JPH0971685A - Light-diffusing plastic additive and light-diffusing plastic composition - Google Patents

Light-diffusing plastic additive and light-diffusing plastic composition

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Publication number
JPH0971685A
JPH0971685A JP25473795A JP25473795A JPH0971685A JP H0971685 A JPH0971685 A JP H0971685A JP 25473795 A JP25473795 A JP 25473795A JP 25473795 A JP25473795 A JP 25473795A JP H0971685 A JPH0971685 A JP H0971685A
Authority
JP
Japan
Prior art keywords
light
weight
plastic
calcium carbonate
diffusing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP25473795A
Other languages
Japanese (ja)
Other versions
JP3146139B2 (en
Inventor
Hidemitsu Kasahara
英充 笠原
Seiya Shimizu
清也 清水
Kazunori Oide
和憲 大井手
Tadashi Saito
直史 斉藤
Shiro Motoyoshi
嗣郎 源吉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Maruo Calcium Co Ltd
Original Assignee
Maruo Calcium Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Maruo Calcium Co Ltd filed Critical Maruo Calcium Co Ltd
Priority to JP25473795A priority Critical patent/JP3146139B2/en
Publication of JPH0971685A publication Critical patent/JPH0971685A/en
Application granted granted Critical
Publication of JP3146139B2 publication Critical patent/JP3146139B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

(57)【要約】 【課題】 プラスチックに添加され、光拡散性に優れ、
且つ柔らかく暖かみのある黄色に発色するプラスチック
板状体を与える添加剤及びプラスチック組成物を提供す
る。 【解決手段】 500℃における減量率が0.3〜10
重量%であり且つ平均粒子径が0.5〜20μmである
合成炭酸カルシウムからなる光拡散用プラスチック添加
剤、及び該添加剤を添加したプラスチック組成物。
(57) [Abstract] [Problem] It is added to plastics and has excellent light diffusion.
Further, the present invention provides an additive and a plastic composition which give a soft, warm and yellow-colored plastic plate. SOLUTION: The weight loss rate at 500 ° C is 0.3 to 10
A plastic additive for light diffusion comprising synthetic calcium carbonate having a weight percentage of 0.5 to 20 μm and an average particle diameter of 0.5 to 20 μm, and a plastic composition containing the additive.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は光拡散用プラスチッ
ク添加剤及び該添加剤を含有してなる光拡散用プラスチ
ック組成物に関し、更に詳しくは、照明カバー、照明看
板、各種ディスプレイの光拡散を目的としたプラスチッ
ク中に添加される特殊な炭酸カルシウムからなる光拡散
用プラスチック添加剤、及びこれを均一に分散含有せし
めてなる、光拡散性に優れ且つ柔らかく且つ暖か味のあ
る黄みを帯びた色に発色するプラスチック板状体を提供
し得る光拡散用プラスチック組成物に関するものであ
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a light-diffusing plastic additive and a light-diffusing plastic composition containing the additive, and more specifically, for the purpose of light-diffusing a lighting cover, a lighting signboard, and various displays. A light-diffusing plastic additive consisting of special calcium carbonate added to the plastic, and a light yellowish color with excellent light-diffusing property that is evenly dispersed and has excellent light-diffusing property. The present invention relates to a light-diffusing plastic composition that can provide a plastic plate-like material that develops color.

【0002】[0002]

【従来技術】一般に、(メタ)アクリル樹脂、スチレン
樹脂、ポリカーボネート樹脂あるいはポリエステル樹脂
に代表される光拡散用透明プラスチックは照明器具用カ
バー、各種ディスプレイ用等に広く利用されている。中
でも照明カバーは、室内外を問わず照明効率の向上や防
眩効果のため乳色半透明板の使用が広く普及している。
また、95年7月から施行されたPL法に伴い、割れる
と危険なガラスから割れても安全なプラスチックに移行
するケースが増加し、さらに指向性の高い光拡散用プラ
スチックが必要とされている。そして光拡散用プラスチ
ックは用途上必要な方向に光を拡散させる効果を得るた
めに、必要に応じた形状をもつ不活性無機粒子を光拡散
材料として、上述した樹脂に配合させる方法が特公平3
−2188、特公平1−22861などによって提案さ
れ、一般的に用いられている。
2. Description of the Related Art Generally, a transparent plastic for light diffusion represented by a (meth) acrylic resin, a styrene resin, a polycarbonate resin or a polyester resin is widely used as a cover for lighting equipment, various displays and the like. Among them, as the lighting cover, the use of a milky color semi-transparent plate is widely used both for indoor and outdoor purposes because of improved lighting efficiency and antiglare effect.
Further, in accordance with the PL law enforced from July 1995, the number of cases in which a glass that is dangerous when it breaks changes to a plastic that is safe even if it breaks, and there is a need for a light-diffusing plastic that has a higher directivity. . In addition, in order to obtain the effect of diffusing light in the direction necessary for the purpose of the light-diffusing plastic, a method of blending the above-mentioned resin with inert inorganic particles having a desired shape as a light-diffusing material is disclosed in Japanese Patent Publication No.
-2188, Japanese Patent Publication No. 1-22861, etc., and is generally used.

【0003】光を拡散させる効果を得るために光拡散剤
を用いる上で必要な物性としては、樹脂に配合した際、
光源が透けて見えず且つ光の透過性と拡散性とを同時に
満たす必要がある。従って樹脂に配合する粒子は、小さ
過ぎると十分な光拡散性を施すための透過率が低下し、
一方、大きすぎると透過率は向上するものの光拡散性が
損なわれ、光源が透けて見やすくなる欠点が現れるだけ
でなく、含有する粗大粒子が成形の際、樹脂を傷つけた
り、斑点状を形成し光拡散性を低下させるため、μmオ
ーダーの粒子径で且つ分散性が良く、粒子径制御が可能
な粒子が要求されている。
The physical properties necessary for using a light diffusing agent in order to obtain the effect of diffusing light are as follows:
It is necessary that the light source cannot be seen through and the light transmittance and the diffusivity are simultaneously satisfied. Therefore, the particles to be blended with the resin, if too small, the transmittance for giving sufficient light diffusivity decreases,
On the other hand, if it is too large, the transmittance is improved, but the light diffusivity is impaired, and not only the defect that the light source is transparent and easy to see appears, but also the contained coarse particles damage the resin or form spots when molding. In order to reduce the light diffusibility, particles having a particle size on the order of μm, good dispersibility, and controllable in particle size are required.

【0004】ところで、通常光拡散用プラスチックは板
の色目(反射光)が白く、板の光線色(透過光)も白色
を呈す無機粒子が光拡散材料として使用されているが、
指向性の観点から樹脂に配合せしめた際、板の反射光つ
まり板自体の色目(反射光)が極力黄色みを帯びず高白
色で、板の光線色(透過光)が黄色みを帯びた柔らかい
発色、暖かみのある発色が光拡散材料に熱望されてい
る。
By the way, in general, light-diffusing plastics are used as a light-diffusing material, although inorganic particles exhibiting a white color (reflected light) on the plate and a white light color (transmitted light) on the plate are also used.
When mixed with resin from the viewpoint of directivity, the reflected light of the plate, that is, the color of the plate itself (reflected light) is highly white without yellowing as much as possible, and the light color of the plate (transmitted light) is yellowish. The light-diffusing material is eager for soft and warm colors.

【0005】しかしながら、従来の方法では、板の光線
色を黄色に発色せしめるためには、板に黄色の着色染料
を添加するため、板自体の色目(反射光)も黄変してし
まい板が劣化した印象を与え、指向性の高い光拡散板を
得ることができなかった。
However, in the conventional method, in order to make the light ray color of the plate yellow, a coloring dye of yellow is added to the plate, so that the color (reflected light) of the plate itself also turns yellow. It was not possible to obtain a light diffusing plate that gave a deteriorated impression and had high directivity.

