JPH09244441A - Heat fixing device - Google Patents
Heat fixing deviceInfo
- Publication number
- JPH09244441A JPH09244441A JP7936296A JP7936296A JPH09244441A JP H09244441 A JPH09244441 A JP H09244441A JP 7936296 A JP7936296 A JP 7936296A JP 7936296 A JP7936296 A JP 7936296A JP H09244441 A JPH09244441 A JP H09244441A
- Authority
- JP
- Japan
- Prior art keywords
- heat
- fixing
- heating
- fixing nip
- transfer material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
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- Fixing For Electrophotography (AREA)
Abstract
(57)【要約】
【課題】 本出願に係る第1の発明は、定着ニップ部を
高速で加熱することによりウエイトタイムをなくすこと
ができる加熱定着装置を提供することを目的としてい
る。
【解決手段】 加熱部及び伝導部12を、励磁コイル1
3により誘導加熱される強磁性導電部材からなる加熱部
材12aと、該加熱部材12aでの発熱を定着フィルム
11を介して定着ニップ部に伝えるアルミニウム等の高
熱伝導性の伝熱部材12bとにより構成する。
(57) Abstract: [PROBLEMS] To provide a heat fixing device capable of eliminating a wait time by heating a fixing nip portion at a high speed. SOLUTION: The heating part and the conduction part 12 are connected to the exciting coil 1
3, a heating member 12a made of a ferromagnetic conductive member that is induction-heated by 3 and a heat transfer member 12b having high heat conductivity such as aluminum that transfers heat generated by the heating member 12a to the fixing nip portion via the fixing film 11. To do.
Description
【0001】[0001]
【発明の属する技術分野】本発明は、電子写真方式、静
電記録方式等を採用する画像形成装置に具備される定着
装置、詳しくは、互いに圧接して配設される定着部材と
加圧部材とで構成される加熱定着装置に関するものであ
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a fixing device provided in an image forming apparatus adopting an electrophotographic system, an electrostatic recording system or the like, and more specifically, a fixing member and a pressure member arranged in pressure contact with each other. The present invention relates to a heat fixing device composed of
【0002】[0002]
【従来の技術】従来、電子写真方式、静電記録方式等を
採用する画像形成装置に具備される定着装置において
は、未定着トナー像を担持した転写材を、互いに圧接し
て回転する定着ローラと加圧ローラとで形成されるニッ
プ部を通過させることにより転写材上に永久画像として
定着させる、いわゆる熱ローラ方式の加熱定着装置が広
く用いられている。この熱ローラ方式の加熱定着装置の
一例を図11に示す。2. Description of the Related Art Conventionally, in a fixing device provided in an image forming apparatus which employs an electrophotographic system, an electrostatic recording system, etc., a transfer roller carrying an unfixed toner image is pressed against each other to rotate a fixing roller. A heat fixing device of a so-called heat roller type is widely used in which a permanent image is fixed on a transfer material by passing through a nip portion formed by a pressure roller and a pressure roller. An example of this heat roller type heat fixing device is shown in FIG.
【0003】図11において、40は定着ローラであ
り、アルミニウムの中空芯金42の内部に加熱手段たる
ハロゲンランプ41が配設されており、電源(図示せ
ず)からの通電により中空芯金42内部から転写材P上
のトナーを融解させるのに十分な加熱を行う。また転写
材P上のトナーをオフセットすることなく、転写材P上
に定着するために中空芯金42の外側には離型性に優れ
た性能を示すポリテトラフルオロエチレン(PTF
E)、パーフルオロアルコキシテトラフルオロエチレン
共重合体(PFA)などの離型性層43が形成されてい
る。また定着ローラ40の表面にはサーミスタ44が接
触しており、定着ローラ40の表面の温度を検知し、適
度な温度で転写材P上のトナー像を加熱するようにハロ
ゲンランプへの給電をon/off制御する。In FIG. 11, reference numeral 40 denotes a fixing roller in which a halogen lamp 41 as a heating means is arranged inside an aluminum hollow cored bar 42, and the hollow cored bar 42 is energized by a power source (not shown). Sufficient heating is performed to melt the toner on the transfer material P from the inside. Further, in order to fix the toner on the transfer material P on the transfer material P without offsetting it, polytetrafluoroethylene (PTF) having excellent releasability is provided outside the hollow cored bar 42.
E), a releasable layer 43 such as perfluoroalkoxytetrafluoroethylene copolymer (PFA) is formed. The thermistor 44 is in contact with the surface of the fixing roller 40, detects the temperature of the surface of the fixing roller 40, and turns on the power supply to the halogen lamp so as to heat the toner image on the transfer material P at an appropriate temperature. / Off control.
【0004】一方、50は上記定着ローラ40とローラ
長手方向両端部において加圧バネ(図示せず)により圧
接して転写材Pを挟持搬送する加圧ローラである。この
加圧ローラ50は芯金51の外部にシリコーンゴムを成
形した弾性層あるいはシリコーンゴムを発泡して成るス
ポンジ弾性層52と、さらにその外層に定着ローラ40
と同様のPTFEあるいはPFAの離型性層53とを形
成して成る。よって加圧ローラ50の弾性により両ロー
ラ間に十分なニップ幅を形成することができる。このニ
ップ部に挟持搬送される転写材P上のトナー像を定着ロ
ーラ40からの加熱により定着することができる。On the other hand, reference numeral 50 denotes a pressure roller which presses the fixing roller 40 at both ends in the roller longitudinal direction by pressure springs (not shown) to nip and convey the transfer material P. The pressure roller 50 includes an elastic layer formed by molding silicone rubber on the outside of a core metal 51 or a sponge elastic layer 52 formed by foaming silicone rubber, and a fixing roller 40 on the outer layer.
The same release layer 53 of PTFE or PFA is formed. Therefore, due to the elasticity of the pressure roller 50, a sufficient nip width can be formed between both rollers. The toner image on the transfer material P nipped and conveyed in this nip portion can be fixed by heating from the fixing roller 40.
【0005】以上のような従来の熱ローラ方式の加熱定
着装置によれば、定着ローラ40は転写材Pに熱が奪わ
れても急激にニップ中の温度が下がらないようにするた
め、ある程度の熱容量を持っていた。その結果、プリン
ト信号が画像形成装置本体に送られたときに、即座にプ
リント動作を開始できるように、スタンバイ時には定着
ローラ40を所定温度に暖めた状態にしている。すなわ
ちプリント動作のないスタンバイ時に定着ローラ40を
所定温度に加熱しておき、プリント信号を受信すると、
転写材Pが定着ニップ部に到達するまでに定着ローラ4
0が定着に必要な温度になるまで加熱を行って、転写材
P上のトナー像を定着していた。According to the conventional heat roller type heat fixing apparatus as described above, the fixing roller 40 does not suddenly lower the temperature in the nip even if heat is taken by the transfer material P. Had a heat capacity. As a result, when the print signal is sent to the main body of the image forming apparatus, the fixing roller 40 is warmed to a predetermined temperature during standby so that the printing operation can be started immediately. That is, when the fixing roller 40 is heated to a predetermined temperature during the standby without a printing operation and the print signal is received,
By the time the transfer material P reaches the fixing nip portion, the fixing roller 4
The toner image on the transfer material P was fixed by heating until 0 reached the temperature required for fixing.
【0006】また、スタンバイ時に加熱定着装置に電力
を供給せず、消費電力を極力低く抑えた方法、詳しくは
ヒータ部と加圧ローラの間にフィルムを介して転写材上
のトナー像を定着する方法が特開平4−44075号公
報に開示されている。この1例を図12に示す。図12
において、定着部材60は以下の構成により転写材上の
トナー像を加熱定着している。すなわちセラミック基板
に発熱抵抗層を設け、さらに薄肉のガラス保護層で覆っ
て形成した加熱用ヒータ部61を、フィルム63のガイ
ドも兼ねているプラスチック製のステイホルダー62で
保持し、該ステイホルダー62にシームレスの薄フィル
ム63を摺擦自在に配設し、加圧部材としての加圧ロー
ラ50の回転に従動して回動するように構成する。[0006] Further, a method in which power is not supplied to the heating and fixing device during standby and power consumption is kept as low as possible, more specifically, a toner image on a transfer material is fixed through a film between a heater section and a pressure roller. The method is disclosed in Japanese Patent Laid-Open No. 4-44075. An example of this is shown in FIG. FIG.
In the above, the fixing member 60 heat-fixes the toner image on the transfer material by the following configuration. That is, a heating resistance portion 61 provided on a ceramic substrate and covered with a thin glass protective layer is held by a plastic stay holder 62 that also serves as a guide for the film 63, and the stay holder 62 is held. Further, a seamless thin film 63 is slidably disposed, and is configured to rotate following the rotation of the pressure roller 50 as a pressure member.
【0007】このフィルム63の基層はポリイミド、ポ
リアミドイミド、PEEK等で形成されており、高耐熱
性、絶縁性、高弾性を有しており、この基層により引裂
強度等の機械的強度を保っている。また、その外層には
導電性のプライマーが厚み2〜6μm程度の薄い層で形
成されている。さらに表層にはPFA、PTFE、FE
P等のフッ素樹脂がオフセット防止のための離型層とし
て、厚み10μm程度で被覆してある。The base layer of the film 63 is made of polyimide, polyamide imide, PEEK or the like, and has high heat resistance, insulation and high elasticity. The base layer maintains mechanical strength such as tear strength. There is. Further, a conductive primer is formed as a thin layer having a thickness of about 2 to 6 μm on the outer layer. In addition, PFA, PTFE, FE on the surface
A fluororesin such as P is coated with a thickness of about 10 μm as a release layer for preventing offset.
【0008】このような定着用の薄いフィルム63を用
いた図12の上記従来例では、上記定着ローラ40を用
いた加熱定着装置に比べて定着部材の熱容量が非常に低
い。従って、転写材上のトナー像を定着するのに、ヒー
タからの熱を効率よく転写材に与えることができ、フィ
ルム63の厚みを20〜70μmとかなり薄くすること
により定着ニップ部のみを加熱することでクイックスタ
ートの加熱定着を実現している。さらに定着部材の熱容
量を低く抑えているため、スタンバイ時においても定着
部材を暖めておく必要はなく、消費電力を低く抑えてい
る。In the conventional example of FIG. 12 using such a thin fixing film 63, the heat capacity of the fixing member is much lower than that of the heat fixing device using the fixing roller 40. Therefore, in fixing the toner image on the transfer material, the heat from the heater can be efficiently applied to the transfer material, and only the fixing nip portion is heated by making the thickness of the film 63 as thin as 20 to 70 μm. By doing so, quick start heat fixing is achieved. Furthermore, since the heat capacity of the fixing member is kept low, it is not necessary to warm the fixing member even during standby, and power consumption is kept low.
【0009】[0009]
【発明が解決しようとする課題】しかしながら、まず図
11に示した定着ローラ40を使用する加熱定着装置で
は、スタンバイ時に定着ローラ40を所定温度に暖めて
おくために、常時電力を供給しなくてはならず、消費電
力が多くなることがあった。また、画像形成装置本体の
電源をオンしてから所定温度に達するまでには定着ロー
ラ40の熱容量に応じて時間がかかり、例えば最近用い
られるようになってきた薄肉の定着ローラであっても最
低30秒位はウエイト状態となり、いわゆるウエイトタ
イムを必要とすることがあった。このため、スタンバイ
時の消費電力を極力減らすには、非プリント時に電源を
オフしておいてもプリントする度に定着ローラが所定温
度に達するまで待たなくてはならない場合があった。However, in the heat fixing device using the fixing roller 40 shown in FIG. 11, first, in order to keep the fixing roller 40 warm to a predetermined temperature during standby, power is not always supplied. However, the power consumption may increase. Further, it takes time depending on the heat capacity of the fixing roller 40 after the power of the image forming apparatus main body is turned on until the temperature reaches a predetermined temperature. For example, even a thin fixing roller which has recently been used has a minimum value. About 30 seconds was in a wait state, which sometimes required a so-called wait time. Therefore, in order to reduce the power consumption during standby as much as possible, it may be necessary to wait until the fixing roller reaches a predetermined temperature each time printing is performed, even if the power is turned off during non-printing.
【0010】次に、図12に示したような熱容量の小さ
な定着部材60によるクイックスタートの加熱定着を実
現する加熱定着装置の場合には、上記のようなスタンバ
イ状態が不要となる一方で、セラミック製線状発熱体か
らなるヒータ部61によりフィルム63を介して転写材
に熱を与えるため、ヒータ部61のガラス保護層やフィ
ルム63の厚みは極力抑えなければならない。すなわ
ち、それぞれの厚みを抑えることにより定着ニップ部へ
の熱の伝わりを良好に保ち、クイックスタートの加熱定
着を実現する必要がある。Next, in the case of the heat fixing device for realizing quick start heat fixing by the fixing member 60 having a small heat capacity as shown in FIG. 12, the standby state as described above is unnecessary, while the ceramic is used. Heat is applied to the transfer material through the film 63 by the heater portion 61 made of a linear heating element, and therefore the glass protective layer of the heater portion 61 and the thickness of the film 63 must be suppressed as much as possible. That is, it is necessary to keep the heat transfer to the fixing nip portion well by realizing the heat fixing by quick start by suppressing the respective thicknesses.
【0011】しかしながら熱伝導性の悪いガラス保護層
は、交番電圧の印加される発熱体とフィルム63の間で
十分な耐電圧性能が要求されるため、極度に薄く形成す
ることが難しい場合があった。このため、トナー像が転
写された転写材の搬送スピードが速い高速の電子写真装
置では、発熱体より発する熱量を熱伝導の悪いガラス保
護層、及びフィルム63を介して転写材に与える速度が
間に合わなくなり、定着不良を起こしてしまう場合があ
り、図12に示す構成の加熱定着装置は、高速の電子写
真装置を達成することが難しくなることがあった。However, since the glass protective layer having poor thermal conductivity is required to have sufficient withstand voltage performance between the heating element to which an alternating voltage is applied and the film 63, it may be difficult to form an extremely thin layer. It was Therefore, in a high-speed electrophotographic apparatus in which the transfer material onto which the toner image has been transferred is fast, the speed at which the amount of heat generated by the heating element is applied to the transfer material through the glass protective layer having poor heat conduction and the film 63 is in time. In some cases, fixing failure may occur, and it may be difficult for the heat fixing device having the configuration shown in FIG. 12 to achieve a high-speed electrophotographic device.
