JPH09324103A - Thermoplastic resin composition - Google Patents
Thermoplastic resin compositionInfo
- Publication number
- JPH09324103A JPH09324103A JP16513296A JP16513296A JPH09324103A JP H09324103 A JPH09324103 A JP H09324103A JP 16513296 A JP16513296 A JP 16513296A JP 16513296 A JP16513296 A JP 16513296A JP H09324103 A JPH09324103 A JP H09324103A
- Authority
- JP
- Japan
- Prior art keywords
- composition
- compound
- copolymer
- less
- ratio
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000011342 resin composition Substances 0.000 title claims abstract description 22
- 229920005992 thermoplastic resin Polymers 0.000 title claims abstract description 22
- 239000000203 mixture Substances 0.000 claims abstract description 59
- -1 vinyl cyanide compound Chemical class 0.000 claims abstract description 57
- 229920001577 copolymer Polymers 0.000 claims abstract description 51
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims abstract description 32
- 238000000071 blow moulding Methods 0.000 claims abstract description 28
- 238000001125 extrusion Methods 0.000 claims abstract description 25
- 229920002554 vinyl polymer Polymers 0.000 claims abstract description 25
- 229920005989 resin Polymers 0.000 claims abstract description 23
- 239000011347 resin Substances 0.000 claims abstract description 23
- 239000000178 monomer Substances 0.000 claims abstract description 20
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical group COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims abstract description 15
- 229920006243 acrylic copolymer Polymers 0.000 claims abstract description 14
- 229920001971 elastomer Polymers 0.000 claims abstract description 12
- 238000003856 thermoforming Methods 0.000 claims description 17
- 150000008360 acrylonitriles Chemical class 0.000 claims description 4
- 229920000642 polymer Polymers 0.000 claims description 4
- 238000007334 copolymerization reaction Methods 0.000 abstract description 2
- 238000007666 vacuum forming Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 33
- 238000000465 moulding Methods 0.000 description 28
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 16
- 239000000047 product Substances 0.000 description 16
- 229920000578 graft copolymer Polymers 0.000 description 14
- 238000006243 chemical reaction Methods 0.000 description 9
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 6
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 6
- 235000013372 meat Nutrition 0.000 description 6
- 239000008367 deionised water Substances 0.000 description 5
- 229910021641 deionized water Inorganic materials 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- 238000010556 emulsion polymerization method Methods 0.000 description 4
- 238000000605 extraction Methods 0.000 description 4
- 229920000126 latex Polymers 0.000 description 4
- 239000008188 pellet Substances 0.000 description 4
- 238000006116 polymerization reaction Methods 0.000 description 4
- 230000003405 preventing effect Effects 0.000 description 4
- 230000002265 prevention Effects 0.000 description 4
- HIDBROSJWZYGSZ-UHFFFAOYSA-N 1-phenylpyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C1=CC=CC=C1 HIDBROSJWZYGSZ-UHFFFAOYSA-N 0.000 description 3
- LCPVQAHEFVXVKT-UHFFFAOYSA-N 2-(2,4-difluorophenoxy)pyridin-3-amine Chemical compound NC1=CC=CN=C1OC1=CC=C(F)C=C1F LCPVQAHEFVXVKT-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- 125000000217 alkyl group Chemical group 0.000 description 3
- 238000012662 bulk polymerization Methods 0.000 description 3
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 3
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 3
- 238000010559 graft polymerization reaction Methods 0.000 description 3
- 238000005469 granulation Methods 0.000 description 3
- 230000003179 granulation Effects 0.000 description 3
- 239000004816 latex Substances 0.000 description 3
- 239000000155 melt Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
- 229920002857 polybutadiene Polymers 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 238000004513 sizing Methods 0.000 description 3
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Substances [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- YAJYJWXEWKRTPO-UHFFFAOYSA-N 2,3,3,4,4,5-hexamethylhexane-2-thiol Chemical compound CC(C)C(C)(C)C(C)(C)C(C)(C)S YAJYJWXEWKRTPO-UHFFFAOYSA-N 0.000 description 2
- FRIBMENBGGCKPD-UHFFFAOYSA-N 3-(2,3-dimethoxyphenyl)prop-2-enal Chemical compound COC1=CC=CC(C=CC=O)=C1OC FRIBMENBGGCKPD-UHFFFAOYSA-N 0.000 description 2
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 2
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- 239000005062 Polybutadiene Substances 0.000 description 2
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 2
- 125000005250 alkyl acrylate group Chemical group 0.000 description 2
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 150000001993 dienes Chemical class 0.000 description 2
- 238000011049 filling Methods 0.000 description 2
- 238000000691 measurement method Methods 0.000 description 2
- 239000011259 mixed solution Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 229920000515 polycarbonate Polymers 0.000 description 2
- 239000004417 polycarbonate Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 238000007665 sagging Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- XHAFIUUYXQFJEW-UHFFFAOYSA-N 1-chloroethenylbenzene Chemical compound ClC(=C)C1=CC=CC=C1 XHAFIUUYXQFJEW-UHFFFAOYSA-N 0.000 description 1
- BQTPKSBXMONSJI-UHFFFAOYSA-N 1-cyclohexylpyrrole-2,5-dione Chemical class O=C1C=CC(=O)N1C1CCCCC1 BQTPKSBXMONSJI-UHFFFAOYSA-N 0.000 description 1
- 150000003923 2,5-pyrrolediones Chemical class 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- YMOONIIMQBGTDU-VOTSOKGWSA-N [(e)-2-bromoethenyl]benzene Chemical compound Br\C=C\C1=CC=CC=C1 YMOONIIMQBGTDU-VOTSOKGWSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000003811 acetone extraction Methods 0.000 description 1
- 229920000800 acrylic rubber Polymers 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 230000006837 decompression Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 235000003891 ferrous sulphate Nutrition 0.000 description 1
- 239000011790 ferrous sulphate Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 1
- 229910000359 iron(II) sulfate Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 1
- 235000019341 magnesium sulphate Nutrition 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000012778 molding material Substances 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- 229920001955 polyphenylene ether Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- XWGJFPHUCFXLBL-UHFFFAOYSA-M rongalite Chemical compound [Na+].OCS([O-])=O XWGJFPHUCFXLBL-UHFFFAOYSA-M 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 239000006228 supernatant Substances 0.000 description 1
- UEUXEKPTXMALOB-UHFFFAOYSA-J tetrasodium;2-[2-[bis(carboxylatomethyl)amino]ethyl-(carboxylatomethyl)amino]acetate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]C(=O)CN(CC([O-])=O)CCN(CC([O-])=O)CC([O-])=O UEUXEKPTXMALOB-UHFFFAOYSA-J 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、ブロー成形、熱成
形(圧空成形、真空成形等)及び異形押出成形用樹脂と
して、それぞれブロー成形時の肉回り性、熱成形及び異
形押出成形時の偏肉防止性に優れた熱可塑性樹脂組成物
に関するものである。TECHNICAL FIELD The present invention relates to blow molding, thermoforming (pressure molding, vacuum molding, etc.) and profile extrusion molding resins, which are used in blow molding, and are used in blow molding, heat molding and profile extrusion molding, respectively. The present invention relates to a thermoplastic resin composition having excellent meat prevention property.
【0002】[0002]
【従来の技術】ブロー成形法は、中空容器を成形する技
術としてポリオレフィン系樹脂を中心に広く利用されて
きたが、比較的簡単な装置を用いて大型成形品が得られ
ることから、エンジニアリング樹脂を用いた大型成形品
を成形する技術としても注目されている。例えば、特開
平2−64149号公報にはポリフェニレンエーテルを
用いたブロー成形について記載されている。また、近
年、大型ブロー成形品の素材としてABS系樹脂も試み
られており、例えば、特開平3−243646号公報、
特開平3−263451号公報、特開平4−25431
号公報、特開平4−120157号公報等に記載されて
いる。2. Description of the Related Art The blow molding method has been widely used mainly for polyolefin resin as a technique for molding a hollow container. However, since a large molded product can be obtained by using a relatively simple apparatus, engineering resin can be used. It is also drawing attention as a technique for molding the large-sized molded products used. For example, Japanese Patent Application Laid-Open No. 2-64149 describes blow molding using polyphenylene ether. Also, in recent years, ABS resins have been tried as a material for large blow-molded articles, for example, JP-A-3-243646,
JP-A-3-263451, JP-A-4-25431
Japanese Patent Laid-Open No. 4-120157 and the like.
