JPH1069177A - Fixing device - Google Patents

Abstract

PROBLEM TO BE SOLVED: To shorten waiting time by fixing a supporting material supporting a developed image by holding and carrying it at a nip. SOLUTION: A driven roller 26 is also used as the tension roller of an endless belt-like fixing film 24. According as a driving roller 5 is driven to be rotated clockwise, the film 24 is driven to be rotated clockwise without wrinkling, meandering and deceleration at a prescribed circumferential speed, that means, at the identical circumferential speed to the carrying seed of a transfer material sheet P being a recording material which is fed from an image forming part side and which carries an unfixed toner image Ta on the upper surface. A fixing film 24B being as a pressing member is the fixing film 24B which is not provided with a rubber elastic layer such as silicone rubber whose releasing property is excellent. Then, the film 24B is faced and made to press-contact with the lower surface of a heating body 20 by the abutting contact pressure of 4-7kg, for example, by using a pressing means by interposing the film part of the lower side of the film 24. Besides, it is rotated counterclockwise being in a forward direction with respect to the carrying direction of the sheet P.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a fixing device which is used in an image forming apparatus such as an electrophotographic apparatus and an electrostatic recording apparatus and heats and fixes a visible image on a recording material. In particular, the present invention relates to a fixing device that heats and fixes a visible image via a thin film.

[0002]

2. Description of the Related Art Conventionally, as a heating and fixing device, a recording material is nipped and heated while being conveyed by a heating roller maintained at a predetermined temperature and a pressure roller having an elastic layer and pressing against the heating roller. The heat roller method is frequently used.

However, since the heating roller requires a large heat capacity to prevent temperature fluctuation, a long wait time, which is an image formation prohibition time from when the main switch is turned on to when a predetermined temperature is reached, is required.

Therefore, the applicant has disclosed Japanese Patent Application Laid-Open No. 63-31818.
No. 2, JP-A-2-153602 to 153610, etc., have previously proposed a heater having a small heat capacity which instantaneously raises the temperature, and a fixing device which uses a thin film to greatly reduce or eliminate the wait time. However, in such a fixing device using a heater and a film that generates heat toward the nip portion, when fixing a full-color image in which the stacked toners are mixed, the film does not follow irregularities due to paper fibers, so that a minute gloss is generated. Causes unevenness. Therefore, it is conceivable to form a heat-resistant elastic layer such as silicone rubber or fluoro rubber on a film of about 100 μm and absorb irregularities so as to prevent the occurrence of minute gloss unevenness.

In forming a color image or a full-color image, by using a sharp-melt toner, the color reproduction range of a copy can be widened and a color copy faithful to a multi-color or full-color image of an original can be obtained. .

A toner is produced by melt-kneading, pulverizing and classifying a toner-forming material such as a binder resin such as a polyester resin or a styrene-acrylester resin, a colorant (dye, a sublimable dye), and a charge control agent. Is done. If necessary, an external addition step of adding various external additives (for example, hydrophobic colloidal silica) to the toner may be added.

[0007] In consideration of the fixing property and the sharp melt property, a color toner using a polyester resin as a binder resin is particularly preferable. Examples of the sharp melt polyester resin include a polymer compound having an ester bond in the main chain of a molecule synthesized from a diol compound and a dicarboxylic acid.

[0008] The softening point of the polyester resin is 75 to 150
° C, preferably 80 to 120 ° C. FIG. 6 shows the softening characteristics of a toner containing a polyester resin as a binder resin. The method for measuring the softening point in the present invention will be described below.

Using a flow tester CFT-500A type (manufactured by Shimadzu Corporation), a die (nozzle) diameter of 0.2 m
m, a thickness of 1.0 mm, an extrusion load of 20 kg, an initial set temperature of 70 ° C., a preheating time of 300 seconds, and a constant temperature increase at a rate of 6 ° C./min. A temperature curve (hereinafter, referred to as a softening S-shaped curve) is obtained. The toner used as the sample is a fine powder precisely weighed from 1 to 3 g, and the cross-sectional area of the plunger is 1.0 cm ² . The softening S-shaped curve is as shown in FIG. As the temperature rises at a constant speed, the toner is gradually heated and starts to flow (plunger descent A → B). When the temperature is further increased, the toner in the molten state flows out greatly (B → C → D), the plunger descent stops, and the process ends (D → E).

The height H of the S-shaped curve indicates the total amount of outflow, and H /
The temperature T ₀ corresponding to the C point 2 indicates the softening point of the sample (for example, toner or resin).

Whether or not the toner and the binder resin have sharp melt properties can be determined by measuring the apparent melt viscosity of the toner or the binder resin.

In the present invention, a toner or a binder resin having a sharp melt property is defined as having an apparent melt viscosity of 10 ^3.
T ₁ = 90 to 150 ° C. | ΔT | = | T ₁ −T ₂ | = 5 to 20 ° C. Assuming that the temperature when showing poise is T ₁ and the temperature when showing 5 × 10 ² poise is T _2. Say something that satisfies the condition

The sharp-melt resin having these temperature-melt viscosity characteristics is characterized in that the viscosity is sharply reduced by heating. Such a decrease in viscosity causes appropriate mixing between the uppermost toner layer and the lowermost toner layer, and furthermore, the transparency of the toner layer itself is sharply increased, and good color reduction mixing is caused.

[0014] Such a sharp-melting color toner has a high affinity and is easily offset at the time of fixing. For the purpose of not adhering the toner, for example, to form the film surface with a material having excellent releasability from the toner, such as silicone rubber or fluorine-based resin, and to prevent offset and roller surface fatigue on the surface. The roller surface is coated with a thin film of a liquid having high releasability such as silicone oil and fluorine oil. However,
Although this method is extremely effective in preventing toner offset, it has a problem that a fixing device is complicated because a device for supplying an anti-offset liquid is required. Of course, this oil application causes delamination between the layers constituting the fixing roller, and consequently has the adverse effect of promoting the shortening of the service life of the fixing roller.
As a transfer material for fixing a toner image using these fixing devices, various papers, coated papers, plastic films, and the like are generally used. In particular, the necessity of a transparency film (OHP) using an overhead projector for presentation has recently attracted attention. In particular, unlike OHP, unlike paper, since the oil absorption capacity is low, the currently obtained copy OHP is inevitably greasy due to oil application, and a large problem remains in the quality of the obtained image. In addition, there is a large possibility that silicone oil and the like will evaporate due to heat and contaminate the inside of the machine, and problems such as processing of collected oil will occur. Therefore, instead of using a silicone oil supply unit, instead of supplying the anti-offset liquid during heating from the toner, a method of adding mold release properties such as low molecular weight polyethylene and low molecular weight polypropylene to the toner has been proposed. Proposed. However, if such an additive is added in a large amount in order to obtain a sufficient effect, filming on the photoreceptor and contamination of the surface of the toner carrier such as a carrier or a sleeve are deteriorated, and the image is deteriorated, which is a practical problem. Become. Therefore, a small amount of release agent is added to the toner to such an extent that the image is not deteriorated, and a small amount of release oil is supplied or the offset toner is wound up using a device such as a web-like member or a cleaning pad. It has been practiced to use a cleaning device together.

However, especially in the full-color field, the means for incorporating a release agent as in the past, when using OHP as a transfer material, causes high crystallization of the release agent and a difference in the refractive index from the resin. Therefore, there arises a problem that the transparency and haze of the image after fixing are slightly reduced.

It is known that a wax is contained in a toner as a release agent. For example, JP-B-52-3304, JP-B-52-3305, and JP-A-57-52
A technology is disclosed in, for example, Japanese Patent No. 574.

Also, JP-A-3-50559, JP-A-2-79860, JP-A-1-109359, JP-A-62-14166, and JP-A-61-27
3554, JP-A-61-94062, JP-A-61-138259, JP-A-60-25236
No. 1, Japanese Unexamined Patent Publication No. 60-252360, Japanese Unexamined Patent Publication No.
Japanese Patent Application Laid-Open No. 0-217366 discloses a technique for containing waxes.

