JPH09314374A - Joint welding method, and material to be welded - Google Patents

Joint welding method, and material to be welded

Info

Publication number
JPH09314374A
JPH09314374A JP13559296A JP13559296A JPH09314374A JP H09314374 A JPH09314374 A JP H09314374A JP 13559296 A JP13559296 A JP 13559296A JP 13559296 A JP13559296 A JP 13559296A JP H09314374 A JPH09314374 A JP H09314374A
Authority
JP
Japan
Prior art keywords
welding
plate
welded
groove
shaped member
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP13559296A
Other languages
Japanese (ja)
Other versions
JP3499081B2 (en
Inventor
Yasuo Murai
康生 村井
Kenji Saito
賢司 斎藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kobe Steel Ltd
Original Assignee
Kobe Steel Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kobe Steel Ltd filed Critical Kobe Steel Ltd
Priority to JP13559296A priority Critical patent/JP3499081B2/en
Publication of JPH09314374A publication Critical patent/JPH09314374A/en
Application granted granted Critical
Publication of JP3499081B2 publication Critical patent/JP3499081B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To provide a joint welding method of excellent strength and dimensional precision by which a groove part can be easily formed, members can be easily assembled, and excellent penetration can be obtained, and to provide a member to be welded. SOLUTION: A rugged surface 6c consisting of a plurality of projecting part 6b and a plurality of recessed parts 6a which are formed with equal intervals so as to be extended from a face of a plate-shaped member to its back surface is formed on one groove surface of a plate-shaped member 6, and the depth of the recessed part is smaller as approaching to the back surface side from the welding face side on the rugged surface. A corrugated side is formed in the plan view from the welding side of the plate-shaped member, and the side is rectangular in the plan view from the back surface side. A rugged surface 6c of the plate-shaped member 6 is abutted horizontally on the surface of a vertically arranged plate-shaped member, and the plate-shaped members are assembled in an orthogonal manner to each other. After assembly, welding is performed from the welding surface side of the plate-shaped member 6 along the welding seam.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は鋼構造物の突合せ継
手、角継手、T継手、十字継手及びはめ込み継手等の溶
接に適用される溶接方法に関し、特に、継手の前加工及
び組立を低コストで実施することができると共に、継手
強度を向上させることができる継手の溶接方法及び被溶
接材に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a welding method applied to welding butt joints, corner joints, T joints, cruciform joints, and fitting joints of steel structures. The present invention relates to a welding method for a joint and a material to be welded, which can be carried out in accordance with the present invention and can improve the joint strength.

【0002】[0002]

【従来の技術】図12は従来のT継手の開先部を示す正
面図である。図12に示すように、垂直の鋼板1と水平
の鋼板2とは垂直に交差するように正面視でT字型に組
み立てられており、鋼板2の先端面2bは、鋼板1の表
面に当接している。
2. Description of the Related Art FIG. 12 is a front view showing a groove portion of a conventional T-joint. As shown in FIG. 12, the vertical steel plate 1 and the horizontal steel plate 2 are assembled in a T-shape in a front view so as to vertically intersect with each other, and the front end surface 2 b of the steel plate 2 contacts the surface of the steel plate 1. Touching.

【0003】図12に示すように組み立てられたT継手
においては、いわゆる隅肉溶接により部分溶込み溶接を
実施するものである。このように、T継手において、要
求される継手強度が比較的低い場合には、一方の部材
(鋼板2)の先端面2bを他方の部材(鋼板1)の表面
に沿うように平坦に切断するのみで、開先を加工するこ
とができる。
In the T-joint assembled as shown in FIG. 12, partial penetration welding is carried out by so-called fillet welding. As described above, in the case where the required joint strength is relatively low in the T joint, the tip surface 2b of one member (steel plate 2) is cut flat along the surface of the other member (steel plate 1). A groove can be machined only by using this.

【0004】しかしながら、このような開先部を有する
T継手においては、部材(鋼板2)の加工は容易である
が、溶接時において、所望の溶込み深さを確保すること
が困難であるので、高い継手強度を得ることはできな
い。そこで、一般的に、鋼構造物等においては、突合せ
継手、角継手及びT継手等を溶接する場合に、良好な溶
込み深さを確保し、所望の継手強度を得るために、少な
くとも一方の部材に傾斜した切欠きを形成した後、継手
を組み立てて溶接している。
However, in a T-joint having such a groove portion, although the member (steel plate 2) can be easily processed, it is difficult to secure a desired penetration depth during welding. , High joint strength cannot be obtained. Therefore, generally, in a steel structure or the like, at the time of welding a butt joint, a corner joint, a T joint, etc., in order to secure a good penetration depth and obtain a desired joint strength, at least one of After forming the slanted notch in the member, the joint is assembled and welded.

【0005】図13は従来のT継手の他の開先部の形状
を示す正面図である。図13に示すT継手においては、
鋼板4の片端面において、その上面から端面に至るよう
に、傾斜した切欠き4aが形成されている。そして、図
12に示す継手と同様に、垂直の鋼板3と水平の鋼板4
とが垂直に交差するように正面視でT字型に組み立てら
れていて、その開先端にレ形の開先部5が形成されてい
ると共に、鋼板4の先端面4bが鋼板3の表面に当接し
ている。
FIG. 13 is a front view showing the shape of another groove portion of the conventional T-joint. In the T-joint shown in FIG. 13,
On one end surface of the steel plate 4, an inclined notch 4a is formed so as to extend from the upper surface to the end surface. Then, similarly to the joint shown in FIG. 12, the vertical steel plate 3 and the horizontal steel plate 4
Are assembled in a T-shape in a front view so that and intersect vertically, and a groove-shaped groove portion 5 is formed at the open end thereof, and the tip surface 4b of the steel plate 4 is formed on the surface of the steel plate 3. Abutting.

【0006】このように、継手の開先端に傾斜した切欠
き4aが形成されていると、溶接時において深い溶込み
が得られ、これにより、高い継手強度を得ることができ
る。
As described above, when the inclined notch 4a is formed at the open end of the joint, deep penetration can be obtained at the time of welding, whereby high joint strength can be obtained.

【0007】[0007]

【発明が解決しようとする課題】しかしながら、図13
に示すような開先部5を加工する場合、一方の部材(鋼
板4)の端面4bを、他方の部材(鋼板3)に沿うよう
に平坦に切断する工程と、切欠き4aを形成する工程と
の2工程が必要となるという問題点がある。従って、レ
形の開先部5を形成するためには、図12に示すよう
に、単に部材(鋼板2)の先端面2bを他の部材(鋼板
1)に沿うように平坦に切断するのみの場合と比較し
て、2倍又はそれ以上の加工コストが必要となる。
However, as shown in FIG.
In the case of processing the groove portion 5 as shown in, a step of flatly cutting the end surface 4b of one member (steel plate 4) along the other member (steel plate 3) and a step of forming the notch 4a There is a problem in that two steps are required. Therefore, in order to form the groove-shaped groove 5, as shown in FIG. 12, the tip surface 2b of the member (steel plate 2) is simply cut flat along the other member (steel plate 1). In comparison with the above case, the processing cost is double or more.

【0008】更に、傾斜した開先部(傾斜開先部)が形
成された部材を溶接する場合、単層で十分な適正量の余
盛りを得るための溶接条件の設定が比較的困難である。
即ち、ルート部(鋼板4の端面4bと鋼板3との接触部
分)において、溶融金属の溶け落ちが発生しない条件で
溶接すると、余盛りが不足することがあり、十分な余盛
りを得るための溶接条件を設定すると、溶融金属の溶け
落ちが発生しやすくなる。
Furthermore, when welding a member having an inclined groove portion (inclined groove portion), it is relatively difficult to set welding conditions for obtaining a sufficient amount of a sufficient amount of extra layer in a single layer. .
That is, if welding is performed at the root portion (the contact portion between the end surface 4b of the steel plate 4 and the steel plate 3) under the condition that the molten metal does not burn through, the excess amount may be insufficient, so that a sufficient excess amount may be obtained. When the welding conditions are set, melt-through of molten metal easily occurs.

