JPH0926366A - Load measuring equipment - Google Patents
Load measuring equipmentInfo
- Publication number
- JPH0926366A JPH0926366A JP19707295A JP19707295A JPH0926366A JP H0926366 A JPH0926366 A JP H0926366A JP 19707295 A JP19707295 A JP 19707295A JP 19707295 A JP19707295 A JP 19707295A JP H0926366 A JPH0926366 A JP H0926366A
- Authority
- JP
- Japan
- Prior art keywords
- load
- electric signal
- thin film
- ultrasonic
- processed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000010409 thin film Substances 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 12
- 238000005259 measurement Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000002131 composite material Substances 0.000 abstract 1
- 239000010408 film Substances 0.000 abstract 1
- 238000000034 method Methods 0.000 description 5
- 238000003825 pressing Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 238000004080 punching Methods 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 230000000644 propagated effect Effects 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
Landscapes
- Force Measurement Appropriate To Specific Purposes (AREA)
- Control Of Presses (AREA)
Abstract
Description
【0001】[0001]
【発明が属する技術分野】本発明は、荷重が発生する2
部材の一方に取り付けた起歪体の超音波振動子に、電気
信号を印加することで超音波を発生させ、他方の部材と
の間における荷重で、起歪体の変形に起因する超音波の
反射までの時間を測定し、2部材間における荷重を測定
する荷重測定装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention
An ultrasonic wave is generated by applying an electric signal to the ultrasonic transducer of the strain generating body attached to one of the members, and the load between the other member causes the ultrasonic wave to be generated due to the deformation of the strain generating body. The present invention relates to a load measuring device that measures the time until reflection and measures the load between two members.
【0002】[0002]
【従来の技術】従来は、2部材間の荷重を測定する手段
としては、荷重に対する変形量の大きい部分を2部材間
に設け、これに歪みゲージを取り付けて、歪みゲージの
歪み量を電気的に測定する方法があり、他の手段として
は、2部材間に荷重で変形するバネ等の弾性部材を介在
させ、この弾性部材の荷重による寸法の変化を測定する
ことで、2部材間に加わる荷重を測定する方法も知られ
ている。2. Description of the Related Art Conventionally, as a means for measuring a load between two members, a portion having a large amount of deformation with respect to the load is provided between the two members, and a strain gauge is attached to the portion to electrically measure the strain amount of the strain gauge. In another method, an elastic member such as a spring that is deformed by a load is interposed between the two members, and a dimensional change due to the load of the elastic member is measured to add between the two members. A method of measuring the load is also known.
【0003】[0003]
【発明が解決しようとする課題】従来の歪みゲージで電
気的に荷重を測定する方法は、歪みゲージ組み込みが高
価であるために使い捨ては難しく、例えば構造物内に生
じる歪みを測定するために歪みゲージを用い、これを構
造物内に残置するような方法は、構造物のコストが高価
なものとなってしまう。The conventional method of electrically measuring a load with a strain gauge is difficult to dispose because the strain gauge is expensive to incorporate, and for example, strain is measured to measure strain generated in a structure. The method of using a gauge and leaving it in the structure increases the cost of the structure.
【0004】また、歪みゲージ組み込みは大量生産に適
せず、しかも荷重に対して変形量の大きい部分を形成す
ることは構造物の強度を弱め、さらに、弾性部材の寸法
変化で荷重を測定する方法は、弾性部材を構造物の一部
とすることができないという問題点があった。Incorporating a strain gauge is not suitable for mass production, and forming a portion having a large amount of deformation with respect to the load weakens the strength of the structure, and the load is measured by the dimensional change of the elastic member. The method has a problem that the elastic member cannot be a part of the structure.
【0005】本発明は前記した問題点を解決せんとする
もので、その目的とするところは、生産コストが安価
で、用途に合わせて安価な合成の材料を用いることがで
き、また、構造物内に埋設するとも可能で、即時若しく
は必要時期に荷重の計測が可能な荷重測定装置を提供せ
んとするにある。The present invention is intended to solve the above-mentioned problems, and an object of the present invention is to reduce the production cost and to use an inexpensive synthetic material according to the application, and to construct a structure. The purpose is to provide a load measuring device that can be buried inside and can measure the load immediately or at a required time.