【0012】また、この構成では発熱部から加圧ローラ
50方向にのみ熱を伝達することに主眼をおいているの
で、加熱定着装置中の長手方向の熱伝達を良好とするこ
とは構成上困難な場合があった。このため長手方向のサ
イズが小さい転写材を搬送した場合、発熱体からの伝熱
が転写材上のトナー像を定着する一方、転写材の非搬送
域に至っては直接加圧ローラ50を加熱することにな
る。よって加圧ローラ50の長手方向に温度差が生じ、
加圧ローラ50を駆動して転写材を搬送する系では部分
的に搬送力が異なる。この結果、従動回転する薄いフィ
ルム63にねじれが生じ、特に定着性を満足するために
厚みを極力抑えたフィルムでは、最悪の場合、挫屈によ
りフィルムが破損してしまうことがあった。Further, in this structure, since the main purpose is to transfer the heat from the heat generating portion only in the direction of the pressure roller 50, it is difficult to improve the heat transfer in the longitudinal direction in the heat fixing device in terms of the structure. There was a case. Therefore, when a transfer material having a small size in the longitudinal direction is conveyed, heat transfer from the heating element fixes the toner image on the transfer material, and directly heats the pressure roller 50 in the non-conveyance area of the transfer material. It will be. Therefore, a temperature difference occurs in the longitudinal direction of the pressure roller 50,
In the system in which the pressure roller 50 is driven to convey the transfer material, the conveying force is partially different. As a result, the thin film 63 that is driven to rotate is twisted, and in the worst case, a film whose thickness is suppressed as much as possible to satisfy the fixing property may be damaged due to buckling.
【0013】さらに、昇温部位の耐熱性も十分に考慮し
なくてはならない等、部材のコストアップをも招いてし
まうことがあった。Further, the heat resistance of the temperature rising portion must be fully taken into consideration, and the cost of the member may be increased.
【0014】また、長手方向の熱の流れが少ないため、
セラミック製線状発熱体の発熱部の抵抗値分布がそのま
ま転写材の定着性に影響を与えることから、シビアな抵
抗値分布の均一性が求められることがあった。Further, since the heat flow in the longitudinal direction is small,
Since the resistance value distribution of the heating portion of the ceramic linear heating element directly affects the fixing property of the transfer material, there are cases where a strict uniformity of the resistance value distribution is required.
【0015】さらに、定着ニップ部の温度分布は転写材
搬送方向の上流側から下流側まで一様であったため、ト
ナーが十分に溶融された状態で定着フィルムから転写材
が分離させられ、高温オフセットを発生させてしまうこ
とがあった。Further, since the temperature distribution in the fixing nip portion is uniform from the upstream side to the downstream side in the transfer material conveying direction, the transfer material is separated from the fixing film in a state where the toner is sufficiently melted, and the high temperature offset is caused. May have occurred.
【0016】また、上記定着装置では、熱容量の小さな
フィルム63が定着ニップ部で急激に加熱され、その伝
熱によって転材上のトナー像を定着する構成であるた
め、熱源であるヒータ61の発熱部は定着ニップ内に収
まるようになっている。仮に印加されるヒータ61の発
熱部が定着ニップ内になく、ニップ外にはみ出している
場合には、このはみ出し部分の発熱部からは加圧ローラ
50等への放熱がニップ中にある発熱部に比べて小さ
く、異常に加熱されて最悪の場合セラミックが破断して
しまうことがあった。よってヒータ61の発熱部が定着
ニップ内に収まっていることは必須の条件となってい
る。Further, in the fixing device, the film 63 having a small heat capacity is rapidly heated in the fixing nip portion and the toner image on the rolling material is fixed by the heat transfer, so that the heat generated by the heater 61 as a heat source is generated. The part is designed to fit within the fixing nip. If the heat generating portion of the heater 61 to be applied is not inside the fixing nip and protrudes outside the nip, heat is radiated from the heat generating portion in the protruding portion to the pressure roller 50 and the like to the heat generating portion in the nip. In some cases, the ceramics were small and were abnormally heated, and in the worst case, the ceramic might break. Therefore, it is an essential condition that the heat generating portion of the heater 61 be contained in the fixing nip.
【0017】このため、転写材はニップ部直前まで加熱
されず、定着ニップに入った途端、加熱されることにな
る。このとき定着ニップ部に突入した転写材からは加熱
により水蒸気が放出されるが、この水蒸気は定着ニップ
部へ突入することができず、定着ニップ上流側へ流され
る。この結果転写材より発生した水蒸気は、まだ定着ニ
ップ部に達していない転写材上のトナー像を上流側(転
写材上の画像の下方)へ吹き飛ばし画質を劣化させ、い
わゆる尾引きを生じさせる場合があった。For this reason, the transfer material is not heated until immediately before the nip portion, but is heated as soon as it enters the fixing nip. At this time, steam is released from the transfer material that has entered the fixing nip portion due to heating, but this steam cannot flow into the fixing nip portion and is flowed to the upstream side of the fixing nip. As a result, when the water vapor generated from the transfer material blows off the toner image on the transfer material that has not reached the fixing nip portion to the upstream side (below the image on the transfer material) and deteriorates the image quality, so-called tailing occurs. was there.
【0018】また、転写材上のトナー像の印字比率が高
い場合には、転写材が定着ニップ部から排出された際に
雰囲気の温度によって急冷されることにより、そのとき
のトナーの固化速度の違いから光沢ムラ等の画像劣化が
発生してしまうことがあった。Further, when the printing ratio of the toner image on the transfer material is high, the transfer material is rapidly cooled by the temperature of the atmosphere when discharged from the fixing nip portion, so that the solidification speed of the toner at that time is increased. Due to the difference, image deterioration such as uneven gloss may occur.
【0019】そこで、本出願に係る第1の発明は、定着
ニップ部を高速で加熱することによりウエイトタイムを
なくすことができる加熱定着装置を提供することを目的
としている。Therefore, it is an object of the first invention of the present application to provide a heat fixing device capable of eliminating the wait time by heating the fixing nip portion at a high speed.
【0020】また、本出願に係る第2の発明は、上記目
的の他、長手方向の熱伝達を良好にして小サイズの転写
材が搬送された場合であってもフィルムの挫屈等をなく
すことができる加熱定着装置を提供することを目的とし
ている。In addition to the above object, the second invention of the present application eliminates buckling of the film even when a small-sized transfer material is conveyed by improving heat transfer in the longitudinal direction. It is an object of the present invention to provide a heat fixing device that can be used.
【0021】さらに、本出願に係る第3の発明は、上記
目的の他、トナーが溶融した状態のままでフィルムから
分離させられることによる高温オフセットの発生を防ぐ
ことのできる加熱定着装置を提供することにある。Further, in addition to the above objects, the third invention of the present application provides a heat fixing device capable of preventing the occurrence of a high temperature offset due to the toner being separated from the film in a molten state. Especially.
【0022】また、本出願に係る第4の発明の目的は、
上記第1ないし第3の発明において、長手方向温度のよ
り一層の均一性を図ることのできる加熱定着装置を提供
することにある。The fourth object of the present invention is to:
In the first to third inventions described above, it is an object of the present invention to provide a heating and fixing device capable of achieving more uniform temperature in the longitudinal direction.
【0023】さらに、本出願に係る第5の発明及び第6
の発明は、上記目的の他、いわゆる尾引き現象を防ぐこ
とのできる加熱定着装置を提供することにある。Further, the fifth and sixth inventions of the present application
Another object of the present invention is to provide a heat fixing device capable of preventing the so-called tailing phenomenon in addition to the above object.
【0024】また、本出願に係る第7の発明は、上記第
5の発明または第6の発明において、高温オフセットを
より一層確実に防ぐことのできる加熱定着装置を提供す
ることにある。A seventh invention according to the present application is to provide a heat fixing device capable of further reliably preventing high temperature offset in the fifth invention or the sixth invention.
【0025】さらに、本出願に係る第8の発明は、上記
第5の発明ないし第7の発明において、定着ニップ外の
加熱部材の過加熱を防ぐことのできる加熱定着装置を提
供することにある。Further, an eighth invention according to the present application is to provide a heating fixing device capable of preventing overheating of a heating member outside the fixing nip in the fifth invention to the seventh invention. .
【0026】[0026]
【課題を解決するための手段】本出願に係る第1の発明
によれば、上記目的は、加熱手段と、該加熱手段の一部
に摺擦するように配設された定着フィルムと、該定着フ
ィルムを介して該加熱手段に圧接するように配設された
加圧部材とを備え、未定着画像が形成された転写材を、
上記圧接部に通過させることにより、該未定着画像を転
写材上に永久画像として定着させる加熱定着装置におい
て、上記加熱手段は、励磁コイルと、該励磁コイルによ
り電磁誘導加熱される強磁性加熱部材と、該強磁性加熱
部材の発熱を上記圧接部に伝える伝熱部材とを具備し、
上記強磁性加熱部材の透磁率が上記伝熱部材より大きい
ことにより達成される。According to the first invention of the present application, the above object is to provide a heating means, a fixing film arranged so as to rub against a part of the heating means, and A transfer member on which an unfixed image is formed, including a pressure member arranged so as to be in pressure contact with the heating means via a fixing film,
In a heat fixing device for fixing the unfixed image as a permanent image on a transfer material by passing through the pressure contact portion, the heating means includes an exciting coil and a ferromagnetic heating member that is electromagnetically induction-heated by the exciting coil. And a heat transfer member for transmitting the heat generated by the ferromagnetic heating member to the pressure contact portion,
This is achieved when the magnetic permeability of the ferromagnetic heating member is larger than that of the heat transfer member.
【0027】また、本出願に係る第2の発明によれば、
上記目的は、上記第1の発明において、伝熱部材の熱伝
導性が強磁性加熱部材より大きいことにより達成され
る。According to the second aspect of the present invention,
In the first aspect of the invention described above, the heat conductivity of the heat transfer member is higher than that of the ferromagnetic heating member.
【0028】さらに、本出願に係る第3の発明によれ
ば、上記目的は、上記第1の発明または第2の発明にお
いて、強磁性加熱部材と伝熱部材の体積比が、転写材搬
送方向で分布を有していることにより達成される。Further, according to a third invention of the present application, in the above-mentioned object, in the first invention or the second invention, the volume ratio of the ferromagnetic heating member and the heat transfer member is the transfer material conveying direction. This is achieved by having a distribution at.
【0029】また、本出願に係る第4の発明によれば、
上記目的は、上記第1の発明ないし第3の発明のいずれ
か一において、強磁性加熱部材と伝熱部材の体積比が、
該強磁性加熱部材及び伝熱部材の長手方向に分布を有し
ていることにより達成される。According to the fourth invention of the present application,
The above object is any one of the first to third inventions, wherein the volume ratio of the ferromagnetic heating member and the heat transfer member is
This is achieved by having a distribution in the longitudinal direction of the ferromagnetic heating member and the heat transfer member.
【0030】さらに、本出願に係る第5の発明によれ
ば、上記目的は、上記第1の発明ないし第4の発明のい
ずれか一において、強磁性加熱部材の転写材搬送方向の
幅が、加熱手段と加圧部材の圧接部の幅より大きいこと
により達成される。Further, according to a fifth invention of the present application, in the above-mentioned object, in any one of the first invention to the fourth invention, the width of the ferromagnetic heating member in the transfer material conveying direction is This is achieved by making the width larger than the width of the pressure contact portion between the heating means and the pressure member.
【0031】また、本出願に係る第6の発明によれば、
上記目的は、上記第1の発明ないし第4の発明のいずれ
か一において、伝熱部材の転写材搬送方向の幅が、加熱
手段と加圧部材の圧接部の幅より大きいことにより達成
される。According to the sixth invention of the present application,
The above object is achieved in any one of the first to fourth inventions, in which the width of the heat transfer member in the transfer material conveying direction is larger than the width of the pressure contact portion between the heating unit and the pressure member. .
【0032】さらに、本出願に係る第7の発明によれ
ば、上記目的は、上記第5の発明または第6の発明にお
いて、転写材搬送方向に熱伝導性あるいは熱容量の分布
が形成されていることにより達成される。Further, according to a seventh invention of the present application, in the above-mentioned fifth invention or sixth invention, the above-mentioned object is to form a distribution of heat conductivity or heat capacity in the transfer material conveying direction. It is achieved by
【0033】また、本出願に係る第8の発明によれば、
上記目的は、上記第5の発明ないし第7の発明のいずれ
か一において、励磁コイルと強磁性加熱部材との当接位
置が、加熱手段と加圧部材の圧接部外にあることにより
達成される。According to the eighth invention of the present application,
The above object is achieved in any one of the fifth to seventh inventions, in that the contact position between the exciting coil and the ferromagnetic heating member is outside the pressure contact portion between the heating means and the pressure member. It
【0034】つまり、本出願に係る第1の発明において
は、熱容量が小さい薄層の強磁性加熱部材を誘導加熱
し、加熱部材から定着ニップ部への伝熱を熱伝導性に優
れた伝熱部材により実施するために、定着ニップ部を高
速で加熱し、スタンバイ中の予備加熱を不要にしてウエ
イトタイムをなくす。That is, in the first invention of the present application, the thin layer ferromagnetic heating member having a small heat capacity is induction-heated, and the heat transfer from the heating member to the fixing nip portion is excellent in heat conductivity. Since the fixing is carried out by the member, the fixing nip portion is heated at a high speed to eliminate the need for preheating during standby, thereby eliminating the wait time.
【0035】また、本出願に係る第2の発明において
は、上記第1の発明の伝熱部材は熱伝導性に優れている
ため、長手方向への熱の流れを生み、小サイズの転写材
が搬送された場合であっても非搬送域の熱を搬送域へ流
す働きがあり、加圧部材の長手方向における温度分布を
均一にするので、加圧部材の搬送力も均一となり、定着
フィルムにねじれを発生させない。Further, in the second invention according to the present application, since the heat transfer member of the first invention is excellent in heat conductivity, it produces a heat flow in the longitudinal direction, and the transfer material of a small size. Even when the sheet is conveyed, it has a function to flow the heat in the non-conveying zone to the conveying zone, and makes the temperature distribution in the longitudinal direction of the pressing member uniform, so that the conveying force of the pressing member becomes uniform, and Does not twist.
