JPH10168652A - Crimped tobacco deodorant polyolefin fiber, method for producing the same, and tobacco deodorant carpet using the crimped fiber - Google Patents
Crimped tobacco deodorant polyolefin fiber, method for producing the same, and tobacco deodorant carpet using the crimped fiberInfo
- Publication number
- JPH10168652A JPH10168652A JP8334447A JP33444796A JPH10168652A JP H10168652 A JPH10168652 A JP H10168652A JP 8334447 A JP8334447 A JP 8334447A JP 33444796 A JP33444796 A JP 33444796A JP H10168652 A JPH10168652 A JP H10168652A
- Authority
- JP
- Japan
- Prior art keywords
- deodorant
- polyolefin
- crimped
- fiber
- tobacco
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000002781 deodorant agent Substances 0.000 title claims abstract description 98
- 239000000835 fiber Substances 0.000 title claims abstract description 67
- 229920000098 polyolefin Polymers 0.000 title claims abstract description 60
- 241000208125 Nicotiana Species 0.000 title claims abstract description 48
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 48
- 238000004519 manufacturing process Methods 0.000 title claims description 12
- 238000012545 processing Methods 0.000 claims abstract description 18
- 150000002429 hydrazines Chemical class 0.000 claims abstract description 14
- 239000000203 mixture Substances 0.000 claims abstract description 13
- 239000000126 substance Substances 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 7
- -1 polypropylene Polymers 0.000 claims description 33
- 239000004743 Polypropylene Substances 0.000 claims description 27
- 230000001877 deodorizing effect Effects 0.000 claims description 27
- 229920001155 polypropylene Polymers 0.000 claims description 27
- IKHGUXGNUITLKF-UHFFFAOYSA-N Acetaldehyde Chemical compound CC=O IKHGUXGNUITLKF-UHFFFAOYSA-N 0.000 claims description 12
- 238000002074 melt spinning Methods 0.000 claims description 10
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 8
- 239000000155 melt Substances 0.000 claims description 7
- 229910021529 ammonia Inorganic materials 0.000 claims description 4
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 3
- 239000002245 particle Substances 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 claims 2
- 239000000843 powder Substances 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 4
- 238000005406 washing Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 238000009987 spinning Methods 0.000 description 29
- 235000019645 odor Nutrition 0.000 description 15
- 229920000642 polymer Polymers 0.000 description 15
- 239000002131 composite material Substances 0.000 description 14
- 238000002156 mixing Methods 0.000 description 9
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 230000000704 physical effect Effects 0.000 description 7
- 229920005601 base polymer Polymers 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 238000002788 crimping Methods 0.000 description 6
- SNRUBQQJIBEYMU-UHFFFAOYSA-N dodecane Chemical compound CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 6
- 239000007789 gas Substances 0.000 description 5
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical compound SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 4
- 239000011787 zinc oxide Substances 0.000 description 4
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- 101100334739 Mus musculus Fgfr3 gene Proteins 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 238000004332 deodorization Methods 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 239000000049 pigment Substances 0.000 description 3
- 229910052814 silicon oxide Inorganic materials 0.000 description 3
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 2
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 2
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 2
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 2
- BAVYZALUXZFZLV-UHFFFAOYSA-N Methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- 229910021536 Zeolite Inorganic materials 0.000 description 2
- 230000000274 adsorptive effect Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 2
- 238000007865 diluting Methods 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 2
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 2
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 150000003464 sulfur compounds Chemical class 0.000 description 2
- BGHCVCJVXZWKCC-UHFFFAOYSA-N tetradecane Chemical compound CCCCCCCCCCCCCC BGHCVCJVXZWKCC-UHFFFAOYSA-N 0.000 description 2
- 239000010457 zeolite Substances 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- QMMFVYPAHWMCMS-UHFFFAOYSA-N Dimethyl sulfide Chemical compound CSC QMMFVYPAHWMCMS-UHFFFAOYSA-N 0.000 description 1
- 239000004594 Masterbatch (MB) Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- IKWQWOFXRCUIFT-UHFFFAOYSA-N benzene-1,2-dicarbohydrazide Chemical compound NNC(=O)C1=CC=CC=C1C(=O)NN IKWQWOFXRCUIFT-UHFFFAOYSA-N 0.000 description 1
- ALHNLFMSAXZKRC-UHFFFAOYSA-N benzene-1,4-dicarbohydrazide Chemical compound NNC(=O)C1=CC=C(C(=O)NN)C=C1 ALHNLFMSAXZKRC-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 239000007859 condensation product Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- ROGBVBLYGMXQRO-UHFFFAOYSA-N decanehydrazide Chemical compound CCCCCCCCCC(=O)NN ROGBVBLYGMXQRO-UHFFFAOYSA-N 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 229910000358 iron sulfate Inorganic materials 0.000 description 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 229910017464 nitrogen compound Inorganic materials 0.000 description 1
- 150000002830 nitrogen compounds Chemical class 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 235000019260 propionic acid Nutrition 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 230000000391 smoking effect Effects 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Landscapes
- Carpets (AREA)
- Disinfection, Sterilisation Or Deodorisation Of Air (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Artificial Filaments (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
(57)【要約】
【課題】 安全で、使用、洗濯等により消臭性能が低下
せず、かつ消臭効果を高める開繊性とカーペット素材と
して好適な嵩高性を有するタバコ消臭性ポリオレフィン
捲縮繊維を提供し、また、その繊維を用いたタバコ消臭
性カーペットを提供する。
【解決手段】 水に対する溶解度が25℃で5g/l以
下であるヒドラジン誘導体と吸着性を有する無機物質と
の混合物からなる消臭剤が1〜10重量%配合されたポ
リオレフィンからなり、紡糸後の延伸、ホットエアー加
工により製造されたタバコ消臭性ポリオレフィン捲縮繊
維、並びにその繊維を用いてタバコ消臭性カーペットと
する。PROBLEM TO BE SOLVED: To provide a tobacco deodorant polyolefin wound which is safe, does not deteriorate in deodorant performance due to use, washing, etc., and has a fiber-opening property to enhance deodorant effect and bulkiness suitable as a carpet material. Provided is a compressed fiber, and a tobacco deodorant carpet using the fiber. SOLUTION: The polyolefin blended with 1 to 10% by weight of a deodorant composed of a mixture of a hydrazine derivative having a solubility in water of 5 g / l or less at 25 ° C. and an inorganic substance having adsorbability is obtained. A crimped tobacco deodorant polyolefin fiber produced by drawing and hot air processing, and a tobacco deodorant carpet using the fiber.
Description
【0001】[0001]
【発明の属する技術分野】本発明は、タバコ臭を消臭す
るタバコ消臭性ポリオレフィン捲縮繊維及びその製造法
並びにそのタバコ消臭性ポリオレフィン捲縮繊維を用い
てなるタバコ消臭性カーペット関する。The present invention relates to a tobacco deodorant polyolefin crimped fiber for deodorizing tobacco odor, a method for producing the same, and a tobacco deodorant carpet using the tobacco deodorant polyolefin crimped fiber.
【0002】[0002]
【従来の技術】近年、生活環境の向上に伴い、日常生活
から発生する悪臭を消臭し、快適な生活環境を維持する
ことに関心が持たれている。一般に悪臭成分としては、
メチルメルカプタン、硫化水素、硫化メチル等の硫黄化
合物や、アンモニア、メチルアミン、エチルアミン等の
窒素化合物、更にはプロピオン酸、酪酸等の低級脂肪
酸、ホルムアルデヒド、アセトアルデヒド等が挙げられ
る。2. Description of the Related Art In recent years, with the improvement of living environment, there has been an interest in deodorizing odors generated from daily life and maintaining a comfortable living environment. Generally, as a bad odor component,
Examples thereof include sulfur compounds such as methyl mercaptan, hydrogen sulfide, and methyl sulfide; nitrogen compounds such as ammonia, methylamine and ethylamine; lower fatty acids such as propionic acid and butyric acid; formaldehyde and acetaldehyde.