【0006】[0006]
【課題を解決するための手段】本発明荷重測定装置は前
記した目的を達成せんとするもので、その手段は、剛体
性の材料で形成された起歪体の一方の端面にピエゾ薄膜
のような超音波振動子を密着形成し、この起歪体の前記
の超音波振動子側の端部を、荷重が加わる2部材間の一
方の部材に固定して、この部材には超音波振動子に接触
させて電気信号を印加し、超音波振動子に超音波振動を
発生させる電気信号印加部材を設け、前記起歪体の他方
の端部に、荷重が加わる2部材間の他方の部材で荷重を
加え、超音波振動の反射時間を測定することで、固定部
材と荷重部材との間の荷重を測定することを特徴とす
る。The load measuring device of the present invention is intended to achieve the above-mentioned object. The means is such that a piezoelectric thin film is formed on one end face of a strain-generating body made of a rigid material. An ultrasonic transducer is closely formed, and the end of the strain generating body on the ultrasonic transducer side is fixed to one member between two members to which a load is applied. Is provided with an electric signal applying member for applying an electric signal to the ultrasonic transducer to generate ultrasonic vibration, and the other end portion of the strain generating body is provided with the other member between the two members to which the load is applied. It is characterized in that the load between the fixed member and the load member is measured by applying a load and measuring the reflection time of the ultrasonic vibration.
【0007】また、他方の部材を被加工物にすると共
に、一方の部材を被加工部材に対して動作するラム等の
加工部材として、前記起歪体の一方の端面部を取付け、
この端面に成形されている超音波振動子に接触して電気
信号を印加すると共に、その反射超音波を変換した電気
信号を受信する電気信号印加部材を加工部材に設け、前
記起歪体の他方の端面部を被加工部材に加工を行う刃物
部に形成して、この刃物部で被加工部材の加工を行いな
がら工作機械の加工荷重を測定することを特徴とする。Further, the other member is used as a workpiece, and one end surface portion of the flexure element is attached as a working member such as a ram which operates one member with respect to the workpiece,
The processed member is provided with an electric signal applying member that receives an electric signal obtained by converting the reflected ultrasonic wave while applying an electric signal by contacting the ultrasonic transducer formed on the end face. Is characterized in that the end face part of is formed on a tool part for processing a member to be processed, and the processing load of the machine tool is measured while the member to be processed is processed by this tool part.
【0008】[0008]
【発明の実施の形態】次に、本発明の実施の一形態とし
て、図1、図2に示す板材のプレス加工で所望の成形を
行うプレス機械の実施例を、以下に説明する。このプレ
ス機械は、図に示すように、被加工部材である板材等を
プレス加工する下型が取付けられるベッド1と、このベ
ッドに対してプレス加工用の上型を取付け、ベッドに対
して上型を昇降させるラム2とで構成されている。BEST MODE FOR CARRYING OUT THE INVENTION Next, as an embodiment of the present invention, an embodiment of a press machine for performing desired forming by pressing a plate material shown in FIGS. 1 and 2 will be described below. As shown in the figure, this press machine is equipped with a bed 1 to which a lower die for pressing a plate material or the like, which is a workpiece, is attached, and an upper die for pressing to this bed, and to attach the upper die to the bed. It is composed of a ram 2 for raising and lowering the mold.
【0009】このラム2の下側はT字型の溝3に形成さ
れており、取付ボルト4の拡大頭部4aをこの溝3に挿
入することで上型取付け体5が取付けられ、このラム2
と上型取付体5とで加工部材が構成されており、この上
型取付体5の下側もT字型の溝5aに形成され、その中
心部には電気信号を出力すると共に、超音波が加えられ
た際には、この超音波を電気信号に変換する電気信号印
加ピン6が、その尖端を下向きとして取付けられてい
る。The lower side of the ram 2 is formed in a T-shaped groove 3, and the upper head mounting body 5 is mounted by inserting the enlarged head 4a of the mounting bolt 4 into the groove 3, and the ram 2 is mounted. Two
And the upper die mounting body 5 constitute a processing member. The lower side of the upper die mounting body 5 is also formed in the T-shaped groove 5a, and an electric signal is output to the central portion thereof and ultrasonic waves are generated. Is applied, an electric signal applying pin 6 for converting the ultrasonic wave into an electric signal is attached with its tip facing downward.
