JPH1027581A - Pressure tightness envelope and its manufacture, and lamp using the envelope - Google Patents
Pressure tightness envelope and its manufacture, and lamp using the envelopeInfo
- Publication number
- JPH1027581A JPH1027581A JP8201326A JP20132696A JPH1027581A JP H1027581 A JPH1027581 A JP H1027581A JP 8201326 A JP8201326 A JP 8201326A JP 20132696 A JP20132696 A JP 20132696A JP H1027581 A JPH1027581 A JP H1027581A
- Authority
- JP
- Japan
- Prior art keywords
- envelope
- small
- diameter
- lamp
- double
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 12
- 238000007789 sealing Methods 0.000 claims abstract description 44
- 238000010438 heat treatment Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 7
- 238000005520 cutting process Methods 0.000 claims description 5
- 239000010409 thin film Substances 0.000 claims 1
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 230000009172 bursting Effects 0.000 abstract 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 23
- 229910052736 halogen Inorganic materials 0.000 description 19
- 150000002367 halogens Chemical class 0.000 description 19
- 239000012535 impurity Substances 0.000 description 17
- 229910001507 metal halide Inorganic materials 0.000 description 13
- 150000005309 metal halides Chemical class 0.000 description 13
- 239000011888 foil Substances 0.000 description 11
- 239000007789 gas Substances 0.000 description 10
- 239000011521 glass Substances 0.000 description 9
- 230000007547 defect Effects 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- 235000002597 Solanum melongena Nutrition 0.000 description 4
- 244000061458 Solanum melongena Species 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 238000005304 joining Methods 0.000 description 3
- 239000012778 molding material Substances 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 2
- 229910052721 tungsten Inorganic materials 0.000 description 2
- 239000010937 tungsten Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 230000007847 structural defect Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Landscapes
- Manufacture Of Electron Tubes, Discharge Lamp Vessels, Lead-In Wires, And The Like (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、一般家庭用を含めあら
ゆる用途に使用されるダブルエンド型ランプ用で特に耐
圧性及び製造コストの点で優れた耐圧性外囲器とその製
造方法並びに前記外囲器を使用したランプに関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a pressure-resistant envelope for a double-ended lamp used for various purposes including general household use, and which is particularly excellent in pressure resistance and manufacturing cost, and a method for manufacturing the same. The present invention relates to a lamp using an envelope.
【0002】[0002]
【従来の技術】白熱電球、例えばGLSと呼ばれるナス
型の一般照明用白熱電球、アルミニウムを蒸着したリフ
レクタ型白熱電球、シールドビーム型白熱電球、シャン
デリアに使用される白熱電球、ガラス球の内部にシリコ
ンをコーティングしたシリカ球など各種の白熱電球が、
エジソンの発明以来、世界中で広汎に利用されてきた。
処が、将来のエネルギ事情を睨み、米国ではいち早く省
エネルギ法案を可決成立させ、これに基づいて照明分野
でも一般照明用白熱電球(現状ではシールドビーム型と
リフレクタ型に関してのみ)の明るさを25%向上させ
る事が法定された。そしてこの流れを受けて韓国でも立
法化されており早晩世界的な潮流となってくる事は疑い
がない所である。一方放電灯、特に金属蒸気放電灯(別
称メタルハライドランプ)の分野においても一般照明用
や車両照明(特に、ヘッドランプ用)として小型で高性
能なタイプのバルブに対する需要が急速に高まって来て
いる。2. Description of the Related Art Incandescent lamps, for example, eggplant-shaped incandescent lamps called GLS, reflector-type incandescent lamps on which aluminum is deposited, shield beam-type incandescent lamps, incandescent lamps used in chandeliers, and silicon inside a glass bulb Various incandescent bulbs such as silica spheres coated with
Since Edison's invention, it has been widely used around the world.
In light of the future energy situation, the United States passed the Energy Saving Bill promptly in the United States. % Has been statutory. There is no doubt that this trend has led to legislation in Korea and will soon become a global trend. On the other hand, in the field of discharge lamps, particularly metal vapor discharge lamps (also known as metal halide lamps), demand for small and high-performance bulbs for general lighting and vehicle lighting (particularly for headlamps) is rapidly increasing. .
【0003】このような要請に応え得るものとして低消
費電力タイプのハロゲンランプや小型のメタルハライド
ランプがクローズ・アップされて来ている。即ち、ハロ
ゲンランプは、その発光効率が高く、前述のGLSと呼
ばれるナス型の一般照明用白熱電球に比べて同一消費電
力で明るさは30から40%増加し且つその寿命は約2
倍以上である。一方、小型メタルハライドランプもハロ
ゲンランプと比較して、更に省エネルギタイプで、且つ
光学特性がよく集光性にも優れ、総じて光の利用効率が
高いため、精密光学分野における需要も急増している。In order to meet such demands, low power consumption type halogen lamps and small metal halide lamps have come to the fore. That is, the halogen lamp has a high luminous efficiency, the brightness is increased by 30 to 40% with the same power consumption as compared with the eggplant type incandescent lamp for general lighting called GLS, and the life is about 2 times.
More than double. On the other hand, small metal halide lamps are also more energy-saving than halogen lamps, have good optical characteristics and excellent light condensing properties, and generally have high light use efficiency, so demand in the precision optics field is also rapidly increasing. .
【0004】しかしながら、前者のハロゲンランプでは
ハロゲンサイクルを管球内部で起こさせる必要があり、
そのために管球内壁温度が臭化物の場合には少なくとも
180℃以上、塩素化合物の場合でも150℃以上でな
ければならない。また、ハロゲンランプの寿命を延ばす
ためにはタングステンで構成されるフィラメントの蒸発
を抑制する必要があり、一般的に管球内を加圧(通常は
3〜7気圧)する方法が取られる。また、メタルハライ
ドランプにあっては加圧することにより電極の蒸発を抑
制してランプ寿命を長くする事ができ、また発光効率並
びに演色性の改善を実現する事ができる。このように外
囲器内の封入圧力を高くすると、外囲器に歪みが残留し
ていたり、外囲器の一部で耐圧性の低い箇所があると破
裂事故を生じる事がある。[0004] However, in the former halogen lamp, it is necessary to cause a halogen cycle to occur inside the bulb.
Therefore, the inner wall temperature of the bulb must be at least 180 ° C. for bromide and 150 ° C. for chlorine compounds. Further, in order to extend the life of the halogen lamp, it is necessary to suppress the evaporation of the filament made of tungsten. Generally, a method of pressurizing the inside of the tube (usually 3 to 7 atm) is employed. Further, in the case of a metal halide lamp, by applying pressure, the evaporation of the electrodes can be suppressed, the lamp life can be prolonged, and the luminous efficiency and the color rendering can be improved. When the sealing pressure in the envelope is increased as described above, a distortion may occur in the envelope, or a rupture accident may occur if a part of the envelope has a low pressure resistance.