【0009】また、図12に示すように、傾斜した開先
部(傾斜開先部)を形成しない場合、一般的に、溶込み
を深くするためには、部材間にルートギャップを設ける
という方法が適用されている。そこで、均一な適正幅の
ルートギャップを維持するためには、継手の両部材の組
立工程において、ギャップを計測調整しながら仮付け溶
接するか、又は部材間にスペーサを配置する必要があ
る。
Further, as shown in FIG. 12, in the case where an inclined groove portion (inclined groove portion) is not formed, a root gap is generally provided between members in order to deepen the penetration. Has been applied. Therefore, in order to maintain the root gap with a uniform and appropriate width, it is necessary to perform tack welding while measuring and adjusting the gap or to dispose a spacer between the members in the process of assembling both members of the joint.

【0010】しかしながら、このような方法を使用する
場合、溶接線が直線でない継手においては、均一にギャ
ップを形成することが困難である。また、部分溶込み状
態となったときに、鋼板2の未溶接の先端面2bと鋼板
1との接触部分が存在しないか、又は接触部分が少なく
なるので、溶接によって収縮変形が発生し、寸法精度が
低下してしまう。更に、継手部材の組立工程が煩雑にな
り、スペーサ等を使用する場合には、このような継手部
材以外の部材が必要となるため、コストアップとなって
しまう。また、継手形状によっては、適切なルートギャ
ップを維持することは極めて困難となる。
However, when such a method is used, it is difficult to form a uniform gap in a joint where the welding line is not straight. Further, when the partial penetration state is reached, there is no contact portion between the unwelded tip surface 2b of the steel sheet 2 and the steel sheet 1 or the contact portion is small, so shrinkage deformation occurs due to welding, and the dimensions The accuracy will be reduced. Further, the process of assembling the joint member becomes complicated, and when a spacer or the like is used, a member other than such a joint member is required, resulting in an increase in cost. Further, depending on the joint shape, it is extremely difficult to maintain an appropriate root gap.

【0011】本発明はかかる問題点に鑑みてなされたも
のであって、溶接母材の煩雑な組み立て作業が不要であ
り、開先部の形成又は部材の組み立て等に必要なコスト
を上昇させることなく、容易に溶接開先部を加工するこ
とができると共に、良好な溶込み深さを得ることがで
き、これにより、継手強度を高め、優れた寸法精度で溶
接することができる継手の溶接方法及び被溶接材を提供
することを目的とする。
The present invention has been made in view of the above problems, and does not require complicated assembling work of the welding base material, and increases the cost required for forming the groove portion or assembling the members. The welding method of a joint that can easily process the welding groove portion and can obtain a good penetration depth, thereby increasing the joint strength and performing welding with excellent dimensional accuracy. And an object to be welded.

【0012】[0012]

【課題を解決するための手段】本発明に係る継手の溶接
方法は、被溶接材の少なくとも一方の開先面に、溶接線
方向に沿う凹凸形状であって溶接表面側が深く裏面側が
浅いものを加工することを特徴とする。
A welding method for a joint according to the present invention is one in which at least one groove surface of a material to be welded has an uneven shape along the welding line direction, the welding surface side is deep and the back surface side is shallow. Characterized by processing.

【0013】この被溶接材は板状部材であり、この板状
部材の端面に前記凹凸形状の加工を施すことが好まし
い。
The material to be welded is a plate-shaped member, and it is preferable that the end face of the plate-shaped member is processed to have the uneven shape.

【0014】本発明に係る被溶接材は、開先面に、溶接
線方向に沿う凹凸形状であって溶接表面側が深く裏面側
が浅いものが加工されていることを特徴とする。
The material to be welded according to the present invention is characterized in that the groove surface is processed to have an uneven shape along the welding line direction, the welding surface side being deep and the back surface side being shallow.

【0015】この開先面の溶接裏面側に、平坦なルート
面が形成されていることが好ましく、凹部の空間体積が
凸部の体積よりも大きいことが望ましい。また、凹凸形
状の開先面は複数本の凸部及びこの凸部間に形成された
溝状の凹部からなり、前記凸部は前記溶接線方向に直交
する方向に延びるように形成することができる。この凹
部及び凸部が平面視で一定間隔に交互に形成されている
とき、隣接する凸部間の間隔Pを2乃至20mm、凸部
の稜線と凹部の底面を連結する面とがなす角度αを5乃
至40°とすることが好ましい。また、凸部が開先面に
所定の間隔で局部的に形成されているものであって、前
記凸部の幅Wが5mm以下であるとき、隣接する凸部間
の間隔Pを50mm以下、凸部の稜線と凹部の底面を連
結する面とがなす角度αを5乃至20°とすることが好
ましい。なお、ここで凸部の稜線とは、1本の凸部の頂
点を結ぶ線、即ち、被溶接材に形成された凸部と、これ
に当接される部材との接線のことである。
It is preferable that a flat root surface is formed on the welding back surface side of the groove surface, and it is desirable that the space volume of the concave portion is larger than the volume of the convex portion. In addition, the groove and groove surface of the uneven shape includes a plurality of convex portions and a groove-shaped concave portion formed between the convex portions, and the convex portions may be formed so as to extend in a direction orthogonal to the welding line direction. it can. When the concave portions and the convex portions are alternately formed at regular intervals in a plan view, the distance P between the adjacent convex portions is 2 to 20 mm, and the angle α formed by the ridge line of the convex portion and the surface connecting the bottom surface of the concave portion. Is preferably 5 to 40 °. In addition, the convex portions are locally formed on the groove surface at a predetermined interval, and when the width W of the convex portions is 5 mm or less, the interval P between the adjacent convex portions is 50 mm or less, The angle α formed by the ridgeline of the convex portion and the surface connecting the bottom surface of the concave portion is preferably 5 to 20 °. Here, the ridgeline of the convex portion is a line connecting the vertices of one convex portion, that is, a tangent line between the convex portion formed on the material to be welded and a member abutting on the convex portion.

【0016】更に、凸部の稜線が開先面において溶接線
方向に傾斜して形成されていることが好ましく、その傾
斜角θは溶接線に直交する方向に対して−60乃至60
°であることが望ましい。
Further, it is preferable that the ridge line of the convex portion is formed so as to be inclined in the welding line direction on the groove surface, and the inclination angle θ thereof is −60 to 60 with respect to the direction orthogonal to the welding line.
It is desirable that the angle is °.

【0017】本発明方法においては、被溶接材の少なく
とも一方の開先面に、溶接線方向に沿う凹凸形状の加工
を施して溶接するので、熱容量が小さい凸部が比較的容
易に溶融すると共に、凸部が他の部材の表面に接触する
か又は近接することにより、凹部が局部的に部材間のル
ートギャップとして作用するので、深い溶込みを得るこ
とができる。従って、仮溶接又はスペーサ等によりルー
トギャップを維持する必要が無く、溶接のための部材の
組立が容易になる。
In the method of the present invention, since at least one groove surface of the material to be welded is processed by the processing of the uneven shape along the welding line direction and the welding is performed, the convex portion having a small heat capacity is melted relatively easily. Since the convex portion comes into contact with or comes close to the surface of another member, the concave portion locally acts as a root gap between the members, so that deep penetration can be obtained. Therefore, it is not necessary to maintain the root gap by temporary welding or spacers, and the assembly of members for welding becomes easy.

【0018】また、この凹凸形状は、溶接表面側が深
く、裏面側が浅くなっているので、開先面の裏面側にお
いて溶融金属の溶け落ちを防止することができる。即
ち、凹部と凸部との相互効果により、所望の溶込み深さ
及び余盛りを得ることができ、溶け落ちが発生すること
なく完全溶込みに近い溶接部を得ることができ、これに
より、継手強度が向上する。また、部分溶込み溶接を実
施する場合、未溶接部分が他方の部材に当接しているの
で、溶接収縮を少なくすることができ、これにより、溶
接後の寸法精度を高めることができる。
Further, since the welding surface side is deep and the back surface side is shallow in this uneven shape, it is possible to prevent the molten metal from melting through on the back surface side of the groove surface. That is, due to the mutual effect of the concave portion and the convex portion, it is possible to obtain a desired penetration depth and extra depth, and it is possible to obtain a welded portion that is close to full penetration without causing burn-through. Joint strength is improved. Further, when performing partial penetration welding, since the unwelded portion is in contact with the other member, it is possible to reduce welding shrinkage, and thereby to improve dimensional accuracy after welding.

【0019】更に、板状部材の端面に凹凸形状の加工を
施し、この端面を他の部材に当接させて継手を組み立て
て溶接すると、継手の組立が容易になる。
Further, if the end face of the plate-shaped member is processed to have an uneven shape and the end face is brought into contact with another member to assemble and weld the joint, the assembly of the joint becomes easy.

