JPH09237613A - Method for forming prismatic battery can - Google Patents
Method for forming prismatic battery canInfo
- Publication number
- JPH09237613A JPH09237613A JP8067048A JP6704896A JPH09237613A JP H09237613 A JPH09237613 A JP H09237613A JP 8067048 A JP8067048 A JP 8067048A JP 6704896 A JP6704896 A JP 6704896A JP H09237613 A JPH09237613 A JP H09237613A
- Authority
- JP
- Japan
- Prior art keywords
- thick
- wall thickness
- bottomed
- rectangular
- bottomed cylindrical
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Sealing Battery Cases Or Jackets (AREA)
Abstract
(57)【要約】
【課題】 開口部近傍に厚肉段部を有する角形電池缶を
厚肉段部の肉厚より薄い素材板金から増肉することによ
り厚肉段部の肉厚を確保し、角筒部の肉厚を均一に絞り
成形する成形方法の提供。
【解決手段】 素材板金を円板状のブランクに打ち抜い
てカップ状の有底円筒体に絞り成形し、この有底円筒体
ワークの上端部をパンチ5で押圧して、ダイ3のテーパ
面3aに押し込み、円筒部を加圧しながらその肉厚を増
肉するとともに絞り成形する。続いて円筒部を断面楕円
形状を経てほぼ小判形状に絞り成形する際に、下流の角
絞り工程で厚肉化され易い角部対応部位を予め薄くしご
き成形しておき、角絞り工程で均一な肉厚の有底角筒部
を絞り成形し、開口部近傍の段部成形,上部角絞り,ト
リミング等の各工程を経て角形電池缶を完成させる。
(57) 【Abstract】 PROBLEM TO BE SOLVED: To secure the wall thickness of a thick step portion by increasing the thickness of a square battery can having a thick step portion in the vicinity of an opening from a material sheet metal which is thinner than the wall thickness of the thick step portion. The present invention provides a molding method for uniformly drawing the wall thickness of a rectangular tube. SOLUTION: A material sheet metal is punched out into a disc-shaped blank and drawn into a cup-shaped bottomed cylindrical body, and the upper end portion of the bottomed cylindrical work is pressed by a punch 5 to form a tapered surface 3a of a die 3. And pressurize the cylindrical part to increase its wall thickness and draw-form. Subsequently, when the cylindrical portion is formed into an elliptical shape through the elliptical cross section, the corner-corresponding portion that is likely to be thickened in the downstream corner drawing step is thinned and ironed in advance, and is uniformly formed in the square drawing step. A square battery can is completed by drawing a thick-walled bottomed cylindrical portion, and performing steps such as step forming near the opening, upper corner drawing, and trimming.
Description
【0001】[0001]
【発明の属する技術分野】本発明は開口部近傍に厚肉の
段部を有する有底角筒体の角形電池缶をプレス加工など
によって成形する方法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for forming a rectangular battery can having a bottomed rectangular tubular body having a thick step portion in the vicinity of an opening by pressing or the like.
【0002】[0002]
【従来の技術】従来、プレス加工による局部肉厚増肉方
法に、特開平7−155883号及び特開平7−155
888号で公開された先行技術がある。特開平7−15
5883号の先行技術は、図18(A)に示すような板
金素材101の一般部101aに、同図(B)に示すよ
うに15〜20度程度傾斜した開きフランジ部102を
曲折形成し、同図(C)に示すように開きフランジ部1
02をそのまま板金素材101の軸心方向に押し込み、
板厚方向にのみ増肉させて厚肉部103を形成するもの
である。2. Description of the Related Art Conventionally, Japanese Patent Laid-Open No. 7-155883 and Japanese Patent Laid-Open No. 7-155 have been used as a method for locally increasing the wall thickness by pressing.
There is prior art published in No. 888. JP-A-7-15
In the prior art of No. 5883, an open flange portion 102 inclined by about 15 to 20 degrees is bent and formed on a general portion 101a of a sheet metal material 101 as shown in FIG. 18 (A), as shown in FIG. 18 (B). As shown in FIG. 2C, the opening flange portion 1
02 as it is pushed in the axial direction of the sheet metal material 101,
The thick portion 103 is formed by increasing the thickness only in the plate thickness direction.
【0003】また、特開平7−155888号の先行技
術は、図19に示すような段状部104を形成したダイ
105に対して、中間ポンチ106と外側ポンチ107
とを一体的に下降させ、フランジ部を押し込む。この押
し込みに伴う材料の塑成流動方向を段状部104でコン
トロールし、フランジ部108を積極的に板厚方向に増
肉させることで厚肉部108Aを成形するものである。In the prior art of Japanese Patent Laid-Open No. 7-155888, an intermediate punch 106 and an outer punch 107 are provided for a die 105 having a stepped portion 104 as shown in FIG.
And are lowered together and the flange is pushed in. The thickening portion 108A is formed by controlling the plastic flow direction of the material associated with this pressing by the stepped portion 104 and positively increasing the thickness of the flange portion 108 in the plate thickness direction.
【0004】[0004]
【発明が解決しようとする課題】従来の技術で述べたフ
ランジ部を押し込んで肉厚を増肉させる方法は、増肉工
程だけで一工程以上必要である。深い有底角筒部を有す
る角形電池缶を、板金素材から成形する場合、有底円筒
体から楕円形状、ほぼ小判形状を経て、徐々に長軸/短
軸の比を大きくして最終の長方形状に成形する複数の絞
り成形工程が必要であり、増肉成形だけに一工程以上使
うと工程が更に多くなって金型製作費が高価になり、そ
れだけ金型調整に時間を要することになるという問題を
有している。The method of pushing the flange portion to increase the wall thickness as described in the prior art requires at least one step of increasing the wall thickness. When a prismatic battery can with a deep bottomed rectangular tube is molded from a sheet metal material, it goes from the bottomed cylindrical body to an elliptical shape, an almost oval shape, and then gradually increases the major axis / minor axis ratio to form the final rectangle. It requires multiple draw forming steps to form a shape, and if more than one step is used only for thickening, the number of steps will increase and the die manufacturing cost will be high, and it will take time to adjust the die accordingly. I have a problem.
【0005】また、従来の技術による方法では、増肉の
ための肉厚流動が押し込みの作用軸に致して直角方向に
急激に塑性流動するので、本発明に係る角電池缶のよう
に押し込み方向の板長が比較的長いワークにおいては、
座屈やしわが生じ易く、かつ、成形体の形状と表面とが
滑らかに形成されにくいという問題があった。Further, in the method according to the prior art, since the wall-thickness flow for increasing the wall thickness causes an abrupt plastic flow in the direction perpendicular to the working axis of the indentation, as in the rectangular battery can according to the present invention, For workpieces with a relatively long plate length,
There is a problem that buckling and wrinkling are likely to occur, and that the shape and surface of the molded body are difficult to form smoothly.