【0005】図19〜21は、両端が細径に絞られたダ
ブルエンド型外囲器(1')の従来の製造手順を示すもの
で、所定寸法に切断された太径直管(31')の両端を加熱
して収縮させ、その収縮端(32')に細径の細径直管(30')
の加熱して軟化させた端部をそれぞれ接合し、図21の
ように両端に細径直管(30')が接続したハロゲンランプ
用やメタルハライドランプ用のダブルエンド型外囲器
(1')が形成されていた。FIGS. 19 to 21 show a conventional manufacturing procedure of a double-end type envelope (1 ') whose both ends are narrowed to a small diameter. The large-diameter straight pipe (31') cut to a predetermined size is shown. The two ends of the tube are shrunk by heating, and the contracted end (32 ') has a small diameter straight pipe (30')
The heated and softened ends are joined to each other, and a double-end type envelope for a halogen lamp or a metal halide lamp having a small-diameter straight tube (30 ') connected to both ends as shown in FIG.
(1 ′) was formed.
【0006】この場合、外囲器(1')の接合部分(1I')が
発生するのは、外囲器本体(1H')の肩部(1G')と細径直管
(30')との繋ぎ目部分である。(図22、23参照)。
この接合部分(1I')部分は、加熱時にバーナ炎の不純物
(例えば、バーナ炎がプロパン−酸素炎の場合はカーボ
ンが、水素−酸素炎の場合はOH基が不純物となる)
が、肩部(1G')と細径直管(30')との接合部分(1I')を形
成するその表面に付着し、これが接合時にガラス内部に
巻き込まれ、接合部分(1I')における内部欠陥を構成す
る。また、両者(1G')(30')の接合時におけるガラスの各
所での溶け具合や温度のバラツキ等により接合の強弱が
発生すると同時に軟化・接合の具合による熱的な歪みや
肉厚のバラツキが発生する。更にこれに材料配分の不均
一による内部歪みが接合部分(1I')に加わり、点灯・消
灯を繰り返している内に前記接合部分(1I')にクラック
が入り、往々にしてフィラメント(図示せず)の断線時
のアーク放電(シングルエンドタイプのハロゲンランプ
に比較してダブルエンド型の場合はその可能性は少ない
が)により急激に外囲器(1')内の圧力が増大し、内部欠
陥を包含する接合部分(1I')或いはその周囲部分から瞬
時に破裂する事があった。故に、外囲器(1')の構造上の
欠陥からその寿命を延ばすために十分なる加圧が出来な
かった。In this case, the joint (1I ') of the envelope (1') is generated by the shoulder (1G ') of the envelope main body (1H') and the small diameter straight pipe.
This is the joint with (30 '). (See FIGS. 22 and 23).
This joint portion (1I ′) has a burner flame impurity during heating (for example, carbon is an impurity when the burner flame is a propane-oxygen flame, and an OH group is an impurity when a hydrogen-oxygen flame is used).
Adheres to the surface forming the joint (1I ') between the shoulder (1G') and the small-diameter straight pipe (30 '), which is caught in the glass at the time of joining, and the inside of the joint (1I') Make up the defect. In addition, when the two (1G ') and (30') are joined, the strength and strength of the joint are generated due to the degree of melting and the temperature of the glass at various places, and at the same time, the thermal distortion and the thickness variation due to the degree of softening and joining. Occurs. In addition, internal strain due to uneven distribution of material is applied to the joint (1I '), and while the lighting and extinguishing are repeated, cracks are formed in the joint (1I'), and often a filament (not shown) is formed. The arc discharge at the time of disconnection (the possibility of the double-end type is less than that of the single-end type halogen lamp is less than that of the single-end type halogen lamp) sharply increases the pressure inside the envelope (1 '), causing internal defects. Ruptured instantaneously from the junction (1I ') containing the slab or its surroundings. Therefore, sufficient pressure could not be applied to extend the life of the envelope (1 ') due to structural defects.
【0007】また、最近特に一般化されつつある商用電
圧で使用される低消費電力型ハロゲンランプや小型高性
能のメタルハライドランプにおいては、小型であるが故
に大変に厳しい製造条件が要求される。特に、ランプを
構成する原材料から発生する不純物や不純ガスが大きく
性能に影響する。いかに不純物や不純ガスを排除するか
がランプの性能を向上させる上で大きな課題となってお
り、前述の接合時のカーボンやOH基などは極力避けね
ばならない。外囲器本体(1H')の肩部(1G')と細径直管(3
0')との前記接合部分(1I')には、前述のように不純物や
不純ガスが包含されているため、外囲器本体(1H')内に
接合部分(1I')が露出していると、ランプの点灯中に前
記接合部分(1I')から外囲器本体(1H')内に不純物や不純
ガスが放散され、これが低消費電力型ハロゲンランプや
小型高性能のメタルハライドランプの特性や寿命低下に
大きな影響を与えていた。In addition, low power consumption type halogen lamps and small and high performance metal halide lamps, which are used especially at a commercial voltage, which are becoming popular in recent years, require extremely strict production conditions because of their small size. In particular, impurities and impurity gases generated from raw materials constituting the lamp greatly affect the performance. How to remove impurities and impurity gases is a major issue in improving the performance of the lamp, and it is necessary to avoid carbon and OH groups at the time of joining as much as possible. The shoulder (1G ') of the envelope body (1H') and the small diameter straight pipe (3
0 ′) and the junction (1I ′) contains impurities and impurity gases as described above, so that the junction (1I ′) is exposed in the envelope body (1H ′). During the operation of the lamp, impurities and impurity gases are diffused from the joint (1I ') into the envelope body (1H') during the operation of the lamp, which is a characteristic of a low power consumption type halogen lamp and a small and high performance metal halide lamp. And shortened life expectancy.
【0008】[0008]
【発明が解決しようとする課題】本発明の解決課題は、
外囲器にあっては、外囲器本体の肩部から細径延長部
にかけてに形成される曲面部分が継ぎ目なしの一体成形
で構成することにより、この部分における従来のような
内部歪みや内部欠陥をなくして外囲器の耐圧性をより高
くし、外囲器の内圧を高くした場合でも内部歪みや内部
欠陥に基づく破裂事故を防止できるようにすることにあ
り、この外囲器を使用したランプにあっては、接合部
分が外囲器本体内に露出しないようにして低消費電力型
ハロゲンランプや小型高性能のメタルハライドランプの
特性や寿命低下に大きな影響を与えないようにすること
にある。The problem to be solved by the present invention is as follows.
In the case of the envelope, the curved portion formed from the shoulder portion of the envelope body to the small-diameter extension portion is formed by integral molding without a seam. In order to prevent defects due to internal distortion and internal defects even if the internal pressure of the envelope is increased by eliminating the defects and increasing the pressure resistance of the envelope, this envelope is used. Lamps, the joints should not be exposed inside the enclosure body so that the characteristics and life of low-power-consumption halogen lamps and compact high-performance metal halide lamps are not significantly affected. is there.
【0009】[0009]
【課題を解決するための手段】請求項1は肩部(1G)から
細径延長部(1F)における本発明の継ぎ目なしダブルエン
ド型外囲器(1)に関し『フィラメント(6)又は電極(6')を
収納する外囲器本体(1H)と、外囲器本体(1H)の少なくと
も一方端に突設されている封止部分形成用の細径延長部
(1F)とで構成されたダブルエンド型ランプ(A)用の外囲
器(1)において、外囲器本体(1H)の肩部(1G)から細径延
長部(1F)にかけて形成される曲面部分が継ぎ目なしの一
体成形で構成されている』事を特徴とする。これによれ
ば、ダブルエンド型ランプ(A)用の外囲器本体(1H)の肩
部(1G)から細径延長部(1F)にかけて形成される曲面部分
に継ぎ目がないので、この部分に従来のような内部歪み
や内部欠陥が生じず、外囲器(1)内に高圧ガスを封入し
たとしても従来のようにこの肩部(1G)が弱点となって破
裂を生じるような事がない。The first aspect of the present invention relates to a seamless double-ended envelope (1) of the present invention from a shoulder (1G) to a small-diameter extension (1F). 6 ′), and a small-diameter extension for forming a sealing portion protruding from at least one end of the envelope body (1H).