【0020】本発明によれば、被溶接材の開先面に、溶
接線方向に沿う凹凸形状であって溶接表面側が深く裏面
側が浅いものが加工されているので、この開先面を他の
部材に当接させて溶接するとき、溶融金属の溶け落ちを
防止することができ、所望の溶込み深さ及び余盛りを得
ることができる。また、凹凸面の形成と被溶接材の切断
とを同時に実施することができるので、低コストで開先
面を加工することができる。
According to the present invention, the groove surface of the material to be welded is processed to have an uneven shape along the welding line direction, the welding surface side being deep and the back surface side being shallow, so that this groove surface is When the members are brought into contact with each other and welded, the molten metal can be prevented from being burnt down, and a desired penetration depth and a desired depth can be obtained. Further, since the formation of the uneven surface and the cutting of the material to be welded can be performed at the same time, the groove surface can be processed at low cost.

【0021】本発明において、開先面の溶接裏面側に、
平坦なルート面が形成されていると、このルート面が他
方の部材に完全に当接されるので、溶融金属の溶け落ち
を防止する効果がより一層向上する。また、凹部の空間
体積が凸部の体積よりも大きくなるように凹凸面が形成
されていると、溶込み深さの増大を確保することができ
ると共に、位置によって溶込み深さが変動する現象を抑
制することができ、余盛量が過大になることに起因する
オーバーラップを防止することが容易になる。
In the present invention, on the welding back surface side of the groove surface,
When the flat root surface is formed, this root surface is brought into complete contact with the other member, so that the effect of preventing the molten metal from burning through is further improved. In addition, when the uneven surface is formed so that the space volume of the concave portion is larger than the volume of the convex portion, it is possible to secure an increase in the penetration depth, and the penetration depth varies depending on the position. Can be suppressed, and it becomes easy to prevent the overlap caused by the excess amount.

【0022】更にまた、凹凸形状の開先面は複数本の凸
部及びこの凸部間に形成された溝状の凹部からなり、凸
部は前記溶接線方向に直交する方向に延びるように形成
されていると、凹凸形状を更に一層容易に加工すること
ができる。この開先面における凹部及び凸部が平面視で
一定間隔に交互に形成されているとき、隣接する凸部間
の間隔P及び凸部の稜線と凹部の底面を連結する面とが
なす角度αを適正に選択することができるが、間隔Pが
2mm未満であると、溶込み深さを十分に得ることがで
きないか、又は加工が煩雑となるため、実用的ではな
い。一方、間隔Pが20mmを超えると、溶込み深さが
不足するか、又は溶融金属の溶け落ちが発生する。ま
た、角度αが5°未満であると、溶込み深さが不十分と
なり、角度αが40°を超えると、溶融金属の溶け落ち
が発生する。従って、凹部及び凸部が平面視で一定間隔
に交互に形成されているとき、隣接する前記凸部間の間
隔Pは2乃至20mm、凸部の稜線と凹部の底面を連結
する面とがなす角度αは5乃至40°とすることが好ま
しい。
Furthermore, the groove and groove surface of the uneven shape is composed of a plurality of convex portions and groove-shaped concave portions formed between the convex portions, and the convex portions are formed so as to extend in a direction orthogonal to the welding line direction. By doing so, the uneven shape can be processed more easily. When the concave portions and the convex portions on the groove surface are alternately formed at a constant interval in a plan view, the interval α between the adjacent convex portions and the angle α formed by the ridge line of the convex portion and the surface connecting the bottom surface of the concave portion. Can be properly selected, but if the interval P is less than 2 mm, it is not practical because a sufficient penetration depth cannot be obtained or the processing becomes complicated. On the other hand, if the interval P exceeds 20 mm, the penetration depth will be insufficient, or the molten metal will burn through. Further, if the angle α is less than 5 °, the penetration depth becomes insufficient, and if the angle α exceeds 40 °, melt-through of molten metal occurs. Therefore, when the concave portions and the convex portions are alternately formed at regular intervals in a plan view, the distance P between the adjacent convex portions is 2 to 20 mm, and the surface connecting the ridge line of the convex portion and the bottom surface of the concave portion is formed. The angle α is preferably 5 to 40 °.

【0023】また、開先面において、凸部が所定の間隔
で局部的に形成されていてもよいが、凸部の幅Wを5m
m以下とするとき、隣接する凸部間の間隔Pが50mm
を超えると、溶込み深さが不十分になるか又は溶融金属
の溶け落ちが発生する。また、凸部の稜線と凹部の底面
を連結する面とがなす角度αが5°未満であると、溶込
み深さが不十分となり、角度αが20°を超えると、溶
融金属の溶け落ちが発生する。従って、開先面において
凸部が所定の間隔で局部的に形成されていて、凸部の幅
Wを5mm以下とするとき、隣接する凸部間の間隔Pを
50mm以下、凸部の稜線と凹部の底面を連結する面と
がなす角度αを5乃至20°とすることが好ましい。
Although the convex portions may be locally formed at a predetermined interval on the groove surface, the width W of the convex portion is 5 m.
When it is less than or equal to m, the interval P between the adjacent protrusions is 50 mm.
If it exceeds, the penetration depth will be insufficient or the molten metal will burn through. In addition, if the angle α formed by the ridgeline of the convex portion and the surface connecting the bottom surface of the concave portion is less than 5 °, the penetration depth becomes insufficient, and if the angle α exceeds 20 °, the molten metal melts down. Occurs. Therefore, when the convex portions are locally formed at predetermined intervals on the groove surface and the width W of the convex portions is 5 mm or less, the interval P between the adjacent convex portions is 50 mm or less and the ridge line of the convex portions is It is preferable that the angle α formed by the surface connecting the bottom surfaces of the recesses is 5 to 20 °.

【0024】更に、凸部の稜線が溶接線方向に直交する
方向に対して傾斜角θで傾斜して形成されていると、溶
込み深さを深くすることができると共に、溶接電流を高
くしても溶融金属の溶け落ちが発生しにくくなる。この
とき、凸部の稜線の傾斜角θが60°を超えると、凹凸
面の加工が困難になると共に、溶融金属の溶け落ちを防
止する効果は向上しなくなるので、好ましくない。従っ
て、凸部の稜線が溶接線方向に直交する方向に対して傾
斜するように形成されているとき、その傾斜角θは−6
0乃至60°とすることが好ましい。
Further, when the ridgeline of the convex portion is formed to be inclined at the inclination angle θ with respect to the direction orthogonal to the welding line direction, the penetration depth can be increased and the welding current can be increased. However, the molten metal is less likely to burn through. At this time, if the inclination angle θ of the ridgeline of the convex portion exceeds 60 °, it is difficult to process the uneven surface, and the effect of preventing the molten metal from melting through is not improved, which is not preferable. Therefore, when the ridgeline of the convex portion is formed so as to be inclined with respect to the direction orthogonal to the welding line direction, the inclination angle θ is −6.
It is preferably 0 to 60 °.

【0025】[0025]

【発明の実施の形態】以下、本発明の実施例について添
付の図面を参照して具体的に説明する。
BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be specifically described below with reference to the accompanying drawings.

【0026】図1は本発明の第1の実施例に係る継手の
溶接方法を説明するための被溶接材を示す斜視図であ
る。また、図2(a)は本発明の第1の実施例に係る継
手の溶接方法を説明するためのT継手を示す平面図であ
り、(b)はその正面図である。
FIG. 1 is a perspective view showing a material to be welded for explaining a welding method for a joint according to a first embodiment of the present invention. 2A is a plan view showing a T-joint for explaining the welding method of the joint according to the first embodiment of the present invention, and FIG. 2B is a front view thereof.

【0027】図1に示すように、板状部材(被溶接材)
6の一方の端面には、板状部材6の表面から裏面に延び
るように等間隔に形成された複数の凸部6bと、凸部6
b間に形成された複数の凹部6aとからなる凹凸面6c
が形成されている。また、この凹凸形状は、板状部材6
の溶接表面側が深く、裏面側に近づくにつれて浅くなる
ように加工されている。本実施例においては、凹凸面6
cの溶接裏面側の辺6dに到達したときに凹部6aの深
さが0mmとなるように凹凸形状が加工されている。
As shown in FIG. 1, a plate member (material to be welded)
On one end face of the plate-shaped member 6, a plurality of convex portions 6b formed at equal intervals so as to extend from the front surface to the back surface of the plate-shaped member 6, and the convex portions 6
An uneven surface 6c composed of a plurality of recesses 6a formed between b
Are formed. Further, this uneven shape has a plate-like member 6
Is welded so that the front surface side is deep and the closer it is to the back surface, the shallower it is. In this embodiment, the uneven surface 6
The concavo-convex shape is processed so that the depth of the concave portion 6a becomes 0 mm when reaching the side 6d on the welding back surface side of c.

