JPH0948896A - Vinyl chloride resin composition for powder molding - Google Patents
Vinyl chloride resin composition for powder moldingInfo
- Publication number
- JPH0948896A JPH0948896A JP19970695A JP19970695A JPH0948896A JP H0948896 A JPH0948896 A JP H0948896A JP 19970695 A JP19970695 A JP 19970695A JP 19970695 A JP19970695 A JP 19970695A JP H0948896 A JPH0948896 A JP H0948896A
- Authority
- JP
- Japan
- Prior art keywords
- vinyl chloride
- chloride resin
- resin composition
- perchlorate
- powder molding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 title claims abstract description 57
- 239000000843 powder Substances 0.000 title claims abstract description 38
- 239000011342 resin composition Substances 0.000 title claims abstract description 31
- 238000000465 moulding Methods 0.000 title claims abstract description 29
- 239000011347 resin Substances 0.000 claims abstract description 34
- 229920005989 resin Polymers 0.000 claims abstract description 34
- 239000004014 plasticizer Substances 0.000 claims abstract description 23
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 claims abstract description 16
- 229960001545 hydrotalcite Drugs 0.000 claims abstract description 16
- 229910001701 hydrotalcite Inorganic materials 0.000 claims abstract description 16
- SHKLKKLYXJUKEJ-UHFFFAOYSA-J triperchloryloxystannyl perchlorate Chemical compound [Sn+4].[O-][Cl](=O)(=O)=O.[O-][Cl](=O)(=O)=O.[O-][Cl](=O)(=O)=O.[O-][Cl](=O)(=O)=O SHKLKKLYXJUKEJ-UHFFFAOYSA-J 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 13
- OOULUYZFLXDWDQ-UHFFFAOYSA-L barium perchlorate Chemical compound [Ba+2].[O-]Cl(=O)(=O)=O.[O-]Cl(=O)(=O)=O OOULUYZFLXDWDQ-UHFFFAOYSA-L 0.000 claims abstract description 12
- BAZAXWOYCMUHIX-UHFFFAOYSA-M sodium perchlorate Chemical compound [Na+].[O-]Cl(=O)(=O)=O BAZAXWOYCMUHIX-UHFFFAOYSA-M 0.000 claims abstract description 11
- 229910001488 sodium perchlorate Inorganic materials 0.000 claims abstract description 11
- 238000002425 crystallisation Methods 0.000 claims abstract description 10
- 230000008025 crystallization Effects 0.000 claims abstract description 10
- MPCRDALPQLDDFX-UHFFFAOYSA-L Magnesium perchlorate Chemical compound [Mg+2].[O-]Cl(=O)(=O)=O.[O-]Cl(=O)(=O)=O MPCRDALPQLDDFX-UHFFFAOYSA-L 0.000 claims abstract description 9
- -1 trimellitic acid ester Chemical class 0.000 claims description 10
- 238000010558 suspension polymerization method Methods 0.000 claims description 5
- 239000002245 particle Substances 0.000 claims description 3
- 229920000728 polyester Polymers 0.000 claims description 3
- ARCGXLSVLAOJQL-UHFFFAOYSA-N anhydrous trimellitic acid Natural products OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 claims description 2
- 238000010556 emulsion polymerization method Methods 0.000 claims description 2
- 239000011256 inorganic filler Substances 0.000 claims 1
- 229910003475 inorganic filler Inorganic materials 0.000 claims 1
- 239000000203 mixture Substances 0.000 abstract description 16
- 150000001412 amines Chemical class 0.000 abstract description 9
- 230000006866 deterioration Effects 0.000 abstract description 9
- 238000002845 discoloration Methods 0.000 abstract description 4
- 238000002156 mixing Methods 0.000 description 9
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- VLTRZXGMWDSKGL-UHFFFAOYSA-N perchloric acid Chemical compound OCl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-N 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 4
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 4
- 239000000654 additive Substances 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 239000006260 foam Substances 0.000 description 3
