JPH0976286A - Two material composite molding device - Google Patents

Two material composite molding device

Info

Publication number
JPH0976286A
JPH0976286A JP7235390A JP23539095A JPH0976286A JP H0976286 A JPH0976286 A JP H0976286A JP 7235390 A JP7235390 A JP 7235390A JP 23539095 A JP23539095 A JP 23539095A JP H0976286 A JPH0976286 A JP H0976286A
Authority
JP
Japan
Prior art keywords
injection
cylinder
screw
extrusion
resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP7235390A
Other languages
Japanese (ja)
Other versions
JP3499982B2 (en
Inventor
Katsuyoshi Shimodaira
勝義 下平
Toshihiko Kariya
俊彦 苅谷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Heavy Industries Ltd
Original Assignee
Mitsubishi Heavy Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Heavy Industries Ltd filed Critical Mitsubishi Heavy Industries Ltd
Priority to JP23539095A priority Critical patent/JP3499982B2/en
Publication of JPH0976286A publication Critical patent/JPH0976286A/en
Application granted granted Critical
Publication of JP3499982B2 publication Critical patent/JP3499982B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/16Making multilayered or multicoloured articles
    • B29C45/1642Making multilayered or multicoloured articles having a "sandwich" structure
    • B29C45/1645Injecting skin and core materials from the same injection cylinder, e.g. mono-sandwich moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/16Articles comprising two or more components, e.g. co-extruded layers
    • B29C48/18Articles comprising two or more components, e.g. co-extruded layers the components being layers
    • B29C48/21Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/285Feeding the extrusion material to the extruder
    • B29C48/297Feeding the extrusion material to the extruder at several locations, e.g. using several hoppers or using a separate additive feeding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/445Coaxially arranged screws, i.e. one within the other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/45Axially movable screws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/49Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using two or more extruders to feed one die or nozzle

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

PROBLEM TO BE SOLVED: To simplify a structure without necessitating any high accuracy in the accuracy of parts by a method wherein a 2-material, composite molding device is constituted of a composite structure wherein an injection molding unit, consisting of an injection screw, and a screw extruding unit, consisting of an extruding cylinder, are arranged concentrically. SOLUTION: An injection screw 51 is retreated while being turned and a given amount of molten first resin material A, extruded forwardly by the rotation of the injection screw 51, is reserved in a filling unit before the tip end unit 51a of the injection screw 51. Subsequently, the injection screw 51 is advanced forward to inject while the first resin material A, injected out of the filling unit, enters the cavity 35 of a mold through an injection nozzle 41a and an extruding nozzle 36a. Subsequently, the rotation of the injection cylinder 41 and the injection screw 51 is stopped. When the first resin material A, injected into the cavity 35 of a mold, is cooled a little and the viscosity of the first resin material A is increased, the injection cylinder 41 and the injection screw 51 are turned with the same number of rotation to fill the cavity 35 of the mold with a second resin material B.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、複数の異色、又は
異種類の樹脂原料を使って複合成形品の成形を行う2材
複合成形装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a two-material composite molding apparatus for molding a composite molded article by using a plurality of resin raw materials of different colors or different types.

【0002】[0002]

【従来の技術】従来、2色又は2種以上の樹脂原料を使
い、複合成形品を成形するための2材複合成形装置につ
いては、複数の射出ユニット先端の射出樹脂通路を合流
させ、1個の射出ノズルから金型内に、各射出ユニット
から同時に、又は別個に樹脂を射出して複合成形を行う
のが一般的であり、このような射出成形装置に装備され
る射出成形用ノズルとしては、種々の提案がなされてい
る。
2. Description of the Related Art Conventionally, in a two-material composite molding apparatus for molding a composite molded article using two colors or two or more kinds of resin raw materials, the injection resin passages at the tips of a plurality of injection units are joined to each other. It is common to inject resin from the injection nozzle of the above into the mold at the same time or separately from each injection unit to perform composite molding, and as an injection molding nozzle equipped in such an injection molding apparatus, , Various proposals have been made.

【0003】その一例として、図5に示す、本願出願人
が提案した実開平2−10915号「射出成形用ノズ
ル」がある。
As an example thereof, there is a utility model No. 2-10915 "injection molding nozzle" proposed by the applicant of the present invention as shown in FIG.

【0004】図において、Aは第1射出ユニット、Bは
第2射出ユニットで、それぞれ異なった樹脂原料を可塑
化溶融して、金型内に射出し得るように構成されてい
る。すなわち、第2射出ユニットBの加熱シリンダ7の
先端には、ニードル開閉形式に構成した内筒ノズル8が
取付けられており、この内筒ノズル8と同心状に設けら
れた外筒ノズル9内に、前方が摺動自在に嵌装されてい
る。外筒ノズル9の樹脂供給管10と、第1射出ユニッ
トAの加熱シリンダ11の先端とは連結管12を介して
連結されている。
In the figure, A is a first injection unit and B is a second injection unit, which are constructed so that different resin raw materials can be plasticized and melted and injected into a mold. That is, the inner cylinder nozzle 8 configured to open and close the needle is attached to the tip of the heating cylinder 7 of the second injection unit B, and the inner cylinder nozzle 8 is concentrically provided with the inner cylinder nozzle 8. , The front is slidably fitted. The resin supply pipe 10 of the outer cylinder nozzle 9 and the tip of the heating cylinder 11 of the first injection unit A are connected via a connecting pipe 12.

【0005】内筒ノズル8は、第2射出ユニットBとと
もに、図示省略した油圧シリンダにより、前後方向(図
面の左右方向)に移動させることができ、また、外筒ノ
ズル9は、第1射出ユニットAとともに、前記の油圧シ
リンダとは別の、図示省略した油圧シリンダにより、移
動させることができ、それぞれは、単独にノズルタッチ
動作が行えるようになっている。外筒ノズル9の内孔部
15と外筒9内に摺動自在に嵌装された内筒ノズル8の
延長内筒部16の外周面との間に、表皮側樹脂通路17
が形成されている。
The inner cylinder nozzle 8 and the second injection unit B can be moved in the front-rear direction (the left-right direction in the drawing) by a hydraulic cylinder (not shown), and the outer cylinder nozzle 9 can be moved in the first injection unit. In addition to A, it can be moved by a hydraulic cylinder (not shown) different from the above hydraulic cylinder, and each can independently perform a nozzle touch operation. Between the inner hole portion 15 of the outer cylinder nozzle 9 and the outer peripheral surface of the extended inner cylinder portion 16 of the inner cylinder nozzle 8 slidably fitted in the outer cylinder 9, the skin side resin passage 17 is provided.
Are formed.