【0003】ブロー成形法では、成形する際にパリソン
と金型の間に閉じこめられたエア−の為、複雑な形状部
分や該ブロー成形品にインサートする取付金具部分に溶
融樹脂が行き届かない現象(以下、肉回り性という)を
起こす。従来、このような問題を解決する為、金型にエ
アー抜け用の孔を設け、エアー溜まりを解消する方法が
とられている。更には、真空引きなどによる強制的なエ
アー抜き方法もとられている。しかしながら、孔の形
状、サイズ、位置、数量が適切にとれない場合が多く、
また、適切にとれたとしてもブロー成形品に該孔の跡が
転写され、凸状の突起物として残る為、必ずしも満足で
きる状況に至っていない。In the blow molding method, since air is trapped between the parison and the mold at the time of molding, the molten resin does not reach the complicated shape portion and the mounting metal fitting portion to be inserted into the blow molded product. (Hereinafter referred to as meat filling). Conventionally, in order to solve such a problem, a method has been taken in which a die is provided with a hole for releasing air so as to eliminate air accumulation. Further, a forced air bleeding method such as evacuation is also taken. However, in many cases, the shape, size, position, and quantity of holes cannot be taken properly,
Even if properly taken, the traces of the holes are transferred to the blow-molded product and remain as convex protrusions, which does not always lead to a satisfactory situation.
【0004】一方、真空成形法又は圧空成形法等の熱成
形法も、大型の成形品を成形する技術であり、例えば、
電気冷蔵庫の内箱、旅行用ケース等の成形法として多用
されている。素材には従来から塩化ビニル、ポリカーボ
ネート、ポリエチレンテレフタレート等が用いられてい
る。ABS系樹脂も試みられており、例えば、特開昭5
7−110414号公報、特開昭58−174410号
公報、特開平1−268761号公報等に記載されてい
る。真空成形法では、予め、シート状に成形された樹脂
を加熱後、真空引きにより該シートを延伸することで金
型に転写するが、この際、成形品のコーナー部分の肉厚
が周囲の肉厚よりも薄くなる現象(以下、偏肉性とい
う)を起こす。圧空成形法では、金型転写の際に真空引
きに加えて機械的操作も加わる為、偏肉性がより大きく
なる傾向にある。On the other hand, a thermoforming method such as a vacuum forming method or a pressure forming method is also a technique for forming a large-sized molded article.
It is often used as a molding method for inner boxes of electric refrigerators and travel cases. Conventionally, vinyl chloride, polycarbonate, polyethylene terephthalate, etc. have been used as the material. ABS resins have also been tried, for example, JP-A-5
7-110414, JP-A-58-174410, JP-A-1-268761 and the like. In the vacuum molding method, after the resin which has been molded into a sheet shape is heated in advance, the sheet is transferred to the mold by stretching the sheet by evacuation, but at this time, the wall thickness of the corner portion of the molded product is the surrounding wall thickness. It causes a phenomenon that it becomes thinner than the thickness (hereinafter referred to as uneven thickness). In the air pressure molding method, a mechanical operation is added in addition to the evacuation at the time of die transfer, so that the uneven thickness tends to become larger.
【0005】異形押出成形法は、複雑な断面形状を有す
る成形品を成形する技術であり、中空成形品や中空室と
リブを共有する成形品など多種多様な成形品が作られて
いる。素材には、塩化ビニル、ABS、ポリカーボネー
ト等が用いられている。この成形法は、成形品各部の肉
厚調整が難しく、所望する成形品を得る為にダイス部の
形状等に工夫を凝らすなどの試行錯誤により、製品を得
ているのが実状である。そこで、材料面からの偏肉防止
が望まれている。The profile extrusion molding method is a technique for molding a molded product having a complicated cross-sectional shape, and various molded products such as a hollow molded product and a molded product sharing a rib with a hollow chamber are produced. As the material, vinyl chloride, ABS, polycarbonate, etc. are used. In this molding method, it is difficult to adjust the wall thickness of each part of the molded product, and it is the actual situation that the product is obtained by trial and error such as devising the shape of the die part in order to obtain a desired molded product. Therefore, prevention of uneven thickness from the material side is desired.
【0006】[0006]
【発明が解決しようとする課題】本発明は、ブロー成形
時の肉回り性に優れ、且つ熱成形(真空成形、圧空成形
等)時及び異形押出成形時の偏肉防止性に優れる、熱可
塑性樹脂組成物を提供することを目的とする。DISCLOSURE OF THE INVENTION The present invention provides a thermoplastic resin which is excellent in wall-surrounding property during blow molding, and is excellent in preventing uneven thickness during thermoforming (vacuum molding, pressure molding, etc.) and profile extrusion molding. An object is to provide a resin composition.
【0007】[0007]
【課題を解決するための手段】本発明者らは、かかる現
状に鑑み、ABS系樹脂組成物に対し、特定のアクリル
共重合体を添加し、更に特定のダイスウエル比、AN
比、還元粘度とすることでブロー成形時の肉回り性、熱
成形時及び異形押出成形時の偏肉防止性に優れる熱可塑
性樹脂組成物を提供できることを見出し、本発明を完成
するに至った。In view of the above situation, the present inventors have added a specific acrylic copolymer to an ABS resin composition, and further added a specific die swell ratio, AN
It has been found that a thermoplastic resin composition having an excellent wall thickness property at the time of blow molding by the ratio, reduced viscosity, and an uneven thickness preventing property at the time of thermoforming and profile extrusion molding can be provided, and has completed the present invention. .
【0008】すなわち本発明は、1.ゴム質重合体にシ
アン化ビニル化合物および芳香族ビニル化合物がグラフ
ト共重合してなる共重合体と、シアン化ビニル化合物お
よび芳香族ビニル化合物からなる共重合体と、メタクリ
ル酸メチル単位を30重量%以上含むアクリル共重合体
からなる組成物で、(1)該組成物のダイスウエル比が
20以上200以下、(2)該組成物のAN比が0.2
5以上0.50以下、(3)該組成物よりアセトンを用
い、抽出して得られる成分の還元粘度(ηsp/c)が
0.5以上1.5以下、(4)該組成物がブロー成形、
熱成形、異形押出成形用樹脂である、ことを特徴とする
熱可塑性樹脂組成物。That is, the present invention is as follows. A copolymer formed by graft-copolymerizing a vinyl cyanide compound and an aromatic vinyl compound on a rubbery polymer, a copolymer composed of a vinyl cyanide compound and an aromatic vinyl compound, and 30% by weight of a methyl methacrylate unit. A composition comprising the above acrylic copolymer, wherein (1) the die swell ratio of the composition is 20 or more and 200 or less, and (2) the AN ratio of the composition is 0.2.
5 or more and 0.50 or less, (3) the reduced viscosity (ηsp / c) of the component obtained by extracting from the composition with acetone is 0.5 or more and 1.5 or less, and (4) the composition is blown. Molding,
A thermoplastic resin composition, which is a resin for thermoforming and profile extrusion molding.