- JNXDCMUUZNIWPQ-UHFFFAOYSA-N trioctyl benzene-1,2,4-tricarboxylate Chemical compound CCCCCCCCOC(=O)C1=CC=C(C(=O)OCCCCCCCC)C(C(=O)OCCCCCCCC)=C1 JNXDCMUUZNIWPQ-UHFFFAOYSA-N 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 238000005187 foaming Methods 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000012778 molding material Substances 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- YEVQZPWSVWZAOB-UHFFFAOYSA-N 2-(bromomethyl)-1-iodo-4-(trifluoromethyl)benzene Chemical compound FC(F)(F)C1=CC=C(I)C(CBr)=C1 YEVQZPWSVWZAOB-UHFFFAOYSA-N 0.000 description 1
- ALKCLFLTXBBMMP-UHFFFAOYSA-N 3,7-dimethylocta-1,6-dien-3-yl hexanoate Chemical compound CCCCCC(=O)OC(C)(C=C)CCC=C(C)C ALKCLFLTXBBMMP-UHFFFAOYSA-N 0.000 description 1
- 239000004803 Di-2ethylhexylphthalate Substances 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 102220543100 Protein pitchfork_T47L_mutation Human genes 0.000 description 1
- YSMRWXYRXBRSND-UHFFFAOYSA-N TOTP Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C YSMRWXYRXBRSND-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- ZFMQKOWCDKKBIF-UHFFFAOYSA-N bis(3,5-difluorophenyl)phosphane Chemical compound FC1=CC(F)=CC(PC=2C=C(F)C=C(F)C=2)=C1 ZFMQKOWCDKKBIF-UHFFFAOYSA-N 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- XTEGARKTQYYJKE-UHFFFAOYSA-N chloric acid Chemical compound OCl(=O)=O XTEGARKTQYYJKE-UHFFFAOYSA-N 0.000 description 1
- 229940005991 chloric acid Drugs 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 238000001175 rotational moulding Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- SMYKBXMWXCZOLU-UHFFFAOYSA-N tris-decyl benzene-1,2,4-tricarboxylate Chemical compound CCCCCCCCCCOC(=O)C1=CC=C(C(=O)OCCCCCCCCCC)C(C(=O)OCCCCCCCCCC)=C1 SMYKBXMWXCZOLU-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Moulding By Coating Moulds (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
(57)【要約】
【課題】 高温においても耐アミン性を有し、熱劣化及
び熱変色の少ない粉体成形用塩化ビニル系樹脂組成物を
提供する。
【解決手段】 塩化ビニル系樹脂に可塑剤をドライブレ
ンドした粉体成形用の樹脂組成物であって、該組成物中
に過塩素酸バリウム、過塩素酸ナトリウム及び過塩素酸
マグネシウムから選択される少なくとも一種、過塩素酸
錫並びに結晶水のないハイドロタルサイトを含有せしめ
たことを特徴とする粉体成形用塩化ビニル系樹脂組成
物。(57) [PROBLEMS] To provide a vinyl chloride-based resin composition for powder molding, which has amine resistance even at high temperatures and has little thermal deterioration and thermal discoloration. A resin composition for dry molding in which a vinyl chloride resin is dry blended with a plasticizer, the composition being selected from barium perchlorate, sodium perchlorate, and magnesium perchlorate. A vinyl chloride resin composition for powder molding, comprising at least one of tin perchlorate and hydrotalcite having no water of crystallization.
Description
【0001】[0001]
【発明の属する技術分野】本発明は、耐アミン特性の改
良され回転成形、粉末スラッシュ成形等の粉体成形に用
いられる塩化ビニル系樹脂組成物に関する。TECHNICAL FIELD The present invention relates to a vinyl chloride resin composition having improved amine resistance and used for powder molding such as rotary molding and powder slush molding.
【0002】[0002]
【従来の技術】粉体成形用の塩化ビニル系樹脂組成物
は、懸濁重合法等によって得られる粉体状塩化ビニル系
樹脂に可塑剤をドライブレンドしたものを主成分とし、
使用目的に応じて、例えば、安定剤、顔料、滑剤、充填
剤等の各種添加剤が配合されたものである。粉体成形用
塩化ビニル系樹脂組成物の主な用途は、自動車内装材成
形品であり、該内装材は、通常ウレタン樹脂を注入発泡
して積層体として用いるケースが多い。塩化ビニル系樹
脂成形品にウレタン樹脂を注入発泡する場合、発泡ウレ
タン樹脂中のアミン系化合物によって塩化ビニル系樹脂
成形品に劣化、変質という不都合な現象が生じ、特にこ
の現象は、熱及び光の存在下において著しく促進され
る。このアミン系化合物による成形品の劣化、変質を防
ぐ目的で、すなわち耐アミン対策として、近年、過塩素
酸バリウム、過塩素酸ナトリウムを塩化ビニル系樹脂組
成物に配合する方法が採用され、また過塩素酸処理ハイ
ドロタルサイトも同様の目的に使用できることが判明し
ている。2. Description of the Related Art A vinyl chloride resin composition for powder molding is mainly composed of a powdery vinyl chloride resin obtained by a suspension polymerization method or the like, which is dry-blended with a plasticizer.
