JPH0975760A - Controller for pulverizer - Google Patents

Controller for pulverizer

Info

Publication number
JPH0975760A
JPH0975760A JP23567195A JP23567195A JPH0975760A JP H0975760 A JPH0975760 A JP H0975760A JP 23567195 A JP23567195 A JP 23567195A JP 23567195 A JP23567195 A JP 23567195A JP H0975760 A JPH0975760 A JP H0975760A
Authority
JP
Japan
Prior art keywords
crusher
crushed
particle size
size distribution
amount
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP23567195A
Other languages
Japanese (ja)
Other versions
JP3678811B2 (en
Inventor
Yukio Miyama
幸穂 深山
Nobuyasu Meguri
信康 廻
Katsumi Shimodaira
克己 下平
Takahiro Taketomo
孝裕 竹友
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Power Ltd
Original Assignee
Babcock Hitachi KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Babcock Hitachi KK filed Critical Babcock Hitachi KK
Priority to JP23567195A priority Critical patent/JP3678811B2/en
Publication of JPH0975760A publication Critical patent/JPH0975760A/en
Application granted granted Critical
Publication of JP3678811B2 publication Critical patent/JP3678811B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Landscapes

  • Crushing And Grinding (AREA)
  • Disintegrating Or Milling (AREA)

Abstract

PROBLEM TO BE SOLVED: To obtain the desired quantity of a product by a pulverizer with good responsiveness by following up the load of the pulverizer even when the load is rapidly changed and to prevent the occurrence of wear and vibration due to the excess and deficiency of pressurizing force and the inconguity of classifying characteristics. SOLUTION: The same manipulated variables as those of an actual pulverizer are given to a pulverizer on-line dynamic characteristic simulation model to calculate the retention quantity of a material to be pulverized on a normal retention means, the particle size distribution of the material to be pulverized to be supplied to a consumer, and the particle size distribution of the material to be pulverized at the inlet of a classifying means by a first to a third arithmetic part 20-22. From these calculated data, a pressurizing force command signal to be applied to a pressurizing force adjusting means and a classifying characteristics command signal to be applied to a classifying characteristics adjusting means are obtained and stored in a memory part 23 in order. From the former calculated values stored in the memory part 23, an ordinary differential equation is solved by the first to the third arithmetic part 20-22 to calculate the present values.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は粉砕機の制御装置に係
り、特に、被粉砕物の生産量及び粒径分布の良好な制御
応答性を実現し、かつ粉砕機の故障発生を防止するに好
適な制御装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a control device for a crusher, and more particularly to realizing a good control response of the amount of product to be crushed and the particle size distribution and preventing the occurrence of a crusher failure. It relates to a suitable control device.

【0002】[0002]

【従来の技術】図4に、従来より知られている粉砕機
と、該粉砕機の制御装置を示す。この図に示すように、
本例の粉砕機は、ハウジング20内に備えられた被粉砕
物保有手段たるターンテーブル6と、該ターンテーブル
6を回転駆動するモータ5と、前記ターンテーブル6の
上面外周部に押圧された粉砕手段たる粉砕ローラ8と、
前記ターンテーブル6に対する前記粉砕ローラ8の加圧
力を調整する加圧力調整手段14と、前記ハウジング2
0の下部に連通された搬送空気導入口21と、前記ハウ
ジング20の上部に開口された粉砕機生産物の排出口2
2と、前記ハウジング20の上部に設けられた分級機た
るベーン12と、該ベーン12の調整手段15と、前記
ターンテーブル6に被粉砕原料1を供給するフィーダ2
と、フィーダ2より供給された被粉砕原料1を前記ター
ンテーブル6の上面略中央部に導くホッパ4とから構成
されている。
2. Description of the Related Art FIG. 4 shows a conventionally known crusher and a control device for the crusher. As shown in this figure,
The crusher of this example has a turntable 6 which is a means for holding a material to be crushed, which is provided in the housing 20, a motor 5 which drives the turntable 6 to rotate, and a crusher which is pressed against the outer peripheral surface of the upper surface of the turntable 6. Crushing roller 8 as means,
Pressurizing force adjusting means 14 for adjusting the pressing force of the crushing roller 8 to the turntable 6, and the housing 2
Carrier air inlet 21 communicating with the lower part of 0 and outlet 2 of the crusher product opened at the upper part of the housing 20.
2, a vane 12 as a classifier provided on the upper part of the housing 20, an adjusting means 15 for the vane 12, and a feeder 2 for supplying the crushed raw material 1 to the turntable 6.
And a hopper 4 for guiding the material to be crushed 1 supplied from the feeder 2 to the substantially central portion of the upper surface of the turntable 6.

【0003】前記フィーダ2によって搬送された被粉砕
原料1は、ホッパ4を介して回転するターンテーブル6
上に供給される。ターンテーブル6上に供給された被粉
砕原料1は、ターンテーブル6の遠心力によってターン
テーブル6の外周方向に順次移送され、粉砕ローラ8と
によって粉砕される。粉砕された原料は、搬送空気導入
口21から導入された搬送空気9によって上方に吹き上
げられる。吹き上げられた被粉砕物のうち、ベーン12
によって設定された粒径以下の被粉砕物(粉砕機生産
物)10は、ベーン12及び排出口22を通って需要先
へと輸送される。一方、吹き上げられた被粉砕物のう
ち、ベーン12によって設定された粒径以上の被粉砕物
は、ベーン12によって粉砕機生産物10と分別され、
遠心力分級捕集被粉砕物13となって再度ターンテーブ
ル6に戻る。これよりもさらに粒径が大きな粉砕物は、
重力が大きいためにベーン12に達する前に落下し、重
力分級捕集被粉砕物11となって再度ターンテーブル6
に戻る。したがって、前記ターンテーブル6上には、通
常、被粉砕原料1と、重力分級捕集被粉砕物11と、遠
心力分級捕集被粉砕物13との混合体が保有される。
The raw material 1 to be ground conveyed by the feeder 2 is rotated by a turntable 6 via a hopper 4.
Supplied on. The raw material 1 to be crushed supplied onto the turntable 6 is sequentially transferred in the outer peripheral direction of the turntable 6 by the centrifugal force of the turntable 6 and is crushed by the crushing roller 8. The crushed raw material is blown upward by the carrier air 9 introduced from the carrier air introduction port 21. Vane 12 out of the crushed objects blown up
An object to be crushed (a crusher product) 10 having a particle size equal to or smaller than the set particle size is transported to a demand destination through a vane 12 and a discharge port 22. On the other hand, among the crushed objects blown up, the crushed objects having a particle size equal to or larger than the particle size set by the vane 12 are separated from the crusher product 10 by the vane 12,
The centrifugal force classification and collection object 13 becomes the object 13 and returns to the turntable 6 again. A crushed product with a particle size larger than this,
Since the gravity is large, it falls before reaching the vane 12, and becomes the gravity-classified collected object to be crushed 11, and the turntable 6 again.
Return to Therefore, the turntable 6 usually holds a mixture of the raw material to be ground 1, the gravity-classified and collected ground material 11, and the centrifugal-force-classified and collected ground material 13.