【0006】本発明は従来の技術の有するこのような問
題に鑑みなされたものであり、その目的とするところ
は、比較的初期段階の工程において増肉とともに絞り成
形を行い、続く再絞り工程中に後の角絞り工程で厚肉と
なり易い部位が薄くなるようにしごき成形して、座屈や
しわが生じにくく、最終的に形成される有底角筒部、厚
肉段部および拡幅角筒部がそれぞれ均一な肉厚で滑らか
に成形できる角形電池缶の成形方法を提供しようとする
ものである。The present invention has been made in view of the above problems of the prior art, and an object of the present invention is to perform draw forming with thickening in a relatively early stage process, and to perform a subsequent redrawing process. In the subsequent square drawing process, the parts that are likely to become thick in the subsequent square drawing process are ironed so that buckling and wrinkles do not occur easily, and the finally formed bottomed rectangular tube part, thick stepped part and widened angle tube An object of the present invention is to provide a method for forming a prismatic battery can in which each part can be smoothly formed with a uniform wall thickness.
【0007】[0007]
【課題を解決するための手段】上記目的を達成するため
に本発明の角形電池缶の成形方法は、開口部近傍に厚肉
段部を有する有底角筒体の角形電池缶を前記厚肉段部の
肉厚よりも薄い板厚の素材から成形する方法であって、
有底円筒体に形成されたワークの開口端を円筒軸方向に
押圧して円筒部を加圧しながら押し込み絞り成形すると
ともに該押し込み絞り成形時の抵抗により圧縮方向にか
かる力で素材板厚よりも円筒部の肉厚を厚く増肉させる
増肉絞り工程と、増肉された前記円筒部を断面楕円形状
に絞り成形するとともに下流の工程においてほぼ小判形
状に形成される角部周辺の肉厚を減肉させるべくしごき
成形をする再絞り工程と、前記楕円形状をほぼ小判形状
に絞り形成するとともに下流の工程において長方形状に
形成される角部周辺の肉厚を減肉させるべくしごき成形
をする再絞り工程と、前記ほぼ小判形状を下流の工程に
おいて形成される厚肉段部から開口部側を除き長方形状
の有底角筒部に絞り成形する第1角絞り工程と、開口部
近傍の内側に厚肉段部を成形する段部成形工程と、前記
厚肉段部から開口部側を前記有底角筒部よりも拡幅され
た長方形状の拡幅角筒部に絞り成形する第2角絞り工程
とを順に含んでなるものである。In order to achieve the above object, a method for forming a rectangular battery can according to the present invention is a rectangular battery can having a bottomed rectangular tubular body having a thick step portion in the vicinity of an opening. A method of molding from a material with a plate thickness thinner than the wall thickness of the step,
The open end of the work formed in the bottomed cylindrical body is pressed in the axial direction of the cylinder to press and draw the cylindrical portion to perform draw-drawing, and the force applied in the compression direction due to the resistance at the press-drawing draws the material plate thickness. A thickening drawing step for thickening the wall thickness of the cylindrical portion, and drawing the thickened cylindrical portion into an elliptical cross-section while reducing the wall thickness around the corner formed in a substantially oval shape in the downstream step. A redrawing process for ironing to reduce the wall thickness, and a drawing process to draw the elliptical shape into an oval shape and reduce the wall thickness around the corner formed in the rectangular shape in the downstream process. The redrawing step, the first rectangular drawing step of drawing the substantially oval shape into a rectangular bottomed rectangular tube portion excluding the opening side from the thick step formed in the downstream step, and the vicinity of the opening Thick inside A step forming step for forming a portion, and a second angular drawing step for drawing an opening side from the thick step into a rectangular wide-angled tube section that is wider than the bottomed rectangular tube section. It comprises.
【0008】また、前記増肉絞り工程は、有底円筒体に
形成されたワークの開口端を円筒軸方向に押圧して雌型
のテーパ面に押し込み前記テーパ面と前記開口端との間
の円筒部を加圧しながら押し込み絞り成形するとともに
該押し込み絞り時の抵抗により圧縮方向にかかる力で素
材板厚よりも円筒部の肉厚を厚く増肉させる増肉絞り工
程としたものである。Further, in the thickening step, the opening end of the work formed on the bottomed cylindrical body is pressed in the axial direction of the cylinder to be pushed into the taper surface of the female die and between the taper surface and the opening end. This is a thickening and drawing step in which the cylindrical portion is pressed and drawn while being pressed, and the thickness of the cylindrical portion is made thicker than the material plate thickness by the force applied in the compression direction by the resistance at the time of the pressing and drawing.
【0009】上述のように比較的初期段階の増肉の工程
で有底円筒体に形成された円筒部が加圧されて板厚方向
に増肉するとともに径方向に絞り成形を行い、増肉され
た円筒部を楕円形状に絞る工程を経てほぼ小判形状に絞
り成形するそれぞれの再絞り工程中に、下流のそれぞれ
の工程で均一な肉厚が得られるように下流のそれぞれの
工程で角部となる周辺の肉厚を薄くしごき成形し、第1
角絞り工程で角筒部を均一な肉厚に角絞り成形したの
ち、段部成形工程で開口部近傍に厚肉段部を成形する等
複数の工程を経て開口部近傍に厚肉の段部を有する角形
電池缶が完成する。従って、有底角筒部が深くしかも開
口部近傍に厚肉段部を有する成形困難な角形電池缶を、
少ない工程数で有底角筒部、厚肉段部および拡幅段部を
それぞれ均一な肉厚に形成することが可能となり、金型
製作費が安価になるとともに、保守を含む金型調整費が
減少する。As described above, in the relatively thickening step in the relatively early stage, the cylindrical portion formed in the bottomed cylindrical body is pressed to increase the thickness in the plate thickness direction and draw forming in the radial direction to increase the thickness. In order to obtain uniform wall thickness in each downstream process, the corners are formed in each downstream process during each redrawing process in which the formed cylindrical part is drawn into an oval shape through the process of drawing an elliptical shape. The thickness of the surrounding area becomes thin and ironed,
In the square drawing process, the square tube is square-drawn to a uniform thickness, and then in the step forming process, a thick step is formed near the opening. A prismatic battery can having is completed. Therefore, it is difficult to form a prismatic battery can having a deep bottomed rectangular tube and a thick step near the opening.
With a small number of processes, it is possible to form the bottomed rectangular tube portion, the thick-walled stepped portion, and the widened stepped portion to a uniform wall thickness, which reduces die manufacturing costs and reduces die adjustment costs including maintenance. Decrease.