【0028】そして、図2に示すように、垂直に配置さ
れた板状部材7の表面に水平に板状部材6の凹凸面6c
が当てられ、板状部材7と板状部材6とが垂直に交差す
るように正面視でT字型に組み立てられている。従っ
て、板状部材6の上方からの平面視では溶接線方向に沿
う波形の辺が形成されており、裏面側からの平面視で
は、矩形となっている。
Then, as shown in FIG. 2, the uneven surface 6c of the plate member 6 is horizontally arranged on the surface of the plate member 7 arranged vertically.
And the plate-shaped member 7 and the plate-shaped member 6 are assembled in a T-shape in a front view so that the plate-shaped members 7 and 6 intersect vertically. Therefore, when viewed from above the plate-shaped member 6 in plan view, corrugated sides along the welding line direction are formed, and in plan view from the back surface side, it is rectangular.

【0029】このように継手8を組み立てた後、板状部
材6の溶接表面側から凹凸面6cの溶接線に沿って溶接
する。そうすると、板状部材6の溶接表面側の凸部6b
は熱容量が小さいので、溶接熱により比較的容易に溶融
すると共に、凸部6bが板状部材7の表面に接触するか
又は近接することにより、凹部6aが局部的に板状部材
6と板状部材7とのルートギャップとして作用するの
で、深い溶込みを得ることができる。また、裏面側に近
づくにつれて凹部6aの深さが浅くなっており、裏面側
の辺6dは完全に板状部材7に当接しているので、溶融
金属の溶け落ちを防止することができる。即ち、凹部6
aと凸部6bとの相互効果により、所望の溶込み深さ及
び余盛りを得ることができ、溶け落ちが発生することな
く完全溶込みに近い溶接部を得ることができる。従っ
て、継手強度が向上する。
After the joint 8 is assembled in this manner, the plate member 6 is welded from the welding surface side along the welding line of the uneven surface 6c. Then, the convex portion 6b on the welding surface side of the plate member 6 is formed.
Has a small heat capacity, it is relatively easily melted by welding heat, and the convex portions 6b come into contact with or come close to the surface of the plate-shaped member 7 so that the concave portions 6a are locally and plate-shaped. Since it acts as a root gap with the member 7, a deep penetration can be obtained. Further, the depth of the recess 6a becomes shallower as it approaches the back surface side, and the side 6d on the back surface side is completely in contact with the plate-shaped member 7, so that the molten metal can be prevented from being burned down. That is, the recess 6
Due to the mutual effect of a and the convex portion 6b, it is possible to obtain a desired penetration depth and extra depth, and it is possible to obtain a weld portion that is close to full penetration without causing burn-through. Therefore, the joint strength is improved.

【0030】また、本実施例においては、板状部材6の
開先面の切断加工と凹凸面6cの形成とを同時に実施す
ることができるので、1工程のみで所望の開先を得るこ
とができ、開先の加工コストを低減することができる。
更に、部材の組立が容易であり、スペーサ等が不要であ
るので、そのためのコストアップを防止することができ
る。
Further, in this embodiment, since the groove surface of the plate member 6 can be cut and the uneven surface 6c can be formed at the same time, a desired groove can be obtained by only one step. Therefore, the processing cost of the groove can be reduced.
Further, since the members can be easily assembled and the spacer or the like is not necessary, it is possible to prevent the cost increase for that purpose.

【0031】更にまた、未溶接部分を極めて小さくし、
完全溶込み溶接に近い溶接部を得ようとする場合におい
ては、板状部材7に当接している辺6d及び凸部6bに
より、溶融金属の溶け落ちの発生を防止することができ
る。一方、部分溶込み溶接をする場合、凸部6bにおけ
る未溶接部分が板状部材7に当接しているので、溶接に
よる収縮変形が小さくなる。
Furthermore, the unwelded portion is made extremely small,
When trying to obtain a welded portion that is close to full penetration welding, the side 6d and the protrusion 6b that are in contact with the plate-shaped member 7 can prevent the molten metal from burning through. On the other hand, in the case of partial penetration welding, since the unwelded portion of the convex portion 6b is in contact with the plate member 7, shrinkage deformation due to welding is reduced.

【0032】図3は本発明の第2の実施例に係る継手の
溶接方法を説明するための被溶接材を示す斜視図であ
る。図3に示すように、板状部材(被溶接材)9の一方
の端面には、板状部材9の表面から裏面付近まで延びる
ように等間隔に形成された複数の凸部9bと、凸部9b
間に形成された複数の凹部9aとからなる凹凸面9cが
形成されている。第2の実施例においては、板状部材9
の上表面から裏面側に近づくにつれて、凹部9aの深さ
が浅くなっており、溶接裏面側付近で凹部9aの深さが
0mmとなるように凹凸形状の加工が施されている。そ
して、板状部材9は、凹凸面9cの溶接裏面側に平坦な
ルート面9dが形成されており、板状部材9の上方から
の平面視では溶接線方向に沿う波形の辺が形成されてお
り、裏面側からの平面視では、矩形となっている。
FIG. 3 is a perspective view showing a material to be welded for explaining a welding method for a joint according to a second embodiment of the present invention. As shown in FIG. 3, on one end surface of the plate-shaped member (material to be welded) 9, a plurality of convex portions 9b formed at equal intervals so as to extend from the front surface of the plate-shaped member 9 to the vicinity of the back surface, Part 9b
An uneven surface 9c including a plurality of recesses 9a formed therebetween is formed. In the second embodiment, the plate member 9
The depth of the recess 9a becomes shallower from the upper surface toward the back surface, and the recesses and projections are processed so that the depth of the recess 9a becomes 0 mm near the welding back surface. The plate-shaped member 9 has a flat root surface 9d formed on the welding back surface side of the uneven surface 9c, and a corrugated side along the welding line direction is formed in a plan view from above the plate-shaped member 9. The shape is rectangular when viewed from the back side.

【0033】このように構成された第2の実施例におい
ても、図1及び2に示す第1の実施例と同様に、垂直に
配置された板状部材(図示せず)の表面に水平に板状部
材9の凹凸面9cが当てられ、これらが垂直に交差する
ように正面視でT字型に組み立て、凹凸面9cに沿って
溶接すると、第1の実施例と同様の効果を得ることがで
きる。更に、第2の実施例においては、板状部材9の凹
凸面9cの溶接裏面側にルート面9dが形成されている
ので、溶融金属の溶け落ちを防止する効果が更に一層向
上する。
Also in the second embodiment having such a structure, as in the first embodiment shown in FIGS. 1 and 2, the plate-like member (not shown) arranged vertically is horizontally arranged on the surface thereof. When the uneven surface 9c of the plate-shaped member 9 is applied, assembled in a T shape in a front view so that these intersect perpendicularly, and welded along the uneven surface 9c, the same effect as the first embodiment can be obtained. You can Furthermore, in the second embodiment, since the root surface 9d is formed on the welding back surface side of the uneven surface 9c of the plate-shaped member 9, the effect of preventing the molten metal from burning through is further improved.

【0034】図4は本発明の第3の実施例に係る継手の
溶接方法を説明するための被溶接材を示す斜視図であ
る。板状部材10の一方の端面には、板状部材(被溶接
材)10の表面から裏面に延びるように複数の凸部10
bが等間隔に形成されている。これにより、複数の凸部
10b間には、凹部10aが形成されるが、第1及び第
2の実施例と比較して、凸部10b間の間隔Pを広くし
ているので、凹部10aは板状部材10の溶接線方向に
幅広になっている。この凹部10aは、板状部材10の
溶接表面側から裏面側に近づくにつれて、その深さが浅
くなっている。本実施例においては、凹凸面10cの溶
接裏面側の辺10dに到達したときに凹部10aの深さ
が0mmとなるように凹部10aの深さが調整されてい
る。
FIG. 4 is a perspective view showing a material to be welded for explaining a welding method for a joint according to a third embodiment of the present invention. On one end surface of the plate-shaped member 10, a plurality of convex portions 10 are formed so as to extend from the front surface to the back surface of the plate-shaped member (material to be welded) 10.
b are formed at equal intervals. As a result, the recesses 10a are formed between the plurality of protrusions 10b, but the interval P between the protrusions 10b is widened as compared with the first and second embodiments, so that the recesses 10a are formed. The plate-shaped member 10 is wide in the welding line direction. The recess 10a has a depth that becomes shallower from the welding front surface side of the plate member 10 toward the back surface side. In the present embodiment, the depth of the recess 10a is adjusted so that the depth of the recess 10a becomes 0 mm when reaching the side 10d on the welding back surface side of the uneven surface 10c.