【0003】これらの悪臭成分は、様々に入り混じり、
日常生活に限定しても、腐敗した食品類、衣類、寝具類
から発生する臭気、或いは喫煙により発生するタバコ臭
等非常に多種多様の悪臭として存在する。[0003] These malodorous components are mixed in various ways,
Even when limited to daily life, it is present as a wide variety of malodors such as odors generated from spoiled foods, clothes and bedding, or tobacco odors generated by smoking.
【0004】これら様々な悪臭を消臭するためには、よ
り多種類の悪臭成分に有効な消臭剤を使用する必要があ
り、消臭手段として、酸化亜鉛を練り込んだ脱臭繊維が
特開平5−98564号公報、特開平5−156510
号公報、特開平6−200415号公報、特開平7−1
97309号公報等にて開示されている。しかし、これ
らの酸化亜鉛による脱臭繊維は、硫化水素、メチルメル
カプタン等の硫黄化合物に対する消臭性能はあるもの
の、タバコ臭(アセトアルデヒドが主体)に対する消臭
性能がなく、また用いられる基材ポリマーもポリエステ
ルである。[0004] In order to deodorize these various malodors, it is necessary to use a deodorant which is effective for a wider variety of malodor components. 5-98564, JP-A-5-156510
JP, JP-A-6-200415, JP-A-7-1
97309 and the like. However, although these deodorized fibers made of zinc oxide have deodorizing performance against sulfur compounds such as hydrogen sulfide and methyl mercaptan, they do not have deodorizing performance against tobacco odor (mainly acetaldehyde), and the base polymer used is polyester. It is.
【0005】また、ゼオライトを練り込んだ消臭繊維が
特開平4−50368号公報、特開平5−230759
号公報等にて開示されているが、これらは、銀、銅、亜
鉛等から選ばれた少なくとも1種の金属イオンを含有す
るゼオライトの抗菌性能を利用した防臭繊維である。更
に、無機系消臭剤を練り込んだ消臭繊維が特開平3−1
52274号公報にて開示されているが、これらは、シ
リカゲル等の物質的消臭剤または硫酸鉄等の化学的消臭
剤を含有させた消臭繊維であり、消臭性能は塩基性悪臭
に対する消臭性能はあるものの、いずれもタバコ臭(ア
セトアルデヒド)に対する消臭性能はなく、また用いら
れる基材ポリマーもポリエステルである。Further, deodorant fibers into which zeolite has been kneaded are disclosed in JP-A-4-50368 and JP-A-5-230759.
These are deodorizing fibers utilizing the antibacterial performance of zeolite containing at least one metal ion selected from silver, copper, zinc and the like. Further, a deodorant fiber into which an inorganic deodorant has been kneaded is disclosed in
No. 52274, these are deodorizing fibers containing a physical deodorant such as silica gel or a chemical deodorant such as iron sulfate, and have a deodorizing performance against basic malodor. Although they have deodorizing performance, none of them have deodorizing performance against tobacco odor (acetaldehyde), and the base polymer used is polyester.
【0006】一方、ポリオレフィン繊維については、消
臭剤を溶解した水溶液中にポリオレフィン繊維を含侵さ
せた繊維が特開平4−50320号公報にて、また消臭
機能を有する熱接着性複合繊維が特開昭63−1967
18号公報にて、それぞれ開示されているが、いずれ
も、嵩高性の捲縮繊維ではない。On the other hand, as for polyolefin fibers, a fiber obtained by impregnating a polyolefin fiber in an aqueous solution in which a deodorant is dissolved is disclosed in JP-A-4-50320, and a heat-adhesive conjugate fiber having a deodorant function is used. JP-A-63-1967
No. 18, each of them is disclosed as a bulky crimped fiber.
【0007】[0007]
【発明が解決しようとする課題】本発明の目的は、上述
のような問題点に鑑み、後加工ではなく、基材ポリマー
であるポリオレフィンに特にタバコ臭に有効な消臭剤を
練り込むことにより、安全で、使用、洗濯等により消臭
性能が低下せず、かつ消臭効果を高める開繊性とカーペ
ット素材として好適な嵩高性を有するタバコ消臭性ポリ
オレフィン捲縮繊維を提供することにあり、また、その
タバコ消臭性ポリオレフィン捲縮繊維を用いたタバコ消
臭性カーペットを提供することにある。SUMMARY OF THE INVENTION An object of the present invention is to solve the above-mentioned problems by incorporating a deodorant, which is particularly effective for tobacco odor, into a polyolefin as a base polymer instead of post-processing. It is an object of the present invention to provide a crimped tobacco deodorant polyolefin fiber which is safe, does not decrease the deodorant performance due to use, washing, etc., and has a fiber opening property that enhances the deodorant effect and a bulkiness suitable as a carpet material. Another object of the present invention is to provide a tobacco deodorant carpet using the tobacco deodorant polyolefin crimped fiber.
【0008】[0008]
【課題を解決するための手段】本発明は、水に対する溶
解度が25℃で5g/リットル以下であるヒドラジン誘
導体の群から選ばれた少なくとも一種と吸着性を有する
無機物質の群から選ばれた少なくとも一種との混合物か
らなる消臭剤が1〜10重量%配合されたポリオレフィ
ンからなることを特徴とするタバコ消臭性ポリオレフィ
ン捲縮繊維、According to the present invention, at least one selected from the group consisting of hydrazine derivatives having a solubility in water of 5 g / liter or less at 25 ° C. and at least one selected from the group consisting of inorganic substances having adsorptivity. A crimped tobacco deodorant polyolefin fiber, comprising a polyolefin in which a deodorant composed of a mixture with one kind is blended in an amount of 1 to 10% by weight;
【0009】及び、水に対する溶解度が25℃で5g/
リットル以下であるヒドラジン誘導体の群から選ばれた
少なくとも一種と吸着性を有する無機物質の群から選ば
れた少なくとも一種との混合物である消臭剤を1〜10
重量%配合したポリオレフィンを溶融紡糸した後、延伸
倍率2〜7倍の範囲で延伸を行い、引き続き、熱風温度
110〜150℃、緩和率20%以上の条件下でホット
エアー加工することを特徴とするタバコ消臭性ポリオレ
フィン捲縮繊維の製造法、And a solubility in water of 5 g / 25 ° C.
A deodorant, which is a mixture of at least one selected from the group of hydrazine derivatives of at most 1 liter and at least one selected from the group of inorganic substances having adsorptivity, from 1 to 10
After the melt-spinning of the polyolefin compounded by weight, stretching is performed at a stretching ratio of 2 to 7 times, followed by hot air processing at a hot air temperature of 110 to 150 ° C. and a relaxation rate of 20% or more. Method for producing crimped tobacco deodorant polyolefin fibers,
【0010】並びに、前記のタバコ消臭性ポリオレフィ
ン捲縮繊維を用いて構成され、かつ該ポリオレフィン捲
縮繊維中の消臭剤がカーペット全体に対して0.3重量
%以上含まれたことを特徴とするタバコ消臭性カーペッ
ト、にある。[0010] Further, the present invention is characterized by comprising the above-mentioned crimped tobacco deodorizable polyolefin fiber and containing 0.3% by weight or more of the deodorant in the crimped polyolefin fiber with respect to the whole carpet. And tobacco deodorant carpets.
【0011】[0011]
【発明の実施の形態】本発明のタバコ消臭性ポリオレフ
ィン捲縮繊維の基材ポリマーとなるポリオレフィンとし
ては、ポリエチレン、ポリプロピレン等が挙げられが、
ポリプロピレンであることことが好ましく、特にメルト
フローレートが10〜50g/10分(230℃で測
定)のポリプロピレンであることが好ましく、また、基
材ポリマーは、ポリオレフィンを主体とし、ポリアミ
ド、ポリエステル、他のポリオレフィン等が含まれるも
のであってもよい。BEST MODE FOR CARRYING OUT THE INVENTION Polyolefin as a base polymer of crimped tobacco deodorant polyolefin fiber of the present invention includes polyethylene and polypropylene.
