JPH10273720A - Method for annealing plate welded zone in continuos pickling line - Google Patents
Method for annealing plate welded zone in continuos pickling lineInfo
- Publication number
- JPH10273720A JPH10273720A JP7934897A JP7934897A JPH10273720A JP H10273720 A JPH10273720 A JP H10273720A JP 7934897 A JP7934897 A JP 7934897A JP 7934897 A JP7934897 A JP 7934897A JP H10273720 A JPH10273720 A JP H10273720A
- Authority
- JP
- Japan
- Prior art keywords
- annealing
- burner
- plate
- gas
- heating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000137 annealing Methods 0.000 title claims abstract description 51
- 238000000034 method Methods 0.000 title claims description 18
- 238000005554 pickling Methods 0.000 title claims description 8
- 238000010438 heat treatment Methods 0.000 claims abstract description 33
- 239000007789 gas Substances 0.000 claims abstract description 19
- 238000002485 combustion reaction Methods 0.000 claims abstract description 12
- 239000002737 fuel gas Substances 0.000 claims abstract description 10
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims abstract description 8
- 239000003345 natural gas Substances 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 20
- 238000003466 welding Methods 0.000 claims description 20
- 229910000831 Steel Inorganic materials 0.000 claims description 7
- 239000010959 steel Substances 0.000 claims description 7
- 239000002253 acid Substances 0.000 claims description 3
- 239000006227 byproduct Substances 0.000 claims description 2
- 239000000567 combustion gas Substances 0.000 claims description 2
- 238000002156 mixing Methods 0.000 abstract description 7
- 238000010586 diagram Methods 0.000 description 7
- 230000009466 transformation Effects 0.000 description 4
- 229910000734 martensite Inorganic materials 0.000 description 3
- 238000005496 tempering Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical group OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 1
- 229910000677 High-carbon steel Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
Landscapes
- Heat Treatment Of Articles (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、連続酸洗ラインに
おける先行材と後行材の溶接後の溶接部の焼鈍方法に関
する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for annealing a weld after welding a preceding material and a following material in a continuous pickling line.
【0002】[0002]
【従来の技術】連続酸洗ラインでは鋼板の通板時、まず
先行材の尾部と後行材の先端部を溶接して接合する。そ
の際、高炭素鋼は溶接のままであるとマルテンサイト組
織が発生し、溶接部強度が不均一となり炭素量によって
もろさが大きくなる。そこで、溶接部接合強度の均一化
を図る為、溶接後焼戻しによる熱処理を行っており、従
来の溶接後の熱処理方法としては、溶接機外において高
周波誘導加熱による方法や溶接電源を用いた熱処理方法
が採用されていた。2. Description of the Related Art In a continuous pickling line, when a steel sheet is passed, a tail part of a preceding material and a tip part of a following material are first welded and joined. At that time, if the high carbon steel is left as it is, a martensite structure is generated, the strength of the weld becomes uneven, and the brittleness increases depending on the amount of carbon. Therefore, in order to equalize the joint strength of the weld, heat treatment is performed by tempering after welding. Conventional heat treatment methods after welding include a method using high-frequency induction heating outside the welding machine and a heat treatment method using a welding power supply. Was adopted.
【0003】[0003]
【発明が解決しようとする課題】従来の焼鈍方法は以上
のように構成されていたため、次の様な問題があった。
すなわち、高周波誘導加熱の場合、加熱時間が多くかか
り生産性の低下となっていた。仮に、加熱時間を短縮し
ようとした場合は、大容量の設備が必要となる。また、
溶接電源を用いた場合は、板形状の影響で幅方向での熱
処理温度のむらが発生し、高いところでは、A1変態点
以上になる部分が発生する場合があり、このような場
合、目標焼鈍温度の設定が困難であった。また、熱処理
においては溶接時高温(A1変態点以上)まで加熱さ
れ、その後冷却によりマルテンサイト組織化した部分を
A1変態点以下(650℃程度)に焼き戻し、マルテン
サイト組織を焼戻しソルバイト組織(軟化組織)にする
事が大切であるが、焼戻し温度がA1変態点以上になっ
た場合は冷却後再びマルテンサイト組織化し、硬度が高
くなる為、連続酸洗設備のライン通板中に繰り返し曲げ
を受けた際、溶接部破断に至る恐れがあった。Since the conventional annealing method is configured as described above, there are the following problems.