(1F) and the envelope (1) for the double-ended lamp (A) formed from the shoulder (1G) of the envelope body (1H) to the small-diameter extension (1F). The curved surface portion is formed by integral molding without a seam. " According to this, the curved portion formed from the shoulder (1G) to the small-diameter extension (1F) of the envelope body (1H) for the double-end type lamp (A) has no seam, so this portion is The conventional internal distortion and internal defects do not occur, and even if high-pressure gas is sealed in the envelope (1), the shoulder (1G) may become a weak point and cause rupture as in the conventional case. Absent.
【0010】『請求項2』は前記ダブルエンド型ランプ
(A)用の外囲器(1)の製造方法に関し『外囲器形成用直管
(31)の適所を加熱しつつ細径に形成し、前記細径部分(1
f)又は太径部分(1h)或いは細径部分(1f)と太径部分(1h)
の組み合わせで適所を切断して、フィラメント(6)又は
電極(6')を収納する太径の外囲器本体(1H)と、外囲器本
体(1H)の少なくとも一方端に突設されている封止部分形
成用の細径延長部(1F)とで構成され、前記外囲器本体(1
H)の肩部(1G)から細径延長部(1F)にかけてに形成される
曲面部分が継ぎ目なしの一体成形となっている』事を特
徴とするものである。ここで、前記切断箇所は、1又は
2箇所以上において、細径部分(1f)のみ、又は太径部分
(1h)のみ或いは細径部分(1f)と太径部分(1h)など各種組
み合わせがその用途に合わせて採用される。(図3(イ)
〜(ホ)参照)The second aspect is the double-ended lamp.
Regarding the method of manufacturing the envelope (1) for (A), refer to `` Straight pipe for forming envelope
(31) is formed into a small diameter while heating the appropriate place, and the small diameter portion (1
f) or large diameter part (1h) or small diameter part (1f) and large diameter part (1h)
Cut the right place with a combination of, a large-diameter envelope main body (1H) that stores the filament (6) or the electrode (6 ′), and is protruded from at least one end of the envelope main body (1H). And a small-diameter extension portion (1F) for forming a sealing portion.
The curved surface portion formed from the shoulder portion (1G) to the small-diameter extension portion (1F) of H) is integrally formed without a seam ”. Here, the cut portion is one or two or more portions, only the small diameter portion (1f), or the large diameter portion
Various combinations such as only (1h) or a small diameter portion (1f) and a large diameter portion (1h) are adopted according to the application. (Fig. 3 (a)
~ (E))
【0011】『請求項3』はダブルエンド型ランプ(A)
用の外囲器(1)において、細径部分(1f)に補助筒(30)を
接続した場合で『外囲器形成用直管(31)の適所を加熱し
つつ細径に形成し、細径部分(1f)又は太径部分(1h)或い
は細径部分(1f)と太径部分(1h)の組み合わせで適所を切
断し、細径部分(1f)に補助筒(30)を接続してフィラメン
ト(6)或いは電極(6')を収納する太径の外囲器本体(1H)
と、外囲器本体(1H)の少なくとも一方端に突設されてい
る封止部分形成用の細径延長部(1F)或いは前記細径延長
部(1F)から延出している太径部分(1h)とで構成され、前
記外囲器本体(1H)の肩部(1G)から細径延長部(1F)にかけ
てに形成される曲面部分が継ぎ目なしの一体成形となっ
ている』事を特徴とする。Claim 3 is a double-ended lamp (A).
When the auxiliary cylinder (30) is connected to the small-diameter portion (1f) in the envelope (1) for `` the envelope is formed into a small diameter while heating the appropriate place of the straight tube (31) for forming the envelope, Cut the appropriate part at the small diameter part (1f) or the large diameter part (1h) or the combination of the small diameter part (1f) and the large diameter part (1h), and connect the auxiliary cylinder (30) to the small diameter part (1f). Large-diameter envelope body (1H) that accommodates filament (6) or electrode (6 ')
And, a large-diameter portion extending from the small-diameter extension portion (1F) or the small-diameter extension portion (1F) for forming a sealing portion protruding from at least one end of the envelope body (1H) ( 1h), and the curved surface formed from the shoulder (1G) to the small-diameter extension (1F) of the envelope body (1H) is integrally formed without a seam. '' And
【0012】『請求項4』は請求項1に記載の耐圧性外
囲器(1)を使用したダブルエンド型ランプ(A)であって
「外囲器(1)の、外囲器本体(1H)の両端に形成された封
止部(13)の本体側端部間の部分が継ぎ目なしの一体成形
となっている」事を特徴とするもので、これによれば、
従来例のように外囲器本体(1H')の肩部(1G')と細径直管
(30')との前記接合部分(1I')が外囲器本体(1H')内に露
出せず、接合部分(1I')に含有されている不純物や不純
ガスが外囲器本体(1H')内に放散されるというようなこ
とがなく、製造条件の非常に厳しい低消費電力型ハロゲ
ンランプや小型高性能のメタルハライドランプにあって
も、その特性や寿命を損なうようなことがない。尚、こ
こで、ランプ(A)としては、明細書全体においてハロゲ
ンランプ及びメタルハライドランプが含まれる。A fourth aspect of the present invention is a double-ended lamp (A) using the pressure-resistant envelope (1) according to the first aspect. 1H), the portion between the main body side ends of the sealing portions (13) formed at both ends is a seamless integral molding '', and according to this,
As in the conventional example, the shoulder (1G ') of the envelope body (1H') and the small diameter straight pipe
The junction (1I ′) with the (30 ′) is not exposed in the envelope main body (1H ′), and impurities and impurity gas contained in the junction (1I ′) are not exposed to the envelope main body (1H ′). It does not dissipate into the inside of '), and does not impair the characteristics and life of low-power-consumption-type halogen lamps or small-sized high-performance metal halide lamps whose production conditions are extremely severe. Here, the lamp (A) includes a halogen lamp and a metal halide lamp throughout the specification.
【0013】[0013]
【実施例】まず、図1、2に従って本発明のダブルエン
ド型ランプ(A)用の外囲器(1)の製造方法に付いて説明す
る。外囲器(1)に使用されるガラスの材質は、例えば石
英ガラスやハードガラスその他用途に合わせたものが適
宜使用される。前記外囲器(1)に使用される太径ガラス
直管(31)の内径は一般に4〜10mmであり、その肉厚
は0.8〜1.5mmである。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS First, a method of manufacturing an envelope (1) for a double-ended lamp (A) according to the present invention will be described with reference to FIGS. As the material of the glass used for the envelope (1), for example, quartz glass, hard glass, or another material suitable for the intended use is used. The inner diameter of the large-diameter glass straight tube (31) used for the envelope (1) is generally 4 to 10 mm, and the wall thickness is 0.8 to 1.5 mm.