【0006】外筒ノズル9の先端に設けられた射出口1
8の内方に、弁座19を設けられており、この弁座19
に、内筒ノズル8の延長内筒部16の先端部の外周面と
で表皮樹脂通路17を遮断する弁機構が構成されてい
る。内筒ノズル8は、前述したようにニードル開閉形式
に構成されており、第1射出ユニットAによって、第1
樹脂原料25に加えられる射出圧力が、内筒ノズル8の
射出口23の口径aの面積にかかるため、針弁20を射
出口23に押付けるスプリング22の力は、それを上回
る容量としてあり、また、同時に第2射出ユニットBに
よって第2樹脂原料26に加えられる射出圧力によっ
て、針弁20がスプリング22の力に打勝って後退し、
射出口23を開放するように、射出口23の口径aと針
弁20の径Dとの比が適正に選ばれている。
An injection port 1 provided at the tip of the outer cylinder nozzle 9.
A valve seat 19 is provided on the inner side of the valve seat 8.
In addition, a valve mechanism is configured to shut off the skin resin passage 17 with the outer peripheral surface of the distal end portion of the extended inner cylinder portion 16 of the inner cylinder nozzle 8. The inner cylinder nozzle 8 is configured as a needle opening / closing type as described above, and by the first injection unit A,
Since the injection pressure applied to the resin raw material 25 is applied to the area of the diameter a of the injection port 23 of the inner cylinder nozzle 8, the force of the spring 22 that presses the needle valve 20 against the injection port 23 has a capacity higher than that. At the same time, due to the injection pressure applied to the second resin raw material 26 by the second injection unit B, the needle valve 20 overcomes the force of the spring 22 and retreats,
The ratio between the diameter a of the injection port 23 and the diameter D of the needle valve 20 is properly selected so that the injection port 23 is opened.

【0007】本願出願人が提案した射出成形用ノズル
は、このように構成され、第1樹脂原料25を、金型に
射出する射出口18、および第2樹脂原料を射出する射
出口23に、弁座19と延長内筒部16の先端外周面の
当接によるバルブ機構、射出口23への針弁20の先端
外周面の当接によるバルブ機構が、それぞれ設けられて
いることにより、互いの射出時間や、計量時間が干渉し
合うという制約が無くなる。
The injection molding nozzle proposed by the applicant of the present invention is constructed as described above, and has the injection port 18 for injecting the first resin raw material 25 into the mold and the injection port 23 for injecting the second resin raw material. Since the valve seat 19 is brought into contact with the outer peripheral surface of the distal end of the extended inner cylinder portion 16, and the valve mechanism is brought into contact with the outer peripheral surface of the needle valve 20 at the injection port 23, the valve mechanism is provided with each other. There is no restriction that the injection time and the measurement time interfere with each other.

【0008】また、夫々の樹脂原料を別個に、またはバ
ル機構の自由な調整により、両樹脂原料を同時に射出す
ることができ、混濁のない成形品や、混合比を自由に変
化させた多種多様の成形品を能率的に得ることができ
る。さらに、これらのバルブ機構は、夫々独立して射出
口18,23に近接して設けられているので、互いに隔
離されないままの状態で、射出口18,23の近傍に残
留する樹脂原料の量を極めて少なくすることができ、不
必要な混濁が避けられ、一定した成形品を成形すること
ができる利点がある。
[0008] Further, each resin raw material can be separately injected or by freely adjusting the valve mechanism, both resin raw materials can be injected at the same time, a molded product without turbidity, and various types in which the mixing ratio is freely changed. The molded product can be obtained efficiently. Further, since these valve mechanisms are independently provided close to the injection ports 18 and 23, respectively, the amount of the resin raw material remaining in the vicinity of the injection ports 18 and 23 is not separated from each other. It has an advantage that it can be extremely reduced, unnecessary turbidity is avoided, and a uniform molded product can be molded.

【0009】しかしながら、上述した射出成形用ノズル
は、片方のノズル23を形成する延長内筒部16(内筒
ノズル8)が、他方の樹脂通路のバルブ機構を構成し、
もう一方の樹脂原料の射出通路にも、針弁20によるバ
ルブ機構が設けられているが、この部分は、高温度に曝
される所であるため、熱歪みが発生しやすく、部品精度
を確保することが難かしく、また構造が複雑であり、製
作が困難で高価格となるとともに、分解清掃に手間がか
かる不具合がある。また、射出し難い樹脂材料、例えば
長繊維ガラス入り樹脂材料、廃棄プラスチック材料等、
を中心材とした成形品の成形には使用不可能である。
However, in the above injection molding nozzle, the extended inner cylinder portion 16 (the inner cylinder nozzle 8) forming one nozzle 23 constitutes the valve mechanism of the other resin passage,
A valve mechanism by the needle valve 20 is also provided in the other resin material injection passage, but since this portion is exposed to high temperature, thermal distortion is likely to occur and component accuracy is ensured. It is difficult to perform, the structure is complicated, the manufacturing is difficult and the cost is high, and the disassembly and cleaning are troublesome. Also, resin materials that are difficult to inject, such as long-fiber glass-containing resin materials and waste plastic materials,
It cannot be used for the molding of molded products centered on.

【0010】さらに、射出ユニットA,Bを別個に設け
て、それぞれの射出ユニットから異なる樹脂原料を供給
しなければならないので、射出成形機の設置面積が大き
くなり、場所効率が悪くなるという不具合もある。
Further, since the injection units A and B must be separately provided and different resin raw materials must be supplied from the respective injection units, the installation area of the injection molding machine becomes large and the space efficiency becomes poor. is there.

【0011】[0011]

【発明が解決しようとする課題】本発明は、上述した従
来の2材複合成形装置の不具合を解消するため、部品精
度を高精度にする必要がなく、構造が簡単となり、低廉
にでき、設置面積も少なくて済み、また、従来射出処理
困難であった樹脂原料でも、容易に射出成形できるとと
もに、射出圧を低減でき、構造部材を小型にできる2材
複合成形装置を提供することを課題とする。
SUMMARY OF THE INVENTION The present invention solves the above-mentioned problems of the conventional two-material composite molding apparatus, so that it is not necessary to make the parts precision high, the structure is simple, the cost is low, and the installation is low. It is an object of the present invention to provide a two-material composite molding apparatus that can occupy a small area and that can easily injection-mold resin raw materials that have been difficult to perform injection processing, can reduce injection pressure, and can reduce the size of structural members. To do.

【0012】[0012]

【課題を解決するための手段】このため、本発明の2材
複合成形装置は、次の手段とした。
Therefore, the two-material composite molding apparatus of the present invention has the following means.

【0013】(1)地上に固定された成形装置本体に設
けられたレール等と摺動して、前後方向に移動自在にし
たユニット台を設けた。
(1) A unit base is provided which is slidable on a rail or the like provided on a molding apparatus main body fixed to the ground so as to be movable in the front-rear direction.