【0004】前記フィーダ2は、図示しない信号出力部
からのフィーダ指令信号3に従って被粉砕原料1の運搬
速度が加減され、該指令信号3に比例する量の被粉砕原
料1をホッパ4に与える。フィーダ指令信号3は、粉砕
機生産物10の流量が過不足の無いように加減される。
この場合、粉砕機生産物10の流量がオンライン計測可
能な場合は、生産物流量の計測値と目標値との偏差をP
I調節により調節すれば良い。しかしながら、多くの場
合には、粉砕機生産物10の流量はオンライン計測が困
難であるから、通常は粉砕機生産物10の流量と因果関
係にある状態量を計測し、調節することで同様の目的を
達する。例えば、被粉砕原料が石炭で、需要先がドラム
ボイラである場合には、ドラムボイラの蒸気圧力はバー
ナに供給される微粉炭流量と直接的な因果関係を有する
から、ドラム圧力が目標値となるように偏差のPI調節
を行なうことで、フィーダ指令信号3が加減される。
The feeder 2 adjusts the transportation speed of the raw material 1 to be ground according to a feeder command signal 3 from a signal output unit (not shown), and supplies the hopper 4 with the raw material 1 in an amount proportional to the command signal 3. The feeder command signal 3 is adjusted so that the flow rate of the crusher product 10 is not excessive or insufficient.
In this case, when the flow rate of the crusher product 10 can be measured online, the deviation between the measured value of the product flow rate and the target value is P
It may be adjusted by I adjustment. However, in many cases, since it is difficult to measure the flow rate of the crusher product 10 online, it is possible to measure the flow rate of the crusher product 10 and adjust the state quantity that is in a causal relationship. Reach the goal. For example, when the raw material to be crushed is coal and the customer is a drum boiler, the steam pressure of the drum boiler has a direct causal relationship with the flow rate of pulverized coal supplied to the burner, so the drum pressure is less than the target value. The PI command of the deviation is adjusted so that the feeder command signal 3 is adjusted.

【0005】一方、前記加圧力調整手段14に与えられ
る加圧力指令信号16は、関数要素18により与えられ
る。すなわち粉砕機の粉砕能力は、ターンテーブル6に
対する粉砕ローラ8の加圧力にほぼ比例して増減するか
ら、加圧力指令信号16は、関数要素18に示すよう
に、被粉砕原料1の供給量に比例して該加圧力を増減す
べく与えられる。また、前記ベーン調整手段15に与え
られる分級特性指令信号17は、関数要素19により与
えられる。すなわち一般に粉砕機は、被粉砕原料1の供
給量が多く、したがって高負荷運転になるほど粉砕機生
産物10の粒径分布が悪化(粗粒分が増加)する傾向に
あるから、この分級特性指令信号17は、関数要素19
に示すように、被粉砕原料1の供給量が増加するほど分
級設定を絞る(旋回力を増して粗粒の捕集効率を上げ
る)方向で与えられる。
On the other hand, the pressing force command signal 16 given to the pressing force adjusting means 14 is given by a function element 18. That is, since the crushing capacity of the crusher increases / decreases almost in proportion to the pressing force of the crushing roller 8 against the turntable 6, the pressing force command signal 16 changes to the supply amount of the material to be crushed 1 as indicated by the function element 18. It is given to increase or decrease the applied pressure in proportion. Further, the classification characteristic command signal 17 given to the vane adjusting means 15 is given by the function element 19. That is, in general, the crusher has a large supply amount of the raw material 1 to be crushed, and therefore the higher the load operation, the worse the particle size distribution of the crusher product 10 (the coarser particles increase). The signal 17 is a function element 19
As shown in, the classification setting is narrowed (the swirling force is increased and the collection efficiency of coarse particles is increased) as the supply amount of the raw material 1 to be ground increases.

【0006】なお、需要先の事情によっては、低負荷運
転時に一層の粒度の向上を要求される場合もあるので、
関数要素18,19の設定法については、上述のごとく
画一的に論じにくい場合もあるが、被粉砕原料の供給量
に応じて加圧力指令信号16及び分級特性指令信号17
を加減する構成である点においては共通している。
[0006] Further, depending on the circumstances of the customer, there are cases where further improvement of the granularity is required during low load operation.
The setting method of the function elements 18 and 19 may be difficult to discuss uniformly as described above, but the pressing force command signal 16 and the classification characteristic command signal 17 depending on the supply amount of the raw material to be ground.
It is common in that it is a configuration that adjusts.

【0007】[0007]

【発明が解決しようとする課題】前記従来技術に係る制
御回路は、粉砕機の負荷が一定であるか、あるいは負荷
の変化率が低い場合には、実用上充分な性能を発揮す
る。例えば、粉砕機への被粉砕原料1の供給量をステツ
プ状に変化させたときの粉砕機生産物の応答時定数をT
[分]としたとき、変化率が1/(10T)[%/分]
程度以下(通例T=1〜2[分]だから、0.05〜
0.1[%/分]以下を指す)の場合には、実用上充分
な性能を発揮できる。
The control circuit according to the prior art described above exhibits practically sufficient performance when the load of the crusher is constant or the rate of change of the load is low. For example, the response time constant of the crusher product when the supply amount of the crushed raw material 1 to the crusher is changed in a stepwise manner is T
When [min] is set, the change rate is 1 / (10T) [% / min]
Less than or equal to the level (usually T = 1 to 2 [min], so 0.05 to
In the case of 0.1 [% / min] or less), practically sufficient performance can be exhibited.

【0008】しかしながら、昨今は5〜10[%/分]
(50[%]負荷から100[%]負荷への到達を25
〜5[分]で行なう負荷変化率)の高速負荷変化が必要
になっており、前記従来技術によるときには次のような
不都合が起こる。
However, recently, 5 to 10 [% / min]
(25 from 50% load to 100% load)
It is necessary to change the load at a high speed (load change rate) of about 5 [minutes], and the following problems occur when the above-mentioned conventional technique is used.