【0006】[0006]

【発明が解決しようとする課題】光拡散用プラスチック
に現在使用されている、炭酸カルシウム、硫酸バリウ
ム、タルク等の無機粒子を配合する方法では、分散性、
粒子の均一性が不十分であることに起因して、光線透過
率と光拡散性とのバランスの点で必ずしも満足すべきも
のが得られないばかりか、指向性の高い光線色を醸しだ
すことが出来なかった。そこで本発明は、極めて優れた
高光線透過率、高光拡散性を有し且つ従来技術では不可
能であった板自体の色目(反射光)を高白色に維持した
まま、板の光線色(透過光)を黄色に発色した柔らか色
あるいは暖かみのある色を醸しだす光拡散用プラスチッ
ク添加剤及びこれを含有してなる光拡散用プラスチック
組成物を提供することを目的とする。
DISCLOSURE OF THE INVENTION In the method of incorporating inorganic particles such as calcium carbonate, barium sulfate, and talc, which are currently used in light-diffusing plastics, dispersibility,
Due to insufficient uniformity of the particles, not only a satisfactory balance of light transmittance and light diffusivity cannot be obtained, but also a highly directional light color can be produced. I could not do it. Therefore, the present invention has an extremely high light transmittance, a high light diffusivity, and maintains the color of the plate itself (reflected light) which is impossible with the prior art while maintaining a high white color. It is an object of the present invention to provide a light-diffusing plastic additive that produces a soft color or a warm color that emits light) to yellow, and a light-diffusing plastic composition containing the same.

【0007】[0007]

【課題を解決するための手段】本発明者らは、上記目的
を達成せんとして鋭意検討の結果、500℃における減
量率が特定の範囲にあり、且つ平均粒子径が特定の範囲
にある合成炭酸カルシウムを用いることにより、極めて
優れた高光線透過率、高光拡散性を有し且つ板自体の色
目(反射光)を高白色に維持したまま、板の光線色(透
過光)を黄色に発色した柔らか色あるいは暖かみのある
色を醸しだす光拡散用プラスチックが提供されることを
見出し、本発明を完成するに至った。
Means for Solving the Problems As a result of intensive studies aimed at achieving the above object, the present inventors have found that a synthetic carbonic acid having a weight loss rate at 500 ° C. within a specific range and an average particle diameter within a specific range. By using calcium, the plate has a very high light transmittance and a high light diffusivity, and the light color of the plate (transmitted light) is colored yellow while maintaining the color of the plate itself (reflected light) high white. The inventors have found that a light-diffusing plastic that produces a soft color or a warm color is provided, and completed the present invention.

【0008】すなわち、本発明の第1は、500℃にお
ける減量率が0.3〜10重量%であり且つ平均粒子径
が0.5〜20μmである合成炭酸カルシウムからなる
光拡散用プラスチック添加剤を、
That is, the first aspect of the present invention is a plastic additive for light diffusion comprising synthetic calcium carbonate having a weight loss rate at 500 ° C. of 0.3 to 10% by weight and an average particle size of 0.5 to 20 μm. To

【0009】本発明の第2は、500℃における減量率
が0.3〜10重量%であり且つ平均粒子径が0.5〜
20μmである合成炭酸カルシウムからなる光拡散用プ
ラスチック添加剤を透明プラスチックに配合してなる光
拡散用プラスチック組成物をそれぞれ内容とするもので
ある。
The second aspect of the present invention is that the weight loss rate at 500 ° C. is 0.3 to 10% by weight and the average particle size is 0.5 to.
Each of the contents is a light-diffusing plastic composition obtained by blending a transparent plastic with a light-diffusing plastic additive made of synthetic calcium carbonate having a thickness of 20 μm.

【0010】以下、本発明をさらに詳細に説明する。本
発明の光拡散用透明プラスチックとしては特に制限され
ず、公知の透明プラスチックが使用されるが、(メタ)
アクリル樹脂、ポリスチレン樹脂、ポリカーボネート樹
脂、及びポリエステル樹脂からなる群から選ばれる1種
又は2種以上からなるものが好適である。
Hereinafter, the present invention will be described in more detail. The transparent plastic for light diffusion of the present invention is not particularly limited, and a known transparent plastic is used.
It is preferable to use one or two or more selected from the group consisting of acrylic resin, polystyrene resin, polycarbonate resin, and polyester resin.

【0011】本発明において、上述の透明プラスチック
に分散含有せしめる合成炭酸カルシウムは、500℃に
おける減量率が0.3〜10重量%、好ましくは1〜5
重量%、特に好ましくは1.5〜3重量%であり、且つ
平均粒子径が0.5〜20μm、好ましくは0.7〜1
5μm、特に好ましくは1〜8μmである。これにより
本発明の目的は十分に達成されるが、より一層の効果を
発現せしめるためには、150℃における減量率が0.
05〜2重量%、好ましくは0.1〜1重量%、特に好
ましくは0.2〜0.7重量%である。従来から光拡散
用プラスチックに添加されていた炭酸カルシウムは、試
薬等の用途に用いられる高純度炭酸カルシウムあるいは
天然品を粉砕せしめた重質炭酸カルシウム等であり、こ
れらの500℃、150℃における減量率はそれぞれ
0.3重量%、0.05重量%に満たないものであっ
た。かくして、本発明で用いる合成炭酸カルシウムは、
従来から用いられているものとは区別される。本発明に
使用する合成炭酸カルシウムの結晶形に関しては特別の
限定はなく、六方晶形のカルサイト型結晶、斜方晶形の
アラゴナイト結晶、及び擬六方晶形のバテライト型結晶
の1種以上を用いることができるが、粒子の形状の均一
性、粒子の分散性及び安定性等の観点から立方体状、球
状のカルサイト型もしくはバテライト型炭酸カルシウム
が好適であり、粒子の経時安定性を考慮した場合、立方
形状及び球状のカルサイト型炭酸カルシウムが最も好適
である。
In the present invention, the synthetic calcium carbonate dispersed and contained in the above-mentioned transparent plastic has a weight loss rate at 500 ° C. of 0.3 to 10% by weight, preferably 1 to 5%.
% By weight, particularly preferably 1.5 to 3% by weight, and the average particle size is 0.5 to 20 μm, preferably 0.7 to 1
It is 5 μm, particularly preferably 1 to 8 μm. Although the object of the present invention is sufficiently achieved by this, the weight loss rate at 150 ° C. is 0.
05 to 2% by weight, preferably 0.1 to 1% by weight, particularly preferably 0.2 to 0.7% by weight. Calcium carbonate, which has been added to light-diffusing plastics in the past, is high-purity calcium carbonate used for applications such as reagents, or ground calcium carbonate obtained by crushing natural products. The percentages were less than 0.3% by weight and 0.05% by weight, respectively. Thus, the synthetic calcium carbonate used in the present invention is
It is distinguished from the one used conventionally. There is no particular limitation on the crystal form of the synthetic calcium carbonate used in the present invention, and it is possible to use at least one of a hexagonal calcite type crystal, an orthorhombic aragonite crystal, and a pseudo hexagonal vaterite type crystal. However, cubic, spherical calcite-type or vaterite-type calcium carbonate is preferable from the viewpoints of particle shape uniformity, particle dispersibility, stability, etc. Most preferred are calcite type calcium carbonate in shape and sphere.

【0012】合成炭酸カルシウムの500℃における減
量率が0.3重量%未満であると、添加せしめた透明プ
ラスチック板の色目(反射光)及び光線色(透過光)は
どちらも白色を示し、本発明の目的を達成することがで
きない。一方、10重量%を超えると合成炭酸カルシウ
ムの形状が不安定で、凝集、分散不良を引き起こし、樹
脂との成形の際に、樹脂を傷つけたり、斑点状を形成し
光が斑点部に集中し満足な光拡散性及び透過性を付与で
きない。従って、これまで透過光が白色であれば反射光
も白色であり、透過光が黄色であれば反射光も黄色であ
った従来品と異なり、反射光を高白色に維持したまま透
過光を黄色に発色せしめるためには、上述した500℃
における減量率が特定の範囲にある合成炭酸カルシウム
を使用することが必須である。すなわち、上記特定の範
囲に制御された減量率を有する合成炭酸カルシウムが柔
らかく、暖かみのある黄色の発色をするのである。
When the weight loss rate of the synthetic calcium carbonate at 500 ° C. is less than 0.3% by weight, both the color tone (reflected light) and the light ray color (transmitted light) of the added transparent plastic plate show white. The object of the invention cannot be achieved. On the other hand, if it exceeds 10% by weight, the shape of the synthetic calcium carbonate becomes unstable, causing aggregation and poor dispersion, and when molding with the resin, the resin is scratched or spots are formed and the light is concentrated on the spots. Satisfactory light diffusivity and transparency cannot be imparted. Therefore, if the transmitted light is white, the reflected light is white, and if the transmitted light is yellow, the reflected light is also yellow, which is different from the conventional product. In order to develop color on
It is essential to use synthetic calcium carbonate having a weight loss rate in a specific range. That is, the synthetic calcium carbonate having a weight loss rate controlled in the above-mentioned specific range is soft and gives a warm yellow color.