【0014】まず、前記外囲器形成用直管(31)の適所を
加熱しつつ回転させ、且つローラ(R)を前記加熱部分に
押し当て、その部分の肉があまり減少しないように注意
しつつ加熱部分を細径に形成する。細径部分(1f)は図1
では3カ所であるが勿論これに限られず、1以上で最適
の数が選らばれる。前記細径部分(1f)又は太径部分(1h)
の長さも限定されるものでなく、次工程で支障のない最
適長さが選択される。First, the envelope forming straight pipe (31) is rotated while being heated at an appropriate position, and a roller (R) is pressed against the heated portion, and care is taken so that the thickness of the portion does not decrease so much. The heating portion is formed to have a small diameter while being heated. Fig. 1 shows the small diameter part (1f)
In this case, the number is three, but the number is of course not limited to this, and an optimum number is selected with one or more. The small diameter portion (1f) or the large diameter portion (1h)
The length is not limited, and an optimum length that does not cause any trouble in the next step is selected.
【0015】ローラ(R)は細径部分(1f)の長さに合わせ
て選択される。一般的には太径部分(1h)から細径部分(1
f)に移る肩部(1G)の曲率がなだらかである事が望ましい
のでローラ(R)の角部には面取りを施しておくことが望
ましい。目的に応じ、ローラ(R)の形状によりいかなる
肩部(1G)の形状にも成形できると共に細径部分(1f)の任
意の部分に、内方に向かって幅狭部(図示せず)や突出
部(図示せず)を形成できるし、例えばテーパ状などい
かなる異形形状にも細径部分(1f)を成形できることは言
うまでもない事である。The roller (R) is selected according to the length of the small diameter portion (1f). Generally, from the large diameter part (1h) to the small diameter part (1h)
Since it is desirable that the curvature of the shoulder (1G) that moves to f) is gentle, it is desirable to chamfer the corners of the roller (R). Depending on the purpose, the shape of the roller (R) can be shaped into any shoulder (1G), and any part of the small-diameter portion (1f) can be narrowed inward (not shown) or It goes without saying that a protrusion (not shown) can be formed, and the small-diameter portion (1f) can be formed into any irregular shape such as a tapered shape.
【0016】太径直管(31)の成形が終了すると図2の切
断工程に移るが、ダブルエンド型ランプ(A)用の外囲器
(1)には各種の形状のものがあり、 細径部分(1f)と太径部分(1h)の適所を切断して外囲器
本体(1H)の一端から排気口接続及び封止用の細径延長部
(1F)が突設し、外囲器本体(1H)の他端が封止部(13)の形
成部分(13a)となっている両端開口タイプのもの(図3
(イ)参照)、 1又は2箇所以上において、細径部分(1f)のみを切断
して外囲器本体(1H)の一端から排気口接続及び封止用の
細径延長部(1F)が突設し、外囲器本体(1H)の他端から封
止部分(13a)形成用の細径延長部(1F)が突設している両
端開口タイプのもの(図3(ロ)参照)、 1又は2箇所以上において、太径部分(1h)のみを切断
して外囲器本体(1H)の一端から細径延長部(1F)が突設
し、更に細径延長部(1F)から排気口接続用の太径部分(1
h)が突設し且つ前記細径延長部(1F)又前記太径部分(1h)
が封止用となり、外囲器本体(1H)の他端が封止部(13)の
形成部分(13a)となっている両端開口タイプのもの(図
3(ハ)参照)、 細径部分(1f)と太径部分(1h)の適所を切断して外囲器
本体(1H)の一端から細径延長部(1F)が突設し、更に細径
延長部(1F)から排気口接続用の太径部分(1h)が突設し且
つ前記細径延長部(1F)又は太径部分(1h)が封止部形成部
分(13a)となり、外囲器本体(1H)の他端から封止部形成
部分(13a)(又は排気口接続)となる細径延長部(1F)が
突設している両端開口タイプのもの(図3(ニ))、 1又は2箇所以上において、太径部分(1h)のみを切断
して外囲器本体(1H)の両端から細径延長部(1F)が突設
し、更に一方の細径延長部(1F)から排気口接続用の太径
部分(1h)が突設し、他方の細径延長部(1F)から太径部分
(1h)が突設しており、前記細径延長部(1F)或いは太径部
分(1h)のいずれかが封止部形成部分(13a)となる両端開
口タイプのもの(図3(ホ)参照)が製造される。When the forming of the large-diameter straight pipe (31) is completed, the process proceeds to the cutting step shown in FIG.
(1) is available in various shapes.Sections of the small diameter part (1f) and the large diameter part (1h) are cut off from one end of the envelope body (1H) to connect the exhaust port and seal. Small diameter extension
(1F) protruding, and the other end of the envelope body (1H) is a forming portion (13a) of the sealing portion (13), and is a double-end opening type (FIG. 3).
(Refer to (a).), At one or more locations, only the small-diameter portion (1f) is cut, and the small-diameter extension (1F) for exhaust port connection and sealing is cut from one end of the envelope body (1H). Opening at both ends, with a small-diameter extension (1F) for forming the sealing portion (13a) projecting from the other end of the envelope body (1H) (see Fig. 3 (b)) At one or more locations, only the large diameter portion (1h) is cut and a small diameter extension (1F) protrudes from one end of the envelope body (1H), and further from the small diameter extension (1F) Large diameter section (1
h) protrudes and the small-diameter extension (1F) or the large-diameter portion (1h)
Is used for sealing, and the other end of the envelope body (1H) is a forming portion (13a) of the sealing portion (13). (1f) and the large-diameter part (1h) are cut at appropriate places, and a small-diameter extension (1F) protrudes from one end of the envelope body (1H), and further connects the exhaust port from the small-diameter extension (1F). The large-diameter portion (1h) protrudes and the small-diameter extension portion (1F) or the large-diameter portion (1h) becomes the sealing portion forming portion (13a), from the other end of the envelope body (1H). A double-end opening type in which a small-diameter extension (1F) serving as a sealing portion forming portion (13a) (or an exhaust port connection) protrudes (FIG. 3 (d)). By cutting only the diameter part (1h), a small-diameter extension (1F) protrudes from both ends of the envelope body (1H), and a large-diameter part for exhaust port connection from one of the small-diameter extensions (1F). The part (1h) protrudes, and the large diameter part extends from the other small diameter extension (1F).
(1h) is protruding, and either of the small-diameter extension portion (1F) or the large-diameter portion (1h) becomes a sealing portion forming portion (13a). See).
【0017】なお、図8ではダブルエンド型ランプ(A)
用の外囲器(1)の他の例の製造方法である。この場合は
細径部分(1f)を加熱融切する場合で融切端部が閉塞端(1
b)となる。そして、いずれの場合でも重要なのは、外囲
器本体(1H)の肩部(1G)から細径延長部(1F)に移る曲面部
分並びにその周囲が継ぎ目なしにて形成され、この部分
に従来例のように接続による内部欠陥や内部歪みが生じ
ないということである。また、細径延長部(1F)の全長が
不足する場合には、図5のように細径延長部(1F)の端部
に補助筒(30)を接続するようにし、図6の場合には両方
の細径延長部(1F)の端部に補助筒(30)を接続するように
してもよい。(勿論、一方だけでもよいし、細径延長部
(1F)の全長が十分な場合補助筒(30)の接続は不要であ
る。ここでは、細径延長部(1F)の端部に補助筒(30)を接
続した場合を中心に説明する。)なお、補助筒(30)とし
ては、単なる細径直管の場合や細径直管の先端部分に太
径直管が延出している場合など各種の形状のものがあ
る。このようにする事により、細径延長部(1F)を基部或
いは基部近辺から封止した場合、接続による内部歪みや
内部欠陥の存在する前記補助筒(30)との接続部分(1I)は
融着或いはピンチングにより封止部(13)になり、接続部
分(1I)は消失する事になり、接合部分(1I)が存在する事
による各種歪みや不純物、不純ガス等の問題がなくな
る。FIG. 8 shows a double-ended lamp (A).