【0009】高速負荷変化領域では、被粉砕原料1供
給量の関数として保有被粉砕物7の量が一意に決まらな
いため、ターンテーブル6上の保有被粉砕物7の量と加
圧力指令信号16とがアンバランスになり、消費電力の
増加といった経済上の不都合や、ターンテーブル6及び
粉砕ローラ8の摩耗増加、さらには粉砕機の振動増加と
いった工学上の不都合、それに粉砕機生産物10の粒度
分布が悪化して需要先への粉砕機生産物10の増加が遅
れるといった機能上の不都合が生じる。すなわち、本
来、保有被粉砕物7の増加、減少は粉砕機生産物10の
量を加減し、原料供給量と粉砕機生産物10の量の偏差
が保有被粉砕物7の量の増減をもたらすから、自己平衡
性により、充分に時間が経過すれば、保有被粉砕物7の
量は原料1供給量に見合う値に収束するが、高速負荷変
化領域ではこの作用が追い着かない。したがって、ター
ンテーブル6と粉砕ローラ8との間を通過する被粉砕物
の流量は常に保有被粉砕物7の量に比例するとみなせる
に対し、これを処理する能力を支配する加圧力指令信号
16は被粉砕原料1供給量の関数として関数要素18で
与えられるため、ターンテーブル6上の実際の保有被粉
砕物7の量と加圧力指令信号16とがアンバランスにな
る。かかるアンバランスを生じると、前述の自己平衡時
の収束値を基準として被粉砕原料1に比して保有被粉砕
物7の保有量が多すぎるときは、ターンテーブル6と粉
砕ローラ8との間を通過する被粉砕物の流量に対して加
圧力指令信号16が過小となって、粉砕後の粒径分布の
悪化を招く。典型的には、高速負荷上昇時、フィーダ指
令信号3は、図示しない上位の制御装置からPI制御で
与えられるのが一般的であるから、その変化にはオーバ
ーシュート分を含む場合が多い。また、いわゆる加速信
号と称して、意識的にオーバーシュートさせることもあ
る。このような場合、被粉砕原料1の供給量のオーバー
シュートに伴い、保有被粉砕物7の量は急増するが、オ
ーバーシュートの下降局面以降は減少したフィーダ指令
信号3により加圧力指令信号16も低下するため、上述
のアンバランスを招き、粉砕機生産物10の粒度分布が
悪化し、分級手段たるベーン12を通過する粉砕機生産
物10の流量が伸び悩み、需要先への粉砕機生産物10
の増加が遅れる。反対に、保有被粉砕物7の保有量に比
して加圧力指令信号16が過大になると、不必要な粉砕
加圧力が粉砕ローラ8に作用するために、不必要な粉砕
動力が消費され、またターンテーブル6と粉砕ローラ8
とが接触しやすくなるために、ターンテーブル6及び粉
砕ローラ8の摩耗が増加したり、粉砕機が振動するとい
った不都合が発生する。
In the high-speed load change region, the amount of the held object to be ground 7 is not uniquely determined as a function of the supply amount of the material to be ground 1, and therefore the amount of the object to be ground 7 held on the turntable 6 and the pressure command signal 16 are applied. Are unbalanced, resulting in economic inconvenience such as increased power consumption, increased wear of the turntable 6 and the crushing roller 8, and further engineering inconvenience such as increased vibration of the crusher, and the grain size of the crusher product 10. There is a functional inconvenience that the distribution is deteriorated and the increase of the crusher product 10 to the customer is delayed. That is, originally, the increase or decrease of the held crushed object 7 increases or decreases the amount of the crusher product 10, and the deviation between the raw material supply amount and the crusher product 10 increases or decreases the amount of the held crushed object 7. Therefore, due to the self-equilibrium property, the amount of the retained object to be ground 7 converges to a value commensurate with the supply amount of the raw material 1 when a sufficient time has passed, but this action cannot catch up in the high speed load change region. Therefore, it can be considered that the flow rate of the object to be crushed passing between the turntable 6 and the crushing roller 8 is always proportional to the amount of the object to be crushed 7 held, whereas the pressing force command signal 16 that controls the ability to process this is Since it is given by the function element 18 as a function of the feed amount of the crushed raw material 1, the actual amount of the crushed raw material 7 held on the turntable 6 and the pressing force command signal 16 become unbalanced. When such an imbalance occurs, when the amount of the held object to be ground 7 is too large as compared with the material to be ground 1 on the basis of the convergence value at the time of self-equilibrium described above, between the turntable 6 and the grinding roller 8. The pressing force command signal 16 becomes too small with respect to the flow rate of the crushed object passing through, causing deterioration of the particle size distribution after crushing. Typically, when the high-speed load is increased, the feeder command signal 3 is generally given by PI control from a higher-order control device (not shown), so that its change often includes overshoot. In addition, a so-called acceleration signal may be used to intentionally overshoot. In such a case, the amount of the held object to be crushed 7 increases rapidly with the overshoot of the supply amount of the crushed raw material 1, but the pressing force command signal 16 is also increased by the decreased feeder command signal 3 after the downward phase of the overshoot. As a result of the decrease, the above-mentioned imbalance is caused, the particle size distribution of the crusher product 10 is deteriorated, the flow rate of the crusher product 10 passing through the vane 12, which is a classification means, is sluggish, and the crusher product 10 to the customer is reduced.
Delays the increase. On the contrary, when the pressing force command signal 16 becomes excessive compared to the amount of the held crushed object 7, the unnecessary crushing pressure acts on the crushing roller 8, consuming unnecessary crushing power, Also, turntable 6 and crushing roller 8
Since it becomes easy to contact with, the disadvantages such as increased wear of the turntable 6 and the crushing roller 8 and vibration of the crusher occur.

【0010】前記と同様に、高速負荷変化領域で
は、被粉砕原料1供給量の関数として保有被粉砕物7の
量が一意に決まらないため、ターンテーブル6上の保有
被粉砕物7の量と分級特性指令信号17とがアンバラン
スになり、粉砕機生産物10の粒度分布を良好に維持で
きないという不都合が生じる。すなわち、負荷変化率が
高い場合には、前記したように保有被粉砕物7が多くな
り、これに比例して多量かつ粗粒の被粉砕物が分級手段
たるベーン12に搬送されるため、被粉砕原料1の供給
量に比例して分級特性指令信号17を変化させると、粉
砕機生産物10の粒度分布を良好に維持できなくなる。
特に、フィーダ指令信号3にオーバーシュート分を含む
典型的な制御方式において、かかる不都合が顕著にな
る。
Similarly to the above, in the high-speed load change region, the amount of the held object to be ground 7 is not uniquely determined as a function of the supply amount of the material to be ground 1, and therefore the amount of the object to be held 7 on the turntable 6 is There is an inconvenience that the classification characteristic command signal 17 becomes unbalanced and the particle size distribution of the crusher product 10 cannot be maintained well. That is, when the load change rate is high, the amount of the crushed object 7 to be held increases as described above, and in proportion to this, a large amount of coarse crushed objects are conveyed to the vane 12 which is a classifying means. If the classification characteristic command signal 17 is changed in proportion to the supply amount of the crushing raw material 1, the particle size distribution of the crusher product 10 cannot be maintained well.
Especially, in a typical control method in which the feeder command signal 3 includes an overshoot amount, such inconvenience becomes remarkable.

【0011】本発明は、かかる従来技術の不都合を解消
するためになされたものであって、粉砕機の負荷が一定
である場合及び粉砕機の負荷変化率が低い場合のみなら
ず、粉砕機の負荷変化率が高速である場合にも、これに
応答性良く追従して良好な粒度分布を有する粉砕機生産
物を安定に供給可能な粉砕機の制御装置を提供すること
を目的とする。
The present invention has been made in order to eliminate the disadvantages of the prior art, and not only when the load of the crusher is constant and when the load change rate of the crusher is low, An object of the present invention is to provide a crusher control device capable of stably supplying a crusher product having a good particle size distribution by following the response rate even when the load change rate is high.

【0012】[0012]

【課題を解決するための手段】本発明は、前記の目的を
達成するために、回転する被粉砕物の保有手段と、該保
有手段の外周近傍に設けられた被粉砕物の粉砕手段と、
該粉砕手段に加えられる加圧力の調整手段とを有する粉
砕機に付設され、前記保有手段に対する被粉砕物の供給
量に応じて前記粉砕手段に加えられる加圧力を制御し、
需要先に所要粒径分布及び流量の粉砕機生産物を供給す
る粉砕機の制御装置において、前記粉砕機のオンライン
動特性モデルに実機粉砕機と同一の各操作量を与えて、
一定もしくは可変の周期ごとに前記保有手段上の被粉砕
物保有量と保有被粉砕物の粒度分布とを算出し、かつ各
演算ごとにそれらの算出値を記憶部に記憶し、今回の演
算に当っては、前回の算出値を参照して前記オンライン
動特性モデルを記述する微分方程式を解き、今回算出さ
れた被粉砕物保有量及び/又は保有被粉砕物の粒度分布
データから、前記調整手段に加えられる加圧力指令信号
を得る構成にした。
In order to achieve the above-mentioned object, the present invention comprises a means for holding a rotating object to be ground and a means for grinding the object to be ground provided in the vicinity of the outer periphery of the means for holding.
Attached to a crusher having a means for adjusting the pressure applied to the crushing means, and controlling the pressure applied to the crushing means according to the amount of material to be crushed supplied to the holding means,
In a controller of a crusher that supplies a crusher product having a required particle size distribution and a flow rate to a demand destination, each online operation model of the crusher is given the same operation amount as that of an actual crusher,
Calculates the amount of crushed material held on the holding means and the particle size distribution of the crushed object held for each fixed or variable period, and stores the calculated values in the storage unit for each calculation, In this case, the differential equation describing the online dynamic characteristic model is solved with reference to the previously calculated value, and the adjusting means is calculated from the amount of ground object possessed and / or the particle size distribution data of the object to be milled calculated this time. It is configured to obtain a pressing force command signal applied to the.

