JPH0957111A - Temperature-adjustable catalyst carrier or ozone decomposing element - Google Patents
Temperature-adjustable catalyst carrier or ozone decomposing elementInfo
- Publication number
- JPH0957111A JPH0957111A JP7254417A JP25441795A JPH0957111A JP H0957111 A JPH0957111 A JP H0957111A JP 7254417 A JP7254417 A JP 7254417A JP 25441795 A JP25441795 A JP 25441795A JP H0957111 A JPH0957111 A JP H0957111A
- Authority
- JP
- Japan
- Prior art keywords
- sheet
- ozone decomposing
- catalyst
- heating element
- activated carbon
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000003054 catalyst Substances 0.000 title claims abstract description 93
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 title claims abstract description 50
- 238000010438 heat treatment Methods 0.000 claims abstract description 41
- 229910052751 metal Inorganic materials 0.000 claims abstract description 7
- 239000002184 metal Substances 0.000 claims abstract description 7
- 239000012784 inorganic fiber Substances 0.000 claims abstract description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 41
- 239000011248 coating agent Substances 0.000 claims description 15
- 239000010419 fine particle Substances 0.000 claims description 14
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 8
- 238000000576 coating method Methods 0.000 claims description 8
- 238000002156 mixing Methods 0.000 claims description 8
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 7
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical class C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 6
- 239000003795 chemical substances by application Substances 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 5
- -1 organic acid salts Chemical class 0.000 claims description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 4
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 229910052759 nickel Inorganic materials 0.000 claims description 4
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 4
- 150000003839 salts Chemical class 0.000 claims description 4
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229920006283 heat-resistant synthetic fiber Polymers 0.000 claims description 3
- 229910052709 silver Inorganic materials 0.000 claims description 3
- 239000004332 silver Substances 0.000 claims description 3
- 125000006850 spacer group Chemical group 0.000 claims description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 2
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 2
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 claims description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 2
- 229910021536 Zeolite Inorganic materials 0.000 claims description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 2
- 229910052783 alkali metal Inorganic materials 0.000 claims description 2
- 150000001340 alkali metals Chemical class 0.000 claims description 2
- 229910001964 alkaline earth metal nitrate Inorganic materials 0.000 claims description 2
- 229910052787 antimony Inorganic materials 0.000 claims description 2
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 claims description 2
- 229910052797 bismuth Inorganic materials 0.000 claims description 2
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 claims description 2
- 239000004917 carbon fiber Substances 0.000 claims description 2
- 150000001805 chlorine compounds Chemical class 0.000 claims description 2
- 229910052804 chromium Inorganic materials 0.000 claims description 2
- 239000011651 chromium Substances 0.000 claims description 2
- 229910017052 cobalt Inorganic materials 0.000 claims description 2
- 239000010941 cobalt Substances 0.000 claims description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 2
- 229910052802 copper Inorganic materials 0.000 claims description 2
- 239000010949 copper Substances 0.000 claims description 2
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 2
- 238000005485 electric heating Methods 0.000 claims description 2
- 238000005530 etching Methods 0.000 claims description 2
- 229910052732 germanium Inorganic materials 0.000 claims description 2
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 claims description 2
- 229910052742 iron Inorganic materials 0.000 claims description 2
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 claims description 2
- 229910052750 molybdenum Inorganic materials 0.000 claims description 2
- 239000011733 molybdenum Substances 0.000 claims description 2
- 229910052763 palladium Inorganic materials 0.000 claims description 2
- 229910052698 phosphorus Inorganic materials 0.000 claims description 2
- 239000011574 phosphorus Substances 0.000 claims description 2
- 229910052697 platinum Inorganic materials 0.000 claims description 2
- 229910052761 rare earth metal Inorganic materials 0.000 claims description 2
- 229910052703 rhodium Inorganic materials 0.000 claims description 2
- 239000010948 rhodium Substances 0.000 claims description 2
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 claims description 2
- 229910052707 ruthenium Inorganic materials 0.000 claims description 2
- 150000003467 sulfuric acid derivatives Chemical class 0.000 claims description 2
- 229910052718 tin Inorganic materials 0.000 claims description 2
- 239000010936 titanium Substances 0.000 claims description 2
- 229910052719 titanium Inorganic materials 0.000 claims description 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 2
- 229910052721 tungsten Inorganic materials 0.000 claims description 2
- 239000010937 tungsten Substances 0.000 claims description 2
- 229910052720 vanadium Inorganic materials 0.000 claims description 2
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims description 2
- 239000010457 zeolite Substances 0.000 claims description 2
- 229910052725 zinc Inorganic materials 0.000 claims description 2
- 239000011701 zinc Substances 0.000 claims description 2
- 229910052845 zircon Inorganic materials 0.000 claims description 2
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 claims description 2
- 230000001276 controlling effect Effects 0.000 claims 8
- 229910002651 NO3 Inorganic materials 0.000 claims 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 claims 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 claims 1
- 230000005611 electricity Effects 0.000 claims 1
- 150000004679 hydroxides Chemical class 0.000 claims 1
- 229910052741 iridium Inorganic materials 0.000 claims 1
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 claims 1
- 230000001105 regulatory effect Effects 0.000 claims 1
- 238000006243 chemical reaction Methods 0.000 abstract description 19
- 230000000694 effects Effects 0.000 abstract description 2
- 239000000853 adhesive Substances 0.000 description 9
- 230000001070 adhesive effect Effects 0.000 description 9
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 9
- NUJOXMJBOLGQSY-UHFFFAOYSA-N manganese dioxide Chemical compound O=[Mn]=O NUJOXMJBOLGQSY-UHFFFAOYSA-N 0.000 description 8
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- 239000000835 fiber Substances 0.000 description 6
- 239000007789 gas Substances 0.000 description 6
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 5
- 229910000480 nickel oxide Inorganic materials 0.000 description 5
- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical compound [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 239000000919 ceramic Substances 0.000 description 4
- 238000000354 decomposition reaction Methods 0.000 description 4
- 239000006185 dispersion Substances 0.000 description 4
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 4
- 239000003365 glass fiber Substances 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 239000000725 suspension Substances 0.000 description 3
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- 239000004088 foaming agent Substances 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- DLXAZYQCSSNEPD-UHFFFAOYSA-N [O-2].[Mn+2].[Cu]=O Chemical compound [O-2].[Mn+2].[Cu]=O DLXAZYQCSSNEPD-UHFFFAOYSA-N 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 239000011889 copper foil Substances 0.000 description 1
- YOCUPQPZWBBYIX-UHFFFAOYSA-N copper nickel Chemical compound [Ni].[Cu] YOCUPQPZWBBYIX-UHFFFAOYSA-N 0.000 description 1
- 229960004643 cupric oxide Drugs 0.000 description 1
- 230000001877 deodorizing effect Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- GSNZLGXNWYUHMI-UHFFFAOYSA-N iridium(3+);trinitrate Chemical compound [Ir+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O GSNZLGXNWYUHMI-UHFFFAOYSA-N 0.000 description 1
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- MIVBAHRSNUNMPP-UHFFFAOYSA-N manganese(2+);dinitrate Chemical compound [Mn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O MIVBAHRSNUNMPP-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- NDLPOXTZKUMGOV-UHFFFAOYSA-N oxo(oxoferriooxy)iron hydrate Chemical compound O.O=[Fe]O[Fe]=O NDLPOXTZKUMGOV-UHFFFAOYSA-N 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
Landscapes
- Exhaust Gas Treatment By Means Of Catalyst (AREA)
- Catalysts (AREA)
Abstract
(57)【要約】
【構成】シート好ましくは無機繊維を主成分とする低密
度のシートまたは金属シートに発熱体たとえば発熱線を
内蔵してなるシート状触媒担体またはオゾン分解素子お
よびこのシート状触媒担体に触媒を担持してなるシート
状触媒並にこのシート状触媒またはオゾン分解素子を多
数の小透孔を有する如く積層してなるブロック状の触媒
またはオゾン分解素子である。
【効果】内蔵した発熱体によりシート状の担持触媒また
はオゾン分解素子を内部よりじかに加熱して反応所要温
度に保つことができる。
(57) [Summary] [Structure] Sheet, preferably a sheet-like catalyst carrier or ozone decomposing element and a sheet-like catalyst comprising a heating element such as a heating wire built in a low-density sheet or metal sheet containing inorganic fibers as a main component A block catalyst or an ozone decomposing element in which a sheet catalyst formed by supporting a catalyst on a carrier as well as the sheet catalyst or an ozone decomposing element are laminated so as to have a large number of small holes. [Effect] The sheet-shaped supported catalyst or the ozone decomposing element can be directly heated from the inside by the built-in heating element to maintain the temperature at the required reaction.