【0014】(2)次のa〜dを設け、内部に射出シリ
ンダを収容する内部区画を軸方向に設けた押出シリンダ
をユニット台に固着して設けた。 a.混練、可塑化した樹脂材料を、前方に連結した金型
内に射出するため、先端部に設けた押出ノズル。 b.歯車を収容するため、後端部に内部を区画して設け
た歯車室。 c.射出シリンダを回動は自在にして、前後部は拘束し
て支持するため、内部区画の後端を閉鎖する蓋の内周側
に設けたスラスト軸受。 d.第2樹脂原料を内部区画に供給するため、径方向に
穿設された第2樹脂原料供給路が開口する外周上に設け
た第2ホッパ。
(2) The following a to d are provided, and an extrusion cylinder having an internal compartment for accommodating the injection cylinder in the axial direction is fixedly attached to the unit base. a. An extrusion nozzle provided at the tip to inject the kneaded and plasticized resin material into the mold connected to the front. b. A gear chamber that is internally divided at the rear end to accommodate the gears. c. A thrust bearing provided on the inner peripheral side of the lid that closes the rear end of the internal compartment in order to freely rotate the injection cylinder and support the front and rear parts by restraining them. d. A second hopper provided on the outer periphery where a second resin material supply passage formed in the radial direction opens so as to supply the second resin material to the inner compartment.

【0015】(3)内部に射出スクリュを収容する内部
区画を、先端部から後端まで軸方向に設け、先端部に射
出ノズルが設けられて、押出シリンダの内部区画に、回
動自在にして後端部まで収容され、押出シリンダの歯車
室を通過する部分の外周面には、歯車を固着して設け、
押出シリンダの後端から後方へ突出する部分が、押出シ
リンダのスラスト軸受で支持されるとともに、押出シリ
ンダの第2ホッパから供給される第2樹脂原料を、混
練、可塑化して、押出ノズルから押出す、第2押出スク
リュが歯車室より前方に位置する外周面に形成された射
出シリンダを設けた。
(3) An internal section for accommodating an injection screw is provided in the inside in the axial direction from the front end to the rear end, and an injection nozzle is provided at the front end so as to be rotatable in the internal section of the extrusion cylinder. A gear is fixedly provided on the outer peripheral surface of the portion that is housed up to the rear end and passes through the gear chamber of the extrusion cylinder,
The portion protruding rearward from the rear end of the extrusion cylinder is supported by the thrust bearing of the extrusion cylinder, and the second resin raw material supplied from the second hopper of the extrusion cylinder is kneaded and plasticized to be pushed from the extrusion nozzle. An injection cylinder is provided in which the second extrusion screw is formed on the outer peripheral surface of which the second extrusion screw is located in front of the gear chamber.

【0016】(4)歯車室の近傍に設けられ、歯車を駆
動して射出シリンダを回動する第2回動手段を設けた。
(4) A second rotating means is provided in the vicinity of the gear chamber and drives the gear to rotate the injection cylinder.

【0017】(5)射出シリンダの内部区画に、回動、
前後動自在にして、収容され、射出シリンダ後端から後
方に延長された後端部に、駆動ユニットが設けられると
ともに、駆動ユニットより前方に設けられた軸受台の第
1ホッパから供給される第1樹脂原料を、混練、可塑化
して、その先端より前方に設けられた、射出シリンダ先
端部の射出ノズルから押出す、第1押出スクリュが外周
面に形成された射出スクリュを設けた。
(5) In the inner section of the injection cylinder, turn,
A drive unit is provided at a rear end portion which is housed so as to be movable back and forth and extended rearward from a rear end of the injection cylinder, and is supplied from a first hopper of a bearing stand provided in front of the drive unit. An injection screw having a first extruding screw formed on the outer peripheral surface, which kneads and plasticizes one resin raw material and extrudes it from an injection nozzle at the tip of the injection cylinder, which is provided in front of the tip, is provided.

【0018】(6)射出スクリュの後端部に固着され、
射出スクリュの回動を行う第1回転手段と、射出スクリ
ュの軸方向の直線移動、すなわち前後動を行う移動手段
とからなる駆動ユニットを設けた。
(6) Fixed to the rear end of the injection screw,
A drive unit including a first rotating unit that rotates the injection screw and a moving unit that linearly moves the injection screw in the axial direction, that is, moves back and forth is provided.

【0019】(7)押出シリンダと駆動ユニットとの間
に配置され、押出シリンダのスラスト軸受より後方に突
出する射出シリンダの後端を支持する軸受が、先端部に
設けられ、射出シリンダの後端から突出し、内部を貫通
して、駆動ユニットまで延長された射出スクリュの貫通
部中途までの外周面に設けた第1押出スクリュの後端部
に、第1樹脂原料を供給するため径方向に穿設された、
第1樹脂原料供給路が開口する外周上に第1ホッパを配
設した軸受台を設けた。
(7) A bearing, which is arranged between the extrusion cylinder and the drive unit and supports the rear end of the injection cylinder protruding rearward from the thrust bearing of the extrusion cylinder, is provided at the front end portion, and the rear end of the injection cylinder is provided. To the rear end of the first extrusion screw provided on the outer peripheral surface of the injection screw extending through the inside of the injection screw and extending to the drive unit and halfway through the through-hole. Was set up,
A bearing stand having a first hopper was provided on the outer periphery where the first resin material supply passage was opened.

【0020】本発明の2材複合成形装置は、上述の手段
により、射出成形機の型締めされた金型の樹脂入口に、
押出シリンダのノズル口が押し付けられ、押出シリンダ
及び射出シリンダ内部の樹脂原料は、加熱され、射出シ
リンダの回動、射出スクリュの回動により充分に混練さ
れ可塑化されて、押出し及び射出の条件を満たした状態
において、次の作用が行われる。
According to the two-material composite molding apparatus of the present invention, by means of the above-mentioned means, the resin inlet of the clamped mold of the injection molding machine is
The nozzle opening of the extrusion cylinder is pressed, and the resin raw materials inside the extrusion cylinder and the injection cylinder are heated, sufficiently kneaded and plasticized by the rotation of the injection cylinder and the rotation of the injection screw, and the conditions for extrusion and injection are set. In the full state, the following actions take place.

【0021】(1)射出スクリュは回転しながら後退
し、この回転により前方へ移送される溶融した第1樹脂
原料は、射出スクリュの先端に定量が溜められる。次い
で、射出スクリュは、射出のため移動手段により、前進
し、第1樹脂原料は、射出ノズル、押出ノズルを経て、
金型キャビティ内に射出される。このとき、射出シリン
ダは、ゆっくり回転させるとともに、射出スクリュも同
じ回転数で回転させ、この両者の回転は、相対的に回転
差が0になるようにする。この射出シリンダを回転させ
る理由は、押出シリンダ側の押出圧力を、射出シリンダ
内部の射出圧と同等にして、射出側の第1樹脂原料が押
出シリンダ側の樹脂通内に進入しないようにするためで
ある。この状態で溶融した第1樹脂原料は、射出されて
金型内に入り、金型入り口近くのみに充填されるので、
このときの射出圧は、低くても良い。
(1) The injection screw retreats while rotating, and a fixed amount of the molten first resin raw material transferred forward by this rotation is accumulated at the tip of the injection screw. Next, the injection screw is moved forward by the moving means for injection, and the first resin raw material passes through the injection nozzle and the extrusion nozzle,
It is injected into the mold cavity. At this time, the injection cylinder is rotated slowly, and the injection screw is also rotated at the same number of rotations so that the rotation difference between the two is relatively zero. The reason for rotating this injection cylinder is to make the extrusion pressure on the extrusion cylinder side equal to the injection pressure inside the injection cylinder so that the first resin raw material on the injection side does not enter into the resin passage on the extrusion cylinder side. Is. Since the first resin raw material melted in this state is injected into the mold and is filled only near the mold entrance,
The injection pressure at this time may be low.