Depending on the purpose of use, various additives such as stabilizers, pigments, lubricants and fillers are mixed. The main use of the vinyl chloride-based resin composition for powder molding is automobile interior material moldings, and the interior material is usually used as a laminate by injecting and foaming urethane resin. When a urethane resin is injected and foamed into a vinyl chloride resin molded product, the amine compound in the foamed urethane resin causes an inconvenient phenomenon such as deterioration and deterioration of the vinyl chloride resin molded product. In particular, this phenomenon is caused by heat and light. It is significantly promoted in the presence. For the purpose of preventing the deterioration and deterioration of the molded article by this amine compound, that is, as an amine resistance measure, in recent years, a method of blending barium perchlorate and sodium perchlorate with a vinyl chloride resin composition has been adopted. It has been found that chloric acid treated hydrotalcite can also be used for similar purposes.
【0003】しかしながら、上述のような内装材は、そ
の温度が70〜100℃にも達する夏期の気候条件で
は、塩化ビニル系樹脂皮膜が経時劣化を起こし、該皮膜
の柔軟性が損なわれたり、変色するという問題があり、
その改良が望まれていた。劣化は、発泡ウレタン樹脂膜
中に存在するアミン化合物が塩化ビニル系樹脂表皮に移
行することにより促進されることが知られていたが、か
かる熱による劣化促進を抑制する効果的な手段は見いだ
されていなかった。However, in the interior material as described above, the vinyl chloride resin film deteriorates over time under the climatic conditions of summer when the temperature reaches 70 to 100 ° C., and the flexibility of the film is impaired. There is a problem of discoloration,
The improvement was desired. It has been known that the deterioration is promoted by the transfer of the amine compound existing in the urethane foam resin film to the vinyl chloride resin skin, but an effective means for suppressing such accelerated deterioration by heat has been found. Didn't.
【0004】[0004]
【発明が解決しようとする課題】本発明者は、温度10
0℃前後の条件においてもアミンに起因する劣化及び変
色のない塩化ビニル系樹脂組成物を開発すべく鋭意検討
をした結果、塩化ビニル系樹脂に過塩素酸バリウム、過
塩素酸ナトリウム又は過塩素酸マグネシウムの少なくと
も一種類、過塩素酸錫及び結晶水のないハイドロタルサ
イトを併用、配合することによって上述の目的を達成し
うることを見いだし、本発明を完成するに到った。すな
わち、本発明の目的は、高温においても耐アミン性を有
し、熱劣化及び熱変色の少ない粉体成形用塩化ビニル系
樹脂組成物を提供するにある。DISCLOSURE OF THE INVENTION The inventor has found that the temperature of 10
As a result of intensive studies to develop a vinyl chloride resin composition that does not deteriorate or discolor due to amine even under conditions of around 0 ° C., vinyl chloride resin was found to contain barium perchlorate, sodium perchlorate or perchloric acid. It has been found that the above object can be achieved by combining and blending at least one kind of magnesium, tin perchlorate and hydrotalcite without water of crystallization, and has completed the present invention. That is, an object of the present invention is to provide a vinyl chloride resin composition for powder molding, which has amine resistance even at high temperatures and has little thermal deterioration and thermal discoloration.
【0005】[0005]
【課題を解決するための手段】本発明の要旨とするとこ
ろは、塩化ビニル系樹脂に可塑剤をドライブレンドした
粉体成形用の樹脂組成物であって、該組成物中に過塩素
酸バリウム、過塩素酸ナトリウム及び過塩素酸マグネシ
ウムから選択される少なくとも一種、過塩素酸錫並びに
結晶水のないハイドロタルサイトを含有せしめたことを
特徴とする粉体成形用塩化ビニル系樹脂組成物にある。The gist of the present invention is to provide a resin composition for powder molding in which a vinyl chloride resin is dry blended with a plasticizer, wherein barium perchlorate is contained in the composition. A vinyl chloride resin composition for powder molding, characterized by containing at least one selected from sodium perchlorate and magnesium perchlorate, tin perchlorate and hydrotalcite without water of crystallization. .
【0006】[0006]
【発明の実施の形態】本発明を詳細に説明するに、本発
明の樹脂成分である塩化ビニル系樹脂は、一般に市販さ
れている塩化ビニル系樹脂をそのまま使用できる。具体
的には懸濁重合法によって製造した塩化ビニル単独重合
体、塩化ビニルモノマーとエチレン、酢酸ビニル等塩化
ビニルモノマーを主要成分とする共重合体が使用目的に
応じて使用される。これら塩化ビニル系樹脂はポーラス
であって、可塑剤を混合した時可塑剤を吸収する、いわ
ゆるドライブレンドが可能な樹脂である。BEST MODE FOR CARRYING OUT THE INVENTION To explain the present invention in detail, as the vinyl chloride resin which is the resin component of the present invention, a commercially available vinyl chloride resin can be used as it is. Specifically, a vinyl chloride homopolymer produced by a suspension polymerization method or a copolymer containing a vinyl chloride monomer and a vinyl chloride monomer such as ethylene or vinyl acetate as a main component is used according to the purpose of use. These vinyl chloride-based resins are porous and are so-called dry blendable resins that absorb the plasticizer when mixed with the plasticizer.