Description
【0001】[0001]
【産業上の利用分野】本発明はシート状またはハニカム
状その他小透孔を形成してなる触媒担体またはオゾン分
解素子、特に触媒またはオゾン分解剤の温度を自由に上
昇し反応速度を高めることができかつ触媒またはオゾン
分解剤が失活した場合そのまま加熱により直ちに再生賦
活し得る触媒担体またはオゾン分解素子に関するもので
ある。The present invention relates to a catalyst carrier or an ozone decomposing element having a sheet-like or honeycomb shape or other small pores formed therein, and in particular, it is possible to freely raise the temperature of a catalyst or an ozone decomposing agent to enhance the reaction rate. The present invention relates to a catalyst carrier or an ozone decomposing element which can be regenerated and activated immediately by heating when the catalyst or the ozone decomposing agent is deactivated.
【0002】[0002]
【従来の技術】本件特許出願人は実公平2−33862
において有機およびまたは無機の繊維と活性カーボン繊
維と活性炭微粒子よりなる紙による片波成形体を積層し
てなるオゾン分解用エレメントを提案した。一方本件特
許出願人は特願平2−417936(特開平4−215
854)においてセラミツクス繊維紙を積層して得られ
たハニカム状ブロツクを酸素含量の少ない熱風により焼
成し、触媒粒子の分散体および無機結合剤の分散体を含
浸して触媒担体を得る方法を提案した。また本件特許出
願人は特願平4−45042(特開平5−64745)
においてハニカム状の触媒担体を得るに際し、セラミツ
クス繊維、ガラス繊維またはカーボン繊維と山皮とを主
成分とする紙でハニカム状積層体を形成し、これに触媒
の粒子の分散体とシリカゾル,アルミナゾル等無機結合
剤の分散体とを含浸し、ハニカム状積層体の保形性を向
上する方法を提案した。2. Description of the Related Art The applicant of this patent is
Proposed an ozone decomposing element, which is formed by laminating a single-sided molded product made of paper, which is composed of organic and / or inorganic fibers, activated carbon fibers, and activated carbon fine particles. On the other hand, the applicant of the present patent application is Japanese Patent Application No. 2-417936 (JP-A-4-215936).
854), a method of obtaining a catalyst carrier by firing a honeycomb block obtained by laminating ceramic fiber paper with hot air having a low oxygen content and impregnating with a dispersion of catalyst particles and a dispersion of an inorganic binder was proposed. . Further, the applicant of the present patent application is Japanese Patent Application No. 4-45042 (Japanese Patent Application Laid-Open No. 5-64745).
In obtaining a honeycomb-shaped catalyst carrier in, a honeycomb-shaped laminated body is formed from paper having ceramic fiber, glass fiber or carbon fiber and mountain bark as main components, and a dispersion of catalyst particles and silica sol, alumina sol, etc. We proposed a method to improve the shape retention of honeycomb-shaped laminate by impregnating it with a dispersion of inorganic binder.
【0003】[0003]
【発明が解決しようとする課題】上記の如きオゾン分解
用エレメントはその含有する活性炭とオゾンとの反応に
よりオゾンを分解しまた触媒担体はこれに触媒を担持し
て流体の接触反応に使用するものであるが、一般に化学
反応はその反応温度が10℃上昇する毎にその反応速度
は倍増することが知られており、外気その他の条件によ
つては触媒従つて触媒担体または活性炭の温度を上昇
し、化学反応たとえば接触反応を速めることが要求され
る場合がある。また触媒が失活した場合加熱再生が可能
な触媒については簡単で迅速な加熱賦活が要求される。The ozone decomposing element as described above decomposes ozone by the reaction of the activated carbon contained therein and ozone, and the catalyst carrier carries a catalyst thereon for use in the catalytic reaction of fluids. However, it is generally known that the reaction rate of the chemical reaction doubles every time the reaction temperature rises by 10 ° C., and depending on the outside air and other conditions, the temperature of the catalyst and thus the catalyst carrier or activated carbon rises. However, it may be required to accelerate a chemical reaction such as a contact reaction. Further, for a catalyst that can be heated and regenerated when the catalyst is deactivated, simple and rapid heat activation is required.
【0004】[0004]
【課題を解決するための手段】本発明は上記の要求に答
え、容易に確実にしかも少ない熱エネルギーで温度を上
昇調節し得るシート状またはハニカム状等の多数の小透
孔を有する触媒担体またはオゾン分解素子を提供するこ
とを目的とするもので、この目的は本発明により発熱体
を内蔵したシート状の触媒担体またはオゾン分解素子お
よびこの発熱体を内蔵するシートを多数の小透孔を形成
するようにたとえばハニカム状に積層成形した触媒担体
またはオゾン分解素子を提供することにより達成され
る。一方シート状またはハニカム状等の担持触媒は接触
反応を長時間繰返すことにより反応物質の重合反応によ
り高沸点の物質が生成付着してその接触反応を阻害する
に至ることがある。この場合には通電により担持触媒を
300〜450℃に1〜3時間加熱して賦活する。Means for Solving the Problems The present invention meets the above-mentioned requirements, and a catalyst carrier having a large number of small through holes, such as a sheet or a honeycomb, whose temperature can be easily and reliably adjusted with a small amount of heat energy. An object of the present invention is to provide an ozone decomposing element, which aims to form a sheet-shaped catalyst carrier having a heating element or an ozone decomposing element and a sheet having the heating element formed therein with a large number of small holes. As described above, for example, it is achieved by providing a catalyst carrier or an ozone decomposing element laminated and molded in a honeycomb shape. On the other hand, in the case of a sheet-shaped or honeycomb-shaped supported catalyst, when the contact reaction is repeated for a long time, a substance having a high boiling point may be produced and adhered due to the polymerization reaction of the reaction substance, and the contact reaction may be hindered. In this case, the supported catalyst is heated to 300 to 450 ° C. for 1 to 3 hours to be activated by energization.
