元は歯数144、ねじれ角
19.8°(左ねじれ)、歯幅28mmである。When a workpiece is machined with such an internal tooth grindstone, the error of the tooth groove of the internal tooth grindstone is transferred to the workpiece, and the same measurement is performed on the external tooth as shown in FIG. As the number of machining increases, the deviation of the workpiece tooth groove is large, and the deviation of the workpiece tooth groove is large.
In addition, there is a problem that fine swell occurs. The measured workpiece specifications are module 2.0, pressure angle 1
4.5 °, the number of teeth is 50, the helix angle is 32 ° (left twist), the tooth width is 17 mm, the internal gear type grinding stone specifications are the number of teeth 144, the helix angle is 19.8 ° (left helix), and the tooth width is 28 mm.
【0010】さらに、図8は、まだ、内歯砥石1の歯溝
が拡大していない部分43とワーク5を噛合せた状態を
示したもので、砥石歯先44とワーク歯底45とにはク
リアランス46があり正常な状態となっているのに対し
て、図9は内歯砥石1の歯溝が拡大した部分47とワー
ク5を噛合せた状態をしめすものであるが、砥石歯先4
8がワーク歯底49と干渉し、またこの状態で歯厚方向
にバックラッシュ50,51が発生している。このよう
に、ワーク5と砥石1にバックラッシュ50,51が発
生するため、加工時の振動が大きくなり、面粗さが悪化
するという問題があった。Further, FIG. 8 shows a state in which the work 43 is engaged with the portion 43 of the internal tooth grindstone 1 in which the tooth groove is not enlarged, and the grindstone tip 44 and the work tooth bottom 45 are shown. 9 shows a normal state with a clearance 46, while FIG. 9 shows a state in which the tooth groove enlarged portion 47 of the internal tooth grindstone 1 and the work 5 are engaged with each other. Four
8 interferes with the work tooth bottom 49, and in this state, backlashes 50 and 51 are generated in the tooth thickness direction. As described above, since the backlashes 50 and 51 are generated in the work 5 and the grindstone 1, there is a problem that vibration during machining becomes large and surface roughness deteriorates.
【0011】本発明の課題は、かかる内歯砥石の寿命に
よる歯溝の局部的拡大をなくし、内歯砥石歯溝の誤差が
ワークに転写され、ワーク歯溝の振れが小さく、振れに
細かいうねりのない、また、ワークと砥石とのバックラ
ッシュを押さえ、加工時の振動を小さくし、面粗さが悪
化のない、より簡単な加工方法及び装置を提供するもの
である。An object of the present invention is to eliminate the local enlargement of the tooth groove due to the life of the internal tooth grindstone, the error of the internal tooth grindstone tooth groove is transferred to the work, and the runout of the work tooth groove is small and the fine waviness The present invention provides a simpler processing method and apparatus, in which the backlash between the work and the grindstone is suppressed, the vibration during processing is reduced, and the surface roughness is not deteriorated.
【0012】[0012]
【課題を解決するための手段】本発明者は、以上の測定
をはじめとする研究の結果、前述した内歯砥石の歯溝の
拡大は、ワーク又はドレスギヤと噛合せる砥石の歯は、
砥石を交換するまで常に同じ場所となるため、1回の噛
合せで起きる損傷が、加工数の増加とともに蓄積される
ことになり、また噛合せした位置で砥石が回転及び停止
するため、回転加減速時の慣性力を常に同じ歯で受け、
局部的に砥石の摩耗が激しくなり、砥石寿命に近づくに
つれて、砥石の歯溝が局部的に拡大する傾向があること
を知得した。また、前述した図6によれば、内歯砥石の
歯数は144歯であるのに対し、円周6等分の24歯周
期で歯溝の拡大が、2個組み合さって現れており、この
ことからもこの知得が正しいものと予想された。Means for Solving the Problems As a result of research including the above measurement, the present inventor has found that the above-mentioned expansion of the tooth groove of the internal tooth grindstone is caused by the tooth of the grindstone meshing with the work or the dress gear.
Since it is always in the same place until the grindstone is replaced, the damage caused by one meshing will accumulate as the number of machining increases, and since the grindstone will rotate and stop at the meshed position, the rotation The inertia force during deceleration is always received by the same tooth,
We have found that the wear of the grindstone becomes strong locally and the tooth groove of the grindstone tends to expand locally as the life of the grindstone approaches. Further, according to FIG. 6 described above, while the number of teeth of the internal tooth grindstone is 144, the enlargement of the tooth gap appears in a combination of two teeth at a period of 24 teeth divided into six equal circles, From this, too, this knowledge was expected to be correct.
【0013】そこで、この知得により、本発明において
は上記課題を達成するために、熱処理後の外歯式歯車の
ワークに対して、該ワークとほぼ同一諸元を有する外歯
式のドレスギヤに内接して成形された内歯車砥石を噛み
合わせ相噛み合う歯面を相対移動させてワーク歯面を仕
上げるハードギヤホーニング盤において、外歯車状の前
記ワーク又は前記ドレスギヤと前記内歯車状の内歯砥石
を噛合せる際に、位置決めされた前記ワーク又はドレス
ギヤと噛合せる前記内歯砥石の歯位置をワーク加工毎又
はドレッシング加工毎に変更し、かつ、歯合わせ位置を
歯合わせ可能な各内歯にほぼ均等に配分することによっ
て解決した(請求項1)。Therefore, in order to achieve the above-mentioned object in the present invention, based on this knowledge, an external tooth type dress gear having substantially the same specifications as the workpiece of the external tooth type gear after heat treatment is provided. In a hard gear honing machine for intermeshing an internal gear grindstone formed by inscribing and relatively moving the interlocking tooth flanks to finish a workpiece tooth flank, the external gear-shaped work or the dress gear and the internal gear-shaped internal tooth grindstone When meshing, the tooth position of the internal tooth grindstone that meshes with the positioned work or dress gear is changed for each work processing or dressing processing, and the tooth matching position is almost equal to each tooth that can be fitted. The problem was solved by even distribution (Claim 1).