【0009】または2.ゴム質重合体にシアン化ビニル
化合物、芳香族ビニル化合物およびこれらと共重合可能
な単量体がグラフト共重合してなる共重合体と、シアン
化ビニル化合物および芳香族ビニル化合物からなる共重
合体と、メタクリル酸メチル単位を30重量%以上含む
アクリル共重合体からなる組成物で、(1)該組成物の
ダイスウエル比が20以上200以下、(2)該組成物
のAN比が0.25以上0.50以下、(3)該組成物
よりアセトンを用い、抽出して得られる成分の還元粘度
(ηsp/c)が0.5以上1.5以下、(4)該組成物
がブロー成形、熱成形、異形押出成形用樹脂である、こ
とを特徴とする熱可塑性樹脂組成物。Or 2. Copolymers formed by graft-copolymerizing a rubbery polymer with a vinyl cyanide compound, an aromatic vinyl compound and a monomer copolymerizable therewith, and a copolymer comprising a vinyl cyanide compound and an aromatic vinyl compound And a composition comprising an acrylic copolymer containing 30% by weight or more of methyl methacrylate unit, wherein (1) the die swell ratio of the composition is 20 or more and 200 or less, and (2) the AN ratio of the composition is 0.25. 0.50 or less, (3) the reduced viscosity (ηsp / c) of the component obtained by extraction from the composition using acetone, 0.5 or more and 1.5 or less, (4) the composition is blow molded A thermoplastic resin composition, which is a resin for thermoforming or profile extrusion molding.
【0010】または3.ゴム質重合体にシアン化ビニル
化合物および芳香族ビニル化合物がグラフト共重合して
なる共重合体と、シアン化ビニル化合物、芳香族ビニル
化合物およびこれらと共重合可能な単量体からなる共重
合体と、メタクリル酸メチル単位を30重量%以上含む
アクリル共重合体からなる組成物で、(1)該組成物の
ダイスウエル比が20以上200以下、(2)該組成物
のAN比が0.25以上0.50以下、(3)該組成物
よりアセトンを用い、抽出して得られる成分の還元粘度
(ηsp/c)が0.5以上1.5以下、(4)該組成物
がブロー成形、熱成形、異形押出成形用樹脂である、こ
とを特徴とする熱可塑性樹脂組成物。Or 3. A copolymer obtained by graft-copolymerizing a vinyl cyanide compound and an aromatic vinyl compound on a rubbery polymer, and a copolymer comprising a vinyl cyanide compound, an aromatic vinyl compound and a monomer copolymerizable therewith And a composition comprising an acrylic copolymer containing 30% by weight or more of methyl methacrylate unit, wherein (1) the die swell ratio of the composition is 20 or more and 200 or less, and (2) the AN ratio of the composition is 0.25. 0.50 or less, (3) the reduced viscosity (ηsp / c) of the component obtained by extraction from the composition using acetone, 0.5 or more and 1.5 or less, (4) the composition is blow molded A thermoplastic resin composition, which is a resin for thermoforming or profile extrusion molding.
【0011】または4.ゴム質重合体にシアン化ビニル
化合物、芳香族ビニル化合物およびこれらと共重合可能
な単量体がグラフト共重合してなる共重合体と、シアン
化ビニル化合物、芳香族ビニル化合物およびこれらと共
重合可能な単量体からなる共重合体と、メタクリル酸メ
チル単位を30重量%以上含むアクリル共重合体からな
る組成物で、(1)該組成物のダイスウエル比が20以
上200以下、(2)該組成物のAN比が0.25以上
0.50以下、(3)該組成物よりアセトンを用い、抽
出して得られる成分の還元粘度(ηsp/c)が0.5以
上1.5以下、(4)該組成物がブロー成形、熱成形、
異形押出成形用樹脂である、ことを特徴とする熱可塑性
樹脂組成物を提供する。Or 4. Vinyl cyanide compounds, aromatic vinyl compounds, and copolymers thereof with rubbery polymers obtained by graft-copolymerizing vinyl cyanide compounds, aromatic vinyl compounds, and monomers copolymerizable therewith A composition comprising a copolymer composed of possible monomers and an acrylic copolymer containing 30% by weight or more of methyl methacrylate units, wherein (1) the die swell ratio of the composition is 20 or more and 200 or less, (2) The AN ratio of the composition is 0.25 or more and 0.50 or less, and (3) the reduced viscosity (ηsp / c) of the component obtained by extracting acetone from the composition is 0.5 or more and 1.5 or less. (4) the composition is blow molded, thermoformed,
Provided is a thermoplastic resin composition, which is a resin for profile extrusion molding.
【0012】以下、本発明を更に詳しく説明する。ゴム
質重合体にシアン化ビニル化合物、芳香族ビニル化合物
および必要に応じこれらと共重合可能な単量体がグラフ
ト共重合してなる共重合体(以下グラフト共重合体
(I)という)に使用されるゴム質重合体はブタジエン
を含むことが必須であり、その他に芳香族ビニルやシア
ン化ビニル、(メタ)アクリル酸エステル、カルボン酸
ビニル化合物等のブタジエンと共重合する他の単量体を
共重合することもできる。例としてはポリブタジエン、
スチレン−ブタジエン共重合体、アクリロニトリル−ブ
タジエン共重合体などのジエン系共重合体、水添ジエン
系重合体などが挙げられる。この中でもポリブタジエン
が望ましい。グラフト共重合体(I)は、ゴム質重合体
にシアン化ビニル化合物、芳香族ビニル化合物をグラフ
ト重合して得られるが、必要に応じこれらと共重合可能
な単量体、例えば、マレイミド化合物、(メタ)アクリ
ル酸エステル化合物、カルボン酸ビニル化合物等を共に
グラフト重合に用いることもできる。Hereinafter, the present invention will be described in more detail. Used as a copolymer (hereinafter referred to as graft copolymer (I)) obtained by graft-copolymerizing a rubbery polymer with a vinyl cyanide compound, an aromatic vinyl compound and optionally a monomer copolymerizable therewith. It is essential that the rubbery polymer to be used contains butadiene. In addition, other monomers such as aromatic vinyl, vinyl cyanide, (meth) acrylic acid ester and vinyl carboxylate compound which are copolymerized with butadiene can be used. It can also be copolymerized. Examples are polybutadiene,
Examples thereof include diene-based copolymers such as styrene-butadiene copolymers and acrylonitrile-butadiene copolymers and hydrogenated diene-based polymers. Among them, polybutadiene is desirable. The graft copolymer (I) is obtained by graft-polymerizing a vinyl polymer with a vinyl cyanide compound or an aromatic vinyl compound, and if necessary, a monomer copolymerizable therewith, for example, a maleimide compound, The (meth) acrylic acid ester compound, the vinyl carboxylate compound and the like can be used together in the graft polymerization.
【0013】シアン化ビニル化合物、芳香族ビニル化合
物および必要に応じこれらと共重合可能な単量体からな
る共重合体(以下共重合体(II)という)はシアン化ビ
ニル化合物と芳香族ビニル化合物とを共重合するか、ま
たはシアン化ビニル化合物、芳香族ビニル化合物と、こ
れらと共重合可能な単量体とを共重合することにより得
られる。共重合可能な単量体としては例えば、マレイミ
ド化合物、(メタ)アクリル酸エステル化合物、カルボ
ン酸ビニル化合物等を用いることもできる。尚、共重合
体(II)は、グラフト共重合体(I)のグラフト重合過
程でも得ることができる。A copolymer composed of a vinyl cyanide compound, an aromatic vinyl compound and a monomer copolymerizable therewith (hereinafter referred to as a copolymer (II)) is a vinyl cyanide compound and an aromatic vinyl compound. Or a vinyl cyanide compound or an aromatic vinyl compound and a monomer copolymerizable therewith. As the copolymerizable monomer, for example, a maleimide compound, a (meth) acrylic acid ester compound, a vinyl carboxylate compound, or the like can be used. The copolymer (II) can also be obtained in the graft polymerization process of the graft copolymer (I).
【0014】本発明で使用されるシアン化ビニル化合物
としては、アクリロニトリル、メタクリロニトリルなど
が挙げられ、1種又は2種以上を混合して用いる。グラ
フト共重合体(I)、共重合体(II)において、それぞ
れ異なったシアン化ビニル化合物を用いてもよいし、同
一のシアン化ビニル化合物を用いてもよい。本発明で使
用される芳香族ビニル化合物としては、スチレン、α−
メチルスチレン、α−クロロスチレン、ブロモスチレ
ン、p−メチルスチレンなどが挙げられ、1種又は2種
以上を混合して用いる。この中でもスチレン、α−メチ
ルスチレンが望ましい。グラフト共重合体(I)、共重
合体(II)において、それぞれ異なった芳香族ビニル化
合物を用いてもよいし、同一の芳香族ビニル化合物を用
いてもよい。Examples of the vinyl cyanide compound used in the present invention include acrylonitrile and methacrylonitrile. One kind or a mixture of two or more kinds is used. In the graft copolymer (I) and the copolymer (II), different vinyl cyanide compounds may be used, or the same vinyl cyanide compound may be used. Examples of the aromatic vinyl compound used in the present invention include styrene and α-
Methylstyrene, α-chlorostyrene, bromostyrene, p-methylstyrene and the like can be mentioned, and one kind or a mixture of two or more kinds is used. Of these, styrene and α-methylstyrene are preferable. In the graft copolymer (I) and the copolymer (II), different aromatic vinyl compounds may be used, or the same aromatic vinyl compound may be used.