【0005】[0005]
【実施例1】図1および図2に示す如く厚さ0.1〜
0.2mmのガラス繊維を主成分とするシート2枚また
はアルミニウムその他の金属またはポリエステル等合成
樹脂の2枚のシート1,1aの一方に接着剤好ましくは
無機接着剤を塗布し、両シート1,1a間に多数の抵抗
線2を配設しながら挟着する。金属シートを使用する場
合には抵抗線を絶縁被覆する必要がある。シート1,1
aの間に抵抗線2を配設挟着するにはたとえば図3およ
び図4に示す如くロール状に捲いたシート1,1a、ボ
ビンに捲いた多数の抵抗線2,2、加圧ローラ3,3、
接着剤塗布装置4および図4に明示する如くガイド5お
よび抵抗線挿通環6,6を列設した枠7を配置し、シー
ト1と、接着剤塗布装置4によりシート1aに接着剤を
塗布したシート1bとを加圧ローラ3,3間に導き、抵
抗線2,2をガイド5および抵抗線挿通環6,6に通し
加圧ローラ3,3の直前において抵抗線2,2をシート
1,1bの間に挟み、接着剤をヒータ8により加熱硬化
する。隣接する抵抗線2,2間の間隔は2〜4mm程度
とする。一方図3に示すようにハンダメツキした電極1
0,10をシート1の表面に所望の間隔を置いてあらか
じめ定着して置く。シート9内に埋設した発熱線2と電
極10とは加熱して融着する。EXAMPLE 1 As shown in FIGS. 1 and 2, the thickness is 0.1 to 0.1.
An adhesive, preferably an inorganic adhesive, is applied to one of two sheets of 0.2 mm glass fiber as a main component or one of two sheets of metal such as aluminum or a synthetic resin such as polyester, or 1 a, and both sheets 1, A large number of resistance wires 2 are sandwiched between 1a. When using a metal sheet, it is necessary to insulate the resistance wire. Sheet 1, 1
To dispose the resistance wire 2 between a and sandwich it, for example, as shown in FIG. 3 and FIG. 4, sheets 1 and 1a wound in a roll shape, a large number of resistance wires 2 and 2 wound on a bobbin, and a pressure roller 3 are provided. , 3,
An adhesive applying device 4 and a frame 7 in which guides 5 and resistance wire insertion rings 6 and 6 are arranged as shown in FIG. 4 are arranged, and an adhesive is applied to the sheet 1 and the sheet 1a by the adhesive applying device 4. The sheet 1b is guided between the pressure rollers 3 and 3, the resistance wires 2 and 2 are passed through the guide 5 and the resistance wire insertion rings 6 and 6, and the resistance wires 2 and 2 are placed immediately before the pressure rollers 3 and 3, respectively. It is sandwiched between 1b and the adhesive is heated and cured by the heater 8. The interval between the adjacent resistance lines 2 and 2 is about 2 to 4 mm. On the other hand, as shown in FIG. 3, soldered electrode 1
0 and 10 are pre-fixed and placed on the surface of the sheet 1 at desired intervals. The heating wire 2 and the electrode 10 embedded in the sheet 9 are heated and fused.
【0006】得られたシート9を図1に示す如く切断
し、電極10,10にリード線11,11を連結してシ
ート状触媒担体を得る。この場合図1に示す如く両端の
電極を分割することによりシート9の電気抵抗を調節し
消費電力を決定することができる。あるいはリード線1
1,11を連結した後このシート状体を図5に示す如く
波形に成形することもできる。尚抵抗線2は通電した場
合シートの表面が約30〜500℃になるように消費電
力を設定する。触媒たとえば日産ガードラー製酸化ニツ
ケル12部をシリカゾルたとえば日産化学のスノーテツ
クス−0 8部とメタノール30部との混合液に分散し
た懸濁液に浸漬しシートに対して63%の固形分を担持
させてシート状担持触媒を得る。The obtained sheet 9 is cut as shown in FIG. 1 and lead wires 11, 11 are connected to the electrodes 10, 10 to obtain a sheet-shaped catalyst carrier. In this case, by dividing the electrodes at both ends as shown in FIG. 1, the electric resistance of the sheet 9 can be adjusted to determine the power consumption. Or lead wire 1
After connecting 1 and 11, this sheet-shaped body can be formed into a corrugated shape as shown in FIG. The power consumption of the resistance wire 2 is set so that the surface of the sheet becomes about 30 to 500 ° C. when energized. A catalyst, for example, 12 parts of Nickel Oxide manufactured by Nissan Gardler, was immersed in a suspension of silica sol, for example, a mixture of 30 parts of Nissan Chemical's Snowtex-08 and 30 parts of methanol, to make a solid content of 63% supported on the sheet. A sheet-shaped supported catalyst is obtained.
【0007】[0007]
【実施例2】図6および図7に示す如く厚さ0.1〜
0.2mmの活性カーボン繊維シートまたは活性カーボ
ン微粒子を混入抄造したシートまたは活性カーボン繊維
と活性カーボン微粒子とを混入抄造したシート1,1a
の一方又は両方に接着剤好ましくは無機接着剤を塗布
し、両シート1,1aの間に多数の抵抗線2aを蛇行状
に配設しながら挟着する。シート1,1aの間に抵抗線
2aを蛇行状に配設するにはたとえばさきに図3および
図4に示した装置および方法を使用する。図3,図4に
おいて枠7を横振りし得る如く構成し、抵抗線2a,2
aを抵抗線挿通環6,6に通し加圧ローラ3,3の直前
において図中矢印に示す如くシート1,1aの幅方向に
横振り枠7を揺動することにより抵抗線2a,2aを蛇
行状にシート1,1aの間に連続的に挟着することがで
きる。Embodiment 2 As shown in FIGS. 6 and 7, the thickness is 0.1 to 0.1.
0.2 mm activated carbon fiber sheet or sheet produced by mixing activated carbon fine particles or sheet produced by mixing activated carbon fiber and activated carbon fine particles 1, 1a
An adhesive, preferably an inorganic adhesive, is applied to one or both of the sheets, and a large number of resistance wires 2a are sandwiched between the sheets 1 and 1a while being arranged in a meandering shape. To arrange the resistance wire 2a in a meandering manner between the sheets 1 and 1a, for example, the apparatus and method shown in FIGS. 3 and 4 are used. In FIG. 3 and FIG. 4, the frame 7 is constructed so that it can be horizontally swung, and the resistance wires 2a, 2
By passing a through the resistance wire insertion rings 6 and 6, immediately before the pressure rollers 3 and 3, the lateral swing frame 7 is swung in the width direction of the sheets 1 and 1a to move the resistance wires 2a and 2a. The sheets 1, 1a can be continuously sandwiched in a meandering shape.