【0010】高さの低い起歪体である上型7は、上面の
左右に上型取付け体5のT字型の溝5aに挿入して上型
取付体5に取付ける取付部7aが設けられており、この
左右の取付部7aの中間に超音波振動子であるピエゾ薄
膜8が、結晶を斜めにした状態で蒸着されていて、上型
7が取付部7aで上型取付け体5に取付けられた際に、
電気信号印加ピン6の先端にピエゾ薄膜8が接触する。The upper die 7 which is a low-flexure element is provided with mounting portions 7a which are inserted into the T-shaped grooves 5a of the upper die mounting body 5 and are attached to the upper die mounting body 5 on the left and right of the upper surface. A piezoelectric thin film 8 which is an ultrasonic oscillator is vapor-deposited in a state in which the crystal is slanted in the middle of the left and right mounting portions 7a, and the upper die 7 is mounted on the upper die mounting body 5 by the mounting portion 7a. When
The piezoelectric thin film 8 contacts the tip of the electric signal applying pin 6.
【0011】上型7の両側が直角状に突出する凸型7b
との間で、上型7と下型9との間に挟まれた板材を直角
に折曲する凹型9aに形成されている凹型9が下型9に
設けられており、さらに、凹型9aの中心部には上型7
の打抜型7cが嵌入して前記板材に孔を打ち抜く孔型9
bとなっている。A convex mold 7b in which both sides of the upper mold 7 project at right angles.
Between the upper mold 7 and the lower mold 9, the lower mold 9 is provided with the concave mold 9a formed in the concave mold 9a that bends the plate material sandwiched between the upper mold 7 and the lower mold 9 at a right angle. Upper mold 7 in the center
The punching die 7c is inserted into the punching die to punch a hole in the plate material.
b.
【0012】前記電気信号印加ピン6には、これにパル
ス状の電圧を送出すると共に、この送出パルス状の電圧
の送出に対し、電気信号印加ピン6が検知したパルス状
の電圧との時間差を検出し、これを換算して被加工物で
ある板材に加わる荷重を表示する表示部を設けた計測器
10が接続されている。A pulsed voltage is sent to the electric signal applying pin 6, and a time difference between the sending voltage and the pulsed voltage detected by the electric signal applying pin 6 is sent. A measuring device 10 provided with a display unit that detects the load, converts the load, and displays the load applied to the plate material that is the workpiece is connected.
【0013】このプレス機械の上型7と下型9との間に
板材を挿入してラム2を下降させると、上型7の凸型7
aと下型9の凹型9aとの間で、板材の左右両側は折曲
圧力を受けて端部が上向きに折曲され、この左右が上向
きに折曲された部分の中間部は、打抜型7cの周囲と孔
型9bとの間で剪断圧力を受け、穿孔が行われて板材に
対するプレス下降が終了する。When a plate material is inserted between the upper die 7 and the lower die 9 of this press machine and the ram 2 is lowered, the convex die 7 of the upper die 7
Between the a and the concave mold 9a of the lower mold 9, the left and right sides of the plate material are bent upward under the bending pressure, and the middle part of the left and right upward bent parts is a punching die. Shearing pressure is applied between the periphery of 7c and the hole die 9b to perform perforation and the press descent on the plate material is completed.