It is preferably polypropylene, particularly preferably a polypropylene having a melt flow rate of 10 to 50 g / 10 minutes (measured at 230 ° C.). The base polymer is mainly composed of polyolefin, and is preferably polyamide, polyester, or the like. May be included.
【0012】ポリオレフィンに配合される消臭剤は、水
に対する溶解度が25℃で5g/リットル以下であるヒ
ドラジン誘導体の群から選ばれた少なくとも一種と吸着
性を有する無機物質の群から選ばれた少なくとも一種と
の混合物からなる。The deodorant compounded in the polyolefin is at least one selected from the group of hydrazine derivatives having a solubility in water of 5 g / liter or less at 25 ° C. and at least one selected from the group of inorganic substances having adsorptivity. Consists of a mixture with one.
【0013】ヒドラジン誘導体としては、ヒドラジンと
カルボン酸の脱水縮合生成物であるヒドラジドが用いら
れ、具体的には、デカン酸ヒドラジド、ドデカン酸(ラ
ウリン酸)ヒドラジド、テトラデカン酸(ミリスチン
酸)ヒドラジド、デカン二酸ジヒドラジド、ドデカン二
酸ジヒドラジド、テトラデカン二酸ジヒドラジド等の長
鎖の脂肪族モノまたはジカルボン酸ヒドラジド、安息香
酸ヒドラジド、フタル酸ジヒドラジド、テレフタル酸ジ
ヒドラジド等の芳香族モノまたはジカルボン酸ヒドラジ
ド等が挙げられ、特にドデカン二酸ジヒドラジドが好ま
しいものとして挙げられる。これらヒドラジン誘導体
は、その単独或いは混合物であってもよい。また、吸着
性を有する無機物質としては、酸化珪素、酸化亜鉛、ア
ルミナ等が挙げられ、特に酸化珪素、酸化亜鉛及びアル
ミナの複合体であることが好ましい。As the hydrazine derivative, hydrazide, which is a dehydration condensation product of hydrazine and carboxylic acid, is used. Specifically, decanoic acid hydrazide, dodecanoic acid (lauric acid) hydrazide, tetradecanoic acid (myristic acid) hydrazide, decane Long-chain aliphatic mono- or dicarboxylic acid hydrazide such as diacid dihydrazide, dodecane diacid dihydrazide, tetradecane diacid dihydrazide, aromatic monohydric dihydrazide such as phthalic acid dihydrazide, terephthalic acid dihydrazide, and the like. And especially preferred is dodecane diacid dihydrazide. These hydrazine derivatives may be used alone or as a mixture. Examples of the inorganic substance having an adsorptivity include silicon oxide, zinc oxide, and alumina, and a composite of silicon oxide, zinc oxide, and alumina is particularly preferable.
【0014】ヒドラジン誘導体と吸着性無機物質化合物
との混合比率は、重量比で1:4〜4:1であることが
好ましく、また、ヒドラジン誘導体または吸着性無機物
質化合物が平均粒径20ミクロン以下の微粉末であるこ
とが好ましい。The mixing ratio of the hydrazine derivative and the adsorptive inorganic substance compound is preferably 1: 4 to 4: 1 by weight, and the hydrazine derivative or the adsorptive inorganic substance compound has an average particle diameter of 20 μm or less. Is preferred.
【0015】前記消臭剤は、ポリオレフィンに1〜10
重量%配合される。消臭剤の配合量が1重量%未満で
は、タバコ臭に対する消臭効果が不十分であり、10重
量%を超えると、溶融紡糸による繊維形成時の糸切れに
より繊維自体得ることが困難である。The deodorant is added to the polyolefin in an amount of 1 to 10
% By weight. If the amount of the deodorant is less than 1% by weight, the deodorizing effect against tobacco odor is insufficient, and if it exceeds 10% by weight, it is difficult to obtain the fiber itself due to yarn breakage during fiber formation by melt spinning. .
【0016】本発明のタバコ消臭性ポリオレフィン捲縮
繊維は、繊維の単一構造の基材ポリマーのポリオレフィ
ンに消臭剤が均一に配合されていてもよいし、また、繊
維の構造を鞘芯構造とし、芯部をポリオレフィン或いは
ポリアミド、ポリエステル若しくは他のポリオレフィン
等として、鞘部のポリオレフィンに消臭剤が配合されて
いてもよい。繊維が単一構造であるときは、消臭剤の配
合量が1〜5重量%であることが好ましく、繊維が鞘芯
構造であるときは、好ましくは鞘/芯比率を1/3〜3
/1とし、鞘部に消臭剤を高配合量に配合することがで
きる。また、繊維の断面形状は、円形断面であっても、
またY字形、三角形等の異形断面であってもよい。[0016] The crimped tobacco deodorant polyolefin fiber of the present invention may be prepared by uniformly mixing a deodorant with the polyolefin of the base polymer having a single structure of the fiber, or by changing the fiber structure to a sheath core. The structure may be such that the core portion is a polyolefin or a polyamide, polyester or other polyolefin, and the sheath polyolefin may be mixed with a deodorant. When the fiber has a single structure, the amount of the deodorant is preferably 1 to 5% by weight, and when the fiber has a sheath-core structure, the sheath / core ratio is preferably 1/3 to 3%.
/ 1, it is possible to mix a high amount of a deodorant in the sheath. Also, even if the cross-sectional shape of the fiber is a circular cross-section,
Further, it may have a modified cross section such as a Y-shape or a triangle.
【0017】本発明のタバコ消臭性ポリオレフィン捲縮
繊維は、嵩高性が6cm3/g以上、アンモニア及びア
セトアルデヒドに対する消臭率がそれぞれ60%以上で
あり、開繊性の良好な優れた嵩高性と共にタバコ臭に対
する優れた消臭性能を有する。The crimped tobacco deodorant polyolefin fiber of the present invention has a bulkiness of at least 6 cm 3 / g, a deodorization rate for ammonia and acetaldehyde of at least 60%, and an excellent bulkiness with good opening properties. In addition, it has excellent deodorant performance against tobacco odor.
【0018】本発明のタバコ消臭性ポリオレフィン捲縮
繊維は、以下に説明する製造法により製造される。すな
わち、本発明のタバコ消臭性ポリオレフィン捲縮繊維
は、水に対する溶解度が25℃で5g/リットル以下で
あるヒドラジン誘導体の群から選ばれた少なくとも一種
と吸着性を有する無機物質の群から選ばれた少なくとも
一種との混合物である消臭剤を1〜10重量%ポリオレ
フィンに配合し、消臭剤を配合したポリオレフィンを溶
融紡糸した後、延伸倍率2〜7倍の範囲で延伸を行い、
引き続き、熱風温度110〜150℃、緩和率20%以
上の条件下でホットエアー加工することにより製造され
る。The tobacco deodorant polyolefin crimped fiber of the present invention is produced by the production method described below. That is, the tobacco deodorant polyolefin crimped fiber of the present invention is selected from at least one selected from the group of hydrazine derivatives having a water solubility of 5 g / liter or less at 25 ° C and the group of inorganic substances having adsorptivity. After blending a deodorant that is a mixture with at least one type with a polyolefin of 1 to 10% by weight and melt-spinning the polyolefin blended with the deodorant, stretching is performed at a draw ratio of 2 to 7 times,
Subsequently, it is manufactured by hot air processing under conditions of a hot air temperature of 110 to 150 ° C. and a relaxation rate of 20% or more.