【0008】得られたシート9を図6に示す如く切断
し、抵抗線2aを並列に電極10,10に結線しリード
線11,11に連結してシート状オゾン分解素子を得
る。尚抵抗線2aは通電の場合シートの表面がほぼ30
〜500℃になるように消費電力を選定する。このシー
ト9または波形シートに必要に応じ活性炭微粒子をシー
トの重量に対し5〜30重量%固着する。The obtained sheet 9 is cut as shown in FIG. 6, the resistance wire 2a is connected in parallel to the electrodes 10 and 10 and connected to the lead wires 11 and 11 to obtain a sheet-like ozone decomposing element. The resistance wire 2a has a surface of the sheet of about 30 when energized.
The power consumption is selected so that the temperature becomes ~ 500 ° C. If necessary, activated carbon fine particles are fixed to the sheet 9 or the corrugated sheet in an amount of 5 to 30% by weight based on the weight of the sheet.
【0009】[0009]
【実施例3】図8,図9に示す如く厚さ0.1〜0.2
mmの難燃紙1の片面に電気絶縁性コーテイング剤12
により発熱線2aを蛇行状に埋設する。この場合図4,
図10に示す装置を使用する。この装置はさきに図3,
図4について説明したのとほぼ同様で、図10に示すよ
うにシート1、ロール状に捲いたセパレータフイルムた
とえばポリエステルフイルム13、ボビンに捲いた多数
の発熱線2a,2aおよびコーテイング剤塗布装置4を
用意する。セパレータフイルム13の片面にコーテイン
グ剤塗布装置4により電気絶縁性コーテイング剤を塗布
し、発熱線2aを蛇行状にシート1とセパレータフイル
ム13との間に挟着しながら前進し、セパレータフイル
ム13をロール14に捲取りコーテイング剤12の層を
乾燥しこれに抵抗線2aを埋設したシート15を得る。
一方図10に示すように図3と同様好ましくはハンダメ
ツキした電極10a,10bをシート1の表面に所望の
間隔を置いてあらかじめ定着しておく。コーテイング剤
としては化学発泡剤を混入し、ヒータ8による加熱硬化
時に化学発泡剤が分解発泡し、コーテイング剤層に連続
気孔を形成しシート1に含浸する触媒とコーテイング剤
表面の外気とが接触し得るようにしたものを使用する方
が望ましい。シート15内に埋設した発熱線2aと電極
10a,10bとはシート15の外部より加熱して融着
する。Third Embodiment As shown in FIGS. 8 and 9, the thickness is 0.1 to 0.2.
mm flame-retardant paper 1 coated on one side with electrically insulating coating 12
Thus, the heating wire 2a is embedded in a meandering shape. In this case,
The apparatus shown in FIG. 10 is used. This device was previously shown in Figure 3.
Similar to that described with reference to FIG. 4, as shown in FIG. 10, a sheet 1, a roll-shaped separator film such as a polyester film 13, a large number of heating wires 2a and 2a wound on a bobbin, and a coating agent coating device 4 are provided. prepare. An electrically insulating coating agent is applied to one surface of the separator film 13 by the coating agent application device 4, and the heating wire 2a is moved in a meandering manner while being sandwiched between the sheet 1 and the separator film 13, and the separator film 13 is rolled. A layer of the winding coating agent 12 is dried on 14 to obtain a sheet 15 in which the resistance wire 2a is embedded.
On the other hand, as shown in FIG. 10, preferably, soldered electrodes 10a and 10b are fixed in advance on the surface of the sheet 1 at desired intervals as in the case of FIG. A chemical foaming agent is mixed as a coating agent, and the chemical foaming agent decomposes and foams during heating and curing by the heater 8 to form continuous pores in the coating agent layer and the catalyst impregnated in the sheet 1 comes into contact with the outside air on the surface of the coating agent. It is better to use what you get. The heating wire 2a embedded in the sheet 15 and the electrodes 10a, 10b are heated and fused from the outside of the sheet 15.
【0010】得られたシート15に無機質補強剤を含浸
固定した後、日産ガードラー製酸化銅−酸化マンガン
1.6部、シリカゾル4部、水1.25部、アセトン
1.25部よりなる触媒の懸濁液に浸漬しシート15に
対し約10〜15wt.%の触媒微粒子を含浸固着させ
る。シート15の電極10a,10bを両端に残した状
態で図中M,Nの位置で切断し、図8に示すようにリー
ド線11a,11bを電極10a,10bに結線しシー
ト状触媒を得る。このシート状触媒は通電の場合その表
面がほぼ30〜500℃になるように消費電力を選定す
る。After impregnating and fixing the obtained sheet 15 with an inorganic reinforcing agent, a catalyst comprising 1.6 parts of Nissan Gardler copper oxide-manganese oxide, 4 parts of silica sol, 1.25 parts of water, and 1.25 parts of acetone. The sheet 15 is dipped in the suspension and the amount of the sheet 15 is about 10-15 wt. % Catalyst fine particles are impregnated and fixed. The sheet 15 is cut at the positions M and N in the figure with the electrodes 10a and 10b left at both ends, and lead wires 11a and 11b are connected to the electrodes 10a and 10b as shown in FIG. 8 to obtain a sheet catalyst. The power consumption of this sheet catalyst is selected so that the surface thereof is approximately 30 to 500 ° C. when energized.
【0011】[0011]
【実施例4】図11,図12に示す如く厚さ0.1〜
0.2mmの耐熱性合成繊維を主成分とする低密度のシ
ート1,1aを用意し、一方のシート1の一面に導電性
塗料たとえば合成樹脂に炭素、銀その他の電導体の微粒
子を混入し有機溶剤に分散したペーストを塗布し、その
塗布面に他方のシート1aを貼着して乾燥し、導電性塗
膜2eに電極10,10を結線し電極10,10にリー
ド線11,11を結線してシート状触媒担体を得る。こ
のシート状触媒担体のシート1,1aに触媒微粒子を含
浸付着させてシート状触媒を得る。尚導電性塗膜2eは
通電の場合シートの表面がほぼ30〜150℃になるよ
うに塗料の配合および塗膜の厚さを調整する。Fourth Embodiment As shown in FIGS. 11 and 12, the thickness is 0.1 to 0.1.
Prepare low-density sheets 1 and 1a containing 0.2 mm of heat-resistant synthetic fiber as a main component, and one surface of one sheet 1 is mixed with conductive paint, for example, synthetic resin and fine particles of carbon, silver or other electric conductor. A paste dispersed in an organic solvent is applied, the other sheet 1a is attached to the applied surface and dried, the electrodes 10 and 10 are connected to the conductive coating film 2e, and the lead wires 11 and 11 are attached to the electrodes 10 and 10. Wire connection is performed to obtain a sheet-shaped catalyst carrier. Catalyst sheets are obtained by impregnating and adhering catalyst fine particles onto the sheets 1 and 1a of the sheet catalyst carrier. The conductive coating film 2e is prepared by adjusting the composition of the coating material and the thickness of the coating film so that the surface of the sheet is approximately 30 to 150 ° C. when energized.