【0013】さらには、合成炭酸カルシウムの平均粒子
径においても、0.5μm未満であると、十分な光拡散
性を施すための光透過性が低下し、逆に20μmを超え
ると透過率は向上するものの光拡散性が損なわれ、光源
が透けて見えやすくなる欠点が現れたり、含有する粗大
粒子が成形の際、樹脂を傷つけたり、樹脂表面の平滑性
を損ねたり、斑点状を形成し光拡散性を低下させてしま
うため好ましくない。
Further, also in the average particle diameter of the synthetic calcium carbonate, if the average particle diameter is less than 0.5 μm, the light transmittance for giving sufficient light diffusing property is lowered, and conversely, if it exceeds 20 μm, the transmittance is improved. However, the light diffusivity is impaired, and a defect that the light source can be easily seen through appears, and the contained coarse particles damage the resin during molding, impair the smoothness of the resin surface, and form spots. It is not preferable because it reduces the diffusivity.

【0014】本発明における合成炭酸カルシウムの製造
方法には特別の制限はないが、水酸化カルシウムの水懸
濁液(以下、石灰乳という)に炭酸ガスを導通して得ら
れるいわゆる炭酸ガス化合法によるもの、あるいは石灰
乳、塩化カルシウム等のカルシウム塩と炭酸ナトリウ
ム、炭酸アンモニウム等の炭酸塩との反応により得られ
る溶液化合法によるもの等が挙げられ、これらの何れの
方法によるものでもよいが、その反応条件は、得られる
炭酸カルシウムの500℃における減量率が0.3〜1
0重量%であり且つ平均粒子径が0.5〜20μmとな
るように選択される。
The method for producing the synthetic calcium carbonate in the present invention is not particularly limited, but a so-called carbon dioxide gas compounding method obtained by conducting carbon dioxide gas in an aqueous suspension of calcium hydroxide (hereinafter referred to as lime milk). Or lime milk, sodium carbonate, calcium carbonate and the like, a solution combination method obtained by the reaction of carbonates such as ammonium carbonate and the like, and the like, and any of these methods, The reaction condition is that the weight loss rate of the obtained calcium carbonate at 500 ° C. is 0.3 to 1
It is selected so as to be 0% by weight and have an average particle diameter of 0.5 to 20 μm.

【0015】例えば、特開平2−184518の如く、
塩基性板状炭酸カルシウムを出発点とする粒径均一な立
方体炭酸カルシウム、特開平5−201724の如く、
エチレングリコールを80%以上含有する媒体系内で炭
酸化反応させて得られる結晶質炭酸カルシウム等で炭酸
化率を制御する方法、あるいは、反応緩衝剤(例えば水
酸化ナトリウム)を溶存する炭酸イオン溶液(例えば炭
酸ナトリウム)とカルシウム溶液(例えば塩化カルシウ
ム)とを特定の濃度、特定の温度で撹拌混合することに
より任意の粒子径で、形状が整い、優れた分散性を有
し、減量率が特定の範囲にあるカルサイト型立方体状合
成炭酸カルシウムを調製する方法等が挙げられる。
For example, as in Japanese Patent Laid-Open No. 2-184518,
Cubic calcium carbonate having a uniform particle size starting from basic plate-like calcium carbonate, as in JP-A-5-201724.
A method of controlling the carbonation rate with crystalline calcium carbonate or the like obtained by carrying out a carbonation reaction in a medium system containing 80% or more of ethylene glycol, or a carbonate ion solution in which a reaction buffer (for example, sodium hydroxide) is dissolved By stirring and mixing (for example sodium carbonate) and calcium solution (for example calcium chloride) at a specific concentration at a specific temperature, the particle size is adjusted to any particle size, it has excellent dispersibility, and the weight loss rate is specified. And a method for preparing calcite-type cubic synthetic calcium carbonate in the range of 1).

【0016】本発明に使用する合成炭酸カルシウムは、
粒子形状を安定させるため、ヘキサメタリン酸ソーダ、
トリポリ燐酸ソーダ等の無機リン酸塩、リン酸エステル
等のリン酸化合物、カルボキシル基を有するポリマー及
びコポリマーのアルカリ金属塩、アンモニウム塩及びそ
れらの部分中和塩、スルホン基を含有するポリマー及び
コポリマーのアルカリ金属塩、アンモニウム塩及びそれ
らの部分中和塩等の1種又は2種以上を用い、炭酸カル
シウムに対して0.01〜10重量%の割合で、常法に
従って表面処理された後使用されるのが好ましい。
The synthetic calcium carbonate used in the present invention is
In order to stabilize the particle shape, sodium hexametaphosphate,
Inorganic phosphates such as sodium tripolyphosphate, phosphoric acid compounds such as phosphoric acid esters, alkali metal salts of polymers and copolymers having a carboxyl group, ammonium salts and their partially neutralized salts, polymers and copolymers containing sulfone groups It is used after being surface-treated according to a conventional method in an amount of 0.01 to 10% by weight with respect to calcium carbonate, using one or more of alkali metal salts, ammonium salts and partially neutralized salts thereof. Is preferred.

【0017】また、本発明に使用する合成炭酸カルシウ
ムは、分散性をさらに高めるために、繊維素化合物等、
脂肪酸、樹脂酸、アクリル酸、シュウ酸、クエン酸等の
有機酸、酒石酸、燐酸、縮合燐酸、フッ酸等の無機酸、
それらのポリマー、それらの塩、又はそれらのエステル
類等の表面処理剤、界面活性剤等の分散剤、チタネート
カップリング剤、シランカップリング剤等のカップリン
グ剤等の1種又は2種以上を用い、常法に従い表面処理
された後使用されるのが好ましい。これらの分散性を高
める処理剤のなかで、ステアリン酸で代表される脂肪酸
及びヒドロキシエチルセルロース、カルボキシメチルセ
ルロースで代表される繊維素化合物がより好ましい。
The synthetic calcium carbonate used in the present invention contains a fibrin compound or the like in order to further improve the dispersibility.
Organic acids such as fatty acids, resin acids, acrylic acid, oxalic acid and citric acid, inorganic acids such as tartaric acid, phosphoric acid, condensed phosphoric acid and hydrofluoric acid,
One or more of such polymers, their salts, or surface treatment agents such as their esters, dispersants such as surfactants, coupling agents such as titanate coupling agents, silane coupling agents, etc. It is preferably used after surface treatment according to a conventional method. Among these treatment agents for increasing dispersibility, fatty acids represented by stearic acid and fibrin compounds represented by hydroxyethyl cellulose and carboxymethyl cellulose are more preferable.