Waxes are used to improve the anti-offset property of toner at low and high temperatures and to improve the fixing property at low temperature, but on the other hand, it deteriorates anti-blocking property, and is used for copying machines and the like. When the toner is exposed to heat due to a rise in temperature or the like, the developability deteriorates, and when the toner is left for a long period of time, the wax migrates to the toner surface to deteriorate the developability.

No conventional toner satisfies all of these aspects, causing some problems. For example, high-temperature offset and developability are excellent, but low-temperature fixability is just one step away, or low-temperature offset and low-temperature fixability are excellent, but blocking resistance is slightly inferior, and developability decreases when the temperature rises in the machine. And the offset resistance at low and high temperatures cannot be compatible, and the transparency of OHP has been extremely poor.

In particular, regarding the transparency of OHP, a proposal has been made to add a crystallization nucleating agent or the like to wax in order to reduce crystallization of the wax itself (JP-A-4-149559 and JP-A-4-107467). Proposal of using wax having low crystallinity (Japanese Unexamined Patent Publication (Kokai) No. 3-09110)
No. 8, JP-A-3-242397) and a substance having good compatibility with a binder and having a lower melt viscosity than the binder is added to the binder to improve the surface smoothness of the toner layer after fixing. Japanese Patent Application Laid-Open No. 3-212
652, etc.

One release agent having relatively good transparency and low-temperature fixing performance is montan wax, which is a mineral wax.

The following structural formula is used as the montan wax.

[0023]

Embedded image

Wherein R represents a hydrocarbon group having 28 to 32 carbon atoms, and n represents an integer.
The use of a wax of 0 is disclosed in JP-A-1-185660, JP-A-1-185661, and JP-A-1-18.
No. 5,662, Japanese Patent Application Laid-Open No. 1-185663, and Japanese Patent Application Laid-Open No. 1-238672 have been proposed. However, none of these is fully satisfactory in terms of transparency and haze (cloudiness) of OHP.

On the other hand, in order to inhibit the crystallinity of the release agent itself, it is known to use an ester wax in which the structural symmetry of the release agent itself is broken, as disclosed in JP-A-5-118517.
JP, JP-A-5-126180, JP-A-5-15-1
No. 26181, and fairly good results have been obtained.

However, even in recent full-color fixing devices, high durability and high reliability have been demanded, and improvement of the toner binder resin and release agent without improving the fixing device will result in high image area images. It is difficult to stably realize an image forming method applicable to a low image area image and even a full color OHP over a long period of time, and further improvement is desired.

[0027]

However, since the use of a thin film as described above greatly reduced or eliminated the wait time, the above-described method resulted in a large heat capacity, and the predetermined time after the main switch was turned on. The wait time, which is the image formation prohibition time until the temperature reaches, takes a long time.

As disclosed in JP-A-4-331969,
Placing a halogen heater on the pressure roller is effective as a means for shortening the wait time, but it is considered that the heat supplied to the film from the pressure roller side is indirect and the efficiency is low.

Further, in a fixing device having a film and a pressurizing rotating body for forming a nip, wherein a fixing material for sandwiching and conveying and fixing a supporting material supporting a visible image with the film and the pressurizing rotating body contains a release agent. When using no toner, it is necessary to cool the latter half of the nip to solidify and separate, or to apply a release agent, which has a problem that the fixing device becomes expensive.

When a toner containing a release agent is used, it is difficult to stably realize an image forming method applicable to a high image area image, a low image area image, and even a full color OHP over a long period of time. Further improvements are desired.

[0031]

Means for Solving the Problems To solve the above problems, a first invention according to the present application is to provide a heating element having a first resistance heating element and a first heating element which is in sliding contact with the heating element. A film, a heating element having a second resistance heating element forming a nip with the first film, and a second film slidingly contacting the heating element, and supporting a visible image with the nip. It is characterized in that the support material is nipped and conveyed and fixed.

A second invention according to the present application is characterized in that each of the first and second films has an endless belt shape.

A third invention according to the present application is characterized in that the second film is wound around a second heating element, a driving roller and a driven roller.

A fourth invention according to the present application is characterized in that the second film is wound around a second heating element and a driven roller.

According to a fifth aspect of the present invention, a wax removing roller is provided for the second film, and the second film is integrated with the second heating element and the driven roller in the first film. The film is configured so as to be capable of coming and coming from the film, and when separated from the first film, is brought into contact with a wax removing roller to remove the wax.

By means of the above means, the wait time is greatly reduced by positively heating from the second resistance heating element present below the nip and heating the first film.

According to a sixth aspect of the present invention, the toner used for the visualized image is a toner containing at least a binder resin, a coloring material, and a wax, and the wax has a weight average molecular weight (Mw) of 400 or more. 4,000 or less, and the number average molecular weight (Mn) is 200 or more and 4000 or less.

Further, by the above means, full-color OHP
Can be applied stably over a long period of time, and the toner itself exhibits releasability above the softening point of the wax, so the latter half of the nip is cooled, solidified and separated. There is no need to apply a mold release agent, and the fixing device can be provided at low cost.

[0039]

Embodiments of the present invention will be described below with reference to the drawings.

FIG. 5 is a sectional view of an image forming apparatus using the fixing device according to the embodiment of the present invention.

The image forming apparatus of this embodiment is an electrophotographic color image forming apparatus of the original image photoelectric reading type, laser beam scanning exposure type and multiple transfer type.

Reference numeral 30 denotes an image forming apparatus main body, and reference numeral 50 denotes a document image photoelectric reading device (scanner) mounted thereon. The original image photoelectric reading device 50 is an original platen glass 51.
The color component pattern of the image of the document 0 placed and set thereon is read by the photoelectric reading unit 52 by one or more scanning movement operations. As a result, a yellow image signal, a magenta image signal, a cyan image signal, and a black image signal of the original image are input to a control circuit (not shown).

In the image forming apparatus main body 30, reference numeral 31 denotes an electrophotographic photosensitive drum (hereinafter, referred to as a drum) as an image carrier, which is driven to rotate at a predetermined peripheral speed (process speed) in a counterclockwise direction indicated by an arrow. Is done. A primary charger 32 uniformly charges the drum 1 to a predetermined polarity and potential.
3 is a laser beam L modulated by an image signal from the control circuit
Is a laser beam scanner that scans and exposes the charged rotary drum 31 by scanning. An electrostatic latent image corresponding to an image signal is formed on the surface of the drum 31 by the scanning exposure.

Reference numeral 34 denotes a rotary developing device, which includes a yellow developing unit 34Y, a magenta developing unit 34M, and a cyan developing unit 34.
C, and a black developing unit 34BK.
1 are sequentially switched in a rotary manner to the action position for 1. Then, the formed latent image on the surface of the drum 31 is developed with the toner of the developing device that is switched to a predetermined position with respect to the drum 31.

Reference numeral 35 denotes a transfer drum, and the photosensitive drum 31
Is driven to rotate in the forward direction with the rotation of the drum 31 at substantially the same peripheral speed as that of. The transfer drum 35 is fed from a first or second paper feed cassette 36/37 to a paper feed roller 36a.
Alternatively, the transfer material P as a recording material becomes 1 by the driving of 37a.
The transfer material is fed through a conveyance roller 38 and a guide 39, and the leading end of the transfer material is sandwiched by a gripper 41 cooperating with a transfer material contacting roller 40 of the transfer drum 35 to transfer the transfer material. It is wound and held around the outer peripheral surface of the motor 35.
Then, the formed toner image on the drum 31 side is transferred by the transfer charger 42 to the wrapped transfer material surface. The transfer material wound around the transfer drum 35 is repeatedly transferred a predetermined number of times to receive the toner image. Reference numeral 43 denotes a static eliminator for removing electricity from the surface of the drum 1 after transfer, and reference numeral 44 denotes a cleaning device for cleaning the surface of the drum 31.