【0036】さらに、本出願に係る第3の発明において
は、上記第1の発明または第2の発明の熱容量あるいは
熱伝導性の異なる加熱部材と伝熱部材の転写材搬送方向
の体積比率が定着ニップ内で分布を有し、特に転写材搬
送方向下流側に比べ上流側の熱容量が小さくなるように
体積比率に分布を持たせる、あるいは下流側に比べ上流
側の高熱伝導性の伝熱部材の体積比率を高めることによ
り、定着ニップ内の転写材搬送方向上流側に比べ下流側
の方が低い温度になるように設定する。これにより定着
ニップ上流側で十分に溶融された転写材上のトナー像
が、若干温度の低いニップ下流側に搬送され、冷やされ
てから定着ニップ外に搬送されるため、トナーが過剰に
加熱され液状化して高温オフセットを引き起こすことな
く、ニップ下流側でトナー像が転写材上に確実に固定さ
れる。Further, in the third invention according to the present application, the volume ratio of the heating member and the heat transfer member having different heat capacities or heat conductivities in the transfer material conveying direction of the first invention or the second invention is fixed. There is a distribution in the nip, and in particular, the volume ratio is distributed so that the heat capacity on the upstream side is smaller than that on the downstream side in the transfer material conveying direction, or the heat transfer member of high heat conductivity on the upstream side compared to the downstream side By increasing the volume ratio, the temperature is set to be lower on the downstream side in the fixing nip than on the upstream side in the transfer material conveying direction. As a result, the toner image on the transfer material, which is sufficiently melted on the upstream side of the fixing nip, is conveyed to the downstream side of the nip where the temperature is slightly low, is cooled, and then is conveyed to the outside of the fixing nip. The toner image is reliably fixed on the transfer material on the downstream side of the nip without being liquefied and causing high temperature offset.
【0037】また、本出願に係る第4の発明において
は、上記第1ないし第3の発明のいずれか一の加熱部材
と伝熱部材の長手方向の体積比率に分布を持たせ、特に
発生磁界の強い励磁コイル端部に相当する部分の熱容量
を大きくする、あるいは熱伝導性を長手中央部に比べて
小さくなるように加熱部材と伝熱部材の体積比率を設定
することにより定着ニップ内で長手方向に渡って均一な
温度分布が得られる。In the fourth invention of the present application, the volume ratio in the longitudinal direction of the heating member and the heat transfer member according to any one of the first to third inventions is made to have a distribution, and particularly the generated magnetic field is generated. The heat capacity of the portion corresponding to the end of the strong excitation coil is increased, or the volume ratio of the heating member and the heat transfer member is set so that the thermal conductivity becomes smaller than that in the longitudinal center. A uniform temperature distribution can be obtained in all directions.
【0038】さらに、本出願に係る第5の発明において
は、上記第1ないし第4の発明のいずれか一の加熱部材
の幅を定着ニップ部の幅より広くなるように形成するこ
とにより、定着ニップ直前の雰囲気の温度を高め、定着
ニップ直前と定着ニップ部上流との急激な温度差を無く
す。これにより定着ニップ直前に搬送されてきた転写材
は、定着ニップ直前の加熱部材からの放射熱を定着フィ
ルムを介して与えられることになる。これにより転写材
上のトナー像は若干溶融されるため、定着ニップ部にお
いて転写材から発生した水蒸気が定着ニップ直前のトナ
ー像を吹き飛ばす尾引きの発生を防止する。一方、定着
ニップ部から下流側に伝熱部材の突出部を設けることに
より、定着ニップ部下流側の雰囲気温度を暖めることが
可能となり、これにより定着ニップ部で加熱定着された
転写材上のトナー像が急激に冷やされることがなくな
り、緩やかな速度で冷却してトナー像が固化されるた
め、光沢ムラ等の画像劣化を防止する。Further, in the fifth invention of the present application, the width of the heating member according to any one of the first to fourth inventions is formed so as to be wider than the width of the fixing nip portion. The temperature of the atmosphere immediately before the nip is raised to eliminate a sharp temperature difference between immediately before the fixing nip and upstream of the fixing nip portion. As a result, the transfer material conveyed immediately before the fixing nip is given radiant heat from the heating member immediately before the fixing nip via the fixing film. As a result, the toner image on the transfer material is slightly melted, so that it is possible to prevent the water vapor generated from the transfer material in the fixing nip portion from blowing off the toner image immediately before the fixing nip. On the other hand, by providing the protruding portion of the heat transfer member on the downstream side from the fixing nip portion, it is possible to warm the atmosphere temperature on the downstream side of the fixing nip portion, and thereby the toner on the transfer material which is heat-fixed in the fixing nip portion. The image is not cooled rapidly, and the toner image is solidified by cooling at a slow speed, thus preventing image deterioration such as uneven gloss.
【0039】また、本出願に係る第6の発明において
は、上記第1ないし第4の発明のいずれか一の伝熱部材
の幅を定着ニップ部の幅より広くなるように形成するこ
とにより、定着ニップ直前の雰囲気の温度を高め、定着
ニップ直前と定着ニップ部上流との急激な温度差を無く
す。これにより定着ニップ直前に搬送されてきた転写材
は、定着ニップ直前の加熱部材からの放射熱を定着フィ
ルムを介して与えられることになる。これにより転写材
上のトナー像は若干溶融されるため、定着ニップ部にお
いて転写材から発生した水蒸気が定着ニップ直前のトナ
ー像を吹き飛ばす尾引きの発生を防止する。一方、定着
ニップ部から下流側に伝熱部材の突出部を設けることに
より、定着ニップ部下流側の雰囲気温度を暖めることが
可能となり、これにより定着ニップ部で加熱定着された
転写材上のトナー像が急激に冷やされることがなくな
り、緩やかな速度で冷却してトナー像が固化されるた
め、光沢ムラ等の画像劣化を防止する。また、加熱部材
の熱容量を極力小さく抑えることで、立ち上げ時間(ウ
エイトタイム)を短くする。In the sixth invention according to the present application, the heat transfer member according to any one of the first to fourth inventions is formed so as to be wider than the fixing nip portion. The temperature of the atmosphere immediately before the fixing nip is increased to eliminate a sharp temperature difference between immediately before the fixing nip and upstream of the fixing nip portion. As a result, the transfer material conveyed immediately before the fixing nip is given radiant heat from the heating member immediately before the fixing nip via the fixing film. As a result, the toner image on the transfer material is slightly melted, so that it is possible to prevent the water vapor generated from the transfer material in the fixing nip portion from blowing off the toner image immediately before the fixing nip. On the other hand, by providing the protruding portion of the heat transfer member on the downstream side from the fixing nip portion, it is possible to warm the atmosphere temperature on the downstream side of the fixing nip portion, and thereby the toner on the transfer material which is heat-fixed in the fixing nip portion. The image is not cooled rapidly, and the toner image is solidified by cooling at a slow speed, thus preventing image deterioration such as uneven gloss. In addition, the start-up time (wait time) is shortened by suppressing the heat capacity of the heating member as small as possible.
【0040】また、本出願に係る第7の発明において
は、上記第5の発明または第6の発明のいずれか一にお
ける、定着ニップ部内の伝熱部材の上流側と下流側を熱
伝導率の異なった部材で構成することにより、定着ニッ
プ内の搬送方向に温度分布を持たせることが可能とな
り、特に上流側に比べて下流側を低い温度設定となるよ
うに構成すれば、高温オフセットを容易に防止する。Further, according to the seventh invention of the present application, the upstream side and the downstream side of the heat transfer member in the fixing nip portion in any one of the fifth invention and the sixth invention have thermal conductivity. By configuring with different members, it is possible to have a temperature distribution in the conveyance direction within the fixing nip, and especially if it is configured so that the downstream side has a lower temperature setting than the upstream side, high temperature offset is easy. Prevent.
【0041】さらに、本出願に係る第8の発明において
は、上記第5の発明ないし第7の発明のいずれか一にお
ける励磁コアと加熱部材の当接位置が定着ニップ外の位
置になるように設定し、連続加熱定着中に定着ニップ部
内に比べて定着ニップ前後に突出した加熱部材が過加熱
されることを、定着ニップ外の加熱部材から励磁コアへ
適度に放熱させることで防止する。これにより加熱部材
の定着ニップからの突出部における異常昇温を防ぎ、定
着ニップ前後、特に定着ニップ直後で定着ニップ部内よ
り高熱の加熱部材で転写材上のトナー像が再度溶融して
しまうことを防止する。さらに定着ニップ外に設けられ
た励磁コアの上流側の加熱部材当接位置にのみ断熱部材
を設け、特に励磁コアの上流側への熱の逃げを少なく
し、定着ニップ直前のプレヒート効果を有効に利用して
尾引きを防止する。Further, in the eighth invention of the present application, the contact position between the exciting core and the heating member in any one of the fifth invention to the seventh invention is located outside the fixing nip. The heating member protruding before and after the fixing nip as compared with the inside of the fixing nip portion is prevented from being overheated during continuous heating and fixing by appropriately radiating heat from the heating member outside the fixing nip to the exciting core. This prevents an abnormal temperature rise in the protruding portion of the heating member from the fixing nip, and prevents the toner image on the transfer material from being melted again by the heating member having a higher heat than that in the fixing nip before and after the fixing nip, particularly immediately after the fixing nip. To prevent. Further, a heat insulating member is provided only at the heating member contacting position on the upstream side of the exciting core provided outside the fixing nip, in particular, the heat escape to the upstream side of the exciting core is reduced, and the preheating effect immediately before the fixing nip is effectively made. Use it to prevent tailing.
【0042】[0042]
【発明の実施の形態】以下、本発明の実施の形態を添付
図面に基づいて説明する。BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be described below with reference to the accompanying drawings.
【0043】(第1の実施形態)以下に、本発明に係る
実施形態を示すが、まず図1は、本発明に係る画像形成
装置の構成図である。(First Embodiment) An embodiment according to the present invention will be shown below. First, FIG. 1 is a block diagram of an image forming apparatus according to the present invention.
【0044】図1において、1は感光ドラムであり、O
PC、アモルファスSe、アモルファスSi等の感光材
料がアルミニウムやニッケル等のシリンダ状の基盤上に
形成されている。感光ドラム1は矢印の方向に回転駆動
され、まず、その表面は帯電装置としての帯電ローラ2
によって一様帯電される。次に、画像情報に応じてON
/OFF制御されたレーザビーム3による走査露光が施
され、静電潜像が形成される。この静電潜像は、現像装
置4で現像、可視化される。現像方法としては、ジャン
ピング現像法、2成分現像法、FEED現像法などが用
いられ、イメージ露光と反転現像とを組み合わせて用い
られることが多い。In FIG. 1, 1 is a photosensitive drum, and O
A photosensitive material such as PC, amorphous Se, or amorphous Si is formed on a cylindrical substrate such as aluminum or nickel. The photosensitive drum 1 is rotationally driven in the direction of the arrow, and first, the surface thereof is a charging roller 2 as a charging device.
Are uniformly charged by. Next, turn on according to the image information
Scanning exposure is performed by the laser beam 3 controlled to be ON / OFF, and an electrostatic latent image is formed. This electrostatic latent image is developed and visualized by the developing device 4. As a development method, a jumping development method, a two-component development method, an FEED development method, or the like is used, and a combination of image exposure and reversal development is often used.
【0045】可視化されたトナー像は、転写装置として
の転写ローラ5により、所定のタイミングで搬送された
転写材P上に感光ドラム1上より転写される。このとき
転写材Pは感光ドラム1と転写ローラ5に一定の加圧力
で挟持搬送される。このトナー像が転写された転写材P
は定着装置6へと搬送され、永久画像として定着され
る。一方、感光ドラム1上に残存する転写残りの残留ト
ナーは、クリーニング装置7により感光ドラム1表面よ
り除去される。The visualized toner image is transferred from the photosensitive drum 1 onto the transfer material P conveyed at a predetermined timing by the transfer roller 5 as a transfer device. At this time, the transfer material P is nipped and conveyed between the photosensitive drum 1 and the transfer roller 5 with a constant pressure. Transfer material P on which this toner image is transferred
Is transported to the fixing device 6 and fixed as a permanent image. On the other hand, the transfer residual toner remaining on the photosensitive drum 1 is removed from the surface of the photosensitive drum 1 by the cleaning device 7.
【0046】次に、図2に基づいて上述のような画像形
成装置に用いられる本発明に係る加熱定着装置6の構成
について説明する。図2において、10は定着部材であ
り、次のような構成要素よりなっている。まず、11は
熱容量の小さな定着フィルムであり、クイックスタート
を可能にするために100μm以下の厚みで耐熱性、高
弾性を有するポリイミド、ポリアミドイミド、PEE
K、PES、PPS、PFA、PTFE、FEP等の基
層に、プライマ層を挟んで離型層としてPFA、PTF
E、FEP等のフッ素樹脂層を塗布したフィルムであ
る。ここで定着フィルム11の基層、及び表層、あるい
はプライマ層はカーボンブラック等の導電粉体を含有し
てあっても良い。また、長寿命の加熱定着装置を構成す
るために充分な強度を持ち、耐久性に優れたフィルムと
して、20μm以上の厚みが必要である。よって定着フ
ィルム11の厚みとしては20μm以上100μm以下
が最適である。Next, the structure of the heat fixing device 6 according to the present invention used in the image forming apparatus as described above will be described with reference to FIG. In FIG. 2, 10 is a fixing member, which is composed of the following components. First, 11 is a fixing film having a small heat capacity, and polyimide, polyamide imide, PEE having heat resistance and high elasticity with a thickness of 100 μm or less to enable quick start.
KFA, PPS, PPS, PFA, PTFE, FEP, etc. as a release layer with a primer layer sandwiched between base layers.
It is a film coated with a fluororesin layer such as E or FEP. Here, the base layer, the surface layer, or the primer layer of the fixing film 11 may contain conductive powder such as carbon black. Further, a film having sufficient strength and excellent durability to form a heat fixing device having a long life is required to have a thickness of 20 μm or more. Therefore, the thickness of the fixing film 11 is optimally 20 μm or more and 100 μm or less.