【0019】ポリオレフィンとしては、ポリプロピレ
ン、特にメルトフローレートが10〜50g/10分
(230℃で測定)のポリプロピレンが好ましく用いら
れ、メルトフローレートが10g/10分未満である
と、溶融紡糸温度を高温に設定せねばならず、高温では
消臭剤の変質を招き満足すべき消臭性能が得られず、ま
た紡糸口金部の圧力上昇が速く紡糸口金の寿命を縮める
だけでなく製糸安定性が不良となり、メルトフローレー
トが50g/10分を超えると断面斑が発生し製糸安定
性が悪化する。As the polyolefin, polypropylene, particularly polypropylene having a melt flow rate of 10 to 50 g / 10 minutes (measured at 230 ° C.) is preferably used. If the melt flow rate is less than 10 g / 10 minutes, the melt spinning temperature is lowered. It must be set at a high temperature.At a high temperature, the deodorant deteriorates and satisfactory deodorizing performance cannot be obtained.In addition, the pressure in the spinneret rapidly increases, shortening the life of the spinneret and improving the spinning stability. If the melt flow rate exceeds 50 g / 10 minutes, cross section unevenness occurs and the yarn production stability deteriorates.
【0020】ポリオレフィンへの消臭剤の配合は、ポリ
オレフィンの溶融紡糸以前の工程で行われるが、その配
合方法については、特に制限はなく、高濃度の消臭剤を
ポリオレフィンに添加してマスターバッチとし、消臭剤
無添加のポリオレフィンで消臭剤を所定量の配合量とな
るよう希釈してもよい。また、ポリオレフィンには、熱
安定剤、耐候性安定剤、滑剤、染顔料、帯電防止剤、難
燃剤等の添加剤を適宜配合してもよい。The compounding of the deodorant to the polyolefin is carried out in a step prior to the melt spinning of the polyolefin. The mixing method is not particularly limited, and a high concentration of a deodorant is added to the polyolefin to form a master batch. The deodorant may be diluted to a predetermined amount with a polyolefin to which no deodorant is added. Further, additives such as a heat stabilizer, a weather resistance stabilizer, a lubricant, a dye / pigment, an antistatic agent, and a flame retardant may be appropriately added to the polyolefin.
【0021】消臭剤を配合したポリオレフィンの溶融紡
糸には、公知の任意の溶融紡糸法が採用され、繊維を単
一構造とするときは、通常の紡糸法が、また繊維を鞘芯
構造とするときは、鞘芯複合紡糸法等が用いられる。ま
た、繊維の断面形状を円形断面、異形断面とするとき
は、それぞれ円形ノズル、異形ノズルを用いた溶融紡糸
法が採用される。For melt spinning of a polyolefin containing a deodorant, any known melt spinning method is adopted. When the fiber is made into a single structure, a normal spinning method is used, and when the fiber is made into a sheath-core structure, the fiber is made into a sheath-core structure. In this case, a sheath-core composite spinning method or the like is used. When the cross-sectional shape of the fiber is a circular cross-section or a modified cross-section, a melt spinning method using a circular nozzle and a modified nozzle is adopted, respectively.
【0022】溶融紡糸後の未延伸糸は、延伸倍率2〜7
倍の範囲で延伸が行われるが、延伸倍率が2倍未満で
は、繊維強度が低下し、7倍を超えると、製糸安定性が
低下する。The undrawn yarn after melt spinning has a draw ratio of 2 to 7
When the draw ratio is less than 2 times, the fiber strength decreases, and when the draw ratio exceeds 7 times, the yarn production stability decreases.
【0023】延伸に引き続き行われるホットエアー加工
は、熱風によって捲縮を付与する捲縮加工であり、ホッ
トエアー加工には、図1に示すような熱風を噴射するフ
ィードノズルを備えた熱風導入室、熱風を排気する筒体
全体に放射状のスリットのある円筒状の捲縮ノズルを備
えた捲縮室及び捲縮定着室を順次配置した捲縮付与装置
が用いられる。なお、捲縮ノズルにおけるスリットは孔
であってもよい。図1中、aは延伸糸、1は糸条案内
管、2は熱風導入室、3は熱風フィードノズル、4は捲
縮室、5は捲縮ノズル、6は捲縮定着室、7は熱風導入
口、8は熱風排気口、bは捲縮糸を示す。The hot air processing performed subsequent to the stretching is a crimping processing in which a crimp is applied by hot air. The hot air processing includes a hot air introduction chamber having a feed nozzle for jetting hot air as shown in FIG. In addition, a crimp applying apparatus is used in which a crimp chamber having a cylindrical crimp nozzle having a radial slit and a crimp fixing chamber are sequentially arranged on the entire cylinder for exhausting hot air. The slit in the crimp nozzle may be a hole. In FIG. 1, a is a drawn yarn, 1 is a yarn guide tube, 2 is a hot air introduction chamber, 3 is a hot air feed nozzle, 4 is a crimp chamber, 5 is a crimp nozzle, 6 is a crimp fixing chamber, and 7 is hot air. The inlet, 8 is a hot air exhaust port, and b is a crimped yarn.
【0024】図1において、延伸糸aは、糸条入口の近
傍の熱風導入室2にて糸条案内管1の側壁の熱風フィー
ドノズル3から糸条の走行方向とほぼ同方向の斜め方向
に熱風が熱風圧3〜5kg/cm2で噴射され、加熱さ
れた状態で捲縮室4に送られ、捲縮室4にて、図2に示
すように、糸条の走行路に対してほぼ直角にかつ筒体全
体に放射状に熱風のみを排気するスリット5aを走行路
の筒体側壁に有する円筒状の捲縮ノズル5によって熱風
の排気圧と渦流との作用により捲縮が付与され、非加熱
の捲縮定着室6にて糸条は徐冷されて捲縮形態が固定さ
れて、捲縮糸bとされる。In FIG. 1, the drawn yarn a is sent from a hot air feed nozzle 3 on the side wall of the yarn guide tube 1 in a hot air introduction chamber 2 near the yarn inlet in an oblique direction substantially the same as the running direction of the yarn. Hot air is injected at a hot air pressure of 3 to 5 kg / cm 2 and sent to the crimping chamber 4 in a heated state. Crimp is given by the action of the exhaust pressure of hot air and the vortex flow by the cylindrical crimping nozzle 5 having a slit 5a on the side wall of the cylindrical body of the running path, which has a slit 5a for exhausting only the hot air at right angles and radially throughout the cylindrical body. The yarn is gradually cooled in the heated crimp fixing chamber 6 to fix the crimped form, thereby forming a crimped yarn b.
【0025】ホットエアー加工における熱風温度は、1
10〜150℃の範囲とし、この温度範囲にて、用いる
ポリオレフィンに応じ、その糸条を軟化することがで
き、かつ溶融には至らぬ温度を適宜選択する。また、ホ
ットエアー加工における緩和率は20%以上とし、この
ホットエアー加工により、良好な捲縮性と嵩高性のある
タバコ消臭性ポリオレフィン捲縮繊維が得られる。The hot air temperature in hot air processing is 1
The temperature is in the range of 10 to 150 ° C., and in this temperature range, a temperature that can soften the yarn and does not lead to melting is appropriately selected according to the polyolefin used. The relaxation rate in the hot air processing is set to 20% or more. By this hot air processing, a crimped tobacco deodorant polyolefin fiber having good crimpability and bulkiness is obtained.
【0026】本発明のタバコ消臭性ポリオレフィン捲縮
繊維は、悪臭、特にタバコ臭に対する優れた消臭性能を
有し、また、良好な捲縮性と嵩高性を有することから、
カーペットに好適な素材として用いられ、本発明のタバ
コ消臭性ポリオレフィン捲縮繊維を単独で或いは他の繊
維と組み合わされて構成され、かつ繊維中の消臭剤がカ
ーペット全体に対して0.3重量%以上含まれたカーペ
ットは、タバコ臭に対し優れた消臭性を奏するものであ
る。The crimped tobacco deodorant polyolefin fiber of the present invention has excellent deodorizing performance against malodors, especially tobacco odor, and also has good crimpability and bulkiness.