【0035】このように、局部的に凸部10bが形成さ
れた板状部材10においても、第1及び第2の実施例と
同様に継手を組み立てて、凹凸面10cの溶接線に沿っ
て溶接することにより、所望の溶込み深さ及び余盛りを
得ることができ、溶け落ちが発生することなく完全溶込
みに近い溶接部を得ることができる。
As described above, also in the plate-shaped member 10 in which the convex portion 10b is locally formed, a joint is assembled in the same manner as in the first and second embodiments, and welding is performed along the welding line of the uneven surface 10c. By doing so, it is possible to obtain a desired penetration depth and extra depth, and it is possible to obtain a welded portion that is close to full penetration without causing burn-through.

【0036】図5(a)は本発明の第4の実施例に係る
継手の溶接方法を説明するための被溶接材を示す斜視図
であり、(b)はその正面図である。第1の実施例と同
様に、板状部材(被溶接材)11の一方の端面には、板
状部材11の表面から裏面に延びるように等間隔に形成
された複数の凹部11aと、凹部11a間に形成された
複数の凸部11bとからなる波状の凹凸面11cが形成
されており、板状部材11の溶接面側から裏面側に近づ
くにつれて、凹部11aの深さは浅くなっている。ま
た、凹凸面11cの溶接裏面側の辺11dに到達したと
きに、凹部11aの深さが0mmとなるように凹凸面1
1cが形成されている。この第4の実施例は、凹凸面1
1cを他の部材に当接させたときに、これに接する凸部
11bの稜線(他の部材との接線)11eが、凹凸面1
1cにおいて溶接線方向に傾斜している点で第1の実施
例と異なっている。
FIG. 5A is a perspective view showing a material to be welded for explaining a welding method for a joint according to a fourth embodiment of the present invention, and FIG. 5B is a front view thereof. Similar to the first embodiment, on one end surface of the plate-shaped member (material to be welded) 11, a plurality of recesses 11a formed at equal intervals so as to extend from the front surface to the back surface of the plate-shaped member 11, A corrugated uneven surface 11c formed of a plurality of convex portions 11b formed between 11a is formed, and the depth of the concave portion 11a becomes shallower from the welding surface side of the plate-shaped member 11 toward the rear surface side. . In addition, when reaching the side 11d on the welding back surface side of the uneven surface 11c, the uneven surface 1 has a depth of 0 mm.
1c is formed. The fourth embodiment has an uneven surface 1
When 1c is brought into contact with another member, the ridgeline (tangent line with another member) 11e of the convex portion 11b which is in contact with the member 1c has an uneven surface 1
1c is different from the first embodiment in that it is inclined in the welding line direction.

【0037】このように、凹凸面11cにおいて、凸部
11bの稜線11eを溶接線方向に傾斜させて凹凸形状
を加工し、この板状部材11により継手を組み立てて溶
接すると、凹凸面11cの凹部11a及び凸部11bの
ラインが溶接線に直交する場合と比較して、高溶接電流
条件においても、溶融金属の溶け落ちを防止する効果が
向上する。従って、第4の実施例は、完全溶込みに近い
溶込みが要求される継手に対して有効である。
As described above, in the uneven surface 11c, the ridgeline 11e of the convex portion 11b is inclined in the welding line direction to process the uneven shape, and when the joint is assembled and welded by the plate-like member 11, the concave portion of the uneven surface 11c is formed. Compared with the case where the lines of 11a and the convex portion 11b are orthogonal to the welding line, the effect of preventing the molten metal from burning through is improved even under high welding current conditions. Therefore, the fourth embodiment is effective for a joint that requires penetration close to complete penetration.

【0038】本発明の第1乃至第3の実施例において
は、T継手の例について示したが、例えば、突合せ継
手、角継手、十字継手及びはめ込み継手においても同様
の効果を得ることができる。
In the first to third embodiments of the present invention, the example of the T-joint is shown. However, similar effects can be obtained also in a butt joint, a corner joint, a cross joint and a fitting joint.

【0039】[0039]

【実施例】以下、本発明に係る被溶接材により得られた
溶接継手の実施例についてその比較例と比較して具体的
に説明する。
EXAMPLES Examples of welded joints obtained from the material to be welded according to the present invention will be specifically described below in comparison with comparative examples.

【0040】先ず、本発明の第1の実施例に係る被溶接
材を使用した溶接方法及び従来の溶接方法によりT継手
を溶接し、溶込み深さ比較試験を実施した。
First, a T-joint was welded by a welding method using the material to be welded according to the first embodiment of the present invention and a conventional welding method, and a penetration depth comparison test was carried out.

【0041】図6は溶込み深さ比較試験に使用したT継
手のサイズを示す正面図である。また、図7(a)は実
施例として使用した板状部材のサイズを示す平面図であ
り、(b)はその正面図である。
FIG. 6 is a front view showing the size of the T-joint used in the penetration depth comparison test. Further, FIG. 7A is a plan view showing the size of the plate member used as an example, and FIG. 7B is a front view thereof.

【0042】比較例としては、図6に示すように、板厚
が14mmの板状部材13と板厚が12mmである板状
部材14とを準備し、垂直に配置された板状部材13と
水平に配置された板状部材14とが垂直に交差するよう
に、板状部材13の表面に板状部材14の平坦な端面1
4aを当てて組み立てたT継手を使用した。なお、板状
部材14は、その上面が板状部材13の上端面13aか
ら12mmの位置になるように配置した。
As a comparative example, as shown in FIG. 6, a plate-shaped member 13 having a plate thickness of 14 mm and a plate-shaped member 14 having a plate thickness of 12 mm were prepared, and the plate-shaped member 13 arranged vertically was prepared. The flat end surface 1 of the plate-shaped member 14 is formed on the surface of the plate-shaped member 13 so that the plate-shaped member 14 arranged horizontally intersects vertically.
The T-joint assembled by applying 4a was used. The plate-shaped member 14 was arranged so that its upper surface was located 12 mm from the upper end surface 13 a of the plate-shaped member 13.

【0043】また、実施例としては、図6に示す板状部
材14の代わりに第1の実施例に係る被溶接材としての
板状部材6を使用した。即ち、図7に示すように、板状
部材6の一方の端面には、板状部材6の表面から裏面に
延びる凸部6bと、凹部6aとからなる波状の凹凸面6
cが形成されており、板状部材6の溶接表面側から裏面
側に近づくにつれて、凹部6aの深さは浅くなり、辺6
dにおいて凹部6aの深さは0mmとなっている。
Further, as an example, the plate member 6 as the material to be welded according to the first embodiment was used in place of the plate member 14 shown in FIG. That is, as shown in FIG. 7, on one end surface of the plate-shaped member 6, a wavy uneven surface 6 including a convex portion 6 b extending from the front surface to the back surface of the plate-shaped member 6 and a concave portion 6 a.
c is formed, and the depth of the concave portion 6a becomes shallower from the welding front side to the back side of the plate-shaped member 6, and the side 6
At d, the depth of the recess 6a is 0 mm.

【0044】そして、板状部材13の表面に板状部材6
の凸部6bを当接させて継手を組み立てた。なお、本実
施例においては、板状部材6の板厚を12mm、隣接す
る凸部6b間の間隔Pを8mmとし、全ての凹部6aの
底面を連結する面6fと、凸部6bの稜線6eとがなす
角度αを20°とした。
Then, the plate-like member 6 is formed on the surface of the plate-like member 13.
The joint was assembled by bringing the convex portions 6b of the above into contact. In the present embodiment, the plate member 6 has a plate thickness of 12 mm, the interval P between the adjacent convex portions 6b is 8 mm, the surface 6f connecting the bottom surfaces of all the concave portions 6a, and the ridge line 6e of the convex portion 6b. The angle α formed by and is set to 20 °.