【0007】本発明の組成物に用いる可塑剤は、塩化ビ
ニル系樹脂に通常使用するものなら特に限定されるもの
ではなく、例えば、ジブチルフタレート(DBP)、ジ
ー2ーエチルヘキシルフタレート(DOP)、等のフタ
ル酸エステル系可塑剤、トリオクチルトリメリテート
(TOTM)、トリデシルトリメリテート等のトリメリ
ット酸エステル系可塑剤、トリクレジルホスフェート、
トリオクチルホスフェート等のリン酸エステル系可塑
剤、ジオクチルアジペート、ジイソデシルアジペート等
の脂肪族二塩基酸エステル系可塑剤、エポキシ系可塑
剤、ポリエステル系可塑剤等を挙げることが出来る。こ
れらの内でも、特にトリメリット酸エステル系可塑剤、
ポリエステル系可塑剤等のような加熱時に揮発性の小さ
い可塑剤を使用するのが望ましい。The plasticizer used in the composition of the present invention is not particularly limited as long as it is usually used for vinyl chloride resins, and examples thereof include dibutyl phthalate (DBP) and di-2-ethylhexyl phthalate (DOP). Phthalate ester plasticizers, trioctyl trimellitate (TOTM), trimellitate ester plasticizers such as tridecyl trimellitate, tricresyl phosphate,
Examples thereof include phosphate ester-based plasticizers such as trioctyl phosphate, aliphatic dibasic acid ester-based plasticizers such as dioctyl adipate and diisodecyl adipate, epoxy-based plasticizers and polyester-based plasticizers. Among these, especially trimellitic acid ester plasticizers,
It is desirable to use a plasticizer having low volatility upon heating, such as a polyester plasticizer.
【0008】可塑剤の配合量は、塩化ビニル系樹脂粉末
に可塑剤を混合した時、塩化ビニル系樹脂が未だ粉体状
で存在する量が限度であり、具体的には、例えば塩化ビ
ニル系樹脂100重量部に対して20〜100重量部、
好ましくは50〜80重量部の範囲であるのが好適であ
る。本発明組成物の必須成分である過塩素酸バリウム、
過塩素酸ナトリウム又は過塩素酸マグネシウムは、市販
の粉末又はその水溶液が使用され、これらの内の少なく
とも一種類を添加することが必要である。而して、過塩
素酸バリウム、過塩素酸ナトリウム又は過塩素酸マグネ
シウムの使用量は、特に限定されるものではないが、こ
れら過塩素酸化合物の合計量で、塩化ビニル系樹脂10
0重量部あたり0.5〜10重量部の範囲、好ましくは
1〜7重量部の範囲、特に2〜5重量部の範囲が適当で
ある。The blending amount of the plasticizer is limited to such an amount that the vinyl chloride resin is still present in powder form when the plasticizer is mixed with the vinyl chloride resin powder. 20 to 100 parts by weight to 100 parts by weight of resin,
It is preferably in the range of 50 to 80 parts by weight. Barium perchlorate which is an essential component of the composition of the present invention,
As sodium perchlorate or magnesium perchlorate, commercially available powder or an aqueous solution thereof is used, and it is necessary to add at least one of them. Although the amount of barium perchlorate, sodium perchlorate or magnesium perchlorate used is not particularly limited, the total amount of these perchloric acid compounds is the vinyl chloride resin 10
A range of 0.5 to 10 parts by weight, preferably a range of 1 to 7 parts by weight, and particularly a range of 2 to 5 parts by weight are suitable per 0 parts by weight.
【0009】本発明組成物の必須成分の一つである熱安
定剤として作用する過塩素酸錫は、上述の過塩素酸化合
物と併用することにより、耐アミン性及び熱安定性にお
いて相乗効果を有し、極めて優れた耐アミン性と熱安定
性を示す。過塩素酸化合物及び過塩素酸錫それぞれ単独
では、樹脂組成物の初期着色が劣り、実用に供しえな
い。過塩素酸錫の使用量は、塩化ビニル系樹脂100重
量部あたり0.01〜5重量部の範囲、好ましくは0.