【0015】本発明では必要に応じ、シアン化ビニル化
合物或いは芳香族ビニル化合物と共重合可能なマレイミ
ド化合物、(メタ)アクリル酸エステル化合物、カルボ
ン酸ビニル化合物などの単量体を用いることができる。
マレイミド化合物としては、例えば、アルキル基炭素数
1〜4のN−アルキル置換マレイミド、N−フェニルマ
レイミド、核置換N−フェニルマレイミド、N−シクロ
ヘキシルマレイミドなどが挙げられる。(メタ)アクリ
ル酸エステル化合物としては、例えば、メチルメタクリ
レートなどのアルキル基炭素数1〜12個のメタクリル
酸アルキルエステル、メチルアクリレートなどのアルキ
ル基炭素数1〜12のアクリル酸アルキルエステルなど
が挙げられる。カルボン酸ビニル化合物としては、アク
リル酸、無水マレイン酸、メタクリル酸などが挙げられ
る。In the present invention, if necessary, a monomer such as a maleimide compound, a (meth) acrylic acid ester compound or a vinyl carboxylate compound which is copolymerizable with a vinyl cyanide compound or an aromatic vinyl compound can be used.
Examples of the maleimide compound include N-alkyl-substituted maleimides having an alkyl group having 1 to 4 carbon atoms, N-phenylmaleimide, nuclear-substituted N-phenylmaleimide, N-cyclohexylmaleimide, and the like. Examples of the (meth) acrylic acid ester compound include alkyl methacrylates having an alkyl group having 1 to 12 carbon atoms such as methyl methacrylate, and acrylic acid alkyl esters having an alkyl group having 1 to 12 carbon atoms such as methyl acrylate. . Examples of vinyl carboxylate compounds include acrylic acid, maleic anhydride, and methacrylic acid.
【0016】メタクリル酸メチル単位を30重量%以上
含むアクリル共重合体(以下共重合体(III )という)
としては、例えば、メタクリル酸メチル−アクリル酸ア
ルキル共重合体が挙げられる。アクリル酸アルキルは、
例えば、アクリル酸エチル、アクリル酸ブチル、アクリ
ル酸2−エチルヘキシルなどの炭素数1〜10のアクリ
ル酸アルキルの中から選ばれる1種もしくは2種以上の
単量体が挙げられる。共重合体(III )を構成する単量
体の総量に対するメタクリル酸メチルの含有率は少なく
とも30重量%以上、好ましくは40〜99重量%の範
囲が望まれる。更に共重合体(III )はブロー成形、熱
成形(真空成形、圧空成形等)、異形押出成形時の樹脂
のドローダウン防止の観点から、還元粘度が少なくとも
0.5以上、好ましくは1〜20の範囲が望まれる。Acrylic copolymer containing 30% by weight or more of methyl methacrylate unit (hereinafter referred to as copolymer (III))
Examples thereof include a methyl methacrylate-alkyl acrylate copolymer. Alkyl acrylate is
For example, one or more monomers selected from alkyl acrylates having 1 to 10 carbon atoms such as ethyl acrylate, butyl acrylate, and 2-ethylhexyl acrylate may be mentioned. The content of methyl methacrylate based on the total amount of the monomers constituting the copolymer (III) is desired to be at least 30% by weight or more, preferably 40 to 99% by weight. Further, the copolymer (III) has a reduced viscosity of at least 0.5, preferably 1 to 20 from the viewpoint of preventing resin drawdown during blow molding, thermoforming (vacuum molding, pressure molding, etc.) and profile extrusion molding. The range of is desired.
【0017】グラフト共重合体(I)中のゴム質重合体
の作製は、乳化重合法、溶液重合法、塊状重合法のいず
れも用いることができる。グラフト共重合体(I)の作
製は、溶液重合法、塊状重合法、乳化重合法のいずれも
用いることができる。この中でも乳化重合法が望まし
い。このグラフト重合の過程で非グラフト共重合体が併
産されるが、これは共重合体(II)に含まれる。共重合
体(II)及び共重合体(III )を共重合によって作製す
る方法も特に制限はなく、公知の溶液重合法、塊状重合
法、乳化重合法のいずれも用いることができる。The rubbery polymer in the graft copolymer (I) can be prepared by any of emulsion polymerization method, solution polymerization method and bulk polymerization method. The graft copolymer (I) can be produced by any of solution polymerization method, bulk polymerization method and emulsion polymerization method. Of these, the emulsion polymerization method is preferable. A non-graft copolymer is co-produced in the process of this graft polymerization, and this is included in the copolymer (II). The method for producing the copolymer (II) and the copolymer (III) by copolymerization is not particularly limited, and any known solution polymerization method, bulk polymerization method, or emulsion polymerization method can be used.
【0018】本発明の熱可塑性樹脂組成物は、次の特定
する条件を満足する必要がある。すなわち、 (1)該組成物のダイスウエル比は20以上200以下
となるよう調整される。ここでのダイスウエル比は、次
式で定義される。 ダイスウエル比=X−Y/Y×100 X:ストランドの直径 Y:オリフィス径(2mm) なお、測定方法はメルトインデクサーにて、温度220
℃、荷重10kgfの条件でメルトフローレートを測定
した時、ストランドの直径を測定する。ダイスウエル比
の調整方法としては、グラフト共重合体(I)のグラフ
ト成分、共重合体(II)及び共重合体(III )の分子量
の調整で行う。特に共重合体(III )の還元粘度を少な
くとも0.5以上、好ましくは1〜20の範囲とするこ
とが有効である。また、共重合体(II)の分子量分布を
高分子量側に広げる方法、枝分かれ構造を持たせる方法
などもある。The thermoplastic resin composition of the present invention must satisfy the following specified conditions. That is, (1) the die swell ratio of the composition is adjusted to 20 or more and 200 or less. The die swell ratio here is defined by the following equation. Die swell ratio = XY / Y × 100 X: Strand diameter Y: Orifice diameter (2 mm) In addition, the measurement method is a melt indexer and a temperature of 220.
The strand diameter is measured when the melt flow rate is measured under conditions of ° C and a load of 10 kgf. The die swell ratio is adjusted by adjusting the molecular weights of the graft component of the graft copolymer (I), the copolymer (II) and the copolymer (III). Particularly, it is effective that the reduced viscosity of the copolymer (III) is at least 0.5 or more, preferably 1 to 20. Further, there are a method of expanding the molecular weight distribution of the copolymer (II) to a high molecular weight side, a method of providing a branched structure, and the like.
【0019】(2)該組成物のAN比が0.25以上
0.50以下となるよう調整される。ここでのAN比
は、次式で定義される。 AN比=A/A+S A:組成物中のシアン化ビニル化合物量(wt.%) S:組成物中の芳香族ビニル化合物量(wt.%)(2) The AN ratio of the composition is adjusted to 0.25 or more and 0.50 or less. The AN ratio here is defined by the following equation. AN ratio = A / A + S A: Amount of vinyl cyanide compound in composition (wt.%) S: Amount of aromatic vinyl compound in composition (wt.%)
【0020】(3)該組成物よりアセトンを用い、抽出
して得られる成分の還元粘度(ηsp/c)が0.5以上
1.5以下となるよう調整される。ここでの還元粘度と
は、アセトン抽出成分を0.5%メチルエチルケトン溶
液とし、30℃にて測定したηsp/cである。還元粘度
の調整方法としては、グラフト共重合体(I)の未グラ
フト成分、共重合体(II)の分子量調整及び共重合体
(III )の分子量調整、添加量などによって行う。(3) Acetone is adjusted from the composition so that the reduced viscosity (ηsp / c) of the component obtained by extraction is 0.5 or more and 1.5 or less. The reduced viscosity here is ηsp / c measured at 30 ° C. with a 0.5% methyl ethyl ketone solution of the acetone extracted component. The reduced viscosity is adjusted by adjusting the ungrafted component of the graft copolymer (I), the molecular weight of the copolymer (II), the molecular weight of the copolymer (III), and the addition amount.