That is, in the case of the high-frequency induction heating, the heating time is long and the productivity is reduced. If the heating time is to be shortened, a large-capacity facility is required. Also,
When a welding power source is used, unevenness of the heat treatment temperature in the width direction occurs due to the influence of the plate shape, and a portion higher than the A1 transformation point may occur at a high place. In such a case, the target annealing temperature Was difficult to set. Further, in the heat treatment, a portion heated to a high temperature (above the A1 transformation point) during welding and then cooled is tempered to a portion below the A1 transformation point (about 650 ° C.) by cooling, and the martensite structure is tempered and sorbite structure (softened It is important that the tempering temperature rises to the A1 transformation point or higher. After cooling, the martensite structure is formed again and the hardness becomes higher. When it was received, there was a risk that the weld might break.
【0004】本発明は、以上のような課題を解決するた
めになされたので、特に、燃料ガスにエアーを予混合し
て燃料とし、幅方向に炎孔が多数設けられたガスバーナ
ーを用いて溶接部を上下から加熱し、板厚別に焼鈍時間
を設定し焼鈍を行うことにより短時間に接合強度に優れ
た溶接部を得るようにした連酸ライン板継ぎ溶接部の焼
鈍方法及び装置を提供することを目的とする。[0004] The present invention has been made to solve the above-mentioned problems. In particular, a fuel gas is premixed with air to produce fuel, and a gas burner provided with a number of flame holes in the width direction is used. Provided is a method and an apparatus for annealing an interconnected line plate joint in which a welded portion is heated from above and below, an annealing time is set for each sheet thickness, and annealing is performed to obtain a welded portion having excellent joint strength in a short time. The purpose is to do.
【0005】[0005]
【課題を解決するための手段】本発明は、連続酸洗ライ
ンでの先行材と後行材を接続した溶接部の焼鈍方法にお
いて、燃料ガスにエアーを混合してバーナーを用いて溶
接部の板の表面、裏面から燃焼火災で加熱すると共に、
板厚と加熱時間の関係を内蔵した演算部を用いて板厚別
に前記加熱時間を設定し焼鈍を行う方法であり、さら
に、前記燃焼ガスが天然ガスやLPG,LNG、製鉄所
で発生する副生ガスか又は前記ガスの内選ばれた少なく
とも2種類の混合ガスを用い、また、連続酸洗ラインで
の先行材と後行材を接続した溶接部を溶接機で溶接し、
焼鈍装置で焼鈍するようにした連酸ライン板継ぎ溶接部
の焼鈍装置において、前記焼鈍装置のバーナーは上面、
下面焼鈍バーナーからなり、前記溶接部の板幅とバーナ
ーの幅がほぼ一致している構成である。SUMMARY OF THE INVENTION The present invention relates to a method for annealing a welded part in which a preceding material and a succeeding material are connected in a continuous pickling line. While heating with a burning fire from the front and back of the board,
This is a method of performing the annealing by setting the heating time for each sheet thickness using an arithmetic unit having a built-in relationship between the sheet thickness and the heating time. In addition, the combustion gas is a natural gas, LPG, LNG, or a sub-gas generated in a steel mill. Using raw gas or a mixed gas of at least two kinds selected from the above gases, and welding a welded part connecting a preceding material and a following material in a continuous pickling line with a welding machine,
In the annealing apparatus of the inter-acid line plate joint welded so as to be annealed by the annealing apparatus, the burner of the annealing apparatus is an upper surface,
It is composed of a lower-surface annealing burner, and the plate width of the welded portion and the width of the burner substantially match.