【0010】また、前記増肉絞り工程は、有底円筒体の
開口端を押圧して雌型のテーパ面に押し込み、円筒部を
加圧しながら絞り成形するので、前記テーパ面のテーパ
角度の形成によって円筒部の増肉量と絞り率との関係が
容易に設定できるとともに、前記テーパ面の作用によっ
て増肉のための肉厚流動と絞りのための縮径流動とが緩
やかに塑性流動し、増肉率と絞り率とを比較的大きく設
定しても、成形過程における座屈やしわが生じにくく、
かつ、成形体の形状や表面から滑らかに形成される。Further, in the thickening drawing step, since the open end of the bottomed cylindrical body is pressed into the taper surface of the female die and the cylindrical portion is pressed while drawing, the taper angle of the taper surface is formed. With the relationship between the thickness increase amount of the cylindrical portion and the draw ratio can be easily set, the wall thickness flow for increasing the wall thickness and the diameter reducing flow for the draw are gradually plastically flowed by the action of the tapered surface, Even if the thickness increase ratio and the drawing ratio are set to be relatively large, buckling and wrinkling are less likely to occur in the molding process,
In addition, it is formed smoothly from the shape and surface of the molded body.
【0011】[0011]
【発明の実施の形態】以下、本発明の実施の形態を図面
にもとづいて説明する。最初に本発明の実施の形態によ
り成形されるワーク(角形電池缶)の一例について簡単
に説明する。図17(a)は角形電池缶Wの上面図、同
(b)は長辺側から見た正面断面図、同(c)は短辺側
から見た側面断面図、同(d)は同(b)、(c)の一
点鎖線で囲んだ部分すなわち厚肉段部dの拡大図であ
る。BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be described below with reference to the drawings. First, an example of a work (square battery can) molded according to the embodiment of the present invention will be briefly described. 17 (a) is a top view of the prismatic battery can W, FIG. 17 (b) is a front sectional view seen from the long side, FIG. 17 (c) is a side sectional view seen from the short side, and FIG. 17 (d) is the same. (B), It is an enlarged view of the part enclosed with the dashed-dotted line of (c), ie, thick step d.
【0012】この角形電池缶Wは例えばミニデイスクプ
レーヤ、携帯パソコン、携帯電話等に使用される二次電
池の角形ケースで、図に示す厚肉段部dを挟んで下方に
断面長方形の深い有底角筒部と、上方に有底角筒部より
も拡幅された拡幅角筒部が一体的に形成されてなり、そ
して、厚肉段部dに封口板を載せ、拡幅角筒部をかしめ
により内側に折曲して封口するものである。図17
(d)に示すように、厚肉段部d近辺の肉厚tは強度維
持のために、角筒部の肉厚t´よりも厚肉となってい
る。This prismatic battery can W is a prismatic case of a secondary battery used in, for example, a mini disk player, a portable personal computer, a portable telephone, etc., and has a deep section having a rectangular cross section with a thick step portion d interposed therebetween. The bottom-angled tubular portion and the widened-angled tubular portion that is wider than the bottomed-angled tubular portion are integrally formed above, and the sealing plate is placed on the thick-walled step d, and the widened-angled tubular portion is caulked. Is to be bent inward and sealed. FIG.
As shown in (d), the wall thickness t in the vicinity of the thick wall step portion d is thicker than the wall thickness t ′ of the rectangular tube portion in order to maintain the strength.
【0013】図1〜図10は第1工程(#1)の抜き絞
り工程から第10工程(#10)のトリミング工程まで
を示し、各工程において成形されるワーク形状をそれぞ
れの正面断面図(b)と、上面図又は(b)の矢線方向
から見たそれぞれの断面図(a)と、図8の第8工程
(#8)においては厚肉段部dの部分拡大図(c)とで
図示したものである。また図12〜図16は前記10工
程のうち使用する金型の説明に必要と思われる工程のワ
ーク短辺側から見た縦断面の金型説明図である。以下各
工程ごとに順を追って説明する。1 to 10 show from the drawing step of the first step (# 1) to the trimming step of the tenth step (# 10), and the front sectional views of the work shapes formed in the respective steps ( b), a cross-sectional view as seen from the direction of the arrow in the top view or (b), and a partially enlarged view of the thick step d in the eighth step (# 8) of FIG. 8 (c). It is shown by and. Further, FIGS. 12 to 16 are mold explanatory views of a vertical cross section viewed from the work short side of the process which is considered to be necessary for explaining the mold used in the 10 processes. Hereinafter, each step will be described step by step.
【0014】図1に示す第1工程(#1)の抜き絞り工
程において、板厚が下流の工程で形成される厚肉段部よ
りも薄く角筒部よりも厚いか又は同等の図示しない素材
板金から仮想線で示す円形のブランクWaに抜き加工す
るとともに、カップ状の有底円筒体ワークWbに絞り成
形する(図1)。In the drawing and drawing step of the first step (# 1) shown in FIG. 1, a material (not shown) whose plate thickness is thinner than the thick step portion formed in the downstream step or thicker than the square tube portion or equivalent A circular blank Wa indicated by an imaginary line is punched from the sheet metal, and drawn into a cup-shaped bottomed cylindrical work Wb (FIG. 1).
【0015】図2に示す第2工程(#2)の増肉絞り工
程において、第1工程(#1)から送られた有底円筒体
ワークWbを、図12に示す加圧パンチ5および案内パ
ンチ2とダイ3とにより増肉絞り成形をする。この増肉
絞り成形を更に詳しく説明すると、上下動可能かつ図示
しないばねにより上方に付勢されるノックアウト1の上
端面1aと、加圧パンチ5の中心穴内で上下動可能かつ
ばね4により下方に付勢される案内パンチ2の下端面2
aとで送られてきた有底円筒体ワークWbの底部をダイ
3の上方位置で挟持して、図示しないスライドの下降に
よって有底円筒体ワークWbはダイ3に向かって下降す
る。In the thickening reduction step of the second step (# 2) shown in FIG. 2, the bottomed cylindrical workpiece Wb sent from the first step (# 1) is guided by the pressure punch 5 and the guide shown in FIG. Thickening drawing is performed by the punch 2 and the die 3. This thickening drawing will be described in more detail. The upper end surface 1a of the knockout 1 which is vertically movable and biased upward by a spring (not shown), and vertically movable in the center hole of the pressure punch 5 and downward by the spring 4. Lower end surface 2 of the guide punch 2 that is biased
The bottom part of the bottomed cylindrical work Wb sent by a is clamped at a position above the die 3, and the bottomed cylindrical work Wb is lowered toward the die 3 by lowering a slide (not shown).
