JPH09275920A - Device for drying dry noodle - Google Patents
Device for drying dry noodleInfo
- Publication number
- JPH09275920A JPH09275920A JP8094487A JP9448796A JPH09275920A JP H09275920 A JPH09275920 A JP H09275920A JP 8094487 A JP8094487 A JP 8094487A JP 9448796 A JP9448796 A JP 9448796A JP H09275920 A JPH09275920 A JP H09275920A
- Authority
- JP
- Japan
- Prior art keywords
- drying
- noodle
- air
- noodles
- temperature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000001035 drying Methods 0.000 title claims abstract description 231
- 235000012149 noodles Nutrition 0.000 title claims abstract description 221
- 238000000034 method Methods 0.000 claims abstract description 11
- 238000004904 shortening Methods 0.000 claims abstract description 4
- 238000012546 transfer Methods 0.000 claims description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 19
- 238000004378 air conditioning Methods 0.000 claims description 6
- 238000009792 diffusion process Methods 0.000 claims description 5
- 230000003247 decreasing effect Effects 0.000 claims description 4
- 230000001747 exhibiting effect Effects 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 2
- 238000007791 dehumidification Methods 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims description 2
- 238000007599 discharging Methods 0.000 abstract description 4
- 238000007664 blowing Methods 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 12
- 235000015927 pasta Nutrition 0.000 description 11
- 229920002472 Starch Polymers 0.000 description 4
- 235000019698 starch Nutrition 0.000 description 4
- 239000008107 starch Substances 0.000 description 4
- 238000004040 coloring Methods 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 230000006866 deterioration Effects 0.000 description 3
- 102000004169 proteins and genes Human genes 0.000 description 3
- 108090000623 proteins and genes Proteins 0.000 description 3
- 241000209140 Triticum Species 0.000 description 2
- 235000021307 Triticum Nutrition 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 235000013312 flour Nutrition 0.000 description 2
- 238000003505 heat denaturation Methods 0.000 description 2
- 235000008446 instant noodles Nutrition 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 238000005070 sampling Methods 0.000 description 2
- 238000009835 boiling Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 238000007429 general method Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
Landscapes
- Noodles (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】この発明は乾麺の乾燥装置に
関するものであり、特に乾燥時間を短縮し、かつ高品質
の乾麺を安定して得ることができる乾麺の乾燥装置を提
供するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a dry noodle drying apparatus, and more particularly to a dry noodle drying apparatus capable of shortening the drying time and stably obtaining high-quality dry noodles.
【0002】[0002]
【従来の技術】乾麺の乾燥方法は各社によって異なって
いるものの、一般的には、 (a)予備乾燥 (b)主乾燥 (c)仕上げ乾燥 に大別され、乾燥温度は業者間のバラツキはあるもの
の、おおよそ10〜45℃程度であると言われており、
大半の乾麺製造業者はこの範疇の温度帯で乾燥を行なっ
ているものと考えられる。2. Description of the Related Art Drying methods for dried noodles differ depending on the company, but generally, they are roughly classified into (a) preliminary drying (b) main drying (c) finish drying, and the drying temperature varies among vendors. However, it is said that the temperature is about 10 to 45 ° C,
It is considered that most dry noodle manufacturers dry in this temperature range.
【0003】また、乾麺の品質向上に関する特許におい
ては、35℃以下、また予備乾燥においては20℃以下
というように、より低温化することでの品質向上に言及
されている(特開昭56−61968号公報、特公昭5
6−42255号公報、特開昭58−170445号公
報、特公平4−14943号公報、食の科学1980N
o,57、P53,等参照)。Further, in the patent for improving the quality of dried noodles, it is mentioned that the quality is improved by lowering the temperature, such as 35 ° C. or less and 20 ° C. or less in preliminary drying (Japanese Patent Laid-Open No. 56-56). 61968, Japanese Patent Publication Sho 5
6-42255, JP-A-58-170445, JP-B-4-14943, and Food Science 1980N.
o, 57, P53, etc.).
【0004】即席麺の分野においては主に蒸気、80℃
以上の熱風を使用した短時間乾燥の報告がなされている
が、あくまで即席麺の範疇であり、その製品は麺組織中
の澱粉の糊化、あるいは膨化等の麺組織そのものの変性
を積極的に促し、調理時間の短縮、食感の改良等を狙っ
たものである。麺組織を変性させずに製品とする乾麺の
製法とは基本的に異なるものである。In the field of instant noodles, mainly steam, 80 ° C
Although there have been reports of short-time drying using hot air as described above, this is only in the category of instant noodles, and the product actively gelatinizes the starch in the noodle tissue or modifies the noodle tissue itself such as swelling. It aims to encourage, shorten the cooking time, and improve the texture. This is basically different from the method for producing dry noodles, which is a product without modifying the noodle structure.
【0005】一方、欧米諸国においては同じ乾燥麺類と
してパスタが一般的である。このパスタ類の乾燥方法は
この発明と同様に高温乾燥を採用している。しかしなが
ら、パスタ類の製麺方法は乾麺のロール式製麺に対して
押し出し式であり、特徴とする麺の食感も乾麺のそれと
は異なるものである。On the other hand, pasta is common as the same dried noodles in Western countries. As the method of drying the pasta, high temperature drying is adopted as in the present invention. However, the pasta noodle making method is an extrusion method as compared to dry noodle roll-type noodle making, and the texture of the characteristic noodles is different from that of dry noodles.
【0006】なお、パスタの乾燥方法は基本的には高温
乾燥であるが、その最高温度は80〜120℃と乾麺の
一般的な乾燥温度帯とは大きくかけ離れている。乾燥時
間についても乾麺と比較して相当緻密な組織を有するパ
スタの乾燥が1.5〜5時間程度とかなり短縮されてい
る(特公平5−506366号公報、特公平6−244
75号公報、特公平6−34686号公報参照)。The pasta drying method is basically high temperature drying, but its maximum temperature is 80 to 120 ° C., which is far from the general drying temperature range of dry noodles. As for the drying time, the drying time of the pasta having a considerably dense structure is considerably shortened to about 1.5 to 5 hours as compared with dry noodles (Japanese Patent Publication No. 5-506366 and Japanese Patent Publication No. 6-244).
75, Japanese Patent Publication No. 6-34686).
【0007】[0007]
【発明が解決しようとする課題】良好な品質を備えた乾
麺の短時間乾燥を実現しようとするとき、従来の乾麺乾
燥の分野においては参考とすべきものはない。There is nothing to be referred to in the field of conventional dry noodle drying when attempting to achieve short-time drying of dry noodles having good quality.
【0008】また、先行特許等に見るパスタの乾燥方法
では、温湿度設定条件、乾燥時間等、そのまま乾麺乾燥
に利用した場合、乾麺の着色、食感の硬化等、品質面で
従来の乾麺の品質の範疇から逸脱したものとなってしま
うことが確認され、パスタの乾燥方法は乾麺乾燥には利
用できないことが判明した。Further, in the pasta drying method described in the prior patents and the like, when the pasta is directly used for drying the dry noodles, such as temperature and humidity setting conditions, drying time, etc. It was confirmed that the pasta deviated from the quality category, and it was found that the pasta drying method cannot be used for drying noodles.