【0012】[0012]
【実施例5】図13,図14に示す如く厚さ0.1〜
0.2mmのセラミツクス繊維を主成分とする低密度の
シート1,1aを用意し、数百μ厚の銅箔、アルミニウ
ム箔等金属箔をエツチングにより電熱回路に形成した面
状発熱体2fをシート1,1a間に挟着固定し、面状発
熱体2fの両端に電極10,10を結合しリード線1
1,11を結線してシート状触媒担体を得、このシート
1,1aに触媒微粒子を含浸担持せしめてシート状触媒
を得る。Fifth Embodiment As shown in FIGS. 13 and 14, the thickness is 0.1 to 0.1.
Prepare a low-density sheet 1 or 1a containing 0.2 mm ceramic fiber as a main component, and a sheet heating element 2f formed by etching a metal foil such as a copper foil or an aluminum foil having a thickness of several hundred μ in an electric heating circuit. 1 and 1a are sandwiched and fixed, and the electrodes 10 and 10 are connected to both ends of the sheet heating element 2f to form the lead wire 1.
1, 1 and 11 are connected to obtain a sheet-shaped catalyst carrier, and the sheet-shaped catalyst is obtained by impregnating and supporting catalyst fine particles on the sheets 1 and 1a.
【0013】上記実施例1〜3において抵抗線としては
ニツケルクロム合金、ニツケル銅合金その他任意の0.
1〜0.3mm径の抵抗線を裸線または5〜10μ厚の
ポリテトラフルオロエチレンの被膜その他適宜の絶縁被
覆を施して使用する。また上記実施例1〜5において基
体となるシートとしては触媒粒子等を固着または含浸固
着し得るパルプ等多孔質その他のシートを使用し得る
が、熱による発火その他の事故を防ぐためセラミツクス
繊維、ガラス繊維等無機質の不燃性繊維、活性カーボン
繊維、耐熱性合成繊維などを主成分とするシート、難燃
紙、活性炭混入紙、金属シート等が望ましい。In the above-mentioned first to third embodiments, the resistance wire is nickel chrome alloy, nickel copper alloy or any other desired wire.
A resistance wire having a diameter of 1 to 0.3 mm is used by applying a bare wire or a film of polytetrafluoroethylene having a thickness of 5 to 10 μm or other suitable insulating coating. Further, in the above-mentioned Examples 1 to 5, a porous sheet such as pulp capable of fixing or impregnating and fixing catalyst particles or the like can be used as the base sheet, but in order to prevent ignition and other accidents due to heat, ceramic fiber, glass Inorganic non-combustible fibers such as fibers, activated carbon fibers, sheets containing heat-resistant synthetic fibers as a main component, flame-retardant paper, activated carbon mixed paper, metal sheets and the like are desirable.
【0014】担持する触媒としては適宜の温度で気体の
反応に使用し得るものはすべて使用し得るが、例として
自動車等の内燃機関の排気ガス中の一酸化炭素、炭化水
素、窒素酸化物の浄化処理用、廃ガスの脱臭処理用とし
ての触媒たとえば鉄、コバルト、ニツケル、マンガン、
銅、銀、クロム、モリブデン、タングステン、チタン、
バナジウム、ジルコン、亜鉛、ゲルマニウム、スズ、
鉛、リン、アンチモン、ビスマス、希土類元素、アルカ
リ金属、アルカリ土類金属の硝酸塩、塩化物、硫酸塩、
炭酸塩、有機酸塩、アンミン錯塩、水酸化物、酸化物
等、白金、パラジウム、ロジウム、ルテニウム、イリジ
ウムの硝酸塩、塩化物、アンミン錯塩等、オゾン分解用
の活性炭、その他触媒たとえばアルミナ、酸化ニツケ
ル、二酸化マンガンまたは二酸化マンガンと酸化第二銅
または酸化第二鉄との混合物、ゼオライト等が挙げられ
る。As the catalyst to be supported, any catalyst which can be used for the reaction of gas at an appropriate temperature can be used, but examples thereof include carbon monoxide, hydrocarbons and nitrogen oxides in the exhaust gas of internal combustion engines such as automobiles. Catalysts for purification treatment, for deodorizing waste gas, such as iron, cobalt, nickel, manganese,
Copper, silver, chromium, molybdenum, tungsten, titanium,
Vanadium, zircon, zinc, germanium, tin,
Lead, phosphorus, antimony, bismuth, rare earth elements, alkali metals, alkaline earth metal nitrates, chlorides, sulfates,
Carbonate, organic acid salt, ammine complex salt, hydroxide, oxide, etc., platinum, palladium, rhodium, ruthenium, iridium nitrate, chloride, ammine complex salt, etc., activated carbon for ozone decomposition, other catalysts such as alumina, nickel oxide , Manganese dioxide or a mixture of manganese dioxide and cupric oxide or ferric oxide, zeolite, and the like.
【0015】[0015]
【実施例6】実施例1で図1,図2に示したシート状触
媒担体でリード線11を除いた9および波形シート9a
を図15に示す如く積層接着して片波成形体とする。実
施例2において蛇行状に発熱線2aを配設したシート、
その他実施例3〜5の場合でも同様である。この片波成
形体を図16に示す如く亙に接着しまたは接着せずに積
重ねて長方形のハニカム状ブロツク16とする。この後
日産ガードラー製酸化ニツケル12部をシリカゾル例え
ば日産化学のスノーテツクス−0 8部、メタノール3
0部との混合液に分散した懸濁液に浸漬した後150℃
の熱風により30分間乾燥を行なう。この操作を3回行
なつた。その結果ハニカム状ブロツクに酸化ニツケルを
63wt%含浸した。このハニカム状ブロツクにおける
各シートの各電極10,10の両端を電極10a,10
aに結線し、電極10a,10aにリード線11,11
を結線し電源に接続して触媒担持ハニカム体を得る。片
波成形体を図17に示す如く捲回積層して円筒形のハニ
カム状ブロツクとし両端部の電極10,10の端部にリ
ード線11,11を結線し電源に接続することもでき
る。[Sixth Embodiment] In the first embodiment, the sheet-shaped catalyst carrier shown in FIGS. 1 and 2 except the lead wire 9 and the corrugated sheet 9a are used.
Are laminated and bonded as shown in FIG. 15 to obtain a single wave molded body. A sheet in which the heating wire 2a is arranged in a meandering manner in Example 2,
The same applies to the other Examples 3 to 5. As shown in FIG. 16, this single-sided molded body is laminated or not laminated to form a rectangular honeycomb block 16. After that, 12 parts of nickel guard oxide made by Nissan Gardler was added to silica sol, for example, snow tex-08 part of Nissan Kagaku, and 3 parts of methanol.
After dipping in a suspension dispersed in a mixed solution with 0 parts, 150 ° C
Dry with hot air for 30 minutes. This operation was repeated 3 times. As a result, the honeycomb block was impregnated with 63 wt% of nickel oxide. Both ends of each electrode 10, 10 of each sheet in this honeycomb block are connected to electrodes 10a, 10
a to the lead wires 11 and 11 connected to the electrodes 10a and 10a.
And a power source is connected to obtain a catalyst-supporting honeycomb body. The single wave molded body may be wound and laminated as shown in FIG. 17 to form a cylindrical honeycomb block, and lead wires 11 and 11 may be connected to the ends of the electrodes 10 and 10 at both ends to be connected to a power supply.