【0045】このような2種類のT継手に対して3種の
溶接条件によって溶接し、溶接後に、溶接部から断面マ
クロを採取し、未溶接部分のルート厚さを測定すること
により、溶込み深さを評価した。但し、溶接は直径が
1.4mmのワイヤを使用し、(Ar+20%CO2
ガスをシールドガスとして使用した自動MAG溶接とし
た。このときの溶接条件を下記表1に示し、評価結果を
下記表2に示す。
Welding is performed by welding three kinds of welding conditions to such two kinds of T joints, and after welding, a cross-section macro is taken from the welded portion and the root thickness of the unwelded portion is measured. The depth was evaluated. However, for the welding, a wire with a diameter of 1.4 mm is used, and (Ar + 20% CO 2 )
Automatic MAG welding using gas as a shielding gas was used. The welding conditions at this time are shown in Table 1 below, and the evaluation results are shown in Table 2 below.

【0046】[0046]

【表1】 [Table 1]

【0047】[0047]

【表2】 [Table 2]

【0048】上記表1及び2に示すように、本実施例方
法によって溶接すると、いずれの溶接条件においても、
比較例と比較して、未溶接部分のルート長さが減少し
た。即ち、溶込み深さが増大し、良好な溶接継手を得る
ことができた。
As shown in Tables 1 and 2 above, when welding is performed by the method of this embodiment, under any welding condition,
Compared with the comparative example, the root length of the unwelded part was reduced. That is, the penetration depth was increased and a good welded joint could be obtained.

【0049】次いで、実施例No.3及び比較例No.
6のT継手を曲げ疲労試験片として使用し、曲げ疲労試
験を実施した。
Then, in Example No. 3 and Comparative Example No.
A bending fatigue test was performed using the T joint of No. 6 as a bending fatigue test piece.

【0050】図8(a)は曲げ疲労試験用の試験片の形
状及びサイズを示す側面図であり、(b)はその正面図
である。図8においては、板状部材13を部材Dとし、
図6及び7の板状部材6及び14を部材Eとして説明す
る。
FIG. 8 (a) is a side view showing the shape and size of a test piece for a bending fatigue test, and FIG. 8 (b) is a front view thereof. In FIG. 8, the plate member 13 is a member D,
The plate-shaped members 6 and 14 of FIGS. 6 and 7 will be described as a member E.

【0051】前述の如く、部材Dと部材Eとは垂直に交
差するようにT字型に組み立てられて溶接されており、
開先部には溶接金属20が形成されている。部材D及び
Eは、その長手方向の長さを120mm、幅を50mm
とした。また、部材Dには、4カ所に、これを貫通する
固定孔19が設けられており、これらの固定孔19に固
定ジグ(図示せず)を挿入し、この固定ジグを固定器
(図示せず)に締着することにより部材Dが固定される
ようになっている。更に、部材Eには、部材D側の端面
から20mm離れた位置において、板幅中央の表面及び
裏面に、歪みゲージ23が貼付されている。
As described above, the member D and the member E are assembled in a T shape so as to vertically intersect with each other and welded,
Weld metal 20 is formed in the groove. Members D and E have a longitudinal length of 120 mm and a width of 50 mm.
And Further, the member D is provided with fixing holes 19 penetrating therethrough at four places, and fixing jigs (not shown) are inserted into these fixing holes 19, and the fixing jigs are fixed by a fixing device (not shown). The member D is fixed by tightening it. Further, the member E has a strain gauge 23 attached to the front surface and the back surface at the center of the plate width at a position 20 mm away from the end surface on the member D side.

【0052】このように作製された試験片において、部
材Dを固定した後、部材Eの溶接されていない端部25
に対して、部材Dに平行方向に繰り返し応力を印加し
て、歪みゲージ23にかかる歪から繰り返し曲げ応力を
設定し、応力振幅16kgf/mm2 における破断繰り
返し数を比較した。この曲げ疲労試験の評価結果を下記
表3に示す。
In the thus-prepared test piece, after fixing the member D, the unwelded end 25 of the member E
On the other hand, a repetitive stress was applied to the member D in the parallel direction, a repetitive bending stress was set based on the strain applied to the strain gauge 23, and the number of repetitive fractures at a stress amplitude of 16 kgf / mm 2 was compared. The evaluation results of this bending fatigue test are shown in Table 3 below.

【0053】[0053]

【表3】 [Table 3]

【0054】上記表3に示すように、実施例No.3は
比較例No.6と比較して、破断繰り返し数が増加し
た。即ち、本発明によって、溶接継手の曲げ疲労強度を
高めることができる。
As shown in Table 3 above, Example No. No. 3 is Comparative Example No. Compared with 6, the number of repeated fractures increased. That is, according to the present invention, the bending fatigue strength of the welded joint can be increased.

【0055】次いで、図3に示す第2の実施例において
示した形状の板状部材9を準備し、凹凸面が加工されて
いない板状部材の端面に、板状部材9の凹凸面9cを当
てて突合わせ継手を組み立て、これを下記表4に示す条
件で溶接してビードの外観及び溶込み状況を評価した。
Next, a plate-shaped member 9 having the shape shown in the second embodiment shown in FIG. 3 is prepared, and the uneven surface 9c of the plate-shaped member 9 is attached to the end surface of the plate-shaped member on which the uneven surface is not processed. The butt joint was assembled by hitting, and the butt joint was welded under the conditions shown in Table 4 below to evaluate the appearance and penetration of the beads.

【0056】図9(a)は第2の実施例において示した
板状部材9のサイズを示す平面図であり、(b)はその
側面図である。本実施例においては、板厚を12mm、
ルート面9dのルート幅を1mmとし、凸部9bの稜線
9eと凹部9aの底面を連結する面9fとがなす角度α
及び隣接する凸部9b間の間隔Pを変化させて、種々の
間隔P及び角度αについて評価した。但し、凹部9aの
空間体積が凸部9bの体積よりも大きくなるように、凸
部9b間の間隔P及び凸部9bの幅を設定した。
FIG. 9A is a plan view showing the size of the plate member 9 shown in the second embodiment, and FIG. 9B is a side view thereof. In this embodiment, the plate thickness is 12 mm,
The root width of the root surface 9d is 1 mm, and the angle α formed by the ridgeline 9e of the convex portion 9b and the surface 9f connecting the bottom surface of the concave portion 9a.
And the interval P between the adjacent convex portions 9b was changed, and various intervals P and angles α were evaluated. However, the interval P between the protrusions 9b and the width of the protrusions 9b were set so that the spatial volume of the recesses 9a was larger than the volume of the protrusions 9b.

【0057】この評価結果を下記表5に示す。なお、下
記表5において、○(合格)は開先面が平坦である従来
の突合せ溶接の溶込み深さと比較して、板厚の20%以
上溶込み深さが増大すると共に、表面にアンダーフィル
が発生せず、溶融金属の溶け落ちが発生しなかったもの
である。また、△は溶接の位置によって不合格の部分が
あったもの、×は溶込み深さが合格の基準を満足しなか
ったもの、××は溶融金属の溶け落ちが発生したものを
示し、−は凹凸面を加工するための工程が煩雑になるた
め、実施しなかったことを示す。
The evaluation results are shown in Table 5 below. In Table 5 below, ◯ (pass) indicates that the penetration depth is increased by 20% or more of the plate thickness and the surface is under-exposed as compared with the penetration depth of the conventional butt welding in which the groove surface is flat. Filling did not occur and the molten metal did not burn through. Further, △ indicates that there was a rejected part depending on the welding position, × indicates that the penetration depth did not satisfy the acceptance criteria, and XX indicates that burn-through of the molten metal occurred, − Indicates that the process for processing the uneven surface was complicated, and therefore was not performed.

【0058】[0058]

【表4】 [Table 4]

【0059】[0059]

【表5】 [Table 5]

【0060】上記表5に示すように、面9fと稜線9e
とがなす角の角度αが5°以上であると共に、ピッチが
2mm以上であると、溶込み深さが増大した。一方、本
実施例条件においては、面9fと稜線9eとがなす角の
角度αが40°を超えると共に、凸部間の間隔Pが20
mmを超えると、溶込みが不足するか又は溶融金属の溶
け落ちが発生しやすくなった。
As shown in Table 5 above, the surface 9f and the ridgeline 9e
The penetration depth increased when the angle α formed by and was 5 ° or more and the pitch was 2 mm or more. On the other hand, under the conditions of this embodiment, the angle α formed by the surface 9f and the ridgeline 9e exceeds 40 °, and the interval P between the convex portions is 20.
If it exceeds mm, the penetration is insufficient or the molten metal is liable to burn through.