【0022】(2)次いで射出シリンダと射出スクリュ
の回転を止め、射出スクリュは、サックバックのため僅
か後退させる。金型内に射出された第1樹脂材料が少し
冷却し、樹脂温度が下がって粘度が増した状態になった
とき、射出シリンダと射出スクリュを同じ回転数で回
し、すなわち、射出シリンダ内の第1樹脂材料には、射
出圧が発生しないようにして、押出シリンダ側から溶融
した第2樹脂原料を押出して、金型内の入口部に充填さ
れた第1樹脂材料の内部に押し込み、第1樹脂原料を押
し広げながら金型内に充填する。充填後、押出圧がかか
る程度に、射出シリンダと射出スクリュを回転したま
ま、若干時間保持し、樹脂を固化させる。このようにし
て、金型内には第1樹脂原料を表皮にし、内部に第2樹
脂原料を満たした複合樹脂成形品が成形される。
(2) Next, the rotations of the injection cylinder and the injection screw are stopped, and the injection screw is slightly retracted for suck back. When the first resin material injected into the mold has cooled slightly and the resin temperature has dropped and the viscosity has increased, the injection cylinder and the injection screw are rotated at the same rotation speed, that is, the first cylinder inside the injection cylinder. In the first resin material, the molten second resin raw material is extruded from the extrusion cylinder side while preventing the injection pressure from being generated, and is pushed into the inside of the first resin material filled in the inlet portion of the mold, The resin raw material is expanded and filled into the mold. After the filling, the injection cylinder and the injection screw are kept rotating for some time while the extrusion pressure is applied to solidify the resin. In this way, a composite resin molded product having the first resin raw material as a skin and the second resin raw material filled inside is molded in the mold.

【0023】(3)次いで、射出シリンダと射出スクリ
ュを、同じ回転数で逆方向に僅か回し、押出シリンダ側
の樹脂通路に残留する溶融した第2樹脂原料をサックバ
ックする。
(3) Next, the injection cylinder and the injection screw are slightly rotated in the opposite directions at the same number of revolutions to suck back the molten second resin raw material remaining in the resin passage on the extrusion cylinder side.

【0024】(4)最後に、金型を開いて成形品を取り
出し、再び金型を型締めして、初めの(1)の工程に戻
り、各工程を繰り返す。
(4) Finally, the mold is opened, the molded product is taken out, the mold is clamped again, the process returns to the first step (1), and each step is repeated.

【0025】従って、本発明の2材複合成形装置は、2
材樹脂の一方を射出するとき、他方の樹脂通路を遮断す
る、高温度に曝され、熱歪みが発生しやすく、部品精度
が求められ、高価格になるとともに、構造が複雑になる
バルブ機構を不要にできる。また、このバルブ機構が不
要になったことにより、射出し難い樹脂材料、すなわち
長繊維ガスス入り樹脂材料、廃棄プラスチック材等を中
心材にした成形品の成形ができるようになる。さらに、
複数の材料を個別に射出する、射出シリンダ、および射
出スクリュが同軸状に配置されているので、射出成形機
の設置面積を小さくでき、場所効率を上げることもでき
る。
Therefore, the two-material composite molding apparatus of the present invention has two
When injecting one of the material resins, a valve mechanism that blocks the other resin passage, is exposed to high temperatures, is prone to thermal distortion, requires precision in parts, is expensive, and has a complicated structure. It can be unnecessary. Further, since the valve mechanism is not required, it becomes possible to mold a molded product mainly made of a resin material that is difficult to inject, that is, a resin material containing long fiber gas, a waste plastic material, or the like. further,
Since the injection cylinder and the injection screw that individually inject a plurality of materials are coaxially arranged, the installation area of the injection molding machine can be reduced and the space efficiency can be increased.

【0026】[0026]

【発明の実施の形態】本発明の2材射出成形装置の実施
の一形態を、図面にもとづき説明する。図1は本発明の
2材射出成形装置の実施の第1形態を示す側面断面図、
図2は、図1に示す実施の形態の射出スクリュ、及び押
出スクリュの駆動機構周辺の俯瞰図、図3は、図1に示
す実施の形態の金型のキャビティ内に2種類の樹脂が射
出し押出される動作を示す作動工程図、図4は、図1に
示す実施の形態の各作動工程をブロック表示と、同工程
における各スクリュ回転速度を示したものである。な
お、この2材複合成形装置は、射出成形ユニットとスク
リュ押出装置を複合した構造となっている。
BEST MODE FOR CARRYING OUT THE INVENTION An embodiment of a two-material injection molding apparatus of the present invention will be described with reference to the drawings. 1 is a side sectional view showing a first embodiment of a two-material injection molding apparatus of the present invention,
FIG. 2 is a bird's-eye view around the drive mechanism of the injection screw and the extrusion screw of the embodiment shown in FIG. 1, and FIG. 3 shows two types of resin injected into the cavity of the mold of the embodiment shown in FIG. FIG. 4 is a block diagram showing each operation step of the embodiment shown in FIG. 1, and shows each screw rotation speed in the same step, which shows the operation of extrusion. The two-material composite molding device has a structure in which an injection molding unit and a screw extrusion device are combined.

【0027】図において31は、成形装置本体30に固
設された固定型盤であり、32は成形装置本体30と、
固定型盤31に固設された、図示省略したタイバーによ
って、ガイドされ、背中側から、図示省略した油圧シリ
ンダで加圧される可動型盤である。可動型盤32の腹側
には、可動側の金型33が取付けられ、固定型盤31の
可動型盤32と対向する側には、固定側の金型34が取
付けられ、両型盤33,34の側面が密接したときに、
両型盤33,34の間に、金型キャビティ35が形成さ
れる。
In the figure, 31 is a fixed mold plate fixed to the molding apparatus main body 30, and 32 is the molding apparatus main body 30.
It is a movable mold plate which is guided by a tie bar (not shown) fixedly mounted on the fixed mold plate 31 and is pressurized from the back side by a hydraulic cylinder (not shown). The movable mold 33 is attached to the abdominal side of the movable mold plate 32, and the fixed mold 34 is attached to the fixed mold plate 31 opposite to the movable mold plate 32. , When the sides of 34 are in close contact,
A mold cavity 35 is formed between the mold plates 33 and 34.