It is a manufacturing method of another example of the envelope (1) for use. In this case, when the small diameter portion (1f) is heated and cut, the cut end is closed end (1f).
b). What is important in each case is that the curved surface portion that transitions from the shoulder portion (1G) of the envelope body (1H) to the small-diameter extension portion (1F) and its surroundings are formed without seams, and this portion is a conventional example. No internal defect or internal distortion due to the connection occurs. When the total length of the small-diameter extension (1F) is insufficient, an auxiliary cylinder (30) is connected to the end of the small-diameter extension (1F) as shown in FIG. The auxiliary cylinder (30) may be connected to the ends of both the small-diameter extensions (1F). (Of course, only one of them may be used.
If the total length of (1F) is sufficient, connection of the auxiliary cylinder (30) is unnecessary. Here, a case will be mainly described in which the auxiliary cylinder (30) is connected to the end of the small-diameter extension (1F). Note that the auxiliary cylinder (30) has various shapes such as a simple small diameter straight pipe or a large diameter straight pipe extending at the tip of the small diameter straight pipe. By doing so, when the small-diameter extension (1F) is sealed from the base or near the base, the connection part (1I) with the auxiliary cylinder (30) where there is internal distortion or internal defect due to connection is fused. The connection portion (1I) disappears due to attachment or pinching, and the connection portion (1I) disappears, so that problems such as various distortions, impurities, and impurity gases due to the presence of the junction portion (1I) are eliminated.
【0018】次にダブルエンド型ハロゲンランプ(A)の
製造手順を図12に従って説明する。両端が開口してお
り、外囲器本体(1H)が太く、両細径延長部(1F)が細径と
なっている外囲器(1)《本実施例では細径延長部(1F)の
一方に補助筒(30)が接続されている場合を示すが勿論こ
れに限られない。》『図3(ロ)或いは図5参照』を用意
し(勿論これに限られず、図3(イ)(ハ)(ニ)(ホ)その他の場
合もある)、マウント(M)を一方の開口端部(1a)から外
囲器(1)の内部に挿入し、支持部材(3)にて吊下げ、外囲
器(1)に対してマウント(M)の軸方向及び径方向の位置が
最適の位置で外囲器(1)とマウント(M)とを保持する。Next, the procedure for manufacturing the double-ended halogen lamp (A) will be described with reference to FIG. Both ends are open, the envelope body (1H) is thick, and both the small-diameter extensions (1F) have a small diameter. (1) << In this embodiment, the small-diameter extension (1F) Although the case where the auxiliary cylinder (30) is connected to one of them is shown, it is needless to say that the present invention is not limited to this. "Preparing FIG. 3 (b) or FIG. 5" (of course, the present invention is not limited to this; FIG. 3 (a) (c) (d) (e) and other cases), and mount (M) is mounted on one side. Insert the inside of the envelope (1) from the open end (1a), suspend it with the support member (3), and position the mount (M) in the axial and radial directions with respect to the envelope (1). Holds the envelope (1) and the mount (M) in the optimal position.
【0019】前記マウント(M)のフィラメント(6)はタン
グステン製のダブルコイル(或いはシングルコイル)
で、本実施例の場合では両端のシングルコイル部分に保
護コイルを被せたリード部(21)が形成され、前記リード
部(21)が封止用箔(10)に溶接され、さらに前記封止用箔
(10)に外部リード棒(8)が溶接されているもの(図11
参照)、封止用箔(10)がなく、リード部(21)が直接リー
ド棒(8a)に溶接されているもの(図12参照)などがあ
り、前者は外囲器(1)が石英ガラス用であり、後者はハ
ードガラス用である。また、前記リード部(21)の形状は
前記形状に限られるものでなくフィラメント(6)のシン
グルコイル部分をそのまま封止用箔(10)の端部に溶接し
てもよいし、棒状の内部リード棒(図示せず)を介して
封止用箔(10)に接続してもよい。The filament (6) of the mount (M) is a double coil (or single coil) made of tungsten.
In the case of the present embodiment, a lead portion (21) in which a protection coil is covered on a single coil portion at both ends is formed, the lead portion (21) is welded to a sealing foil (10), and further the sealing is performed. For foil
(10) with external lead rod (8) welded (Fig. 11
(See Fig. 12), without the sealing foil (10), the lead part (21) is directly welded to the lead rod (8a) (see Fig. 12). For glass, the latter for hard glass. Further, the shape of the lead portion (21) is not limited to the above shape, and a single coil portion of the filament (6) may be directly welded to the end of the sealing foil (10), or a rod-shaped inner portion may be formed. It may be connected to the sealing foil (10) via a lead rod (not shown).
【0020】マウント(M)と外囲器(1)の軸方向及び径方
向の位置合わせが完了するとリード棒(8a)を然るべきホ
ルダ(図示せず)でチャッキングし、マウント(M)を固
定する。然る後に、細径延長部(1F)に接続された補助筒
(30)の開口端(1a)から外囲器(1)内に窒素或いはアルゴ
ンガス等の不活性ガスを吹き込み、他端の開口端部(1a)
から吹き出させて外囲器(1)内及び吹き出し側の開口端
部(1a)の吹き出し部分を不活性雰囲気に保つ。When the axial and radial alignment of the mount (M) and the envelope (1) is completed, the lead rod (8a) is chucked with an appropriate holder (not shown) to fix the mount (M). I do. After that, the auxiliary cylinder connected to the small-diameter extension (1F)
An inert gas such as nitrogen or argon gas is blown into the envelope (1) from the open end (1a) of (30), and the open end (1a) at the other end is blown.
To keep the inside of the envelope (1) and the blowout portion of the open end (1a) on the blowout side in an inert atmosphere.
【0021】続いてマウント(M)の吹き出し側の封止用
箔(10)に一致している細径延長部(1F)の一部分或いは細
径延長部(1F)の全体を加熱・軟化させ、一般的にはピン
チングして封止用箔(10)の全体を封止部(13)内に埋設し
て封止する。Subsequently, a part of the small-diameter extension (1F) or the whole of the small-diameter extension (1F) corresponding to the sealing foil (10) on the blowing side of the mount (M) is heated and softened, Generally, the entirety of the sealing foil (10) is embedded in the sealing portion (13) by pinching and sealed.