【0014】(作用)ワーク又はドレスギヤと砥石が加
工毎に常に同じ位置で噛合うことがなくなるので、固定
された噛合せで起きる砥石の損傷の集中や回転加減速時
の局部的な摩耗が防止される。(Operation) Since the work or dress gear and the grindstone do not always mesh at the same position for each machining, concentrated damage of the grindstone caused by the fixed meshing and local wear at the time of rotational acceleration / deceleration are prevented. To be done.
【0015】また、ワーク又はドレスギヤと内歯砥石を
噛合せる際に、噛み合い位置に位置決めされたワーク又
はドレスギヤと噛合せる内歯砥石の歯をワーク加工毎に
又はドレッシング毎に1歯ずつ順次シフトするとよい。
この場合には歯の位置を順次送る単純な制御で噛み合い
位置をずらせることができる(請求項2)。Further, when the workpiece or the dress gear and the internal tooth grindstone are meshed with each other, if the tooth of the internal tooth grindstone meshed with the workpiece or the dress gear positioned at the meshing position is sequentially shifted by one tooth for each workpiece machining or each dressing. Good.
In this case, the meshing position can be shifted by a simple control for sequentially sending the tooth positions (claim 2).
【0016】さらに、内歯車砥石を回転駆動させる砥石
駆動手段と、該駆動手段に連結され前記駆動手段に回転
力を供給するモータと、該モータ出力軸の回転位置検出
器と、該回転位置検出器信号をフィードバックして前記
モータを任意の回転位置に制御する制御手段と、を有す
るハードギヤホーニング盤においては、ワーク又はドレ
スギヤと内歯砥石を噛合せる際に、位置決めされたワー
ク又はドレスギヤと噛合せる内歯砥石の歯をワーク加工
毎又はドレッシング毎に前記モータの出力軸位置で検知
し、停止させるようにした。Further, a grindstone driving means for rotationally driving the internal gear grindstone, a motor connected to the driving means for supplying a rotational force to the driving means, a rotational position detector for the motor output shaft, and the rotational position detection. In a hard gear honing machine having a control means for feeding back a machine signal to control the motor to an arbitrary rotational position, when the work or dress gear is meshed with the internal tooth grindstone, the work or dress gear positioned is meshed. The tooth of the internal tooth grindstone to be set is detected at the output shaft position of the motor for each work machining or each dressing, and is stopped.
【0017】この場合には内歯砥石とモータの間に減速
器が介在するので、内歯砥石の噛み合わせのための回転
停止位置は減速比で分割された範囲のいずれかの歯に噛
み合い位置が飛んでいく。しかし、歯数を減速比で除し
た回数に達するまではモータの出力軸上で同じ位置で停
止しないようにするので、内歯砥石上でも同じ歯が位置
決めされることはない(請求項3)。In this case, since the speed reducer is interposed between the internal tooth grindstone and the motor, the rotation stop position for meshing the internal tooth grindstone is the meshing position with any of the teeth in the range divided by the reduction ratio. Flies. However, since it does not stop at the same position on the output shaft of the motor until the number of teeth divided by the reduction ratio is reached, the same tooth is not positioned on the internal tooth grindstone (claim 3). .
【0018】また、前述した方法を達成するために、ハ
ードギヤホーニング盤において、内歯砥石の歯の2歯を
超える一部又は全部の範囲に渡って噛み合わせのための
回転停止位置制御可能にされ、かつ、回転停止位置を検
出する手段と、該回転停止位置を指令する指令手段と、
該指令によって前記回転停止位置に内歯砥石を回転停止
可能な手段と、を備え、前記指令手段は前記回転停止位
置を回転停止位置制御が可能な範囲を一巡するまで重複
せずに指示する手段を設ける(請求項4)。Further, in order to achieve the above-mentioned method, in the hard gear honing machine, it is possible to control the rotation stop position for meshing over a part or the entire range of two teeth of the internal tooth grindstone. And means for detecting the rotation stop position, and command means for instructing the rotation stop position,
Means for stopping the rotation of the internal tooth grindstone at the rotation stop position according to the command, and the command means for instructing the rotation stop position without overlapping until the rotation stop position control completes one cycle. Is provided (claim 4).
【0019】また、より簡単には、ハードギヤホーニン
グ盤において、内歯砥石の回転駆動用モータの回転位置
を検出する回転位置検出器と、前記回転位置検出器の出
力をフィードバックして前記モータの回転停止位置制御
する手段と、内歯砥石の初回歯合わせ停止位置での前記
回転停止位置検出器の出力を記憶する初期値記憶手段
と、ワーク交換毎に前記モータの前記内歯砥石の1歯相
当の回転停止位置を順次加算する手段と、前記初期値と
前記加算結果との和を前記モータの回転停止位置制御手
段に指令する手段と、を設けるとよい(請求項5)。Further, more simply, in a hard gear honing machine, a rotational position detector for detecting the rotational position of a rotation driving motor for an internal tooth grindstone, and an output of the rotational position detector are fed back to feed back the motor. Rotation stop position control means, initial value storage means for storing the output of the rotation stop position detector at the initial tooth engagement stop position of the internal tooth grindstone, and one tooth of the internal tooth grindstone of the motor for each work replacement. It is preferable to provide means for sequentially adding the corresponding rotation stop positions and means for instructing the rotation stop position control means of the motor of the sum of the initial value and the addition result (claim 5).