【0047】次に12は定着フィルム11の内部に具備
された加熱部及び伝熱部であり、これにより転写材のト
ナー像を融解、定着させるニップ部の加熱を行う。この
加熱部及び伝熱部12は、図3に示すように、加熱部材
12aと伝熱部材12bとからなっている、図3におい
て加熱部材12aは、励磁コイル13により誘導加熱さ
れる強磁性導電部材であり、Fe,Co,Ni,Cu,
Cr等の金属、あるいはこれらからなる合金、または上
記のような強磁性導電部材の粉末状物質を含む樹脂層で
形成されていることが望ましい。加熱部材12aの厚み
としては熱容量を抑え、加工性の良好な10μm以上2
00μm以下の厚みで形成されることが望ましい。ま
た、12bは加熱部材12aでの発熱を定着フィルムを
介して定着ニップ部に伝えるための伝熱部材であり、ア
ルミニウムや金、銀、銅等の高熱伝導性を示す部材によ
り形成されている。伝熱部材12bも熱容量をできるだ
け抑えるためにできる限り薄く形成し、かつ定着フィル
ム11を介して加圧部材との間に十分な定着ニップを形
成するための加圧に対して十分な機械的強度を付加する
ために、上記加熱部材12aとの総厚が0.2mm以上
4mm以下であることが望ましい。Next, 12 is a heating portion and a heat transfer portion provided inside the fixing film 11, which heat the nip portion for melting and fixing the toner image of the transfer material. As shown in FIG. 3, the heating unit and the heat transfer unit 12 are composed of a heating member 12a and a heat transfer member 12b. In FIG. 3, the heating member 12a is a ferromagnetic conductive material that is induction-heated by an exciting coil 13. Fe, Co, Ni, Cu,
It is desirable to be formed of a metal such as Cr, an alloy thereof, or a resin layer containing the powdery substance of the ferromagnetic conductive member as described above. As the thickness of the heating member 12a, the heat capacity is suppressed, and the workability is 10 μm or more 2
It is desirable to be formed with a thickness of 00 μm or less. Further, 12b is a heat transfer member for transmitting the heat generated by the heating member 12a to the fixing nip portion via the fixing film, and is formed of a member having high heat conductivity such as aluminum, gold, silver, or copper. The heat transfer member 12b is also formed as thin as possible in order to suppress the heat capacity as much as possible, and has a sufficient mechanical strength against pressure to form a sufficient fixing nip between the fixing film 11 and the pressure member. In order to add, the total thickness with the heating member 12a is preferably 0.2 mm or more and 4 mm or less.
【0048】ここで加熱部材12aが主に加熱作用に、
伝熱部材12bが主に熱伝導に寄与することから、加熱
部材12aの透磁率及び熱伝導性を、μ0及びκ0と
し、伝熱部材12bの透磁率及び熱伝導性を、μ1及び
κ1としたとき、以下の関係とすることが望ましい。Here, the heating member 12a is mainly used for heating,
Since the heat transfer member 12b mainly contributes to heat conduction, the magnetic permeability and thermal conductivity of the heating member 12a are set to μ0 and κ0, and the magnetic permeability and thermal conductivity of the heat transfer member 12b are set to μ1 and κ1. At this time, the following relationships are desirable.
【0049】 (1)透磁率の関係 … μ0>μ1 (2)熱伝導性の関係 … κ0<κ1 また、定着フィルム11と摺擦する伝熱部材12bの表
面には耐熱性グリース等の潤滑剤を少量介在させてあ
る。これにより定着フィルム11がスムーズに回転可能
となる。(1) Permeability Relationship .mu.0> .mu.1 (2) Thermal Conductivity Relationship .kappa.0 <.kappa.1 Further, the surface of the heat transfer member 12b which rubs against the fixing film 11 has a lubricant such as heat resistant grease. There is a small amount. This allows the fixing film 11 to rotate smoothly.
【0050】一方、加熱部材12aを誘導加熱により加
熱する励磁コイル13は、フェライト等の強磁性体より
なるコア13aに導線13bが巻かれたコイルであり、
長手方向端部より電源(図示せず)によりコア13aに
巻かれた導線13bに通電される。ここでコア13aは
一般にスイッチング電源用として用いられているもの
で、代表的な形状としてI型、E型、U型等がある。
(図3はU型のコアであり、他の形状で代用することも
できる)ここで励磁コイル13のコア部13aと加熱部
材12aの間には断熱効果の高いガラス層やポリイミ
ド、ポリアミドイミド、PFA、PTFE等の層を設け
てもよい。この層を設けることで励磁コイル13のフェ
ライトコア13aが伝熱によって加熱され、磁束が減少
するのを防ぐことで、より効率の高い誘導加熱が可能と
なる。また、フェライトコア13aに巻かれる巻線13
bは、絶縁耐電圧性に優れたポリ塩化ビニル等の樹脂ま
たはエラストマーのチューブで覆われているものを使用
することにより絶縁耐電圧を懸念する必要がなくなる。
このため、励磁コイル13の下に導電性の加熱部材12
aを配置することは何ら問題がなく、その外側に導電性
の定着フィルム11を懸回張設してあっても絶縁破壊を
引き起こす等の問題は全くない。On the other hand, the exciting coil 13 for heating the heating member 12a by induction heating is a coil in which a conductor 13b is wound around a core 13a made of a ferromagnetic material such as ferrite.
A conductor (13b) wound around the core 13a is energized by a power source (not shown) from the end in the longitudinal direction. Here, the core 13a is generally used for a switching power supply, and typical shapes thereof include an I type, an E type, a U type and the like.
(FIG. 3 shows a U-shaped core, and other shapes can be used instead.) Here, between the core portion 13a of the exciting coil 13 and the heating member 12a, a glass layer having a high heat insulating effect, polyimide, polyamide imide, You may provide layers, such as PFA and PTFE. By providing this layer, the ferrite core 13a of the exciting coil 13 is heated by heat transfer and the reduction of the magnetic flux is prevented, so that more efficient induction heating is possible. The winding 13 wound around the ferrite core 13a
It is not necessary to worry about the withstand voltage by using a resin b covered with a tube of resin such as polyvinyl chloride or an elastomer having an excellent withstand voltage.
Therefore, the conductive heating member 12 is provided below the exciting coil 13.
There is no problem in arranging a, and there is no problem such as causing dielectric breakdown even if the conductive fixing film 11 is hung around the outside.
【0051】次に、図2において20は加圧部材であ
り、芯金21の外側にシリコーンゴムやフッ素ゴム等の
耐熱ゴムあるいはシリコーンゴムを発泡して形成された
弾性層22を有し、この上にPFA、PTFE、FEP
等の離型性層を形成してあってもよい。加圧部材20は
上記の定着部材10の方向に加圧部材(図示せず)によ
り、長手方向両端部から加熱定着に必要なニップ部を形
成すべく十分に加圧されており、長手方向端部から芯金
21を介して回転駆動(図示せず)により、矢印の方向
に回転駆動される。これにより上記定着フィルム11は
加熱部及び伝熱部12の外側を図の矢印方向に従動回転
する。Next, in FIG. 2, reference numeral 20 denotes a pressure member, which has an elastic layer 22 formed by foaming heat resistant rubber such as silicone rubber or fluororubber or silicone rubber on the outside of the cored bar 21. PFA, PTFE, FEP on top
A releasable layer such as the above may be formed. The pressure member 20 is sufficiently pressed in the direction of the fixing member 10 by pressure members (not shown) from both ends in the longitudinal direction so as to form a nip portion necessary for heat fixing, and The rotation is driven in the direction of the arrow by the rotation driving (not shown) from the portion through the cored bar 21. As a result, the fixing film 11 is rotated outside the heating section and the heat transfer section 12 in the direction of the arrow in the figure.
【0052】以上の構成で図2及び図3に示す励磁コイ
ル13の導線13bに高周波電流を印加すると、印加電
流に応じた交番磁界が発生し、強磁性導電部材である加
熱部材12aには上記の磁界の変化を妨げるかのように
渦電流が流れる。この渦電流が導電性の加熱部材12a
の表皮抵抗に比例した電力でジュール熱を発生させ、伝
熱部材12b及び定着フィルム11を介して定着ニップ
部に搬送された転写材上のトナー像を加熱定着する。When a high frequency current is applied to the conducting wire 13b of the exciting coil 13 shown in FIGS. 2 and 3 with the above-mentioned structure, an alternating magnetic field is generated in accordance with the applied current, and the heating member 12a which is a ferromagnetic conductive member has the above-mentioned structure. Eddy currents flow as if to hinder the change of the magnetic field. This eddy current is a conductive heating member 12a
Joule heat is generated by electric power proportional to the skin resistance of the sheet, and the toner image on the transfer material conveyed to the fixing nip portion via the heat transfer member 12b and the fixing film 11 is heated and fixed.
【0053】次に、以上のような本実施形態において、
上記加熱部材12aと伝熱部材12bの材質及び厚みを
変更し、伝熱部材表面、すなわち定着フィルム11に接
する定着ニップ側の昇温速度の測定、及び一定時間経過
後の転写材上のトナー像の定着性を確認した実験につい
て説明する。Next, in the present embodiment as described above,
By changing the materials and thicknesses of the heating member 12a and the heat transfer member 12b, measurement of the temperature rising rate on the surface of the heat transfer member, that is, the fixing nip side in contact with the fixing film 11, and the toner image on the transfer material after a lapse of a fixed time The experiment for confirming the fixing property will be described.
【0054】また、この実験では、実施例として以下の
ように本発明による加熱定着装置を構成した。まず、定
着フィルム11の基層としては、ポリイミドにカーボン
ブラックを混入したものを用い、厚み50μmで形成し
た。また、定着フィルム11の表層には導電性のプライ
マを塗布した後、高抵抗のPFAを10μmの厚みでコ
ーティングし、このときの定着フィルム11の表面の表
面抵抗率は1015Ω以上とした。In this experiment, the heat fixing device according to the present invention was constructed as an example as follows. First, as the base layer of the fixing film 11, a mixture of polyimide and carbon black was used and was formed to have a thickness of 50 μm. The surface layer of the fixing film 11 was coated with a conductive primer and then coated with high resistance PFA to a thickness of 10 μm, and the surface resistivity of the surface of the fixing film 11 at this time was 10 15 Ω or more.
【0055】また、加圧部材としての加圧ローラ20は
外径17mmの芯金に4mm厚の導電シリコーンゴムを
形成し、その外層に高抵抗のPFAチューブを50μm
被せたものを使用した。ここで加圧ローラの回転スピー
ドは一定とし、転写材搬送スピードが100mm/sと
なるように設定した。Further, the pressure roller 20 as a pressure member has a core metal having an outer diameter of 17 mm and a conductive silicone rubber having a thickness of 4 mm, and a high resistance PFA tube having a thickness of 50 μm is formed on the outer layer thereof.
I used a cover. Here, the rotation speed of the pressure roller was constant, and the transfer material conveyance speed was set to 100 mm / s.
【0056】また、従来例としては図12に示した従来
例のセラミック製線状発熱体を備えた加熱定着装置を用
いた。As a conventional example, a heat fixing device having the conventional linear heating element made of ceramic shown in FIG. 12 was used.
【0057】さらに、比較例1として、実施例の加熱部
材と伝熱部材の代わりに該加熱部材と伝熱部材を一体と
してFeで形成したもの、また、比較例2として、実施
例の加熱部材と伝熱部材の代わりに該加熱部材と伝熱部
材を一体としてAlで形成したものを用いた。Further, as Comparative Example 1, instead of the heating member and the heat transfer member of the embodiment, the heating member and the heat transfer member were integrally formed of Fe, and as Comparative Example 2, the heating member of the embodiment. In place of the heat transfer member, the heating member and the heat transfer member integrally formed of Al were used.
【0058】そして、ヒータの昇温速度の測定及び定着
性についての確認を行った。比較結果を以下の表に示
す。ここで表中の○は問題ないレベル、△は許容レベ
ル、×は劣悪を示す(以下の表も同様である)。また、
定着フィルムに接するガラス保護層あるいは伝熱部材表
面の昇温速度は室温25゜Cから一定温度175゜Cに
達するまでの時間を計測した。Then, the heating rate of the heater was measured and the fixing property was confirmed. The comparison results are shown in the table below. In the table, ∘ indicates a problem-free level, Δ indicates an acceptable level, and x indicates poorness (the same applies to the tables below). Also,
The temperature rising rate of the glass protective layer or the surface of the heat transfer member in contact with the fixing film was measured as the time from room temperature of 25 ° C to the constant temperature of 175 ° C.
【0059】[0059]
【表1】 [Table 1]
【0060】[0060]
【表2】 [Table 2]
【0061】[0061]
【表3】 [Table 3]
【0062】以上の結果から、以下のことがわかる。す
なわち表1の結果からは従来例によるセラミックヒータ
を用いた場合に比べ、誘導加熱により加熱板を加熱する
実施例の方が定着ニップ部への熱量の供給が良く、例え
ば電子写真装置の高速化やプリント信号から転写材が定
着ニップに達するまでの時間が短い、すなわちプリント
タイムの短い電子写真装置に対しては有利となる。From the above results, the following can be seen. That is, from the results of Table 1, the embodiment in which the heating plate is heated by induction heating is better in supplying the amount of heat to the fixing nip portion than in the case where the ceramic heater according to the conventional example is used. It is advantageous for an electrophotographic apparatus in which the time from the print signal to the transfer material reaching the fixing nip is short, that is, the print time is short.
【0063】また、比較例1と実施例を比べた場合、比
較例1では強磁性部材のFeが加熱部材及び伝熱部材を
兼ねており熱容量が実施例に比べて大きく、また熱伝導
性が低いために、発熱量が実施例と同等であっても定着
ニップ側の表面の温度が目標温度に達するまでには時間
がかかることになる。よって上記のセラミックヒータを
使用した従来と同様に高速の電子写真装置には不向きと
なってしまう。When Comparative Example 1 is compared with the Examples, in Comparative Example 1, Fe of the ferromagnetic member also serves as the heating member and the heat transfer member, the heat capacity is larger than that of the Examples, and the thermal conductivity is higher. Because of the low heat generation amount, it takes time for the surface temperature on the fixing nip side to reach the target temperature even if the heat generation amount is the same as that of the embodiment. Therefore, it becomes unsuitable for a high-speed electrophotographic apparatus using the above ceramic heater as in the conventional case.
【0064】また、比較例2ではAlのように熱伝導性
が高く、Feに比べ熱容量が小さい部材を加熱部材及び
伝熱部材に使用しているが、この場合にはAlの透磁率
が低いために発熱量が少なく、セラミックヒータを用い
た従来例に比べても定着ニップの加熱が遅くなってしま
う。In Comparative Example 2, a member having a high thermal conductivity such as Al and a heat capacity smaller than that of Fe is used as the heating member and the heat transfer member. In this case, the magnetic permeability of Al is low. Therefore, the heat generation amount is small, and the heating of the fixing nip becomes slower than in the conventional example using the ceramic heater.