Used as a suitable material for carpet, the tobacco deodorant polyolefin crimped fiber of the present invention is constituted alone or in combination with other fibers, and the deodorant in the fiber is 0.3 to the entire carpet. Carpets containing more than 10% by weight exhibit excellent deodorant properties against tobacco odor.
【0027】[0027]
【実施例】以下、本発明を実施例により具体的に説明す
る。なお、実施例中、消臭性能及び嵩高性の評価は、次
の方法に拠った。The present invention will be described below in more detail with reference to examples. In the examples, evaluation of deodorant performance and bulkiness was based on the following method.
【0028】〈消臭性能評価〉下記所定の初期濃度の悪
臭成分の入ったポリプロピレン製容器に、試料繊維の編
地5gを投入し、密栓して常温で下記所定の時間放置し
た後、検知管にてこの容器中の悪臭ガス残存濃度を測定
し、次式にて消臭率を求めた。 消臭率(%)=(悪臭ガス残存濃度/悪臭ガス初期濃度)×100 悪臭ガス 悪臭ガス初期濃度 放置時間 アンモニア 200ppm 20分 アセトアルデヒド 80ppm 240分 なお、性能的に満足できる消臭率は、60%以上であ
る。<Evaluation of deodorant performance> 5 g of the knitted fabric of the sample fiber was put into a polypropylene container containing a malodorous component having the following predetermined initial concentration, sealed, allowed to stand at room temperature for the following predetermined time, and then detected. , The residual odor gas concentration in this container was measured, and the deodorizing rate was determined by the following equation. Deodorization rate (%) = (Remaining concentration of odorous gas / Initial concentration of odorous gas) × 100 Odorous gas Initial concentration of odorous gas Leaving time Ammonia 200 ppm 20 minutes Acetaldehyde 80 ppm 240 minutes The deodorization rate satisfactory in performance is 60% That is all.
【0029】〈嵩高性評価〉試料を束ねて、約12万デ
ニールのカセ状のサンプルを作成する。このカセ試料を
測定台に乗せ、その上に初荷重A(20g)を乗せる。
1分後、初荷重Aの上に更に荷重B(200g)を乗せ
る。1分後、試料の高さ(Hcm)を読み取る。試料台
よりはみ出た試料を切り落とし、残った試料の重量(X
g)を測定し、次式により嵩高性を求めた。 嵩高性(cm3/g)=4H/X<Evaluation of bulkiness> Samples are bundled to form a lump-shaped sample of about 120,000 denier. This litter sample is placed on a measuring table, and an initial load A (20 g) is placed thereon.
After one minute, load B (200 g) is further placed on initial load A. After one minute, the height (Hcm) of the sample is read. The sample protruding from the sample stage is cut off, and the weight of the remaining sample (X
g) was measured, and the bulkiness was determined by the following equation. Bulkiness (cm 3 / g) = 4H / X
【0030】(実施例1)消臭剤として、ドデカン二酸
ジヒドラジド(溶解度1g/リットル以下)/酸化亜鉛
・酸化珪素・アルミナ複合体(平均粒径10μm)の混
合比率1:2の混合物を用い、メルトフローレート(以
下MFRという)30g/10分(230℃測定)のポ
リプロピレンに消臭剤を30重量%配合したポリマー
を、MFR30g/10分(230℃測定)のポリプロ
ピレンで消臭剤が1.5重量%となるように希釈した。
得られた希釈ポリマーを第1ゾーン200℃、第2ゾー
ン220℃に設定された押出機を用いて溶融し、孔形が
Y字形の紡糸ノズルにて吐出し、引取速度350m/分
で巻き取り未延伸糸を得た。Example 1 As a deodorant, a mixture of dodecane diacid dihydrazide (solubility: 1 g / liter or less) / a zinc oxide / silicon oxide / alumina composite (average particle size: 10 μm) in a mixing ratio of 1: 2 was used. A polymer obtained by blending 30% by weight of a deodorant with polypropylene having a melt flow rate (hereinafter referred to as MFR) of 30 g / 10 minutes (measured at 230 ° C.) is used. It was diluted to a concentration of 0.5% by weight.
The obtained diluted polymer is melted using an extruder set at 200 ° C. in the first zone and 220 ° C. in the second zone, discharged by a Y-shaped spinning nozzle, and wound up at a take-up speed of 350 m / min. An undrawn yarn was obtained.
【0031】この未延伸糸を延伸温度80℃、延伸倍率
3.22倍で延伸し、引き続き、図1に示すような捲縮
付与装置で、熱風温度120℃、緩和率30%でホット
エアー加工して1000デニール/60フィラメントの
Y字形断面の捲縮糸を製糸安定性よく得た。得られた捲
縮糸の糸物性、消臭性能及び嵩高性を表1に示した。ま
た、得られた捲縮糸の繊維断面写真を図3に示した。This undrawn yarn is drawn at a drawing temperature of 80 ° C. and a draw ratio of 3.22 times, and subsequently hot-air processed at a hot air temperature of 120 ° C. and a relaxation rate of 30% by a crimping device as shown in FIG. As a result, a crimped yarn having a Y-shaped cross section of 1000 denier / 60 filaments was obtained with good spinning stability. Table 1 shows the physical properties, deodorizing performance, and bulkiness of the obtained crimped yarn. FIG. 3 shows a photograph of a fiber cross section of the obtained crimped yarn.
【0032】(実施例2)MFR30g/10分(23
0℃測定)のポリプロピレンに実施例1で用いたと同じ
消臭剤を30重量%配合したポリマーを、MFR30g
/10分(230℃測定)のポリプロピレンで消臭剤が
3重量%となるように希釈した。得られた希釈ポリマー
を用いた以外は、実施例1と同様にして1000デニー
ル/60フィラメントの捲縮糸を得た。得られた捲縮糸
の糸物性を表1に示した。また、この捲縮糸に対してM
FR30g/10分(230℃測定)の消臭剤無配合の
ポリプロピレンを用いて実施例1と同様にして紡糸後、
延伸、ホットエアー加工して得た捲縮糸を2倍量用いて
エアー交絡処理しミックス糸を得た。このミックス糸に
おける消臭剤の含有量は1重量%であり、ミックス糸の
消臭性能と嵩高性を表1に示した。Example 2 MFR 30 g / 10 min (23
A polymer obtained by mixing 30% by weight of the same deodorant used in Example 1 with polypropylene (measured at 0 ° C.) in an MFR of 30 g
/ 10 minutes (measured at 230 ° C.) with polypropylene so that the deodorant became 3% by weight. Except for using the obtained diluted polymer, a crimped yarn of 1000 denier / 60 filaments was obtained in the same manner as in Example 1. Table 1 shows the physical properties of the obtained crimped yarn. In addition, for this crimped yarn, M
After spinning in the same manner as in Example 1 using a deodorant-free polypropylene having an FR of 30 g / 10 minutes (measured at 230 ° C.),
Using a doubled amount of the crimped yarn obtained by drawing and hot air processing, the mixture was air-entangled to obtain a mixed yarn. The content of the deodorant in this mixed yarn was 1% by weight, and the deodorizing performance and bulkiness of the mixed yarn are shown in Table 1.
【0033】(実施例3)MFR30g/10分(23
0℃測定)のポリプロピレンに実施例1で用いたのと同
じ消臭剤を30重量%配合したポリマーを、MFR30
g/10分(230℃測定)のポリプロピレンで消臭剤
が6重量%となるように希釈して鞘部ポリマーとし、M
FR30g/10分(230℃測定)の消臭剤無配合の
ポリプロピレンを芯部ポリマーとして用い、紡糸ノズル
に孔形がY字形の鞘芯複合紡糸ノズルを用いた以外は、
実施例1と同様の条件で、1000デニール/60フィ
ラメントのY字形断面の鞘芯複合捲縮糸を製糸安定性よ
く得た。Example 3 MFR 30 g / 10 min (23
A polymer prepared by mixing 30% by weight of the same deodorant as used in Example 1 with polypropylene (measured at 0 ° C.) in MFR 30
g / 10 minutes (measured at 230 ° C.) with polypropylene to dilute the deodorant to 6% by weight to obtain a sheath polymer.