【0016】そして、ダイ3の口元に増肉成形と絞り成
形に適する角度に形成されたテーパ面3aに前記有底円
筒体ワークWbの下端角部が当接すると、案内パンチ2
の下降が阻止されてばね4が縮み、加圧パンチ5は引き
続き下降するので有底円筒体ワークWbの上端に加圧パ
ンチ5の下端面が当接し、続く図示しないスライドの下
降による加圧パンチ5のワーク上端からの押圧力により
有底円筒体ワークWbの下端部から順に前記テーパ面3
aに沿って下方に流動し、案内パンチ2の外周面と前記
テーパ面3aの最少径部内周面を案内として押し込み絞
りが行われる。このときの加圧パンチ5下端とダイ3の
テーパ面3aとの間の有底円筒体ワークWb円筒部に作
用する加圧方向の圧縮力と、押し込み絞り抵抗とにより
有底円筒体ワークWb円筒部が厚肉段部相当の厚さに増
肉されると同時に下部の絞り成形が行われ、上部にテー
パ部を有する有底円筒体ワークWcに成形する。When the lower end corner of the bottomed cylindrical work Wb comes into contact with the tapered surface 3a formed at the mouth of the die 3 at an angle suitable for thickening and drawing, the guide punch 2
Of the pressure punch 5 continues to descend, the lower end surface of the pressure punch 5 abuts the upper end of the bottomed cylindrical work Wb, and the pressure punch is moved downward by a slide (not shown). The taper surface 3 is formed in order from the lower end of the bottomed cylindrical work Wb by the pressing force from the upper end of the work of FIG.
Flowing downward along a, the outer peripheral surface of the guide punch 2 and the inner peripheral surface of the smallest diameter portion of the tapered surface 3a are used as guides to carry out pressing and throttling. At this time, the compressing force in the pressing direction acting on the cylindrical work Wb having a bottom between the lower end of the pressure punch 5 and the tapered surface 3a of the die 3 and the indentation resistance cause the cylindrical work Wb having a bottom. At the same time as the thickness of the portion is increased to a thickness corresponding to the thick step portion, the lower portion is drawn and formed into a bottomed cylindrical work Wc having a tapered portion on the upper portion.
【0017】図3に示す第3工程(#3)において、前
記有底円筒体ワークWcの上部テーパ部をストレート部
と同一直径の円筒に再絞り成形し、再びカップ状の有底
円筒体ワークWdに成形する。In the third step (# 3) shown in FIG. 3, the upper tapered portion of the bottomed cylindrical work Wc is redrawn into a cylinder having the same diameter as the straight portion, and the cup-shaped bottomed cylindrical work is again formed. Mold to Wd.
【0018】図4に示す第4工程(#4)において、第
3工程(#3)から送られたカップ状の有底円筒体ワー
クWdを、図13に示す断面が楕円形状に形成されたパ
ンチ6と断面がパンチ3よれも大きい楕円形状に形成さ
れたダイ7とにより再絞り成形して、筒部断面が楕円形
状の有底筒体ワークWeに成形する。このときのパンチ
6とダイ7との隙間は、図7に示す後述の角絞り工程に
おいて周辺の板肉が角部に集中して厚肉となる特性を有
する角部a,a、及び角部a,aに近い短辺部bに対応
する部位の寸法が、殆ど肉厚の変化しない長辺部c対応
部位の寸法よりも小さく形成されている。In the fourth step (# 4) shown in FIG. 4, the cup-shaped bottomed cylindrical workpiece Wd sent from the third step (# 3) was formed into an elliptical cross section shown in FIG. Re-drawing is performed by the punch 6 and the die 7 having an elliptical shape whose cross section is larger than that of the punch 3 to form a bottomed cylindrical work piece We having an elliptical cylindrical cross section. At this time, the gap between the punch 6 and the die 7 has a characteristic that the peripheral plate thickness is concentrated and thickened in the corner portion in the later-described corner drawing step shown in FIG. The dimension of the portion corresponding to the short side portion b close to a and a is formed smaller than the dimension of the portion corresponding to the long side portion c whose thickness hardly changes.
【0019】従って、第4工程(#4)の再絞り工程で
成形される有底筒体ワークWeは、図11の筒部断面拡
大図に示すように、後述の角絞り工程で角部a,aと短
辺部bに成形される部位a´,b´は有底円筒体ワーク
Weの肉厚を減肉すべくしごき成形され、長辺部cに成
形される部位c´,c´は微量のしごきまたは絞り成形
がなされる。すなわちしごき成形された部位a´,b´
の肉厚が絞り成形された部位c´の肉厚よりも薄い偏肉
状態として、後述の角絞り工程で均一な肉厚の角筒部が
成形できるようになっている。8はノックアウトであ
る。Therefore, the bottomed cylindrical work piece We formed in the redrawing step of the fourth step (# 4) has a corner portion a in the later-described corner drawing step, as shown in the enlarged sectional view of the cylindrical portion of FIG. , A and parts a ′, b ′ formed on the short side part b are ironed to reduce the thickness of the bottomed cylindrical work piece We, and parts c ′, c ′ formed on the long side part c. A small amount of ironing or drawing is performed. That is, the parts a'and b'formed by ironing
In a state where the wall thickness is less than the wall thickness of the portion c ′ formed by drawing, an angular tube portion having a uniform wall thickness can be formed in the later-described corner drawing step. 8 is a knockout.
【0020】図5に示す第5工程(#5)において、第
4工程(#4)から送られた筒部断面が楕円形状で偏肉
状態の有底筒体ワークWeを、図14に示す断面がほぼ
小判状に形成されたパンチ9と断面がパンチ9よりも大
きいほぼ小判状に形成されたダイ10とにより再絞り成
形して、開口部に向かって開き勝手の厚肉傾斜面を有す
る筒部断面がほぼ小判形状の有底筒体ワークWfに成形
する。11はノックアウトである。In the fifth step (# 5) shown in FIG. 5, FIG. 14 shows a bottomed cylindrical work piece We which is sent from the fourth step (# 4) and has an elliptical cross-section. A punch 9 having a substantially oval cross section and a die 10 having a substantially oval cross section having a substantially oval cross section are used for redrawing to have a thick inclined surface that can be opened toward the opening. A cylindrical bottomed workpiece Wf having a substantially oval cross section is formed. 11 is a knockout.
【0021】なお、この絞り工程においても、図8に示
す後述の角絞り工程で周辺の肉が集中し易い角部に対応
する部位f,fを成形する部分のパンチ9とダイ10と
の隙間は、他の部分よりも小さく形成され、有底筒体ワ
ークWfの部位f,fは他の部分よりも薄く偏肉して成
形される。Also in this drawing process, the gap between the punch 9 and the die 10 at the part for forming the parts f, f corresponding to the corners where the surrounding meat is likely to concentrate in the later-described corner drawing process shown in FIG. Are formed to be smaller than the other portions, and the portions f of the bottomed cylindrical work Wf are formed to have a thinner wall thickness than the other portions.
【0022】図6に示す第6工程(#6)において、第
5工程(#5)から送られた有底筒体ワークWfを、図
示しないパンチとダイにより再絞り成形して、開口部に
向かって開き勝手の厚肉傾斜面を有する筒部断面が細長
いほぼ小判形状の有底筒体ワークWgに成形する。In the sixth step (# 6) shown in FIG. 6, the bottomed cylindrical workpiece Wf sent from the fifth step (# 5) is redrawn by a punch and a die (not shown) to form an opening. A bottomed cylindrical work Wg having an elongated oval shape in which the cross-section of the cylindrical part having a thick inclined surface that is easy to open is formed.