【0006】[0006]
【発明の実施の形態】以下、図面と共に本発明による連
酸ライン板継ぎ溶接部の焼鈍方法及び装置の実施の形態
について述べる。図1は、本発明方法を適用する設備の
概略構成の一例を示す図である。図1において、テンシ
ョンリールTで送り出された後行材2の先端と先行材1
の尾端とをフラッシュバット型の溶接機3で接続し、接
続した溶接部20を焼鈍装置4で焼鈍する。図2は、焼
鈍装置4の概略構成を示す図である。燃料ガス貯蔵設備
6から配管10を経て混合装置7へガスを送る構造とな
っており、さらに空気を送る設備としてブロアー5が備
えられ、空気は前記混合装置7へ送られ燃料ガスと空気
を混合しバーナー9へ送られる。燃料ガスと空気の混合
比は最適燃焼状態が得られる混合比であり、燃焼時間は
タイマー8で制御される。予め求めた板厚と加熱時間の
関係をCPU等の演算部(図示しない)に入力してお
り、当該通板の情報からタイマー8へ信号が送られ加熱
焼鈍に要するバーナー9の燃焼制御が行われる。溶接部
20の焼鈍を板の両面から行うためにはバーナー9の上
面焼鈍バーナー9aと下面焼鈍バーナー9bが設けられ
ている。なお、本形態ではLPGが液化ガスであるた
め、図示していないが集合装置には気化させる加熱装置
を有している。また、バーナー9の幅と溶接部20の板
幅とはほぼ一致して構成されている。次に、溶接部の熱
処理を行う際、短時間に行う方法としては、ガス燃焼バ
ーナーの火炎による直接的な加熱を行う。このガスは、
燃料ガスにO2混合だと燃焼温度が高過ぎ(2200〜
2700℃)、最適な焼鈍温度(600〜650℃)へ
の調整が難しくなる為、燃焼温度が(1000〜120
0℃)である燃料ガスにエアー予混合を使用する。燃料
ガスとしては、天然ガスやLPG,LNGや製鉄所で発
生する副生ガスであっても構わない。また前記ガスを混
合した混合ガスであっても構わない。燃料ガスの発熱量
又は混合する空気量を制御して最適な火炎温度になるよ
うにし、更に加熱燃焼時間をあらかじめ求めておけばよ
い。板とバーナーとの距離については火炎での加熱の場
合、火炎表面温度が高い状態の方が加熱能力が高いため
出来るだけ板に近い方がよいが、近づけ過ぎた場合は板
との接触が懸念される。そのため、50mm程度までは
火炎表面温度が高い状態であるため板とバーナー9との
距離が50mmが適当である。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view showing an embodiment of a method and an apparatus for annealing an interconnected steel plate joint weld according to the present invention. FIG. 1 is a diagram showing an example of a schematic configuration of equipment to which the method of the present invention is applied. In FIG. 1, the leading end of the following material 2 sent out by the tension reel T and the leading material 1
And a tail end thereof are connected by a flash butt type welding machine 3, and the connected welded portion 20 is annealed by an annealing device 4. FIG. 2 is a diagram showing a schematic configuration of the annealing device 4. The gas is sent from the fuel gas storage facility 6 to the mixing device 7 via the pipe 10 and the blower 5 is provided as a device for sending air. The air is sent to the mixing device 7 to mix the fuel gas and air. It is sent to the burner 9. The mixing ratio between the fuel gas and air is a mixing ratio at which an optimum combustion state is obtained, and the combustion time is controlled by the timer 8. The relationship between the previously determined sheet thickness and the heating time is input to an arithmetic unit (not shown) such as a CPU, and a signal is sent from the information on the passing sheet to the timer 8 to control the combustion of the burner 9 required for heating annealing. Will be In order to perform annealing of the welded portion 20 from both sides of the plate, an upper surface annealing burner 9a and a lower surface annealing burner 9b of the burner 9 are provided. In this embodiment, since the LPG is a liquefied gas, the collecting device is provided with a heating device for vaporizing, though not shown. Further, the width of the burner 9 and the plate width of the welded portion 20 are substantially equal to each other. Next, as a method of performing heat treatment of the welded portion in a short time, direct heating by the flame of the gas combustion burner is performed. This gas is
If the fuel gas is O 2 mixed, the combustion temperature is too high (2200-200)
2700 ° C.), it is difficult to adjust to the optimum annealing temperature (600 to 650 ° C.).