【0061】更に、図4及び図5に示す第3及び第4の
実施例方法において示した板状部材(被溶接材)を準備
し、この板状部材の凹凸面を凹凸面が加工されていない
板状部材の端面に当てて継手を組み立て、この突合せ継
手を溶接することによって、ビードの外観及び溶込み状
況を評価した。
Furthermore, the plate-like member (material to be welded) shown in the third and fourth embodiment methods shown in FIGS. 4 and 5 is prepared, and the uneven surface of this plate-like member is processed into an uneven surface. The appearance and penetration of the bead were evaluated by assembling the joint by applying it to the end face of the plate-shaped member that was not present and welding the butt joint.

【0062】図10(a)は第3の実施例において示し
た板状部材10のサイズを示す正面図であり、(b)は
その側面図である。前述の如く、図4に示す板状部材1
0は、凸部10b間の間隔Pを広くしたものであり、凹
部10aは板状部材10の溶接線方向に幅広に形成され
ている。本実施例においては、凸部10bの幅W、凸部
10b間の間隔P及び凹部10aの底面を連結する面1
0fと凸部10bの稜線10eとがなす角度αを変化さ
せて、種々の幅W、間隔P及び角度αについて評価し
た。
FIG. 10A is a front view showing the size of the plate member 10 shown in the third embodiment, and FIG. 10B is a side view thereof. As described above, the plate-shaped member 1 shown in FIG.
0 indicates that the interval P between the convex portions 10b is wide, and the concave portion 10a is formed wide in the welding line direction of the plate member 10. In the present embodiment, the width W of the convex portions 10b, the interval P between the convex portions 10b, and the surface 1 that connects the bottom surface of the concave portion 10a.
The angle α formed by 0f and the ridgeline 10e of the convex portion 10b was changed, and various widths W, intervals P and angles α were evaluated.

【0063】その結果、凸部10bの幅Wを5mm以下
に設定すると、凹部10aの底面を連結する面10fと
凸部10bの稜線10eとがなす角度αが5乃至20°
であるとき、凸部10b間の間隔Pが50mm以下の範
囲で、ビードの外観及び溶込み状況の評価結果が合格と
なった。
As a result, when the width W of the convex portion 10b is set to 5 mm or less, the angle α formed by the surface 10f connecting the bottom surface of the concave portion 10a and the ridge line 10e of the convex portion 10b is 5 to 20 °.
When the distance P between the protrusions 10b was 50 mm or less, the evaluation results of the bead appearance and the penetration state were acceptable.

【0064】図11は第4の実施例方法において示した
板状部材11のサイズを示す正面図である。前述の如
く、板状部材11においては、凹凸面11cを他の板状
部材に当接させたときに、これに接する凸部11bの稜
線11eが、溶接線方向に傾斜角θで傾斜している。本
実施例においては、凸部11b間の間隔Pを8mm、凹
部11aの底面を連結する面11fと凸部11bの稜線
11eとがなす角度αを20°として、稜線11eの傾
斜角θ及び電流条件を変化させて、種々の傾斜角θ及び
電流条件について評価した。
FIG. 11 is a front view showing the size of the plate member 11 shown in the method of the fourth embodiment. As described above, in the plate-shaped member 11, when the uneven surface 11c is brought into contact with another plate-shaped member, the ridgeline 11e of the convex portion 11b in contact with this is inclined at the inclination angle θ in the welding line direction. There is. In this embodiment, the interval P between the convex portions 11b is 8 mm, the angle α formed by the surface 11f connecting the bottom surfaces of the concave portions 11a and the ridgeline 11e of the convex portion 11b is 20 °, and the inclination angle θ and the current of the ridgeline 11e are set. The conditions were changed and various tilt angles θ and current conditions were evaluated.

【0065】その結果、稜線11eが板状部材11の溶
接線に直交する方向に形成されている場合(傾斜角度α
=0°)と比較して、溶接電流を高くしても溶融金属の
溶け落ちが発生しにくくなった。従って、このような形
状の凹凸面11cを有する板状部材11は、完全溶込み
に近い溶込みが要求される継手に対して有効である。但
し、凸部11bの稜線11eの傾斜角θが60°を超え
ると、凹凸面の加工が困難になると共に、溶融金属の溶
け落ちを防止する効果は向上しなくなるので、好ましく
ない。
As a result, when the ridgeline 11e is formed in the direction orthogonal to the welding line of the plate-like member 11 (inclination angle α
= 0 °), the molten metal was less likely to burn through even if the welding current was increased. Therefore, the plate-shaped member 11 having the uneven surface 11c having such a shape is effective for a joint that requires a near-perfect penetration. However, if the inclination angle θ of the ridgeline 11e of the convex portion 11b exceeds 60 °, it is not preferable because it is difficult to process the uneven surface and the effect of preventing the molten metal from melting through is not improved.

【0066】[0066]

【発明の効果】以上詳述したように、本発明方法によれ
ば、被溶接材の少なくとも一方の開先面に溶接線方向に
沿う凹凸形状の加工を施し、この凹凸形状は溶接表面側
が深く、裏面側が浅く形成して溶接するので、傾斜した
切欠きを形成することなく深い溶込みで継手強度が高い
溶接継手を得ることができると共に、溶融金属の溶け落
ちを防止することができ、これにより、容易に溶接のた
めの加工及び組立を低コストで実施することができる。
また、凸部を他の部材に当接させて溶接するので、部分
溶込み溶接の場合でも溶接収縮を防止することができ、
溶接後の寸法精度を高めることができる。更に、この開
先面の溶接裏面側に平坦なルート面が形成されている
と、更に一層溶融金属の溶け落ちを防止することができ
る。
As described above in detail, according to the method of the present invention, at least one groove surface of the material to be welded is processed into an uneven shape along the welding line direction, and this uneven shape is deep on the welding surface side. Since the back side is formed to be shallow and welded, a welded joint with high joint strength can be obtained by deep penetration without forming an inclined notch, and melt-through of molten metal can be prevented. This makes it possible to easily perform processing and assembly for welding at low cost.
Further, since the convex portion is brought into contact with another member and welded, welding shrinkage can be prevented even in the case of partial penetration welding,
The dimensional accuracy after welding can be improved. Further, if a flat root surface is formed on the welded back surface side of the groove surface, it is possible to further prevent the molten metal from burning through.

【0067】更にまた、凹凸形状に加工された開先面は
複数の凸部とこの凸部間に形成された溝状の凹部とから
なるものであり、凹部の底面を連結する面と凸部の稜線
とがなす角度及び凸部間の間隔を適切に規制するか、又
は凹凸面において凸部の稜線を傾斜させて形成する場合
はその傾斜角を適切に規制すると、更に一層良好な溶接
継手を得ることができると共に、継手強度を向上させる
ことができる。
Furthermore, the grooved surface processed into the concavo-convex shape comprises a plurality of convex portions and groove-shaped concave portions formed between the convex portions, and the surface connecting the bottom surfaces of the concave portions and the convex portion. If the angle formed by the ridgeline and the interval between the convex portions is properly regulated, or if the ridgeline of the convex portion is formed to be inclined on the uneven surface, the inclination angle thereof is appropriately regulated to further improve the welded joint. And the joint strength can be improved.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の第1の実施例に係る継手の溶接方法を
説明するための被溶接材を示す斜視図である。
FIG. 1 is a perspective view showing a material to be welded for explaining a welding method for a joint according to a first embodiment of the present invention.

【図2】(a)は本発明の第1の実施例に係る継手の溶
接方法を説明するためのT継手を示す平面図であり、
(b)はその正面図である。
FIG. 2A is a plan view showing a T-joint for explaining the welding method for the joint according to the first embodiment of the present invention,
(B) is the front view.

【図3】本発明の第2の実施例に係る継手の溶接方法を
説明するための被溶接材を示す斜視図である。
FIG. 3 is a perspective view showing a material to be welded for explaining a welding method for a joint according to a second embodiment of the present invention.

【図4】本発明の第3の実施例に係る継手の溶接方法を
説明するための被溶接材を示す斜視図である。
FIG. 4 is a perspective view showing a material to be welded for explaining a welding method for a joint according to a third embodiment of the present invention.

【図5】(a)は本発明の第4の実施例に係る継手の溶
接方法を説明するための被溶接材を示す斜視図であり、
(b)はその正面図である。
5A is a perspective view showing a material to be welded for explaining a welding method for a joint according to a fourth embodiment of the present invention, FIG.
(B) is the front view.