【0065】以上のことから加熱部材としては透磁率の
高い部材を用い、その定着ニップ側には熱伝導性が高い
部材を用いた実施例では、定着ニップ部を所定温度まで
加熱する時間を短くすることが可能となり、電子写真装
置の高速化に有利となる。From the above, in the embodiment in which a member having high magnetic permeability is used as the heating member and a member having high thermal conductivity is used on the fixing nip side, the time for heating the fixing nip portion to a predetermined temperature is shortened. This is advantageous for increasing the speed of the electrophotographic apparatus.
【0066】次に表2の結果より、加熱部材の厚みは励
磁コイルによる交番磁界を有効に利用して高効率の加熱
を行うために5μm以上、好ましくは10μm以上の厚
みにすることが望ましい。ただし、加熱部材の熱容量を
抑えるためには250μm以下、好ましくは200μm
以下の厚みで加熱部材を形成することが望ましい。From the results shown in Table 2, it is desirable that the heating member has a thickness of 5 μm or more, preferably 10 μm or more in order to effectively utilize the alternating magnetic field generated by the exciting coil for high-efficiency heating. However, in order to suppress the heat capacity of the heating member, 250 μm or less, preferably 200 μm
It is desirable to form the heating member with the following thickness.
【0067】さらに表3の結果より伝熱部材の厚みはで
きるだけ薄い方が定着ニップ部を急激に加熱することが
可能となることがわる。上記加熱部材の厚みにもよる
が、伝熱部材の厚みは熱容量を抑えるために4mm以
下、好ましくは3.5mm以下の厚みにすることが望ま
しい。だたし、加熱部及び伝熱部は定着に必要な十分な
定着ニップ形成するために加圧ローラとの間で加圧され
ており、この加圧に耐えうるだけの機械的強度を満足し
ていなくてはならない。よって加熱部材と伝熱部材の厚
みの合計は少なくとも0.2mm以上、好ましくは0.
3mm以上あることが望ましい。Further, from the results shown in Table 3, it can be seen that when the thickness of the heat transfer member is as thin as possible, the fixing nip portion can be rapidly heated. Although depending on the thickness of the heating member, it is desirable that the thickness of the heat transfer member be 4 mm or less, preferably 3.5 mm or less in order to suppress the heat capacity. However, the heating part and heat transfer part are pressed against the pressure roller to form a sufficient fixing nip necessary for fixing, and the mechanical strength that can withstand this pressing is satisfied. Must be present. Therefore, the total thickness of the heating member and the heat transfer member is at least 0.2 mm or more, preferably 0.
It is desirable that it is 3 mm or more.
【0068】以上本実施形態では強磁性体よりなる加熱
部材を誘導加熱によって急加熱し、高熱伝導性の伝熱部
材により定着ニップ部へ熱を伝えるために、従来例に比
べて高速に定着ニップ部を目標温度まで加熱できる。よ
ってウエイトタイムもなく、高速の電子写真装置の加熱
定着を可能とする。また、電子写真装置本体がプリント
信号を受信してから転写材が定着ニップ部へ到達するま
でに十分な加熱を行うことができるため、プリント時間
を短縮することが可能となる。As described above, in this embodiment, the heating member made of a ferromagnetic material is rapidly heated by induction heating, and the heat is transferred to the fixing nip portion by the heat transfer member having high thermal conductivity. The part can be heated to the target temperature. Therefore, there is no wait time, and high-speed heat fixing of the electrophotographic apparatus is possible. Further, since the electrophotographic apparatus main body can perform sufficient heating until the transfer material reaches the fixing nip portion after receiving the print signal, the printing time can be shortened.
【0069】さらに上記効果の他に本実施形態では以下
に示す効果が従来例に比べて得られる。すなわち従来の
セラミックヒータによる定着ニップ部の加熱に比べ、本
実施形態の誘導加熱による加熱部材及び伝熱部材を用い
た加熱定着装置では、伝熱部材が熱伝導性の高い部材で
あることから、長手方向の熱の分布を緩和する方向への
熱の流れが生じるため、従来例のセラミックヒータの発
熱部の抵抗値分布がシビアであるのに対して、簡単な構
成で定着ニップ部の温度の均一化を図ることができる。
さらに長手方向の熱の流れがあるため、小サイズを搬送
したときの搬送域と非搬送域の温度差を緩める効果があ
り、定着フィルムのねじれを防止することができる。こ
れにより各種の定着部材の耐熱グレードを低温側へシフ
トすることが可能となり、部材のコストを低減できる。In addition to the above effects, the following effects are obtained in this embodiment as compared with the conventional example. That is, compared with the heating of the fixing nip portion by the conventional ceramic heater, in the heat fixing device using the heating member and the heat transfer member by the induction heating of the present embodiment, the heat transfer member is a member having high thermal conductivity, Since the flow of heat in the direction of relaxing the heat distribution in the longitudinal direction is generated, the resistance value distribution of the heat generating portion of the conventional ceramic heater is severe, whereas the temperature of the fixing nip portion of the fixing nip portion is simple with a simple configuration. Uniformity can be achieved.
Further, since there is a heat flow in the longitudinal direction, it has an effect of loosening the temperature difference between the transport area and the non-transport area when transporting a small size, and it is possible to prevent the fixing film from twisting. As a result, it becomes possible to shift the heat resistant grade of various fixing members to the low temperature side, and the cost of the members can be reduced.
【0070】(第2の実施形態)次に、本発明の第2の
実施形態を図4に基づいて説明する。なお、第1の実施
形態との共通箇所の説明は省略し、当該共通箇所につい
ては同一符号を付す。(Second Embodiment) Next, a second embodiment of the present invention will be described with reference to FIG. It should be noted that description of the common points with the first embodiment is omitted, and the same reference numerals are given to the common points.
【0071】本実施形態では定着ニップ内において転写
材搬送方向に温度分布を持たせる構成の加熱部材及び伝
熱部材を形成している。In this embodiment, the heating member and the heat transfer member are formed in the fixing nip so as to have a temperature distribution in the transfer material conveying direction.
【0072】本実施形態における加熱定着装置の構成を
図4(a)及び(b)を用いて説明する。図において、
加熱部材12a及び伝熱部材12bの体積比は定着ニッ
プ内の転写材搬送方向で分布を持っており、特に転写材
搬送方向中央部付近、すなわち定着ニップ部中央付近に
比べ上流側及び下流側にいくに従って、加熱部材12a
の占める体積比が増加し、逆に伝熱部材12bの占める
体積比が減る方向に傾斜している。ただし、励磁コイル
13によって発生する交番磁界をより有効に加熱部材の
加熱に利用し、加熱部材12a表面で発生する熱量をニ
ップ内で均一にするため、加熱部材12aの最薄部の厚
みdは上記第1の実施形態に示したように10μm以上
となるように形成している。The structure of the heat fixing device in this embodiment will be described with reference to FIGS. 4 (a) and 4 (b). In the figure,
The volume ratio of the heating member 12a and the heat transfer member 12b has a distribution in the transfer material conveying direction in the fixing nip, and particularly in the vicinity of the central portion in the transfer material conveying direction, that is, in the upstream side and the downstream side as compared with the vicinity of the fixing nip portion center. Heating member 12a
The volume ratio of the heat transfer member 12b is increased and the volume ratio of the heat transfer member 12b is decreased. However, since the alternating magnetic field generated by the exciting coil 13 is used more effectively for heating the heating member and the amount of heat generated on the surface of the heating member 12a is made uniform in the nip, the thickness d of the thinnest portion of the heating member 12a is As shown in the first embodiment, it is formed so as to have a thickness of 10 μm or more.
【0073】以上により定着ニップ部において、ニップ
中央に相当する伝熱部材12aの体積が上下流端部に比
べ大きいため、加熱部材12a表面で均一に発生した熱
量が定着ニップ中央部へ集中するように流れる。この熱
量の偏りにより、定着ニップ部において上下流端部より
も中央付近の方が高い温度分布となる。As described above, in the fixing nip portion, the volume of the heat transfer member 12a corresponding to the center of the nip is larger than that of the upstream and downstream ends, so that the heat quantity uniformly generated on the surface of the heating member 12a is concentrated in the central portion of the fixing nip. Flow to. Due to the uneven heat amount, the temperature distribution in the fixing nip portion is higher near the center than at the upstream and downstream ends.
【0074】または図4(b)に示すように、定着ニッ
プ下流側に相当する部分の加熱部材12aの占める体積
比を、上流側及び中央部に比べて大きくなるように加熱
部材12a及び伝熱部材12bの転写材搬送方向に湾曲
した形状を付加してあっても良い。Alternatively, as shown in FIG. 4B, the heating member 12a and the heat transfer member are arranged so that the volume ratio of the portion corresponding to the downstream side of the fixing nip occupied by the heating member 12a becomes larger than that of the upstream side and the central portion. A curved shape may be added to the member 12b in the transfer material conveying direction.
【0075】以上本実施形態では定着ニップ部内におい
て、中央部に比べ少なくとも下流側の温度分布が低くな
るように、加熱部材12aと伝熱部材12bの体積比を
設定する。これにより定着ニップ上流側及び中央部にお
いて十分に転写材上のトナー像を溶融し、転写材が定着
ニップから搬出される直前の下流側では若干低い温度で
転写材に熱を与えることになり、転写材上のトナー像は
若干冷やされてから定着ニップ外に搬送されるため、異
常に加熱された状態を回避することができ、高温オフセ
ット等の問題を引き起こすことなく転写材上のトナー像
を定着することが可能となる。As described above, in the present embodiment, the volume ratio of the heating member 12a to the heat transfer member 12b is set so that the temperature distribution at least on the downstream side in the fixing nip portion is lower than that in the central portion. As a result, the toner image on the transfer material is sufficiently melted on the upstream side and the central portion of the fixing nip, and heat is applied to the transfer material at a slightly lower temperature on the downstream side immediately before the transfer material is carried out from the fixing nip. Since the toner image on the transfer material is slightly cooled and then conveyed outside the fixing nip, it is possible to avoid an abnormally heated state, and to prevent the toner image on the transfer material from occurring without causing problems such as high temperature offset. It becomes possible to fix it.
【0076】(第3の実施形態)次に、本発明の第3の
実施形態を図5及び図6に基づいて説明する。なお、上
記第1の実施形態との共通箇所には同一符号を付して説
明を省略する。(Third Embodiment) Next, a third embodiment of the present invention will be described with reference to FIGS. The same parts as those of the first embodiment are designated by the same reference numerals and the description thereof will be omitted.
【0077】本実施形態では加熱部材及び伝熱部材の形
状が上記第1の実施形態と若干異なり、長手方向に渡っ
て均一な温度分布を持たせている。In this embodiment, the shapes of the heating member and the heat transfer member are slightly different from those of the first embodiment, and a uniform temperature distribution is provided in the longitudinal direction.
【0078】本実施形態における加熱部材及び伝熱部材
の形状を図5を用いて説明する。図において加熱部材1
2aの形状は長手方向に渡って中央部に比べ、両端部の
方が熱容量が大きくなるように形成されている。すなわ
ち加熱部材12aと伝熱部材12bの占める体積比に分
布を持たせてあり、長手方向中央部に比べて両端部の方
が熱容量の大きい加熱部材12aの体積比が大きくなっ
ている。逆に高熱伝導性の伝熱部材12bは長手方向中
央部に比べ両端部の方が体積が小さく設定されている。
これにより定着ニップ部において、長手方向中央部に比
べ、両端部の方が暖まり難くなる。The shapes of the heating member and the heat transfer member in this embodiment will be described with reference to FIG. In the figure heating member 1
The shape of 2a is formed so that the heat capacity is larger at both end portions than in the central portion in the longitudinal direction. That is, the volume ratio of the heating member 12a and the heat transfer member 12b is distributed, and the volume ratio of the heating member 12a having a larger heat capacity is larger at both end portions than in the central portion in the longitudinal direction. On the contrary, the heat transfer member 12b having high thermal conductivity is set to have a smaller volume at both end portions than in the central portion in the longitudinal direction.
As a result, in the fixing nip portion, it is more difficult for the both end portions to warm up than the central portion in the longitudinal direction.
【0079】一般に、第1の実施形態で説明したような
励磁コイル13を用いた場合、磁束密度は中央部のAに
比べ両端部のBの方が高くなる。これは励磁コイル13
端部の巻線の折り返し部の影響であり、このために長手
方向に渡って不均一な温度分布となってしまう可能性が
ある。本実施形態はこのような問題を加熱部材12a及
び伝熱部材12bの体積比に分布を持たせることにより
解決する方法であり、長手方向の熱容量あるいは熱伝導
性の分布で対応することができ、容易に温度分布の均一
化を図ることができる。In general, when the exciting coil 13 as described in the first embodiment is used, the magnetic flux density is higher at B at both end portions than at A at the central portion. This is the excitation coil 13
This is an effect of the folded portion of the winding at the end portion, which may result in an uneven temperature distribution in the longitudinal direction. The present embodiment is a method for solving such a problem by providing a distribution in the volume ratio of the heating member 12a and the heat transfer member 12b, which can be dealt with by the heat capacity or heat conductivity distribution in the longitudinal direction. It is possible to easily make the temperature distribution uniform.
【0080】以上を確認するために、伝熱部材12bの
表面の温度分布を測定した。その結果を図6に示す。図
6に示すように、比較例として長手方向に均一の材質
で、均一の熱容量及び熱伝導性の分布を持つ加熱部材1
2a及び伝熱部材12bを用いた場合についても温度分
布を測定した。また、ここで確認のために用いた実施例
3は、加熱部材12a及び伝熱部材12bが、本実施形
態に相当するものとして、Niの板及びAlの板を用い
て図5に示したように、加熱部材の長手方向で体積比を
変化させることにより熱容量及び熱伝導性に分布を持た
せた部材と、比較例として同じNiの板及びAlの板を
長手方向に渡って均一の体積で形成した部材とを用い
た。また、励磁コイル13の巻線には100kHzの高
周波の交流を印加した。In order to confirm the above, the temperature distribution on the surface of the heat transfer member 12b was measured. FIG. 6 shows the result. As shown in FIG. 6, as a comparative example, a heating member 1 made of a uniform material in the longitudinal direction and having a uniform heat capacity and thermal conductivity distribution.
The temperature distribution was measured also when 2a and the heat transfer member 12b were used. In addition, in Example 3 used for confirmation here, the heating member 12a and the heat transfer member 12b correspond to the present embodiment and are shown in FIG. 5 using a Ni plate and an Al plate. In addition, a member having a distribution in heat capacity and thermal conductivity by changing the volume ratio in the longitudinal direction of the heating member, and the same Ni plate and Al plate as a comparative example, with a uniform volume in the longitudinal direction. The formed member was used. Further, a high-frequency alternating current of 100 kHz was applied to the winding of the exciting coil 13.