(0 ° C) using air premixing. The fuel gas may be natural gas, LPG, LNG, or a by-product gas generated in steel works. Further, a mixed gas obtained by mixing the above gases may be used. The calorific value of the fuel gas or the amount of air to be mixed may be controlled so as to obtain an optimum flame temperature, and the heating and burning time may be determined in advance. Regarding the distance between the plate and the burner, when heating with a flame, it is better to be as close as possible to the plate because the flame surface temperature is higher because the heating capacity is higher, but if it is too close, there is concern about contact with the plate. Is done. Therefore, since the flame surface temperature is high up to about 50 mm, the distance between the plate and the burner 9 is suitably 50 mm.
【0007】また、溶接部の焼鈍条件としては、均一か
つ目標時間内に焼鈍が完了することである。そのために
は燃焼幅すなわち火炎幅が20〜30mmで板の幅方向
(1500mm)を同時にしかも板の表裏面から加熱
し、燃焼温度は1000〜1200℃以下である。以上
のようなバーナー構成であり、バーナー9は幅方向に多
数の孔を設けてあり、溶接部能力が焼鈍が均一に出来る
ようになれば目標温度の設定も可能となり常に一定の焼
鈍ができる。酸洗通板材の厚みが変化し、それに応じて
溶接部の厚みも変化する為、最適温度までの加熱時間が
変化する。そこで、板厚別に火炎による加熱焼鈍時間を
演算部に予め設定し、予め設定した加熱焼鈍時間で焼鈍
を行う。The condition for annealing the welded portion is that annealing is completed uniformly and within a target time. For this purpose, the combustion width, that is, the flame width is 20 to 30 mm, and the width direction (1500 mm) of the plate is simultaneously heated from the front and back surfaces of the plate, and the combustion temperature is 1000 to 1200 ° C. or less. With the above-described burner configuration, the burner 9 is provided with a large number of holes in the width direction, and if the welding capability becomes uniform, the target temperature can be set and the constant annealing can be always performed. Since the thickness of the pickling board changes and the thickness of the weld changes accordingly, the heating time to the optimum temperature changes. Therefore, the heat annealing time by the flame is set in advance in the calculation unit for each sheet thickness, and annealing is performed with the preset heat annealing time.
【0008】[0008]
【実施例】次に、前述の装置を用いて実際に溶接部20
の焼鈍を行った場合について述べる。本実施例では図3
に示すような多数の炎孔9Aを有し幅方向に長い形のバ
ーナー構造を有するバーナー9で板幅方向の長さが15
00mmで、溶接部を均一に火炎で加熱でき火炎噴射幅
約20mmでLPGガスを40Nm3/hrの流量を流
し空気と混合して燃焼をさせた。Next, the welding device 20 was actually used by using the above-described apparatus.
The case where annealing is performed will be described. In this embodiment, FIG.
A burner 9 having a large number of flame holes 9A as shown in FIG.
The welded portion was uniformly heated with a flame of 00 mm, and the LPG gas was flowed at a flow rate of 40 Nm 3 / hr with a flame injection width of about 20 mm and mixed with air to burn.