【0018】本発明における光拡散用プラスチック添加
剤の減量率とは、光拡散用プラスチック添加剤を構成す
る炭酸カルシウム単独の減量率をいうものであり、上述
した炭酸カルシウムからなる光拡散用プラスチック添加
剤の場合、表面処理されている処理剤各々単独の減量率
を測定し、表面処理された炭酸カルシウムの減量率から
表面処理剤起因の減量率を差し引いた減量率が本発明に
いう減量率となる。例えば、単独で測定した減量率が1
00重量%の処理剤1を1重量%及び同様の減量率が5
0重量%の処理剤2を0.4重量%処理した表面処理炭
酸カルシウムにおいて、該表面処理炭酸カルシウムの減
量率が3.5重量%の場合、この光拡散用プラスチック
添加物の本発明における減量率は、以下の計算式から
2.3重量%と算出される。 3.5−(100×0.01+50×0.004)=
3.5−1.2=2.3(重量%)
The weight loss rate of the plastic additive for light diffusion in the present invention refers to the weight loss rate of calcium carbonate alone which constitutes the plastic additive for light diffusion. In the case of the agent, the weight loss rate of each of the surface-treated treatment agents is measured, and the weight loss rate obtained by subtracting the weight loss rate of the surface treatment agent from the weight loss rate of the surface-treated calcium carbonate is the weight loss rate in the present invention. Become. For example, the weight loss rate measured alone is 1
1% by weight of treating agent 1 of 00% by weight and a similar weight loss rate of 5
In the surface-treated calcium carbonate treated with 0.4% by weight of 0% by weight of the treating agent 2, when the weight loss rate of the surface-treated calcium carbonate is 3.5% by weight, the weight loss rate of the light-diffusing plastic additive in the present invention is Is calculated as 2.3% by weight from the following calculation formula. 3.5− (100 × 0.01 + 50 × 0.004) =
3.5-1.2 = 2.3 (wt%)

【0019】光拡散用プラスチックに対する合成炭酸カ
ルシウムの添加量は、光拡散用プラスチック100重量
部に対し0.5〜10重量部、好ましくは1〜5重量
部、さらに好ましくは1.5〜3.5重量部である。合
成炭酸カルシウムの添加量が極端に少なくなると得られ
る光拡散効果が不足気味となったり、また極端に多くな
ると隠ぺい性が増し光線透過率が低下する等の傾向が見
られる。
The amount of synthetic calcium carbonate added to the light diffusing plastic is 0.5 to 10 parts by weight, preferably 1 to 5 parts by weight, and more preferably 1.5 to 3. 5 parts by weight. When the amount of synthetic calcium carbonate added is extremely small, the obtained light diffusion effect tends to be inadequate, and when it is extremely large, the hiding property tends to increase and the light transmittance tends to decrease.

【0020】本発明の効果をさらに高めることを目的と
するならば、合成炭酸カルシウムの粒子径について以下
の式(a)〜(c)の特徴を兼備することが好ましい。 (a)1.0≦DP2/DP4≦2.0 (b)1.0≦DP1/DP5≦2.5 (c)(DP2−DP4)/DP3≦0.5 DP1:レーザー式粒度分布測定機(日機装製マイクロ
トラックFRA)をもちいて測定した粒度分布における
大きな粒子側から起算した重量累計10%の粒子径(μ
m) DP2:レーザー式粒度分布測定機(日機装製マイクロ
トラックFRA)をもちいて測定した粒度分布における
大きな粒子側から起算した重量重量累計25%の粒子径
(μm) DP3:レーザー式粒度分布測定機(日機装製マイクロ
トラックFRA)をもちいて測定した粒度分布における
大きな粒子側から起算した重量累計50%の粒子径(μ
m) DP4:レーザー式粒度分布測定機(日機装製マイクロ
トラックFRA)をもちいて測定した粒度分布における
大きな粒子側から起算した重量累計75%の粒子径(μ
m) DP5:レーザー式粒度分布測定機(日機装製マイクロ
トラックFRA)をもちいて測定した粒度分布における
大きな粒子側から起算した重量累計90%の粒子径(μ
m)
For the purpose of further enhancing the effect of the present invention, it is preferable to combine the features of the following formulas (a) to (c) with respect to the particle size of synthetic calcium carbonate. (A) 1.0 ≦ DP2 / DP4 ≦ 2.0 (b) 1.0 ≦ DP1 / DP5 ≦ 2.5 (c) (DP2-DP4) /DP3≦0.5 DP1: Laser type particle size distribution measuring instrument (Nikkiso Microtrac FRA) Measured from the large particle side in the particle size distribution measured using a particle size distribution of 10% of the total particle size (μ
m) DP2: Particle diameter (μm) of 25% cumulative weight weight calculated from the large particle side in the particle size distribution measured using a laser particle size distribution measuring device (Microtrac FRA manufactured by Nikkiso Co., Ltd.) DP3: Laser type particle size distribution measuring device (Nikkiso Microtrac FRA) Particle size of 50% cumulative weight calculated from the large particle side in the particle size distribution measured using
m) DP4: Particle diameter (μ) of cumulative total of 75% calculated from the large particle side in the particle size distribution measured using a laser particle size distribution analyzer (Microtrac FRA manufactured by Nikkiso Co., Ltd.)
m) DP5: 90% by weight cumulative particle diameter calculated from the large particle side in the particle size distribution measured using a laser particle size distribution analyzer (Microtrac FRA manufactured by Nikkiso Co., Ltd.)
m)

【0021】本発明の光拡散用プラスチック添加剤は、
光拡散用プラスチックに使用される他の添加剤、例えば
顔料、染料(例えば蛍光増白剤、ブルーイング剤)、各
種安定剤、酸化防止剤、加工助剤、帯電防止剤等各種添
加剤と併用できることはもちろん、必要に応じて他の光
拡散剤を一部本発明の光拡散用プラスチック添加剤に併
用しても差し支えない。
The plastic additive for light diffusion of the present invention is
Used in combination with other additives used in light-diffusing plastics such as pigments, dyes (eg optical brighteners, bluing agents), various stabilizers, antioxidants, processing aids, antistatic agents, etc. As a matter of course, some other light diffusing agent may be used in combination with the light diffusing plastic additive of the present invention, if necessary.

【0022】本発明の光拡散用プラスチック組成物は、
上述の合成炭酸カルシウムを分散含有せしめたプラスチ
ック、例えばメタクリル酸メチル樹脂組成物を調製する
場合、所定量の合成炭酸カルシウムを含有せしめたメタ
クリル酸メチル樹脂をヘンシェルミキサーで60〜10
0秒間混合撹拌させ、押出し機により溶融混練し、樹脂
温230〜260℃にて板状に押出してロール等で成形
加工する方法、又は押出機でペレットを作成し、それを
射出成形機により230〜260℃で成形加工する方法
等によって本発明の光拡散用プラスチック組成物の板を
得ることができる。
The light-diffusing plastic composition of the present invention comprises
When a plastic containing the above-described synthetic calcium carbonate dispersed therein, for example, a methyl methacrylate resin composition is prepared, a methyl methacrylate resin containing a predetermined amount of synthetic calcium carbonate is used in a Henschel mixer at 60 to 10%.
Mixing and stirring for 0 seconds, melt-kneading with an extruder, extruding into a plate shape at a resin temperature of 230 to 260 ° C. and molding with a roll or the like, or forming pellets with an extruder, and using it with an injection molding machine The plate of the plastic composition for light diffusion of the present invention can be obtained by, for example, a method of molding at ˜260 ° C.

【0023】本発明によれば、光拡散用プラスチック添
加剤がプラスチック成形時の段階で凝集することがな
く、実質的に粗大、凝集粒子を含有することがないた
め、良好な表面平滑性を有する光拡散用プラスチック組
成物を得ることができ、さらにまた、極めて優れた高光
線透過率、高光拡散性を有し且つ従来技術では不可能で
あった板自体の色目(反射光)を高白色に維持したま
ま、板の光線色(透過光)が黄色に発色した柔らかい色
あるいは暖かみのある色を醸しだす光拡散用プラスチッ
クを提供することが可能になる。
According to the present invention, the plastic additive for light diffusion does not agglomerate at the stage of molding the plastic, and it is substantially coarse and does not contain agglomerated particles, so that it has good surface smoothness. It is possible to obtain a plastic composition for light diffusion, and also to have a very high light transmittance and high light diffusivity, and to make the color of the plate itself (reflected light) high white, which was impossible with the prior art. It is possible to provide a light-diffusing plastic that produces a soft color or a warm color in which the light ray color (transmitted light) of the plate develops yellow while maintaining it.

【0024】[0024]

【実施例】以下、実施例をあげてさらに具体的に説明す
る。なお実施例での各特性値の測定は下記方法に従っ
た。
EXAMPLES Hereinafter, the present invention will be described more specifically with reference to examples. In addition, the measurement of each characteristic value in the Example followed the following method.