【0020】[0020]
【発明の実施の形態】本発明の第1の実施の形態につい
て、説明の簡単のため、請求項3、5に係る砥石回転モ
ータ軸上で停止位置制御するワーク加工について図面を
参照して説明する。図1、図2は本発明の方法及び装置
に係るギヤホーニング盤の概略説明図である。図に示す
ように内歯車形砥石1は砥石ヘッド2に装着され、砥石
回転(サーボ)モータ3及び砥石軸減速装置4により回
転駆動力を受けるようにされている。一方ワーク5又は
ドレスギヤ6はヘッドストック7とテールストック8の
両センタ間に挟持されている。ヘッドストック7に設け
られた主軸9には図示しないクラッチ装置、主軸減速装
置10及び主軸(サーボ)モータ11等が連結されてお
り主軸モータの駆動力を受け把持装置を介してワーク5
またはドレスギヤ6が回転可能にされている。主軸減速
装置10と主軸9間のクラッチ装置は主軸モータ11か
らの駆動力を入り切りするために設けられている。BEST MODE FOR CARRYING OUT THE INVENTION A first embodiment of the present invention will be described with reference to the drawings for the sake of simplicity of description with reference to the drawings for machining a workpiece whose stop position is controlled on a grindstone rotary motor shaft according to claims 3 and 5. To do. 1 and 2 are schematic explanatory views of a gear honing machine according to the method and apparatus of the present invention. As shown in the figure, the internal gear type grindstone 1 is mounted on a grindstone head 2 and receives a rotational driving force by a grindstone rotation (servo) motor 3 and a grindstone shaft speed reducer 4. On the other hand, the work 5 or the dress gear 6 is sandwiched between the centers of the head stock 7 and the tail stock 8. The main shaft 9 provided on the headstock 7 is connected with a clutch device, a main shaft reduction device 10, a main shaft (servo) motor 11 and the like, which are not shown, and receives the driving force of the main shaft motor and the work 5 through a gripping device.
Alternatively, the dress gear 6 is rotatable. A clutch device between the main shaft reduction device 10 and the main shaft 9 is provided for turning on and off the driving force from the main shaft motor 11.
【0021】砥石回転モータ3、主軸モータ11はそれ
ぞれNC制御装置によって適宜の回転を得られるように
されている。図示しないが、NC制御装置には他にヘッ
ドストック7とテールストック8等が搭載されたテーブ
ル12を移動可能なテーブル送りサーボモータ、砥石軸
と主軸との軸間距離を調整する切込用サーボモータ、軸
交差角を調整する制御機構等が設けられている。また、
ワーク5又はドレスギヤ6の歯を割り出すため歯の位置
を検出する近接センサ13が設けられている。砥石回転
モータ3の回転制御及び内歯砥石1の歯の回転位置を検
出するために砥石回転モータ軸には回転位置検出器(パ
ルスエンコーダ、ロータリーエンコーダ等)14が設け
られている。回転位置検出器14の出力信号は回転制御
用にフィードバックされる。The grindstone rotating motor 3 and the spindle motor 11 are adapted to obtain appropriate rotations by the NC controller. Although not shown, the NC control device has a table feed servo motor capable of moving a table 12 on which a head stock 7, a tail stock 8 and the like are additionally mounted, and a cutting servo for adjusting an axial distance between a grindstone shaft and a spindle. A motor, a control mechanism for adjusting the axis crossing angle, and the like are provided. Also,
A proximity sensor 13 for detecting the tooth position is provided for indexing the tooth of the work 5 or the dress gear 6. A rotation position detector (pulse encoder, rotary encoder, etc.) 14 is provided on the shaft of the grinding wheel rotation motor in order to control the rotation of the grinding wheel rotation motor 3 and detect the rotation position of the teeth of the internal tooth grinding wheel 1. The output signal of the rotation position detector 14 is fed back for rotation control.
【0022】NC装置内にはさらに、ワーク加工時の砥
石回転モータ軸の回転停止位置の初期値を与える初期値
記憶部、ワーク加工終了毎に歯一枚分の回転位置を順次
加算する加算部、初期値記憶部の値と加算部との和を記
憶する回転停止位置記憶部、加算部の値が砥石モータ軸
の1回転分以上になったときに0に戻す回転量判定部と
が設けられ、噛み合わせ時の砥石回転停止位置は回転停
止位置記憶部の値で停止するようにされている。初期値
は砥石取り付け時の値が入力または検出器により自動的
に設定され、砥石回転モータ軸と内歯砥石の歯との相関
はあらかじめ計算して入力されている。なお、前述した
近接センサー13の検出位置及び砥石回転モータ3の軸
停止位置は内歯車砥石1とワーク5又はドレスギヤ6の
歯が噛み合う位置に設定されていることは勿論である。Further, in the NC device, an initial value storage unit for giving an initial value of the rotation stop position of the grindstone rotation motor shaft during machining of the work, and an addition unit for sequentially adding the rotation position of one tooth every time the machining of the work is completed. A rotation stop position storage unit that stores the sum of the value of the initial value storage unit and the addition unit; and a rotation amount determination unit that returns the value to 0 when the value of the addition unit exceeds one rotation of the grindstone motor shaft. The rotation stop position of the whetstone during meshing is stopped at the value of the rotation stop position storage unit. The initial value is the value when the grindstone is attached or is automatically set by the detector, and the correlation between the grindstone rotation motor shaft and the teeth of the internal tooth grindstone is calculated and input in advance. The detection position of the proximity sensor 13 and the shaft stop position of the grindstone rotation motor 3 described above are, of course, set to positions where the teeth of the internal gear grindstone 1 and the work 5 or the dress gear 6 mesh with each other.