【0009】図1中の先行材1の尾端部と後行材2の先
端部を溶接機3において溶接後、焼鈍装置4において溶
接部20を650℃まで加熱する。この際に、板厚に応
じて加熱時間を変更しセットする。図4には板厚と65
0℃まで昇温するに要する加熱時間の関係を前記バーナ
ー9を用い、LPGガスを40Nm3/hrの一定流量
で流し、空気を混合して燃焼させて板の表面と裏面から
加熱を行った。板の表面からバーナーの火炎口までの距
離を50mmに設定し行った。その結果、図4のように
650℃昇温は板厚とリニアーの関係が認められた。After welding the tail end of the preceding material 1 and the tip end of the following material 2 in FIG. 1 in the welding machine 3, the welding portion 20 is heated to 650 ° C. in the annealing device 4. At this time, the heating time is changed and set according to the plate thickness. FIG.
LPG gas was flowed at a constant flow rate of 40 Nm 3 / hr using the burner 9, mixed with air, burned by using the burner 9, and heated from the front and back surfaces of the plate. . The distance from the surface of the plate to the flame outlet of the burner was set to 50 mm. As a result, as shown in FIG. 4, a linear relationship between the plate thickness and the temperature rise at 650 ° C. was recognized.
【0010】そこで、図4の関係から供試材として鋼種
Sk5を用い、板幅1200mmで板厚6mmの熱延帯
鋼をフラッシュバット溶接し接続した供試材を図4の関
係を求めた条件と同様にし加熱燃焼時間を70秒とし
て、焼鈍実施後の接合面からの距離と断面硬度(Hv)
の関係を示す。図中のa線は板中央部の硬度を1mm間
隔で測った結果であり、b線は板のエッジから50mm
入った箇所で前記の測定と同様に1mm間隔で測定した
もので中央部とエッジ部両方とも硬度は均一なものが得
られ満足する加熱焼鈍であった。Therefore, based on the relationship shown in FIG. 4, a steel material Sk5 was used as a test material, and a hot-rolled strip steel having a width of 1200 mm and a thickness of 6 mm was connected by flash butt welding to obtain a relationship shown in FIG. In the same manner as above, the heating and burning time was set to 70 seconds, and the distance from the joint surface after annealing and the cross-sectional hardness (Hv)
Shows the relationship. The line a in the figure is the result of measuring the hardness at the center of the plate at 1 mm intervals, and the line b is 50 mm from the edge of the plate.
It was measured at intervals of 1 mm in the same place as the above, and the hardness was uniform at both the central portion and the edge portion, and the heat annealing was satisfactory.
【0011】[0011]
【発明の効果】本発明方法は以上のように構成されてい
るため、従来の方法で行った場合に比べ短時間でかつ、
板幅方向の焼き戻し効果のバラツキを無くすることが出
来、溶接部の接合強度を均一化することが出来る。従っ
て、連続ラインの操業中の板継ぎ溶接部の破断事故を未
然に防ぐことができ、ライン停止による生産性の低下や
再溶接に要するコスト増加を防ぐことができる。Since the method of the present invention is configured as described above, it takes a shorter time and a shorter time than the method performed by the conventional method.
Variations in the tempering effect in the sheet width direction can be eliminated, and the joining strength of the welded portion can be made uniform. Therefore, it is possible to prevent a breakage accident of the plate joint during operation of the continuous line beforehand, and it is possible to prevent a decrease in productivity due to a stop of the line and an increase in cost required for re-welding.
【図1】本発明方法を適用する設備の概略構成の一例を
示す概略構成図である。FIG. 1 is a schematic configuration diagram illustrating an example of a schematic configuration of equipment to which the method of the present invention is applied.
【図2】図1の焼鈍装置の概略構成図である。FIG. 2 is a schematic configuration diagram of the annealing apparatus of FIG.