【0013】また、他の手段として、回転する被粉砕物
の保有手段と、該保有手段の外周近傍に設けられた被粉
砕物の粉砕手段と、該粉砕手段に加えられる加圧力の調
整手段と、前記粉砕手段を通過した被粉砕物のうちの粗
粒分を選択的に前記保有手段に再循環させる分級手段
と、該分級手段の分級特性調整手段とを有する粉砕機に
付設され、前記保有手段に対する被粉砕物の供給量に応
じて前記分級手段の分級特性を制御し、需要先に所要粒
径分布及び流量の粉砕機生産物を供給する粉砕機の制御
装置において、前記粉砕機のオンライン動特性モデルに
実機粉砕機と同一の各操作量を与えて、一定もしくは可
変の周期ごとに前記保有手段上の被粉砕物保有量と保有
被粉砕物の粒度分布を算出し、かつ各演算ごとにそれら
の算出値を記憶部に記憶し、今回の演算に当っては、前
回の算出値を参照して前記オンライン動特性モデルを記
述する微分方程式を解き、今回算出された被粉砕物保有
量及び/又は保有被粉砕物の粒度分布データから、前記
分級特性調整手段に加えられる分級特性指令信号を得る
構成にした。
As other means, a rotating means for holding the object to be ground, a means for grinding the object to be ground provided near the outer periphery of the holding means, and a means for adjusting the pressure applied to the means for grinding. Attached to a crusher having a classifying means for selectively recirculating coarse particles of the material to be crushed that has passed through the crushing means to the holding means, and a classification characteristic adjusting means of the classifying means, In the controller of the crusher that controls the classification characteristics of the classifier according to the supply amount of the crushed object to the means, and supplies the crusher product with the required particle size distribution and flow rate to the demand destination, the crusher online The same operation amount as that of the actual crusher is given to the dynamic characteristic model, the crushed object holding amount and the particle size distribution of the held crushed object on the holding means are calculated for each constant or variable cycle, and for each calculation In the storage unit those calculated values By the way, in the calculation of this time, the differential equation describing the online dynamic characteristic model is solved by referring to the previously calculated value, and the amount of crushed object possessed and / or the particle size of the crushed object calculated this time are solved. The classification characteristic command signal applied to the classification characteristic adjusting means is obtained from the distribution data.

【0014】[0014]

【作用】本願発明者らの研究によると、フィーダから被
粉砕物保有手段(ターンテーブル)に供給される被粉砕
原料の量を急激に変化させた場合にも、被粉砕物保有手
段が保有する被粉砕物の総量(被粉砕物保有量)と、需
要先に供給される被粉砕物の粒度分布及び/又は分級手
段入口の被粉砕物の粒度分布とを求め、これらのデータ
から加圧力調整手段に加えられる加圧力指令信号及び/
又は分級特性調整手段に加えられる分級特性指令信号を
算出し、粉砕ローラの加圧力及び/又は分級手段の分級
特性を調整すれば、被粉砕物保有量と加圧力指令信号及
び/又は分級特性指令信号とを常時バランスさせること
ができる。したがって、被粉砕原料の供給量の変化に応
答性良く追従して所望の粒度及び量の粉砕機生産物を需
要先に供給でき、また被粉砕物保有量の不足に起因する
各種の工学的不都合も回避できる。
According to the research conducted by the inventors of the present application, even if the amount of the raw material to be ground supplied from the feeder to the ground material holding means (turntable) is drastically changed, the ground material holding means holds the ground material. Calculate the total amount of crushed objects (amount of crushed objects) and the particle size distribution of the crushed objects supplied to the customer and / or the particle size distribution of the crushed objects at the entrance of the classifying means, and adjust the pressing force from these data. Force command signal applied to the means and /
Alternatively, if the classification characteristic command signal applied to the classification characteristic adjusting means is calculated and the pressing force of the crushing roller and / or the classification characteristic of the classifying means is adjusted, the amount of the material to be crushed and the pressing force command signal and / or the classification characteristic command The signal can always be balanced. Therefore, it is possible to supply a crusher product having a desired particle size and amount to a customer by responsively following a change in the supply amount of the pulverized raw material, and various engineering inconveniences due to a shortage of the pulverized material holding amount. Can be avoided.

【0015】しかし前記の各物理量は、オンライン計測
(瞬時値を時々刻々得る計測方法)が不可能であるか、
あるいはきわめて困難である。
However, for each of the physical quantities described above, is it impossible to perform online measurement (measurement method for obtaining instantaneous values moment by moment)?
Or very difficult.

【0016】そこで、対象となる粉砕機のオンライン動
特性モデルを構築し、これに実機粉砕機と同一の操作
量、例えば被粉砕原料供給量、ターンテーブル回転数、
搬送空気流量、分級ベーン開度等を与えることによっ
て、常時、被粉砕物保有量と需要先に供給される被粉砕
物の粒度分布及び/又は分級手段入口の被粉砕物の粒度
分布とを演算で求め、さらにこれらの算出値に基づいて
加圧力指令信号及び/又は分級特性指令信号を得る。こ
れらの各信号を加圧力調整手段及び/又は分級手段調整
手段に印加すると、被粉砕物保有量と加圧力指令信号及
び/又は分級特性指令信号とを常時バランスさせること
ができるので、前記した実用上及び工学上の諸効果を得
られる。
Therefore, an on-line dynamic characteristic model of the target crusher is constructed, and the same operation amount as that of the actual crusher, for example, the feed amount of the material to be crushed, the turntable rotation speed,
By giving the carrier air flow rate, classification vane opening, etc., the amount of crushed material held and the particle size distribution of the crushed object supplied to the customer and / or the particle size distribution of the crushed object at the classification means inlet are constantly calculated. And further obtain a pressing force command signal and / or a classification characteristic command signal based on these calculated values. When each of these signals is applied to the pressing force adjusting means and / or the classifying means adjusting means, it is possible to constantly balance the amount of crushed material and the pressing force command signal and / or the classification characteristic command signal. You can obtain various technical and engineering effects.

【0017】なお、需要先に供給される被粉砕物の粒度
分布及び分級手段入口の被粉砕物の粒度分布の双方を演
算で求め、かつ加圧力指令信号及び分級特性指令信号の
双方を得て、加圧力調整手段及び分級手段調整手段の双
方を制御することがより好ましいが、いずれか一方の粒
度分布情報を演算で求め、いずれか一方の指令信号を得
て、いずれか一方の調整手段のみを制御するようにして
も、従来技術よりも良好な結果が得られる。
It should be noted that both the particle size distribution of the material to be ground supplied to the customer and the particle size distribution of the material to be ground at the inlet of the classification means are calculated, and both the pressing force command signal and the classification characteristic command signal are obtained. It is more preferable to control both the pressing force adjusting means and the classifying means adjusting means, but the particle size distribution information of either one is obtained by calculation, and one of the command signals is obtained, and only one of the adjusting means is obtained. Even if it is controlled, better results can be obtained than in the prior art.