【0028】成形装置本体30には、ユニット台40が
取付けられ、このユニット台40は、成形装置本体30
に敷設されたレールガイドにより、成形ユニットのスク
リュ軸方向、すなわち、図1の左右の前後方向に移動可
能となっており、成形装置本体30とユニット台40に
介装された、油圧シリンダ57によって往復移動する。
このユニット台40には、押出シリンダ36が後端部に
設けたその台座部36cにおいて固設されている。押出
シリンダ36は、その内部に押出スクリュを兼用する先
端部に射出ノズル41aを設けた射出シリンダ41を回
転自在に内蔵する内部区画が形成されるとともに、外周
面には加熱用ヒータ37が巻き付けてある。
A unit base 40 is attached to the molding apparatus main body 30, and the unit base 40 is mounted on the molding apparatus main body 30.
With a rail guide laid on the base, it can be moved in the screw axial direction of the molding unit, that is, in the left and right front and rear directions in FIG. 1, and by the hydraulic cylinder 57 interposed between the molding apparatus main body 30 and the unit base 40. Move back and forth.
An extrusion cylinder 36 is fixed to the unit base 40 at a pedestal part 36c provided at the rear end thereof. The extruding cylinder 36 is formed with an internal section rotatably incorporating an injection cylinder 41 having an injection nozzle 41a at the tip part which also serves as an extruding screw, and a heater 37 is wound around the outer peripheral surface. is there.

【0029】また、押出シリンダ36の後端部には、大
径の空間にされた歯車室36bが形成されるとともに、
歯車室36bの後端を塞ぎ、押出シリンダ36の後端を
形成する、歯車室蓋43が取付けられている。また歯車
室蓋43軸心部には、射出シリンダの後端部を、回転方
向は自在に、しかも、軸方向は拘束して支持するスラス
ト軸受44が設けられている。
A gear chamber 36b having a large-diameter space is formed at the rear end of the extrusion cylinder 36, and
A gear chamber cover 43 is attached which closes the rear end of the gear chamber 36b and forms the rear end of the extrusion cylinder 36. A thrust bearing 44 is provided at the axial center of the gear chamber cover 43 to support the rear end of the injection cylinder freely in the rotational direction and restrained in the axial direction.

【0030】押出シリンダ36の先端には、押出ノズル
36aが設けられ、押出シリンダ36を載せたユニット
台40が、型盤31の向かって前進したとき、この押出
ノズル36aの先端部が、固定金型34の樹脂注入口に
ノズルタッチする。さらに、後端部に設けた歯車室36
bより前方の上側には、径方向に穿設され、押出シリン
ダ36の内、外周を連通させた第2樹脂原料供給路36
dが設けられており、その外周面への開口部には、第2
樹脂原料Bを、押出シリンダ36の内部、すなわち射出
シリンダ41の外周上に投入する第2ホッパ38が取付
けられている。
An extruding nozzle 36a is provided at the tip of the extruding cylinder 36, and when the unit table 40 on which the extruding cylinder 36 is placed advances toward the mold plate 31, the extremity of the extruding nozzle 36a is fixed with a fixed metal. The nozzle is touched to the resin injection port of the mold 34. Further, the gear chamber 36 provided at the rear end
A second resin raw material supply passage 36, which is formed in the radial direction on the front side of b and communicates the inside and the outside of the extrusion cylinder 36.
d is provided in the opening to the outer peripheral surface of the second
A second hopper 38 for loading the resin material B into the extrusion cylinder 36, that is, on the outer circumference of the injection cylinder 41 is attached.

【0031】射出シリンダ41の内部には、射出スクリ
ュ51を収容する内部区画が、先端部から後端まで形成
されるとともに、押出シリンダ36に穿設された第2樹
脂原料供給路36bが開口する部分より前方の外周面に
は、第2ホッパ38から供給される第2樹脂原料Bを混
練、可塑化して、前方へ押出す第2押出スクリュ41b
が加工して設けられている。
Inside the injection cylinder 41, an internal section for accommodating the injection screw 51 is formed from the front end to the rear end, and the second resin raw material supply passage 36b formed in the extrusion cylinder 36 is opened. A second extrusion screw 41b for kneading and plasticizing the second resin raw material B supplied from the second hopper 38 to the outer peripheral surface in front of the portion and extruding it forward.
Are processed and provided.

【0032】また、外周面に第2押出スクリュ41が形
成されてない射出シリンダ41後部は、押出シリンダ3
6の後端部に設けられた歯車室36bの中に突出し、こ
の部分に大径歯車42が固設され、さらに歯車室36b
を貫通して、前述したように、押出シリンダ36の後端
に設けたスラスト軸受44に支持されて、押出シリンダ
36の後端から後方へ突出している。この射出シリンダ
41の最後端の円筒部分は、軸受53を先端部に設け
た、ユニット台40に固設された軸受台50で支えられ
ている。この軸受台50は、同時に軸受台50を貫通す
る、後述する射出スクリュ51の円筒状の軸部51cを
支えるようにしている。
The rear portion of the injection cylinder 41, on which the second extrusion screw 41 is not formed on the outer peripheral surface, is the extrusion cylinder 3
6 protrudes into a gear chamber 36b provided at the rear end of the gear 6, and a large-diameter gear 42 is fixed to this portion.
And is supported by the thrust bearing 44 provided at the rear end of the extrusion cylinder 36 and projects rearward from the rear end of the extrusion cylinder 36, as described above. The cylindrical portion at the rearmost end of the injection cylinder 41 is supported by a bearing stand 50 fixed to the unit stand 40 with a bearing 53 provided at the tip. The bearing base 50 simultaneously supports a cylindrical shaft portion 51c of an injection screw 51, which will be described later, and which penetrates the bearing base 50 at the same time.

【0033】大径歯車42には、ユニット台40に固設
された射出シリンダ駆動モータ46の出力軸に取付けら
れたピニオン45が噛み合わされており、第2回転手段
を構成する射出シリンダ駆動モータ46、およびピニオ
ン45により、射出シリンダ41は、大径歯車42を介
して回動させられる。
A pinion 45 mounted on the output shaft of an injection cylinder drive motor 46 fixedly mounted on the unit base 40 is meshed with the large diameter gear 42, and the injection cylinder drive motor 46 constituting the second rotating means. , And the pinion 45 rotate the injection cylinder 41 via the large diameter gear 42.

【0034】射出シリンダ41の内部区画に収容された
射出スクリュ51は、先端部51aと射出ノズル41a
の間に、第1樹脂原料Aの充填部を形成している。ま
た、少なくとも、後端が軸受53で支持された射出シリ
ンダ41内に収容される部分の外周面には、第1押出ス
クリュ51bが加工して設けられている。さらに、射出
シリンダ41の後端から突出して、軸受台50を貫通す
る部分には、前述したように、軸受台50の貫通孔より
若干小径の軸部51cが設けられ、軸受台50で支持さ
れて、さらに後方に延長され、軸受台50を貫通して、
突出した最後端部には、後述する駆動ユニットが設けら
れている。
The injection screw 51 housed in the inner section of the injection cylinder 41 has a tip portion 51a and an injection nozzle 41a.
A filling portion of the first resin raw material A is formed between them. Further, at least the outer peripheral surface of the portion housed in the injection cylinder 41 whose rear end is supported by the bearing 53 is provided with the first extrusion screw 51b processed. Further, as described above, the shaft portion 51c having a diameter slightly smaller than the through hole of the bearing base 50 is provided in the portion projecting from the rear end of the injection cylinder 41 and penetrating the bearing base 50, and is supported by the bearing base 50. And extend further rearward, penetrating the bearing stand 50,
A drive unit, which will be described later, is provided at the projecting rearmost end.