03〜2重量部、特に0.05〜1重量部の範囲で含有
させるのが望ましい。Tin perchlorate, which acts as a heat stabilizer which is one of the essential components of the composition of the present invention, has a synergistic effect in amine resistance and heat stability when used in combination with the above-mentioned perchloric acid compound. It has extremely excellent amine resistance and thermal stability. When the perchloric acid compound and tin perchlorate are used alone, the initial coloring of the resin composition is inferior and cannot be put to practical use. The amount of tin perchlorate used is in the range of 0.01 to 5 parts by weight, preferably 0.
It is desirable that the content be in the range of 03 to 2 parts by weight, particularly 0.05 to 1 part by weight.
【0010】本発明組成物は、結晶水のない、すなわち
結晶水を除去したハイドロタルサイトを含有せしめるこ
とにより、組成物の熱安定性をより一層向上させること
が出来る。結晶水を除去したハイドロタルサイトは、通
常、市販のハイドロタルサイトを250℃以上に加熱し
て、ハイドロタルサイトの結晶水を飛ばすことによって
容易に調製することが出来る。結晶水を除去したハイド
ロタルサイトは、塩化ビニル系樹脂100重量部あたり
0.5〜10重量部の範囲、好ましくは1〜5重量部、
特に1.5〜4重量部の範囲で含有させるのが適当であ
る。The composition of the present invention can further improve the thermal stability of the composition by containing hydrotalcite without crystal water, that is, by removing the crystal water. The hydrotalcite from which the water of crystallization has been removed can usually be easily prepared by heating commercially available hydrotalcite to 250 ° C. or higher to remove the water of crystallization of hydrotalcite. The hydrotalcite from which water of crystallization is removed is in the range of 0.5 to 10 parts by weight, preferably 1 to 5 parts by weight, per 100 parts by weight of the vinyl chloride resin.
In particular, it is suitable to contain it in the range of 1.5 to 4 parts by weight.
【0011】本発明の組成物には、また、組成物の使用
目的により必要に応じて周知の各種添加剤、例えば滑
剤、酸化防止剤、充填剤、発泡剤、着色剤、紫外線吸収
剤、帯電防止剤、難燃剤等を組成物の物性が低下しない
範囲で添加することが出来る。本発明の組成物を製造す
るには、塩化ビニル系樹脂、可塑剤、過塩素酸バリウ
ム、過塩素酸ナトリウム又は過塩素酸マグネシウム及び
過塩素酸錫並びに結晶水を除去したハイドロタルサイ
ト、更に必要に応じて上述の各種添加剤を混合し、過熱
下にドライブレンドして可塑剤を塩化ビニル系樹脂に完
全に吸収させることによって調製される。これら配合成
分を均一に混合、ドライブレンドするには、例えば、ヘ
ンシェルミキサー、リボンブレンダー、プラネタリーミ
キサー等の混合機に投入して充分に撹拌すればよい。The composition of the present invention may also contain various well-known additives such as lubricants, antioxidants, fillers, foaming agents, colorants, ultraviolet absorbers, and electrostatic charge as required depending on the purpose of use of the composition. Inhibitors, flame retardants and the like can be added within a range that does not deteriorate the physical properties of the composition. In order to produce the composition of the present invention, a vinyl chloride resin, a plasticizer, barium perchlorate, sodium perchlorate or magnesium perchlorate and tin perchlorate, and hydrotalcite from which water of crystallization is removed are further required. It is prepared by mixing the above-mentioned various additives according to the above and dry blending them under heating so that the vinyl chloride resin completely absorbs the plasticizer. In order to uniformly mix and dry blend these blended components, for example, they may be put into a mixer such as a Henschel mixer, a ribbon blender, a planetary mixer or the like and sufficiently stirred.
【0012】このようにして得られた本発明の塩化ビニ
ル系樹脂組成物は、その粉体流動性を改良する目的で粉
体流動性改良剤を添加しても良い。この粉体流動性改良
剤としては、例えば、乳化重合法又は微細懸濁重合法に
よって製造された平均粒子経10μm以下、好ましくは
5μm以下の塩化ビニル系樹脂、いわゆる塩化ビニルペ
ーストレジンや微細炭酸カルシウム等の微細無機充填剤
を挙げることが出来、これらの少なくとも一種を用いる
のが好ましい。粉体流動性改良剤の配合量は、特に限定
されないが、塩化ビニル系樹脂100重量部に対して、
通常5〜30重量部の範囲、好ましくは8〜15重量部
の範囲が望ましい。粉体流動性改良剤は、ドライブレン
ドして得られた粉体成形用塩化ビニル系樹脂組成物に添
加することが必要であって、ドライブレンド時に添加す
ると組成物の流動性改良の効果が充分に発揮されない。The vinyl chloride resin composition of the present invention thus obtained may contain a powder fluidity improver for the purpose of improving its powder fluidity. Examples of the powder fluidity improver include vinyl chloride resins having an average particle size of 10 μm or less, preferably 5 μm or less, which are produced by an emulsion polymerization method or a fine suspension polymerization method, so-called vinyl chloride paste resin and fine calcium carbonate. And the like, and it is preferable to use at least one of them. The blending amount of the powder fluidity improver is not particularly limited, but is based on 100 parts by weight of the vinyl chloride resin.