【0025】1.500℃及び150℃における減量率 試料を110℃で3時間乾燥後、熱天秤装置(理学製:
TG 8110)を用いて10℃/分で昇温して150
℃あるいは500℃に到達したときの重量減量率を測定
した。
Weight loss rate at 1.500 ° C. and 150 ° C. After drying the sample at 110 ° C. for 3 hours, a thermobalance device (manufactured by Rigaku:
TG 8110) and heated at 10 ° C./min to 150
The weight loss rate when the temperature reached 500 ° C or 500 ° C was measured.

【0026】2.平均粒子径 炭酸カルシウム水懸濁液を超音波分散機(日本精機製作
所製:US−300T)を用いて60秒間分散せしめ、
水分散液を調製する。該水分散液をレーザー式粒度分布
測定機(日機装製:マイクロトラックFRA)を用い
て、測定した粒度分布における大きな粒子側から起算し
た重量累計50%の粒子径(μm)を平均粒径とした。
2. Average particle size Calcium carbonate aqueous suspension was dispersed for 60 seconds using an ultrasonic disperser (Nippon Seiki Seisakusho: US-300T),
Prepare an aqueous dispersion. Using a laser particle size distribution analyzer (manufactured by Nikkiso Co., Ltd .: Microtrac FRA) for the aqueous dispersion, the particle size (μm) with a cumulative weight of 50% calculated from the large particle side in the particle size distribution measured was taken as the average particle size. .

【0027】3.全光線透過率はASTMD−1003
−61Tに準じて、積分球式HTRメーターで測定し
た。
3. Total light transmittance is ASTM D-1003
According to -61T, it measured with the integrating sphere type HTR meter.

【0028】4.光拡散率は、ゴニオホトメーター(株
式会社村上色彩技術研究所製HR−100型)で測定し
た角度 20°および70°で透過した光強度の平均
を、角度5°で透過した光強度で除した値を百分率とし
て求めた。
4. The light diffusivity was obtained by dividing the average of the light intensity transmitted at angles of 20 ° and 70 ° measured by a goniometer (HR-100 type manufactured by Murakami Color Research Laboratory Co., Ltd.) by the light intensity transmitted at an angle of 5 °. The value obtained was calculated as a percentage.

【0029】5.平滑性(表面の凹凸性)は、光拡散用
プラスチックを目視で観察し、5点満点評価を行った。
平滑性の採点基準は下記の通りである。 5点:表面の凹凸が全くみえず平滑である。 4点:表面の一部に微小な凹凸がほとんどみえない。 3点:表明全面に微小な凹凸がみうけられるが、実用上
問題ない。 2点:表面全体面微小な凹凸がみうけられ、且つ粗大凹
凸が一部存在し実用上問題がある。 1点:表面全面に粗大凹凸がある。
5. The smoothness (concavo-convexity of the surface) was evaluated by visually observing the light-diffusing plastic, and a 5-point perfect rating was performed.
The criteria for scoring smoothness are as follows. 5 points: No surface irregularities are visible and the surface is smooth. 4 points: Almost no fine irregularities are seen on a part of the surface. 3 points: Small irregularities can be seen on the entire surface of the statement, but there is no problem in practical use. 2 points: Small irregularities are seen on the entire surface, and coarse irregularities are partially present, which is a problem in practical use. 1 point: Coarse irregularities are present on the entire surface.

【0030】6.黄色度(Yellow Index) スガ試験機株式会社製SM−2を使用し、反射光と透過
光の黄色度を求めた。数値が高い程黄色であることを示
す。
6. Yellowness index (SM-2, manufactured by Suga Test Instruments Co., Ltd.) was used to determine the yellowness index of reflected light and transmitted light. The higher the number, the more yellow.

【0031】実施例1〜4 xモル/リッターの濃度の炭酸ナトリウム溶液(炭酸イ
オン溶液)、yモル/リッターの濃度の塩化カルシウム
溶液(カルシウムイオン溶液)、及びzモル/リッター
の水酸化ナトリウム溶液(反応緩衝剤)を各々100リ
ッター調製した。
Examples 1 to 4 sodium carbonate solution (carbonate solution) with a concentration of x mol / liter, calcium chloride solution (calcium ion solution) with a concentration of y mol / liter, and sodium hydroxide solution with a concentration of z mol / liter. (Reaction buffer) was prepared at 100 liters each.

【0032】該水酸化ナトリウム溶液と炭酸ナトリウム
溶液を混合し混合液を調製し、該混合液と塩化カルシウ
ム溶液の液温を共にT℃に調整した。次に塩化カルシウ
ム水溶液100リッターを水酸化ナトリウム溶液と炭酸
ナトリウム溶液の混合液200リッターに滴下し、撹拌
条件下炭酸化反応を行い、添加開始θ1秒後に滴下供給
を終了した。滴下時間θ2秒後、反応系内に存在する炭
酸カルシウム理論生成量のM重量%相当量のヘキサメタ
燐酸ナトリウムを添加し、さらに5分間撹拌した。
The sodium hydroxide solution and the sodium carbonate solution were mixed to prepare a mixed solution, and the liquid temperatures of the mixed solution and the calcium chloride solution were both adjusted to T ° C. Next, 100 liters of an aqueous solution of calcium chloride was added dropwise to 200 liters of a mixed solution of a sodium hydroxide solution and a sodium carbonate solution, a carbonation reaction was carried out under stirring conditions, and the dropping supply was terminated after 1 second from the start of addition. After the dropping time θ 2 seconds, sodium hexametaphosphate corresponding to M weight% of the theoretical amount of calcium carbonate existing in the reaction system was added, and the mixture was further stirred for 5 minutes.

【0033】以上のようにして調製された炭酸カルシウ
ムの水懸濁液を遠心脱水機を用いて濃縮し、濃縮液に水
を加え希釈し撹拌後、再度希釈液を遠心脱水機を用いて
濃縮後、110℃で乾燥し、本発明の光拡散用プラスチ
ック添加剤を得た。得られた光拡散用プラスチック添加
剤の平均粒径はAμm、150℃の減量率はB重量%、
500℃の減量率はC重量%であった。さらに、得られ
た光拡散用プラスチック添加剤に対してN重量%のステ
アリン酸処理を施した。また、SEM写真及びX線回折
により観察した結果、得られた光拡散用プラスチック添
加剤は、ほぼ立方形状のカルサイト型炭酸カルシウムで
あることが確認された。本実施例の得られた光拡散用プ
ラスチック添加剤の平均粒子径及び減量率の特数値を表
1に記載する。また、光拡散用プラスチック添加剤の製
造条件及び特徴を表2及び表3に示す。
The water suspension of calcium carbonate prepared as described above is concentrated using a centrifugal dehydrator, water is added to the concentrated solution to dilute and agitate, and then the diluted solution is concentrated again using the centrifugal dehydrator. Then, it was dried at 110 ° C. to obtain the plastic additive for light diffusion of the present invention. The average particle size of the obtained plastic additive for light diffusion is A μm, the weight loss rate at 150 ° C. is B% by weight,
The weight loss rate at 500 ° C. was C% by weight. Further, the obtained plastic additive for light diffusion was treated with N-% by weight of stearic acid. Moreover, as a result of observation by SEM photographs and X-ray diffraction, it was confirmed that the obtained plastic additive for light diffusion was a substantially cubic calcite-type calcium carbonate. Table 1 shows the special values of the average particle size and the weight loss rate of the plastic additive for light diffusion obtained in this example. Tables 2 and 3 show the production conditions and characteristics of the plastic additive for light diffusion.