In the case of the apparatus of this embodiment, when forming a full-color image, charging → exposure L by yellow image signal → development by yellow developing unit 34Y → transfer → discharge → cleaning charging → exposure by magenta image signal → developing by magenta developing unit 34M → Transfer → Electrification → Cleaning Charge → Cyan image signal exposure L → Cyan developing device 3
4C development → transfer → charge removal → cleaning electrification → exposure using black image signal → development by black developing unit 34BK → transfer → charge removal → cleaning By sequentially transferring the magenta toner image, the cyan toner image, and the black toner image to the same transfer material held on the transfer drum 35, a full-color image is formed on the transfer material surface.

When the transfer of the final black toner image is started, the gripping of the transfer material tip by the clipper 41 is released, and the transfer material is separated from the transfer drum 35 by the charge / separation charger 45 and the separation claw 46. The sheet is conveyed to the fixing device 11 by the conveying belt 47, is subjected to the mixed-color fixing process, and is discharged to the discharge tray 48.

Next, the toner used in the image forming apparatus will be described.

As the wax used in the present invention, any material can be used as long as the contact angle with the pressing member is within the above-mentioned range. However, in order to exhibit good low-temperature fixability and offset resistance, a binder resin is used. It is preferable to have a low affinity with a suitable affinity, a high hydrophobicity and a low melting point. Further, it is preferable that the molecular weight distribution of the wax has at least two peaks and / or shoulders, the weight average molecular weight (Mw) is 600 or more and 2000 or less, and the number average molecular weight (Mn) is 350 or more and 2000 or less. It has been found that the above-mentioned molecular weight distribution may be achieved by a single compound or a plurality of compounds, and as a result, crystallinity can be inhibited and transparency can be further improved. The method of blending two or more waxes is not particularly limited. For example, a media-type dispersing machine (ball mill, sand mill, attritor, apex mill, fubol mill, handy mill) or the like may be used at a temperature higher than the melting point of the wax to be blended. It is also possible to use them for melt blending, or to melt the wax to be blended into a polymerizable monomer and blend them with a media type disperser or the like. At this time, pigments, charge control agents, polymerization initiators, etc. may be used as additives.

In the present invention, the molecular weight distribution of the wax is G
It is measured by a PC under the following conditions. (GPC measurement conditions) Apparatus: GPC-150C (Waters) Column: GMH-HT 30 cm double (manufactured by Tosoh Corporation) Temperature: 135 ° C Solvent: o-dichlorobenzene (0.1% ionol added) Flow rate: 1.0 ml / min Sample: 0.45 ml of 0.15% sample is injected. The measurement is performed under the above conditions, and the molecular weight of the sample is calculated using a molecular weight calibration curve prepared from a monodisperse polystyrene standard sample. Further, it is calculated by converting into polyethylene using a conversion formula derived from the Mark-Houwink viscosity formula.

The weight average molecular weight (Mw) of the wax is 40
The number average molecular weight (Mn) is set to 200 or more and 4000 or less. The weight average molecular weight (Mw) of the wax is 600 or more and 2000 or less, and the number average molecular weight (Mw)
n) is preferably 350 or more and 2000 or less, more preferably Mw is 650 or more and 1500 or less, further preferably 700 or more and 1000 or less, and Mn is 400 or more and 1 or less.
It is desired to be 500 or less, more preferably 450 or more and 1000 or less. Mw is less than 400, Mn is 200
If it is less than 3, the blocking resistance of the toner is significantly deteriorated, and if Mw is more than 4000 and Mn is more than 4000, the crystallinity of the wax itself is exhibited, and the transparency is significantly deteriorated.

The wax is preferably used in an amount of 1 to 40 parts by weight (preferably 2 to 30 parts by weight) based on 100 parts by weight of the binder resin of the toner.

In a dry toner production method in which a mixture containing a binder resin, a colorant and a wax is melt-kneaded, cooled, pulverized, and classified to obtain toner particles,
It is preferable to use 1 to 10 parts by weight, more preferably 2 to 7 parts by weight, based on 100 parts by weight of the binder resin.

In a polymerization method in which toner particles are directly obtained by polymerizing a mixture containing a polymerizable monomer, a colorant and a wax, the polymerizable monomer 10
2 to 40 parts by weight, more preferably 5 to 3 parts by weight per 0 parts by weight
It is preferable to use 0 parts by weight, more preferably 10 to 20 parts by weight.

In a polymerizable toner production method, compared to a dry toner production method, a generally used release agent is lower in polarity than a binder resin. Therefore, in a polymerization method in an aqueous medium, a large amount of a release agent is encapsulated in toner particles. In general, a large amount of a release agent can be used as compared with a dry toner production method, and the effect of preventing offset during fixing is particularly effective. When the addition amount is less than the lower limit, the offset prevention effect tends to decrease, and when the addition amount exceeds the upper limit, the anti-blocking effect is reduced and the offset resistance effect is liable to be adversely affected.
Sleeve fusion tends to occur, and in the case of a polymerization toner, a toner having a wide particle size distribution tends to be generated.

In order to obtain a sufficiently transparent OHP image with a low heat capacity of the fixing device, it is most important to lower the crystallinity of the release agent usually contained in the toner. However, in order to impart more sufficient transparency as a secondary effect, there are some undissolved toner grain boundaries that did not dissolve even after fixing, or the crystallinity of the release agent layer is changed due to irregular reflection of light. In addition, the effective light transmittance is reduced, resulting in a reduction in haze. Further, even if the components mixed in the toner are sufficiently dissolved at the time of fixing, if the difference in the refractive index between the dissolved toner layer and the release agent layer formed between the fixing members is large, this is also the case of light. It is not preferable because it causes irregular reflection.

The increase in the irregular reflection of light leads to a decrease in the brightness of the projected image and a decrease in the sharpness of the color. In particular, when a transmission-type overhead projector is used, this problem is further increased than when a reflection-type overhead projector is used.

That is, in order to lower the crystallinity of the release agent, it is important to lower the crystallinity of the release agent alone.
Further, in order to prevent unmelted toner grain boundaries from being present in the toner fixing layer, the glass transition temperature (Tg) of the binder resin is required.
In particular, a material having a small melting enthalpy (ΔH), which is the latent heat of the release agent, is particularly preferable in order to make the melting point (mp) of the release agent and the release agent as close as possible and to quickly dissolve it with a low energy amount. In addition, it is preferable to appropriately adjust the difference in solubility parameter (SP) between the binder resin and the release agent, since the molten release layer quickly moves between the binder resin layer and the fixing member to form an anti-offset layer. .

Specific examples which are preferable for the present invention from such a viewpoint will be described in detail below.

In the wax used in the present invention, a polyester resin, a styrene-acrylic resin, an epoxy resin, or a styrene-butadiene resin is often used as a binder resin for a toner. Those having similar rates are preferred. As a method of measuring the refractive index, first, a solid sample having a size of vertical (20 to 30) × horizontal (8) × thickness (3 to 10) is prepared, and then the adhesion to the prism surface is improved. To this end, a method of measuring the refractive index by placing a small amount of bromonaphthalene on the prism surface and placing a solid sample on the prism surface is exemplified. Further, as the measuring instrument, for example, an Appe refractometer 2T manufactured by Atago Co., Ltd. may be mentioned.

The difference in refractive index between the binder resin and the wax at a temperature of 25 ° C. is 0.18 or less, more preferably 0.18.
A value of 10 or less is particularly effective. If the refractive index difference exceeds 0.18, the transparency of the OHP image is likely to be reduced, and particularly a halftone projected image is not preferable because the brightness becomes low.