【0018】[0018]

【実施例】以下、典型的な石炭粉砕機を例にとって本発
明の一実施例を説明する。まず、本発明の実施に必要な
石炭粉砕機の動特性シミユレーシヨンモデルの演算法と
して、本願発明者が平成3年12月13日に計測自動制
御学会中国支部学術講演会にて講演したものを説明す
る。このシミユレーシヨンモデルは、粒度分布を僅か4
つの変数で模擬可能で、低計算量で高精度を得られる点
に特徴を有する。なお、本発明に適用可能な石炭粉砕機
の動特性シミユレーシヨンモデルの演算法自体は、前記
のほかにも従来より種々提案されており、例えば本願発
明者が先に提案したモデル(特願昭63−131342
号に記載)や実機データの統計処理、それに人口知能を
用いた演算法などを用いることもできる。
EXAMPLE An example of the present invention will be described below by taking a typical coal crusher as an example. First, as a calculation method of a dynamic characteristic simulation model of a coal crusher necessary for carrying out the present invention, the inventor of the present application gave a lecture at an academic meeting of the China Branch of the Society of Instrument and Control Engineers on December 13, 1991. Explain things. This simulation model has a particle size distribution of only 4
It has the feature that it can be simulated with two variables and high accuracy can be obtained with low calculation amount. In addition to the above, various calculation methods of the dynamic characteristic simulation model of the coal crusher applicable to the present invention have been proposed in the past. For example, the model proposed by the inventor of the present application (feature Wish sho 63-131342
It is also possible to use statistical processing of real machine data, arithmetic methods using artificial intelligence, and the like.

【0019】(1)粉砕機内の現象 (1.1)粒度分布の表記 断面を微小時間に通過する粒子中、粒径ξ以下なる質量
割合により粒度分布が定義可能で、その密度関数をg
(ξ)と表記し、適宜に場所を示す添字を付加する。サ
ンプルされた静止状態の質量粒度分布密度f(ξ)との
関係は質量流量Qを用いて次式となる。 g(ξ)≡E{Q|(ξ,ξ+dξ)}f(ξ)/E{Q} (1) (1.2)粉砕機構 粉砕前後の諸量にそれぞれ添字ip,opを与えると、
粒度分布について次の関係がある。 gop(ξ)=∫-∞op|ip(ξ|η)gip(η)dη (2) ここに、粒径ξを対数軸にとると条件付確率密度g
op|ipは、L.Austin らの解明した粉砕分布定数(Power
Technology,Vol.29,pp.263-275(1981),同、Vol.33,pp.1
13-125(1982),同、Vol.33,pp.127-134(1982)に記載)と
一致し、これをsとする。 gop|ip(ξ|η)=s(ξ−η) (3) 質量流量については、粉砕機構内で蓄積は無いと仮定し
て次式を得る。 E{Qop}=E{Qip} (4) (1.3)分級機構 第j番目の分級機構について、各「粒子の通過」は互い
に独立事象であつて、Θjをインジケータとすれば、実
験により解明されている分級効率cj(ξ)(廻ほか、
粉体工学誌、Vol,25,pp.430-436(1988)に記載)と次の
関係がある。 Prj=0|(ξ,ξ+dξ)}=cj(ξ) (5) Prj=1|(ξ,ξ+dξ)}=1−cj(ξ) (6) 分級入口炭、循環炭、及び通過炭に係わる諸量に夫々添
字ij,rj,ojを与えると、ベイズ定理により粒度
分布密度を表す次式を得る。
(1) Phenomena in the crusher (1.1) Notation of particle size distribution The particle size distribution can be defined by the mass ratio of particles having a particle size of ξ or less in the particles passing through the cross section in a short time, and its density function is g
It is written as (ξ), and a subscript indicating the place is appropriately added. The relationship with the sampled stationary mass particle size distribution density f (ξ) is expressed by the following equation using the mass flow rate Q. g (ξ) ≡E {Q | (ξ, ξ + dξ)} f (ξ) / E {Q} (1) (1.2) Grinding mechanism When subscripts ip and op are given to various quantities before and after grinding,
The particle size distribution has the following relationships. g op (ξ) = ∫ -∞ g op | ip (ξ | η) g ip (η) dη (2) Here, if the particle size ξ is taken as the logarithmic axis, the conditional probability density g
op | ip is the grinding distribution constant (Power
Technology, Vol.29, pp.263-275 (1981), ibid, Vol.33, pp.1
13-125 (1982), ibid., Described in Vol.33, pp.127-134 (1982)), and this is designated as s. g op | ip (ξ | η) = s (ξ−η) (3) Regarding the mass flow rate, the following equation is obtained assuming that there is no accumulation in the crushing mechanism. E {Q op } = E {Q ip } (4) (1.3) Classification Mechanism For the j-th classification mechanism, each “particle passage” is an independent event, and if Θ j is an indicator, , Classification efficiency c j (ξ) (Miraku et al.
Powder Engineering Journal, Vol. 25, pp. 430-436 (1988)) and the following relationships. P rj = 0 | (ξ, ξ + d ξ)} = c j (ξ) (5) P rj = 1 | (ξ, ξ + d ξ)} = 1-c j (ξ) (6) Classification inlet When the subscripts ij, rj, and oj are given to the quantities relating to charcoal, circulating charcoal, and passing charcoal, respectively, the following equation representing the particle size distribution density is obtained by the Bayes theorem.

【0020】 grj(ξ)=cj(ξ)gij(ξ)/rj (7) goj(ξ)=[1−cj(ξ)]gij(ξ)/(1−rj) (8) ここに、 rj=∫-∞j(ξ)gij(ξ)dξ (9) 分級機構周辺の流量は次の通り求められる。G rj (ξ) = c j (ξ) g ij (ξ) / r j (7) g oj (ξ) = [1-c j (ξ)] g ij (ξ) / (1-r j ) (8) where r j = ∫ -∞ c j (ξ) g ij (ξ) d ξ (9) The flow rate around the classification mechanism is calculated as follows.

【0021】 E{Qrj}=E{Θjij}=rjE{Qij} (10) E{Qoj}=E{(1−Θj)Qij=(1−rj)E{Qij} (11) (1.4)混合機構 分級機構(j=0,……,n)からの循環炭と、原料炭
(添字ib)とを混合して流出炭(添字ob)となす機構を
考える。ここで混合機構保有炭GbとQobとの間に次の
関係を仮定する。 E{Qob}=E{P}E{Gb} (12) Pは粒径と独立とし、この仮定を正当化するため、混合
機構と続く粉砕機構の間に仮想的な分級機構(j=0)
を設けて前出のL.Austinらが解明したξに依存する粉砕
速度定数を考慮する。ここで、前出の第(1)式と第
(12)式に着目し、混合により粒径は変化しないと考
えて、(ξ,ξ+dξ)に属する粒子のマスバランス式
が得られる。
E {Q rj } = E {Θ j Q ij } = r j E {Q ij } (10) E {Q oj } = E {(1-Θ j ) Q ij = (1-r j ) E {Q ij } (11) (1.4) Mixing mechanism The circulating coal from the classifying mechanism (j = 0, ..., n) and the coking coal (subscript ib ) are mixed and the outflow coal (subscript ob ) is mixed. Consider the mechanism of Here, the following relation is assumed between the coals G b and Q ob held by the mixing mechanism. E {Q ob } = E {P} E {G b } (12) P is independent of particle size, and in order to justify this assumption, in order to justify this assumption, a virtual classification mechanism (j = 0)
Considering the ξ-dependent grinding rate constant elucidated by L. Austin et al. Here, paying attention to the above equations (1) and (12) and assuming that the particle size does not change due to mixing, a mass balance equation of particles belonging to (ξ, ξ + dξ) can be obtained.