【0023】かかる構成において、まず、内歯砥石1の
中心付近にテールストック8とヘッドストック7の主軸
15がほぼ一致するように所定の軸交差角で固定し、ワ
ーク5をテールストックとヘッドストック間に挟持す
る。次いで、クラッチを入りにしてヘッドストック7の
主軸9と主軸モータ11を連結し、ワーク駆動装置10
にてワーク5を低速で回転させ、近接スイッチ713の
ON−OFF信号より、一定の位置で停止させることに
よりワークが位置決めされる。In such a construction, first, the tail stock 8 and the headstock 7 are fixed at a predetermined axis crossing angle so that the spindle 15 of the headstock 7 approximately coincides with the center of the internal tooth grindstone 1, and the work 5 is fixed to the tailstock and the headstock. Hold it in between. Next, with the clutch engaged, the spindle 9 of the headstock 7 and the spindle motor 11 are connected, and the work drive device 10
The work 5 is rotated at a low speed and the work is positioned by stopping the work 5 at a certain position in response to the ON-OFF signal of the proximity switch 713.
【0024】これに噛合う砥石モータ軸の回転停止位置
指令には、図3のフローチャートに示すように、あらか
じめ内歯砥石取り付け時に取り付け時の位置が入力され
(ステップ61)、加算部の値は0に設定されている
(ステップ62)。1個目のワークにおいては、加算部
の値は0であり、回転停止位置記憶部には初期値記憶部
の初期値が出力され(ステップ63)、内歯砥石が微小
回転され砥石駆動モータ軸は初期値位置で停止される
(ステップ65,66)。これにより内歯砥石1の歯底
16とワーク5の歯先17がほぼ一致するようにされ
る。次に、クラッチを切り主軸9をフリーにしてワーク
5をフリーにし、切込用サーボモータを作動させ砥石軸
と主軸15との軸間距離を縮めワークの歯の歯面を内歯
砥石の歯隙の歯面にゼロバックラッシュの状態に押し当
て噛み合わせを完了する。As shown in the flowchart of FIG. 3, the position at the time of mounting the internal tooth grindstone is previously input to the rotation stop position command of the grindstone motor shaft which meshes with this (step 61), and the value of the addition section is It is set to 0 (step 62). In the first work, the value of the addition unit is 0, the initial value of the initial value storage unit is output to the rotation stop position storage unit (step 63), the internal tooth grindstone is minutely rotated, and the grindstone drive motor shaft is rotated. Is stopped at the initial value position (steps 65 and 66). As a result, the tooth bottom 16 of the internal tooth grindstone 1 and the tooth top 17 of the work 5 are substantially aligned with each other. Next, the clutch is disengaged to free the main shaft 9 to free the work 5, and the servomotor for cutting is operated to reduce the axial distance between the grindstone shaft and the main shaft 15 to reduce the tooth surface of the work to the tooth of the internal tooth grindstone. Pushing the tooth surface of the gap with zero backlash to complete the meshing.
【0025】次いで、回転指令を与えて内歯砥石1を回
転させワーク5をつれ回り回転(従動回転)させ、軸間
距離を切込サーボモータで徐々に短くして所定の切込深
さまで切込む。スパークアウト後砥石回転を停止し、内
歯砥石とワークを原位置に戻し加工を終える(ステップ
67,68)。この時の砥石回転モータ3の軸の停止位
置は、任意の位置でもよいが制御の簡単のために位置記
憶部の値で停止するのが好ましい。Then, a rotation command is given to rotate the internal tooth grindstone 1 to rotate the workpiece 5 (driven rotation), and the inter-axis distance is gradually shortened by a cutting servo motor to cut to a predetermined cutting depth. Put in. After sparking out, the rotation of the grindstone is stopped, the internal tooth grindstone and the work are returned to their original positions, and the processing is completed (steps 67 and 68). The stop position of the axis of the grindstone rotation motor 3 at this time may be an arbitrary position, but it is preferable to stop at the value of the position storage section for easy control.
【0026】ワーク2個目は加算部の値に砥石1歯分に
相当する移動量が加算され(ステップ69)、回転停止
位置記憶部には初期値記憶部の初期値と砥石1歯分との
和が出力され(ステップ63)、内歯砥石1を微小回転
させ砥石回転モータ軸の停止位置を1個目のワークの停
止位置に対して砥石1歯分進めて停止させ、前述したと
同様に位置決め、噛み合わされてワークが加工される
(ステップ65〜68)。For the second work, the amount of movement corresponding to one tooth of the grindstone is added to the value of the addition section (step 69), and the rotation stop position storage section stores the initial value of the initial value storage section and one tooth of the grindstone. Is output (step 63), the internal tooth grindstone 1 is minutely rotated, and the stop position of the grindstone rotation motor shaft is advanced by one tooth to the stop position of the first work, and stopped. The workpiece is processed by positioning and meshing with each other (steps 65 to 68).
【0027】ワーク3個目はさらに加算部で位置記憶部
に記憶された位置に砥石1歯分に相当する移動量が加算
され(ステップ69)、初期設定値に砥石2歯分に相当
する移動量を加算した回転位置で停止される(ステップ
63〜66)。このようにして4個目以降も加算部に1
歯相当ずつ加算し、内歯砥石の歯の回転停止位置を1歯
づつずらして加工する。回転停止位置が砥石回転モータ
1回転分の移動量となった時点で(ステップ64)、加
算部の値を0に戻して(ステップ62)再び初期値の値
から回転停止位置記憶部の値が開始される。For the third work, the movement amount corresponding to one tooth of the grindstone is further added to the position stored in the position storage section by the adding section (step 69), and the movement corresponding to the two tooth of the grindstone is added to the initial set value. It is stopped at the rotational position where the amount is added (steps 63 to 66). In this way, 1 is added to the addition section for the fourth and subsequent ones.
The tooth equivalents of the teeth are added, and the rotation stop positions of the teeth of the internal tooth grindstone are shifted by one and machined. When the rotation stop position reaches the movement amount for one rotation of the grindstone rotation motor (step 64), the value of the addition unit is returned to 0 (step 62) and the value of the rotation stop position storage unit is changed from the initial value again. Be started.