【0023】なお、この絞り工程においても、図8に示
す後述の角絞り工程で周辺の肉が集中し易い角部に対応
する部位g,gを成形する部分の図示しないパンチとダ
イとの隙間は、他の部分よりも小さく形成され、有底筒
体ワークWgの部位g,gは他の部分よりも薄く偏肉し
て成形される。Also in this drawing process, the gap between the punch (not shown) and the die for forming the parts g, g corresponding to the corners where the surrounding meat is likely to concentrate in the later-described corner drawing process shown in FIG. Are formed to be smaller than the other portions, and the portions g of the bottomed cylindrical work Wg are formed to have a thinner wall thickness than the other portions.
【0024】図7に示す第7工程(#7)において、第
6工程(#6)から送られた有底筒体ワークWgを、図
示しないパンチとダイとにより筒部断面が長方形の角形
状に角絞り成形して、開口部に向かって開き勝手の厚肉
傾斜部を有する有底角筒体ワークWhに形成する。この
角絞り成形された有底角筒部は、上述の第4工程(#
4)〜第6工程(#6)で予め形成された偏肉により短
辺部b、長辺部cおよび角部aの4面4角が均一な肉厚
となる。In the seventh step (# 7) shown in FIG. 7, the bottomed cylindrical work Wg sent from the sixth step (# 6) is processed into a rectangular shape having a rectangular cross section by a punch and a die (not shown). Square-drawing is performed to form a bottomed rectangular cylindrical work Wh having a thick inclined portion that can be opened toward the opening. The bottomed square tubular portion formed by the square drawing is processed in the above-described fourth step (#
4) to the sixth step (# 6), the uneven thicknesses formed in advance make the four sides and four corners of the short side portion b, the long side portion c, and the corner portion a uniform in thickness.
【0025】図8に示す第8工程(#8)において、第
7工程(#7)から送られた有底角筒体ワークWhを、
図示しない角筒部を保持するダイと底部をパンチの作用
方向に抗して保持するノッチアウトとにより有底角筒部
を下から支えた状態で、図示しない段部が形成された段
部成形用のパンチにより有底角筒部と厚肉傾斜部との内
側境界部に厚肉段部dを成形する。In the eighth step (# 8) shown in FIG. 8, the bottomed rectangular tubular work Wh sent from the seventh step (# 7) is
Step forming in which a stepped portion (not shown) is formed in a state in which the bottomed square tubular portion is supported from below by a die that holds the square tubular portion (not shown) and a notch out that holds the bottom portion against the action direction of the punch. A thick step portion d is formed at the inner boundary portion between the bottomed rectangular tube portion and the thick wall inclined portion by a punch for punching.
【0026】図9に示す第9工程(#9)において、第
8工程(#8)より送られた厚肉段部dが形成された有
底角筒体ワークWiの厚肉段部dよりも開口部側の厚肉
傾斜部を、図15に示すパンチ12とダイ13とにより
角絞り成形して厚肉段部dより上の拡幅された角筒部を
成形し、上端に余肉部eを有する完成直前の有底角筒体
ワークWjに生成する。14はノックアウトである。
尚、本上部角絞り工程においても第4工程(#4)で予
め形成された偏肉により4面4角が均一な肉厚が得られ
る。In the ninth step (# 9) shown in FIG. 9, from the thick step portion d of the bottomed rectangular tubular work Wi in which the thick step portion d sent in the eighth step (# 8) is formed. Also, the thick-walled inclined portion on the opening side is formed by square drawing by the punch 12 and the die 13 shown in FIG. 15 to form a widened rectangular tubular portion above the thick-walled step portion d, and the surplus portion is formed at the upper end. It is generated in the bottomed rectangular tubular work Wj having e, which is immediately before completion. 14 is a knockout.
Even in this upper corner drawing step, the uneven thickness formed in advance in the fourth step (# 4) provides a uniform wall thickness on the four sides and four sides.
【0027】図10に示す第10工程(#10)におい
て、図16に示す下端外周縁部に切刃が形成されたパン
チ17と上端内周縁部に切刃が形成されたダイ16とに
より第9工程(#9)より送られた有底角筒体ワークW
j上端の余肉部eをトリミングして、有底角筒部とこの
有底角筒部よりも拡幅された拡幅角筒部との間に厚肉段
部が形成された角形電池缶Wが完成する。15は案内パ
ンチ、18はノックアウトである。In the tenth step (# 10) shown in FIG. 10, the punch 17 having the cutting edge formed on the lower outer peripheral edge and the die 16 having the cutting edge formed on the upper inner peripheral edge shown in FIG. Square bottomed cylindrical work W sent from 9th process (# 9)
A prismatic battery can W in which a thick step portion is formed between a bottomed rectangular tube portion and a widened rectangular tube portion that is wider than the bottomed rectangular tube portion is formed by trimming the excess thickness portion e at the upper end. Complete. Reference numeral 15 is a guide punch, and 18 is a knockout.
【0028】[0028]
【発明の効果】本発明の角形電池缶の成形方法は、上述
のとおりの成形方法により構成されているので、次に記
載する効果を奏する。増肉絞り工程で有底円筒体ワーク
の開口端を円筒軸方向に押圧して円筒部の増肉と絞り成
形とを同一工程内で行い、増肉された円筒部を断面楕円
形状に絞り成形する工程を経てほぼ小判形状に絞り成形
する再絞り工程において、下流のそれぞれの角絞り工程
で均一な肉厚が得られるよう角部近辺の肉厚が薄くなる
ようにしごき成形するようにしたので、少ない工程数で
開口部近傍の厚肉段部の肉厚を確保するとともに、角絞
りに起きやすい偏肉現象を抑えて均一な肉厚を得ること
ができるようになり、金型製作費が安価になるとともに
メンテを含む金型調整費が減少する。EFFECTS OF THE INVENTION Since the method for forming a prismatic battery can of the present invention is constituted by the above-described forming method, the following effects can be obtained. In the thickening drawing process, the open end of the bottomed cylindrical work is pressed in the axial direction of the cylinder to increase the thickness of the cylindrical part and draw forming in the same process, and the thickened cylindrical part is drawn into an elliptical cross section. In the redrawing process that draws into an almost oval shape through the process described above, the wall thickness near the corners is thinned so that uniform thickness can be obtained in each downstream drawing process. , The thickness of the thick-walled stepped portion near the opening can be secured with a small number of steps, and the uneven thickness phenomenon that tends to occur in the corner drawing can be suppressed to obtain a uniform thickness, which reduces the die manufacturing cost. It becomes cheaper and the die adjustment cost including maintenance decreases.