Usually, the range is 5 to 30 parts by weight, preferably the range is 8 to 15 parts by weight. It is necessary to add the powder fluidity improver to the vinyl chloride resin composition for powder molding obtained by dry blending, and when added during dry blending, the effect of improving the fluidity of the composition is sufficient. Is not demonstrated to
【0013】本発明の粉体成形用塩化ビニル樹脂組成物
は、粉体回転成形法、粉体スラッシュ成形法によって、
所望の形状、例えば、クラッシュパッド、ドアトリム、
ヘッドレスト、アームレスト、コンソールボックス表皮
等のウレタン樹脂と複合される成形品、すなわち自動車
内装材の成形材料としての利用価値が高い。The vinyl chloride resin composition for powder molding of the present invention is obtained by a powder rotational molding method and a powder slush molding method.
Desired shape, e.g. crash pad, door trim,
It has high utility value as a molding material that is compounded with urethane resin such as headrest, armrest, and console box skin, that is, a molding material for automobile interior materials.
【0014】[0014]
【実施例】次に本発明の粉体成形用塩化ビニル系樹脂組
成物を実施例にて詳述するが、本発明はその要旨を逸脱
しない限り、以下の実施例に限定されるものではない。 実施例1〜3 20リットル容量のスーパーミキサーに懸濁重合法によ
って製造された平均重合度900の塩化ビニル樹脂2k
gを投入し、一定の撹拌速度で撹拌、加温しながら、顔
料0.02kgを含むトリオクチルトリメリテート1.
52kgを加え、さらに過塩素酸バリウム(旭電化工業
(株)製、CPS55R)0.07kg、過塩素酸錫
(勝田加工(株)製、T47L)0.002kg及び結
晶水を除去したハイドロタルサイト(協和化学(株)
製、アルカマイザー4−2)0.04kgを添加してド
ライブレンドを実施した。組成物の温度が125℃に達
した時点で冷却を開始し、50℃まで冷却した後、平均
重合度1500、平均粒径5μm以下の塩化ビニルペー
ストレジン0.24kgを均一に分散せしめて粉体成形
用塩化ビニル樹脂組成物を調製した。この樹脂組成物
0.2kgを240℃に加熱された金型に投入して30
秒間静置し、次いで未溶融の余剰組成物を排出した後、
再度240℃の温度で180秒間加熱溶融させた。金型
温度が50℃になった時点で金型から成形品をはがし取
った(実施例1)。実施例1の過塩素酸バリウムを過塩
素酸ナトリウム(旭電化工業(株)製、CPL46、実
施例2)及び過塩素酸マグネシウム(試薬、実施例3)
にそれぞれ替えた他は、実施例1と同様にして成形品を
得た。EXAMPLES Next, the vinyl chloride resin composition for powder molding of the present invention will be described in detail with reference to Examples, but the present invention is not limited to the following Examples without departing from the gist thereof. . Examples 1 to 3 Vinyl chloride resin 2k having an average degree of polymerization of 900 produced by a suspension polymerization method in a super mixer having a capacity of 20 liters
g of trioctyl trimellitate containing 0.02 kg of pigment while stirring and heating at a constant stirring speed.
Hydrotalcite obtained by adding 52 kg, and further removing barium perchlorate (CPS55R manufactured by Asahi Denka Co., Ltd.) 0.07 kg, tin perchlorate (T47L manufactured by Katsuta Kako Co., Ltd.) 0.002 kg, and crystal water. (Kyowa Chemical Co., Ltd.
Alkamizer 4-2) (0.04 kg, manufactured by Mfg. Co., Ltd.) was added for dry blending. When the temperature of the composition reached 125 ° C., cooling was started, and after cooling to 50 ° C., 0.24 kg of vinyl chloride paste resin having an average degree of polymerization of 1500 and an average particle size of 5 μm or less was uniformly dispersed to obtain a powder. A vinyl chloride resin composition for molding was prepared. 0.2 kg of this resin composition was put into a mold heated to 240 ° C.