【0028】このように本発明によれば、加工毎に内歯
砥石1の歯の噛み合い位置を1歯ずつシフトしてワーク
5の加工がおこなわれる。しかし、この場合には減速比
が例えば1:6であるので砥石回転モータ3の軸におい
て1歯相当分ずつ移動させても、内歯砥石1の歯におい
ては6分割された内のどの部分が噛み合うかは特定でき
ない。しかしながら、6分割された歯数分の移動が終わ
るまでは、どの分割域の歯か不明であったとしても歯の
停止位置は順次移動するので、同じ歯が噛み合うことが
ない。As described above, according to the present invention, the work 5 is processed by shifting the meshing position of the teeth of the internal tooth grindstone 1 by one tooth for each processing. However, in this case, since the reduction ratio is, for example, 1: 6, even if the teeth of the grindstone rotation motor 3 are moved by one tooth, the tooth of the internal tooth grindstone 1 will have any of the six divided parts. It is not possible to specify whether they will engage. However, until the movement by the number of teeth divided into six ends, no matter which divided region the tooth is in, the tooth stop positions are sequentially moved, so that the same tooth does not mesh.
【0029】[0029]
【実施例】そこで、前述した砥石駆動モータ軸上で1歯
相当ずつ移動して加工した場合について実施した結果に
ついて述べる。図4は従来例で述べた図6と同じ諸元の
内歯砥石(歯数144)の歯溝の振れを測定したもので
ある。図4に示すように、局部的な歯溝の拡大がなくな
り、滑らかなサイン曲線状を示している。また、この内
歯砥石でワークを加工した場合、従来例で述べた図7と
比して図5に示すように加工数が1個目(a)、10個
(b)、20個(c)、30個(d)、40個(e)と
増加しても振れ量が少なく大幅に改善された。またワー
ク歯溝の振れの細かいうねりも解消された。EXAMPLES Now, the results of the case where the above-mentioned grindstone driving motor shaft is moved by one tooth and machined will be described. FIG. 4 shows the measurement of the tooth groove runout of the internal tooth grindstone (the number of teeth is 144) having the same specifications as those of FIG. 6 described in the conventional example. As shown in FIG. 4, there is no local enlargement of the tooth space, and a smooth sine curve is shown. Further, when a work is machined with this internal tooth grindstone, the number of machining is the first (a), 10 (b), 20 (c) as shown in FIG. 5 as compared with FIG. 7 described in the conventional example. ), 30 (d), and 40 (e), the amount of shake was small and it was greatly improved. In addition, the fine waviness of the work tooth groove was eliminated.
【0030】なお、内歯砥石とワークの加工について述
べたが、ドレスギヤと内歯砥石とのドレッシング時にも
適用できることはいうまでもない。但し、ドレッシング
の場合は連続して行われるのではなく、適当量のワーク
加工後に単発的に行われるので、別にドレッシング専用
の初期設定部等の記憶部を用意する必要がある。Although the processing of the internal tooth grindstone and the work has been described, it goes without saying that it can be applied to the dressing of the dress gear and the internal tooth grindstone. However, in the case of dressing, it is not performed continuously, but is performed once after an appropriate amount of work is processed, so it is necessary to separately prepare a storage unit such as an initial setting unit dedicated to dressing.
【0031】また、回転停止位置を砥石駆動モータ軸上
で1歯相当ずつ移動したが、前述した加算手段に代え
て、歯が重複しないように任意の数列(例えば2歯置
き、3歯置き、乱数)を前もって記憶させたテーブルを
用いてワーク加工毎に読みだして回転停止位置を指定し
たり、乱数を出力して同じ数の場合は再度乱数を出力さ
せて回転停止位置が重複しないようにするなど、砥石回
転モータ軸の1回転を超えない範囲で重複しないように
すればよい。しかし、プログラムの容易さ、内歯砥石の
歯位置のチェックの点からは1歯相当ずつ移動するのが
よい。Further, although the rotation stop position is moved by one tooth on the grindstone drive motor shaft, instead of the adding means described above, an arbitrary number of rows (for example, two teeth, three teeth, (Random number) is stored in advance for each machining of the work to specify the rotation stop position, or if a random number is output and the same number is output, the random number is output again so that the rotation stop positions do not overlap. It does not have to overlap so as not to exceed one rotation of the grindstone rotation motor shaft. However, from the viewpoint of easiness of programming and checking the tooth position of the internal tooth grindstone, it is preferable to move one tooth at a time.
【0032】次に、他の実施の形態について述べる。前
述した第1の実施の形態においては、減速比の関係で砥
石回転モータ軸において1歯相当分ずつ移動させても、
内歯砥石の歯においては6分割された内のどの部分が噛
み合うかは特定できないので、6分割された歯数分の移
動が終わると、その後は重複して噛み合う歯と、噛み合
わない歯等が生じ、全体の歯が均一噛み合わなくなる。
しかし、実施例で述べたように、砥石駆動モータ軸上で
1歯ずつ相当移動する方法でも充分な精度を得られるこ
とは前述した通りである。Next, another embodiment will be described. In the above-described first embodiment, even if one tooth is moved in the grindstone rotation motor shaft due to the reduction ratio,
In the tooth of the internal tooth grindstone, it is not possible to specify which part of the 6-divided parts meshes. Therefore, after the movement of the number of 6-divided teeth has ended, there will be some teeth that overlap and some do not mesh. Occurs, and the whole teeth do not mesh evenly.
However, as described in the embodiment, sufficient accuracy can be obtained by the method of moving one tooth on the grindstone drive motor shaft, as described above.