【0022】封止が完了すると、補助筒(30)を通して外
囲器(1)内の空気を略真空状態まで排気し、更にウォッ
シング等の作業を行い、最後に必要ガスを充填し、外囲
器(1)のほぼ全体を液体窒素で冷却しつつ補助筒(30)に
連続している細径延長部(1F)の一部分或いは細径延長部
(1F)の全体を前述同様加熱・軟化させ、一般的にはピン
チングして封止用箔(10)の全体を封止部(13)内に埋設て
封止する。この場合も補助筒(30)と細径延長部(1F)との
接続部分(1I)は切除されるか、ピンチングされて接続部
分(1I)は混然一体化して封止部(13)の一部となり、従来
のように外囲器本体(1H)の肩部(1G)から封止部(13)に続
く曲面部分に弱点部を生じるような事がない。換言すれ
ば、前記曲面部分は完全な一体成形部分となって従来例
のような弱点部分が生じない。その断面図を図16、1
7に示す。接続部分(1I)の痕跡を象徴的に破線で示す
が、現実には一体化して痕跡すら殆ど存在しない。When the sealing is completed, the air in the envelope (1) is evacuated to a substantially vacuum state through the auxiliary cylinder (30), and further operations such as washing are performed. A part or small-diameter extension of the small-diameter extension (1F) connected to the auxiliary cylinder (30) while cooling almost the entire vessel (1) with liquid nitrogen
The whole of (1F) is heated and softened as described above, and is generally pinched to embed and seal the entire sealing foil (10) in the sealing portion (13). Also in this case, the connection part (1I) between the auxiliary cylinder (30) and the small-diameter extension part (1F) is cut off or pinched, and the connection part (1I) is mixed and integrally formed with the sealing part (13). As a part, the weak point does not occur in the curved portion following the sealing portion (13) from the shoulder (1G) of the envelope body (1H) as in the related art. In other words, the curved surface portion is a completely integral molded portion and does not have a weak point portion as in the conventional example. The sectional views are shown in FIGS.
FIG. Traces of the connecting portion (1I) are symbolically shown by broken lines, but in reality there are almost no traces integrated.
【0023】図11は一端が細径延長部(1F)で、他端が
太径部分(1h)の切り離しとなっている場合で、この外囲
器(1)を使用して生成したハロゲンランプ(A)が図15で
ある。また、図13は一方の細径延長部(1F)から太径部
分(1h)が一体となって延出し、他端が細径延長部(1F)と
なっている例である。この場合、細径延長部(1F)を封止
する事になる。FIG. 11 shows a case where one end is a small-diameter extension portion (1F) and the other end is a large-diameter portion (1h). The halogen lamp produced by using the envelope (1) is shown in FIG. (A) is FIG. 15. FIG. 13 shows an example in which a large-diameter portion (1h) extends integrally from one small-diameter extension (1F), and the other end is a small-diameter extension (1F). In this case, the small-diameter extension (1F) is sealed.
【0024】図14は一方が開口し、他端が閉塞してい
る外囲器(1)を使用した場合の封止作業の例である。こ
の場合は、マウント(M)を一方の開口端部(1a)から外囲
器(1)の内部に挿入し、前述同様支持部材(3)にて吊下げ
る。マウント(M)は封止用箔(10)を使用しないタイプで
あり、外囲器(1)の材質はハードガラスである。FIG. 14 shows an example of a sealing operation when an envelope (1) having one opening and the other end closed is used. In this case, the mount (M) is inserted into the envelope (1) from one open end (1a), and is suspended by the support member (3) as described above. The mount (M) does not use the sealing foil (10), and the material of the envelope (1) is hard glass.
【0025】マウント(M)と外囲器(1)の軸方向及び径方
向の位置合わせが完了すると細径延長部(1F)を通して外
囲器(1)内の空気を略真空状態まで排気し、続いてウォ
ッシング作業を行い外囲器(1)内を減圧の不活性雰囲気
に保つ。Upon completion of the axial and radial alignment of the mount (M) and the envelope (1), the air in the envelope (1) is evacuated to a substantially vacuum state through the small-diameter extension (1F). Subsequently, a washing operation is performed to keep the inside of the envelope (1) in a reduced-pressure inert atmosphere.
【0026】続いて閉塞側細径延長部(1F')の一部分を
加熱して軟化・収縮させ、必要あればピンチングしてリ
ード棒(8a)とリード部(21)との接続部分を中心にその近
傍部分を封止部(13)内に埋設して封止する。Subsequently, a part of the closed-side small-diameter extension (1F ') is heated to soften / shrink, and if necessary, pinching is performed so as to center on the connection between the lead rod (8a) and the lead (21). The vicinity is buried in the sealing portion (13) and sealed.
【0027】封止が完了すると、細径延長部(1F)を通し
て外囲器(1)内の空気を略真空状態まで排気し、更にウ
ォッハング等の作業を行い、最後に必要ガスを充填し、
外囲器(1)のほぼ全体を液体窒素で冷却しつつ細径延長
部(1F)の一部分或いは細径延長部(1F)の全体又は補助筒
(30)と細径延長部(1F)との接続部分(1I)を含む部分を前
述同様加熱して軟化・収縮させ、必要あればピンチング
して前述同様リード棒(8a)とリード部(21)との接続部分
を中心にその近傍部分を封止部(13)内に埋設して封止す
る。最後に閉塞端部(1b)を切除してリード棒(8a)を露出
させる。この場合も前述同様、補助筒(30)と細径延長部
(1F)との接続部分(1I)は切除されるか、収縮封止されて
接続部分(1I)は混然一体化して封止部(13)の一部とな
り、その接続部分(1I)は殆ど痕跡を留めない。When the sealing is completed, the air in the envelope (1) is evacuated to a substantially vacuum state through the small-diameter extension (1F), and a work such as a wash hang is performed.
While cooling almost the entire envelope (1) with liquid nitrogen, a part of the small-diameter extension (1F) or the entire small-diameter extension (1F) or an auxiliary cylinder
The portion including the connection portion (1I) between the (30) and the small-diameter extension portion (1F) is heated and softened and shrunk as described above, and pinched if necessary, and the lead rod (8a) and the lead portion (21) as described above. ) And the vicinity thereof is buried and sealed in the sealing portion (13). Finally, the closed end (1b) is cut off to expose the lead rod (8a). In this case, the auxiliary cylinder (30) and the small-diameter extension
The connection part (1I) with (1F) is cut off or contracted and sealed, so that the connection part (1I) becomes a part of the sealing part (13), which is mixed and unified, and the connection part (1I) Leaves almost no trace.
【0028】図18に本発明の外囲器(1)を使用したメ
タルハライドランプ(A)の断面図を示す。図中、(6')は
電極であり、封止部(13)に埋設された封止用箔(10)にそ
の後端部分が溶接されている。FIG. 18 is a sectional view of a metal halide lamp (A) using the envelope (1) of the present invention. In the figure, reference numeral (6 ') denotes an electrode, the rear end of which is welded to the sealing foil (10) embedded in the sealing portion (13).
【0029】次に前記ダブルエンド型ハロゲンランプ
(A)をアウタバルブ(2)に装着して使用する場合について
説明する。図24のアウタバルブ(2)はナス型のもの
で、その基部には首部(7)が突設されており、前記アウ
ターバルブ(2)の首部(7)には従来のナス型一般白熱電球
と同じサイズの螺子筒部(5)が装着されており、接着剤
にて固定されている。(4)はステムで、首部(7)の開口部
にステム(4)が一体化されており、ステム(4)にはステム
側のリード棒(14)の一部分が埋設されていて、ステム
(4)の先端からステム側のリード棒(14)の一端が突出し
ている。Next, the double-end type halogen lamp
The case where (A) is mounted on the outer valve (2) and used will be described. The outer bulb (2) shown in FIG. 24 is of an eggplant type, and a neck (7) is protruded from the base thereof. The neck (7) of the outer bulb (2) has a conventional eggplant type general incandescent lamp. A screw cylinder part (5) of the same size is mounted and fixed with an adhesive. The stem (4) is integrated with the stem (4) at the opening of the neck (7), and a part of the stem-side lead rod (14) is embedded in the stem (4).