【0034】実施例5 実施例1でステアリン酸処理をヒドロキシエチルセルロ
−ス(HEC)処理に変更する他は同様にして光拡散用
プラスチック添加剤を調製した。また、SEM写真及び
X線回折により観察した結果、得られた光拡散用プラス
チック添加剤は、ほぼ立方形状のカルサイト型炭酸カル
シウムであることが確認された。本実施例の得られた光
拡散用プラスチック添加剤の平均粒子径及び減量率の特
数値を表1に記載する。また、光拡散用プラスチック添
加剤の製造条件及び特徴を表2及び表3に示す。
Example 5 A plastic additive for light diffusion was prepared in the same manner as in Example 1 except that the stearic acid treatment was changed to a hydroxyethyl cellulose (HEC) treatment. Moreover, as a result of observation by SEM photographs and X-ray diffraction, it was confirmed that the obtained plastic additive for light diffusion was a substantially cubic calcite-type calcium carbonate. Table 1 shows the special values of the average particle size and the weight loss rate of the plastic additive for light diffusion obtained in this example. Tables 2 and 3 show the production conditions and characteristics of the plastic additive for light diffusion.

【0035】実施例6 エチレングリコール2kgを入れた容量3リッタ−のフラ
スコに撹拌しながら工業用消石灰を100g投入し、原
料スラリ−を調製した。このときスラリ−の温度は30
℃であった。この原料スラリーを撹拌しながら純度10
0%の炭酸ガスを1リッタ−/分の速度で導入した。6
7分後pHは7.4となり、スラリ−はゲル化した。そ
のときの温度は40℃であった。このゲルを110℃に
維持した乾燥機中で加温したところ1時間でゲルは崩壊
し、スラリ−化した。このスラリ−を濾過してメタノ−
ルで洗浄しさらに110℃で乾燥した。得られた光拡散
用プラスチック添加剤の平均粒径はAμm、150℃の
減量率はB重量%、500℃の減量率はC重量%であっ
た。さらに、得られた光拡散用プラスチック添加剤に対
して1.0重量%のステアリン酸処理を施した。
Example 6 100 g of industrial slaked lime was charged into a flask having a capacity of 3 liters containing 2 kg of ethylene glycol while stirring to prepare a raw material slurry. At this time, the temperature of the slurry is 30
° C. Purity 10 while stirring this raw material slurry
0% carbon dioxide was introduced at a rate of 1 liter / minute. 6
After 7 minutes, the pH became 7.4 and the slurry gelled. The temperature at that time was 40 ° C. When this gel was heated in a dryer maintained at 110 ° C., the gel disintegrated in 1 hour and turned into a slurry. The slurry is filtered to remove methanol.
And washed at 110 ° C. The average particle size of the obtained plastic additive for light diffusion was A μm, the weight loss rate at 150 ° C. was B weight%, and the weight loss rate at 500 ° C. was C weight%. Further, the obtained plastic additive for light diffusion was treated with 1.0% by weight of stearic acid.

【0036】また、SEM写真及びX線回折により観察
した結果、得られた光拡散用プラスチック添加剤の結晶
型は、ほぼ球状のカルサイト型炭酸カルシウムであるこ
とが確認された。本実施例の得られた光拡散用プラスチ
ック添加剤の平均粒子径及び減量率の特数値を表1に記
載する。また、光拡散用プラスチック添加剤の製造条件
及び特徴を表2及び表3に示す。
As a result of observation by SEM photograph and X-ray diffraction, it was confirmed that the crystal form of the obtained plastic additive for light diffusion was substantially spherical calcite type calcium carbonate. Table 1 shows the special values of the average particle size and the weight loss rate of the plastic additive for light diffusion obtained in this example. Tables 2 and 3 show the production conditions and characteristics of the plastic additive for light diffusion.

【0037】[0037]

【表1】 A:平均粒子径 (μm) B:150℃の減量率 (重量%) C:500℃の減量率 (重量%) [Table 1] A: Average particle size (μm) B: Weight loss rate at 150 ° C (% by weight) C: Weight loss rate at 500 ° C (% by weight)

【0038】[0038]

【表2】 x:炭酸イオン溶液濃度 (モル/リッター) y:カルシウムイオン溶液濃度 (モル/リッター) z:反応緩衝剤溶液濃度 (モル/リッター) θ1 :滴下供給を終了するまでの時間 (秒) θ2 :滴下供給を終了からヘキサメタ燐酸ナトリウムを 添加開始するまでの時間 (秒) M:ヘキサメタ燐酸ナトリウムの添加量 (重量%) T:反応開始温度 (℃) N:表面処理量 (重量%)[Table 2] x: Concentration of carbonate ion solution (mol / liter) y: Concentration of calcium ion solution (mol / liter) z: Concentration of reaction buffer solution (mol / liter) θ 1 : Time until completion of dropping supply (second) θ 2 : Time from the end of dropping supply to the start of sodium hexametaphosphate addition (seconds) M: Addition amount of sodium hexametaphosphate (wt%) T: Reaction start temperature (° C) N: Surface treatment amount (wt%)

【0039】[0039]

【表3】 [Table 3]

【0040】実施例7〜12 実施例1〜6で得られた光拡散用プラスチック添加剤を
用いて、下記の方法でプラスチック組成物を調製し、板
状加工し、そのプラスチック組成物の光学特性に関わる
特数値及び総合評価を表4に示した。
Examples 7 to 12 A plastic composition was prepared by the following method using the plastic additive for light diffusion obtained in Examples 1 to 6 and processed into a plate, and the optical properties of the plastic composition were obtained. Table 4 shows the special values and comprehensive evaluation related to.

【0041】プラスチック組成物の製造方法:メチルメ
タクリレートの部分共重合体(重合率18%)100重
量部に、上記実施例1〜6で得られた光拡散用プラスチ
ック添加剤を1.5重量部、2重量部及び2.5重量部
の割合で配合し、ヘンシェルミキサーで、高速60秒混
合撹拌し十分に分散せしめた。次いで65mmφベント付
き押出機及びダイス幅が600mmのコートハンガーダイ
スにより樹脂温度250℃にてシート状に押出し、ポリ
ッシング三本ロールより厚さ2mmに板状加工した。
Method for producing plastic composition: 100 parts by weight of a partial copolymer of methyl methacrylate (polymerization rate: 18%) and 1.5 parts by weight of the plastic additive for light diffusion obtained in Examples 1 to 6 above. 2 parts by weight and 2.5 parts by weight were blended, and mixed and stirred at high speed for 60 seconds with a Henschel mixer to sufficiently disperse. Then, it was extruded into a sheet at a resin temperature of 250 ° C. using an extruder with a 65 mmφ vent and a coat hanger die having a die width of 600 mm, and processed into a plate having a thickness of 2 mm from a polishing triple roll.

【0042】実施例13 ポリスチレン樹脂(大日本インキ化学工業(株)製:C
R3500)100重量部に、実施例1で得られた光拡
散用プラスチック添加剤を1.5重量部、2重量部及び
2.5重量部の割合で配合し、タンブラーで均一に分散
せしめた。これを実施例7と同様の方法に従い押出機に
かけ、板厚2mmの板を得た。そのプラスチック組成物の
光学特性に関わる特数値及び総合評価を表4に示した。
Example 13 Polystyrene resin (manufactured by Dainippon Ink and Chemicals, Inc .: C
R3500) was mixed with 100 parts by weight of the plastic additive for light diffusion obtained in Example 1 at a ratio of 1.5 parts by weight, 2 parts by weight and 2.5 parts by weight and uniformly dispersed by a tumbler. This was subjected to an extruder in the same manner as in Example 7 to obtain a plate having a plate thickness of 2 mm. Table 4 shows the characteristic values and the comprehensive evaluation of the optical properties of the plastic composition.

【0043】実施例14 ポリカーボネート樹脂(三菱化学(株)製:ノバレック
ス7030)100重量部に、実施例1で得られた光拡
散用プラスチック添加剤を1.5重量部、2重量部及び
2.5重量部の割合で配合し、タンブラーで均一に分散
せしめた。これを樹脂温度290℃以外は実施例7と同
様の方法に従い押出機にかけ、板厚2mmの板を得た。そ
のプラスチック組成物の光学特性に関わる特数値及び総
合評価を表4に示した。
Example 14 To 100 parts by weight of a polycarbonate resin (Novalex 7030 manufactured by Mitsubishi Chemical Co., Ltd.), 1.5 parts by weight, 2 parts by weight and 2 parts by weight of the plastic additive for light diffusion obtained in Example 1 were added. It was compounded in a ratio of 0.5 parts by weight and uniformly dispersed by a tumbler. This was subjected to an extruder in the same manner as in Example 7 except that the resin temperature was 290 ° C. to obtain a plate having a plate thickness of 2 mm. Table 4 shows the characteristic values and the comprehensive evaluation of the optical properties of the plastic composition.