【0033】従って、砥石モータ軸でなく内歯砥石の全
体又は一部であっても内歯砥石自体の噛み合わせ停止位
置を制御可能な装置においては、より精度の高い加工が
できる。例えば、従来の技術で述べたように、内歯砥石
の歯の回転停止位置は多数の近接スイッチ、ロータリエ
ンコーダ等により直接検知するようにすればよい。この
検出停止位置は内歯砥石の全歯でも一部でもよい。ま
た、一部になるが、前述した特開平7ー227716号
公報に記載のように減速比で分割された内歯砥石位置を
検知する近接スイッチと砥石回転モータ軸の回転検出器
を組み合わせるようにすれば内歯砥石位置で直接停止位
置を検出できる。係る構成においては、単に砥石回転モ
ータ軸上での回転停止位置指令でなく直接内歯砥石の歯
を重複しないように制御できるのでより精度の高い加工
ができることはいうまでもない。なお、検出位置の違い
の他は前述した第1の実施の形態と同様なので説明を省
略する。Therefore, even if the internal tooth grindstone is the whole or a part of the inner tooth grindstone instead of the motor shaft of the grindstone, it is possible to perform more accurate machining in a device capable of controlling the meshing stop position of the inner tooth grindstone itself. For example, as described in the related art, the rotation stop positions of the teeth of the internal tooth grindstone may be directly detected by a large number of proximity switches, rotary encoders and the like. This detection stop position may be all or some of the teeth of the internal tooth grindstone. In addition, as described in Japanese Patent Laid-Open No. 7-227716, a proximity switch for detecting the position of an internal tooth grindstone divided by a reduction ratio and a rotation detector of a grindstone rotation motor shaft are combined. If so, the stop position can be directly detected by the position of the internal tooth grindstone. In such a configuration, it is needless to say that more accurate machining can be performed because not only the rotation stop position command on the grindstone rotation motor shaft but also the control so that the teeth of the internal tooth grindstone do not overlap. Note that, except for the difference in the detection position, it is the same as in the above-described first embodiment, so description will be omitted.
【0034】また、全歯を検出できるようにすると装置
が過大になるが、内歯砥石の噛み合わせ位置を1歯ずつ
ずらすのではなく、対向する位置で星形に移動したり、
ランダムに移動させることにより、歯の噛み合わせ位置
を均一にするようにプログラム等により設定すれば、よ
り、均一で精度の高いハードギヤホーニング加工ができ
る。If all the teeth can be detected, the size of the device will be too large. However, instead of shifting the meshing position of the internal tooth grindstone by one tooth, it moves in a star-shaped manner at opposite positions,
If a program or the like is set so as to make the tooth meshing positions uniform by randomly moving the teeth, more uniform and highly accurate hard gear honing can be performed.
【0035】[0035]
【発明の効果】本発明においては、ワーク又はドレスギ
ヤと内歯砥石を噛合せる際に、位置決めされたワーク又
はドレスギヤと噛合せる内歯砥石の歯位置をワーク加工
毎又はドレッシング加工毎に変更し、かつ、歯合わせ位
置を歯合わせ可能な各内歯にほぼ均等に配分するように
し、ワーク又はドレスギヤと砥石が加工毎に常に同じ位
置で噛合うことがないようにしたので、固定された噛合
せで起きる砥石の損傷の集中や回転加減速時の局部的な
摩耗が防止され内砥石の歯溝の局部的拡大をなくし、ワ
ーク歯溝の振れに細かいうねりのない、また、ワークと
砥石とのバックラッシュを押さえ、加工時の振動を小さ
くし、面粗さが悪化のない、内歯砥石の噛合わせ方法及
び装置を提供するものとなった。In the present invention, when meshing the workpiece or the dress gear with the internal tooth grindstone, the tooth position of the internal tooth grindstone meshing with the positioned workpiece or the dress gear is changed for each work processing or each dressing processing, In addition, the tooth-matching positions are almost evenly distributed among the inner teeth that can be tooth-matched, and the work or dress gear and the grindstone do not always mesh at the same position for each machining. Concentration of damage to the grindstone that occurs at the time of rotation and local wear during rotation acceleration / deceleration are prevented, and the local expansion of the tooth groove of the inner grindstone is eliminated, and there is no fine waviness in the runout of the workpiece tooth groove. (EN) A method and a device for engaging an internal tooth grindstone that suppresses backlash, reduces vibration during processing, and does not deteriorate surface roughness.
【0036】また、噛合わせ位置を1歯ずつ順次シフト
するようにすれば、単純な制御で噛み合い位置をずらせ
ることができるので、NC制御装置等のプログラムも簡
単である。Further, if the meshing position is sequentially shifted one tooth at a time, the meshing position can be shifted by a simple control, so that the program of the NC controller or the like is simple.
【0037】さらに、ワーク又はドレスギヤと内歯砥石
を噛合せ時の内歯砥石の回転位置停止を内歯砥石回転モ
ータの出力軸位置で検知し、歯数を減速比で除した回数
に達するまではモータの出力軸上で同じ位置で停止しな
いようにして内歯砥石上でも同じ歯が噛合わせ位置で停
止されないようにしたので、特別な検知器や制御装置を
要せず、NCプログラムの改造でよいのでより簡単に加
工精度を上げることができコスト効率のより高いものと
なった。Further, the rotation position stop of the internal tooth grindstone when the workpiece or the dress gear and the internal tooth grindstone are meshed is detected by the output shaft position of the internal tooth grindstone rotation motor, and the number of teeth is divided by the reduction ratio until the number of times is reached. Does not stop at the same position on the output shaft of the motor so that the same tooth does not stop at the meshing position on the internal tooth grindstone, so no special detector or control device is required, and the NC program is modified. Since it is good, the machining accuracy can be improved more easily and the cost efficiency is higher.
【図1】本発明の方法に用いるギヤホーニング盤の要部
を示す斜視図である。FIG. 1 is a perspective view showing a main part of a gear honing machine used in a method of the present invention.