One end of the stem-side lead rod (14) protrudes from the tip of (4).
【0030】前記ハロゲンランプ(A)は、首部(7)に取着
されたステム(4)から導出されたリード棒(14)(14)に前
記ランプ(A)の外部リード棒(8)(8)が一体的に取り付け
られている。本実施例では、一方の外部リード棒(8)と
ステム側のリード棒(14)とは中継リード棒(14a)を介し
て接続されている。リード棒同士の接続は一般的に溶接
によって行われる。The halogen lamp (A) has external lead rods (8) (8) of the lamp (A) attached to lead rods (14) (14) derived from a stem (4) attached to a neck (7). 8) is attached integrally. In the present embodiment, one external lead rod (8) and the lead rod (14) on the stem side are connected via a relay lead rod (14a). The connection between the lead rods is generally performed by welding.
【0031】螺子筒部(5)の中央に絶縁物(16)を介して
配設された中央接点(17)と一方のステム側リード棒(14)
が、前記螺子筒部(5)に他方のステム側リード棒(14)
が、一般的にはジュメット線を介して接続されている。
これにより従来のナス型一般白熱電球用ソケットにその
まま装着して使用する事ができる。A center contact (17) disposed at the center of the screw cylinder (5) via an insulator (16) and one stem-side lead rod (14).
However, the other stem-side lead rod (14) in the screw cylinder (5)
However, they are generally connected via a Dumet wire.
As a result, it can be used by being directly attached to a conventional eggplant-type incandescent lamp socket.
【0032】[0032]
【発明の効果】本発明によれば、外囲器本体の肩部から
細径延長部にかけて形成される曲面部分に継ぎ目がない
のでこの部分に内部歪みが生じず、外囲器の耐圧性を大
幅に向上させる事ができ、たとえ外囲器内に高圧ガスを
封入したとしても従来のようにこの肩部から曲面部分に
かけての部分が弱点となって破裂を生じるような事がな
い。それ故、外囲器の内圧を従来にも増して高くする事
ができ、ハロゲンランプやメタルハライドランプの寿命
や特性を大幅に向上させる事ができる。また、接合部分
における不純物や不純ガスも外囲器本体内に放散される
事がないため、より高性能、高品質のランプを実現する
人ができる。According to the present invention, since there is no seam in the curved portion formed from the shoulder portion of the envelope body to the small-diameter extension portion, no internal distortion occurs in this portion, and the pressure resistance of the envelope is reduced. Even if high-pressure gas is sealed in the envelope, the portion from the shoulder portion to the curved surface portion does not become a weak point and rupture does not occur even in the conventional case. Therefore, the internal pressure of the envelope can be made higher than before, and the life and characteristics of the halogen lamp and the metal halide lamp can be greatly improved. Further, since impurities and impurity gases at the joint portion are not diffused into the envelope body, a person who realizes a lamp with higher performance and higher quality can be realized.
【図1】本発明における外囲器形成用直管の成形方法の
正断面図FIG. 1 is a front sectional view of a method of forming a straight tube for forming an envelope according to the present invention.
【図2】図1で形成された成形材料の切断位置を示す正
断面図FIG. 2 is a front sectional view showing a cutting position of the molding material formed in FIG. 1;
【図3】(イ)〜(ホ)…図1の成形材料を切断した時の各外
囲器素材の正断面図FIGS. 3A to 3E are front sectional views of each envelope material when the molding material of FIG. 1 is cut.
【図4】図1の成形材料を切断した図3(イ)のダブルエ
ンド型外囲器素材に補助筒を接続している状態の正断面
図FIG. 4 is a front sectional view showing a state in which an auxiliary cylinder is connected to the double-end type envelope material shown in FIG.
【図5】図4で形成された本発明のダブルエンド型外囲
器の正断面図FIG. 5 is a front sectional view of the double-ended envelope of the present invention formed in FIG. 4;
【図6】図1の成形材料を切断した図3(ロ)のダブルエ
ンド型外囲器素材の両端に補助筒を接続している状態の
正断面図FIG. 6 is a front sectional view showing a state in which auxiliary cylinders are connected to both ends of the double-end type envelope material shown in FIG.
【図7】図6で形成された本発明のダブルエンド型外囲
器の正断面図FIG. 7 is a front sectional view of the double-ended envelope of the present invention formed in FIG. 6;
【図8】図1で形成された成形材料の他の切断方法を示
す正断面図FIG. 8 is a front sectional view showing another cutting method of the molding material formed in FIG. 1;
【図9】図8で形成された一端閉塞ダブルエンド型外囲
器の正断面図FIG. 9 is a front sectional view of the double-ended envelope with one end closed formed in FIG. 8;
【図10】本発明の外囲器の外囲器本体の肩部から細径
延長部並びに細径直管と細径延長部との接続部分の拡大
部分断面図FIG. 10 is an enlarged partial cross-sectional view of a portion extending from the shoulder of the envelope main body of the envelope of the present invention to a small-diameter extension and a connection portion between the small-diameter straight pipe and the small-diameter extension.
【図11】本発明の図5のダブルエンド型外囲器を使用
してマウントを封止している状態の正断面図11 is a front sectional view of a state in which the mount is sealed using the double-ended envelope of FIG. 5 of the present invention.
【図12】本発明の他の例のダブルエンド型外囲器を使
用してマウントを封止している状態の正断面図FIG. 12 is a front sectional view of a state in which a mount is sealed using a double-ended envelope according to another example of the present invention.
【図13】本発明の更にその他の例のダブルエンド型外
囲器を使用してマウントを封止している状態の正断面図FIG. 13 is a front sectional view showing a state where a mount is sealed using a double-ended envelope according to still another example of the present invention.
【図14】本発明の一端開放他端閉塞型のダブルエンド
型外囲器を使用してマウントを封止している状態の正断
面図FIG. 14 is a front sectional view of a state in which a mount is sealed using a double-end type envelope of one end open and the other end closed type according to the present invention.
【図15】図11の封止完了時のランプの正断面図FIG. 15 is a front sectional view of the lamp when the sealing of FIG. 11 is completed.
【図16】図13の封止完了時のランプの正断面図16 is a front sectional view of the lamp when the sealing of FIG. 13 is completed.
【図17】図12の封止完了時のランプの正断面図17 is a front sectional view of the lamp when the sealing of FIG. 12 is completed.
【図18】本発明の外囲器を使用したメタルハライドラ
ンプの正断面図FIG. 18 is a front sectional view of a metal halide lamp using the envelope of the present invention.
【図19】従来例の外囲器用直管の一端を加熱している
状態の正断面図FIG. 19 is a front sectional view showing a state where one end of a conventional straight tube for an envelope is heated.
【図20】図18の直管の両端の加熱部分に細径直管を
接続している状態を示す正断面図20 is a front sectional view showing a state in which a small-diameter straight pipe is connected to heating portions at both ends of the straight pipe in FIG. 18;
【図21】図19にて形成された従来のダブルエンド型
外囲器の正断面図FIG. 21 is a front sectional view of the conventional double-ended envelope formed in FIG. 19;
【図22】従来のダブルエンド型外囲器の外囲器本体の
肩部から細径直管にかけての接続部分の詳細を示す拡大
正断面図FIG. 22 is an enlarged front sectional view showing details of a connection portion from a shoulder of a main body of a conventional double-end type envelope to a small-diameter straight pipe.