The melting point of the wax used in the present invention is 3
The temperature is preferably 0 to 150 ° C, more preferably 50 to 150 ° C.
~ 120 ° C is particularly preferred. If the melting point is lower than 30 ° C., the blocking resistance of the toner, the suppression of sleeve contamination and the prevention of contamination of the photoreceptor when copying a large number of sheets are likely to be reduced. If the melting point exceeds 150 ° C., excessive energy is required for uniform mixing with the binder resin in the toner production method by the pulverization method, and on the other hand, in the toner production method by the polymerization method, In addition, since the viscosity is increased, the size of the apparatus is increased, or there is a limit to the amount of compatibility, so that it is not preferable because it becomes difficult to contain a large amount of the apparatus.

The solubility parameter (SP) value is determined by the method of Fedors using the additive properties of atomic groups [Polym.
Eng. Sci. , 14 (2) 147 (1974)].

The SP value of the wax used in the present invention is as follows:
It is preferably in the range of 7.5 to 9.7. A wax having an SP value of less than 7.5 has poor compatibility with the binder resin to be used, and as a result, it is difficult to obtain a good dispersion in the binder resin. Adhesion easily occurs, and the charge amount of the toner easily changes. Further, the density fluctuates easily at the time of ground fog and toner supply. When a wax having an SP value of more than 9.7 is used, blocking between toners is likely to occur when the toner is stored for a long time. Further, since the compatibility with the binder resin is too good, it is difficult to form a sufficient release layer between the fixing member and the toner binder resin layer at the time of fixing,
Offset phenomenon easily occurs.

The melt viscosity of the wax used in the present invention can be measured by a method using a cone plate type rotor (PK-1) with VT-500 manufactured by HAAKE. The melt viscosity at 100 ° C. is 1 to 50 mPas. s
ec, more preferably 3 to 30 mP
as. A wax compound having sec is particularly preferred.
1 mPas. If the melt viscosity is lower than
When a thin layer of a toner layer is coated on a sleeve by a blade or the like in a non-magnetic one-component developing system, the sleeve is easily contaminated by mechanical shearing force. Also, in the two-component developing method, when a toner is developed using a carrier, damage is apt to occur due to a shear force between the toner and the carrier, and burying of an external additive and crushing of the toner are liable to occur. 50mP
as. In the case where the toner has a melt viscosity exceeding 2 sec, when the toner is produced using the polymerization method, the viscosity of the dispersoid is too high, and it is not easy to obtain a toner having a fine particle size having a uniform particle size. The toner tends to have a wide distribution.

The measurement of the hardness of the wax includes, for example, a measuring method using a Shimadzu Dynamic Ultra Micro Hardness Tester (DUH-200). The measurement was performed using a Vickers indenter.
10 μm at a load speed of 9.67 mg / sec under a load of 5 g
After displacing, the sample is held for 15 seconds, and the Vickers hardness is determined by analyzing the dents formed on the sample. As a sample, a sample previously melted using a mold having a diameter of 20 mmφ is molded into a column having a thickness of 5 mm. The hardness of the release agent used in the present invention is preferably in the range of 0.3 to 5.0, and more preferably, the Vickers hardness is 0.5 to 3.0.

A toner containing a wax having a Vickers hardness of less than 0.3 is liable to be crushed at a cleaning portion of a copying machine in multi-copying, causing toner to be fused on a drum surface, and consequently black on an image. Streaks are likely to occur. Further, when multiple image samples are stored while being stacked, the toner is transferred to the back surface, so-called show-through tends to occur, which is not preferable. A toner containing a wax having a Vickers hardness of more than 5.0 requires an unnecessarily high pressurizing force for a fixing device used at the time of heat fixing, and requires an unnecessarily high strength design for the fixing device. If a fixing device with a normal pressing force is used, the offset resistance tends to decrease, which is not preferable.

The crystallinity of the wax is preferably 10 to 50%, more preferably 20 to 35%.

When the crystallinity is less than 10%, the toner storability and fluidity tend to deteriorate, and when it exceeds 50%, the transparency of the OHP image tends to deteriorate.

The crystallinity in the present invention is measured by the following formula from the area ratio between the amorphous scattering peak and the crystal scattering peak without using a calibration curve.

[0071]

## EQU1 ## Crystallinity = crystal component amount / total component amount As a measuring device, for example, Rotorflex RU300 (Cu target, point focus, output 50 KV / 250 mA) manufactured by Rigaku Corporation can be mentioned. The measurement method used the transmission method-rotation method, and the measurement angle was 2θ = 5 to 35 °
And

As the method for producing the ester wax preferably used in the present invention, for example, a synthesis method by an oxidation reaction, a synthesis from a carboxylic acid and its derivative, an ester group introduction reaction represented by a Michael addition reaction and the like are used. A particularly preferred method for producing the ester wax used in the present invention is a method using a dehydration condensation reaction from a carboxylic acid compound and an alcohol compound or a reaction from an acid halide and an alcohol compound because of the variety of raw materials and ease of reaction. Particularly preferred.

[0073]

Embedded image

In order to transfer the above-mentioned ester equilibrium reaction to the production system, the reaction is carried out using a large excess of alcohol or in a Dean-Stark water separator in an aromatic organic solvent capable of azeotropic distillation with water. . Further, a method of synthesizing polyester by adding a base as an acceptor of an acid produced as a by-product in an aromatic organic solvent using an acid halide compound can also be used.

The following binder resins can be used as the binder resin used in the toner of the present invention.

For example, homopolymers of styrene such as polystyrene, poly-p-chlorostyrene and polyvinyltoluene and substituted products thereof; styrene-p-chlorostyrene copolymer, styrene-vinyltoluene copolymer, styrene-
Vinyl naphthalene copolymer, styrene-acrylic ester copolymer, styrene-methacrylic ester copolymer, styrene-α-chloromethyl methacrylate copolymer, styrene-acrylonitrile copolymer, styrene-
Styrene such as vinyl methyl ether copolymer, styrene-vinyl ethyl ether copolymer, styrene-vinyl methyl ketone copolymer, styrene-butadiene copolymer, styrene-isoprene copolymer, styrene-acrylonitrile-indene copolymer -Based copolymer; polyvinyl chloride, phenolic resin, natural modified phenolic resin, natural resin modified maleic acid resin, acrylic resin, methacrylic resin, polyvinyl acetate, silicone resin, polyester resin, polyurethane, polyamide resin, furan resin, epoxy resin , Xylene resin, polyvinyl butyral, terpene resin, coumarone indene resin, petroleum resin and the like can be used. Preferred binders include styrene copolymers or polyester resins.

Examples of comonomers for the styrene monomer of the styrene copolymer include acrylic acid, methyl acrylate, ethyl acrylate, butyl acrylate, and the like.
Such as dodecyl acrylate, octyl acrylate, 2-ethylhexyl acrylate, phenyl acrylate, methacrylic acid, methyl methacrylate, ethyl methacrylate, butyl methacrylate, octyl methacrylate, acrylonitrile, methacrylonitrile, acrylamide, etc. Monocarboxylic acid having a heavy bond or a substituted product thereof; for example, dicarboxylic acid having a double bond such as maleic acid, butyl maleate, methyl maleate, dimethyl maleate and the like; and substituted products thereof; for example, vinyl chloride, vinyl acetate And vinyl esters such as vinyl benzoate; ethylene-based olefins such as ethylene, propylene and butylene; vinyl ketones such as vinyl methyl ketone and vinyl hexyl ketone; Ether, vinyl ethyl ether, vinyl ethers such as vinyl isobutyl ether; vinyl monomers are used alone or two or more.

The number average molecular weight of the THF-soluble component of the binder resin of the present invention is preferably from 3,000 to 1,000,000.

The styrene-based polymer or styrene-based copolymer may be crosslinked, or may be a resin mixture thereof.