【0021】本発明の熱可塑性樹脂組成物は、上記の特
定条件を満足する場合、ブロ−成形時の肉回り性、熱成
形(真空成形、圧空成形等)時及び異形押出成形時の偏
肉防止性が著しく改善される。上記特定条件が一つでも
欠けた場合には、これらの特性の中の一部またはすべて
の改善効果が低下するだけでなく、その他の実用特性も
悪くなる。例えば、ダイスウエル比が20を下回る場合
には、ブロー成形時の肉回り性が不十分となるばかりで
なく、パリソンのドローダウンも激しくなる。200を
越える場合には、異形押出成形時のサイジングが困難に
なる。The thermoplastic resin composition of the present invention, when satisfying the above-mentioned specific conditions, has a survivability in blow molding, uneven thickness in thermoforming (vacuum molding, pressure molding, etc.) and profile extrusion molding. Preventability is significantly improved. If even one of the above-mentioned specific conditions is lacking, not only some or all of the improving effects of these characteristics are deteriorated, but also other practical characteristics are deteriorated. For example, when the die swell ratio is less than 20, not only the surrenderability during blow molding becomes insufficient, but also the drawdown of the parison becomes severe. If it exceeds 200, sizing during profile extrusion molding becomes difficult.
【0022】AN比が0.25を下回る場合には、共重
合体(III )の添加効果が十分に発揮されず、ブロー成
形時の肉回り性が不十分となるばかりでなく、ブロー成
形品は後工程で塗装する場合がある為、塗装時の塗料の
吸い込みなどのトラブルを起こし実用的ではない。0.
50を越える場合には、ブロー成形時或いは熱成形時に
出るリワーク品を再利用する際に樹脂が着色し好ましく
ない。アセトン抽出分の還元粘度が0.5を下回る場合
には、ブロー成形時のドローダウン、熱成形時のシート
の垂れ下がり、異形押出成形時のダイスとサイジング間
でのストランドの垂れ下がりなどが起こる。1.5を越
える場合には、ブロー成形時或いは異形押出成形時の押
出機内でのスクリューの負荷が大きくなり、樹脂温度の
上昇による樹脂の劣化、生産性の低下を引き起こす。When the AN ratio is less than 0.25, the effect of adding the copolymer (III) is not sufficiently exerted and not only the survivability of blow molding becomes insufficient, but also the blow molded product. May be applied in a later process, causing problems such as inhaling paint during painting, which is not practical. 0.
If it exceeds 50, the resin is colored when the reworked product produced during blow molding or thermoforming is reused, which is not preferable. If the reduced viscosity of the acetone-extracted component is less than 0.5, drawdown during blow molding, sheet sagging during thermoforming, and strand sagging between the die and sizing during profile extrusion molding occur. If it exceeds 1.5, the load of the screw in the extruder at the time of blow molding or profile extrusion molding becomes large, which causes deterioration of the resin due to an increase in the resin temperature and lower productivity.
【0023】本発明の熱可塑性樹脂組成物は、該組成物
中のゴム質重合体の含有率が好ましくは10〜30重量
%となるようにグラフト共重合体(I)、共重合体(I
I)及び共重合体(III )を配合する。10重量%未満
では耐衝撃性が十分でなく、30重量%を越えると、ブ
ロー成形、熱成形時に発生する「バリ」部分を再利用す
る際の樹脂の着色、ブロー成形、異形押出成形時のスク
リュー負荷の増大による生産性の低下などを引き起こ
す。本発明ではABS樹脂組成物にメタクリル酸メチル
単位を30重量%以上含むアクリル共重合体(III )を
添加する。また、アクリル共重合体(III )の効果を有
効に発現させる為には、該共重合体の還元粘度が少なく
とも0.5以上、好ましくは1〜20の範囲とすること
が有効である。該組成物中の共重合体(III)の含有率
は0.5〜10重量%が好適である。0.5重量%を下
回る場合には、添加効果が十分に発揮されず、10重量
%を越える場合には流動性が極端に低下するため成形が
困難になる。The thermoplastic resin composition of the present invention contains the graft copolymer (I) and the copolymer (I) so that the content of the rubbery polymer in the composition is preferably 10 to 30% by weight.
I) and the copolymer (III) are blended. If it is less than 10% by weight, the impact resistance is not sufficient, and if it exceeds 30% by weight, the resin is colored when the "burr" portion generated during blow molding and thermoforming is reused, blow molding and profile extrusion molding are performed. This causes a decrease in productivity due to an increase in screw load. In the present invention, an acrylic copolymer (III) containing 30% by weight or more of methyl methacrylate units is added to the ABS resin composition. Further, in order to effectively bring out the effect of the acrylic copolymer (III), it is effective that the reduced viscosity of the copolymer is at least 0.5 or more, preferably in the range of 1 to 20. The content of the copolymer (III) in the composition is preferably 0.5 to 10% by weight. If it is less than 0.5% by weight, the effect of addition is not sufficiently exhibited, and if it exceeds 10% by weight, the fluidity is extremely lowered and molding becomes difficult.
【0024】本発明の熱可塑性樹脂組成物を最終的に得
る為の、グラフト共重合体(I)、共重合体(II)、共
重合体(III )の混合には、熱可塑性樹脂に一般的に用
いられる各種混合装置を用いることができる。例えば、
ベント付き押出機、プラストミル、ニーダー、バンバリ
ーミキサー、ブラベンダーなどが挙げられる。この中で
もベント付き押出機が望ましい。本発明の熱可塑性樹脂
組成物には、必要に応じて他の熱可塑性樹脂、公知の熱
安定剤、紫外線吸収剤、滑剤、離型剤、難燃剤、帯電防
止剤、着色剤、発泡剤、繊維状或いは粒状無機質充填剤
などを任意に添加することができる。これらはグラフト
共重合体(I)、共重合体(II)及び共重合体(III )
をそれぞれ作製する工程で添加してもよいし、これらを
混合する工程で添加してもよい。In order to finally obtain the thermoplastic resin composition of the present invention, the graft copolymer (I), the copolymer (II) and the copolymer (III) are mixed in the thermoplastic resin generally. Various mixing devices conventionally used can be used. For example,
Examples include a vented extruder, a plastomill, a kneader, a Banbury mixer, and a Brabender. Of these, a vented extruder is preferable. The thermoplastic resin composition of the present invention, if necessary, other thermoplastic resins, known heat stabilizers, ultraviolet absorbers, lubricants, release agents, flame retardants, antistatic agents, colorants, foaming agents, A fibrous or granular inorganic filler or the like can be optionally added. These are graft copolymer (I), copolymer (II) and copolymer (III)
May be added in the step of producing each, or may be added in the step of mixing these.
【0025】[0025]
【発明の実施の形態】以下、本発明を実施例を挙げて更
に具体的に説明するが、本発明は以下の実施例の範囲に
限定されるものではない。尚、実施例で用いる部、%は
特に断らない限り、重量基準である。各種の測定は以下
の方法・手順により実施した。 ペレットの造粒方法 所定の配合処方のサンプルを予めヘンシェルミキサーで
混合し、ベント付き押出機を用いて、260℃にて溶融
混練してペレットを作製した。BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, the present invention will be described in more detail with reference to Examples, but the present invention is not limited to the scope of the following Examples. The parts and% used in the examples are based on weight unless otherwise specified. Various measurements were carried out by the following methods and procedures. Pellet Granulation Method A sample having a predetermined formulation was mixed in advance with a Henschel mixer, and melt-kneaded at 260 ° C. using a vented extruder to prepare pellets.