【図23】従来のダブルエンド型外囲器の外囲器本体の
肩部から細径直管にかけての他の接続部分の詳細を示す
拡大正断面図FIG. 23 is an enlarged front sectional view showing details of another connection portion from the shoulder of the envelope main body to the small-diameter straight pipe of the conventional double-ended envelope.
【図24】本発明のダブルエンド型ランプをナス型アウ
ターバルブに装着した場合の一部切欠正面図FIG. 24 is a partially cutaway front view when the double-end type lamp of the present invention is mounted on an eggplant type outer bulb.
(A)…ランプ (1)…外囲器 (1F)…細径延長部 (1H)…外囲器本体
(1G)…肩部 (2)…アウタバルブ (3)…係止部材 (4)…ステム (5)…螺子筒部 (6)…フィラメント (7)…首部 (10)…封止用箔 (13)…封止部(A) ... lamp (1) ... envelope (1F) ... small-diameter extension (1H) ... envelope body
(1G) ... shoulder (2) ... outer valve (3) ... locking member (4) ... stem (5) ... screw cylinder (6) ... filament (7) ... neck (10) ... sealing foil (13 )… Sealing part
Claims (4)
外囲器本体と、外囲器本体の少なくとも一方端から突設
されている封止部分形成用の細径延長部とで構成された
ダブルエンド型ランプ用の耐圧性外囲器において、 外囲器本体の肩部から細径延長部にかけてに形成される
曲面部分が継ぎ目なしの一体成形で構成されている事を
特徴とするダブルエンド型ランプ用の耐圧性外囲器。1. A double-end type lamp comprising an envelope body for accommodating a filament or an electrode, and a small-diameter extension for forming a sealing portion protruding from at least one end of the envelope body. In a pressure-resistant envelope for use in a double-end type lamp, a curved portion formed from a shoulder portion of the envelope body to a small-diameter extension portion is integrally formed without a seam. Pressure resistant envelope.
つつ細径に形成し、細径部分又は太径部分或いは細径部
分と太径部分の組み合わせで適所を切断して、フィラメ
ント又は電極を収納する太径の外囲器本体と、外囲器本
体の少なくとも一方端に突設されている封止部分形成用
の細径延長部とで構成され、前記外囲器本体の肩部から
細径延長部にかけてに形成される曲面部分が継ぎ目なし
の一体成形となっている事を特徴とするダブルエンド型
ランプ用の外囲器の製造方法。2. A straight tube for forming an envelope is formed into a small diameter while heating a suitable portion of the straight tube, and cut at a proper portion with a small diameter portion or a large diameter portion or a combination of a small diameter portion and a large diameter portion to form a filament or A large-diameter envelope main body for accommodating an electrode, and a small-diameter extension portion for forming a sealing portion protruding from at least one end of the envelope main body, and a shoulder portion of the envelope main body A method for manufacturing an envelope for a double-ended lamp, characterized in that a curved surface portion formed from the thin film to the small-diameter extension portion is integrally formed without a seam.
つつ細径に形成し、細径部分又は太径部分或いは細径部
分と太径部分の組み合わせで適所を切断し、細径部分に
補助筒を接続してフィラメント又は電極を収納する太径
の外囲器本体と、外囲器本体の少なくとも一方端に突設
されている封止部分形成用の細径延長部或いは前記細径
延長部から延出している太径部分とで構成され、前記外
囲器本体の肩部から細径延長部にかけてに形成される曲
面部分が継ぎ目なしの一体成形となっている事を特徴と
するダブルエンド型ランプ用の外囲器の製造方法。3. A small diameter portion is formed by heating a suitable portion of the envelope forming straight pipe while heating the thin portion, and cutting the right portion with a small diameter portion or a large diameter portion or a combination of the small diameter portion and the large diameter portion. A large-diameter envelope body for accommodating a filament or an electrode by connecting an auxiliary cylinder to a small-diameter extension portion or a small-diameter extension portion for forming a sealing portion projecting from at least one end of the envelope body. A curved portion formed from the shoulder portion of the envelope body to the small-diameter extension portion is integrally formed without a seam. Manufacturing method for envelopes for double-ended lamps.
使用したダブルエンド型ランプであって、外囲器の、外
囲器本体の両端に形成された封止部の本体側端部間の部
分が継ぎ目なしの一体成形となっている事を特徴とする
ダブルエンド型ランプ4. A double-end lamp using the pressure-resistant envelope according to claim 1, wherein a body-side end of a sealing portion formed at both ends of the envelope body of the envelope. A double-ended lamp characterized by the fact that the part in between is seamlessly integrated.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP8201326A JPH1027581A (en) | 1996-07-10 | 1996-07-10 | Pressure tightness envelope and its manufacture, and lamp using the envelope |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP8201326A JPH1027581A (en) | 1996-07-10 | 1996-07-10 | Pressure tightness envelope and its manufacture, and lamp using the envelope |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH1027581A true JPH1027581A (en) | 1998-01-27 |
Family
ID=16439163
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP8201326A Pending JPH1027581A (en) | 1996-07-10 | 1996-07-10 | Pressure tightness envelope and its manufacture, and lamp using the envelope |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH1027581A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005272250A (en) * | 2004-03-25 | 2005-10-06 | Tosoh Quartz Corp | Large size quartz glass tube and its producing method |
| JP2006114505A (en) * | 2004-10-18 | 2006-04-27 | Heraeus Noblelight Ltd | High power discharge lamp |
| EP2184764A4 (en) * | 2007-08-29 | 2010-09-29 | Iwasaki Electric Co Ltd | QUARTZ VALVE FOR DISCHARGE LAMP WITH DOUBLE END |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006245984A (en) * | 2005-03-03 | 2006-09-14 | Yamaguchi Univ | Left-handed media without vias |
| JP2008160589A (en) * | 2006-12-25 | 2008-07-10 | Toshiba Corp | High impedance substrate, antenna device, and portable radio device |
| JP2011244136A (en) * | 2010-05-17 | 2011-12-01 | Nippon Telegr & Teleph Corp <Ntt> | Antenna device |
-
1996
- 1996-07-10 JP JP8201326A patent/JPH1027581A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006245984A (en) * | 2005-03-03 | 2006-09-14 | Yamaguchi Univ | Left-handed media without vias |
| JP2008160589A (en) * | 2006-12-25 | 2008-07-10 | Toshiba Corp | High impedance substrate, antenna device, and portable radio device |
| JP2011244136A (en) * | 2010-05-17 | 2011-12-01 | Nippon Telegr & Teleph Corp <Ntt> | Antenna device |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005272250A (en) * | 2004-03-25 | 2005-10-06 | Tosoh Quartz Corp | Large size quartz glass tube and its producing method |
| JP2006114505A (en) * | 2004-10-18 | 2006-04-27 | Heraeus Noblelight Ltd | High power discharge lamp |
| EP2184764A4 (en) * | 2007-08-29 | 2010-09-29 | Iwasaki Electric Co Ltd | QUARTZ VALVE FOR DISCHARGE LAMP WITH DOUBLE END |
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