As the crosslinking agent for the binder resin, a compound having two or more polymerizable double bonds may be mainly used. For example, aromatic divinyl compounds such as divinylbenzene and divinylnaphthalene; carboxylic acid esters having two double bonds such as ethylene glycol diacrylate, ethylene glycol dimethacrylate, and 1,3-butanediol dimethacrylate; Divinyl compounds such as divinylaniline, divinyl ether, divinyl sulfide and divinyl sulfone; and 3
Compounds having at least two vinyl groups are used alone or as a mixture. The amount of the polymerizable monomer 1
0.001 to 10 parts by weight based on 00 parts by weight is preferred.

The toner of the present invention may contain a charge control agent.

The following substances control the toner to be negatively charged.

For example, organic metal compounds and chelate compounds are effective, and examples thereof include monoazo metal compounds, acetylacetone metal compounds, aromatic hydroxycarboxylic acids, and aromatic dicarboxylic acid-based metal compounds. Other examples include aromatic hydroxycarboxylic acids, aromatic mono- and polycarboxylic acids and their metal salts, anhydrides, esters, and phenol derivatives such as bisphenol.

Also, urea derivatives, metal-containing salicylic acid compounds, metal-containing naphthoic acid compounds, boron compounds, quaternary ammonium salts, calixarenes, silicon compounds,
A styrene-acrylic acid copolymer, a styrene-methacrylic acid copolymer, a styrene-acryl-sulfonic acid copolymer, a non-metal carboxylic acid compound, and the like can be given.

The following substances control the toner to be positively charged.

Modified products such as nigrosine and fatty acid metal salts, guanidine compounds, imidazole compounds, quaternary ammonium salts such as tributylbenzylammonium-1-hydroxy-4-naphthosulfonate, tetrabutylammonium tetrafluoroborate, and the like; Onium salts such as phosphonium salts, which are analogs, and their lake pigments, triphenylmethane dyes and these lake pigments (phosphor tungstic acid,
Phosphomolybdic acid, phosphotungsten molybdic acid, tannic acid, lauric acid, gallic acid, ferricyanide,
Ferrocyanide), metal salts of higher fatty acids; diorganotin oxides such as dibutyltin oxide, dioctyltin oxide and dicyclohexyltin oxide; diorganotin borates such as dibutyltin borate, dioctyltin borate and dicyclohexyltin borate; Or two or more types can be used in combination. Of these, charge control agents such as nigrosine and quaternary ammonium salts are particularly preferably used.

These charge control agents are preferably used in an amount of 0.01 to 20 parts by weight (more preferably 0.5 to 10 parts by weight) based on 100 parts by weight of the resin component.

As the colorant used in the present invention, carbon black, a magnetic substance, and a black color toned using a yellow / magenta / cyan colorant shown below are used.

As the yellow colorant, a condensed azo compound, an isoindolinone compound, an anthraquinone compound,
A compound represented by an azo metal complex, a methine compound or an allylamide compound is used. Specifically, C.I. I. Pigment Yellow 12, 13, 14, 15, 17, 6
2, 74, 83, 93, 94, 95, 109, 110,
111, 128, 129, 147, 168, 180 and the like are preferably used.

As the magenta coloring agent, condensed azo compounds, diketopyrrolopyrrole compounds, anthraquinones, quinacridone compounds, basic dye lake compounds, naphthol compounds, benzimidazolone compounds, thioindigo compounds and perylene compounds are used. Specifically, C.I.
I. Pigment Red 2,3,5,6,7,23,4
8; 2,48; 3,48; 4,57; 1,81; 1,1
44,146,166,169,177,184,18
5, 202, 206, 220, 221, 254 are particularly preferred.

As the cyan coloring agent used in the present invention, copper phthalocyanine compounds and derivatives thereof, anthraquinone compounds, basic dye lake compounds and the like can be used.
Specifically, C.I. I. Pigment Blue 1, 7, 15,
15: 1, 15: 2, 15: 3, 15: 4, 60, 6
2, 66 and the like can be particularly preferably used. These colorants can be used alone or as a mixture or in the form of a solid solution. The colorant of the present invention is selected from the viewpoints of hue angle, saturation, lightness, weather resistance, OHP transparency, and dispersibility in toner. The colorant is used in an amount of 1 to 20 parts by weight based on 100 parts by weight of the resin.

Further, the toner of the present invention can be used as a magnetic toner by further containing a magnetic material. In this case, the magnetic material can also serve as a colorant. In the present invention, the magnetic material contained in the magnetic toner includes iron oxide such as magnetite, hematite, and ferrite; metals such as iron, cobalt, and nickel; and aluminum, cobalt, copper, lead, and magnesium of these metals. , Tin,
Examples include alloys of metals such as zinc, antimony, beryllium, bismuth, cadmium, calcium, manganese, selenium, titanium, tungsten, and vanadium, and mixtures thereof.

The magnetic material used in the present invention is more preferably a surface-modified magnetic material. When the magnetic material is used for a polymerization method toner, it is treated with a surface modifier which is a substance which does not inhibit polymerization. Any surface modifier may be used as long as it has been subjected to a chemical conversion treatment. Examples of such a surface modifier include a silane coupling agent and a titanium coupling agent.

The ferromagnetic material preferably has an average particle size of 2 μm or less, preferably about 0.1 to 0.5 μm. The amount contained in the toner is preferably 40 to 150 parts by weight based on 100 parts by weight of the resin component.

The magnetic properties when 10K Oersted is applied are as follows: coercive force (Hc) 20 to 300 Oersted, saturation magnetization (σs) 50 to 200 emu / g, remanence magnetization (σr)
Those having 2 to 20 emu / g are preferred.

The additive for imparting various toner properties should have a particle diameter of not more than 1/5 of the volume average diameter of the toner particles from the viewpoint of durability when added to the toner or when added to the toner. Is preferred. The particle size of the additive means an average particle size obtained by observing the surface of the toner particles with an electron microscope. As additives for the purpose of imparting these properties, for example, the following are used.

Examples of the fluidity-imparting agent include metal oxides (such as silicon oxide, aluminum oxide, and titanium oxide), carbon black, and carbon fluoride. Those subjected to a hydrophobic treatment are more preferable.

Examples of the abrasive include metal oxides (such as strontium titanate, cerium oxide, aluminum oxide, magnesium oxide and chromium oxide), nitrides (such as silicon nitride), carbides (such as silicon carbide), and metal salts (calcium sulfate). , Barium sulfate, calcium carbonate, etc.).

Examples of the lubricant include fluororesin powder (vinylidene fluoride, polytetrafluoroethylene, etc.) and fatty acid metal salts (zinc stearate, calcium stearate, etc.).

Examples of the charge control particles include metal oxides (such as tin oxide, titanium oxide, zinc oxide, silicon oxide, and aluminum oxide) and carbon black.

These additives are used in an amount of 0.1 to 10 parts by weight, preferably 0.1 to 10 parts by weight, per 100 parts by weight of the toner particles.
1 to 5 parts by weight are used. These additives may be used alone or in combination of two or more.

The toner of the present invention can be used as a one-component or two-component developer in any developer.

For example, in the case of a magnetic toner in which a magnetic material is contained in a toner as a one-component developer, there is a method of transporting and charging the magnetic toner by using a magnet built in a developing sleeve. . When a non-magnetic toner containing no magnetic material is used, there is a method in which the toner is conveyed by forcibly triboelectrically charging the toner with a developing sleeve using a blade and a fur brush and attaching the toner to the sleeve.

On the other hand, when used as a commonly used two-component developer, a carrier is used as a developer together with the toner of the present invention. The carrier used in the present invention is not particularly limited, but is mainly composed of a single ferrite and a composite ferrite composed of iron, copper, zinc, nickel, cobalt, manganese, and chromium. The carrier shape is also important because saturation magnetization and electric resistance can be controlled in a wide range.For example, it is preferable to select a spherical shape, a flat shape, an irregular shape, and the like, and to further control the fine structure of the carrier surface state, for example, the surface unevenness. . In general, a method is used in which the above-mentioned inorganic oxide is calcined and granulated to form carrier core particles in advance and then coating the resin with a resin. After kneading the inorganic oxide and the resin, pulverize and classify to obtain a low-density dispersed carrier, or further, directly knead the inorganic oxide and the monomer in an aqueous medium by suspension polymerization in a spherical form. It is also possible to use a method for obtaining a polymerized carrier for obtaining a dispersed carrier.