【0026】ブロー成形方法 モデル的にキャビテイ表面を粗面度0.05aの鏡面状
に仕上げ、縦横250mmの範囲にエア抜き孔のない部
分を作り、その中央にM6の六角ナットを両面粘着テー
プで取り付けた後、アキュームレーター付きブロー成形
機を使用して、平均肉厚約2.5mm、縦400mm、
横360mm、幅200mmの角ボトルをブロー成形
し、肉回り性を判定した。尚、材料は予め、予備乾燥し
た(約90℃、3時間)。 成形温度(設定値):220〜230℃(シリンダー、
アキュムレーター、ダイス) 樹脂温度:約210〜240℃ 金型温度(設定値):65℃ ブロー圧力:6kg/cm2 Blow molding method The cavity surface is modeled as a mirror surface with a roughness of 0.05a, and a portion without air vent holes is made in the range of 250 mm in length and width, and a hexagon nut of M6 is placed in the center with double-sided adhesive tape. After mounting, using a blow molding machine with accumulator, average wall thickness of about 2.5 mm, length 400 mm,
A square bottle having a width of 360 mm and a width of 200 mm was blow-molded, and the meat filling property was evaluated. The material was pre-dried in advance (about 90 ° C., 3 hours). Molding temperature (set value): 220-230 ° C (cylinder,
Accumulator, die) Resin temperature: Approx. 210-240 ° C Mold temperature (setting value): 65 ° C Blow pressure: 6kg / cm 2
【0027】肉回り性判定基準 上記ナットのネジ部への肉回り状態を目視で判定した。 ◎:非常に良好(ネジ部に完全に肉が回っている状態) ○:良好(ネジ部にほぼ肉が回っている状態) △:やや不良(ネジ部に半分程度肉が回っている状態) ×:不良(ネジ部にほとんど肉が回っていない状態)Criteria for meat filleting property The condition of meat filleting on the threaded portion of the nut was visually judged. ◎: Very good (fully flesh on the screw part) ○: Good (most flesh on the screw part) △: Slightly poor (half flesh on the screw part) ×: Poor (state that almost no meat is turning around the screw part)
【0028】シート成形方法 テーパーマニホールド型のT−ダイを有するシート押出
機を使用して、厚さ2mm、幅500mmのシートを押
し出し、押し出された成形品を長さ500mmに切断し
た。 成形温度(設定値):220〜230℃(シリンダー、
ダイス) 樹脂温度:約210〜240℃Sheet Forming Method Using a sheet extruder having a taper manifold type T-die, a sheet having a thickness of 2 mm and a width of 500 mm was extruded, and the extruded molded product was cut into a length of 500 mm. Molding temperature (set value): 220-230 ° C (cylinder,
Dice) Resin temperature: 210-240 ℃
【0029】圧空成形方法 内径400mm,外径500mmの正方形に枠取りされ
た開口部を下部に持つ上型と開口部を上部に持つ下型か
らなり、上下部を重ねると中央に一辺400mmの立方
体の空間が形成され(下部の深さ:300mm、上部の
天井高さ:100mm)、更に、下部には内面底4辺に
等間隔に16個の1mm径の孔が空けられ、弁を経てマ
イナス100ヘクトパスカルに調整された容量96リッ
トルの減圧溜めにつながり、上部には中央に10mm径
の孔が空けられ、弁を経て5000ヘクトパスカルに調
整された容量80リットルの加圧溜めにつながっている
圧空成形機を使用した。シート成形で得られた厚さ2m
m、一辺500mmのシートを赤外線ヒータで190℃
に加熱後、上型と下型の間にはさみ、上下型を固定す
る。下型から減圧溜めにつながる弁と上型から加圧溜め
につながる弁を開き成形を行い、偏肉性を判定した。Pneumatic molding method An upper mold having an opening in the lower part and a lower mold having the opening in the upper part framed in a square with an inner diameter of 400 mm and an outer diameter of 500 mm, and a cube of 400 mm on a side in the center when the upper and lower parts are stacked. Space is formed (lower depth: 300 mm, upper ceiling height: 100 mm), and further, 16 holes of 1 mm diameter are made at equal intervals on the bottom 4 sides of the inner surface in the lower part. It is connected to a decompression reservoir with a capacity of 96 liters adjusted to 100 hectopascals, a hole with a diameter of 10 mm is made in the center at the top, and it is connected to a pressure reservoir with a volume of 80 liters adjusted to 5000 hectopascals through a valve. Used the machine. 2m thickness obtained by sheet forming
m, 500 mm side sheet with infrared heater 190 ℃
After heating to, the upper and lower molds are fixed by sandwiching them between the upper mold and the lower mold. The valve leading from the lower mold to the pressure reservoir and the valve leading from the upper mold to the pressure reservoir were opened for molding, and the uneven thickness was determined.
【0030】偏肉性判定基準 下型の四隅に対応する成形品の下部隅部の肉厚を測定し
(4カ所)、4点の中の最小値と下部面中央部の肉厚と
の比率(隅部の肉厚(最小値)/下部面中央部の肉厚)
を計算し、肉厚均一性の尺度とした。 ◎:非常に良好(0.8≦比率) ○:良好(0.6≦比率<0.8) △:やや不良(0.4≦比率<0.6) ×:不良(0.4>比率)Criteria for determining unevenness of wall thickness The thickness of the lower corners of the molded product corresponding to the four corners of the lower mold was measured (4 locations), and the ratio between the minimum value of the 4 points and the thickness of the center of the lower surface was measured. (Corner thickness (minimum value) / lower center thickness)
Was calculated and used as a measure of wall thickness uniformity. ⊚: Very good (0.8 ≦ ratio) ○: Good (0.6 ≦ ratio <0.8) Δ: Somewhat bad (0.4 ≦ ratio <0.6) ×: Bad (0.4> ratio) )
【0031】異形押出成形方法 30mm×3mmの短形断面を有するダイを設けた単軸
40Φ押出機より、真空サイジングを介して8m/mi
nの速度で板材を押出成形し、偏肉性を判定した。 成形温度(設定値):220〜230℃(シリンダー、
ダイス) 樹脂温度 :210〜240℃Profile extrusion molding method A single-screw 40Φ extruder provided with a die having a short cross section of 30 mm × 3 mm was used, and 8 m / mi was obtained through vacuum sizing.
The plate material was extruded at a speed of n to determine the uneven thickness. Molding temperature (set value): 220-230 ° C (cylinder,
Dice) Resin temperature: 210-240 ° C
【0032】偏肉性判定基準 板材の中央部と端部の肉厚を測定し、その比率(端部の
肉厚/中央部の肉厚)を計算し、肉厚均一性の尺度とし
た。 ◎:非常に良好(0.95≦比率) ○:良好(0.9≦比率<0.95) △:やや不良(0.8≦比率<0.9) ×:不良(0.8>比率)Criteria for determining thickness unevenness The thickness of the central portion and the end portion of the plate material was measured, and the ratio (thickness at the end portion / thickness at the central portion) was calculated and used as a scale for the thickness uniformity. ⊚: Very good (0.95 ≦ ratio) ○: Good (0.9 ≦ ratio <0.95) Δ: Slightly poor (0.8 ≦ ratio <0.9) ×: Bad (0.8> ratio) )
【0033】ダイスウエル比測定方法 JIS K−7210のメルトフローレート測定条件
(温度=220℃、荷重=10kg)で得たパリソンの
直径を測定し、ダイスウエル比を計算した。Die Swell Ratio Measuring Method The diameter of the parison obtained under the melt flow rate measuring conditions of JIS K-7210 (temperature = 220 ° C., load = 10 kg) was measured, and the die swell ratio was calculated.