【0009】パスタも含めた乾燥麺類の品質を決定する
因子として、原材料から由来する部分を除いて考える
と、乾燥条件は非常に重要な位置を占めている。As a factor that determines the quality of dried noodles including pasta, the drying conditions occupy a very important position when excluding the portions derived from the raw materials.
【0010】乾燥温度を上げてやることで麺線内部から
の水分の拡散速度は次第に早くなる。一方、麺線周囲の
空気の相対湿度の高低によって麺線表面からの水分の蒸
発速度が変化する。このことは周知の事実であり、両者
のバランスをうまく取りながら麺線の乾燥を進めること
が大事である。理論としては存在しているものの、実際
の乾麺製造を考えてみるとバランスが取れているかどう
かの判断は結果的に品質での判断となっている。By increasing the drying temperature, the diffusion rate of water from the inside of the noodle band gradually increases. On the other hand, the evaporation rate of water from the surface of the noodle band changes depending on the relative humidity of the air around the noodle band. This is a well-known fact, and it is important to dry the noodle strings while keeping a good balance between them. Although it exists as a theory, considering the actual manufacturing process of dry noodles, the judgment as to whether or not it is balanced is consequently based on the quality.
【0011】それに加えて乾燥温度を上げることは、乾
麺の着色を促進させてしまうため、単に麺線内外の水分
バランスをとってやればよい乾麺ができるとは限らない
という、新しい因子が絡んで乾燥の制御を一層複雑なも
のとしている。In addition to that, since raising the drying temperature accelerates the coloring of the dry noodles, there is a new factor that it is not always possible to obtain dry noodles simply by balancing the water content inside and outside the noodle strings. The drying control is made more complicated.
【0012】従来の乾麺乾燥の条件の範疇において、特
に温度の差による乾麺品質の差は厳密にはあるといえる
が、一般的な乾麺の品質として一括りできると考えられ
る。しかし乾燥温度が高くなるにつれて、従来の概念で
製造された乾麺との差は次第に大きくなり、単に乾燥温
度を上げるだけ、またパスタの乾燥方法に見られるよう
な高温乾燥の条件では、麺線の着色、熱による澱粉、蛋
白質、等の成分の変性に伴う食感の硬化や茹で性能の低
下等、一般的には乾麺として好ましくない方向へ品質が
変化してしまう。In the conventional dry noodle drying conditions, although it can be said that there is a strict difference in the quality of dry noodles due to a difference in temperature, it is considered that the quality of dry noodles in general can be summarized. However, as the drying temperature becomes higher, the difference from the dry noodles produced by the conventional concept becomes gradually larger, and simply by raising the drying temperature, and under the high-temperature drying conditions as seen in the pasta drying method, the noodle strings are In general, the quality of the noodles changes in a direction unfavorable as dry noodles, such as coloration, hardening of texture due to modification of components such as starch and protein due to heat, and deterioration of performance in boiling.
【0013】従来の乾麺乾燥時間の大幅な短縮を目指し
た高温乾燥についてこの発明者等が鋭意研究した結果、
先に出願した特願平7−188144号「乾麺類の乾燥
方法」においては乾燥の前半領域、すなわち麺水分が2
0%程度まで乾燥する領域に着目し、この領域の経過如
何によって仕上がった乾麺の品質が大きく変化すること
を発見している。すなわちこの領域の乾燥における温度
履歴と乾燥速度が乾麺の品質のかなりの部分を決定付け
ているのである。As a result of diligent research conducted by the present inventors on high temperature drying aimed at drastically shortening the drying time of conventional dry noodles,
In the Japanese Patent Application No. 7-188144 “Drying Method for Dry Noodles” filed earlier, the first half region of drying, that is, the moisture content of noodles is 2
Focusing on the region where it is dried to about 0%, it has been found that the quality of the finished dry noodles greatly changes depending on the progress of this region. That is, the temperature history and the drying speed in the drying of this region determine a considerable part of the quality of the dried noodles.
【0014】乾麺は含有水分が比較的高い状態において
高温に晒されると著しい色調の変化や品質の劣化現象が
起こる。これは乾燥初期の麺水分域が高い状態での60
℃を越える高温度帯に品温が上昇した場合、澱粉の加熱
糊化や蛋白質の熱変性による着色、茹で上がりの悪さ、
食感の硬化等が同時に起こるためである。When dry noodles are exposed to a high temperature when the water content is relatively high, a remarkable change in color tone and deterioration of quality occur. This is 60 when the noodle moisture content in the initial stage of drying is high.
When the product temperature rises in the high temperature range exceeding ℃, the starch is heated to gelatinize, the protein is discolored by heat denaturation, and it is difficult to boil.
This is because hardening of texture occurs at the same time.
【0015】この発明者等はこの乾燥領域において麺の
着色や麺の食感の硬化現象が起こらず、かつ短時間に迅
速に乾燥できる乾燥条件について検討を行ない、 ※乾燥温度を40〜60℃、相対湿度を30〜60%、
に保ちかつ麺水分が20%程度にまで低下する乾燥速度
が40分程度(好ましくは20〜40分)になるように
空気の流れを制御することで品質の優れた乾麺を短時間
に製造することが可能となる乾麺類の乾燥方法を発明し
た(特願平7−188144号)。The present inventors have examined drying conditions in which the coloring of the noodles and the hardening of the texture of the noodles do not occur in this drying region and which can be dried quickly in a short time. * The drying temperature is 40 to 60 ° C. , Relative humidity of 30-60%,
The dry noodles of excellent quality can be produced in a short time by controlling the air flow so that the drying rate is about 40 minutes (preferably 20 to 40 minutes) when the moisture content of the noodles is reduced to about 20%. The invention has invented a method for drying dried noodles that enables the above (Japanese Patent Application No. 7-188144).
【0016】この先行発明の中では乾燥中の麺の品質を
維持するための具体的な管理項目、その意義について以
下のように述べている。In this prior invention, concrete control items for maintaining the quality of dried noodles and their significance are described as follows.
【0017】『ここで大切なことは温度、湿度について
はもちろんであるが、乾燥速度を制御することでの品質
の維持である。ある程度の高温に晒されても、麺表面か
らの水分蒸発が活発に行なわれれば、麺からは水の蒸発
潜熱が奪われるため、麺の品温上昇は雰囲気温度よりも
低く抑えられ、乾麺としての品質は良好な状態に保たれ
る。ただこの乾燥速度が緩やかすぎる場合は、この乾燥
温度帯でも着色が発生し、同時に品質劣化も生ずる。こ
の温度、湿度、乾燥速度の3点の制御が乾麺の品質を劣
化させない乾燥条件の基礎となっており、この発明はこ
の思想が元となっている。"It is important to maintain the quality by controlling the drying rate, not to mention the temperature and humidity. Even if the noodles are exposed to a high temperature to some extent, if the moisture evaporates from the surface of the noodles actively, the latent heat of evaporation of water from the noodles will be deprived, so the temperature rise of the noodles will be kept below the ambient temperature, and it will Quality is kept in good condition. However, if the drying speed is too slow, coloring occurs even in this drying temperature range, and at the same time, quality deterioration occurs. The control of these three points of temperature, humidity, and drying speed is the basis of the drying condition that does not deteriorate the quality of dry noodles, and the present invention is based on this idea.