After leaving still for 2 seconds, and then discharging the unmelted excess composition,
It was again heated and melted at a temperature of 240 ° C. for 180 seconds. When the mold temperature reached 50 ° C., the molded product was peeled off from the mold (Example 1). Barium perchlorate of Example 1 was replaced with sodium perchlorate (CPL46, Example 2 manufactured by Asahi Denka Co., Ltd.) and magnesium perchlorate (reagent, Example 3).
Molded articles were obtained in the same manner as in Example 1 except that
【0015】上述のようにして成形した成形品それぞれ
の耐アミン特性の評価を次の通り行った。成形品から長
さ700mm、幅300mm、厚み0.8mmのシート
を切り出し、このシートを内法寸法一辺800mmの方
形、深さ10mmのウレタン発泡用アルミニウム製型
に、シートの金型面がアルミニウム製型の底面に接する
ように配置した。該型にポリオール100重量部に対し
てイソシアネート54重量部の割合からなる発泡性ウレ
タンを10秒間高速撹拌した後注入して型締めをし、成
形品シートの裏面にウレタンフォームを定着させた。こ
のウレタン貼合シートから長さ150mm、幅70mm
の寸法に裁断した試料を120℃雰囲気のギヤーオーブ
ン式加熱炉に500時間放置した。試料からウレタンフ
ォームを除去したシートの色差(ΔE)を、倉敷紡績
(株)製の積分球方式アウカラーVP−1色差計を用い
て測定し、その結果を表−1に示した。 比較例1〜3 実施例1において、過塩素酸錫とハイドロタルサイトを
使用しなかったもの(比較例1)、ハイドロタルサイト
を使用しなかったもの(比較例2)及び過塩素酸錫を使
用しなっかったもの(比較例3)それぞれについて、実
施例1と同様にして成形品を製造し、色差を測定して表
−1に示した。The amine resistance of each molded article molded as described above was evaluated as follows. A sheet with a length of 700 mm, a width of 300 mm, and a thickness of 0.8 mm is cut out from the molded product, and this sheet is put into a rectangular urethane mold having an inner dimension of 800 mm and a depth of 10 mm, and the mold surface of the sheet is made of aluminum. It was placed so as to contact the bottom of the mold. A foaming urethane composed of 54 parts by weight of isocyanate to 100 parts by weight of polyol was stirred into the mold at a high speed for 10 seconds and then injected and clamped to fix the urethane foam on the back surface of the molded product sheet. Length 150mm, width 70mm from this urethane bonding sheet
The sample cut into the above size was left in a gear oven type heating furnace in an atmosphere of 120 ° C. for 500 hours. The color difference (ΔE) of the sheet from which the urethane foam was removed from the sample was measured by using an integrating sphere type Aucolor VP-1 color difference meter manufactured by Kurashiki Spinning Co., Ltd., and the results are shown in Table 1. Comparative Examples 1 to 3 In Example 1, tin perchlorate and hydrotalcite were not used (Comparative Example 1), hydrotalcite was not used (Comparative Example 2), and tin perchlorate was used. For each of those that were not used (Comparative Example 3), a molded product was manufactured in the same manner as in Example 1, and the color difference was measured and shown in Table 1.
【0016】[0016]
【表1】 [Table 1]
【0017】[0017]
【発明の効果】本発明の粉体成形用塩化ビニル樹脂組成
物は、過塩素酸バリウム、過塩素酸ナトリウム又は過塩
素酸マグネシウム及び過塩素酸錫並びに結晶水を除去し
たハイドロタルサイトを併用することにより、それぞれ
を単独で用いたよりも、極めて優れた耐熱性と耐アミン
性を発揮し、変色及び劣化を防止し得る。The vinyl chloride resin composition for powder molding of the present invention uses barium perchlorate, sodium perchlorate or magnesium perchlorate and tin perchlorate, and hydrotalcite from which water of crystallization has been removed. As a result, it is possible to exhibit extremely excellent heat resistance and amine resistance, and prevent discoloration and deterioration, as compared with the case where each of them is used alone.
Claims (8)
ドした粉体成形用の樹脂組成物であって、該組成物中に
過塩素酸バリウム、過塩素酸ナトリウム及び過塩素酸マ
グネシウムから選択される少なくとも一種類、過塩素酸
錫並びに結晶水のないハイドロタルサイトを含有せしめ
たことを特徴とする粉体成形用塩化ビニル系樹脂組成
物。1. A resin composition for powder molding, wherein a vinyl chloride resin is dry blended with a plasticizer, wherein the resin composition is selected from barium perchlorate, sodium perchlorate and magnesium perchlorate. 1. A vinyl chloride resin composition for powder molding, comprising at least one of tin perchlorate and hydrotalcite having no water of crystallization.