【0034】アセトン抽出分採取方法 遠沈管(5本用意)にアセトン20ml、熱可塑性樹脂
組成物のペレット1gを入れ、振とう機で2時間振とう
した後、遠心分離機で可溶分と不溶分を分離した。上澄
み液をデカンテーションし、防爆型乾燥機でアセトンを
蒸発させ、アセトン抽出分を採取した。還元粘度測定方
法予め乾燥させたアセトン抽出分0.2500gを精秤
後、メチルエチルケトン50mlと共にオンスビンへ入
れ、Cannon−Fenske型毛細管No.50を
用いて、温度30℃の条件下で粘度を測定した。Acetone Extraction Method of Extraction Acetone 20 ml and 1 g of a pellet of the thermoplastic resin composition were placed in a centrifuge tube (5 tubes were prepared), shaken with a shaker for 2 hours, and then dissolved with a centrifuge insoluble matter. The minutes were separated. The supernatant was decanted, acetone was evaporated with an explosion-proof dryer, and an acetone extract was collected. Reduced viscosity measurement method Preliminarily dried 0.2500 g of acetone extract was precisely weighed, put into an ounce with 50 ml of methyl ethyl ketone, and put into a Cannon-Fenske type capillary tube No. 50 was used to measure the viscosity at a temperature of 30 ° C.
【0035】参考例1:グラフト共重合体(I)の作製 ポリブタジエンゴムラテックス(ゴム粒径3000A)
40部(固形分)及び脱イオン水100部、ロジン酸カ
リウム0.3部、t−ドデシルメルカプタン0.2部を
還流冷却器付き重合槽に入れ、気相部を窒素置換しなが
ら70℃に昇温した。アクリロニトリル20部、スチレ
ン40部、クメンハイドロパーオキサイド0.15部、
t−ドデシルメルカプタン0.4部の混合液、及び脱イ
オン水50部にナトリウムホルムアルデヒドスルホキシ
レート0.3部、硫酸第一鉄0.004部、エチレンジ
アミンテトラ酢酸ナトリウム0.04部を加えてなる水
溶液を7時間に渡り連続追添加して反応させた。この
間、重合系の温度を70℃にコントロールし、追添加終
了後に更にクメンハイドロパーオキサイド0.02部を
加え、1時間その状態を維持して反応を完結した。硫酸
マグネシウムを用いて、得られたラテックスから樹脂分
を析出させ、洗浄、濾過、乾燥し、ABS乾燥粉末を得
た。これをA−1とした。同様の反応をスチレンとアク
リロニトリルの比率などを変えて実施し、A−2を得
た。更に、スチレンとアクリロニトリルに加え、第三成
分としてブチルアクリレートを添加して同様の反応を実
施してA−3を得た。各共重合体の分析値を表1に示し
た。Reference Example 1: Preparation of Graft Copolymer (I) Polybutadiene rubber latex (rubber particle size 3000A)
40 parts (solid content), 100 parts of deionized water, 0.3 part of potassium rosinate and 0.2 part of t-dodecyl mercaptan were put into a polymerization tank equipped with a reflux condenser, and the gas phase part was replaced with nitrogen to 70 ° C. The temperature was raised. 20 parts of acrylonitrile, 40 parts of styrene, 0.15 parts of cumene hydroperoxide,
To a mixed solution of 0.4 part of t-dodecyl mercaptan and 50 parts of deionized water, 0.3 part of sodium formaldehyde sulfoxylate, 0.004 part of ferrous sulfate and 0.04 part of sodium ethylenediaminetetraacetate are added. The aqueous solution was added continuously for 7 hours for reaction. During this period, the temperature of the polymerization system was controlled at 70 ° C., and after the addition was completed, 0.02 part of cumene hydroperoxide was further added and the state was maintained for 1 hour to complete the reaction. A resin component was precipitated from the obtained latex using magnesium sulfate, washed, filtered and dried to obtain an ABS dry powder. This was designated as A-1. A similar reaction was carried out by changing the ratio of styrene and acrylonitrile, etc. to obtain A-2. Furthermore, in addition to styrene and acrylonitrile, butyl acrylate was added as a third component and the same reaction was carried out to obtain A-3. The analytical values of each copolymer are shown in Table 1.
【0036】[0036]
【表1】 [Table 1]
【0037】参考例2:共重合体(II)の作製 160℃に予め昇温された連続式、完全混合型反応器
に、アクリロニトリル25部、スチレン50部、エチル
ベンゼン25部よりなる単量体混合液を連続的に添加
し、添加量に見合う分の重合体溶液を払い出しながら反
応させた。反応系の固形分量が50重量%に安定した後
に払い出された重合体溶液を脱揮し、造粒後、ペレット
を得た。これをB−1とした。同様の反応をスチレンと
アクリロニトリルの比率などを変えて実施し、B−2,
B−3,B−4を得た。更に、スチレンとアクリロニト
リルに加え、第三成分としてN−フェニルマレイミドを
添加して同様の反応を実施しB−5を得た。各共重合体
の分析値を表2に示した。Reference Example 2: Preparation of Copolymer (II) A monomer mixture consisting of 25 parts of acrylonitrile, 50 parts of styrene and 25 parts of ethylbenzene was placed in a continuous type, complete mixing type reactor preheated to 160 ° C. The liquid was continuously added, and the reaction was carried out while paying out a polymer solution corresponding to the added amount. After the solid content of the reaction system was stabilized at 50% by weight, the polymer solution dispensed was devolatilized and pelletized after granulation. This was designated as B-1. The same reaction was carried out by changing the ratio of styrene and acrylonitrile, etc., and B-2,
B-3 and B-4 were obtained. Furthermore, in addition to styrene and acrylonitrile, N-phenylmaleimide was added as a third component and the same reaction was carried out to obtain B-5. The analytical values of each copolymer are shown in Table 2.
【0038】[0038]
【表2】 [Table 2]
【0039】参考例3:共重合体(III )の作製 脱イオン水250部、ラテムル1部、シードラテックス
0.8部、過硫酸ナトリウム0.002部を還流冷却器
付き重合槽に入れ、気相部を窒素置換しながら75℃に
昇温した。メチルメタクリレート90部、n−ブチルア
クリレート10部の混合液、及び過硫酸ナトリウム0.
002部を含む脱イオン水40部を7時間に渡り連続追
添加して反応させた。この間、重合系の温度を75℃に
コントロールし、追添加終了後に更に過硫酸ナトリウム
0.005部を含む脱イオン水4部を1時間かけて4回
に分けて添加した。得られたラテックスから硫酸アルミ
ニウムを用い樹脂分を析出させ、洗浄、濾過、乾燥し、
乾燥粉末を得た。これをC−1とした。この共重合体の
メチルメタアクリレート量は87wt.%、還元粘度
(ηsp/c)は6.02であった。Reference Example 3: Preparation of Copolymer (III) 250 parts of deionized water, 1 part of latemur, 0.8 part of seed latex and 0.002 part of sodium persulfate were placed in a polymerization tank equipped with a reflux condenser and charged with air. The temperature of the phase portion was raised to 75 ° C. while substituting with nitrogen. A mixed solution of 90 parts of methyl methacrylate and 10 parts of n-butyl acrylate, and sodium persulfate 0.
40 parts of deionized water containing 002 parts was continuously added for 7 hours for reaction. During this period, the temperature of the polymerization system was controlled at 75 ° C., and 4 parts of deionized water containing 0.005 part of sodium persulfate was added in 4 batches over 1 hour after the addition was completed. A resin component is precipitated from the obtained latex using aluminum sulfate, washed, filtered and dried,
A dry powder was obtained. This was designated as C-1. The amount of methyl methacrylate of this copolymer was 87 wt. %, And the reduced viscosity (ηsp / c) was 6.02.