【0016】[0016]
【実施例7】実施例2で図6,図7に示したシートでリ
ード線11を除いた9を図18に示す如く多数積重ね、
一段毎に段違いに接着剤18,18・・・・,19,1
9・・・・を線状に塗布して各シートを押圧接着し、そ
の後各シートを図示矢印に示す如く引き開くことにより
図19に示す如くハニカム積層体を得る。各オゾン分解
シート9,9の各電極の両端を電極に結線し、この電極
にリード線を結線し電源に接続してオゾン分解ハニカム
体を得る。[Embodiment 7] In Example 2, a large number of sheets 9 shown in FIGS. 6 and 7 except for the lead wires 11 are stacked as shown in FIG.
Adhesive 18,18 ..., 19,1
.. are linearly applied, the respective sheets are pressure-bonded to each other, and then the respective sheets are pulled open as shown by an arrow in the drawing to obtain a honeycomb laminated body as shown in FIG. Both ends of each electrode of each ozone decomposition sheet 9, 9 are connected to an electrode, and a lead wire is connected to this electrode and connected to a power source to obtain an ozone decomposition honeycomb body.
【0017】[0017]
【実施例8】実施例1の触媒担持シート9よりリード線
11,11を除き図20,図21に示す如くスペーサー
20を挟んで積重ね多数の触媒担持シート間の間隙を保
持したブロツクとし、図21に明示する如く各触媒担持
シートの各電極10,10の一端を電極10a,10a
に接続し、電極10a,10aにリード線11,11を
結線し電源に接続して担持触媒を得る。上記の触媒担持
シート9を図22に示す如くスペーサー20を挟んで円
筒状に捲付けシート間の間隙を保持した円筒状に成形
し、両端の電極10,10の一端にリード線11,11
を結線し電源に接続することもできる。シート状オゾン
分解素子についても全く同様に実施し得る。[Embodiment 8] Except for the lead wires 11 and 11 of the catalyst-supporting sheet 9 of Embodiment 1, as shown in FIGS. 21, one end of each electrode 10, 10 of each catalyst supporting sheet is connected to the electrodes 10a, 10a.
And the lead wires 11, 11 are connected to the electrodes 10a, 10a and connected to a power source to obtain a supported catalyst. As shown in FIG. 22, the catalyst-carrying sheet 9 is formed into a cylindrical shape with a spacer 20 sandwiched therebetween, and a gap is maintained between the sheets, and the lead wires 11 and 11 are provided at one ends of the electrodes 10 and 10 at both ends.
You can also connect to and connect to the power supply. The same applies to the sheet-like ozone decomposing element.
【0018】[0018]
【作用】実施例1乃至実施例5で得られたシート状の触
媒またはオゾン分解素子はこれに通電して最適の反応温
度に保持し、反応を進めるべき気体または該気体を含有
する空気またはその他不活性気体と接触させて反応を促
進させる。実施例6乃至実施例8で得られた小透孔を有
する担持触媒またはオゾン分解素子はこれに通電して最
適の反応温度に保持し、反応を進めるべき気体または該
気体を含有する空気またはその他不活性気体をその小透
孔内に通し反応を促進させる。反応生成物がシート状触
媒またはブロツク状の担持触媒に付着しまたはその他の
原因により触媒としての性能が低下した場合には通電に
よりシートの温度を200〜400℃程度に上昇し1時
間〜4時間かけて不純物を分解除去し触媒としての性能
を回復することができる。The sheet-shaped catalysts or ozone decomposing elements obtained in Examples 1 to 5 are energized to maintain the reaction temperature at an optimum level, and the gas or the air containing the gas or the like which should proceed the reaction Contact with an inert gas to accelerate the reaction. The supported catalysts or ozone decomposing elements having small pores obtained in Examples 6 to 8 are energized to maintain the reaction temperature at an optimum level, and the gas or the air containing the gas or the like to proceed the reaction An inert gas is passed through the small holes to promote the reaction. When the reaction product adheres to a sheet-shaped catalyst or a block-shaped supported catalyst or the performance as a catalyst deteriorates due to other causes, the temperature of the sheet is raised to about 200 to 400 ° C. by energization, and the time is from 1 to 4 hours. By doing so, the impurities can be decomposed and removed to restore the performance as a catalyst.
【0019】実施例6で得られたハニカム状触媒でガラ
ス繊維シートの厚さ0.1〜0.12mm、波形紙の波
長2.65mm、波高1.6mm、小透孔の長さ30m
mのブロツクに63重量%の日産ガードラー製酸化ニツ
ケルを担持させた試料の発熱線に通電して60℃に温度
調節しこれに1ppmのオゾンを含有する空気を1m/
sec.の速さで通し連続してオゾン分解を行つたとこ
ろ、図23に示す如く初期においては99%、450時
間後には98%の分解率が得られた(曲線)。一方比
較例として発熱線を内蔵しない場合には(曲線)初期
においては発熱線を内蔵した場合と同様に99%分解除
去できるが450時間後には95%の除去率となり発熱
線を内蔵した場合に比較して除去効率が低下する。これ
は本発明においてはブロツクのシートに内蔵した発熱線
を60℃程度の温度に加熱するのでシートに固着または
含浸固着した触媒である酸化ニツケルが常に最適の温度
で作動しているためである。With the honeycomb-shaped catalyst obtained in Example 6, the thickness of the glass fiber sheet was 0.1 to 0.12 mm, the wavelength of corrugated paper was 2.65 mm, the wave height was 1.6 mm, and the length of the small through holes was 30 m.
A block of m was loaded with 63% by weight of Nissan Gardler's nickel oxide and the heating wire of the sample was energized to adjust the temperature to 60 ° C., and 1 m of air containing 1 ppm of ozone was added to this.
sec. When ozone was continuously decomposed at the speed of, the decomposition rate was 99% in the initial stage and 98% after 450 hours as shown in FIG. 23 (curve). On the other hand, as a comparative example, when the heating wire is not built in, 99% can be decomposed and removed in the initial stage of the (curve) as in the case where the heating wire is built in, but after 450 hours, the removal rate becomes 95% and the heating wire is built in. The removal efficiency is reduced in comparison. This is because, in the present invention, the heating wire incorporated in the block sheet is heated to a temperature of about 60 ° C., so that the nickel oxide catalyst fixed or impregnated and fixed to the sheet always operates at the optimum temperature.