【0035】軸受台50は、前述したように先端部に軸
受53を設け、射出シリンダ41を後端を支持し、軸部
51cで射出スクリュ51を支持するとともに、貫通す
る射出スクリュ51の軸部51cが、最も前進したとき
の位置よりも前方の上側には、径方向に穿設され、軸心
に設けた貫通孔と上面を連通する、第1樹脂原料供給路
51dが設けられており、その上面への開口部には、第
1樹脂原料Aを射出シリンダ41の内部、すなわち、射
出スクリュ51の外周上に投入する第1ホッパ52が取
付けられている。
As described above, the bearing base 50 is provided with the bearing 53 at the front end portion, supports the injection cylinder 41 at the rear end, supports the injection screw 51 with the shaft portion 51c, and penetrates the shaft portion of the injection screw 51. A first resin raw material supply passage 51d is provided on the upper side in front of the most advanced position of the 51c, and the first resin raw material supply passage 51d is provided so as to communicate with the upper surface of the through hole provided in the shaft center. A first hopper 52 for charging the first resin raw material A into the inside of the injection cylinder 41, that is, on the outer circumference of the injection screw 51 is attached to the opening to the upper surface.

【0036】また、軸受台50を貫通して後端から突出
した、射出スクリュ51の延長軸の後端は、射出スクリ
ュ51を回動させる射出スクリュ駆動モータ55の出力
軸と結合されている。射出スクリュ51は、この第1回
転手段としての射出スクリュ駆動モータ55と、射出ス
クリュ51の後端部に、回動自在に、また前後動は拘束
されて、取付けられたブラケット56aの両端を前後方
向に移動させて、射出スクリュ51の前後動を行う、移
動手段としての油圧シリンダ56とを備えた駆動ユニッ
ト54によって、回転駆動と、スクリュ軸方向に押し引
きの直線駆動がなされる。なお、油圧シリンダ56のシ
リンダ部は、ユニット台40に固設されている。
The rear end of the extension shaft of the injection screw 51, which penetrates through the bearing base 50 and projects from the rear end, is connected to the output shaft of the injection screw drive motor 55 for rotating the injection screw 51. The injection screw 51 has an injection screw drive motor 55 as the first rotating means, and a rear end portion of the injection screw 51 that is rotatable, and its forward and backward movements are restricted, so that both ends of the attached bracket 56a are moved back and forth. The drive unit 54 having a hydraulic cylinder 56 as a moving means for moving the injection screw 51 back and forth in the direction is rotationally driven and pushed and pulled linearly in the screw axial direction. The cylinder portion of the hydraulic cylinder 56 is fixed to the unit base 40.

【0037】次に、本実施の形態の2材複合成形装置の
作用を図3,図4により説明する。成形装置本体30の
型締めされた(固定側)金型31の入口に、押出シリン
ダ36のノズル36aが押し付けられ、押出シリンダ3
6及び射出シリンダ41内部の第1樹脂原料A及び第2
樹脂原料Bは、加熱用ヒータ37で加熱され、第1押出
スクリュ51b、および第2押出スクリュ41bで充分
に混練され、可塑化されて、押出し及び射出の条件を満
たした状態において、 (1)射出スクリュ51は回転しながら後退し、射出ス
クリュ51の回転により、前方へ押し出される溶融した
第1樹脂原料Aは、射出スクリュ51の先端部51a前
方の充填部に定量が溜められる。このときの作動状態は
図3(A)に示す通りである。次いで、射出スクリュ5
1は、射出のため前進させられ、充填部から射出された
第1樹脂原料Aは、射出ノズル41a、押出ノズル36
aを通って、金型キャビティ35内に入る。このとき、
射出シリンダ41をゆっくり回転させるとともに、射出
スクリュ51も同じ回転数で回転させ、この両者の回転
差が相対的に0になるようにする。
Next, the operation of the two-material composite molding apparatus of this embodiment will be described with reference to FIGS. The nozzle 36a of the extrusion cylinder 36 is pressed against the inlet of the mold 31 (fixed side) of the molding apparatus main body 30 that is clamped, and the extrusion cylinder 3
6 and the first resin raw material A and the second inside the injection cylinder 41
The resin raw material B is heated by the heater 37 for heating, sufficiently kneaded by the first extrusion screw 51b and the second extrusion screw 41b, and plasticized to satisfy the conditions of extrusion and injection. The injection screw 51 retreats while rotating, and a fixed amount of the molten first resin raw material A pushed forward by the rotation of the injection screw 51 is stored in a filling portion in front of the tip end portion 51 a of the injection screw 51. The operating state at this time is as shown in FIG. Next, the injection screw 5
No. 1 is advanced for injection, and the first resin raw material A injected from the filling section is injected into the injection nozzle 41a and the extrusion nozzle 36.
It passes through a and enters the mold cavity 35. At this time,
The injection cylinder 41 is rotated slowly, and the injection screw 51 is also rotated at the same number of rotations so that the difference in rotation between the two becomes relatively zero.

【0038】この射出シリンダ51を回転させる理由
は、押出シリンダ36側の第2樹脂原料Bの押出圧力
を、油圧シリンダ56で前方へ押される射出スクリュ5
1の射出圧と同等にすることにより、射出側である第1
樹脂原料Aが、押出シリンダ36側の樹脂通路内に進入
しないようにするためである。この状態で射出された第
1樹脂原料Aは金型キャビティ35内に入り、金型キャ
ビティ35入り口近くのみに充填される。このため、射
出スクリュ51の射出圧は低く良い。このときの作動状
態は、図3(B)に示す通りである。
The reason for rotating the injection cylinder 51 is that the extrusion pressure of the second resin material B on the extrusion cylinder 36 side is pushed forward by the hydraulic cylinder 56.
By making the injection pressure equal to 1
This is to prevent the resin raw material A from entering the resin passage on the side of the extrusion cylinder 36. The first resin raw material A injected in this state enters the mold cavity 35 and is filled only near the entrance of the mold cavity 35. Therefore, the injection pressure of the injection screw 51 is low and good. The operating state at this time is as shown in FIG.

【0039】(2)次いで、射出シリンダ41と射出ス
クリュ51の回転を止め、射出スクリュ51は、サック
バックのため僅か後退する。金型キャビティ35内に射
出された第1樹脂原料Aが少し冷却し、樹脂温度が下が
って、粘度が増した状態になったとき、射出シリンダ4
1と射出スクリュ51を同じ回転数で回し、押出シリン
ダ36側からのみ、溶融した第2樹脂原料Bを押出し
て、図3(C)に示すように、金型キャビティ35内の
粘度が増した状態の第1樹脂原料Aの内部に押し込み、
第1樹脂原料Aを押し広げながら、第2樹脂原料Bを金
型キャビティ35内に充填する。この充填が完了した状
態は、図3(D)に示す通りである。
(2) Then, the rotations of the injection cylinder 41 and the injection screw 51 are stopped, and the injection screw 51 is slightly retracted due to suck back. When the first resin raw material A injected into the mold cavity 35 is cooled a little and the resin temperature is lowered to increase the viscosity, the injection cylinder 4
1 and the injection screw 51 are rotated at the same number of revolutions to extrude the molten second resin raw material B only from the extrusion cylinder 36 side, and the viscosity in the mold cavity 35 is increased as shown in FIG. 3 (C). Pushed into the first resin raw material A in the state,
The second resin raw material B is filled in the mold cavity 35 while the first resin raw material A is being spread. The state in which this filling is completed is as shown in FIG.