【0018】この条件に幅があるのは、対象となる麺の
太さや添加食塩量により、また、日本そば等の特殊な配
合での場合において、個々に最適条件が異なるからであ
る。さらに製造条件的には麺竿の間隔や麺竿に吊された
麺線の形状によってもこの条件(特に風速)は調整が必
要となる。The reason for this range of conditions is that the optimum conditions differ depending on the thickness of the target noodles and the amount of added salt, and in the case of a special formulation such as Nihonsoba. Further, in terms of manufacturing conditions, this condition (especially wind speed) needs to be adjusted depending on the interval between the noodle rods and the shape of the noodle strings suspended on the noodle rods.
【0019】麺水分を20%以下まで減少させた後は、
以下の工程を経る。 a)乾燥温度をより上昇させることで、麺水分の内部拡
散を促進させ、かつ過度の表面乾燥を抑えるために乾燥
湿度は前半よりも高く保ちながら最終水分まで乾燥する
工程。 b)乾燥の最終段階において乾燥湿度75〜85%RH
の高湿度に保持する工程を設け、麺線内外の水分格差の
是正をする工程。 c)麺水分を増減させることなく、品温を常温域まで降
下させる工程、 これらの工程すべてを経て、はじめて最終的に3時間程
度で最終水分まで乾燥でき、良好な品質を呈する乾麺を
得られる条件が成立する。この乾燥後半の条件について
もその組合せは対象となる麺の種類によって個々に異な
る。もちろんこの乾燥領域においても前記の乾燥温度、
湿度、乾燥速度の制御に対する考え方は同様に適用され
なければ良好な品質を呈する乾麺を得ることはできな
い。』 乾燥速度の制御には温度・湿度の条件とともに風速(麺
線間の乾燥用空気の通過速度)の影響が非常に大きい。
ここで風速の持つ意味は被乾燥体である麺が吊されてい
る乾燥室内を所定の温度・湿度条件に調整された空気が
単位時間当たり何回転するかという目安であり、この風
速の積極的な管理が高温短時間乾燥をより高品質に精度
よく保つ上で大事な要素であるといえる。After reducing the noodle water content to 20% or less,
The following steps are performed. a) A step of further increasing the drying temperature to accelerate the internal diffusion of noodle moisture and to dry the final moisture while keeping the drying humidity higher than in the first half in order to suppress excessive surface drying. b) Drying humidity 75 to 85% RH in the final stage of drying
The process of maintaining the high humidity of the above, and the process of correcting the water content difference inside and outside the noodle band. c) A step of lowering the product temperature to the normal temperature range without increasing or decreasing the moisture content of the noodles. Through all of these steps, the final moisture content can be finally dried to the final moisture content in about 3 hours, and dry noodles exhibiting good quality can be obtained. The condition is met. The combination of the conditions in the latter half of the drying also differs depending on the type of noodles to be used. Of course, even in this drying area, the above-mentioned drying temperature,
If the concept of controlling the humidity and the drying rate is not similarly applied, dried noodles having good quality cannot be obtained. ] In controlling the drying speed, the wind speed (the speed at which the drying air passes between the noodle strings) as well as the temperature and humidity conditions are greatly affected.
Here, the meaning of the wind speed is a measure of how many times the air, adjusted to a predetermined temperature and humidity conditions, rotates per unit time in the drying chamber where the noodles to be dried are suspended. It can be said that proper control is an important factor in maintaining high-temperature and short-time drying with higher quality and accuracy.
【0020】上記先行発明の条件にしたがって麺を乾燥
させることで良好な品質を備えた乾麺の短時間乾燥はた
しかに実現するが、この発明の中では乾燥速度の制御と
いう点で風速の調節が適宜必要であると述べているに止
まっており、風速に関しての具体的な範囲の指定を設け
ていなかった。Drying the dried noodles with good quality can be realized in a short time by drying the noodles according to the conditions of the above-mentioned prior invention, but in the present invention, the wind speed is appropriately adjusted in terms of controlling the drying speed. It only stated that it was necessary and did not specify a specific range for wind speed.
【0021】一方、従来の乾麺乾燥の範囲において、麺
の乾燥に要する風速に対する具体的な記述はほとんどな
く、一部で1〜2m/s程度といわれているのが現状で
ある。On the other hand, in the conventional dry noodle drying range, there is almost no concrete description of the wind speed required for drying the noodles, and it is said that it is about 1 to 2 m / s in some cases.
【0022】乾麺乾燥は実際には対象となる麺の種類
(配合、麺幅、麺厚)、さらに製造ラインとして考えた
場合には麺竿に吊された状態での麺線群の幅、上下方向
の長さによって乾燥状態がさまざまに変化する。Dry noodle drying is actually the type of the target noodles (blending, noodle width, noodle thickness), and when considered as a production line, the width, upper and lower sides of the noodle string group in a state of being hung on a noodle rod. The dry state changes variously depending on the length of the direction.
【0023】乾麺製造においては乾燥の前段である製麺
工程のロール幅によって製造能力が支配されており、乾
麺製造メーカーは一般的には麺竿に麺を長く(1500
mm前後)吊すことで製造能力を保っている。この麺線
の上下方向が長く、あるいはロール幅が広くなるほど、
すなわち製造ラインが大型化すればするほど、同一の麺
竿内での上下および左右という麺の懸下位置の違いによ
る乾燥速度のバラツキは必然的に大きくなる。In the production of dry noodles, the production capacity is governed by the roll width of the noodle making process, which is the first stage of drying, and dry noodle manufacturers generally lengthen noodles on a noodle rod (1500).
The manufacturing capacity is maintained by suspending it (around mm). The longer the vertical direction of this noodle strip, or the wider the roll width,
That is, the larger the production line is, the larger the variation in the drying rate due to the difference in the hanging position of the noodles between the upper and lower sides and the right and left sides within the same noodle rod is inevitably increased.
【0024】この乾燥速度のバラツキが原因となる乾麺
品質のバラツキは、通常の温度帯での乾麺乾燥では乾燥
時間を長くかけることで乾燥途上での乾燥速度の部分的
なバラツキが最終的には収束され、結果として乾麺品質
のバラツキはさほど問題にならないが、より高温で積極
的な乾燥を行なう場合は乾燥初期で発生する乾燥速度の
バラツキが最終段階まで引きずられ、かつ乾麺の品質に
もバラツキが顕著に出ることが予想された。The variation in the quality of dry noodles caused by the variation in the drying rate is caused by a long drying time in the dry noodle drying in a normal temperature range, and finally a partial variation in the drying rate during the drying is finally caused. As a result, the variation in the quality of dried noodles does not become a problem, but when aggressively drying at higher temperature, the variation in the drying speed that occurs in the initial stage of drying is dragged to the final stage, and the quality of dried noodles also varies. Was expected to appear remarkably.