【0022】 E{P} 1(d/dt)E{Qob}gob(ξ) =Σj=0 E{Qrj(ξ)+E{Qib}gib(ξ)−E{Qob}gob(ξ) (13) (2)モデルの数学的記述 (2.1)分布密度のパラメタライズ Ξが分布密度g(ξ)に従うときλ、ρで規準化(アフイ
ン変換)したモーメントを考える。 vk(λ,ρ)=E{[(Ξ−λ)/ρ] } (14) このとき、キユムラントβk(λ,ρ)が対応して求めら
れる。本モデルでは、分布密度を次の4パラメータで整
理する。 μ=v1(0,1),σ=[v2(0,1)]1 2 (15) Skewness:β3(μ,σ)=v3(μ,σ) (16) Excess:β4(μ,σ)=v4(μ,σ) 3 (17) これらより一意にエツジワース展開係数αkが求まり、
分布密度を具体的に表示できる。 g(ξ)=Σkαkp(ξ;μ,σ)hk([ξ−μ]/σ) (18) ここにp(ξ;μ,σ)はガウス分布、hkはk次のエル
ミート多項式である。
E {P} 1 (d / dt) E {Q ob } g ob (ξ) = Σ j = 0 E {Q rj (ξ) + E {Q ib } g ib (ξ) −E {Q ob } g ob (ξ) (13) (2) Mathematical description of the model (2.1) Parameterization of distribution density When Ξ follows distribution density g (ξ), the moment normalized by λ and ρ (affine transformation) is used. Think v k (λ, ρ) = E {[(Ξ−λ) / ρ]} (14) At this time, the cumulant β k (λ, ρ) is obtained correspondingly. In this model, the distribution density is organized by the following four parameters. μ = v 1 (0,1), σ = [v 2 (0,1)] 1 2 (15) Skewness: β 3 (μ, σ) = v 3 (μ, σ) (16) Excess: β 4 (μ, σ) = v 4 (μ, σ) 3 (17) From these, the Edgesworth expansion coefficient α k can be uniquely obtained,
The distribution density can be specifically displayed. g (ξ) = Σ k α k p (ξ; μ, σ) h k ([ξ−μ] / σ) (18) where p (ξ; μ, σ) is a Gaussian distribution and h k is the kth order Is the Hermitian polynomial of.

【0023】(2.2)粉砕機構 前出の第(3)式を第(2)式に代入すると重畳積分であつ
て、キユムラントの和に帰着し、以下を得る。 v1opip,σip)=v1sip,σip) (19) v2opip,σip)=1+v2sip,σip) (20) v3opip,σip)=v3ipip,σip)+v3sip,σip) (21) v4opip,σip) =v4ipip,σip)+v4sip,σip)+6v2sip,σip) (22) ここに、添字sは粉砕分布定数sを、それ以外は各粒度
分布密度gを指す。さらに、μop、σop、β3op,σ
op)、β4op,σop)は前出の第(15)式〜第(17)
式及び次式を用いて計算できる。
(2.2) Grinding Mechanism Substituting the above-mentioned equation (3) into equation (2) results in a superposition integral, which results in the sum of Kyumuland and obtains the following. v 1opip , σ ip ) = v 1sip , σ ip ) (19) v 2opip , σ ip ) = 1 + v 2sip , σ ip ) (20) v 3opip ,) σ ip) = v 3ip (μ ip, σ ip) + v 3s (μ ip, σ ip) (21) v 4op (μ ip, σ ip) = v 4ip (μ ip, σ ip) + v 4s (μ ip, σ ip ) + 6v 2sip , σ ip ) (22) Here, the subscript s indicates the pulverization distribution constant s, and the others indicate the particle size distribution density g. Furthermore, μ op , σ op , β 3op , σ
op ), β 4op , σ op ) are the above-mentioned equations (15) to (17)
It can be calculated using the formula and the following formula.

【0024】 vk(λ,ρ) =(ρ0/ρ) Σj=0 kj・vj0,ρ0)[(λ0−λ)/ρ0] (23) (2.3)分級機構 cj(ξ)は、適当なτmj、λmj、ρmjを用いて近似でき
る。 cj(ξ)≒Σmτmjp(ξ;λmj,ρmj) (24) gij(ξ)は第(18)式の形式であり、第(7)式及び第
(10)式より循環炭の諸量が具体的に求められる。
V k (λ, ρ) = (ρ 0 / ρ) Σ j = 0 k C j · v j0 , ρ 0 ) [(λ 0 −λ) / ρ 0 ] (23) (2 .3) Classification mechanism c j (ξ) can be approximated by using appropriate τ mj , λ mj , and ρ mj . c j (ξ) ≈Σ m τ mj p (ξ; λ mj , ρ mj ) (24) g ij (ξ) is the form of the equation (18), and the equations (7) and (7)
From equation (10), various amounts of circulating coal can be specifically obtained.

【0025】 E{Qrj}grj(ξ) =E{Qijmp(ξ;λmrj,ρmrj) Σkαrjmkk([ξ−λmrj]/ρmrj) (25) ここに次の関係がある。E {Q rj } g rj (ξ) = E {Q ij } Σ m p (ξ; λ mrj , ρ mrj ) Σ k α rjmk h k ([ξ−λ mrj ] / ρ mrj ) (25 ) Here is the following relationship.

【0026】 αrjmk=α0rjmkτmj ・exp{−(μij−λmj)2/[2(σij 2+ρmj 2)]} (26) λmrj=(ρmj 2μij+σij 2λmj)/(σij 2+ρmj 2) (27) ρmrj=ρmjσij/(σij 2+ρmj 2)1 2 (28) またα0rjmkは、次式にエルミート多項式の加法定理を
適用し、係数を整理して得られる。 Σkαijkk([ρmrj/σij][ξ−λmrj]/ρmrj+[λmrj−μij]/σij) (29) 前出の第(25)式は分布密度の重みつき混合であり、添
mについてα0rjmkからvkmrj,ρmrj)が一意に求
まり、同一λ、ρのvkは重みつき加算が可能だから、
結局前出の第(23)式、第(15)式〜第(17)式を用い
て、μrj、σrj、β3rj,σrj)、β4rj,σrj
が計算できる。添字ojの通過炭についても同様の議論で
ある。
Α rjmk = α 0 rjmk τ mj · exp {− (μ ij −λ mj ) 2 / [2 (σ ij 2 + ρ mj 2 )]} (26) λ mrj = (ρ mj 2 μ ij + σ ij 2 λ mj ) / (σ ij 2 + ρ mj 2 ) (27) ρ mrj = ρ mj σ ij / (σ ij 2 + ρ mj 2 ) 1 2 (28) In addition, α 0rjmk is the addition formula of Hermite polynomial It is obtained by applying and organizing the coefficients. Σ k α ijk h k ([ρ mrj / σ ij ] [ξ −λ mrj ] / ρ mrj + [λ mrj −μ ij ] / σ ij ) (29) The above equation (25) is the distribution density is a weighted mixture, v k (λ mrj, ρ mrj) from α 0rjmk for the subscript m is values are found unique, the same λ, v k of ρ is because it can be weighted addition,
After all, using the above-mentioned equations (23) and (15) to (17), μ rj , σ rj , β 3rj , σ rj ), β 4rj , σ rj ).
Can be calculated. The same argument applies to the passing coal with the subscript oj .

【0027】(2.4)混合機構 適当に選んだλb、ρbで規準化すると、前出の第(13)
式よりvkobについての微分方程式を得る。
(2.4) Mixing mechanism When normalized by properly selected λ b and ρ b , the above (13)
A differential equation for v kob is obtained from the equation.