A system in which the surface of the carrier is coated with a resin or the like is particularly preferable. As the method, any conventionally known method such as a method of dissolving or suspending a coating material such as a resin in a solvent, coating and adhering to a carrier, and a method of simply mixing with a powder can be applied.

The substance fixed to the carrier surface varies depending on the toner material. Examples thereof include polytetrafluoroethylene, monochlorotrifluoroethylene polymer, polyvinylidene fluoride, silicone resin, polyester resin, a metal compound of ditersharry butylsalicylic acid, and styrene-based compounds. It is appropriate to use a resin, an acrylic resin, a polyamide, polyvinyl butyral, nigrosine, an amino acrylate resin, a basic dye and its lake, silica fine powder, alumina fine powder, or the like alone or in combination, but it is not necessarily limited thereto. .

The treatment amount of the above compound is generally preferably 0.1 to 30% by weight (preferably 0.5 to 20% by weight) based on the total amount of the carrier of the present invention.

The average particle size of these carriers is 10 to 100.
μm, preferably 20 to 50 μm.

A particularly preferred embodiment is ferrite whose surface is a combination of a resin such as a fluorine resin and a styrene resin, for example, polyvinylidene fluoride and styrene-methyl methacrylate resin; polytetrafluoroethylene and styrene-methyl methacrylate resin. Acrylate resin,
90: a fluorine-based copolymer and a styrene-based copolymer;
10-20: 80, preferably 70: 30-30: 70
In a mixture of ratios or silicone resin, etc.
One which is a coated ferrite carrier coated with 0.01 to 5% by weight, preferably 0.1 to 1% by weight is mentioned. As the fluorine-based copolymer, a vinylidene fluoride-tetrafluoroethylene copolymer (10:90 to 9
0:10), and styrene-based copolymers such as styrene-2-ethylhexyl acrylate (20:80 to
80:20), styrene-2-ethylhexyl acrylate-methyl methacrylate (20-60: 5-30: 10)
To 50).

The coated ferrite carrier has a sharp particle size distribution, provides favorable triboelectricity to the toner of the present invention, and has the effect of improving electrophotographic properties.

When a two-component developer is prepared by mixing with the toner according to the present invention, the mixing ratio is 2 to 15% by weight, preferably 4 to 13% by weight, as the toner concentration in the developer. % Usually gives good results. If the toner density is less than 2%, the image density is low, making it impractical. If the toner density is more than 15%, fog and scattering inside the machine are increased, and the useful life of the developer is shortened.

Further, the magnetic characteristics of the carrier are preferably as follows. The saturation magnetization needs to be ²⁰ to 90 Am ² / kg. In order to achieve higher image quality, it is preferably 30 to 70 Am ² / kg. 90 Am ²
/ Kg, it becomes difficult to obtain a high quality toner image. If it is less than 20 Am ² / kg, carrier adhesion is likely to occur because the magnetic binding force is reduced.

The method for producing the pulverized toner according to the present invention comprises a binder resin, the above-mentioned ester wax of the present invention, a pigment or dye as a colorant, a dye, a magnetic substance, a charge control agent as required, and other additives. Etc. are mixed thoroughly by a mixer such as a Henschel mixer or a ball mill, and then heated and kneaded using a hot kneader such as a kneader or an extruder to melt and knead the resins with each other while mixing the metal compounds.
A toner according to the present invention can be obtained by dispersing or dissolving a pigment, a dye, and a magnetic substance, cooling and solidifying, and then crushing and classifying.

Further, if necessary, desired additives are sufficiently mixed with a mixer such as a Henschel mixer to obtain a toner for developing an electrostatic image according to the present invention.

The method for producing the polymerized toner used in the present invention includes a method of atomizing a molten mixture into air using a disk or a multi-fluid nozzle described in Japanese Patent Publication No. 56-13945 to obtain a spherical toner, Japanese Patent Publication No. 36-10231
JP-A-59-53856 and JP-A-59-53856
No. 6,184,842, a method of directly producing a toner by using a suspension polymerization method, and a method of dispersing a toner by directly producing a toner by using an aqueous organic solvent in which the obtained polymer is insoluble and soluble in a monomer. Emulsion polymerization, such as soap-free polymerization, in which a toner is produced by polymerizing directly in the presence of a legal or water-soluble polar polymerization initiator, or by preparing primary polar emulsion polymerized particles in advance and then forming polar particles having the opposite charge. In addition, it is possible to produce a toner by using a hetero-aggregation method for association and the like.

However, in the dispersion polymerization method, the obtained toner shows an extremely sharp particle size distribution, but the selection of materials to be used is narrow, and the use of an organic solvent has an effect on waste solvent treatment and solvent flammability. From the viewpoint, the manufacturing apparatus is complicated and complicated. The emulsion polymerization method represented by soap-free polymerization is effective because the particle size distribution of the toner is relatively uniform, but when the used emulsifier and initiator terminal are present on the surface of the toner particles, the environmental characteristics are easily deteriorated.

In the present invention, a suspension polymerization method under normal pressure or under pressure, which can easily obtain a fine particle toner having a sharp particle size distribution, is particularly preferable. A so-called seed polymerization method in which a monomer is further adsorbed on the polymer particles once obtained and then polymerized using a polymerization initiator can also be suitably used in the present invention.

A more preferable toner used in the present invention is produced by a direct polymerization method in which an ester wax is encapsulated in an outer shell resin layer, particularly by a tomography method of the toner using a transmission electron microscope (TEM). It was done. It is necessary to incorporate a large amount of ester wax into the toner from the viewpoint of fixability, and it is necessary to include the necessary ester wax in the outer shell resin. Unless the toner is not encapsulated, the toner cannot be sufficiently pulverized unless a special freeze-pulverization is used in the pulverization process, resulting in only a toner having a wide particle size distribution. This is extremely undesirable. In addition, in the case of freeze grinding, the equipment becomes complicated to prevent dew condensation on the equipment, and if the toner absorbs moisture, the workability of the toner is reduced, and it is necessary to add a drying step. It becomes a problem. As a specific method for encapsulating the ester wax, the polarity of the material in the aqueous medium is set to be smaller for the ester wax than for the main monomer, and a small amount of a polar resin or monomer is further added. As a result, a toner having a so-called core-shell structure in which the ester wax is coated with an outer shell resin can be obtained. Toner particle size distribution control and particle size control
Methods and mechanical device conditions such as changing the type and amount of poorly water-soluble inorganic salt or dispersant that acts as a protective colloid. The toner of the present invention can be obtained by controlling the solid content concentration and the like.

As a specific method for measuring the tomographic plane of the toner in the present invention, the toner can be obtained by sufficiently dispersing the toner in an epoxy resin curable at room temperature, and then curing it in an atmosphere at a temperature of 40 ° C. for 2 days. The cured product is stained with ruthenium tetroxide and, if necessary, osmium tetroxide, and then sliced using a microtome with diamond teeth, and cut out using a transmission electron microscope (TEM). Was measured. In the present invention, it is preferable to use a ruthenium tetroxide dyeing method in order to provide a contrast between materials by utilizing a slight difference in crystallinity between the ester wax used and the resin constituting the outer shell. FIG. 1 shows a typical example. Obviously, it was observed that the ester wax was encapsulated by the outer shell resin.