【図6】溶込み深さ比較試験に使用したT継手のサイズ
を示す正面図である。
FIG. 6 is a front view showing the size of a T-joint used in a penetration depth comparison test.

【図7】(a)は実施例として使用した板状部材のサイ
ズを示す平面図であり、(b)はその正面図である。
7A is a plan view showing the size of a plate-shaped member used as an example, and FIG. 7B is a front view thereof.

【図8】(a)は曲げ疲労試験用の試験片の形状及びサ
イズを示す側面図であり、(b)はその正面図である。
FIG. 8A is a side view showing the shape and size of a bending fatigue test piece, and FIG. 8B is a front view thereof.

【図9】(a)は本実施例において使用した板状部材9
のサイズを示す平面図であり、(b)はその側面図であ
る。
FIG. 9A is a plate-shaped member 9 used in this example.
2B is a plan view showing the size of FIG. 3B, and FIG.

【図10】(a)は第3の実施例において示した板状部
材10のサイズを示す正面図であり、(b)はその側面
図である。
10A is a front view showing the size of the plate member 10 shown in the third embodiment, and FIG. 10B is a side view thereof.

【図11】第4の実施例において示した板状部材11の
サイズを示す正面図である。
FIG. 11 is a front view showing the size of the plate-shaped member 11 shown in the fourth embodiment.

【図12】従来のT継手の開先形状を示す正面図であ
る。
FIG. 12 is a front view showing a groove shape of a conventional T-joint.

【図13】従来のT継手の他の開先形状を示す正面図で
ある。
FIG. 13 is a front view showing another groove shape of the conventional T joint.

【符号の説明】[Explanation of symbols]

1、2、3、4;鋼板 4a;切欠き 5;開先部 6、7、9、10、11、13、14;板状部材 6a、9a、10a、11a;凹部 6b、9b、10b、11b;凸部 6c、9c、10c、11c;凹凸面 6d、10d、11d;辺 6e、9e、10e、11e;稜線 8;継手 9d;ルート面 19;固定孔 20;溶接金属 23;歪みゲージ 1, 2, 3, 4; Steel plate 4a; Notch 5; Groove portion 6, 7, 9, 10, 11, 13, 14; Plate-shaped member 6a, 9a, 10a, 11a; Recessed portion 6b, 9b, 10b, 11b; convex portions 6c, 9c, 10c, 11c; concave and convex surfaces 6d, 10d, 11d; sides 6e, 9e, 10e, 11e; ridge line 8; joint 9d; root face 19; fixing hole 20; weld metal 23; strain gauge

Claims (10)

【特許請求の範囲】[Claims] 【請求項1】 被溶接材の少なくとも一方の開先面に、
溶接線方向に沿う凹凸形状であって溶接表面側が深く裏
面側が浅いものを加工することを特徴とする継手の溶接
方法。
1. A groove surface of at least one of the materials to be welded,
A welding method for a joint, characterized in that an uneven shape along the welding line direction, which has a deep front surface side and a shallow rear surface side, is processed.
【請求項2】 前記被溶接材は板状部材であり、この板
状部材の端面に前記凹凸形状の加工を施すことを特徴と
する請求項1に記載の継手の溶接方法。
2. The method for welding a joint according to claim 1, wherein the material to be welded is a plate-shaped member, and the end surface of the plate-shaped member is processed to have the uneven shape.
【請求項3】 開先面に、溶接線方向に沿う凹凸形状で
あって溶接表面側が深く裏面側が浅いものが加工されて
いることを特徴とする被溶接材。
3. A material to be welded, characterized in that the groove surface is processed to have an uneven shape along the direction of the welding line and having a deep welding front surface side and a shallow back surface side.
【請求項4】 前記開先面の溶接裏面側に、平坦なルー
ト面が形成されていることを特徴とする請求項3に記載
の被溶接材。
4. The welded material according to claim 3, wherein a flat root surface is formed on the welding back surface side of the groove surface.
【請求項5】 前記凹凸形状の開先面の凹部の空間体積
が凸部の体積よりも大きいことを特徴とする請求項3又
は4に記載の被溶接材。
5. The material to be welded according to claim 3, wherein the space volume of the concave portion of the grooved surface of the uneven shape is larger than the volume of the convex portion.
【請求項6】 前記凹凸形状の開先面は複数本の凸部及
びこの凸部間に形成された溝状の凹部からなり、前記凸
部は前記溶接線方向に直交する方向に延びるように形成
されていることを特徴とする請求項3乃至5のいずれか
1項に記載の被溶接材。
6. The concave-convex groove surface comprises a plurality of convex portions and groove-shaped concave portions formed between the convex portions, and the convex portions extend in a direction orthogonal to the welding line direction. It is formed, The to-be-welded material of any one of Claim 3 thru | or 5 characterized by the above-mentioned.
【請求項7】 前記凹部及び凸部が平面視で一定間隔に
交互に形成されているとき、隣接する前記凸部間の間隔
Pを2乃至20mm、凸部の稜線と凹部の底面を連結す
る面とがなす角度αを5乃至40°とすることを特徴と
する請求項6に記載の被溶接材。
7. When the concave portions and the convex portions are alternately formed at a constant interval in plan view, the interval P between the adjacent convex portions is 2 to 20 mm, and the ridgeline of the convex portion and the bottom surface of the concave portion are connected. The material to be welded according to claim 6, wherein an angle α formed by the surface is 5 to 40 °.
【請求項8】 前記凸部は開先面に所定の間隔で局部的
に形成されているものであって、前記凸部の幅Wが5m
m以下であるとき、隣接する凸部間の間隔Pを50mm
以下、凸部の稜線と凹部の底面を連結する面とがなす角
度αを5乃至20°とすることを特徴とする請求項6に
記載の被溶接材。
8. The convex portion is locally formed on the groove surface at a predetermined interval, and the width W of the convex portion is 5 m.
When it is m or less, the interval P between the adjacent protrusions is 50 mm.
The material to be welded according to claim 6, wherein an angle α formed by a ridgeline of the convex portion and a surface connecting the bottom surface of the concave portion is 5 to 20 °.
【請求項9】 前記凹凸形状の開先面は複数本の凸部及
びこの凸部間に形成された溝状の凹部からなり、前記凸
部の稜線が溶接線方向に傾斜して形成されていることを
特徴とする請求項3乃至5のいずれか1項に記載の被溶
接材。
9. The uneven groove surface is composed of a plurality of convex portions and groove-shaped concave portions formed between the convex portions, and ridge lines of the convex portions are formed to be inclined in a welding line direction. The material to be welded according to any one of claims 3 to 5, characterized in that
【請求項10】 前記凸部の稜線の傾斜角θが溶接線に
直交する方向に対して−60乃至60°であることを特
徴とする請求項9に記載の被溶接材。
10. The material to be welded according to claim 9, wherein the inclination angle θ of the ridgeline of the convex portion is −60 to 60 ° with respect to the direction orthogonal to the welding line.
JP13559296A 1996-05-29 1996-05-29 Joint welding method and material to be welded Expired - Fee Related JP3499081B2 (en)

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Application Number Priority Date Filing Date Title
JP13559296A JP3499081B2 (en) 1996-05-29 1996-05-29 Joint welding method and material to be welded

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JPH09314374A true JPH09314374A (en) 1997-12-09
JP3499081B2 JP3499081B2 (en) 2004-02-23

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7921562B2 (en) 2007-07-17 2011-04-12 Ihi Corporation Welding method and steel plate deck
KR101706623B1 (en) * 2015-08-11 2017-02-16 공신테크(주) Welding method of steel plate
CN116727834A (en) * 2023-07-07 2023-09-12 中国航空制造技术研究院 Metal material consumable friction solid phase welding method and device
WO2025129766A1 (en) * 2023-12-20 2025-06-26 江苏徐工工程机械研究院有限公司 Welding method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7921562B2 (en) 2007-07-17 2011-04-12 Ihi Corporation Welding method and steel plate deck
KR101706623B1 (en) * 2015-08-11 2017-02-16 공신테크(주) Welding method of steel plate
CN116727834A (en) * 2023-07-07 2023-09-12 中国航空制造技术研究院 Metal material consumable friction solid phase welding method and device
WO2025129766A1 (en) * 2023-12-20 2025-06-26 江苏徐工工程机械研究院有限公司 Welding method

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