【0081】図6より、長手方向で均一の熱容量及び熱
伝導性の加熱部材及び伝熱部材とした比較例が、中央部
に比べて両端部の温度が高くなっていることがわかる。
これに比べ本実施形態の加熱部材及び伝熱部材の長手方
向に熱容量及び熱伝導性の分布を持たせ、中央部に比べ
両端部の方が熱容量が大きく、あるいは熱伝導性が小さ
くなるように形成した場合には、温度分布は左端から右
端まで略均一な温度分布となっている。From FIG. 6, it is understood that the comparative example in which the heating member and the heat transfer member having a uniform heat capacity and heat conductivity in the longitudinal direction have higher temperatures at both end portions than at the central portion.
In comparison with this, the heating member and the heat transfer member of the present embodiment are provided with a distribution of heat capacity and heat conductivity in the longitudinal direction so that both ends have a larger heat capacity or a lower heat conductivity than the central part. When formed, the temperature distribution has a substantially uniform temperature distribution from the left end to the right end.
【0082】以上から加熱部材の長手方向において、加
熱部材12a及び伝熱部材12bの熱容量あるいは熱伝
導性に適切な分布を持たせることにより、従来例のセラ
ミックヒータの発熱部の抵抗値分布がシビアであるのに
対して、簡単な構成で定着ニップ部の温度の均一化が図
れる。この結果、転写材上のトナー像の定着性の均一化
も図れる。From the above, by providing an appropriate distribution in the heat capacity or heat conductivity of the heating member 12a and the heat transfer member 12b in the longitudinal direction of the heating member, the resistance value distribution of the heat generating portion of the conventional ceramic heater is severe. On the other hand, the temperature of the fixing nip portion can be made uniform with a simple configuration. As a result, the fixing property of the toner image on the transfer material can be made uniform.
【0083】(第4の実施形態)次に、本発明の第4の
実施形態を図7に基づいて説明する。なお、上記第1の
実施形態との共通箇所には同一符号を付して説明を省略
する。(Fourth Embodiment) Next, a fourth embodiment of the present invention will be described with reference to FIG. The same parts as those of the first embodiment are designated by the same reference numerals and the description thereof will be omitted.
【0084】本実施形態では加熱部材及び伝熱部材の幅
を定着ニップ部の幅より大きく設定しており、定着ニッ
プ上流側では転写材上のトナー像をプレヒートする効果
を付加し、定着ニップ下流側では急冷による光沢ムラの
発生を防止している。In the present embodiment, the width of the heating member and the heat transfer member is set to be larger than the width of the fixing nip portion, and the effect of preheating the toner image on the transfer material is added on the upstream side of the fixing nip, and the downstream side of the fixing nip. On the side, it prevents the occurrence of uneven gloss due to rapid cooling.
【0085】本実施形態における加熱部材及び伝熱部材
と定着ニップとの関係を図7を用いて説明する。図7に
おいて加熱部材12a及び伝熱部材12bは定着ニップ
幅Nよりも広い幅で形成されており、定着ニップ上下流
側において、少なくとも伝熱部材12bが定着ニップ外
に突出している。The relationship between the heating member, the heat transfer member and the fixing nip in this embodiment will be described with reference to FIG. In FIG. 7, the heating member 12a and the heat transfer member 12b are formed with a width wider than the fixing nip width N, and at least the heat transfer member 12b projects outside the fixing nip on the upstream and downstream sides of the fixing nip.
【0086】ここで上記第1の実施形態で示したように
伝熱部材12bは高熱伝導性の部材より形成されている
ため、上記伝熱部材12bの突出部の定着ニップ上下流
側先端まで容易に熱を伝えることができる。このため本
実施形態では、定着ニップ直前及び直後の雰囲気もこの
突出部から定着フィルムを介して十分に暖められる。よ
って、転写材が搬送されてきたときに、定着ニップ直前
の雰囲気の温度が高められているため、転写材上のトナ
ー像が若干溶融気味となり、トナー自体に粘性が生まれ
る。この結果、定着ニップ部にて転写材が加熱されるこ
とにより発生する水蒸気が、定着ニップ直前で定着ニッ
プより上流側のトナーを吹き飛ばすごとく流れたとして
も、転写材上のトナー像はトナー間の結びつきにより上
流側に吹き飛ばされることなく、尾引き等の画像劣化を
引き起こさない。また、定着ニップ部で加熱された後に
定着ニップより排出された転写材が急激に冷却されるこ
とがないため、転写材上のトナー像の印字率が高い場合
にも、光沢ムラ等の画像劣化を生じることがなく、定着
することができる。ここで伝熱部材12bの定着ニップ
上下流は加圧ローラから離間する方向に傾斜あるいは湾
曲した形状を付加してあっても同様の効果が得られる。Here, as shown in the first embodiment, the heat transfer member 12b is formed of a member having high thermal conductivity, so that the protrusion of the heat transfer member 12b can be easily extended to the upstream and downstream ends of the fixing nip. Can transfer heat to. Therefore, in this embodiment, the atmosphere immediately before and immediately after the fixing nip can be sufficiently warmed from this protruding portion through the fixing film. Therefore, when the transfer material is conveyed, the temperature of the atmosphere immediately before the fixing nip is increased, so that the toner image on the transfer material is slightly melted, and the toner itself becomes viscous. As a result, even if the water vapor generated by heating the transfer material in the fixing nip portion flows just before the fixing nip as if the toner on the upstream side of the fixing nip is blown off, the toner image on the transfer material is not covered by the toner. It is not blown off to the upstream side due to ties, and does not cause image deterioration such as tailing. Further, since the transfer material discharged from the fixing nip after being heated in the fixing nip portion is not rapidly cooled, image deterioration such as gloss unevenness occurs even when the printing rate of the toner image on the transfer material is high. It can be fixed without causing Here, the same effect can be obtained even if the heat transfer member 12b has an upstream or downstream side of the fixing nip which is inclined or curved in a direction away from the pressure roller.
【0087】以上の尾引き防止、及び光沢ムラ防止の効
果を確認するため、伝熱部材12bの定着ニップ部から
の突出量Lを振って尾引き、及び光沢ムラに対する防止
効果を確認した。また、伝熱部材12bの突出量Lがあ
まり大きいと、伝熱部材12bの熱容量が無視できなく
なり、定着性に影響を与えてしまう可能性があるので、
定着性の評価を同時に行った。評価結果を以下に示す。In order to confirm the effects of the tailing prevention and the gloss unevenness prevention, the protrusion amount L from the fixing nip portion of the heat transfer member 12b was shaken to confirm the tailing prevention and gloss unevenness prevention effects. Further, if the protrusion amount L of the heat transfer member 12b is too large, the heat capacity of the heat transfer member 12b cannot be ignored, and there is a possibility that the fixability will be affected.
The fixability was evaluated at the same time. The evaluation results are shown below.
【0088】[0088]
【表4】 [Table 4]
【0089】以上の結果より、伝熱部材12aを定着ニ
ップ上下流側に突出することにより、転写材上のトナー
像をプレヒートして若干溶融気味にすることで尾引きを
防止することが可能となり、定着後の転写材が急冷され
ることがないために、光沢ムラ等の問題を解決できる。
ここで尾引き防止及び光沢ムラ防止に効果のある伝熱部
材の突出量としては1mm以上、好ましくは2mm以上
である。しかし伝熱部材の突出量の増加は伝熱部材の熱
容量の増加を伴うため、定着ニップ部を十分に加熱して
定着不良を引き起こさないためには、伝熱部材の突出量
は12mm以下、好ましくは10mm以下にすることが
望ましい。From the above results, it is possible to prevent tailing by projecting the heat transfer member 12a to the upstream side of the fixing nip and preheating the toner image on the transfer material to make it slightly melted. Since the transfer material after fixing is not rapidly cooled, problems such as uneven gloss can be solved.
Here, the amount of protrusion of the heat transfer member that is effective in preventing tailing and uneven gloss is 1 mm or more, preferably 2 mm or more. However, since the increase in the amount of protrusion of the heat transfer member is accompanied by the increase in the heat capacity of the heat transfer member, the amount of protrusion of the heat transfer member is preferably 12 mm or less in order to sufficiently heat the fixing nip portion and prevent defective fixing. Is preferably 10 mm or less.
【0090】以上本実施形態では伝熱部材の幅を定着ニ
ップの幅より大きくすることにより、尾引きや光沢ムラ
の発生を防止することができる。As described above, in the present embodiment, by making the width of the heat transfer member larger than the width of the fixing nip, it is possible to prevent tailing and uneven gloss.
【0091】(第5の実施形態)次に、本発明の第5の
実施形態を図8に基づいて説明する。なお、第1の実施
形態及び第4の実施形態との共通箇所には同一符号を付
して説明を省略する。(Fifth Embodiment) Next, a fifth embodiment of the present invention will be described with reference to FIG. The same parts as those of the first and fourth embodiments are designated by the same reference numerals and the description thereof will be omitted.
【0092】本実施形態では伝熱部材として複数の部材
を用いており、各々の伝熱部材がプレヒート効果、高温
オフセット防止効果を有している。In this embodiment, a plurality of members are used as the heat transfer member, and each heat transfer member has a preheating effect and a high temperature offset preventing effect.
【0093】本実施形態における伝熱部材を図8を用い
て説明する。図において伝熱部材は少なくとも2つの材
質により形成されており、上記第4の実施形態で示した
ように定着ニップ上流側の突出部を含む伝熱部材12b
は熱伝導性が高く熱容量の小さい部材、例えばAl等よ
りなる。一方定着ニップ下流側は上記伝熱部材12bに
比べて熱容量が大きいかもしくは熱伝導性が小さい部材
よりなる伝熱部材12cよりなる。伝熱部材12cとし
ては、例えばCuのようにAlに比べて熱容量が大きい
ものや、Feやステンレス、Su、Ni等のAlに比べ
て熱伝導性の小さい部材が適している。The heat transfer member in this embodiment will be described with reference to FIG. In the figure, the heat transfer member is made of at least two materials, and as shown in the fourth embodiment, the heat transfer member 12b including the protrusion on the upstream side of the fixing nip.
Is made of a material having a high heat conductivity and a small heat capacity, such as Al. On the other hand, the downstream side of the fixing nip is composed of a heat transfer member 12c made of a member having a larger heat capacity or a smaller heat conductivity than the heat transfer member 12b. As the heat transfer member 12c, a member having a larger heat capacity than Al, such as Cu, or a member having smaller thermal conductivity than Al, such as Fe, stainless steel, Su, and Ni, is suitable.
【0094】以上本実施形態によれば、上記第4の実施
形態で示したように、定着ニップ上流側に突出部を持つ
伝熱部材12bの高熱伝導性により、定着ニップ直前の
雰囲気温度を暖めるプレヒートの効果があり、転写材上
のトナー像の尾引きを防止することが可能となる。さら
に本実施形態では、定着ニップ下流側に熱容量が大きい
かあるいは熱伝導性が小さい伝熱部材12cを用いてい
るため、定着ニップ上流側及び中央部に比べ定着ニップ
内下流側の温度分布が低くなっている。よって上記第2
の実施形態2で示したように転写材上のトナー像が定着
ニップを抜ける直前に若干冷やされて高温オフセットを
防止している。As described above, according to the present embodiment, as shown in the fourth embodiment, the heat transfer member 12b having the protruding portion on the upstream side of the fixing nip has a high thermal conductivity to warm the ambient temperature immediately before the fixing nip. There is an effect of preheating, and it is possible to prevent tailing of the toner image on the transfer material. Further, in this embodiment, since the heat transfer member 12c having a large heat capacity or a small heat conductivity is used on the downstream side of the fixing nip, the temperature distribution on the downstream side in the fixing nip is lower than that on the upstream side and the central portion of the fixing nip. Has become. Therefore, the second
As described in the second embodiment, the toner image on the transfer material is slightly cooled immediately before passing through the fixing nip to prevent high temperature offset.
【0095】(第6の実施形態)次に、本発明の第6の
実施形態を図9に基づいて説明する。なお、上記第1の
実施形態との共通箇所には同一符号を付して説明を省略
する。(Sixth Embodiment) Next, a sixth embodiment of the present invention will be described with reference to FIG. The same parts as those of the first embodiment are designated by the same reference numerals and the description thereof will be omitted.
【0096】本実施形態では定着ニップ上下流にまたが
って配置されたU型の励磁コアを使用しており、励磁コ
アと加熱部材の当接位置が定着ニップ外になるように形
成している。In the present embodiment, a U-shaped exciting core arranged over the fixing nip is used, and the contact position between the exciting core and the heating member is formed outside the fixing nip.
【0097】図9において各部材は上記第1の実施形態
で用いた部材と共通である。ここでU型励磁コア13a
の加熱部材12aとの当接位置は定着ニップN外になる
ように構成している。すなわちU型コア13aの内側の
幅Tは定着ニップ幅Nより大きくなるように構成されて
いる。In FIG. 9, each member is the same as the member used in the first embodiment. Here, the U-shaped exciting core 13a
The contact position with the heating member 12a is outside the fixing nip N. That is, the inner width T of the U-shaped core 13a is configured to be larger than the fixing nip width N.
【0098】これにより定着ニップN外の誘導加熱によ
って加熱部材12aで発熱した熱は励磁コア13aに流
れ、定着ニップN外の加熱部材12aが過加熱されるこ
とがなくなる。特に定着ニップ直前の加熱部材12aが
連続加熱定着により過加熱された状態で転写材を搬送す
ると、定着ニップ内で転写材上に固着したトナー像が再
加熱されることになり、この熱でトナー像が溶融され定
着装置後の画像形成装置の搬送系との摺擦により転写材
上のトナー像がはぎ取られる等の問題を起こす可能性が
ある。よって定着ニップ直後の加熱部材12aの過加熱
をある程度放熱する必要がある。よって本実施形態で
は、定着ニップ外の加熱部材12aの過加熱を励磁コア
13aへ適度に放熱することで上記等の問題を防ぐこと
ができる。As a result, the heat generated in the heating member 12a by the induction heating outside the fixing nip N flows to the exciting core 13a, and the heating member 12a outside the fixing nip N is not overheated. Particularly, when the transfer material is conveyed while the heating member 12a immediately before the fixing nip is overheated by the continuous heat fixing, the toner image fixed on the transfer material is reheated in the fixing nip, and this heat causes the toner There is a possibility that the image may be melted and the toner image on the transfer material may be stripped off due to rubbing against the transport system of the image forming apparatus after the fixing device. Therefore, it is necessary to radiate to some extent the overheating of the heating member 12a immediately after the fixing nip. Therefore, in the present embodiment, the above problems can be prevented by appropriately radiating the excessive heating of the heating member 12a outside the fixing nip to the exciting core 13a.