【0028】 E{P} 1(d/dt)E{Qob}vkobb,ρb) =Σj=0 E{Qrj}vkrjb,ρb) +E{Qib}vkibb,ρb) −E{Qob}vkobb,ρb) (30) 第(23)式、第(15)式〜第(17)式を適用すれば、一
般にμ、σ、β3(μ,σ)、β4(μ,σ)とvk(λ,ρ)
の相互変換が可能だから、(3.2)、(3.3)の結論を
代入して(30)を解くことができる。このときPade
近似の採用で安定な数値計算が可能となつた。
E {P} 1 (d / dt) E {Q ob } v kobb , ρ b ) = Σ j = 0 E {Q rj } v krjb , ρ b ) + E {Q ib } v kibb , ρ b ) -E {Q ob } v kobb , ρ b ) (30) Formula (23), Formula (15) to Formula (17) are applied, Generally, μ, σ, β 3 (μ, σ), β 4 (μ, σ) and v k (λ, ρ)
Since the mutual conversion of is possible, the conclusions of (3.2) and (3.3) can be substituted to solve (30). At this time
By adopting the approximation, stable numerical calculation became possible.

【0029】(3)解析例 図2に、粉砕機構に続いて2段の分級機構を有する石炭
粉砕機の動特性解析例を示す。図3は、当該ケースにお
いて、3分経過時点の各部の粒度分布(E{Q}g(ξ)の
形式)を示す。
(3) Analysis Example FIG. 2 shows an example of dynamic characteristic analysis of a coal pulverizer having a two-stage classification mechanism subsequent to the pulverization mechanism. FIG. 3 shows the particle size distribution (form of E {Q} g (ξ)) of each part after 3 minutes have passed in this case.

【0030】図1に、本発明に係る制御装置の一例を示
す。本例の制御装置は、第1の演算部20と、第2の演
算部21と、第3の演算部22と、前記第1の演算部2
0の演算データを演算ごとに記憶する記憶部23とから
構成されており、加圧力指令信号16と分級特性指令信
号17の双方を算出するようになっている。
FIG. 1 shows an example of the control device according to the present invention. The control device of this example includes a first arithmetic unit 20, a second arithmetic unit 21, a third arithmetic unit 22, and the first arithmetic unit 2.
The storage unit 23 stores the calculation data of 0 for each calculation, and calculates both the pressing force command signal 16 and the classification characteristic command signal 17.

【0031】図1において、符号24,25,28は粒
径分布情報を表わす信号であって、前出の第(15)
式、第(16)式、第(17)式で与える平均、分散、
スキユーネス、エクセスを成分にする。
In FIG. 1, reference numerals 24, 25, and 28 are signals representing particle size distribution information, and are signals (15) described above.
Equation, mean, variance given by equation (16), equation (17),
Contains Skilliness and Excess.

【0032】第1の演算部20は、被粉砕原料の粒度分
布情報24及びフィーダ指令信号3(図4参照)から被
粉砕原料1の供給量を知つて、前出の第(19)式〜第
(30)式を解く。このとき、(19)〜(22)式における
1s〜v4s、及び第(24)式〜第(29)式においてj
=0の場合は、これらの式中の諸係数が加圧力の関数と
なるため、加圧力指令信号16により、現在の加圧力を
知つてこれを考慮する。また、第(24)式〜第(2
9)式においてj=1,2の場合は、これらの式中の諸
係数が分級手段の設定の関数となるため、分級特性指令
信号17により、これを考慮する。また、最終的に第
(30)式を解く際には、該方程式は常微分方程式であ
つて、これを数値積分で解く際に、必ず1回前(1積分
時間幅だけ前の時点)の被粉砕物保有量、及び、粒度分
布が必要であるから、現在の算出値25,26を記憶部
23により、次の回(1積分時間幅だけ時間経過後)ま
で記憶し、信号27,28として第1の演算部20に与
える。
The first calculation unit 20 knows the supply amount of the crushed raw material 1 from the particle size distribution information 24 of the crushed raw material and the feeder command signal 3 (see FIG. 4), and the above equation (19) to First
Solve equation (30). At this time, v 1s to v 4s in the equations (19) to (22) and j in the equations (24) to (29)
When = 0, the various coefficients in these equations are functions of the pressing force. Therefore, the pressing force command signal 16 is used to know the present pressing force and consider it. Also, the formula (24) to the formula (2)
When j = 1, 2 in the equation (9), the coefficients in these equations are functions of the setting of the classifying means, and this is taken into consideration by the classification characteristic command signal 17. Further, when finally solving the equation (30), the equation is an ordinary differential equation, and when it is solved by numerical integration, it is always necessary to solve the equation one time before (one time before the integration time width). Since the crushed material holding amount and the particle size distribution are necessary, the current calculated values 25 and 26 are stored in the storage unit 23 until the next time (after a lapse of one integration time width), and signals 27 and 28 are stored. Is given to the first arithmetic unit 20 as

【0033】第2の演算部21は、現在の被粉砕物保有
量及びその粒度分布を信号26,25によりそれぞれ知
つて適確な加圧力指令信号16を求める。また、第3の
演算部22は同様の入力により、適確な分級器設定信号
17を求める。
The second computing unit 21 knows the current amount of crushed material and its particle size distribution from the signals 26 and 25, respectively, and obtains a proper pressing force command signal 16. The third computing unit 22 also obtains an appropriate classifier setting signal 17 by the same input.

【0034】なお、前記実施例においては、加圧力指令
信号16と分級特性指令信号17の双方を算出したが、
加圧力指令信号16のみを算出して被粉砕物保有量の変
化に粉砕機生産物の量を追従させることもできる。この
場合には、制御装置を、第1の演算部20と、第2の演
算部21と、前記第1の演算部20の演算データを演算
ごとに記憶する記憶部23とから構成することができ
る。
In the above embodiment, both the pressing force command signal 16 and the classification characteristic command signal 17 are calculated.
It is also possible to calculate only the pressing force command signal 16 and make the amount of the crusher product follow the change in the amount of the crushed object held. In this case, the control device may include a first arithmetic unit 20, a second arithmetic unit 21, and a storage unit 23 that stores the arithmetic data of the first arithmetic unit 20 for each arithmetic operation. it can.

【0035】また、より鋭敏な遠心力分級特性を得るた
め、図4のベーンに代えて、電動機で回転駆動される回
転羽根にて被粉砕物に遠心力を与える回転式分級機が採
用される場合もあるが、この場合にも前記実施例と全く
同様に実施できる。
Further, in order to obtain a more sensitive centrifugal force classifying characteristic, a rotary classifier which gives centrifugal force to the object to be crushed by rotating blades driven by an electric motor is adopted in place of the vane of FIG. In some cases, it can be carried out in exactly the same manner as in the above embodiment.

【0036】[0036]

【発明の効果】以上説明したように、本発明によれば、
粉砕機の加圧力が該粉砕機内の被粉砕物の保有量及び粒
度分布に応じて調節されるので、高速負荷変化時にあつ
ても、粉砕機内に過度な被粉砕物が保有されることがな
く、出口粒径分布の低下、出炭量の伸び悩み、運転動力
の増加が防げる。また、不必要な加圧による摩耗や、被
粉砕物保有の過小による振動も予防できる。一方、分級
手段の分級特性を併せて調整するようにした場合には、
これに加えて、粉砕機の分級設定が該粉砕機内の被粉砕
物の保有量及び粒度分布に応じて調節されるので、高速
負荷変化時にあつても粉砕機生産物の良好な粒度分布を
維持できる。
As described above, according to the present invention,
Since the pressing force of the crusher is adjusted according to the amount and size distribution of the material to be crushed in the crusher, there is no excessive material to be crushed in the crusher even when the load changes at high speed. It is possible to prevent a decrease in outlet particle size distribution, a slow increase in coal output, and an increase in operating power. Further, it is possible to prevent wear due to unnecessary pressurization and vibration due to an excessively small amount of material to be ground. On the other hand, when the classification characteristics of the classification means are also adjusted,
In addition to this, since the classification setting of the crusher is adjusted according to the amount of material to be crushed and the particle size distribution in the crusher, a good particle size distribution of the crusher product is maintained even when the high speed load changes. it can.