【0029】また、増肉絞り工程は、有底円筒体の開口
端を押圧して雌型のテーパ面に押し込み、円筒部を加圧
しながら絞り成形するので、テーパ面のテーパ角度の形
成によって円筒部の増肉量と絞り率との関係が容易に設
定できるとともに、テーパ面の作用によって増肉のため
の肉厚流動と絞りのための縮径流動じか緩やかに塑性流
動し、増肉率と絞り率とを比較的大きく設定しても、成
形過程における座屈やしわが生じにくく、かつ、成形体
の形状や表面が滑らかに形成される。Further, in the thickening drawing step, the open end of the bottomed cylindrical body is pressed into the tapered surface of the female die and the cylindrical portion is pressed while being pressed. Therefore, the tapered angle of the tapered surface is used to form the cylinder. It is possible to easily set the relationship between the amount of wall thickness increase and the drawing ratio, and the action of the tapered surface causes a plastic flow such as a wall thickness flow for increasing the wall thickness and a diameter reducing flow for the wall drawing to gradually increase the thickness increase ratio. Even if the drawing ratio is set to be relatively large, buckling and wrinkling are less likely to occur in the molding process, and the shape and surface of the molded body are formed smoothly.
【図1】第1工程によって抜き絞り成形された有底円筒
体ワークの形状説明図で、(a)は上面図、(b)は正
面断面図である。FIG. 1 is a shape explanatory view of a bottomed cylindrical work piece that has been drawn and drawn by a first step, in which (a) is a top view and (b) is a front sectional view.
【図2】第2工程によって増肉絞り成形された有底円筒
体ワークの形状説明図で、(a)は上面図、(b)は正
面断面図である。2A and 2B are shape explanatory views of a bottomed cylindrical work piece that has been thickened by a second step, in which FIG. 2A is a top view and FIG. 2B is a front sectional view.
【図3】第3工程によって再絞りされた有底円筒体ワー
クの形状説明図で、(a)は上面図、(b)は正面断面
図である。3A and 3B are shape explanatory views of a bottomed cylindrical work piece redrawn by the third step, in which FIG. 3A is a top view and FIG. 3B is a front sectional view.
【図4】第4工程によって再絞り成形された楕円形状の
有底筒体ワークの形状説明図で、(a)は上面図、
(b)は正面断面図である。FIG. 4 is a shape explanatory view of an elliptical bottomed cylindrical work piece redrawn by the fourth step, (a) is a top view,
(B) is a front sectional view.
【図5】第5工程によって再絞り成形されたほぼ小判形
状の有底筒体ワークの形状説明図で、(a)は(b)の
矢線視断面図、(b)は正面断面図である。5A and 5B are shape explanatory views of a substantially oval-shaped bottomed cylindrical work piece redrawn by the fifth step, where FIG. 5A is a sectional view taken along the arrow of FIG. is there.
【図6】第6工程によって再絞り成形された細長いほぼ
小判形状の有底筒体ワークの形状説明図で、(a)は
(b)の矢線視断面図、(b)は正面断面図である。6A and 6B are shape explanatory views of a slender, substantially oval-shaped bottomed cylindrical work piece redrawn by the sixth step, in which FIG. 6A is a sectional view taken along the arrow line in FIG. 6B, and FIG. Is.
【図7】第7工程によって角絞り成形された有底角筒体
ワークの形状説明図で、(a)は(b)の矢線視断面
図、(b)は正面断面図である。7A and 7B are shape explanatory views of a bottomed rectangular cylindrical work piece that has been subjected to square drawing by a seventh step, wherein FIG. 7A is a sectional view taken along the arrow line in FIG. 7B, and FIG.
【図8】第8工程によって段部成形された有底筒体ワー
クの形状説明図で、(a)は(b)の矢線視断面図、
(b)は正面断面図、(c)は(b)の一点鎖線で囲む
厚肉段部拡大図である。FIG. 8 is a view for explaining the shape of a bottomed cylindrical work piece that has been stepped by the eighth step, (a) is a cross-sectional view taken along the arrow of (b),
(B) is front sectional drawing, (c) is an enlarged view of the thick step part enclosed with the dashed-dotted line of (b).
【図9】第9工程によって上部角絞り成形された有底角
筒体ワークの形状説明図で、(a)は(b)の矢線視断
面図、(b)は正面図である。9A and 9B are shape explanatory views of a bottomed rectangular tubular work formed by an upper angular drawing in a ninth step, FIG. 9A is a sectional view taken along the arrow of FIG. 9B, and FIG.
【図10】第10工程によってトリミングされた角形電
池缶のワーク形状説明図で、(a)は上面図、(b)の
正面断面図である。10A and 10B are explanatory views of a work shape of a prismatic battery can trimmed in a tenth step, in which FIG. 10A is a top view and FIG.
【図11】図4(a)の拡大図である。FIG. 11 is an enlarged view of FIG.
【図12】第2工程の金型説明図である。FIG. 12 is an explanatory diagram of a mold in the second step.
【図13】第4工程の金型説明図である。FIG. 13 is an explanatory diagram of a mold in a fourth step.
【図14】第5工程の金型説明図である。FIG. 14 is an explanatory diagram of a mold in a fifth step.
【図15】第9工程の金型説明図である。FIG. 15 is an explanatory diagram of a mold in a ninth step.
【図16】第10工程の金型説明図である。FIG. 16 is an explanatory diagram of a mold in the 10th step.
【図17】従来の技術のプレス加工による局部肉厚増加
方法の説明図である。FIG. 17 is an explanatory diagram of a conventional method for increasing the local wall thickness by press working.
【図18】同じく従来の技術のプレス加工による局部肉
厚増加方法の説明図である。FIG. 18 is an explanatory view of a method of increasing the local wall thickness by press processing of the prior art.
1,8,11,14,18 ノックアウト 2,15 案内パンチ 3,7,10,13,16 ダイ 5,6,9,12,17 パンチ Wa 第1工程で素材から打ち抜かれたブランク。 Wb 第1工程で絞り成形された有底円筒体ワーク。 Wc 第2工程で増肉絞り成形された有底円筒体ワー
ク。 Wd 第3工程で再絞り成形された有底円筒体ワーク。 We 第4工程で再絞り成形された有底筒体ワーク。 Wf 第5工程で再絞り成形された有底筒体ワーク。 Wg 第6工程で再絞り成形された有底筒体ワーク。 Wh 第7工程で角絞り成形された有底角筒体ワーク。 Wi 第8工程で段差成形された有底角筒体ワーク。 Wj 第9工程で上部角絞り成形された完成直前の有底
角筒体ワーク。 W 第10工程でトリミングされて完成した角形電池
缶。1,8,11,14,18 Knockout 2,15 Guide punch 3,7,10,13,16 Die 5,6,9,12,17 Punch Wa A blank punched from the material in the first step. Wb A bottomed cylindrical work piece formed by drawing in the first step. Wc A bottomed cylindrical work piece that has been thickened and drawn in the second step. Wd A bottomed cylindrical work piece redrawn in the third step. We The bottomed cylindrical work piece redrawn in the fourth step. Wf A bottomed cylindrical work piece redrawn in the fifth step. Wg A bottomed cylindrical work piece redrawn in the sixth step. Wh A bottomed rectangular cylindrical work piece formed by square drawing in the seventh step. Wi A bottomed rectangular cylindrical work piece having a step formed in the eighth step. Wj A bottomed rectangular cylindrical work piece just before completion, which has been formed by upper corner drawing in the ninth step. W A rectangular battery can completed by trimming in the 10th process.