【0025】そこでこの発明者等が、上記発明に述べら
れている高温短時間乾燥条件を用いて乾麺の高温乾燥を
実施した際の乾燥バラツキの押さえ込みが可能で、常に
良好な品質の乾麺を安定して生産できる手段を実際の製
造設備レベルで具体化するために、さらにどのような方
法、設備が必要であるのかを種々検討した。Therefore, the inventors of the present invention can suppress the variation in drying when high-temperature drying of dry noodles is carried out using the high-temperature short-time drying conditions described in the above invention, and always stabilize dry noodles of good quality. In order to materialize the means that can be produced by the actual production equipment level, various methods and equipments were further studied.
【0026】その結果、乾燥条件としては前記の温湿
度、時間の範囲設定に加えて、麺線間に送風する空気の
通過速度を乾燥の全領域で3〜7m/s、特に乾燥の前
半領域の麺水分20%程度まで乾燥させる領域において
は4〜7m/sの速度とし、かつ均一に保つことで、同
一麺竿内での麺の乾燥速度のバラツキを抑えられること
を見いだした。また、麺線間を通過させる空気の流れは
従来の一般的な方法である上から下へではなく、下から
上への方が同一麺竿内での麺の乾燥速度のバラツキを抑
えられることを見いだした。As a result, in addition to the temperature and humidity and time ranges set as the drying conditions, the passing speed of the air blown between the noodle strings is 3 to 7 m / s in the whole area of drying, particularly the first half area of drying. It was found that the drying speed of the noodles in the same noodle rod can be suppressed by keeping the speed at 4 to 7 m / s in the region where the water content of the noodles is dried to about 20% and keeping it uniform. In addition, the flow of air passing between the noodle strings is not the conventional general method from top to bottom, but from the bottom to the top it is possible to suppress the variation in the drying speed of the noodles in the same noodle rod. I found it.
【0027】乾燥設備としては所定の機能を備えた乾燥
装置を1ユニットとして適宜組合せて使用することによ
り、制御が簡単でしかも乾燥条件の精密な制御が可能と
なることを見いだした。As the drying equipment, it has been found that by appropriately combining and using a drying device having a predetermined function as one unit, it becomes possible to perform control easily and precisely control the drying conditions.
【0028】[0028]
【課題を解決するための手段】すなわちこの発明の乾麺
の乾燥装置は、乾麺の乾燥方法において乾燥温度を上げ
て乾燥時間の短縮を図る、いわゆる高温短時間乾燥を実
施するための乾麺の乾燥装置であって、 麺水分20%程度まで乾燥させる乾燥の前半領域にお
いて、 設定乾燥温度 40〜60℃ 設定乾燥湿度 30〜60%RH の範囲に保つ乾燥手段 乾燥の前半部の麺水分20%以下に低下するまでの時
間を40分程度(好ましくは20〜40分の範囲)にで
きるように麺線間の空気の流れを調節し、乾燥前半部で
の品温上昇を抑える乾燥手段 乾燥の後半部、すなわち麺水分20%以下の乾燥工程
においては以下の条件の範囲で麺水分の内部拡散を促進
させ、乾燥時間の短縮及び品質の安定化を図る乾燥手段 設定乾燥温度 60〜100℃ 設定乾燥湿度 50〜 80%RH 乾燥の最終段階において前段の条件と0〜20℃の−
側への温度差、0〜20%RHの+側への湿度差を設
け、かつ乾燥湿度75〜85%RHに保持する工程を2
0〜60分の範囲で設けることで、麺線内外の水分格差
の是正を図る乾燥手段 雰囲気湿度を75〜85%RHに保ち、麺水分を増減
させることなく、品温を常温域まで降下させる乾燥手段 以上に掲げた各乾燥手段において、麺竿に吊された麺
線間に送風される温湿度調整された乾燥用空気の通過速
度を3〜7m/s、特に乾燥の前半領域である麺水分2
0%程度まで乾燥させる領域においては4〜7m/sの
速度に均一に保つことで乾燥中の同一麺竿内での麺の乾
燥速度のバラツキを低減し、製品の品質の安定を高精度
に保つ乾燥手段 麺竿に吊された麺線間に送風する空気を麺線の下方か
ら上方へ向かって送風させることで乾燥中の同一麺竿内
での麺の乾燥速度のバラツキを低減し、製品の品質の安
定を高精度に保つ乾燥手段 を可能とする能力を備え、かつ上記各項目の達成手段と
して、ハウジングと、このハウジング内に形成した麺の
移送通路と、上記移送通路の上下に設けた移送通路内の
空気の通過速度を均一にするための整流板を備えた乾燥
用空気流入口、流出口と、空調ゾーンとしてハウジング
内に麺の移送通路とは仕切られた位置に設置した蒸気
式、または電気式加熱器(または冷却器)、加湿装置、
麺の移送通路と空調ゾーンとの間で空気の流れを作る主
送風機と、ハウジング内の適所に設けたハウジング内に
外気を送り込む流量制御のためのダンパーを備えた給気
ダクト、給気チャンバー、給気用送風機およびハウジン
グ内の空気を排出する流量制御のためのダンパーを備え
た排気ダクトとを有し、ハウジング内の麺の移送通路へ
送風する空気の温湿度をセンサーにて検知して設定温湿
度となるよう、加温、加湿、除湿、冷却を随時行ないな
がら制御する機構を備えた乾燥装置を1ユニットとし、
これを複数組み合わせて使用することにより、全体の乾
燥時間を3時間以下にまで短縮し、かつ従来の常温乾燥
での乾麺と比較しても遜色のない、良好な品質を呈する
乾麺を安定して製造可能としたことを特徴とするもので
ある。[Means for Solving the Problems] That is, a dry noodle drying apparatus of the present invention is a dry noodle drying apparatus for carrying out so-called high-temperature short-time drying in which a drying temperature is raised to shorten the drying time in the method for drying dry noodles. That is, in the first half region of drying for drying the noodle moisture to about 20%, the drying means for keeping the set drying temperature 40 to 60 ° C. and the set drying humidity in the range of 30 to 60% RH. Drying means for controlling the flow of air between the noodle strings so that the time until the temperature decreases to about 40 minutes (preferably in the range of 20 to 40 minutes) and suppressing the product temperature rise in the first half of drying Second half of drying That is, in the drying step of the noodle moisture of 20% or less, drying means for promoting internal diffusion of the noodle moisture in the range of the following conditions to shorten the drying time and stabilize the quality Setting drying temperature 60 to 100 ° C. Set dry humidity 50 to 80% RH At the final stage of drying, the conditions of the previous stage and 0 to 20 ° C
The temperature difference to the side, the humidity difference to the + side of 0 to 20% RH are provided, and the step of maintaining the dry humidity at 75 to 85% RH is performed.