Except for using a deodorant-free polypropylene having a FR of 30 g / 10 min (measured at 230 ° C.) as a core polymer and using a sheath-core composite spinning nozzle having a Y-shaped hole as the spinning nozzle,
Under the same conditions as in Example 1, a sheath-core composite crimped yarn having a Y-shaped cross section of 1000 denier / 60 filaments was obtained with good yarn production stability.
【0034】得られた鞘芯複合捲縮糸の糸物性を表1に
示した。また、この鞘芯複合捲縮糸に対してMFR30
g/10分(230℃測定)の消臭剤無配合のポリプロ
ピレンを用いて実施例1と同様にして紡糸後、延伸、ホ
ットエアー加工して得た捲縮糸を2倍量用いてエアー交
絡処理しミックス糸を得た。このミックス糸における消
臭剤の含有量は1重量%であり、ミックス糸の消臭性能
と嵩高性を表1に示した。Table 1 shows the physical properties of the obtained crimped sheath-core composite yarn. In addition, MFR30 is applied to this sheath-core composite crimped yarn.
After spinning in the same manner as in Example 1 using polypropylene having no deodorant of g / 10 minutes (measured at 230 ° C.), drawing and hot air processing are used, and air entanglement is performed using twice the amount of crimped yarn. This was processed to obtain a mixed yarn. The content of the deodorant in this mixed yarn was 1% by weight, and the deodorizing performance and bulkiness of the mixed yarn are shown in Table 1.
【0035】(実施例4)実施例3において、紡糸ノズ
ルを孔形が三角形の鞘芯複合紡糸ノズルに代えた以外
は、実施例3と同様の条件で、1000デニール/60
フィラメントの三角形断面の鞘芯複合捲縮糸を製糸安定
性よく得た。得られた鞘芯複合捲縮糸の糸物性を表1
に、繊維断面写真を図4にそれぞれ示した。また、この
鞘芯複合捲縮糸に対してMFR30g/10分(230
℃測定)の消臭剤無配合のポリプロピレンを用いて実施
例1と同様にして紡糸後、延伸、ホットエアー加工して
得た捲縮糸を2倍量用いてエアー交絡処理しミックス糸
を得た。このミックス糸における消臭剤の含有量は1重
量%であり、ミックス糸の消臭性能と嵩高性を表1に示
した。Example 4 The same procedure as in Example 3 was carried out except that the spinning nozzle was replaced with a sheath-core composite spinning nozzle having a triangular hole shape.
A sheath-core composite crimped yarn having a triangular cross-section of the filament was obtained with good spinning stability. Table 1 shows the physical properties of the obtained sheath-core composite crimped yarn.
FIG. 4 shows a photograph of the fiber cross section. Also, the MFR is 30 g / 10 min (230
(Measured in ° C.) and spinning in the same manner as in Example 1 using a deodorant-free polypropylene, air-entangled using twice the amount of crimped yarn obtained by stretching and hot air processing to obtain a mixed yarn. Was. The content of the deodorant in this mixed yarn was 1% by weight, and the deodorizing performance and bulkiness of the mixed yarn are shown in Table 1.
【0036】(実施例5)実施例3において、紡糸ノズ
ルを孔形が円形の鞘芯複合紡糸ノズルに代えた以外は、
実施例3と同様の条件で、1000デニール/60フィ
ラメントの円形断面の鞘芯複合捲縮糸を製糸安定性よく
得た。得られた鞘芯複合捲縮糸の糸物性を表1に、繊維
断面写真を図5にそれぞれ示した。また、この鞘芯複合
捲縮糸に対してMFR30g/10分(230℃測定)
の消臭剤無配合のポリプロピレンを用いて実施例1と同
様にして紡糸後、延伸、ホットエアー加工して得た捲縮
糸を2倍量用いてエアー交絡処理しミックス糸を得た。
このミックス糸における消臭剤の含有量は1重量%であ
り、ミックス糸の消臭性能と嵩高性を表1に示した。Example 5 Example 3 was repeated except that the spinning nozzle was replaced with a sheath-core composite spinning nozzle having a circular hole shape.
Under the same conditions as in Example 3, a sheath-core composite crimped yarn having a circular cross section of 1000 denier / 60 filaments was obtained with good yarn production stability. Table 1 shows the physical properties of the obtained sheath-core composite crimped yarn, and FIG. 5 shows a photograph of the fiber cross section. In addition, the sheath-core composite crimped yarn has an MFR of 30 g / 10 min (measured at 230 ° C.).
After spinning in the same manner as in Example 1 using polypropylene having no deodorant, the resulting mixture was stretched and subjected to hot air processing to carry out air entanglement using twice the amount of a crimped yarn to obtain a mixed yarn.
The content of the deodorant in this mixed yarn was 1% by weight, and the deodorizing performance and bulkiness of the mixed yarn are shown in Table 1.
【0037】(実施例6)MFR30g/10分(23
0℃測定)のポリプロピレンに実施例1で用いたと同じ
消臭剤を30重量%配合したポリマーを、MFR30g
/10分(230℃測定)のポリプロピレンで消臭剤が
3重量%となるように希釈した。得られた希釈ポリマー
に顔料0.5重量%を添加し、第1ゾーン185℃、第
2ゾーン190℃、第3ゾーン195℃、第4〜7ゾー
ン200℃に設定された押出機Aにて、MFR30g/
10分(230℃測定)の消臭剤無配合のポリプロピレ
ンに顔料0.5重量%を添加し、押出機Aと同じ条件に
設定した押出機B、Cにて、溶融し、孔形が三角形の紡
糸ノズルにて吐出し、引取速度533m/分で巻き取り
未延伸糸を得た。(Example 6) MFR 30 g / 10 min (23
A polymer obtained by mixing 30% by weight of the same deodorant used in Example 1 with polypropylene (measured at 0 ° C.) in an MFR of 30 g
/ 10 minutes (measured at 230 ° C.) with polypropylene so that the deodorant became 3% by weight. 0.5% by weight of a pigment is added to the obtained diluted polymer, and the extruder A is set to 185 ° C in the first zone, 190 ° C in the second zone, 195 ° C in the third zone, and 200 ° C in the fourth to seventh zones. , MFR 30g /
0.5% by weight of pigment was added to deodorant-free polypropylene for 10 minutes (measured at 230 ° C) and melted in extruders B and C set to the same conditions as in extruder A, and the pore shape was triangular. At a take-up speed of 533 m / min to obtain an undrawn yarn.
【0038】この未延伸糸を延伸温度100℃、延伸倍
率2.70倍で延伸し、引き続き、図1に示すような捲
縮付与装置で、熱風温度125℃、緩和率20%でホッ
トエアー加工し、更にエアー交絡処理して2400デニ
ール/180フィラメントの三角形断面の捲縮糸を製糸
安定性よく得た。この捲縮糸における消臭剤の含有量は
1重量%であり、得られた捲縮糸の糸物性、消臭性能及
び嵩高性を表1に示した。This undrawn yarn is drawn at a drawing temperature of 100 ° C. and a draw ratio of 2.70 times, and subsequently subjected to hot air processing at a hot air temperature of 125 ° C. and a relaxation rate of 20% using a crimping device as shown in FIG. Then, the mixture was further air-entangled to obtain a crimped yarn having a triangular cross section of 2400 denier / 180 filaments with good spinning stability. The content of the deodorant in this crimped yarn was 1% by weight, and the yarn physical properties, deodorant performance and bulkiness of the obtained crimped yarn are shown in Table 1.