【0014】このプレス作業の工程中、計測器10はパ
ルス状の電圧信号を電気信号印加ピン6に出力し、この
電気信号は電気信号印加ピン6から上型7のピエゾ薄膜
8に印加され、この電気信号はピエゾ薄膜8によって超
音波振動となり、上型7内の軸方向に伝搬される。During the pressing process, the measuring instrument 10 outputs a pulsed voltage signal to the electric signal applying pin 6, and the electric signal is applied from the electric signal applying pin 6 to the piezoelectric thin film 8 of the upper die 7, This electric signal becomes ultrasonic vibration by the piezoelectric thin film 8 and is propagated in the axial direction within the upper mold 7.
【0015】この伝搬された超音波は、上型7の下側の
端面で反射されてピエゾ薄膜8に当たるので、この超音
波振動はピエゾ薄膜8で再び電気信号に変換され、この
電気信号が電気信号印加ピン6に伝達されるので、計測
器10がこれを検知する。The propagated ultrasonic wave is reflected by the lower end surface of the upper die 7 and hits the piezoelectric thin film 8. Therefore, the ultrasonic vibration is converted into an electric signal again by the piezoelectric thin film 8, and this electric signal is converted into an electric signal. Since the signal is transmitted to the signal applying pin 6, the measuring instrument 10 detects this.
【0016】計測器10は、この電気信号の出力と、反
射超音波による電気信号の検知との時間のタイミングの
ズレを精密に測定し、この測定に基づく変化から荷重を
演算、表示部に表示するので、上型7によるプレス作業
の荷重が判明する。The measuring instrument 10 precisely measures the time lag between the output of this electric signal and the detection of the electric signal by reflected ultrasonic waves, calculates the load from the change based on this measurement, and displays it on the display unit. Therefore, the load of the press work by the upper mold 7 is determined.
【0017】以上の実施の態様においては、起歪体であ
る上型7に対して圧縮圧力が加わるプレス機械に採用し
た場合について説明したが、この他に起歪体に対して引
っ張り力、剪断力、曲げモーメントが加わる場合でも、
超音波の縦波、横波の比を計測して内部応力を知ること
ができ、プレス機械以外にも採用が可能である。In the above-mentioned embodiments, the case where it is adopted in the press machine in which the compressive pressure is applied to the upper die 7 which is the strain generating body has been described. In addition to this, the pulling force and the shearing force are applied to the strain generating body. Even when a force or bending moment is applied,
The internal stress can be known by measuring the ratio of longitudinal wave and transverse wave of ultrasonic waves, and it can be used for other than press machines.
【0018】[0018]
【発明の効果】本発明は前記したように、起歪体の超音
波振動子であるピエゾ薄膜は、低温での連続蒸着が可能
であるため生産コストを下げることができ、使い捨てを
含む広い範囲で、コストの著しい上昇を図ることなしに
採用できる。As described above, according to the present invention, the piezoelectric thin film which is the ultrasonic transducer of the strain generating body can be continuously vapor-deposited at a low temperature, so that the production cost can be reduced, and the piezoelectric thin film can be used in a wide range including disposables. Therefore, it can be adopted without significantly increasing the cost.
【0019】そして、荷重の大きさや用途によって、こ
れに見合った剛性の材料の選択が可能であり、その選択
で荷重測定装置にコストの引下げができ、構造物に埋設
する等の使い捨てにもコストの上昇を伴う等の大きな困
難を生じることがない。Depending on the size of the load and the application, it is possible to select a material having a rigidity corresponding to this, and the cost can be reduced for the load measuring device by the selection, and the cost can be reduced even for single use such as embedding in a structure. It does not cause great difficulty such as the rise of.
【0020】従って、工作物の加工や構造物の建設等の
施工中の測定のみでなく、構造物の施工完了後における
荷重の測定のような、リアルタイムと必要時点での計測
器への接続で、自由な計測を行える等の選択幅が広いも
のである。Therefore, not only measurement during construction such as machining of a work piece or construction of a structure, but also connection to a measuring instrument in real time and at a necessary time such as measurement of load after completion of construction of a structure. A wide range of choices such as free measurement is possible.
【図1】本発明に係る実施の一形態の全体の側面図であ
る。要部の縦断面図である。FIG. 1 is an overall side view of an embodiment according to the present invention. It is a longitudinal section of the important section.