By providing in the range of 0 to 60 minutes, a drying means for correcting the water content difference between the inside and outside of the noodle band. Maintaining the atmospheric humidity at 75 to 85% RH, and lowering the product temperature to the room temperature range without increasing or decreasing the noodle water content. Drying Means In each of the drying means listed above, the passing speed of the temperature- and humidity-controlled drying air blown between the noodle strings hung on the noodle rods is 3 to 7 m / s, particularly in the first half region of the drying. Water 2
By keeping the speed of 4 to 7 m / s uniformly in the area of drying up to about 0%, variations in the drying rate of noodles within the same noodle rod during drying are reduced, and product quality is stabilized with high accuracy. Drying means to maintain The air blown between the noodle strips hung on the noodle strips is blown upward from the bottom of the noodle strips to reduce variations in the drying speed of the noodles within the same noodle strip during the drying process, As a means for achieving the above-mentioned items, the housing, a noodle transfer passage formed in the housing, and the upper and lower portions of the transfer passage are provided as the means for achieving the above-mentioned items. The steam installed at a position separated from the drying air inflow port and outflow port equipped with a current plate for equalizing the passage speed of the air in the transfer passage and the noodle transfer passage in the housing as an air conditioning zone. Or electric heater (or却器), humidifying device,
A main air blower that creates an air flow between the noodle transfer passage and the air conditioning zone, and an air supply duct equipped with a damper for controlling the flow rate of the outside air that is sent into the housing provided in a proper place in the housing, an air supply chamber, It has a blower for air supply and an exhaust duct equipped with a damper for controlling the flow rate to discharge the air in the housing, and sets the temperature and humidity of the air blown to the noodle transfer passage in the housing by detecting with a sensor One unit is a drying device equipped with a mechanism for controlling heating, humidification, dehumidification, and cooling as necessary to achieve temperature and humidity.
By using a plurality of these in combination, the total drying time can be shortened to 3 hours or less, and dried noodles exhibiting good quality, which is comparable to conventional dried noodles dried at room temperature, can be stably obtained. It is characterized in that it can be manufactured.
【0029】[0029]
【発明の実施の形態】以下に、この発明の乾麺の乾燥装
置の実施の形態を図面に基づいて具体的に説明するとと
もに、この発明の効果である乾燥バラツキの均一化につ
いて従来法との比較を行なった結果を示す。BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, an embodiment of a dry noodle drying apparatus of the present invention will be described in detail with reference to the drawings, and a comparison of conventional methods with respect to the uniformization of drying variation, which is the effect of the present invention, will be described. The result is shown below.
【0030】図1ないし図6はこの発明で使用する1ユ
ニットの乾燥装置21を示すものである。図において1
は内壁と外壁との間に断熱材2を介在させて断熱構造に
形成したハウジングで、このハウジング1内には麺の移
送通路3がハウジング1を横断するように形成されてい
る。1 to 6 show one unit of the drying device 21 used in the present invention. 1 in the figure
Is a housing having a heat insulating structure in which a heat insulating material 2 is interposed between an inner wall and an outer wall, and a noodle transfer passage 3 is formed in the housing 1 so as to cross the housing 1.
【0031】この麺の移送通路3は両側壁4,5と、前
後に開口した麺の搬入口6および搬出口7と、下部に開
口した乾燥用空気流入口8、および上部に開口した流出
口9とを備え、それぞれこの流入口8、流出口9には麺
の移送通路内の乾燥用空気の通過速度を均一化させるた
めの整列させた複数のルーバーからなる整流板10が取
り付けられている。The noodle transfer passage 3 has side walls 4 and 5, a front and rear noodle carry-in port 6 and a carry-out port 7, a lower drying air inlet 8 and an upper open outlet. 9, and a flow straightening plate 10 composed of a plurality of aligned louvers for equalizing the passage speed of the drying air in the noodle transfer passage is attached to the inflow port 8 and the outflow port 9, respectively. .
【0032】上記ハウジング1内には空調ゾーンとして
麺の移送通路3とは仕切られた位置に蒸気式、または電
気式の加熱器(または冷却器)12、および湿度調整用
の加湿装置13が設置されている。In the housing 1, a steam or electric heater (or cooler) 12 and a humidifying device 13 for humidity adjustment are installed as an air conditioning zone at a position separated from the noodle transfer passage 3. Has been done.
【0033】14は加熱器(または冷却器)12や加湿
装置13に送風する風量調節の可能な主送風機であり、
空調ゾーンで温度や湿度を調節した空気を上記乾燥用空
気の流入口8から麺の移送通路3に送り込み、流出口9
から排出させるためのものである。Reference numeral 14 is a main blower capable of adjusting the amount of air blown to the heater (or cooler) 12 and the humidifier 13.
Air whose temperature and humidity have been adjusted in the air-conditioning zone is sent from the inlet 8 for the drying air to the noodle transfer passage 3, and the outlet 9 is provided.
It is for discharging from.
【0034】15は乾燥装置内に外気を送り込む流量制
御のためのダンパーを備えた給気ダクトである。給気ダ
クトの手前には図示はしていないが、給気チャンバー、
給気用送風機および外気用フィルター等が設けられる。
16はハウジング内の空気を排出する流量制御のための
ダンパーを備えた排気ダクトであり、それぞれハウジン
グ1の上部に設けられており、ハウジング内の空気と外
気とを混合して温度および湿度を調整することができる
ようになっている。17は、ハウジング内の空気のゴミ
を取り除くためのフィルターである。Reference numeral 15 is an air supply duct provided with a damper for controlling the flow rate of the outside air sent into the drying device. Although not shown in front of the air supply duct, the air supply chamber,
A blower for air supply and a filter for outside air are provided.
Reference numeral 16 is an exhaust duct provided with a damper for controlling the flow rate of the air in the housing, which is provided in the upper part of the housing 1 respectively, and adjusts the temperature and humidity by mixing the air in the housing with the outside air. You can do it. Reference numeral 17 is a filter for removing dust in the air in the housing.