【図面の簡単な説明】[Brief description of drawings]

【図1】実施例に係る制御装置の構成図である。FIG. 1 is a configuration diagram of a control device according to an embodiment.

【図2】石炭粉砕機動特性モデルの動作例図である。FIG. 2 is an operation example diagram of a coal crusher dynamic characteristic model.

【図3】石炭粉砕機動特性モデルの動作例図である。FIG. 3 is an operation example diagram of a coal crusher dynamic characteristic model.

【図4】従来例に係る制御装置の構成図である。FIG. 4 is a configuration diagram of a control device according to a conventional example.

【符号の説明】[Explanation of symbols]

2 フィーダ 3 フィーダ指令信号 6 被粉砕物保有手段 7 保有被粉砕物 8 粉砕手段 10 粉砕機生産物 12 分級手段 16 加圧力指令信号 17 分級特性指令信号 20,21,22 演算部 23 記憶部 24 被粉砕原料の粒径分布情報 25 保有被粉砕物の粒径分布情報 26 被粉砕物保有量 27 被粉砕物保有量(前回値) 28 保有被粉砕物の粒径分布情報(前回値) 2 feeder 3 feeder command signal 6 crushed object holding means 7 crushed object 8 crushing means 10 crusher product 12 classifying means 16 pressing force command signal 17 classification characteristic command signal 20, 21, 22 computing section 23 storage section 24 covered Particle size distribution information of crushed raw material 25 Particle size distribution information of retained crushed object 26 Amount of crushed object retained 27 Amount of crushed object retained (previous value) 28 Particle size distribution information of retained crushed object (previous value)

───────────────────────────────────────────────────── フロントページの続き (72)発明者 竹友 孝裕 広島県呉市宝町6番9号 バブコック日立 株式会社呉工場内 ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Takahiro Taketomo 6-9 Takaracho, Kure-shi, Hiroshima Babcock Hitachi Kure Factory

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 回転する被粉砕物の保有手段と、該保有
手段の外周近傍に設けられた被粉砕物の粉砕手段と、該
粉砕手段に加えられる加圧力の調整手段とを有する粉砕
機に付設され、前記保有手段に対する被粉砕物の供給量
に応じて前記粉砕手段に加えられる加圧力を制御し、需
要先に所要粒径分布及び流量の粉砕機生産物を供給する
粉砕機の制御装置において、前記粉砕機のオンライン動
特性モデルに実機粉砕機と同一の各操作量を与えて、一
定もしくは可変の周期ごとに前記保有手段上の被粉砕物
保有量と保有被粉砕物の粒度分布とを算出し、かつ各演
算ごとにそれらの算出値を記憶部に記憶し、今回の演算
に当っては、前回の算出値を参照して前記オンライン動
特性モデルを記述する微分方程式を解き、今回算出され
た被粉砕物保有量及び/又は保有被粉砕物の粒度分布デ
ータから、前記調整手段に加えられる加圧力指令信号を
得ることを特徴とする粉砕機の制御装置。
1. A crusher having a rotating means for holding an object to be ground, a means for grinding an object to be ground provided near the outer circumference of the holding means, and a means for adjusting a pressing force applied to the grinding means. A control device for a crusher that is attached and controls the pressure applied to the crushing means according to the supply amount of the crushed material to the holding means, and supplies the crusher product having a required particle size distribution and flow rate to the demand destination. In the above, by providing the online dynamic characteristic model of the crusher with the same operation amount as that of the actual crusher, the crushed object holding amount and the particle size distribution of the crushed object to be held on the holding means are set at constant or variable intervals. And store the calculated values for each operation in the storage unit, and in this operation, solve the differential equation that describes the online dynamic characteristic model by referring to the previous calculated value, Calculated amount of crushed material And / or a control device for a crusher, which obtains a pressing force command signal applied to the adjusting means from the particle size distribution data of the held crushed object.
【請求項2】 回転する被粉砕物の保有手段と、該保有
手段の外周近傍に設けられた被粉砕物の粉砕手段と、該
粉砕手段に加えられる加圧力の調整手段と、前記粉砕手
段を通過した被粉砕物のうちの粗粒分を選択的に前記保
有手段に再循環させる分級手段と、該分級手段の分級特
性調整手段とを有する粉砕機に付設され、前記保有手段
に対する被粉砕物の供給量に応じて前記分級手段の分級
特性を制御し、需要先に所要粒径分布及び流量の粉砕機
生産物を供給する粉砕機の制御装置において、前記粉砕
機のオンライン動特性モデルに実機粉砕機と同一の各操
作量を与えて、一定もしくは可変の周期ごとに前記保有
手段上の被粉砕物保有量と保有被粉砕物の粒度分布を算
出し、かつ各演算ごとにそれらの算出値を記憶部に記憶
し、今回の演算に当っては、前回の算出値を参照して前
記オンライン動特性モデルを記述する微分方程式を解
き、今回算出された被粉砕物保有量及び/又は保有被粉
砕物の粒度分布データから、前記分級特性調整手段に加
えられる分級特性指令信号を得ることを特徴とする粉砕
機の制御装置。
2. A rotating means for holding the crushed object, a crushing means for crushing the crushed object provided in the vicinity of the outer circumference of the holding means, a means for adjusting a pressing force applied to the crushing means, and the crushing means. An object to be crushed to the holding means is attached to a crusher having a classifying means for selectively recirculating coarse particles of the passed crushed material to the holding means, and a classification characteristic adjusting means of the classifying means. In the controller of the crusher that controls the classification characteristics of the classification means according to the supply amount of the crusher and supplies the crusher products with the required particle size distribution and flow rate to the demand destination, the online dynamic characteristic model of the crusher is used as an actual machine. The same operation amount as that of the crusher is given to calculate the holding amount of the crushed object on the holding means and the particle size distribution of the held crushed object at constant or variable cycles, and the calculated values for each calculation. Is stored in the storage unit and is used for this calculation. In this case, the differential equation describing the online dynamic characteristic model is solved with reference to the previously calculated value, and the classification characteristic is calculated from the amount of ground material retained and / or the particle size distribution data of the material to be ground calculated this time. A control device for a crusher, characterized by obtaining a classification characteristic command signal applied to an adjusting means.
JP23567195A 1995-09-13 1995-09-13 Crusher control device Expired - Fee Related JP3678811B2 (en)

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JP23567195A JP3678811B2 (en) 1995-09-13 1995-09-13 Crusher control device

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JP3678811B2 JP3678811B2 (en) 2005-08-03

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Country Link
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JP2009195806A (en) * 2008-02-20 2009-09-03 Taiheiyo Cement Corp Method for controlling oscillation of vertical roller mill
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Publication number Priority date Publication date Assignee Title
JP2009195806A (en) * 2008-02-20 2009-09-03 Taiheiyo Cement Corp Method for controlling oscillation of vertical roller mill
WO2019221302A1 (en) * 2018-05-18 2019-11-21 三菱日立パワーシステムズ株式会社 Crushing device, and method for controlling crushing device
JPWO2019221302A1 (en) * 2018-05-18 2021-05-13 三菱パワー株式会社 Crusher and control method of crusher
WO2023022170A1 (en) * 2021-08-17 2023-02-23 株式会社アーステクニカ Controller for crushing system, crushing system, and method for controlling same
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