【0099】ここで、励磁コア12aの内側の幅Tを定
着ニップNに対して振って、上記効果を確認した。確認
の方法としては、転写材を100枚連続して搬送したと
きの加熱部材12a下流側の定着ニップからの突出部の
昇温温度を測定し、また定着ニップから100mm下流
側にCRゴム(非トナー像担持側)より形成したゴムロ
ーラとPOM(トナー像担持側)より形成したコロとか
らなる搬送系を構成し、コロにはぎ取られることによる
転写材上のトナー像の画像劣化を評価した。定着ニップ
Nの幅は5mmで一定とし、加熱定着装置の消費電力を
500Wとした。また、加熱部材の転写材搬送方向の幅
は12mmで一定とし、励磁コア13aと加熱部材12
aとの当接面積は同様に設定した。評価結果を以下に示
す。ここで表中の○は問題ないレベル、△は許容レベ
ル、×は劣悪なレベルを表わす。The above effect was confirmed by shaking the inner width T of the exciting core 12a with respect to the fixing nip N. As a confirmation method, a temperature rise temperature of a protruding portion from the fixing nip on the downstream side of the heating member 12a when 100 transfer materials are continuously conveyed is measured, and a CR rubber (non A conveyance system was constituted by a rubber roller formed from the toner image carrying side) and a roller formed from POM (toner image carrying side), and the image deterioration of the toner image on the transfer material due to being peeled off by the rollers was evaluated. The width of the fixing nip N was fixed at 5 mm, and the power consumption of the heating and fixing device was 500 W. Further, the width of the heating member in the transfer material conveying direction is fixed at 12 mm, and the exciting core 13a and the heating member 12 are
The contact area with a was set similarly. The evaluation results are shown below. In the table, ◯ represents a level without problems, Δ represents an acceptable level, and x represents a poor level.
【0100】[0100]
【表5】 [Table 5]
【0101】以上の結果より、U型励磁コア13aの内
側の幅Tが定着ニップ幅Nと等しいか大きい場合には、
加熱部材12aで発生した熱が励磁コア13a側に逃げ
るため、定着ニップ外の加熱部材の昇温が小さくなり、
画像劣化を引き起こさなくなることがわかる。よって励
磁コア13aの内側の幅Tを定着ニップN幅と同等、好
ましくは1mm広く設定することにより、定着ニップ外
の加熱部材から励磁コアへの適度な放熱のため、加熱部
材が過加熱されることによる転写材上のトナー像の再溶
融による画像劣化を防ぐことができる。From the above results, when the inner width T of the U-shaped exciting core 13a is equal to or larger than the fixing nip width N,
Since the heat generated by the heating member 12a escapes to the exciting core 13a side, the temperature rise of the heating member outside the fixing nip becomes small,
It can be seen that the image deterioration is not caused. Therefore, by setting the width T inside the exciting core 13a to be equal to the width of the fixing nip N, preferably 1 mm wider, the heating member is overheated for proper heat dissipation from the heating member outside the fixing nip to the exciting core. As a result, image deterioration due to remelting of the toner image on the transfer material can be prevented.
【0102】以上、本実施形態では励磁コアと加熱部材
との当接領域が定着ニップ外になるように設定すること
により、定着ニップ外の加熱部材から励磁コアへの適度
な放熱により、定着ニップ外の加熱部材の昇温を抑え、
画像劣化のない加熱定着が可能となる。As described above, in the present embodiment, the contact area between the exciting core and the heating member is set outside the fixing nip, so that the fixing nip is appropriately released from the heating member outside the fixing nip to the exciting core. Suppresses the temperature rise of the outside heating member,
Heat fixing without image deterioration is possible.
【0103】(第7の実施形態)次に、本発明の第7の
実施形態を図10に基づいて説明する。なお、第1及び
第6の実施形態との共通箇所には同一符号を付して説明
を省略する。(Seventh Embodiment) Next, a seventh embodiment of the present invention will be described with reference to FIG. The same parts as those of the first and sixth embodiments are designated by the same reference numerals and the description thereof will be omitted.
【0104】本実施形態では定着ニップ上下流側にまた
がって配置されたU型の励磁コアの上流側の加熱部材と
の間に断熱性の大きい断熱部材を設けている。In the present embodiment, a heat insulating member having a large heat insulating property is provided between the heating member on the upstream side of the U-shaped exciting core arranged on the upstream and downstream sides of the fixing nip.
【0105】図10において各部材は上記第1の実施形
態で用いた部材と同部材である。ここでU型励磁コア1
3aの加熱部材12aとの当接位置は定着ニップN外に
なるように構成しており、その内上流側の励磁コア13
aと加熱部材12aの間に断熱部材14を設けている。
ここで断熱部材14は、耐熱性のあるシリコーンスポン
ジ、泡ガラス、発泡コンクリート等の多孔体の物質やパ
ーライト、アルミナ粉末、カーボンバルン等の粉末状の
断熱材、ガラス繊維、シリカ、綿等の綿状の断熱材など
が良い。In FIG. 10, each member is the same as the member used in the first embodiment. U-shaped excitation core 1
The contact position of 3a with the heating member 12a is configured to be outside the fixing nip N, and the exciting core 13 on the upstream side thereof is arranged.
A heat insulating member 14 is provided between a and the heating member 12a.
Here, the heat insulating member 14 is a porous material such as heat-resistant silicone sponge, foam glass, or foam concrete, or powdery heat insulating material such as pearlite, alumina powder, carbon balun, cotton such as glass fiber, silica, cotton, or the like. Insulation material is good.
【0106】以上本実施形態では、定着ニップ上流にお
いて加熱部材12aから励磁コア13aへほとんど熱が
流れず、よって定着ニップ上流側へ突出した伝熱部材1
2bから定着ニップ直前の雰囲気が暖められる。また、
励磁コア13aへの放熱が非常に少ないことから、定着
ニップ上流側への伝熱部材12bの突出量が少なくて
も、定着ニップ直前の雰囲気温度を十分に暖めることが
可能である。よって、転写材が搬送されてきたときに、
定着ニップ直前の雰囲気の温度が十分に高められている
ため、転写材上のトナー像が若干溶融気味となり、トナ
ー自体に粘性が生まれる。この結果、定着ニップ部にて
転写材が加熱されることにより発生する水蒸気が、定着
ニップ直前で定着ニップより上流側のトナーを吹き飛ば
すごとく流れたとしても、転写材上のトナー像はトナー
間の結びつきにより上流側に吹き飛ばされることなく、
尾引き等の画像劣化を引き起こさない。As described above, in the present embodiment, almost no heat flows from the heating member 12a to the exciting core 13a in the upstream of the fixing nip, and thus the heat transfer member 1 protruding toward the upstream of the fixing nip.
The atmosphere immediately before the fixing nip is warmed from 2b. Also,
Since the heat radiation to the exciting core 13a is very small, it is possible to sufficiently warm the atmospheric temperature immediately before the fixing nip even if the amount of protrusion of the heat transfer member 12b to the upstream side of the fixing nip is small. Therefore, when the transfer material is conveyed,
Since the temperature of the atmosphere immediately before the fixing nip is sufficiently raised, the toner image on the transfer material is slightly melted, and the toner itself becomes viscous. As a result, even if the water vapor generated by heating the transfer material in the fixing nip portion flows just before the fixing nip as if the toner on the upstream side of the fixing nip is blown off, the toner image on the transfer material is not covered by the toner. Without being blown off to the upstream side due to ties,
Does not cause image deterioration such as tailing.
【0107】[0107]
【発明の効果】以上説明したように、本出願に係る第1
の発明によれば、未定着画像が形成された転写材を、定
着部材と加圧部材の間で所定の温度に維持されたニップ
間を通過させることにより、上記未定着画像を転写材上
に永久画像として定着させる加熱定着装置において、励
磁コイルにより誘導加熱される強磁性の薄層加熱部材と
熱容量が小さく熱伝導性に優れた伝熱部材とを備え、上
記加熱部材の透磁率を上記伝熱部材より大きくしたの
で、熱容量が小さい薄層の強磁性加熱部材を誘導加熱
し、加熱部材から定着ニップ部への伝熱を熱伝導性に優
れた伝熱部材により実施するために、定着ニップ部を高
速で加熱することが可能となり、スタンバイ中に予備加
熱する必要がないため、ウエイトタイムをなくすことが
できる。また、これにより画像形成装置本体の高速化に
も十分に対応することができ、特にプリント信号を画像
形成装置が受信してから転写材が定着ニップ部まで搬送
される時間が短い、すなわちプリント時間の短い装置に
対しては有利な加熱方法となりうる。As described above, the first embodiment according to the present application is described.
According to the invention, the transfer material on which the unfixed image is formed is passed through the nip maintained at a predetermined temperature between the fixing member and the pressure member, so that the unfixed image is transferred onto the transfer material. In a heat fixing device for fixing as a permanent image, a ferromagnetic thin layer heating member which is induction-heated by an exciting coil and a heat transfer member having a small heat capacity and excellent thermal conductivity are provided, and the magnetic permeability of the heating member is transferred to the above-mentioned transfer member. Since it is larger than the heat member, the thin layer ferromagnetic heating member with a small heat capacity is induction-heated, and the heat transfer member with excellent heat conductivity conducts heat transfer from the heating member to the fixing nip part. Since it is possible to heat the part at high speed and there is no need to preheat during standby, the wait time can be eliminated. Further, this makes it possible to sufficiently cope with the speedup of the main body of the image forming apparatus, and in particular, it takes a short time to transfer the transfer material to the fixing nip portion after the print signal is received by the image forming apparatus. This can be an advantageous heating method for a device having a short length.
【0108】また、本出願に係る第2の発明によれば、
上記第1の発明において、伝熱部材は熱伝導性に優れて
いるため、長手方向への熱の流れを生み、小サイズの転
写材が搬送された場合であっても非搬送域の熱を搬送域
へ流す働きがあり、よって定着フィルムが挫屈する等の
問題を引き起こすことなく、高い耐久性も要求されな
い。According to the second aspect of the present invention,
In the first aspect of the invention, since the heat transfer member has excellent thermal conductivity, it produces a heat flow in the longitudinal direction, and even when a small-sized transfer material is transferred, heat in the non-transfer area is transferred. It has a function of flowing into the transport area, and therefore does not cause problems such as buckling of the fixing film, and high durability is not required.
【0109】さらに、本出願に係る第3の発明によれ
ば、上記第1の発明または第2の発明において、定着ニ
ップ内における熱容量あるいは熱伝導性の異なる加熱部
材と伝熱部材の転写材搬送方向の体積比率は容易に変更
が可能であり、定着ニップ内に任意の温度勾配を持たせ
ることが可能となる。特に転写材搬送方向下流側に比べ
上流側の熱容量が小さくなるように体積比率に分布を持
たせる、あるいは下流側に比べ上流側の高熱伝導性の伝
熱部材の体積比率を高めることにより、定着ニップ内の
転写材搬送方向上流側に比べ下流側の方が低い温度にな
るように設定する。これにより定着ニップ上流側で十分
に溶融された転写材上のトナー像が、若干温度の低いニ
ップ下流側に搬送され、冷やされてから定着ニップ外に
搬送されるため、トナーが過剰に加熱され液状化して高
温オフセットを引き起こすことなく、ニップ下流側でト
ナー像が転写材上に確実に固定される。また、長手方向
の発熱分布に寄与する特性も緩和され、転写材の定着性
を均一にすることができる。Further, according to the third invention of the present application, in the first or second invention, the transfer material conveyance of the heating member and the heat transfer member having different heat capacities or heat conductivities in the fixing nip. The volume ratio in the direction can be easily changed, and an arbitrary temperature gradient can be provided in the fixing nip. In particular, the volume ratio is distributed so that the heat capacity on the upstream side is smaller than that on the downstream side in the transfer material conveying direction, or the volume ratio of the heat transfer member having high thermal conductivity on the upstream side is increased compared to the downstream side, thereby fixing The temperature is set to be lower on the downstream side than on the upstream side in the transfer material conveying direction in the nip. As a result, the toner image on the transfer material, which is sufficiently melted on the upstream side of the fixing nip, is conveyed to the downstream side of the nip where the temperature is slightly low, is cooled, and then is conveyed to the outside of the fixing nip. The toner image is reliably fixed on the transfer material on the downstream side of the nip without being liquefied and causing high temperature offset. Further, the characteristics that contribute to the heat generation distribution in the longitudinal direction are alleviated, and the fixing property of the transfer material can be made uniform.
【0110】また、本出願に係る第4の発明によれば、
上記第1の発明ないし第3の発明のいずれか一におい
て、定着ニップ内における熱容量あるいは熱伝導性の異
なる加熱部材と伝熱部材の長手方向の体積比率は容易に
変更が可能であるので、これらを変えるだけで容易に任
意の温度分布を持たせることができる。特に発生磁界の
強い励磁コイル端部に相当する部分の熱容量を大きくす
る、あるいは熱伝導性を長手中央部に比べて小さくなる
ように加熱部材と伝熱部材の体積比率を設定することに
より定着ニップ内で長手方向に渡って均一な温度分布が
得られる。Further, according to the fourth invention of the present application,
In any one of the first to third inventions, the volume ratio in the longitudinal direction of the heating member and the heat transfer member having different heat capacities or thermal conductivities in the fixing nip can be easily changed. It is possible to easily give an arbitrary temperature distribution simply by changing. In particular, the heat capacity of the portion corresponding to the end portion of the exciting coil where the generated magnetic field is strong is increased, or the volume ratio of the heating member and the heat transfer member is set so that the thermal conductivity becomes smaller than that in the longitudinal center portion. Inside, a uniform temperature distribution is obtained over the longitudinal direction.