【0044】[0044]

【表4】 [Table 4]

【0045】比較例1 xモル/1リッターの濃度の炭酸ナトリウム溶液(炭酸
イオン溶液)、yモル/1リッターの濃度の塩化カルシ
ウム溶液(カルシウムイオン溶液)、及びzモル/リッ
ターの水酸化ナトリウム溶液(反応緩衝剤)を各々10
0リッター調製した。該水酸化ナトリウム溶液と炭酸ナ
トリウム溶液を混合し混合液を調製し、該混合液と塩化
カルシウム溶液の液温を共にT℃に調製した。
Comparative Example 1 A sodium carbonate solution (carbonate ion solution) having a concentration of x mol / 1 liter, a calcium chloride solution (calcium ion solution) having a concentration of y mol / 1 liter, and a sodium hydroxide solution having a concentration of z mol / liter. (Reaction buffer) 10 each
0 liter was prepared. The sodium hydroxide solution and the sodium carbonate solution were mixed to prepare a mixed solution, and the liquid temperature of both the mixed solution and the calcium chloride solution was adjusted to T ° C.

【0046】次に塩化カルシウム水溶液100リッター
を水酸化ナトリウム溶液と炭酸ナトリウム溶液の混合液
200リッターに滴下し、撹拌条件下炭酸化反応を行
い、添加開始θ1秒後に滴下供給を終了した。滴下時間
θ2秒後、反応系内に存在する炭酸カルシウム理論生成
量のM重量%相当量のヘキサメタ燐酸ナトリウムを添加
し、さらに5分間撹拌した。
Next, 100 liters of an aqueous solution of calcium chloride was added dropwise to 200 liters of a mixed solution of a sodium hydroxide solution and a sodium carbonate solution, a carbonation reaction was carried out under stirring conditions, and the dropping supply was finished 1 sec after the start of addition. After the dropping time θ 2 seconds, sodium hexametaphosphate corresponding to M weight% of the theoretical amount of calcium carbonate existing in the reaction system was added, and the mixture was further stirred for 5 minutes.

【0047】以上のようにして調製された炭酸カルシウ
ムの水懸濁液を遠心脱水機を用いて濃縮し、濃縮液に水
を加え希釈し撹拌後、再度希釈液を遠心脱水機を用いて
濃縮後、110℃で乾燥した。得られた炭酸カルシウム
の平均粒径はAμm、150℃の減量率はB重量%、5
00℃の減量率はC重量%であった。さらに、得られた
炭酸カルシウムに対してD重量%のステアリン酸処理を
施した。また、X線回折により観察した結果、得られた
炭酸カルシウムの結晶型は、ほぼカルサイトであること
が確認された。本比較例の炭酸カルシウムの平均粒子径
及び減量率の特数値を表5に記載する。また、炭酸カル
シウムの製造条件を表6に、炭酸カルシウムの粒子径の
特徴を表7に示す。
The aqueous suspension of calcium carbonate prepared as described above is concentrated using a centrifugal dehydrator, water is added to the concentrated liquid to dilute and agitate, and then the diluted liquid is concentrated again using the centrifugal dehydrator. Then, it was dried at 110 ° C. The average particle size of the obtained calcium carbonate is A μm, and the weight loss rate at 150 ° C. is B weight%, 5
The weight loss rate at 00 ° C. was C% by weight. Further, the obtained calcium carbonate was treated with stearic acid at D% by weight. As a result of observation by X-ray diffraction, it was confirmed that the crystal form of the obtained calcium carbonate was almost calcite. Table 5 shows the special values of the average particle size and the weight loss rate of calcium carbonate of this comparative example. Table 6 shows the conditions for producing calcium carbonate, and Table 7 shows the characteristics of the particle size of calcium carbonate.

【0048】比較例2 比較例1で炭酸ナトリウム溶液(炭酸イオン溶液)を炭
酸アンモニウムに変更する他は同様にして光拡散用プラ
スチック添加剤を調製した。また、SEM写真及びX線
回折により観察した結果、得られた光拡散用プラスチッ
ク添加剤は、ほぼ菱面体状のカルサイト型炭酸カルシウ
ムであることが確認された。本比較例の光拡散用プラス
チック添加剤の平均粒子径及び減量率の特数値を表5に
記載する。また、光拡散用プラスチック添加剤の製造条
件及び特徴を表6及び表7に示す。
Comparative Example 2 A plastic additive for light diffusion was prepared in the same manner as in Comparative Example 1 except that the sodium carbonate solution (carbonate ion solution) was changed to ammonium carbonate. In addition, as a result of observation by SEM photographs and X-ray diffraction, it was confirmed that the obtained plastic additive for light diffusion was substantially rhombohedral calcite-type calcium carbonate. Table 5 shows the special values of the average particle diameter and the weight loss rate of the plastic additive for light diffusion of this comparative example. Tables 6 and 7 show the manufacturing conditions and characteristics of the plastic additive for light diffusion.

【0049】比較例3 特級試薬炭酸カルシウム(和光純薬工業株式会社製)を
用いた。本比較例の炭酸カルシウムに対してN重量%の
ステアリン酸処理を施した。また、SEM写真及びX線
回折により観察した結果、得られた光拡散用プラスチッ
ク添加剤は、ほぼ菱面体状のカルサイト型炭酸カルシウ
ムであることが確認された。本比較例の光拡散用プラス
チック添加剤の平均粒子径及び減量率の特数値を表5に
記載する。また、光拡散用プラスチック添加剤の製造条
件及び特徴を表6及び表7に示す。
Comparative Example 3 A special grade reagent calcium carbonate (manufactured by Wako Pure Chemical Industries, Ltd.) was used. The calcium carbonate of this comparative example was treated with stearic acid at N% by weight. In addition, as a result of observation by SEM photographs and X-ray diffraction, it was confirmed that the obtained plastic additive for light diffusion was substantially rhombohedral calcite-type calcium carbonate. Table 5 shows the special values of the average particle diameter and the weight loss rate of the plastic additive for light diffusion of this comparative example. Tables 6 and 7 show the manufacturing conditions and characteristics of the plastic additive for light diffusion.

【0050】比較例4 重質炭酸カルシウム(R重炭:丸尾カルシウム株式会社
製)を用いた。本比較例の炭酸カルシウムに対してN重
量%のステアリン酸処理を施した。また、SEM写真及
びX線回折により観察した結果、得られた光拡散用プラ
スチック添加剤は、不定形状のカルサイト型炭酸カルシ
ウムであることが確認された。本比較例の光拡散用プラ
スチック添加剤の平均粒子径及び減量率の特数値を表5
に記載する。また、光拡散用プラスチック添加剤の製造
条件及び特徴を表6及び表7に示す。
Comparative Example 4 Heavy calcium carbonate (R heavy carbon: manufactured by Maruo Calcium Co., Ltd.) was used. The calcium carbonate of this comparative example was treated with stearic acid at N% by weight. Further, as a result of observation by SEM photographs and X-ray diffraction, it was confirmed that the obtained plastic additive for light diffusion was a calcite-type calcium carbonate having an indefinite shape. Table 5 shows the special values of the average particle diameter and the weight loss rate of the plastic additive for light diffusion of this comparative example.
Described in. Tables 6 and 7 show the manufacturing conditions and characteristics of the plastic additive for light diffusion.