剤又はポリエステル系可塑剤である請求項1記載の粉体
成形用塩化ビニル系樹脂組成物。2. The vinyl chloride resin composition for powder molding according to claim 1, wherein the plasticizer is a trimellitic acid ester plasticizer or a polyester plasticizer.
は過塩素酸マグネシウムの含有量が、塩化ビニル系樹脂
100重量部あたり0.5〜10重量部の範囲である請
求項1又は請求項2記載の粉体成形用塩化ビニル系樹脂
組成物。3. The content of barium perchlorate, sodium perchlorate or magnesium perchlorate in the range of 0.5 to 10 parts by weight per 100 parts by weight of vinyl chloride resin. A vinyl chloride resin composition for powder molding as described in the above.
100重量部あたり0.01〜5重量部の範囲である請
求項1乃至請求項3いずれかの項に記載の粉体成形用塩
化ビニル系樹脂組成物。4. The powder molding according to claim 1, wherein the content of tin perchlorate is in the range of 0.01 to 5 parts by weight per 100 parts by weight of the vinyl chloride resin. Vinyl chloride resin composition for use.
が、塩化ビニル系樹脂100重量部あたり0.5〜10
重量部の範囲である請求項1乃至請求項4いずれかの項
に記載の粉体成形用塩化ビニル系樹脂組成物。5. The content of hydrotalcite without water of crystallization is 0.5 to 10 per 100 parts by weight of vinyl chloride resin.
The vinyl chloride resin composition for powder molding according to any one of claims 1 to 4, which is in a range of parts by weight.
の粉体成形用塩化ビニル系樹脂組成物に、さらに塩化ビ
ニル系樹脂100重量部あたり、粉体流動性改良剤5〜
30重量部を均一に分散せしめたことを特徴とする粉体
成形用塩化ビニル系樹脂組成物。6. The vinyl chloride resin composition for powder molding according to claim 1, further comprising a powder fluidity improver of 5 to 100 parts by weight of the vinyl chloride resin.
A vinyl chloride resin composition for powder molding, wherein 30 parts by weight are uniformly dispersed.
懸濁重合法によって製造された平均粒径10μm以下の
塩化ビニル系樹脂である請求項6記載の粉体成形用塩化
ビニル系樹脂組成物。7. The vinyl chloride resin for powder molding according to claim 6, wherein the powder fluidity improver is a vinyl chloride resin having an average particle diameter of 10 μm or less produced by an emulsion polymerization method or a fine suspension polymerization method. Resin composition.
る請求項6記載の粉体成形用塩化ビニル系樹脂組成物。8. The vinyl chloride resin composition for powder molding according to claim 6, wherein the powder fluidity improver is a fine inorganic filler.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP19970695A JPH0948896A (en) | 1995-08-04 | 1995-08-04 | Vinyl chloride resin composition for powder molding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP19970695A JPH0948896A (en) | 1995-08-04 | 1995-08-04 | Vinyl chloride resin composition for powder molding |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0948896A true JPH0948896A (en) | 1997-02-18 |
Family
ID=16412261
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP19970695A Pending JPH0948896A (en) | 1995-08-04 | 1995-08-04 | Vinyl chloride resin composition for powder molding |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0948896A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10120854A (en) * | 1996-10-18 | 1998-05-12 | Sumitomo Chem Co Ltd | Vinyl chloride resin composition for powder molding and method for producing the same |
| US9060963B2 (en) | 2008-01-14 | 2015-06-23 | Active Organics, Inc. | Anti-inflammatory hydrolysate of C. versicolor |
| CN116427185A (en) * | 2023-01-04 | 2023-07-14 | 北京汽车集团越野车有限公司 | Amine-resistant polyvinyl chloride artificial leather and preparation method thereof |
-
1995
- 1995-08-04 JP JP19970695A patent/JPH0948896A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10120854A (en) * | 1996-10-18 | 1998-05-12 | Sumitomo Chem Co Ltd | Vinyl chloride resin composition for powder molding and method for producing the same |
| US9060963B2 (en) | 2008-01-14 | 2015-06-23 | Active Organics, Inc. | Anti-inflammatory hydrolysate of C. versicolor |
| CN116427185A (en) * | 2023-01-04 | 2023-07-14 | 北京汽车集团越野车有限公司 | Amine-resistant polyvinyl chloride artificial leather and preparation method thereof |
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