【手続補正書】[Procedure amendment]
【提出日】平成8年7月19日[Submission date] July 19, 1996
【手続補正2】[Procedure amendment 2]
【補正対象書類名】明細書[Document name to be amended] Statement
【補正対象項目名】図面の簡単な説明[Correction target item name] Brief description of drawings
【補正方法】変更[Correction method] Change
【補正内容】[Correction contents]
【図面の簡単な説明】[Brief description of drawings]
【図1】第1工程によって抜き絞り成形された有底円筒
体ワークの形状説明図で、(a)は上面図、(b)は正
面断面図である。FIG. 1 is a shape explanatory view of a bottomed cylindrical work piece that has been drawn and drawn by a first step, in which (a) is a top view and (b) is a front sectional view.
【図2】第2工程によって増肉絞り成形された有底円筒
体ワークの形状説明図で、(a)は上面図、(b)は正
面断面図である。2A and 2B are shape explanatory views of a bottomed cylindrical work piece that has been thickened by a second step, in which FIG. 2A is a top view and FIG. 2B is a front sectional view.
【図3】第3工程によって再絞りされた有底円筒体ワー
クの形状説明図で、(a)は上面図、(b)は正面断面
図である。3A and 3B are shape explanatory views of a bottomed cylindrical work piece redrawn by the third step, in which FIG. 3A is a top view and FIG. 3B is a front sectional view.
【図4】第4工程によって再絞り成形された楕円形状の
有底筒体ワークの形状説明図で、(a)は上面図、
(b)は正面断面図である。FIG. 4 is a shape explanatory view of an elliptical bottomed cylindrical work piece redrawn by the fourth step, (a) is a top view,
(B) is a front sectional view.
【図5】第5工程によって再絞り成形されたほぼ小判形
状の有底筒体ワークの形状説明図で、(a)は(b)の
矢線視断面図、(b)は正面断面図である。5A and 5B are shape explanatory views of a substantially oval-shaped bottomed cylindrical work piece redrawn by the fifth step, where FIG. 5A is a sectional view taken along the arrow of FIG. is there.
【図6】第6工程によって再絞り成形された細長いほぼ
小判形状の有底筒体ワークの形状説明図で、(a)は
(b)の矢線視断面図、(b)は正面断面図である。6A and 6B are shape explanatory views of a slender, substantially oval-shaped bottomed cylindrical work piece redrawn by the sixth step, in which FIG. 6A is a sectional view taken along the arrow line in FIG. 6B, and FIG. Is.
【図7】第7工程によって角絞り成形された有底角筒体
ワークの形状説明図で、(a)は(b)の矢線視断面
図、(b)は正面断面図である。7A and 7B are shape explanatory views of a bottomed rectangular cylindrical work piece that has been subjected to square drawing by a seventh step, wherein FIG. 7A is a sectional view taken along the arrow line in FIG. 7B, and FIG.
【図8】第8工程によって段部成形された有底筒体ワー
クの形状説明図で、(a)は(b)の矢線視断面図、
(b)は正面断面図、(c)は(b)の一点鎖線で囲む
厚肉段部拡大図である。FIG. 8 is a view for explaining the shape of a bottomed cylindrical work piece that has been stepped by the eighth step, (a) is a cross-sectional view taken along the arrow of (b),
(B) is front sectional drawing, (c) is an enlarged view of the thick step part enclosed with the dashed-dotted line of (b).
【図9】第9工程によって上部角絞り成形された有底角
筒体ワークの形状説明図で、(a)は(b)の矢線視断
面図、(b)は正面図である。9A and 9B are shape explanatory views of a bottomed rectangular tubular work formed by an upper angular drawing in a ninth step, FIG. 9A is a sectional view taken along the arrow of FIG. 9B, and FIG.
【図10】第10工程によってトリミングされた角形電
池缶のワーク形状説明図で、(a)は上面図、(b)の
正面断面図である。10A and 10B are explanatory views of a work shape of a prismatic battery can trimmed in a tenth step, in which FIG. 10A is a top view and FIG.
【図11】図4(a)の拡大図である。FIG. 11 is an enlarged view of FIG.
【図12】第2工程の金型説明図である。FIG. 12 is an explanatory diagram of a mold in the second step.
【図13】第4工程の金型説明図である。FIG. 13 is an explanatory diagram of a mold in a fourth step.
【図14】第5工程の金型説明図である。FIG. 14 is an explanatory diagram of a mold in a fifth step.
【図15】第9工程の金型説明図である。FIG. 15 is an explanatory diagram of a mold in a ninth step.
【図16】第10工程の金型説明図である。FIG. 16 is an explanatory diagram of a mold in the 10th step.
【図17】完成された角形電池缶の形状説明図で、
(a)は上面図、(b)は長辺側から見た正面断面図、
(c)は短辺側から見た側面断面図、(d)は(b),
(c)の一点鎖線で囲んだ部分の拡大図である。 FIG. 17 is an explanatory view of the shape of the completed prismatic battery can,
(A) is a top view, (b) is a front sectional view seen from the long side,
(C) is a side sectional view seen from the short side, (d) is (b),
It is an enlarged view of the part surrounded by the dashed-dotted line (c).
【図18】従来の技術のプレス加工による局部肉厚増加
方法の説明図である。 FIG. 18 : Increase in local wall thickness due to conventional press working
It is explanatory drawing of a method.
【図19】同じく従来の技術のプレス加工による局部肉
厚増加方法の説明図である。 [ Fig. 19 ] Similarly, local meat produced by press processing of the conventional technique
It is explanatory drawing of the thickness increasing method.
【符号の説明】 1,8,11,14,18 ノックアウト 2,15 案内パンチ 3,7,10,13,16 ダイ 5,6,9,12,17 パンチ Wa 第1工程で素材から打ち抜かれたブランク。 Wb 第1工程で絞り成形された有底円筒体ワーク。 Wc 第2工程で増肉絞り成形された有底円筒体ワー
ク。 Wd 第3工程で再絞り成形された有底円筒体ワーク。 We 第4工程で再絞り成形された有底筒体ワーク。 Wf 第5工程で再絞り成形された有底筒体ワーク。 Wg 第6工程で再絞り成形された有底筒体ワーク。 Wh 第7工程で角絞り成形された有底角筒体ワーク。 Wi 第8工程で段差成形された有底角筒体ワーク。 Wj 第9工程で上部角絞り成形された完成直前の有底
角筒体ワーク。 W 第10工程でトリミングされて完成した角形電池
缶。[Explanation of Codes] 1,8,11,14,18 Knockout 2,15 Guide punch 3,7,10,13,16 Die 5,6,9,12,17 Punch Wa Punched from material in the first step blank. Wb A bottomed cylindrical work piece formed by drawing in the first step. Wc A bottomed cylindrical work piece that has been thickened and drawn in the second step. Wd A bottomed cylindrical work piece redrawn in the third step. We The bottomed cylindrical work piece redrawn in the fourth step. Wf A bottomed cylindrical work piece redrawn in the fifth step. Wg A bottomed cylindrical work piece redrawn in the sixth step. Wh A bottomed rectangular cylindrical work piece formed by square drawing in the seventh step. Wi A bottomed rectangular cylindrical work piece having a step formed in the eighth step. Wj A bottomed rectangular cylindrical work piece just before completion, which has been formed by upper corner drawing in the ninth step. W A rectangular battery can completed by trimming in the 10th process.