【0051】比較例5 液温30℃、比重1.1の石灰乳20リッタ−にCO2
濃度25%のガスを1000リッタ−/hrの流速で理
論炭酸化率の85%を導通し炭酸化を行い、本比較例5
の炭酸カルシウムを得た。さらに、得られた炭酸カルシ
ウムに対してN重量%のステアリン酸処理を施した。ま
た、SEM写真及びX線回折により観察した結果、得ら
れた光拡散用プラスチック添加剤は、10%程度消石灰
(Ca(OH)2) を含有した紡錘状のカルサイト型炭酸
カルシウムであることが確認された。本比較例の光拡散
用プラスチック添加剤の平均粒子径及び減量率の特数値
を表5に記載する。また、光拡散用プラスチック添加剤
の製造条件及び特徴を表6及び表7に示す。
Comparative Example 5 CO 2 was added to 20 liters of lime milk having a liquid temperature of 30 ° C. and a specific gravity of 1.1.
Carbonization was carried out by passing a gas having a concentration of 25% at a flow rate of 1000 liters / hr at 85% of the theoretical carbonation rate to perform carbonation.
Of calcium carbonate was obtained. Further, the obtained calcium carbonate was treated with N% by weight of stearic acid. As a result of observation by SEM photographs and X-ray diffraction, the obtained plastic additive for light diffusion was found to be spindle-shaped calcite-type calcium carbonate containing about 10% slaked lime (Ca (OH) 2 ). confirmed. Table 5 shows the special values of the average particle diameter and the weight loss rate of the plastic additive for light diffusion of this comparative example. Tables 6 and 7 show the manufacturing conditions and characteristics of the plastic additive for light diffusion.

【0052】[0052]

【表5】 [Table 5]

【0053】[0053]

【表6】 x、y、z、θ1 、θ2 、M、T、Nはそれぞれ表2と
同じ。
[Table 6] x, y, z, θ 1 , θ 2 , M, T and N are the same as in Table 2.

【0054】[0054]

【表7】 [Table 7]

【0055】比較例6〜10 比較例1〜5の光拡散用プラスチック添加剤を用いるこ
とを除き、他は実施例7〜12と同様の方法で光拡散用
プラスチック組成物を調製し、板状加工し、その光拡散
用プラスチック組成物の光学特性に関わる特数値及び評
価を表8に示した。
Comparative Examples 6 to 10 A light diffusing plastic composition was prepared in the same manner as in Examples 7 to 12 except that the light diffusing plastic additives of Comparative Examples 1 to 5 were used. Table 8 shows the characteristic values and evaluations relating to the optical properties of the processed plastic composition for light diffusion.

【0056】比較例11 比較例3の炭酸カルシウム中に黄色の着色染料(ダイヤ
レンジイエロ−HL:三菱化学株式会社製)0.05部
混合せしめる他は比較例8と同様にして光拡散用プラス
チック組成物を調製し、板状加工し、その光拡散用プラ
スチック組成物の光学特性に関わる特数値及び総合評価
を表8に示した。本比較例で得られた光拡散用プラスチ
ック組成物の光学特性は、反射光及び透過光も黄色であ
り、実施例7〜14で得られた反射光が高白色で、透過
光が黄色に発色した例とは異なるものであった。
Comparative Example 11 A light-diffusing plastic was prepared in the same manner as in Comparative Example 8 except that 0.05 part of a yellow coloring dye (Dialene Di-Hello, manufactured by Mitsubishi Chemical Corporation) was mixed in the calcium carbonate of Comparative Example 3. The composition was prepared, processed into a plate, and the characteristic values and the comprehensive evaluation of the optical properties of the plastic composition for light diffusion are shown in Table 8. The optical characteristics of the light-diffusing plastic composition obtained in this comparative example are that reflected light and transmitted light are also yellow, the reflected light obtained in Examples 7 to 14 is highly white, and the transmitted light is colored yellow. It was different from the example.

【0057】[0057]

【表8】 [Table 8]

【0058】[0058]

【発明の効果】叙上のとおり、本発明の光拡散用プラス
チック添加剤はプラスチック成形時の段階で凝集するこ
とがなく、実質的に粗大、凝集粒子を含有することがな
いため、良好な表面平滑性を有する光拡散用プラスチッ
ク組成物を得ることができ、さらにまた、極めて優れた
高光線透過率、高光拡散性を有し且つ従来技術では不可
能であった板自体の色目(反射光)を高白色に維持した
まま、板の光線色(透過光)が黄色に発色した柔らかい
色あるいは暖かみのある色を醸しだす光拡散用プラスチ
ックを提供する。
As described above, the plastic additive for light diffusion of the present invention does not agglomerate at the stage of molding a plastic, and is substantially coarse and does not contain agglomerated particles. It is possible to obtain a plastic composition for light diffusing having smoothness, and also has extremely excellent high light transmittance and high light diffusing property, and the color of the plate itself (reflected light), which has been impossible with the prior art. The present invention provides a light-diffusing plastic that maintains a high white color and produces a soft color or warm color in which the light ray color (transmitted light) of the plate develops yellow.

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 500℃における減量率が0.3〜10
重量%であり且つ平均粒子径が0.5〜20μmである
合成炭酸カルシウムからなる光拡散用プラスチック添加
剤。
1. The weight loss rate at 500 ° C. is 0.3 to 10.
A plastic additive for light diffusion, which is made of synthetic calcium carbonate having a weight% and an average particle diameter of 0.5 to 20 μm.
【請求項2】 150℃における減量率が0.05〜
2.0重量%である請求項1記載の光拡散用プラスチッ
ク添加剤。
2. The weight loss rate at 150 ° C. is from 0.05 to
The plastic additive for light diffusion according to claim 1, which is 2.0% by weight.
【請求項3】 請求項1又は2記載の合成炭酸カルシウ
ムからなる光拡散用プラスチック添加剤を透明プラスチ
ックに添加してなる光拡散用プラスチック組成物。
3. A light-diffusing plastic composition obtained by adding the light-diffusing plastic additive comprising the synthetic calcium carbonate according to claim 1 to a transparent plastic.
【請求項4】 光拡散用プラスチック添加剤の添加量
が、透明プラスチック100重量部に対し0.5〜10
重量部である請求項3記載の光拡散用プラスチック組成
物。
4. The amount of the plastic additive for light diffusion added is 0.5 to 10 parts by weight with respect to 100 parts by weight of the transparent plastic.
The plastic composition for light diffusion according to claim 3, which is part by weight.
【請求項5】 光拡散用プラスチックが、(メタ)アク
リル樹脂、スチレン樹脂、ポリカーボネート樹脂及びポ
リエステル樹脂からなる群から選ばれる少なくとも1種
である請求項3又は4記載の光拡散用プラスチック組成
物。
5. The light-diffusing plastic composition according to claim 3, wherein the light-diffusing plastic is at least one selected from the group consisting of (meth) acrylic resins, styrene resins, polycarbonate resins and polyester resins.
JP25473795A 1995-09-05 1995-09-05 Plastic additive for light diffusion and plastic composition for light diffusion Expired - Fee Related JP3146139B2 (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1998056850A1 (en) * 1997-06-13 1998-12-17 M.A. Hannacolor Concentrate compositions for imparting a translucent optical effect to transparent thermoplastic polymers
US6524694B1 (en) 1997-06-13 2003-02-25 Polyone Corporation Compositions for imparting a translucent optical effect to transparent thermoplastic polymers
JP2013185123A (en) * 2012-03-09 2013-09-19 Momentive Performance Materials Inc Silicone rubber composition
CN115181432A (en) * 2022-08-04 2022-10-14 安徽省宣城市华纳新材料科技有限公司 Surface treatment method of nano calcium carbonate for improving thixotropy of filled PVC paste

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1051672C (en) * 1993-03-27 2000-04-26 何萍 Mosquito-expelling and mosquito preventing compound

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1998056850A1 (en) * 1997-06-13 1998-12-17 M.A. Hannacolor Concentrate compositions for imparting a translucent optical effect to transparent thermoplastic polymers
US6524694B1 (en) 1997-06-13 2003-02-25 Polyone Corporation Compositions for imparting a translucent optical effect to transparent thermoplastic polymers
JP2013185123A (en) * 2012-03-09 2013-09-19 Momentive Performance Materials Inc Silicone rubber composition
CN115181432A (en) * 2022-08-04 2022-10-14 安徽省宣城市华纳新材料科技有限公司 Surface treatment method of nano calcium carbonate for improving thixotropy of filled PVC paste
CN115181432B (en) * 2022-08-04 2023-05-26 安徽省宣城市华纳新材料科技有限公司 Surface treatment method for improving thixotropic property of filled PVC paste by nano calcium carbonate

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