【図2】本発明の方法に用いるギヤホーニング盤の概略
説明図である。FIG. 2 is a schematic explanatory view of a gear honing machine used in the method of the present invention.
【図3】本発明の第1の実施の形態の回転停止位置に係
るフローチャートである。FIG. 3 is a flowchart relating to a rotation stop position according to the first embodiment of this invention.
【図4】本発明の内歯砥石のワーク加工後の砥石歯溝の
振れの測定結果を示す図である。FIG. 4 is a diagram showing a measurement result of wobbling of a grindstone tooth groove after the internal tooth grindstone of the present invention is processed.
【図5】本発明の加工後のワークの歯溝の振れの精度測
定結果を示す図である。FIG. 5 is a diagram showing a result of accuracy measurement of runout of a tooth groove of a work after processing according to the present invention.
【図6】従来の内歯砥石のワーク加工後の砥石歯溝の振
れの測定結果を示す図である。FIG. 6 is a diagram showing a measurement result of a runout of a grindstone tooth groove after a conventional internal tooth grindstone is machined.
【図7】従来の加工後のワークの歯溝の振れの精度測定
結果を示す図である。FIG. 7 is a diagram showing a conventional result of accuracy measurement of runout of a tooth groove of a work after machining.
【図8】従来の内歯砥石の歯溝が拡大した部分の内歯砥
石とワークの噛み合い状況を示す部分説明図である。FIG. 8 is a partial explanatory view showing a state of engagement between the internal tooth grindstone and the work in a portion where the tooth groove of the conventional internal tooth grindstone is enlarged.
【図9】従来の内歯砥石の歯溝が拡大していない部分の
内歯砥石とワークの噛み合い状況を示す部分説明図であ
る。FIG. 9 is a partial explanatory view showing a meshing state of the internal tooth grindstone and the work in a portion where the tooth groove of the conventional internal tooth grindstone is not enlarged.
1 内歯車形砥石(内歯砥石) 2 砥石ヘッド(砥石取付部) 3 砥石回転(サーボ)モータ 4 砥石駆動手段(砥石駆動装置) 5 ワーク 6 ドレスギヤ 13 近接スイッチ 14 回転位置検出器 1 Internal gear type grindstone (internal tooth grindstone) 2 Grindstone head (grindstone mounting part) 3 Grindstone rotation (servo) motor 4 Grindstone drive means (grindstone drive device) 5 Work piece 6 Dress gear 13 Proximity switch 14 Rotation position detector
Claims (5)
て、該ワークとほぼ同一諸元を有する外歯式のドレスギ
ヤに内接して成形された内歯車砥石を噛み合わせ相噛み
合う歯面を相対移動させてワーク歯面を仕上げるハード
ギヤホーニング盤において、外歯車状の前記ワーク又は
前記ドレスギヤと前記内歯車状の内歯砥石を噛合せる際
に、位置決めされた前記ワーク又はドレスギヤと噛合せ
る前記内歯砥石の歯位置をワーク加工毎又はドレッシン
グ加工毎に変更し、かつ、歯合わせ停止位置を制御可能
な各内歯にほぼ均等に配分するようにしたことを特徴と
するハードギヤホーニング盤のワーク又はドレスギヤと
内歯砥石の歯合わせ方法。1. A tooth surface for intermeshing a workpiece of an external gear after heat treatment by meshing an internal gear grindstone formed by inscribed with an external gear dress gear having substantially the same specifications as the workpiece. In a hard gear honing machine that finishes the workpiece tooth surface by relatively moving, when meshing the external gear-shaped work or the dress gear and the internal gear-shaped internal tooth grindstone, the meshed with the positioned work or dress gear The hard gear honing machine is characterized in that the tooth position of the internal tooth grindstone is changed for each work processing or each dressing processing, and the tooth-matching stop position is distributed almost evenly to each controllable internal tooth. How to align the work or dress gear with the internal grinding wheel.
ワーク又はドレスギヤと内歯車状の内歯砥石を噛合せる
際に、位置決めされたワーク又はドレスギヤと噛合せる
内歯砥石の歯をワーク加工毎に又はドレッシング毎に1
歯ずつ順次シフトするようにしたことを特徴とする請求
項1項記載のハードギヤホーニング盤の内歯砥石の歯合
わせ方法。2. The means for evenly distributing, when meshing an external gear-shaped work or dress gear and an internal gear-shaped internal tooth grindstone, the teeth of the internal tooth grindstone that mesh with a positioned workpiece or dress gear. 1 per process or dressing
2. The method for aligning an internal tooth grindstone of a hard gear honing machine according to claim 1, wherein the teeth are sequentially shifted.
歯砥石を回転駆動させる砥石駆動手段と、該駆動手段に
連結され前記駆動手段に回転力を供給する砥石駆動モー
タと、該モータ出力軸の回転位置検出器と、該回転位置
検出器信号をフィードバックして前記モータを任意の回
転位置に制御する制御手段と、を備えており、前記外歯
車状のワーク又はドレスギヤと前記内歯車状の内歯砥石
を噛合せる際に、位置決めされた前記ワーク又は前記ド
レスギヤと噛合せる内歯砥石の歯をワーク加工毎又はド
レッシング毎に前記モータの出力軸位置で位置決めする
ようにしたことを特徴とする請求項1又は2記載のハー
ドギヤホーニング盤の内歯砥石の歯合わせ方法。3. The hard gear honing machine comprises: a grindstone driving means for rotating and driving the internal tooth grindstone; a grindstone driving motor connected to the driving means for supplying a rotational force to the driving means; and a motor output shaft of the motor output shaft. A rotation position detector and a control means for feeding back the rotation position detector signal to control the motor to an arbitrary rotation position, the external gear-shaped work or dress gear and the internal gear-shaped internal gear. When meshing a tooth grindstone, the teeth of an internal tooth grindstone that meshes with the positioned work or dress gear are positioned at the output shaft position of the motor for each work machining or dressing. Item 3. A method for aligning an internal tooth grindstone of a hard gear honing machine according to Item 1 or 2.