Claims (2)
体の角形電池缶を前記厚肉段部の肉厚よりも薄い板厚の
素材から成形する方法であって、有底円筒体に形成され
たワークの開口端を円筒軸方向に押圧して円筒部を加圧
しながら押し込み絞り成形するとともに該押し込み絞り
成形時の抵抗により圧縮方向にかかる力で素材板厚より
も円筒部の肉厚を厚く増肉させる増肉絞り工程と、増肉
された前記円筒部を断面楕円形状に絞り成形するととも
に下流の工程においてほぼ小判形状に形成される角部周
辺の肉厚を減肉させるべくしごき成形をする再絞り工程
と、前記楕円形状をほぼ小判形状に絞り形成するととも
に下流の工程において長方形状に形成される角部周辺の
肉厚を減肉させるべくしごき成形をする再絞り工程と、
前記ほぼ小判形状を下流の工程において形成される厚肉
段部から開口部側を除き長方形状の有底角筒部に絞り成
形する第1角絞り工程と、開口部近傍の内側に厚肉段部
を成形する段部成形工程と、前記厚肉段部から開口部側
を前記有底角筒部よりも拡幅された長方形状の拡幅角筒
部に絞り成形する第2角絞り工程とを順に含んでなるこ
とを特徴とする角形電池缶の成形方法。1. A method for forming a rectangular battery can having a bottomed rectangular tubular body having a thick-walled stepped portion near an opening from a material having a plate thickness smaller than that of the thickened walled portion, the method having a bottomed shape. The open end of the work formed on the cylindrical body is pressed in the axial direction of the cylinder to press and draw the cylindrical portion, and at the same time, the force applied in the compression direction due to the resistance at the time of the forced drawing of the cylindrical portion is larger than the material plate thickness. And a thickening step for thickening the wall thickness, and the thickened cylindrical portion is formed into an elliptical cross section and the wall thickness around the corner formed in a substantially oval shape in the downstream step is reduced. Redrawing step to perform ironing to reduce the thickness of the elliptical shape into an oval shape and to reduce the wall thickness around the corner formed in the rectangular shape in the downstream step. Process,
A first corner drawing step of drawing the above-mentioned substantially oval shape into a rectangular bottomed rectangular tube portion excluding the opening side from a thick step formed in a downstream step, and a thick step inside the vicinity of the opening. A step forming step for forming a portion, and a second angular drawing step for drawing an opening side from the thick step into a rectangular wide-angled tube section that is wider than the bottomed rectangular tube section. A method for forming a prismatic battery can, comprising:
有底円筒体に形成されたワークの開口端を円筒軸方向に
押圧して雌型のテーパ面に押し込み前記テーパ面と前記
開口端との間の円筒部を加圧しながら押し込み絞り成形
するとともに該押し込み絞り時の抵抗により圧縮方向に
かかる力で素材板厚よりも円筒部の肉厚を厚く増肉させ
る増肉絞り工程である請求項1に記載の角形電池缶の成
形方法。2. The thickening and squeezing step according to claim 1,
The opening end of the work formed in the bottomed cylindrical body is pressed in the axial direction of the cylinder to be pushed into the female tapered surface, and the cylindrical portion between the tapered surface and the opening end is pressed while being pressed and drawn. The method for forming a prismatic battery can according to claim 1, which is a thickening and drawing step of increasing the wall thickness of the cylindrical portion to be thicker than the material plate thickness by a force applied in the compression direction due to resistance at the time of pressing and drawing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP06704896A JP3160755B2 (en) | 1996-02-27 | 1996-02-27 | Method of forming prismatic battery can |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP06704896A JP3160755B2 (en) | 1996-02-27 | 1996-02-27 | Method of forming prismatic battery can |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH09237613A true JPH09237613A (en) | 1997-09-09 |
| JP3160755B2 JP3160755B2 (en) | 2001-04-25 |
Family
ID=13333578
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP06704896A Expired - Fee Related JP3160755B2 (en) | 1996-02-27 | 1996-02-27 | Method of forming prismatic battery can |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3160755B2 (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0948064A1 (en) * | 1998-03-30 | 1999-10-06 | Renata AG | Prismatic rechargeable or primary cell with rigid and compressive container |
| JP2002520776A (en) * | 1998-07-02 | 2002-07-09 | エヴァレディー バッテリー カンパニー インコーポレイテッド | Electrochemical cells formed using cans with large-diameter open ends |
| US7601460B2 (en) | 2003-11-28 | 2009-10-13 | Panasonic Corporation | Prismatic battery and manufacturing method thereof |
| CN111974862A (en) * | 2019-05-23 | 2020-11-24 | 相信伊帝普有限公司 | Secondary battery case forming method and secondary battery case manufactured thereby |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5400537B2 (en) * | 2009-09-09 | 2014-01-29 | 新日鐵住金株式会社 | Deep drawing iron square can multistage press molding method and deep drawing iron square can |
| JP7119988B2 (en) | 2018-12-26 | 2022-08-17 | 東洋製罐株式会社 | Method for manufacturing square cans |
-
1996
- 1996-02-27 JP JP06704896A patent/JP3160755B2/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0948064A1 (en) * | 1998-03-30 | 1999-10-06 | Renata AG | Prismatic rechargeable or primary cell with rigid and compressive container |
| US6232015B1 (en) | 1998-03-30 | 2001-05-15 | Renata Ag | Prismatic storage battery or cell with rigid compressive container |
| JP2002520776A (en) * | 1998-07-02 | 2002-07-09 | エヴァレディー バッテリー カンパニー インコーポレイテッド | Electrochemical cells formed using cans with large-diameter open ends |
| US7601460B2 (en) | 2003-11-28 | 2009-10-13 | Panasonic Corporation | Prismatic battery and manufacturing method thereof |
| CN111974862A (en) * | 2019-05-23 | 2020-11-24 | 相信伊帝普有限公司 | Secondary battery case forming method and secondary battery case manufactured thereby |
Also Published As
| Publication number | Publication date |
|---|---|
| JP3160755B2 (en) | 2001-04-25 |
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