【図2】同上の要部の縦断面図である。FIG. 2 is a longitudinal sectional view of a main part of the above.
2 ラム 6 電気信号印加ピン 7 上型 7b 凸型 7c 打抜型 8 ピエゾ薄膜 9 下型 9a 凹型 9b 孔型 2 Ram 6 Electrical signal application pin 7 Upper mold 7b Convex 7c Stamping 8 Piezo thin film 9 Lower 9a Recess 9b Hole
Claims (2)
の端面にピエゾ薄膜のような超音波振動子を密着形成
し、この起歪体の前記の超音波振動子側の端部を、荷重
が加わる2部材間の一方の部材に固定して、この部材に
は超音波振動子に接触させて電気信号を印加し、超音波
振動子に超音波振動を発生させる電気信号印加部材を設
け、前記起歪体の他方の端部に、荷重が加わる2部材間
の他方の部材で荷重を加え、超音波振動の反射時間を測
定することで、固定部材と荷重部材との間の荷重を測定
することを特徴とする荷重測定装置。1. An ultrasonic transducer such as a piezo thin film is closely formed on one end surface of a strain-generating body made of a rigid material, and the end portion of the strain-generating body on the side of the ultrasonic transducer is formed. Is fixed to one member between two members to which a load is applied, an electric signal is applied to the member by contacting the ultrasonic vibrator, and an electric signal is applied to the ultrasonic vibrator to generate ultrasonic vibration. Is provided and a load is applied to the other end of the flexure element by the other member between the two members to which a load is applied, and the reflection time of the ultrasonic vibration is measured, thereby A load measuring device characterized by measuring a load.
に、一方の部材を被加工部材に対して動作するラム等の
加工部材として、前記起歪体の一方の端面部を取付け、
この端面に成形されている超音波振動子に接触して電気
信号を印加すると共に、その反射超音波を変換した電気
信号を受信する電気信号印加部材を加工部材に設け、前
記起歪体の他方の端面部を被加工部材に加工を行う刃物
部に形成して、この刃物部で被加工部材の加工を行いな
がら工作機械の加工荷重を測定することを特徴とする請
求項1記載の荷重測定装置。2. The other member is a member to be machined, and one end surface of the flexure element is attached as a member to be machined, such as a ram, which operates with respect to the member to be machined.
The processed member is provided with an electric signal applying member that receives an electric signal obtained by converting the reflected ultrasonic wave while applying an electric signal by contacting the ultrasonic transducer formed on the end face. 2. The load measurement according to claim 1, wherein the end face of the tool is formed on a tool part for processing a member to be processed, and the processing load of the machine tool is measured while the member to be processed is processed by the tool part. apparatus.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP19707295A JP2893324B2 (en) | 1995-07-10 | 1995-07-10 | Load measuring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP19707295A JP2893324B2 (en) | 1995-07-10 | 1995-07-10 | Load measuring device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0926366A true JPH0926366A (en) | 1997-01-28 |
| JP2893324B2 JP2893324B2 (en) | 1999-05-17 |
Family
ID=16368256
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP19707295A Expired - Lifetime JP2893324B2 (en) | 1995-07-10 | 1995-07-10 | Load measuring device |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2893324B2 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2013508680A (en) * | 2009-10-15 | 2013-03-07 | ザ・ボーイング・カンパニー | Ultrasonic method to verify the interference fit of fasteners |
| CN105195584A (en) * | 2015-10-28 | 2015-12-30 | 北京理工大学 | Supersonic vibrating auxiliary plastic forming device |
-
1995
- 1995-07-10 JP JP19707295A patent/JP2893324B2/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2013508680A (en) * | 2009-10-15 | 2013-03-07 | ザ・ボーイング・カンパニー | Ultrasonic method to verify the interference fit of fasteners |
| CN105195584A (en) * | 2015-10-28 | 2015-12-30 | 北京理工大学 | Supersonic vibrating auxiliary plastic forming device |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2893324B2 (en) | 1999-05-17 |
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