【0035】この発明の乾麺の乾燥装置においては、上
記構成を備えた乾燥装置21を1ユニットとし、これを
複数組み合わせて使用することを特徴としている。すな
わち、 麺水分20%程度まで乾燥させる乾燥の前半領域にお
いて、 設定乾燥温度 40〜60℃ 設定乾燥湿度 30〜60%RH の範囲に保つ単数ないし複数の乾燥装置21 乾燥の前半部の麺水分20%以下に低下するまでの時
間を40分程度(好ましくは20〜40分の範囲)にで
きるように麺線間の空気の流れを調節し、乾燥前半部で
の品温上昇を抑える単数ないし複数の乾燥装置21 乾燥の後半部、すなわち麺水分20%以下の乾燥工程
においては以下の条件の範囲で麺水分の内部拡散を促進
させ、乾燥時間の短縮および品質の安定化を図る単数な
いし複数の乾燥装置21 設定乾燥温度 60〜100℃ 設定乾燥湿度 50〜80%RH 乾燥の最終段階において前段の条件と0〜20℃の−
側への温度差、0〜20%RHの+側への湿度差を設
け、かつ乾燥湿度75〜85%RHに保持する工程を2
0〜60分の範囲で設けることで、麺線内外の水分格差
の是正を図る単数ないし複数の乾燥装置21 雰囲気湿度を75〜85%RHに保ち、麺水分を増減
させることなく、品温を常温域まで降下させる単数ない
し複数の乾燥装置21をそれぞれ連結し、その各部にお
いて精確に温度及び湿度を調整するものである。また、
それぞれの乾燥装置21は、以下の性能をも兼ね備え
る。 (a)麺竿に吊された麺線間に送風される温湿度調整され
た乾燥用空気の通過速度を3〜7m/s、特に乾燥の前
半領域である麺水分20%程度まで乾燥させる領域にお
いては4〜7m/sの速度に均一に保つことで乾燥中の
同一麺竿内での麺の乾燥速度のバラツキを低減し、製品
の品質の安定を高精度に保つ。 (b)麺竿に吊された麺線間に送風する空気を麺線の下方
から上方へ向かって送風させることで乾燥中の同一麺竿
内での麺の乾燥速度のバラツキを低減し、製品の品質の
安定を高精度に保つ。 上記乾燥装置21の使用に際しては、予め加熱器(また
は冷却器)12、および加湿装置13によって乾燥装置
21内を所定の温度、湿度に保っておく。その状態で麺
の搬入口6より麺をハウジング1内の麺の移送通路3に
沿って移送する。もちろん麺の移送は、通常のチェーン
式の搬送手段を用いることができるが、他の手段を使用
することも可能である。The drying apparatus for dried noodles according to the present invention is characterized in that the drying apparatus 21 having the above-mentioned structure is used as one unit and a plurality of these are used in combination. That is, in the first half region of drying for drying the noodle moisture to about 20%, one or a plurality of drying devices 21 that maintain the set drying temperature of 40 to 60 ° C and the set drying humidity of 30 to 60% RH 21 The noodle moisture of the first half of drying 20 % Or less to control the flow of air between the noodle strings so that the time until the temperature decreases to 40% or less can be about 40 minutes (preferably in the range of 20 to 40 minutes). In the latter half of the drying process, that is, in the step of drying the noodle moisture of 20% or less, a single or a plurality of units for promoting the internal diffusion of the noodle moisture in the range of the following conditions to shorten the drying time and stabilize the quality are provided. Drying device 21 Set drying temperature 60 to 100 ° C Set drying humidity 50 to 80% RH At the final stage of drying, the conditions of the previous stage and 0 to 20 ° C
The temperature difference to the side, the humidity difference to the + side of 0 to 20% RH are provided, and the step of maintaining the dry humidity at 75 to 85% RH is performed.
By providing in the range of 0 to 60 minutes, one or a plurality of drying devices 21 for correcting the water content difference between the inside and outside of the noodle strings. The atmospheric humidity is maintained at 75 to 85% RH, and the product temperature is controlled without increasing or decreasing the noodle water content. One or a plurality of drying devices 21 for lowering the temperature to a normal temperature range are connected to each other, and the temperature and humidity are accurately adjusted at each part. Also,
Each drying device 21 also has the following performance. (a) A region where the temperature and humidity of the drying air blown between the noodle strings hung on the noodle rods is 3 to 7 m / s, and the noodle moisture content is about 20%, which is the first half of the drying process. In (1), by uniformly maintaining the speed at 4 to 7 m / s, variations in the drying speed of noodles in the same noodle rod during drying are reduced, and the stability of product quality is maintained with high accuracy. (b) The air blown between the noodle strings hung on the noodle strips is blown upward from the lower side of the noodle strips to reduce variations in the drying speed of the noodles within the same noodle strip during drying, and the product Keep the quality of the stable with high precision. Before using the drying device 21, the inside of the drying device 21 is kept at a predetermined temperature and humidity by the heater (or cooler) 12 and the humidifying device 13. In that state, the noodles are transferred from the noodle carry-in port 6 along the noodle transfer path 3 in the housing 1. Of course, the normal chain-type conveying means can be used to transfer the noodles, but other means can also be used.
【0036】麺が移送されている間、乾燥のそれぞれの
段階において麺から放出ないし吸収される熱や水分によ
り、乾燥装置21内の温度および湿度が変化する。これ
を温度および湿度センサ11により検知し、それぞれ各
乾燥装置21にフィードバックして制御する。While the noodles are being transferred, the temperature and humidity inside the drying device 21 change due to the heat and moisture released or absorbed from the noodles at each stage of drying. This is detected by the temperature and humidity sensor 11 and fed back to each drying device 21 for control.
【0037】以上のユニット化して所定の長さに連結し
た乾燥装置21群を、乾麺の製造装置に組み込んだ状態
を図7に示す。FIG. 7 shows a state in which the drying device 21 group which is unitized and connected to a predetermined length is incorporated in a dry noodle manufacturing device.
【0038】乾麺の麺生地を製麺機31により所定の厚
さに成形し、これを切り刃32で所定の幅に切り出した
後、竿掛けしてチェーン式の搬送装置33に乗せて乾燥
工程に搬送する。The noodle dough of dry noodles is formed into a predetermined thickness by a noodle making machine 31, cut out to a predetermined width by a cutting blade 32, and then rod-hanged and placed on a chain type conveying device 33 for a drying step. Transport to.
【0039】乾燥工程では所定の長さに連結した乾燥装
置21群の麺の移送通路3内に送り込まれ、上述のよう
な各段階での温度・湿度および風速調整が行なわれて強
制乾燥され、乾麺製造が完了する。In the drying step, the noodles are fed into the noodle transfer passage 3 of the group of drying devices 21 connected to a predetermined length, and the temperature / humidity and wind speed are adjusted at each stage as described above to perform forced drying. Dry noodle production is completed.
【0040】[0040]
【実施例】小麦粉、食塩(対小麦粉 5重量%)に加水
して混捏し、複合、圧延した後、丸8番の切り刃ロール
にて切り出し、カットして生麺線を得た(厚さ1.8m
m、幅3.75mm)。次いで同生麺線を所定量(幅5
00mm,島田掛けでの麺の長さ1500mm)ずつ竿
掛けした後、上記乾燥装置21内において表1の乾燥条
件で乾燥し、3時間乾燥でのうどん乾麺を得た。乾燥工
程中の、、、、、、の各乾燥領域終了時
に竿に掛かった麺を縦方向に6分割し、それぞれをサン
プリングして水分測定を行なった。結果を表2、図8に
示す。 (以下余白)[Example] Wheat flour and salt (5 wt% to wheat flour) were mixed with water, kneaded, compounded, rolled, cut out with a No. 8 cutting blade roll, and cut to obtain raw noodle strings (thickness 1.8m
m, width 3.75 mm). Next, a certain amount of the same noodle noodles (width 5
00 mm, length of noodles in Shimada hanging 1500 mm), and dried in the drying device 21 under the drying conditions shown in Table 1 to obtain udon dried noodles dried for 3 hours. During the drying process, the noodles on the rod at the end of each of the drying areas of ,,, were divided into 6 parts in the longitudinal direction, and each was sampled to measure the water content. The results are shown in Table 2 and FIG. (Below margin)
【0041】[0041]
【表1】 [Table 1]
【0042】[0042]
【表2】 (対照例)実施例と同様に生麺線を調整し、従来の当社
の一般的なうどん乾麺の乾燥条件、および設備(最高乾
燥温度30℃、風速1〜2m/s、総乾燥時間11時
間、全体で4部屋に分割された乾燥室、麺竿間隔100
mm)で乾燥を行ない、うどん乾麺を得た。実施例と同
様な方法で各乾燥室出口で麺をサンプリングし、水分測
定を行なった。結果を表3、図9に示す。[Table 2] (Comparative example) The raw noodle strings were prepared in the same manner as in the example, and the conventional drying conditions of our general udon dried noodles and equipment (maximum drying temperature 30 ° C, wind speed 1-2 m / s, total drying time 11 hours) , Drying room divided into 4 rooms, 100 intervals between noodle rods
mm) to obtain udon dried noodles. The noodles were sampled at the outlet of each drying chamber and the water content was measured in the same manner as in the example. The results are shown in Table 3 and FIG.