【0040】第1樹脂原料Aを充填後、押出圧がかかる
程度に、射出シリンダ41と射出スクリュ51を回転し
たまま若干時間保持し、これらの樹脂を固化させると、
金型キャビティ35内に第1樹脂原料Aを表皮にし、内
部に第2樹脂原料Bを満たした複合樹脂成形品が成形さ
れる。
After the first resin raw material A is filled, the injection cylinder 41 and the injection screw 51 are kept rotating for a while until the extrusion pressure is applied to solidify these resins.
A composite resin molded product having the first resin raw material A as a skin and the second resin raw material B filled inside is molded in the mold cavity 35.

【0041】(3)次いで、射出シリンダ41と射出ス
クリュ51を、同じ回転数で逆方向に僅か回し、押出シ
リンダ36側先端の樹脂通路に残留する、溶融した第2
樹脂原料Bをサックバックし、第2樹脂原料Bが金型3
4内に漏れないようにする。
(3) Next, the injection cylinder 41 and the injection screw 51 are slightly rotated in the opposite directions at the same number of revolutions, and the second molten resin remaining in the resin passage at the tip of the extrusion cylinder 36 is left.
The resin raw material B is sucked back, and the second resin raw material B is the mold 3
Do not let it leak into 4.

【0042】(4)最後に、金型33,34を開いて成
形品を取り出し、再び金型を型締めして、初めの(1)
の工程に戻り、各工程を繰り返す。
(4) Finally, the molds 33 and 34 are opened, the molded product is taken out, and the mold is clamped again, and the first (1)
Return to step and repeat each step.

【0043】図4に示すように、上記(1)の工程にお
いて、射出スクリュ51が回転しながら後退し、溶融第
1樹脂原料Aが射出スクリュ51の先端に定量貯溜する
とき以外は、射出シリンダ41と射出スクリュ51は、
常に同じ方向に同じ回転速度で回転し、射出スクリュ5
1側の第1樹脂原料Aの送り動作が行われないようにし
ている。
As shown in FIG. 4, in the above step (1), except when the injection screw 51 is retracted while rotating, and the molten first resin material A is stored in a fixed amount at the tip of the injection screw 51, the injection cylinder. 41 and the injection screw 51
The injection screw 5 always rotates in the same direction at the same speed.
The feeding operation of the first resin material A on the first side is not performed.

【0044】[0044]

【発明の効果】以上述べたように、本発明の2材複合成
形装置によれば、特許請求の範囲に示す構成により、射
出スクリュからなる射出成形ユニットと、押出シリンダ
からなるスクリュ押出装置を、同心に配置した複合構造
にして、2材複合成形装置にされているので、従来の射
出ユニットを2基設けたものより、射出ノズル回りの構
造が簡単となり、また、高精度にする必要がなく、低廉
にできるとともに、設置面積も少なくて済む。
As described above, according to the two-material composite molding apparatus of the present invention, the injection molding unit composed of the injection screw and the screw extrusion apparatus composed of the extrusion cylinder are constituted by the structure shown in the claims. Since the composite structure is concentrically arranged and the two-material composite molding apparatus is used, the structure around the injection nozzle is simpler than that of the conventional two injection units, and there is no need for high precision. It can be inexpensive and requires a small installation area.

【0045】また、バルブ機構が不要になるため、長繊
維ガラス入りの樹脂材料や、廃棄プラスチックのよう
な、通常の射出成形機では、射出処理困難な樹脂材料で
も、押出シリンダ側のスクリュで容易に押出すことがで
きるので、これらの樹脂材料を成形品の中核部材料とし
て活用できる。
Further, since the valve mechanism is not required, even a resin material such as a resin material containing long fiber glass or a waste plastic which is difficult to be injection-processed by an ordinary injection molding machine can be easily processed by the screw on the extrusion cylinder side. Since these can be extruded, these resin materials can be utilized as the core material of the molded product.

【0046】さらに、射出スクリュ側は射出に際し、金
型キャビティの隅々にまで樹脂を満たす必要がないの
で、射出圧は低くても差し支えなく、その結果として、
射出スクリュを前後動させる移動手段も低圧、あるいは
小型のもので間に合い、これらに関連する構造部材も、
小型で簡便なものを使用できるので、製造コストをさら
に低価格にできる。
Furthermore, on the injection screw side, it is not necessary to fill every corner of the mold cavity with resin at the time of injection, so that the injection pressure can be low, and as a result,
The moving means for moving the injection screw back and forth can be low pressure or small size in time, and the structural members related to them can also be used.
Since a small and simple one can be used, the manufacturing cost can be further reduced.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の2材複合成形装置の実施の第1形態を
示す側面断面図、
FIG. 1 is a side sectional view showing a first embodiment of a two-material composite molding apparatus of the present invention,

【図2】図1に示す実施の形態の射出スクリュ及び押出
スクリュの駆動機構周辺の俯瞰図、
FIG. 2 is a bird's-eye view around the drive mechanism of the injection screw and the extrusion screw of the embodiment shown in FIG.

【図3】図1に示す実施の形態の金型のキャビティ内
に、2種類の樹脂が射出され、押出される動作を示す作
動工程図で、図3(A)は射出スクリュ回転後退時を示
す図、図3(B)は第1樹脂原料射出時を示す図、図3
(C)は第2樹脂原料射出時を示す図、図3(D)は第
2樹脂原料射出完了時を示す図、
FIG. 3 is an operation process chart showing an operation of injecting and extruding two kinds of resins into the cavity of the mold of the embodiment shown in FIG. 1, and FIG. 3B is a diagram showing the first resin material injection time, FIG.
FIG. 3C is a diagram showing the time of injection of the second resin raw material, FIG. 3D is a diagram showing the time of completion of injection of the second resin raw material,

【図4】図1に示す実施の形態の各作動工程を示すブロ
ック図と、同工程における各スクリュ回転速度を示す
図、
FIG. 4 is a block diagram showing each operation step of the embodiment shown in FIG. 1 and a diagram showing each screw rotation speed in the same step;

【図5】従来の2材複合成形装置の射出成形用ノズルを
示す図である。
FIG. 5 is a view showing a nozzle for injection molding of a conventional two-material composite molding apparatus.