In the case where the direct polymerization method is used in the toner production method of the present invention, the toner can be specifically produced by the following production method. Ester wax, colorant, charge control agent, polymerization initiator, and other additives are added to the monomer, and a monomer system uniformly dissolved or dispersed by a homogenizer, an ultrasonic disperser, or the like is used as a dispersion stabilizer. It is dispersed in the contained aqueous phase by a conventional stirrer, homomixer, homogenizer or the like. Preferably, the stirring speed and time are adjusted so that the monomer droplets have the desired size of the toner particles, and the granulation is performed. Thereafter, by the action of the dispersion stabilizer, the particles may be stirred to such an extent that the particle state is maintained and the particles are prevented from settling. Polymerization temperature is 4
The polymerization is carried out at a temperature of 0 ° C. or higher, generally 50 to 90 ° C. In addition, the temperature may be raised in the latter half of the polymerization reaction, and further, in the latter half of the reaction, or after the The aqueous medium may be partially distilled off later. After completion of the reaction, the generated toner particles are collected by washing and filtration, and dried. In the suspension polymerization method, the monomer system 1 is usually used.
It is preferable to use 300 to 3000 parts by weight of water with respect to 00 parts by weight as a dispersion medium.

When a toner is directly obtained by the polymerization method, styrene, o (m-, p-
Styrene monomers such as-)-methylstyrene and m (p-)-ethylstyrene; methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate,
Butyl (meth) acrylate, octyl (meth) acrylate, dodecyl (meth) acrylate, stearyl (meth) acrylate, behenyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, dimethyl (meth) acrylate (Meth) acrylate monomers such as aminoethyl and diethylaminoethyl (meth) acrylate; and ene monomers such as butadiene, isoprene, cyclohexene, (meth) acrylonitrile, and acrylamide are preferably used.

In the present invention, in order to form a core-shell structure, it is essential to use a polar resin in combination. Polar polymers and copolymers which can be used in the present invention are exemplified below.

Polymers of nitrogen-containing monomers such as dimethylaminoethyl methacrylate and diethylaminoethyl methacrylate, copolymers with styrene-unsaturated carboxylic esters, etc., nitrile monomers such as acrylonitrile, vinyl chloride Halogen-containing monomers, acrylic acid, unsaturated carboxylic acids such as methacrylic acid, and other unsaturated dibasic acids,
Unsaturated dibasic acid anhydrides, polymers such as nitro monomers or copolymers with styrene monomers, polyesters,
Epoxy resins and the like can be mentioned. More preferred are a copolymer of styrene and (meth) acrylic acid, a maleic acid copolymer, a saturated polyester resin, and an epoxy resin.

Examples of the polymerization initiator include, for example, 2,2′-
Azobis- (2,4-dimethylvaleronitrile), 2,
2′-azobisisobutyronitrile, 1,1′-azobis (cyclohexane-1-carbonitrile), 2,2 ′
Azo- or diazo-based polymerization initiators such as azobis-4-methoxy-2,4-dimethylvaleronitrile and azobisisobutyronitrile, benzoyl peroxide, methyl ethyl ketone peroxide, diisopropyl peroxycarbonate, cumene hydroperoxide, t-butylhydro Peroxide, di-t-butyl peroxide, dixyl peroxide, 2,4-dichlorobenzoyl peroxide, lauroyl peroxide, 2,2-bis (4,4-t-butylperoxycyclohexyl) propane, tris- (t-butylperoxy) A peroxide-based initiator such as triazine, a polymer initiator having a peroxide in a side chain, a persulfate such as potassium persulfate and ammonium persulfate, and hydrogen peroxide are used.

The polymerization initiator is 0.5 to 20 of the polymerizable monomer.
The addition amount is preferably in parts by weight, and may be used alone or in combination.

In the present invention, a known crosslinking agent or chain transfer agent may be added to control the molecular weight, and the preferable addition amount is 0.001 to 15 parts by weight. In the present invention, the emulsion medium, dispersion polymerization, suspension polymerization, seed polymerization, a polymerization method using a hetero-aggregation method, etc., the dispersion medium used when producing the polymerization method toner, any suitable stabilizer Use For example, as inorganic compounds, tricalcium phosphate, magnesium phosphate, aluminum phosphate, zinc phosphate, calcium carbonate, magnesium carbonate, calcium hydroxide, magnesium hydroxide, aluminum hydroxide, calcium metasilicate, calcium sulfate, barium sulfate , Bentonite, silica, alumina and the like. As organic compounds, polyvinyl alcohol, gelatin, methylcellulose, methylhydroxypropylcellulose, ethylcellulose, sodium salt of carboxymethylcellulose, polyacrylic acid and its salts, starch, polyacrylamide, polyethylene oxide, poly (hydroxystearic acid-g-methacrylic acid) A methyl-eu-methacrylic acid) copolymer or a nonionic or ionic surfactant is used.

When the emulsion polymerization method and the hetero-aggregation method are used, an anionic surfactant, a cationic surfactant, an amphoteric ionic surfactant and a nonionic surfactant are used. It is preferable to use 0.2 to 30 parts by weight of these stabilizers based on 100 parts by weight of the polymerizable monomer.

When an inorganic compound is used among these stabilizers, a commercially available one may be used as it is, but in order to obtain fine particles, the inorganic compound may be formed in a dispersion medium.

For fine dispersion of these stabilizers, 0.001 to 0.1 parts by weight of a surfactant may be used. This is to promote the intended action of the dispersion stabilizer, and specific examples thereof include sodium dodecylbenzene sulfate, sodium tetradecyl sulfate,
Examples include sodium pentadecyl sulfate, sodium octyl sulfate, sodium oleate, sodium laurate, potassium stearate, calcium oleate and the like.

In the present invention, it is necessary to pay attention to the polymerization inhibitory property and the water phase migration property of the colorant used in the polymerization method toner. For example, it is better to perform a hydrophobic treatment without inhibiting polymerization. In particular, many dyes and carbon blacks have polymerization inhibitory properties, so care must be taken when using them. As a preferable method for surface-treating the dye system, there is a method in which a polymerizable monomer is polymerized in advance in the presence of these dyes, and the obtained colored polymer is added to the monomer system. The carbon black may be treated with a substance that reacts with the surface functional group of the carbon black, such as polyorganosiloxane, in addition to the same treatment as the above-described dye.

Next, the fixing device according to the embodiment of the present invention will be described in detail.

FIG. 1 is a schematic diagram showing an example of a film heating type fixing device according to the present invention. Numeral 11 is a general code of the fixing device. Reference numeral 24 denotes a heat-resistant fixing film in the form of an endless belt, which includes a driving roller 25 on the left side, a driven roller 26 on the right side, and a low-heat-capacity linear heating element disposed below the driving roller 25 and the driven roller 26. Body 2
No. 0 is suspended between the three members 25, 26, 20 which are parallel to each other. The film 24 is cleaned by the cleaning pad 10.

The driven roller 26 also serves as a tension roller for the endless belt-shaped fixing film 24.
The fixing film 24 serves as a recording material carrying an unfixed toner image Ta conveyed from an image forming unit (not shown) on the upper surface at a predetermined peripheral speed in the clockwise direction with the clockwise rotation of the driving roller 25. The transfer material sheet P is rotated at the same peripheral speed as the transport speed of the transfer material sheet P (50 mm / sec in this example) without wrinkles, meandering, and speed delay.

The fixing film 24B as a pressing member is
A fixing film 24B having no rubber elastic layer having good release properties such as silicone rubber, and an unillustrated attachment to the lower surface of the heating element 20 with the descending film portion of the endless belt-shaped fixing film 24 interposed therebetween. For example, the counter pressure contact is made by a biasing means with a total pressure of 4 to 7 kg.
The transfer material sheet P rotates counterclockwise in the forward direction in the transport direction. 10 is a cleaner and 70 is a thermistor.

Further, the fixing film 24B is a heat-resistant fixing film in the form of an endless belt.
It is a 0 μm film. It is desirable that the film on the upper side is rather thin and has a high heating rate.