【0043】[0043]
【表3】 実施例は乾燥の全領域において麺竿中の部分毎の乾燥速
度のバラツキは1%以下であり、乾麺の仕上がり品質に
は特にバラツキは見られず、色相、食感ともに良好な状
態を保っていた。[Table 3] In the examples, the variation of the drying speed in each part of the noodle rod is 1% or less in all the areas of drying, and the finished quality of the dried noodles is not particularly varied, and the hue and texture are kept in good condition. It was
【0044】実施例で使用した乾燥装置においても、設
定風速を全乾燥領域で2m/s、麺への空気の導入方向
を従来の一般的な上から下へと設定して乾燥させた場合
では麺竿の上下での麺の乾燥速度のバラツキが実施例と
比較してかなり大きく(4%以上)なってしまう。結果
として、乾燥が遅れる麺竿の下半分の麺は、乾燥領域が
進むにしたがって麺水分が高い状態のままで品温が上昇
してしまうため、澱粉の加熱糊化や蛋白質の熱変性が生
じているようであり、仕上がりの乾麺品質は上半分と比
較して色相が濃く、茹で上がりが悪く、かつ硬くて評価
の低いものであった。Also in the drying apparatus used in the examples, when the set wind speed is 2 m / s in the entire drying region and the direction of introduction of air into the noodles is set to the conventional general top to bottom, the drying is performed. The variation in the drying speed of the noodles above and below the noodle rod is considerably large (4% or more) as compared with the examples. As a result, the noodles in the lower half of the noodle rod, which is delayed in drying, raises the product temperature while the noodle moisture content remains high as the drying region progresses, resulting in heat gelatinization of starch and heat denaturation of protein. The quality of the finished dry noodles was deeper in hue than the upper half, the boiled quality was poor, and the hardness was low and the evaluation was low.
【0045】対照例はバラツキが最大で3.5%と実施
例と比較してかなり大きかったが、上記出願中でも述べ
ているとおり、乾燥温度が実施例よりもかなり低く、乾
燥速度も緩やかなため、仕上がりの乾麺においては色
相、食感、等の品位上のバラツキは特に見られなかっ
た。The maximum variation in the control example was 3.5%, which was considerably large as compared with the examples. However, as described in the above application, the drying temperature was considerably lower than the examples and the drying speed was slow. In the finished dry noodles, variations in quality such as hue and texture were not particularly observed.
【0046】[0046]
【発明の効果】以上の実施例でも明らかなとおり、この
発明を実施することにより従来の乾麺と品質の面で何ら
変わりのない良好な品質の乾麺が短時間にしかも安定し
て製造可能となった。As is apparent from the above examples, by carrying out the present invention, it is possible to stably produce good quality dry noodles that are the same as the conventional dry noodles in terms of quality. It was
【図1】この発明で使用する1ユニットの乾燥装置を示
す正面図である。FIG. 1 is a front view showing a one-unit drying device used in the present invention.
【図2】その横断面図である。FIG. 2 is a cross-sectional view thereof.
【図3】A−A断面図である。FIG. 3 is a sectional view taken along line AA.
【図4】B−B断面図である。FIG. 4 is a sectional view taken along line BB.
【図5】C−C断面図である。FIG. 5 is a sectional view taken along line CC.
【図6】D−D断面図である。FIG. 6 is a sectional view taken along line DD.
【図7】所定の長さに連結した乾燥装置群を、乾麺の製
造装置に組み込んだ状態を示す概略図である。FIG. 7 is a schematic view showing a state in which a drying device group connected to a predetermined length is incorporated in a dry noodle manufacturing device.
【図8】実施例において各乾燥領域終了時に竿に掛かっ
た麺を縦方向に6分割し、それぞれをサンプリングして
水分測定を行なった結果を示すグラフである。FIG. 8 is a graph showing the results of moisture measurement by dividing the noodles hanging on the rod at the end of each drying region into 6 in the vertical direction and sampling each of them in the example.
【図9】実施例と同様な方法で各乾燥室出口で麺をサン
プリングし、水分測定を行なった結果を示すグラフであ
る。FIG. 9 is a graph showing the results of moisture measurement by sampling noodles at the outlet of each drying chamber in the same manner as in the example.
1 ハウジング 2 断熱材 3 麺の移送通路 4,5 側壁 6 麺搬入口 7 麺搬出口 8 乾燥用空気流入口 9 乾燥用空気流出口 10 整流板 11 温湿度センサー 12 蒸気式または電気式加熱器(または冷却器) 13 加湿装置 14 主送風機 15 給気ダクト 16 排気ダクト 17 フィルター 21 乾燥装置 31 製麺機 32 切り刃 33 搬送装置 1 Housing 2 Heat Insulation Material 3 Noodle Transfer Passage 4, 5 Side Wall 6 Noodle Carry In Port 7 Noodle Carry Out Port 8 Drying Air Inlet 9 Drying Air Outlet 10 Rectifier 11 Temperature / Humidity Sensor 12 Steam or Electric Heater ( Or cooler) 13 humidifier 14 main blower 15 air supply duct 16 exhaust duct 17 filter 21 drying device 31 noodle making machine 32 cutting blade 33 conveying device
Claims (1)
て乾燥時間の短縮を図る、いわゆる高温短時間乾燥を実
施するための装置であって、 麺水分20%程度まで乾燥させる乾燥の前半領域にお
いて、 設定乾燥温度 40〜60℃ 設定乾燥湿度 30〜60%RH の範囲に保つ乾燥手段 乾燥の前半部の麺水分20%以下に低下するまでの時
間を40分程度(好ましくは20〜40分の範囲)にで
きるように麺線間の空気の流れを調節し、乾燥前半部で
の品温上昇を抑える乾燥手段 乾燥の後半部、すなわち麺水分20%以下の乾燥工程
においては以下の条件の範囲で麺水分の内部拡散を促進
させ、乾燥時間の短縮及び品質の安定化を図る乾燥手段 設定乾燥温度 60〜100℃ 設定乾燥湿度 50〜 80%RH 乾燥の最終段階において前段の条件と0〜20℃の−
側への温度差、0〜20%RHの+側への湿度差を設
け、かつ乾燥湿度75〜85%RHに保持する工程を2
0〜60分の範囲で設けることで、麺線内外の水分格差
の是正を図る乾燥手段 雰囲気湿度を75〜85%RHに保ち、麺水分を増減
させることなく、品温を常温域まで降下させる乾燥手段 以上に掲げた各乾燥手段において、麺竿に吊された麺
線間に送風される温湿度調整された乾燥用空気の通過速
度を3〜7m/s、特に乾燥の前半領域である麺水分2
0%程度まで乾燥させる領域においては4〜7m/sの
速度に均一に保つことで乾燥中の同一麺竿内での麺の乾
燥速度のバラツキを低減し、製品の品質の安定を高精度
に保つ乾燥手段 麺竿に吊された麺線間に送風する空気を麺線の下方か
ら上方へ向かって送風させることで乾燥中の同一麺竿内
での麺の乾燥速度のバラツキを低減し、製品の品質の安
定を高精度に保つ乾燥手段 を可能とする能力を備え、かつ上記各項目の達成手段と
して、ハウジングと、このハウジング内に形成した麺の
移送通路と、上記移送通路の上下に設けた移送通路内の
空気の通過速度を均一にするための整流板を備えた乾燥
用空気流入口、流出口と、空調ゾーンとしてハウジング
内に麺の移送通路とは仕切られた位置に設置した蒸気
式、または電気式加熱器(または冷却器)、加湿装置、
麺の移送通路と空調ゾーンとの間で空気の流れを作る主
送風機と、ハウジング内の適所に設けたハウジング内に
外気を送り込む流量制御のためのダンパーを備えた給気
ダクト、給気チャンバー、給気用送風機およびハウジン
グ内の空気を排出する流量制御のためのダンパーを備え
た排気ダクトとを有し、ハウジング内の麺の移送通路へ
送風する空気の温湿度をセンサーにて検知して設定温湿
度となるよう、加温、加湿、除湿、冷却を随時行ないな
がら制御する機構を備えた乾燥装置を1ユニットとし、
これを複数組み合わせて使用することにより、全体の乾
燥時間を3時間以下にまで短縮し、かつ従来の常温乾燥
での乾麺と比較しても遜色のない、良好な品質を呈する
乾麺を安定して製造可能としたことを特徴とする乾麺の