【0020】[0020]
【発明の効果】従来たとえば微量の窒素酸化物またはオ
ゾンを含有する空気を触媒または活性炭に通してこの微
量の窒素酸化物またはオゾンを分解除去しようとする場
合には大量の空気を反応最適湿度まで加熱してこれを触
媒またはオゾン分解素子に通す必要があつたが、本発明
の触媒担体またはオゾン分解素子は上記の如く構成した
ので通電によつて迅速かつ全面積にわたつて均等にシー
ト状またはブロツク状の担持触媒またはオゾン分解素子
を所定の温度まで加熱することができ、熱エネルギーを
効率よく使用することかでき、大きな熱エネルギーの節
約になる。またシートに発熱線を平行蛇行状に配設する
ときは発熱線の配設密度を更に上昇して温度むらを少な
くすることができ、しかも基体のシートの熱膨張と発熱
線の熱膨張との差を緩衝することによつてシートの熱に
よる歪みを防止し得る効果がある。In the prior art, for example, when air containing a small amount of nitrogen oxides or ozone is passed through a catalyst or activated carbon to decompose and remove the small amount of nitrogen oxides or ozone, a large amount of air is used up to the optimum reaction humidity. It was necessary to heat and pass this through a catalyst or an ozone decomposing element, but since the catalyst carrier or the ozone decomposing element of the present invention was constructed as described above, it could be rapidly and uniformly applied in sheet form over the entire area by electrification. The block-shaped supported catalyst or the ozone decomposing element can be heated to a predetermined temperature, the heat energy can be used efficiently, and a large amount of heat energy can be saved. Further, when the heating wires are arranged in a parallel meandering shape on the sheet, the density of the heating wires can be further increased to reduce the temperature unevenness. Moreover, the thermal expansion of the sheet of the base body and the thermal expansion of the heating wires can be reduced. By buffering the difference, there is an effect that distortion of the sheet due to heat can be prevented.
【0021】一方、シート状触媒を製造する過程におい
ても、たとえば二酸化マンガンのシート状触媒を製造す
る場合、触媒としての性能を高めるために従来はまず適
宜のシートを純粋な硝酸マンガン水溶液に浸漬し、乾燥
後200℃付近で適当な時間焼成し、シート面に二酸化
マンガンを生成させていたが、本発明のシート状触媒担
体を使用すればこれに発熱体が内蔵しているため通電を
制御することによつて焼成温度を調節し、容易に迅速に
かつ確実にシート状触媒を得ることができる。On the other hand, in the process of producing a sheet catalyst, for example, in the case of producing a sheet catalyst of manganese dioxide, conventionally, an appropriate sheet is first immersed in a pure manganese nitrate aqueous solution in order to enhance the performance as a catalyst. After drying, the manganese dioxide was produced on the surface of the sheet by firing at about 200 ° C. for an appropriate time. However, if the sheet-shaped catalyst carrier of the present invention is used, the heating element is built in the sheet-shaped catalyst carrier, so that the electric current is controlled. Therefore, the calcination temperature can be adjusted to easily, quickly and reliably obtain the sheet catalyst.
【図1】シート状触媒担体の一例を示す平面図である。FIG. 1 is a plan view showing an example of a sheet-shaped catalyst carrier.
【図2】図1の左側面図である。FIG. 2 is a left side view of FIG.
【図3】図1のシート状触媒担体の製造に使用する装置
の一例を示す原理図である。3 is a principle view showing an example of an apparatus used for producing the sheet-shaped catalyst carrier of FIG.
【図4】図3の一部拡大平面図である。FIG. 4 is a partially enlarged plan view of FIG.
【図5】コルゲート成形したシート状触媒の斜視図であ
る。FIG. 5 is a perspective view of a corrugated sheet-shaped catalyst.
【図6】図7のB−B線に沿つて一部剥離したシート状
オゾン分解素子の一例を示す平面図である。6 is a plan view showing an example of a sheet-like ozone decomposing element that is partially peeled off along the line BB in FIG. 7. FIG.
【図7】図6の右側面図である。FIG. 7 is a right side view of FIG.
【図8】図9のE−E線に沿つて一部剥離したシート状
触媒の他の一例を示す平面図である。FIG. 8 is a plan view showing another example of the sheet-shaped catalyst partially peeled along the line EE in FIG.
【図9】図8のD−D線断面図である。9 is a sectional view taken along line DD of FIG.
【図10】図8,図9のシート状触媒の製造に使用する
装置の一例を示す原理図である。10 is a principle view showing an example of an apparatus used for manufacturing the sheet-shaped catalysts of FIGS. 8 and 9. FIG.
【図11】シート状触媒の更に他の一例を示す平面図で
ある。FIG. 11 is a plan view showing still another example of the sheet catalyst.
【図12】図11のF−F線断面図である。FIG. 12 is a sectional view taken along line FF of FIG. 11;
【図13】図14のH−H線に沿つて一部剥離したシー
ト状触媒の更に他の一例を示す平面図である。FIG. 13 is a plan view showing still another example of the sheet catalyst partially peeled along the line HH of FIG. 14.
【図14】図13のG−G線断面図である。FIG. 14 is a sectional view taken along line GG of FIG.
【図15】シート状触媒またはオゾン分解素子の片波成
形体を示す斜視図である。FIG. 15 is a perspective view showing a one-sided molded body of a sheet catalyst or an ozone decomposing element.
【図16】ハニカム積層体状担持触媒またはオゾン分解
素子の一例を示す斜視図である。FIG. 16 is a perspective view showing an example of a honeycomb-layered supported catalyst or an ozone decomposing element.
【図17】ハニカム積層体状担持触媒またはオゾン分解
素子の他の例を示す斜視図である。FIG. 17 is a perspective view showing another example of a supported catalyst in the form of a honeycomb laminate or an ozone decomposing element.
【図18】ハニカム積層体状オゾン分解素子の更に他の
一例の製造法を示す断面図である。FIG. 18 is a cross-sectional view showing a method of manufacturing still another example of the honeycomb laminated body-like ozone decomposing element.
【図19】ハニカム積層体状オゾン分解素子の更に他の
一例を示す断面図である。FIG. 19 is a cross-sectional view showing still another example of a honeycomb laminated body-like ozone decomposing element.
【図20】ブロツク状担持触媒の他の例を示す斜視図で
ある。FIG. 20 is a perspective view showing another example of a block-shaped supported catalyst.
【図21】図20のe部拡大図である。FIG. 21 is an enlarged view of portion e in FIG.
【図22】担持触媒の更に他の例を示す斜視図である。FIG. 22 is a perspective view showing still another example of a supported catalyst.
【図23】担持触媒の一例の試験成績を示すグラフであ
る。FIG. 23 is a graph showing test results of an example of a supported catalyst.
1 シート 2 抵抗線 3 加圧ローラ 10 電極 11 リード線 13 セパレータフイルム 16 ハニカム状ブロツク 1 Sheet 2 Resistance Wire 3 Pressure Roller 10 Electrode 11 Lead Wire 13 Separator Film 16 Honeycomb Block
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 B01J 23/14 ZAB B01J 23/16 ZABA 23/16 ZAB 23/38 ZABA 23/38 ZAB 23/70 ZABA 23/70 ZAB 35/04 301P 35/04 301 B01D 53/36 ZABF ZABC ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification code Internal reference number FI Technical display location B01J 23/14 ZAB B01J 23/16 ZABA 23/16 ZAB 23/38 ZABA 23/38 ZAB 23/70 ZABA 23/70 ZAB 35/04 301P 35/04 301 B01D 53/36 ZABF ZABC
Claims (11)
媒またはオゾン分解剤を固着または含浸固着し、該発熱
体の両端に電極を連結し通電加熱により温度を調節し得
るようにしたことを特徴とする、温度を調節し得る触媒
担体またはオゾン分解素子。1. A catalyst or an ozone decomposing agent is fixed or impregnated and fixed to the inside and the surface of a sheet containing a heating element, and electrodes are connected to both ends of the heating element so that the temperature can be controlled by electric heating. A catalyst carrier or ozone decomposing element capable of controlling temperature, which is characterized.