【0039】(比較例1)実施例1において、希釈ポリ
マーをMFR30g/10分(230℃測定)のポリプ
ロピレンで消臭剤が0.5重量%となるように希釈して
得た希釈ポリマーに代えた以外は、実施例1と同様にし
て、1000デニール/60フィラメントのY字形断面
の捲縮糸を得た。得られた捲縮糸の糸物性、消臭性能及
び嵩高性を表1に示した。得られた捲縮糸は、嵩高性は
良好であるもの、消臭性能に劣るものであった。Comparative Example 1 In Example 1, the diluted polymer was replaced with a diluted polymer obtained by diluting the diluted polymer with polypropylene having an MFR of 30 g / 10 minutes (measured at 230 ° C.) so that the deodorant became 0.5% by weight. A crimped yarn having a Y-shaped cross section of 1000 denier / 60 filaments was obtained in the same manner as in Example 1 except for the above. Table 1 shows the physical properties, deodorizing performance, and bulkiness of the obtained crimped yarn. The obtained crimped yarn had good bulkiness and poor deodorizing performance.
【0040】(比較例2)実施例1において、希釈ポリ
マーをMFR30g/10分(230℃測定)のポリプ
ロピレンで消臭剤が6重量%となるように希釈して得た
希釈ポリマーに代え、紡糸ノズルとして孔形が円形の紡
糸ノズルを用いた以外は、実施例1と同様にして、捲縮
糸を得ようとしたが、製糸安定性が悪く、捲縮糸を得る
ことができなかった。Comparative Example 2 Spinning was carried out in the same manner as in Example 1 except that the diluted polymer was diluted with polypropylene having an MFR of 30 g / 10 minutes (measured at 230 ° C.) so that the deodorant became 6% by weight. An attempt was made to obtain a crimped yarn in the same manner as in Example 1 except that a spinning nozzle having a circular hole was used as the nozzle. However, the yarn production stability was poor, and a crimped yarn could not be obtained.
【0041】(比較例3)実施例3において、鞘部ポリ
マーをMFR30g/10分(230℃測定)のポリプ
ロピレンで消臭剤が12重量%となるように希釈して得
た希釈ポリマーに代えた以外は、実施例3と同様にし
て、捲縮糸を得ようとしたが、製糸安定性が悪く、捲縮
糸を得ることができなかった。Comparative Example 3 In Example 3, the sheath polymer was changed to a diluted polymer obtained by diluting the deodorant with polypropylene having an MFR of 30 g / 10 min (measured at 230 ° C.) so that the deodorant became 12% by weight. Except for the above, a crimped yarn was obtained in the same manner as in Example 3, but the yarn production stability was poor and a crimped yarn could not be obtained.
【0042】(比較例4)実施例1において、MFR3
0g/10分(230℃測定)のポリプロピレンを用
い、紡糸ノズルとして孔形がY字形の紡糸ノズルを用い
た以外は、実施例1と同様にして紡糸後、延伸しただけ
で、ホットエアー加工せずにY字形断面の延伸糸を得
た。この延伸糸の消臭性能と嵩高性を表1に示した。Comparative Example 4 In Example 1, MFR3
After spinning in the same manner as in Example 1 except that polypropylene of 0 g / 10 minutes (measured at 230 ° C.) and a Y-shaped spinning nozzle were used as the spinning nozzle, the film was stretched and hot air processed. A drawn yarn having a Y-shaped cross section was obtained. Table 1 shows the deodorizing performance and bulkiness of the drawn yarn.
【0043】(比較例5)実施例1において、MFR3
0g/10分(230℃測定)のポリプロピレンを用
い、紡糸ノズルとして孔形が三角形の紡糸ノズルを用い
た以外は、実施例1と同様にして紡糸後、延伸しただけ
で、ホットエアー加工せずに三角形断面の延伸糸を得
た。この延伸糸の消臭性能と嵩高性を表1に示した。Comparative Example 5 In Example 1, the MFR3
After spinning in the same manner as in Example 1 except that polypropylene of 0 g / 10 min (measured at 230 ° C.) and a spinning nozzle having a triangular hole were used as the spinning nozzle, stretching was performed without hot air processing. Thus, a drawn yarn having a triangular cross section was obtained. Table 1 shows the deodorizing performance and bulkiness of the drawn yarn.
【0044】(比較例6)実施例1において、MFR3
0g/10分(230℃測定)の消臭剤無配合のポリプ
ロピレンを用い、紡糸ノズルとして孔形が円形の紡糸ノ
ズルを用いた以外は、実施例1と同様にして紡糸後、延
伸しただけで、ホットエアー加工せずに円形断面の延伸
糸を得た。この延伸糸の消臭性能と嵩高性を表1に示し
た。(Comparative Example 6) In Example 1, the MFR3
After spinning in the same manner as in Example 1 except that a spinning nozzle having a circular hole shape was used as the spinning nozzle, polypropylene was used without spinning and deodorant at 0 g / 10 minutes (measured at 230 ° C.). A drawn yarn having a circular cross section was obtained without hot air processing. Table 1 shows the deodorizing performance and bulkiness of the drawn yarn.
【0045】[0045]
【表1】 [Table 1]
【0046】[0046]
【発明の効果】本発明のタバコ消臭性ポリオレフィン捲
縮繊維は、特にタバコ臭に対する優れた消臭性能を有
し、練り込みによる消臭性の付与により、安全で、使
用、洗濯等による消臭性能の低下もなく、かつ消臭効果
を高める開繊性と嵩高性を有するものであり、また、そ
の嵩高性によりカーペット素材として好適なるものであ
る。また、本発明のタバコ消臭性ポリオレフィン捲縮繊
維を用いてなるカーペットも家庭、事務所、車両等にお
けるタバコ消臭性カーペットとして有用なるものであ
る。The crimped tobacco deodorant polyolefin fiber of the present invention has excellent deodorizing performance, especially against tobacco odor, and is safe by using the deodorizing property by kneading, and is deodorized by use and washing. It has no odor performance, and has openability and bulkiness that enhance the deodorizing effect, and is suitable as a carpet material due to its bulkiness. In addition, a carpet using the tobacco deodorant polyolefin crimped fiber of the present invention is also useful as a tobacco deodorant carpet in homes, offices, vehicles, and the like.
【図1】本発明のタバコ消臭性ポリオレフィン捲縮繊維
を得るに際し用いるホットエアー加工における捲縮付与
装置の例の縦断面図である。FIG. 1 is a longitudinal sectional view of an example of a crimping apparatus in hot air processing used for obtaining a tobacco deodorant polyolefin crimped fiber of the present invention.
【図2】図1の捲縮付与装置における捲縮ノズルの拡大
横断面図である。FIG. 2 is an enlarged cross-sectional view of a crimp nozzle in the crimp applying device of FIG.
【図3】実施例1で得られた捲縮糸の繊維断面写真(倍
率200)である。FIG. 3 is a photograph (200 magnification) of a fiber cross section of the crimped yarn obtained in Example 1.
【図4】実施例4で得られた捲縮糸の繊維断面写真(倍
率200)である。FIG. 4 is a photograph (200 magnification) of a fiber cross section of the crimped yarn obtained in Example 4.