【0040】[0040]
実施例1〜6、比較例1〜3 表3に示す各配合成分で所定の造粒方法によりペレット
を作製し、ブロー成形、圧空成形及び異形押出成形を行
い、それぞれ肉回り性及び偏肉防止性を測定した。ま
た、各組成物について、ダイスウエル比と還元粘度(ア
セトン抽出分)を測定した。結果を同じく表3に示し
た。なお、総合判定は次の通りである。 ◎:非常に良好 ○:良好 △:やや不良 ×:不良 この表より、本発明の実施例は比較例に比べ、ブロー成
形時の肉回り性、圧空成形時、異形押出成形時の偏肉防
止性に優れる。Examples 1 to 6 and Comparative Examples 1 to 3 Pellets were prepared by a predetermined granulation method using each of the compounding ingredients shown in Table 3, blow molding, pressure molding and profile extrusion molding were performed, respectively, and filleting property and uneven thickness prevention were performed. The sex was measured. Further, the die swell ratio and the reduced viscosity (acetone extracted component) of each composition were measured. The results are also shown in Table 3. The comprehensive judgment is as follows. ⊚: Very good ○: Good Δ: Slightly bad ×: Poor From this table, the examples of the present invention are better than the comparative examples in wall thickness at the time of blow molding, and prevention of uneven thickness at the time of pressure air molding and profile extrusion molding. Excellent in performance.
【0041】[0041]
【表3】 [Table 3]
【0042】[0042]
【発明の効果】本発明の熱可塑性樹脂組成物は、ブロー
成形時の肉回り性に優れ、更に熱成形時(真空成形、圧
空成形等)、異形押出成形時の偏肉防止性に優れること
から、これらの成形用材料として有用である。EFFECT OF THE INVENTION The thermoplastic resin composition of the present invention is excellent in filleting property during blow molding, and is also excellent in uneven thickness preventing property during thermoforming (vacuum molding, pressure molding, etc.) and profile extrusion molding. Therefore, it is useful as a molding material for these.
Claims (4)
よび芳香族ビニル化合物がグラフト共重合してなる共重
合体と、シアン化ビニル化合物および芳香族ビニル化合
物からなる共重合体と、メタクリル酸メチル単位を30
重量%以上含むアクリル共重合体からなる組成物で、
(1)該組成物のダイスウエル比が20以上200以
下、(2)該組成物のAN比が0.25以上0.50以
下、(3)該組成物よりアセトンを用い、抽出して得ら
れる成分の還元粘度(ηsp/c)が0.5以上1.5以
下、(4)該組成物がブロー成形、熱成形、異形押出成
形用樹脂である、ことを特徴とする熱可塑性樹脂組成
物。1. A copolymer obtained by graft-copolymerizing a vinyl cyanide compound and an aromatic vinyl compound on a rubbery polymer, a copolymer comprising a vinyl cyanide compound and an aromatic vinyl compound, and methyl methacrylate. Unit is 30
A composition comprising an acrylic copolymer containing at least wt%,
(1) The die swell ratio of the composition is 20 or more and 200 or less, (2) the AN ratio of the composition is 0.25 or more and 0.50 or less, and (3) it is obtained by extracting acetone from the composition. A reduced viscosity (ηsp / c) of the component is 0.5 or more and 1.5 or less, and (4) the composition is a resin for blow molding, thermoforming, or profile extrusion molding, which is a thermoplastic resin composition. .
芳香族ビニル化合物およびこれらと共重合可能な単量体
がグラフト共重合してなる共重合体と、シアン化ビニル
化合物および芳香族ビニル化合物からなる共重合体と、
メタクリル酸メチル単位を30重量%以上含むアクリル
共重合体からなる組成物で、(1)該組成物のダイスウ
エル比が20以上200以下、(2)該組成物のAN比
が0.25以上0.50以下、(3)該組成物よりアセ
トンを用い、抽出して得られる成分の還元粘度(ηsp/
c)が0.5以上1.5以下、(4)該組成物がブロー
成形、熱成形、異形押出成形用樹脂である、ことを特徴
とする熱可塑性樹脂組成物。2. A rubbery polymer and a vinyl cyanide compound,
Aromatic vinyl compounds and copolymers obtained by graft copolymerizing monomers copolymerizable therewith, and copolymers comprising vinyl cyanide compounds and aromatic vinyl compounds,
A composition comprising an acrylic copolymer containing 30% by weight or more of methyl methacrylate unit, wherein (1) the die swell ratio of the composition is 20 or more and 200 or less, and (2) the AN ratio of the composition is 0.25 or more and 0. 50 or less, (3) the reduced viscosity (ηsp / of the component obtained by extracting the composition with acetone using the composition).
c) is 0.5 or more and 1.5 or less, and (4) the composition is a resin for blow molding, thermoforming, or profile extrusion molding, which is a thermoplastic resin composition.
よび芳香族ビニル化合物がグラフト共重合してなる共重
合体と、シアン化ビニル化合物、芳香族ビニル化合物お
よびこれらと共重合可能な単量体からなる共重合体と、
メタクリル酸メチル単位を30重量%以上含むアクリル
共重合体からなる組成物で、(1)該組成物のダイスウ
エル比が20以上200以下、(2)該組成物のAN比
が0.25以上0.50以下、(3)該組成物よりアセ
トンを用い、抽出して得られる成分の還元粘度(ηsp/
c)が0.5以上1.5以下、(4)該組成物がブロー
成形、熱成形、異形押出成形用樹脂である、ことを特徴
とする熱可塑性樹脂組成物。3. A copolymer obtained by graft-copolymerizing a vinyl cyanide compound and an aromatic vinyl compound with a rubber-like polymer, a vinyl cyanide compound, an aromatic vinyl compound and a monomer copolymerizable therewith. A copolymer consisting of
A composition comprising an acrylic copolymer containing 30% by weight or more of methyl methacrylate unit, wherein (1) the die swell ratio of the composition is 20 or more and 200 or less, and (2) the AN ratio of the composition is 0.25 or more and 0. 50 or less, (3) the reduced viscosity (ηsp / of the component obtained by extracting the composition with acetone using the composition).
c) is 0.5 or more and 1.5 or less, and (4) the composition is a resin for blow molding, thermoforming, or profile extrusion molding, which is a thermoplastic resin composition.
芳香族ビニル化合物およびこれらと共重合可能な単量体
がグラフト共重合してなる共重合体と、シアン化ビニル
化合物、芳香族ビニル化合物およびこれらと共重合可能
な単量体からなる共重合体と、メタクリル酸メチル単位
を30重量%以上含むアクリル共重合体からなる組成物
で、(1)該組成物のダイスウエル比が20以上200
以下、(2)該組成物のAN比が0.25以上0.50
以下、(3)該組成物よりアセトンを用い、抽出して得
られる成分の還元粘度(ηsp/c)が0.5以上1.5
以下、(4)該組成物がブロー成形、熱成形、異形押出
成形用樹脂である、ことを特徴とする熱可塑性樹脂組成
物。4. A rubbery polymer, vinyl cyanide compound,
Aromatic vinyl compound and a copolymer obtained by graft-copolymerizing a monomer copolymerizable therewith, and a copolymer comprising a vinyl cyanide compound, an aromatic vinyl compound and a monomer copolymerizable therewith And a composition comprising an acrylic copolymer containing 30% by weight or more of methyl methacrylate units, wherein (1) the die swell ratio of the composition is 20 or more and 200 or more.
Hereinafter, (2) the AN ratio of the composition is 0.25 or more and 0.50.
Below, (3) the reduced viscosity (ηsp / c) of the component obtained by extracting from the composition with acetone is 0.5 or more and 1.5 or less.
Hereinafter, (4) a thermoplastic resin composition, wherein the composition is a resin for blow molding, thermoforming, or profile extrusion molding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16513296A JPH09324103A (en) | 1996-06-06 | 1996-06-06 | Thermoplastic resin composition |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16513296A JPH09324103A (en) | 1996-06-06 | 1996-06-06 | Thermoplastic resin composition |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH09324103A true JPH09324103A (en) | 1997-12-16 |
Family
ID=15806515
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP16513296A Withdrawn JPH09324103A (en) | 1996-06-06 | 1996-06-06 | Thermoplastic resin composition |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH09324103A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000248148A (en) * | 1999-03-01 | 2000-09-12 | Kanegafuchi Chem Ind Co Ltd | Thermoplastic resin composition for blow molding and blow molded product thereof |
-
1996
- 1996-06-06 JP JP16513296A patent/JPH09324103A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000248148A (en) * | 1999-03-01 | 2000-09-12 | Kanegafuchi Chem Ind Co Ltd | Thermoplastic resin composition for blow molding and blow molded product thereof |
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