着または含浸固着する触媒が鉄、アルミニウム、コバル
ト、ニツケル、マンガン、銅、銀、クロム、モリブデ
ン、タングステン、チタン、バナジウム、ジルコン、亜
鉛、ゲルマニウム、スズ、鉛、リン、アンチモン、ビス
マス、希土類元素、アルカリ金属、アルカリ土類金属の
硝酸塩、塩化物、硫酸塩、炭酸塩、有機酸塩、アンミン
錯塩、水酸化物、酸化物、白金、パラジウム、ロジウ
ム、ルテニウム、イリジウムの硝酸塩、塩化物、アンミ
ン錯塩またはこれらの混合物、ゼオライトである請求項
1記載の温度を調節し得る触媒担体またはオゾン分解素
子。2. A catalyst which is fixed or impregnated and fixed in a sheet containing a heating element or on the surface thereof is iron, aluminum, cobalt, nickel, manganese, copper, silver, chromium, molybdenum, tungsten, titanium, vanadium, zircon, zinc, Germanium, tin, lead, phosphorus, antimony, bismuth, rare earth elements, alkali metals, alkaline earth metal nitrates, chlorides, sulfates, carbonates, organic acid salts, ammine complex salts, hydroxides, oxides, platinum, The catalyst carrier or ozone decomposing element capable of controlling temperature according to claim 1, which is a nitrate, chloride, ammine complex salt of palladium, rhodium, ruthenium or iridium or a mixture thereof, or a zeolite.
ン微粒子を混入抄造したシートまたは活性カーボン繊維
と活性カーボン微粒子とを混入抄造したシートに発熱体
を内蔵し、該発熱体の両端に電極を連結し通電加熱によ
り温度を調節し得るようにしたことを特徴とする、温度
を調節し得るオゾン分解素子。3. An activated carbon fiber sheet or a sheet produced by mixing activated carbon fine particles or a sheet produced by mixing activated carbon fibers and activated carbon fine particles has a heating element built in, and electrodes are connected to both ends of the heating element to conduct electricity. An ozone decomposing element capable of controlling the temperature, characterized in that the temperature can be regulated by heating.
平行蛇行状に埋設されている請求項1乃至請求項3記載
の温度を調節し得る触媒担体またはオゾン分解素子。4. The catalyst carrier or ozone decomposing element capable of adjusting the temperature according to claim 1, wherein the heating wires contained in the sheet are embedded in a parallel or parallel meandering shape.
内蔵した請求項1乃至請求項3記載の温度を調節し得る
触媒担体またはオゾン分解素子。5. The catalyst carrier or ozone decomposing element capable of controlling the temperature according to claim 1, wherein a conductive coating film is built in the sheet as a sheet heating element.
より面状発熱体として内蔵した請求項1乃至請求項3記
載の温度を調節し得る触媒担体またはオゾン分解素子。6. The catalyst carrier or ozone decomposing element capable of controlling temperature according to claim 1, wherein a metal film is built in the sheet as a planar heating element by an etching method.
または耐熱性合成繊維を主成分とするシートまたは金属
シートである請求項1記載の温度を調節し得る触媒担体
またはオゾン分解素子。7. The temperature-controllable catalyst carrier or ozone decomposing element according to claim 1, wherein the sheet is a sheet or metal sheet containing inorganic fibers, carbon fibers, pulp or heat-resistant synthetic fibers as a main component.
ン分解剤を固着または含浸固着したシートを積層してハ
ニカム状に成形し各発熱体に通電し得るようにしたこと
を特徴とする、温度を調節し得る触媒担体またはオゾン
分解素子。8. A temperature characterized in that sheets having a heating element built-in or embedded and having a catalyst or an ozone decomposing agent fixed or impregnated and fixed are laminated to form a honeycomb shape so that each heating element can be energized. A catalyst carrier or an ozone decomposing element capable of controlling the temperature.
ン分解剤を固着または含浸固着したシートをスペーサー
を挟んで積重ねて小透孔を形成し各発熱体に通電し得る
ようにしたことを特徴とする、温度を調節し得る触媒担
体またはオゾン分解素子。9. A sheet having a heating element built-in or embedded and having a catalyst or an ozone decomposing agent fixed or impregnated and fixed is stacked with a spacer interposed therebetween to form a small through hole so that each heating element can be energized. A catalyst carrier or ozone decomposing element whose temperature can be adjusted.
ボン微粒子を混入抄造したシートまたは活性カーボン繊
維と活性カーボン微粒子とを混入抄造したシートに発熱
体を内蔵してなるシートを積層してハニカム状に成形し
各発熱体に通電し得るようにしたことを特徴とする、温
度を調節し得るオゾン分解素子。10. An activated carbon fiber sheet or a sheet made by mixing activated carbon fine particles or a sheet made by mixing activated carbon fibers and activated carbon fine particles is laminated with a sheet containing a heating element to form a honeycomb shape. An ozone decomposing element capable of controlling temperature, characterized in that each heating element can be energized.
ボン微粒子を混入抄造したシートまたは活性カーボン繊
維と活性カーボン微粒子とを混入抄造したシートに発熱
体を内蔵してなるシートをスペーサーを挟んで積重ねて
小透孔を形成し各発熱体に通電し得るようにしたことを
特徴とする、温度を調節し得るオゾン分解素子。11. An activated carbon fiber sheet or a sheet made by mixing activated carbon fine particles or a sheet made by mixing activated carbon fibers and activated carbon fine particles, and a sheet having a built-in heating element is stacked with a spacer in between to form a small transparent sheet. An ozone decomposing element capable of controlling temperature, characterized in that holes are formed so that each heating element can be energized.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7254417A JPH0957111A (en) | 1995-08-26 | 1995-08-26 | Temperature-adjustable catalyst carrier or ozone decomposing element |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7254417A JPH0957111A (en) | 1995-08-26 | 1995-08-26 | Temperature-adjustable catalyst carrier or ozone decomposing element |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0957111A true JPH0957111A (en) | 1997-03-04 |
Family
ID=17264695
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP7254417A Pending JPH0957111A (en) | 1995-08-26 | 1995-08-26 | Temperature-adjustable catalyst carrier or ozone decomposing element |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0957111A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010069444A (en) * | 2008-09-19 | 2010-04-02 | Takeshi Sonoda | Catalyst for decomposing ozone and method for manufacturing the same |
| US20230415140A1 (en) * | 2020-11-12 | 2023-12-28 | Purespace Inc. | Catalytic activity recovery method of manganese oxide catalyst |
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| JPS5368675A (en) * | 1976-11-30 | 1978-06-19 | Matsushita Electric Ind Co Ltd | Catalyst |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2010069444A (en) * | 2008-09-19 | 2010-04-02 | Takeshi Sonoda | Catalyst for decomposing ozone and method for manufacturing the same |
| US20230415140A1 (en) * | 2020-11-12 | 2023-12-28 | Purespace Inc. | Catalytic activity recovery method of manganese oxide catalyst |
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