【図5】実施例5で得られた捲縮糸の繊維断面写真(倍
率200)である。FIG. 5 is a photograph (200 magnification) of a fiber cross section of the crimped yarn obtained in Example 5.
a 延伸糸 1 糸条案内管 2 熱風導入室 3 熱風フィードノズル 4 捲縮室 5 捲縮ノズル 5a スリット 6 捲縮定着室 7 熱風導入口 8 熱風排気口 b 捲縮糸 a drawn yarn 1 yarn guide tube 2 hot air introduction chamber 3 hot air feed nozzle 4 crimp chamber 5 crimp nozzle 5a slit 6 crimp fixing room 7 hot air inlet 8 hot air exhaust port b crimp yarn
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 FI C08L 101/12 C08L 101/12 D02G 1/00 D02G 1/00 Z D02J 1/22 D02J 1/22 J (72)発明者 坂倉 秀夫 愛知県豊橋市牛川通四丁目1番地の2 三 菱レイヨン株式会社豊橋事業所内 (72)発明者 佐山 有紀子 愛知県豊橋市牛川通四丁目1番地の2 三 菱レイヨン株式会社豊橋事業所内 (72)発明者 山縣 民次 大阪府茨木市真砂1丁目3番21号──────────────────────────────────────────────────続 き Continuation of front page (51) Int.Cl. 6 Identification symbol FI C08L 101/12 C08L 101/12 D02G 1/00 D02G 1/00 Z D02J 1/22 D02J 1/22 J (72) Inventor Sakakura Hideo 4-2-1, Ushikawa-dori, Toyohashi-shi, Aichi Prefecture Inside the Toyohashi Plant (72) Inventor Yukiko Sayama 2-1-1, Ushikawa-dori, Toyohashi-shi, Aichi Prefecture Inside the Toyohashi Plant (72 Inventor Tamiji Yamagata 1-3-21 Masago, Ibaraki-shi, Osaka
Claims (9)
トル以下であるヒドラジン誘導体の群から選ばれた少な
くとも一種と吸着性を有する無機物質の群から選ばれた
少なくとも一種との混合物からなる消臭剤が1〜10重
量%配合されたポリオレフィンからなることを特徴とす
るタバコ消臭性ポリオレフィン捲縮繊維。1. A deodorant comprising a mixture of at least one selected from the group of hydrazine derivatives having a solubility in water of 5 g / liter or less at 25 ° C. and at least one selected from the group of inorganic substances having adsorptivity. A tobacco deodorant polyolefin crimped fiber, characterized in that the agent comprises a polyolefin blended in an amount of 1 to 10% by weight.
が10〜50g/10分(230℃測定)のポリプロピ
レンである請求項1記載のタバコ消臭性ポリオレフィン
捲縮繊維。2. The crimped tobacco deodorant polyolefin fiber according to claim 1, wherein the polyolefin is a polypropylene having a melt flow rate of 10 to 50 g / 10 minutes (measured at 230 ° C.).
及びアセトアルデヒドに対する消臭率がそれぞれ60%
以上である請求項1または請求項2記載のタバコ消臭性
ポリオレフィン捲縮繊維。3. The bulkiness is 6 cm 3 / g or more, and the deodorizing rate for ammonia and acetaldehyde is 60% each.
The crimped tobacco deodorant polyolefin fiber according to claim 1 or 2, which is the above.
またはジカルボン酸ヒドラジド、或いは芳香族モノまた
はジカルボン酸ヒドラジドである請求項1、請求項2ま
たは請求項3記載のタバコ消臭性ポリオレフィン捲縮繊
維。4. The tobacco deodorant polyolefin crimp according to claim 1, wherein the hydrazine derivative is a long-chain aliphatic mono- or dicarboxylic acid hydrazide or an aromatic mono- or dicarboxylic acid hydrazide. fiber.
物質との混合比率が1:4〜4:1である請求項1、請
求項2、請求項3または請求項4記載のタバコ消臭性ポ
リオレフィン捲縮繊維。5. The tobacco deodorant polyolefin according to claim 1, wherein the mixture ratio of the hydrazine derivative and the inorganic substance having adsorptivity is 1: 4 to 4: 1. Crimped fiber.
無機物質が平均粒径20ミクロン以下の微粉末である請
求項1、請求項2、請求項3、請求項4または請求項5
記載のタバコ消臭性ポリオレフィン捲縮繊維。6. The hydrazine derivative or the inorganic substance having adsorptivity is a fine powder having an average particle size of 20 μm or less.
The tobacco deodorant polyolefin crimped fiber according to the above.
トル以下であるヒドラジン誘導体の群から選ばれた少な
くとも一種と吸着性を有する無機物質の群から選ばれた
少なくとも一種との混合物である消臭剤を1〜10重量
%配合したポリオレフィンを溶融紡糸した後、延伸倍率
2〜7倍の範囲で延伸を行い、引き続き、熱風温度11
0〜150℃、緩和率20%以上の条件下でホットエア
ー加工することを特徴とするタバコ消臭性ポリオレフィ
ン捲縮繊維の製造法。7. A deodorant which is a mixture of at least one selected from the group of hydrazine derivatives having a solubility in water of 5 g / liter or less at 25 ° C. and at least one selected from the group of inorganic substances having adsorptivity. After melt-spinning a polyolefin containing 1 to 10% by weight of an agent, stretching is performed at a stretching ratio of 2 to 7 times, and then hot air temperature of 11
A method for producing a tobacco deodorant polyolefin crimped fiber, characterized in that hot air processing is performed at 0 to 150 ° C. and a relaxation rate of 20% or more.
ートが10〜50g/10分(230℃測定)のポリプ
ロピレンを用いる請求項7記載のタバコ消臭性ポリオレ
フィン捲縮繊維の製造法。8. The method for producing crimped tobacco deodorant polyolefin fiber according to claim 7, wherein polypropylene having a melt flow rate of 10 to 50 g / 10 minutes (measured at 230 ° C.) is used as the polyolefin.
4、請求項5または請求項6記載のタバコ消臭性ポリオ
レフィン捲縮繊維を用いて構成され、かつ該ポリオレフ
ィン捲縮繊維中の消臭剤がカーペット全体に対して0.
3重量%以上含まれたことを特徴とするタバコ消臭性カ
ーペット。9. The crimped tobacco deodorant polyolefin fiber according to claim 1, 2, 3, 4, 5, or 6, and the crimped polyolefin fiber. The deodorant in it is 0. 0 to the whole carpet.
A tobacco deodorant carpet characterized by containing at least 3% by weight.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP8334447A JPH10168652A (en) | 1996-12-02 | 1996-12-02 | Crimped tobacco deodorant polyolefin fiber, method for producing the same, and tobacco deodorant carpet using the crimped fiber |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP8334447A JPH10168652A (en) | 1996-12-02 | 1996-12-02 | Crimped tobacco deodorant polyolefin fiber, method for producing the same, and tobacco deodorant carpet using the crimped fiber |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH10168652A true JPH10168652A (en) | 1998-06-23 |
Family
ID=18277496
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP8334447A Pending JPH10168652A (en) | 1996-12-02 | 1996-12-02 | Crimped tobacco deodorant polyolefin fiber, method for producing the same, and tobacco deodorant carpet using the crimped fiber |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH10168652A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100468909B1 (en) * | 1997-11-24 | 2005-04-08 | 주식회사 효성 | Manufacturing method of polypropylene fiber for antibacterial carpet |
| WO2018203536A1 (en) * | 2017-05-01 | 2018-11-08 | 大阪ガスケミカル株式会社 | Odorant absorbing agent |
| JP2018187336A (en) * | 2017-05-01 | 2018-11-29 | 大阪ガスケミカル株式会社 | Odorant absorbing agent |
| KR102067400B1 (en) * | 2018-07-20 | 2020-01-17 | (주)우노 앤 컴퍼니 | Wig yarn bundle for Dreadlocks attaching hair and manufacturing method thereof |
-
1996
- 1996-12-02 JP JP8334447A patent/JPH10168652A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100468909B1 (en) * | 1997-11-24 | 2005-04-08 | 주식회사 효성 | Manufacturing method of polypropylene fiber for antibacterial carpet |
| WO2018203536A1 (en) * | 2017-05-01 | 2018-11-08 | 大阪ガスケミカル株式会社 | Odorant absorbing agent |
| JP2018187336A (en) * | 2017-05-01 | 2018-11-29 | 大阪ガスケミカル株式会社 | Odorant absorbing agent |
| KR102067400B1 (en) * | 2018-07-20 | 2020-01-17 | (주)우노 앤 컴퍼니 | Wig yarn bundle for Dreadlocks attaching hair and manufacturing method thereof |
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