【0111】さらに、本出願に係る第5の発明によれ
ば、上記第1の発明ないし第4の発明のいずれか一にお
いて、加熱部材の幅を定着ニップ部の幅より広くなるよ
うに形成することにより、定着ニップ直前の雰囲気の温
度を高め、定着ニップ直前と定着ニップ部上流との急激
な温度差を無くすことができる。これにより定着ニップ
直前に搬送されてきた転写材は、定着ニップ直前の加熱
部材からの放射熱を定着フィルムを介して与えられるこ
とになる。これにより転写材上のトナー像は若干溶融さ
れるため、定着ニップ部において転写材から発生した水
蒸気が定着ニップ直前のトナー像を吹き飛ばす尾引きの
発生を防止できる。一方、定着ニップ部から下流側に伝
熱部材の突出部を設けることにより、定着ニップ部下流
側の雰囲気温度を暖めることが可能となり、これにより
定着ニップ部で加熱定着された転写材上のトナー像が急
激に冷やされることがなくなり、緩やかな速度で冷却し
てトナー像が固化されるため、光沢ムラ等の画像劣化を
防止できる。Further, according to the fifth invention of the present application, in any one of the first invention to the fourth invention, the width of the heating member is formed to be wider than the width of the fixing nip portion. As a result, the temperature of the atmosphere immediately before the fixing nip can be increased and a sharp temperature difference between immediately before the fixing nip and upstream of the fixing nip portion can be eliminated. As a result, the transfer material conveyed immediately before the fixing nip is given radiant heat from the heating member immediately before the fixing nip via the fixing film. As a result, the toner image on the transfer material is slightly melted, so that it is possible to prevent the occurrence of tailing in which the water vapor generated from the transfer material in the fixing nip portion blows off the toner image immediately before the fixing nip. On the other hand, by providing the protruding portion of the heat transfer member on the downstream side from the fixing nip portion, it is possible to warm the atmosphere temperature on the downstream side of the fixing nip portion, and thereby the toner on the transfer material which is heat-fixed in the fixing nip portion. The image is not cooled rapidly, and the toner image is solidified by cooling at a slow speed, so that image deterioration such as uneven gloss can be prevented.
【0112】また、本出願に係る第6の発明によれば、
上記第1の発明ないし第4の発明のいずれか一におい
て、伝熱部材の幅を定着ニップ部の幅より広くなるよう
に形成することにより、定着ニップ直前の雰囲気の温度
を高め、定着ニップ直前と定着ニップ部上流との急激な
温度差を無くすことができる。これにより定着ニップ直
前に搬送されてきた転写材は、定着ニップ直前の加熱部
材からの放射熱を定着フィルムを介して与えられること
になる。これにより転写材上のトナー像は若干溶融され
るため、定着ニップ部において転写材から発生した水蒸
気が定着ニップ直前のトナー像を吹き飛ばす尾引きの発
生を防止できる。一方、定着ニップ部から下流側に伝熱
部材の突出部を設けることにより、定着ニップ部下流側
の雰囲気温度を暖めることが可能となり、これにより定
着ニップ部で加熱定着された転写材上のトナー像が急激
に冷やされることがなくなり、緩やかな速度で冷却して
トナー像が固化されるため、光沢ムラ等の画像劣化を防
止できる。また、加熱部材の熱容量を極力小さく抑える
ことで、立ち上げ時間(ウエイトタイム)を短くするこ
とができる。According to the sixth invention of the present application,
In any one of the first to fourth inventions, by forming the width of the heat transfer member to be wider than the width of the fixing nip portion, the temperature of the atmosphere immediately before the fixing nip is increased and the temperature immediately before the fixing nip is increased. It is possible to eliminate a sharp temperature difference between the fixing nip portion and the fixing nip portion. As a result, the transfer material conveyed immediately before the fixing nip is given radiant heat from the heating member immediately before the fixing nip via the fixing film. As a result, the toner image on the transfer material is slightly melted, so that it is possible to prevent the occurrence of tailing in which the water vapor generated from the transfer material in the fixing nip portion blows off the toner image immediately before the fixing nip. On the other hand, by providing the protruding portion of the heat transfer member on the downstream side from the fixing nip portion, it is possible to warm the ambient temperature on the downstream side of the fixing nip portion, and thereby the toner on the transfer material which is heat-fixed in the fixing nip portion. The image is not cooled rapidly, and the toner image is solidified by cooling at a slow speed, so that image deterioration such as uneven gloss can be prevented. Further, the startup time (wait time) can be shortened by suppressing the heat capacity of the heating member as small as possible.
【0113】さらに、本出願に係る第7の発明によれ
ば、上記第5の発明または第6の発明において、定着ニ
ップ部内の伝熱部材の上流側と下流側を熱伝導率の異な
った部材で構成することにより、定着ニップ内の搬送方
向に温度分布を持たせることが可能となり、特に上流側
に比べて下流側を低い温度設定となるように構成すれ
ば、高温オフセットを容易に防止することが可能とな
る。Further, according to the seventh invention of the present application, in the fifth invention or the sixth invention, the heat transfer member in the fixing nip portion has different heat conductivity between the upstream side and the downstream side. With this configuration, it is possible to have a temperature distribution in the conveyance direction within the fixing nip, and particularly when the temperature is set lower on the downstream side than on the upstream side, high temperature offset can be easily prevented. It becomes possible.
【0114】また、本出願に係る第8の発明によれば、
上記第5の発明ないし第7の発明のいずれか一におい
て、励磁コアと加熱部材の当接位置が定着ニップ外の位
置になるように設定し、連続加熱定着中に定着ニップ部
内に比べて定着ニップ前後に突出した加熱部材が過加熱
されることを、定着ニップ外の加熱部材から励磁コアへ
適度に放熱させることで防止する。これにより加熱部材
の定着ニップからの突出部における異常昇温を防ぎ、定
着ニップ前後、特に定着ニップ直後で定着ニップ部内よ
り高熱の加熱部材で転写材上のトナー像が再度溶融して
しまうことを防止する。さらに定着ニップ外に設けられ
た励磁コアの上流側の加熱部材当接位置にのみ断熱部材
を設け、特に励磁コアの上流側への熱の逃げを少なく
し、定着ニップ直前のプレヒート効果を有効に利用して
尾引きを防止する。Further, according to the eighth invention of the present application,
In any one of the fifth to seventh inventions, the contact position between the exciting core and the heating member is set to a position outside the fixing nip, and fixing is performed during continuous heat fixing as compared with inside the fixing nip portion. The heating member protruding before and after the nip is prevented from being overheated by appropriately radiating heat from the heating member outside the fixing nip to the exciting core. This prevents an abnormal temperature rise in the protruding portion of the heating member from the fixing nip, and prevents the toner image on the transfer material from being melted again by the heating member having a higher heat than that in the fixing nip before and after the fixing nip, particularly immediately after the fixing nip. To prevent. Further, a heat insulating member is provided only at the heating member contacting position on the upstream side of the exciting core provided outside the fixing nip, in particular, the heat escape to the upstream side of the exciting core is reduced, and the preheating effect immediately before the fixing nip is effectively made. Use it to prevent tailing.
【図1】本発明の第1の実施形態における画像形成装置
の構成図である。FIG. 1 is a configuration diagram of an image forming apparatus according to a first embodiment of the present invention.
【図2】図1装置における加熱定着装置の構成図であ
る。FIG. 2 is a configuration diagram of a heat fixing device in the device of FIG.
【図3】図2装置におけるの加熱手段の拡大図である。FIG. 3 is an enlarged view of a heating unit in the apparatus shown in FIG.
【図4】本発明の第2の実施形態における加熱手段の拡
大図である。FIG. 4 is an enlarged view of a heating means according to a second embodiment of the present invention.
【図5】本発明の第3の実施形態における加熱手段の拡
大図である。FIG. 5 is an enlarged view of a heating means according to a third embodiment of the present invention.
【図6】本発明の第3の実施形態における実施例と比較
例との加熱部の温度分布を示す図である。FIG. 6 is a diagram showing a temperature distribution of a heating unit in an example and a comparative example in the third exemplary embodiment of the present invention.
【図7】本発明の第4の実施形態における加熱手段の拡
大図である。FIG. 7 is an enlarged view of a heating means according to a fourth embodiment of the present invention.
【図8】本発明の第5の実施形態における加熱手段の拡
大図である。FIG. 8 is an enlarged view of a heating means according to a fifth embodiment of the present invention.
【図9】本発明の第6の実施形態における加熱手段の拡
大図である。FIG. 9 is an enlarged view of a heating unit according to a sixth embodiment of the present invention.
【図10】本発明の第7の実施形態における加熱手段の
拡大図である。FIG. 10 is an enlarged view of a heating means according to a seventh embodiment of the present invention.
【図11】従来例に係わる加熱定着装置の構成図であ
る。FIG. 11 is a configuration diagram of a heat fixing device according to a conventional example.
【図12】従来例に係わる加熱定着装置の構成図であ
る。FIG. 12 is a configuration diagram of a heat fixing device according to a conventional example.
11 定着フィルム 12a 加熱部材(強磁性加熱部材) 12b,12c 伝熱部材 13 励磁コイル 20 加圧ローラ(加圧部材) P 転写材 11 Fixing Film 12a Heating Member (Ferromagnetic Heating Member) 12b, 12c Heat Transfer Member 13 Excitation Coil 20 Pressure Roller (Pressure Member) P Transfer Material
フロントページの続き (72)発明者 大釜 裕子 東京都大田区下丸子三丁目30番2号キヤノ ン株式会社内 (72)発明者 後藤 正弘 東京都大田区下丸子三丁目30番2号キヤノ ン株式会社内 (72)発明者 堀田 陽三 東京都大田区下丸子三丁目30番2号キヤノ ン株式会社内Front page continuation (72) Inventor Yuko Ogama 3-30-2 Shimomaruko, Ota-ku, Tokyo Canon Inc. (72) Inventor Masahiro Goto 3-30-2 Shimomaruko, Ota-ku, Tokyo Canon Inc. (72) Inventor Yozo Hotta 3-30-2 Shimomaruko, Ota-ku, Tokyo Canon Inc.
Claims (8)
るように配設された定着フィルムと、該定着フィルムを
介して該加熱手段に圧接するように配設された加圧部材
とを備え、未定着画像が形成された転写材を、上記圧接
部に通過させることにより、該未定着画像を転写材上に
永久画像として定着させる加熱定着装置において、上記
加熱手段は、励磁コイルと、該励磁コイルにより電磁誘
導加熱される強磁性加熱部材と、該強磁性加熱部材の発
熱を上記圧接部に伝える伝熱部材とを具備し、上記強磁
性加熱部材の透磁率が上記伝熱部材より大きいことを特
徴とする加熱定着装置。1. A heating unit, a fixing film arranged so as to rub against a part of the heating unit, and a pressure member arranged so as to come into pressure contact with the heating unit through the fixing film. And a heating member for fixing the unfixed image as a permanent image on the transfer material by passing the transfer material on which the unfixed image is formed through the pressure contact portion. A ferromagnetic heating member that is heated by electromagnetic induction by the exciting coil, and a heat transfer member that transfers heat generated by the ferromagnetic heating member to the press contact portion, and the magnetic permeability of the ferromagnetic heating member is the heat transfer coefficient. A heat fixing device characterized by being larger than the member.
り大きいこととする請求項1に記載の加熱定着装置。2. The heat fixing device according to claim 1, wherein the heat conductivity of the heat transfer member is higher than that of the ferromagnetic heating member.
転写材搬送方向で分布を有していることとする請求項1
または請求項2に記載の加熱定着装置。3. The volume ratio of the ferromagnetic heating member and the heat transfer member is
2. A distribution is provided in the transfer material conveying direction.
Alternatively, the heat fixing device according to claim 2.
該強磁性加熱部材及び伝熱部材の長手方向に分布を有し
ていることとする請求項1ないし請求項3のいずれか一
項に記載の加熱定着装置。4. The volume ratio between the ferromagnetic heating member and the heat transfer member is
The heat fixing device according to any one of claims 1 to 3, wherein the ferromagnetic heating member and the heat transfer member have a distribution in a longitudinal direction.
が、加熱手段と加圧部材の圧接部の幅より大きいことと
する請求項1ないし請求項4のいずれか一項に記載の加
熱定着装置。5. The heating according to claim 1, wherein the width of the ferromagnetic heating member in the transfer material conveyance direction is larger than the width of the pressure contact portion between the heating means and the pressing member. Fixing device.
手段と加圧部材の圧接部の幅より大きいこととする請求
項1ないし請求項4のいずれか一項に記載の加熱定着装
置。6. The heat fixing according to claim 1, wherein the width of the heat transfer member in the transfer material conveyance direction is larger than the width of the pressure contact portion between the heating unit and the pressure member. apparatus.
量の分布が形成されていることとする請求項5または請
求項6に記載の加熱定着装置。7. The heat fixing device according to claim 5, wherein a distribution of heat conductivity or heat capacity is formed in the transfer material conveying direction.
置が、加熱手段と加圧部材の圧接部外にあることとする
請求項5ないし請求項7のいずれか一項に記載の加熱定
着装置。8. The heating according to claim 5, wherein a contact position between the exciting coil and the ferromagnetic heating member is outside the pressure contact portion between the heating means and the pressure member. Fixing device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7936296A JPH09244441A (en) | 1996-03-08 | 1996-03-08 | Heat fixing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7936296A JPH09244441A (en) | 1996-03-08 | 1996-03-08 | Heat fixing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH09244441A true JPH09244441A (en) | 1997-09-19 |
Family
ID=13687783
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP7936296A Pending JPH09244441A (en) | 1996-03-08 | 1996-03-08 | Heat fixing device |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH09244441A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002056961A (en) * | 2000-08-11 | 2002-02-22 | Canon Inc | Heating device and image forming device |
| JP2015194661A (en) * | 2014-03-17 | 2015-11-05 | 株式会社リコー | Fixing apparatus and image forming apparatus |
| US9310733B2 (en) | 2010-02-07 | 2016-04-12 | Ricoh Company, Ltd. | Fixing device and image forming apparatus including same |
| JP2016053632A (en) * | 2014-09-03 | 2016-04-14 | 株式会社リコー | Fixing apparatus and image forming apparatus |
-
1996
- 1996-03-08 JP JP7936296A patent/JPH09244441A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002056961A (en) * | 2000-08-11 | 2002-02-22 | Canon Inc | Heating device and image forming device |
| US9310733B2 (en) | 2010-02-07 | 2016-04-12 | Ricoh Company, Ltd. | Fixing device and image forming apparatus including same |
| JP2015194661A (en) * | 2014-03-17 | 2015-11-05 | 株式会社リコー | Fixing apparatus and image forming apparatus |
| JP2016053632A (en) * | 2014-09-03 | 2016-04-14 | 株式会社リコー | Fixing apparatus and image forming apparatus |
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