【図3】本発明における板厚と650℃までの加熱時間
の関係を表す特性図である。FIG. 3 is a characteristic diagram showing a relationship between a plate thickness and a heating time up to 650 ° C. in the present invention.
【図4】本発明における接合面からの距離と断面硬度と
の関係を表す図である。FIG. 4 is a diagram illustrating a relationship between a distance from a bonding surface and a sectional hardness in the present invention.
【図5】断面硬度を示す図である。FIG. 5 is a diagram showing a sectional hardness.
1 先行材 2 後行材 3 溶接機 4 焼鈍装置 9 バーナー 9a 上面焼鈍バーナー 9b 下面焼鈍バーナー 20 溶接部 DESCRIPTION OF SYMBOLS 1 Lead material 2 Trailing material 3 Welding machine 4 Annealing device 9 Burner 9a Upper surface annealing burner 9b Lower surface annealing burner 20 Welded part
Claims (3)
(2)を接続した溶接部(20)の焼鈍方法において、燃料ガ
スにエアーを混合してバーナー(9)を用いて溶接部(20)
の板の表面、裏面から燃焼火災で加熱すると共に、板厚
と加熱時間の関係を内蔵した演算部を用いて板厚別に前
記加熱時間を設定し焼鈍を行うことを特徴とする連酸ラ
イン板継ぎ溶接部の焼鈍方法。1. A preceding material (1) and a following material in a continuous pickling line
In the method of annealing the welded part (20) connected to (2), the air is mixed with the fuel gas and the welded part (20) is mixed with the burner (9).
Heating with a combustion fire from the front and back surfaces of the plate, and performing annealing by setting the heating time for each plate thickness using an arithmetic unit having a built-in relationship between the plate thickness and the heating time. Annealing method for joint welds.
G、製鉄所で発生する副生ガスか又は前記ガスの内選ば
れた少なくとも2種類の混合ガスである請求項1記載の
連酸ライン板継ぎ溶接部の焼鈍方法。2. The combustion gas is natural gas, LPG, LN.
2. The method of annealing a seam welded joint of a tandem acid line according to claim 1, wherein the gas is a by-product gas generated in an ironworks or a mixed gas of at least two kinds of the gases.
(2)を接続した溶接部(20)を溶接機(3)で溶接し、焼鈍装
置(4)で焼鈍するようにした連酸ライン板継ぎ溶接部の
焼鈍装置において、前記焼鈍装置(4)のバーナー(9)は上
面、下面焼鈍バーナー(9a,9b)からなり、前記溶接部(2
0)の板幅とバーナー(9)の幅がほぼ一致していることを
特徴とする連酸ライン板継ぎ溶接部の焼鈍装置。3. A preceding material (1) and a following material in a continuous pickling line
(2) is connected to the welded part (20) is welded by a welding machine (3), in an annealing apparatus for a steel strip joint welding part so as to be annealed by an annealing apparatus (4), the annealing apparatus (4) The burner (9) consists of upper and lower annealing burners (9a, 9b),
An annealing apparatus for a seam joint weld of a joint acid line, wherein the plate width of (0) and the width of the burner (9) are substantially the same.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7934897A JPH10273720A (en) | 1997-03-31 | 1997-03-31 | Method for annealing plate welded zone in continuos pickling line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7934897A JPH10273720A (en) | 1997-03-31 | 1997-03-31 | Method for annealing plate welded zone in continuos pickling line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH10273720A true JPH10273720A (en) | 1998-10-13 |
Family
ID=13687406
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP7934897A Withdrawn JPH10273720A (en) | 1997-03-31 | 1997-03-31 | Method for annealing plate welded zone in continuos pickling line |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH10273720A (en) |
-
1997
- 1997-03-31 JP JP7934897A patent/JPH10273720A/en not_active Withdrawn
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| A300 | Withdrawal of application because of no request for examination |
Free format text: JAPANESE INTERMEDIATE CODE: A300 Effective date: 20040601 |