乾燥装置。1. An apparatus for carrying out so-called high-temperature short-time drying in which a drying temperature is raised by shortening the drying temperature in the method for drying dried noodles, in the first half region of drying for drying the noodle moisture to about 20%. , Drying temperature set to 40 to 60 ° C Drying humidity set to keep in the range of 30 to 60% RH Drying means in the first half of drying until the moisture content of noodles is reduced to 20% or less, about 40 minutes (preferably 20 to 40 minutes) Range), the air flow between the noodle strings is adjusted so that the product temperature rise in the first half of the drying process can be suppressed. In order to accelerate the internal diffusion of noodle moisture, shorten the drying time and stabilize the quality. Drying temperature 60-100 ° C Set drying humidity 50-80% RH When 0~20 ℃ of -
The temperature difference to the side, the humidity difference to the + side of 0 to 20% RH are provided, and the step of maintaining the dry humidity at 75 to 85% RH is performed.
By providing in the range of 0 to 60 minutes, a drying means for correcting the water content difference between the inside and outside of the noodle strings. Maintaining the atmospheric humidity at 75 to 85% RH, and lowering the product temperature to the room temperature range without increasing or decreasing the noodle water content. Drying Means In each of the drying means listed above, the passing speed of the temperature- and humidity-controlled drying air blown between the noodle strings hung on the noodle rods is 3 to 7 m / s, particularly in the first half region of the drying. Water 2
By keeping the speed of 4 to 7 m / s uniformly in the area of drying up to about 0%, variations in the drying rate of noodles within the same noodle rod during drying are reduced, and product quality is stabilized with high accuracy. Drying means to keep the air flowing between the noodle strings hanging on the noodle strips from the bottom to the top of the noodle strips to reduce the variation in the drying speed of the noodles within the same noodle strip during drying, As a means for achieving the above-mentioned items, the housing, a noodle transfer passage formed in the housing, and the upper and lower portions of the transfer passage are provided as the means for achieving the above-mentioned items. The steam installed at a position separated from the drying air inflow port and outflow port equipped with a current plate for equalizing the passage speed of the air in the transfer passage and the noodle transfer passage in the housing as an air conditioning zone. Or electric heater (or却器), humidifying device,
A main air blower that creates an air flow between the noodle transfer passage and the air conditioning zone, and an air supply duct equipped with a damper for controlling the flow rate of the outside air that is sent into the housing provided in a proper place in the housing, an air supply chamber, It has a blower for air supply and an exhaust duct equipped with a damper for controlling the flow rate to discharge the air in the housing, and sets the temperature and humidity of the air blown to the noodle transfer passage in the housing by detecting with a sensor One unit is a drying device equipped with a mechanism for controlling heating, humidification, dehumidification, and cooling as necessary to achieve temperature and humidity.
By using a plurality of these in combination, the total drying time can be shortened to 3 hours or less, and dried noodles exhibiting good quality, which is comparable to conventional dried noodles dried at room temperature, can be stably obtained. A dry noodle drying device characterized by being capable of being manufactured.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP08094487A JP3134113B2 (en) | 1996-04-16 | 1996-04-16 | Dry noodle drying equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP08094487A JP3134113B2 (en) | 1996-04-16 | 1996-04-16 | Dry noodle drying equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH09275920A true JPH09275920A (en) | 1997-10-28 |
| JP3134113B2 JP3134113B2 (en) | 2001-02-13 |
Family
ID=14111659
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP08094487A Expired - Fee Related JP3134113B2 (en) | 1996-04-16 | 1996-04-16 | Dry noodle drying equipment |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3134113B2 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2015509726A (en) * | 2012-03-05 | 2015-04-02 | ケメン、ヌードル、マニュファクチャリング、カンパニー、リミテッドKemen Noodle Manufacturing Co., Ltd | Dry steam-treated dry noodles and apparatus for producing the same |
| CN110388805A (en) * | 2018-04-19 | 2019-10-29 | 想念食品股份有限公司 | A kind of drying room structure and furnace drying method |
| CN111587988A (en) * | 2020-06-05 | 2020-08-28 | 四川徽记豆匠食品有限公司 | A kind of Guanmiao noodles and preparation process thereof |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102613260B (en) * | 2012-04-06 | 2014-07-16 | 中国包装和食品机械总公司 | Medium-temperature noodle drying process as well as temperature and humidity adjusting system |
-
1996
- 1996-04-16 JP JP08094487A patent/JP3134113B2/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2015509726A (en) * | 2012-03-05 | 2015-04-02 | ケメン、ヌードル、マニュファクチャリング、カンパニー、リミテッドKemen Noodle Manufacturing Co., Ltd | Dry steam-treated dry noodles and apparatus for producing the same |
| CN110388805A (en) * | 2018-04-19 | 2019-10-29 | 想念食品股份有限公司 | A kind of drying room structure and furnace drying method |
| CN111587988A (en) * | 2020-06-05 | 2020-08-28 | 四川徽记豆匠食品有限公司 | A kind of Guanmiao noodles and preparation process thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| JP3134113B2 (en) | 2001-02-13 |
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