【符号の説明】[Explanation of symbols]

30 成形装置本体 31 固定型盤 33 (可動側)金型 34 (固定側)金型 35 金型キャビティ 36 押出シリンダ 36a 押出ノズル 36b 歯車室 36c 台座部 36d 第2樹脂原料供給路 37 加熱用ヒータ 38 第2ホッパ 40 ユニット台 41 射出シリンダ 41a 射出ノズル 41b 第2押出スクリュ 42 大径歯車 43 歯車室蓋 44 スラスト軸受 45 ピニオン 46 射出シリンダ駆動モータ 50 軸受台 51 射出スクリュ 51a 先端部 51b 第1押出スクリュ 51c 軸部 51d 第1樹脂原料供給路 52 第1ホッパ 53 軸受 54 駆動ユニット 55 第1回転手段としての射出スクリュ駆動モータ 56 移動手段としての油圧シリンダ 57 油圧シリンダ 30 Molding Device Main Body 31 Fixed Mold Plate 33 (Movable Side) Mold 34 (Fixed Side) Mold 35 Mold Cavity 36 Extrusion Cylinder 36a Extrusion Nozzle 36b Gear Chamber 36c Pedestal 36d Second Resin Raw Material Supply Channel 37 Heating Heater 38 Second hopper 40 Unit stand 41 Injection cylinder 41a Injection nozzle 41b Second extrusion screw 42 Large diameter gear 43 Gear chamber lid 44 Thrust bearing 45 Pinion 46 Injection cylinder drive motor 50 Bearing stand 51 Injection screw 51a Tip 51b First extrusion screw 51c Shaft 51d First resin raw material supply path 52 First hopper 53 Bearing 54 Drive unit 55 Injection screw drive motor as first rotating means 56 Hydraulic cylinder 57 as moving means 57 Hydraulic cylinder

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 複数の異色、若しくは異種の樹脂原料で
成形品を射出成形する2材複合成形装置において、成形
装置本体に前後動自在に取付けたユニット台と、前記ユ
ニット台に固着され、先端部に押出ノズルを設け、後端
部に歯車室を設け、前記歯車室後方の後端に、回動は自
在にして、前後動は拘束して支持を行うスラスト軸受を
設けるとともに、第2樹脂原料を供給する第2ホッパを
外周上に設けた押出シリンダと、前記スラスト軸受に後
端部が支持され、前記歯車室を貫通する外周面に歯車を
固着して、前記押出シリンダ内に収容され、先端部に射
出ノズルを設け、前記歯車室前方の外周面に前記第2ホ
ッパから供給された第2樹脂原料を混練、移送する第2
押出スクリュを設けた射出シリンダと、前記歯車を駆動
して前記射出シリンダを回動する第2回動手段と、前記
射出シリンダ内に収容され、外周面に第1樹脂原料を混
練、移送する第1押出スクリュを設けた射出スクリュ
と、前記射出シリンダの後端より突出した前記射出スク
リュの後端部に設置され、前記射出スクリュを回動する
第1回動手段、および前後動する移動手段からなる駆動
ユニットと、前記押出シリンダと前記駆動ユニットの間
に配設され、先端部に、前記押出シリンダの後端より突
出した前記射出シリンダの後端を支持する軸受を設け、
外周上に内部を貫通させた前記射出スクリュの外周から
前記射出シリンダの内部に、前記第1樹脂原料を供給す
る第1ホッパを設けた軸受台とを具えていることを特徴
とする2材複合成形装置。
1. A two-material composite molding apparatus for injection-molding a molded product with a plurality of different or different resin raw materials, a unit base mounted on the molding machine body so as to be movable back and forth, and a tip fixed to the unit base. An extrusion nozzle is provided at a rear portion thereof, a gear chamber is provided at a rear end portion thereof, and a thrust bearing is provided at a rear end of the gear chamber rearwardly so as to be freely rotatable and restrain the forward / backward movement to support the second resin. An extrusion cylinder provided with a second hopper for supplying the raw material on the outer periphery and a rear end portion supported by the thrust bearing, and a gear is fixedly attached to an outer peripheral surface passing through the gear chamber and housed in the extrusion cylinder. A second injection source nozzle is provided at the front end, and the second resin raw material supplied from the second hopper is kneaded and transferred to the outer peripheral surface in front of the gear chamber.
An injection cylinder provided with an extrusion screw; a second rotating means for driving the gear to rotate the injection cylinder; and a second resin material housed in the injection cylinder for kneading and transferring the first resin raw material on the outer peripheral surface. 1 injection screw provided with an extruding screw, a first rotating means for rotating the injection screw, which is installed at a rear end portion of the injection screw protruding from a rear end of the injection cylinder, and a moving means for moving back and forth. A drive unit, and a bearing that is disposed between the extrusion cylinder and the drive unit and that supports the rear end of the injection cylinder that protrudes from the rear end of the extrusion cylinder, is provided at the front end.
A two-material composite, comprising: a bearing stand provided with a first hopper for supplying the first resin raw material from the outer periphery of the injection screw penetrating the outer periphery to the interior of the injection cylinder. Molding equipment.
JP23539095A 1995-09-13 1995-09-13 Two-material composite molding machine Expired - Fee Related JP3499982B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP23539095A JP3499982B2 (en) 1995-09-13 1995-09-13 Two-material composite molding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP23539095A JP3499982B2 (en) 1995-09-13 1995-09-13 Two-material composite molding machine

Publications (2)

Publication Number Publication Date
JPH0976286A true JPH0976286A (en) 1997-03-25
JP3499982B2 JP3499982B2 (en) 2004-02-23

Family

ID=16985380

Family Applications (1)

Application Number Title Priority Date Filing Date
JP23539095A Expired - Fee Related JP3499982B2 (en) 1995-09-13 1995-09-13 Two-material composite molding machine

Country Status (1)

Country Link
JP (1) JP3499982B2 (en)

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US7004739B2 (en) 2001-10-18 2006-02-28 Community Enterprises, Llc Apparatus for injection molding multilayered articles
KR20040015831A (en) * 2002-08-12 2004-02-21 세경산업 주식회사 Injection apparatus of a mixed synthetic resin for using recycle materials
WO2007063752A1 (en) * 2005-11-29 2007-06-07 Mitsubishi Heavy Industries Plastic Technology Co., Ltd. Motor for injection molding machine, rotor of buried magnet motor
JP2007151330A (en) * 2005-11-29 2007-06-14 Mitsubishi Heavy Industries Plastic Technology Co Ltd Motor for injection molding machine, rotor of embedded magnet type motor
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JP2014124858A (en) * 2012-12-27 2014-07-07 Ube Machinery Corporation Ltd Injection apparatus for injection molding machine, injection molding method, and resin replacing method
US20170015036A1 (en) * 2014-05-30 2017-01-19 Mitsubishi Heavy Industries Plastic Technology Co., Ltd. Injection molding method, screw, and injection molding machine
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JP2020157596A (en) * 2019-03-27 2020-10-01 セイコーエプソン株式会社 Plasticization equipment and 3D modeling equipment
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CN117227129B (en) * 2023-11-16 2024-02-23 福州金合利科技有限公司 Glass warm edge strip with moisture absorption function and production equipment thereof

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