て、該ワークとほぼ同一諸元を有する外歯式のドレスギ
ヤに内接して成形された内歯車砥石を噛み合わせ相噛み
合う歯面を相対移動させてワーク歯面を仕上げるハード
ギヤホーニング盤において、前記内歯砥石の歯の2歯を
超える一部又は全部の範囲に渡って噛み合わせのための
回転停止位置制御可能にされ、かつ、回転停止位置を検
出する手段と、該回転停止位置を指令する指令手段と、
該指令によって前記回転停止位置に内歯砥石を回転停止
可能な手段と、を備え、前記指令手段は前記回転停止位
置を回転停止位置制御が可能な範囲を一巡するまで重複
せずに指示する手段を有していることを特徴とするハー
ドギヤホーニング盤の内歯砥石の歯合わせ装置。4. A tooth surface for intermeshing with a work of an externally toothed gear after heat treatment by meshing an internal gear grindstone formed by inscribed with an externally toothed dress gear having substantially the same specifications as the workpiece. In a hard gear honing machine that relatively moves to finish a work tooth surface, a rotation stop position control for meshing is possible over a part or the whole range of more than two teeth of the internal tooth grindstone, and Means for detecting the rotation stop position, command means for instructing the rotation stop position,
Means for stopping the rotation of the internal tooth grindstone at the rotation stop position according to the command, and the command means for instructing the rotation stop position without overlapping until the rotation stop position control completes one cycle. A gear aligning device for an internal tooth grindstone of a hard gear honing machine, which is characterized by having:
て、該ワークとほぼ同一諸元を有する外歯式のドレスギ
ヤに内接して成形された内歯車砥石を噛み合わせ相噛み
合う歯面を相対移動させてワーク歯面を仕上げるハード
ギヤホーニング盤において、内歯砥石の回転駆動用モー
タの回転位置を検出する回転位置検出器と、前記回転位
置検出器の出力をフィードバックして前記モータの回転
停止位置制御する手段と、内歯砥石の初回歯合わせ停止
位置での前記回転停止位置検出器の出力を記憶する初期
値記憶手段と、ワーク交換毎に前記モータの前記内歯砥
石の1歯相当の回転停止位置を順次加算する手段と、前
記初期値と前記加算結果との和を前記モータの回転停止
位置制御手段に指令する手段と、を有することを特徴と
するハードギヤホーニング盤の内歯砥石の歯合わせ装
置。5. A tooth surface for intermeshing a workpiece of an external gear after heat treatment by meshing an internal gear grindstone formed by inscribed with an external gear dress gear having substantially the same specifications as the workpiece. In a hard gear honing machine that relatively moves to finish the work tooth surface, a rotation position detector that detects the rotation position of the motor for rotating the internal tooth grindstone, and the rotation of the motor by feeding back the output of the rotation position detector. A stop position control means, an initial value storage means for storing the output of the rotation stop position detector at the initial tooth engagement stop position of the internal tooth grindstone, and one tooth of the internal tooth grindstone of the motor for each work replacement. Of the hard gear horn, and means for instructing the rotation stop position control means of the motor the sum of the initial value and the addition result. Tooth aligning device for the internal grinding wheel of the grinding machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7349995A JPH09174331A (en) | 1995-12-25 | 1995-12-25 | Method and apparatus for aligning internal teeth of hard gear honing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7349995A JPH09174331A (en) | 1995-12-25 | 1995-12-25 | Method and apparatus for aligning internal teeth of hard gear honing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH09174331A true JPH09174331A (en) | 1997-07-08 |
Family
ID=18407526
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP7349995A Pending JPH09174331A (en) | 1995-12-25 | 1995-12-25 | Method and apparatus for aligning internal teeth of hard gear honing machine |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH09174331A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010125545A (en) * | 2008-11-26 | 2010-06-10 | Toshihiko Ishimoto | Indexing mechanism of hobbing machine |
| JP2015134387A (en) * | 2014-01-17 | 2015-07-27 | 清和鉄工株式会社 | Gear honing method |
| JP2018130795A (en) * | 2017-02-15 | 2018-08-23 | 清和鉄工株式会社 | Method for machining gear |
| CN115740643A (en) * | 2022-10-21 | 2023-03-07 | 株洲高精齿轮股份有限公司 | High accuracy is numerical control gear grinding machine for gear machining |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02205411A (en) * | 1989-02-06 | 1990-08-15 | Honda Motor Co Ltd | gear cutting machine |
| JPH07227716A (en) * | 1994-02-18 | 1995-08-29 | Toyo A Tec Kk | Grinding wheel stop contoller of gear honing machine |
-
1995
- 1995-12-25 JP JP7349995A patent/JPH09174331A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02205411A (en) * | 1989-02-06 | 1990-08-15 | Honda Motor Co Ltd | gear cutting machine |
| JPH07227716A (en) * | 1994-02-18 | 1995-08-29 | Toyo A Tec Kk | Grinding wheel stop contoller of gear honing machine |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010125545A (en) * | 2008-11-26 | 2010-06-10 | Toshihiko Ishimoto | Indexing mechanism of hobbing machine |
| JP2015134387A (en) * | 2014-01-17 | 2015-07-27 | 清和鉄工株式会社 | Gear honing method |
| JP2018130795A (en) * | 2017-02-15 | 2018-08-23 | 清和鉄工株式会社 | Method for machining gear |
| CN115740643A (en) * | 2022-10-21 | 2023-03-07 | 株洲高精齿轮股份有限公司 | High accuracy is numerical control gear grinding machine for gear machining |
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