At least at the time of fixing, the temperature control circuit 73 controls energization to the resistance heating element 20B by a drive circuit 74 such as a triac so that the detection output of the thermistor 70 becomes a predetermined value. The heating element 20B is preferably configured similarly to the heating element 20, and the lower fixing film 24B is connected to the upper fixing film 24 by a biasing means such as a spring (not shown) via the heating element 20B. Press.

The heating element 20 is a low-heat-capacity linear heating element whose longitudinal direction is a direction intersecting with the plane movement direction of the fixing film 24 (the width direction of the film).
1, a heating resistor (heating element) 22, a temperature measuring element 23, etc., which are attached to and held by a heater support 27 and fixedly supported. The numbers appended with B, such as 11B, 25B, 26B, respectively, correspond to the member numbers described above,
Performs a similar function.

The heater support 27 supports the heating element 20 in a heat-insulating manner with respect to the fixing device 11 and the entire image forming apparatus incorporating the fixing device. For example, PPS (polyphenylene sulfide), PAI (polyamide imide), PI
Highly heat-resistant resins such as (polyimide), PEEK (polyetheretherketone), and liquid crystal polymer, and composite materials of these resins with ceramics, metals, glass, and the like.

The heater substrate 21 is a member having heat resistance, insulation, low heat capacity, and high heat conductivity.
It is an alumina substrate having a width of 10 mm and a length of 310 mm.

For example, Ag / Pd (silver palladium), Ta, or the like is formed along the length substantially at the center of the lower surface (facing the film 24) of the heater substrate 21.
₂ N, which electrical resistance material RuO ₂ or the like is applied by screen printing or the like at about 10 [mu] m · width 1~3mm thickness was approximately 10 [mu] m coated with heat-resistant resin of heat-resistant glass or PTFE such as a surface protective layer 21a thereon It is.

As an example, the temperature measuring element 23 has a low heat capacity such as a Pt film or the like provided by applying a screen printing or the like to a substantially central portion of the upper surface of the substrate 21 (the surface opposite to the surface on which the heating element 22 is provided). Is a resistance thermometer. As the temperature detecting element, a configuration may be adopted in which a thermistor having a low heat capacity or the like is disposed in contact with the substrate 21.

In the case of the heating element 20 of the present embodiment, a current is applied to the linear or band-shaped resistance heating element 22 from both ends in the longitudinal direction, so that the heating element 22 generates heat over substantially the entire length.
The energization is 100 V AC, and the temperature control circuit 73 controls the energization power by controlling the phase angle to be energized by the energization control circuit 75 including a triac so that at least the temperature detected by the fixing temperature detecting element 23 becomes constant. The fixing temperature is controlled to be 180 ° C.

The resistance heating element 20B is a linear or band-shaped resistance heating element, and is supplied with electricity from both ends in the longitudinal direction to generate heat over substantially the entire length. Energization is AC1
The temperature control circuit 73 controls the energizing power by controlling an energizing phase angle by an energizing control circuit 75 including a triac so that at least the temperature detected by the fixing temperature detecting element 70 becomes constant. 200 ° C
Is controlled so that

Next, the fixing film 24 used in this embodiment will be described.

The fixing film 24 has a total thickness of 100 μm in order to reduce the heat capacity and achieve quick start.
m or less, preferably 40 μm or less, a film having heat resistance, release property, durability and the like can be used. FIG. 2 is a schematic diagram of a layer structure of an example of a composite layer film as a whole film, and this example is a two-layer film. 24a is a heat-resistant layer as a base layer (base film) of the fixing film, and 24b is a release layer (surface layer) laminated on the outer surface of the heat-resistant layer 24a (the surface facing the toner surface image).

The heat-resistant layer 24a is made of a high heat-resistant resin film such as polyimide, polyetheretherketone (PEEK), polyethersulfone (PES), polyetherimide (PEI), polyparabanic acid (PPA), or the like.
Materials having excellent strength and heat resistance, such as metals such as Ni, SUS, and Al, can be used.

The release layer 24b can be made of, for example, a fluororesin such as PTFE (polytetrafluoroethylene), PFA, or FEP if only the black toner image is to be fixed, but the color toner image can be fixed without minute gloss unevenness. A 100 μm silicone rubber layer is used as the intermediate layer 24 c for processing and for improving fixability. The intermediate layer is an elastic layer, and any material can be selected as long as it has rubber elasticity.

The surface resistance of the release layer 24b may be reduced by, for example, mixing a conductive agent such as carbon black, graphite, or conductive whiskers. In this case, the charging of the toner contact surface of the fixing film 24 can be prevented. When the toner contact surface of the fixing film 24 is insulative, the surface of the fixing film is charged, disturbing the toner image on the sheet P or transferring the toner image to the fixing film 24 (so-called charging offset). In some cases, this problem can be solved by reducing the resistance of the release layer.

In particular, the surface resistance of the release layer 24b is set to 10 ¹⁰
It is preferably set to Ω or less.

The fixing film 24 is not limited to the two-layer structure as described above, and may have a multilayer structure of three or more layers including a silicone rubber layer at least on the surface in contact with the toner image. A single-layer film of silicone rubber which has been strengthened by adding a filler or the like can be used. At this time, the thickness is set to about 100 μm to 500 μm in order to utilize the elastic function.

In general, when a color image is fixed, a fixed image having high glossiness is often required in terms of color reproducibility and appearance. The film heating method of the present invention is particularly effective for fixing such a color image requiring high image glossiness, and the surface of the fixing film 24 (the surface of the recording material which is in contact with the toner image should be formed with less roughness). It is also possible to obtain an image with low gloss by roughening the surface of the fixing film 24.

Such a difference in surface state may be made by roughening the surface by blasting or the like after the preparation of the fixing film. In order to make the surface smooth, a fixing film is prepared by using a conventionally known mold having an inner mirror surface, and the fixing film is formed. It is possible by a method such as finishing the surface to have a high smoothness, but it is not particularly limited to this method.

Next, the operation of the present fixing device will be described.

An unfixed toner image (black toner image or full-color toner image) Ta conveyed from the image forming unit (not shown) to the fixing device 11 by carrying out the image forming operation in response to the image forming start signal is carried on the upper surface. The transfer material sheet P as a recording material is guided by a guide 29 and
The fixing film 24 enters between the fixing film 24 and the fixing film 24B at the pressure contact portion N between the fixing film 24 and the pressing roller 28, and the unfixed toner image surface rotates in the same direction at the same speed as the conveyance speed of the sheet P. The heating member 20 and the heating member 20B pass while receiving a pinching pressure in a state of being overlapped with the fixing film 24 without causing surface displacement or wrinkling by being closely attached to the lower surface of the heating member 20.

The heating element 20 and the heating element 20B are energized and heated at a predetermined timing by the image formation start signal, so that the toner image Ta is heated at the pressure contact portion N and becomes a softened and fused image Tb.

The traveling direction of the fixing film 24 turns at a steep angle (the bending angle θ is approximately 45 °) at the edge portion S (the radius of curvature is approximately 2 mm) of the heater support 27 where the curvature is large. Accordingly, the sheet P conveyed through the pressure contact portion N while overlapping the fixing film 24 is separated from the fixing film 24 at the edge portion S by a curvature. At this separation, the releasability of the toner itself is extremely high. Since the toner film is high, toner offset does not substantially occur in the fixing film 24.

The sheet P separated from the fixing film 24
Is discharged to the discharge tray 12. By the time the sheet is discharged, the toner is sufficiently cooled and solidified, and is in a state of being completely fixed on the sheet P (toner image Tc).

In this embodiment, the heating element 22 of the heating element 20
In addition, since the heat capacity of the substrate 21 is small, and these are thermally insulated and supported by the support body 27, the surface temperature of the heating body 20 at the press-contact portion N can be reduced in a short time to the melting point of the toner (or the fixing temperature to the sheet P) Since the temperature is raised to a sufficiently high temperature, it is not necessary to raise the temperature of the heating element 20 in advance (so-called standby temperature control), energy can be saved, and the temperature inside the apparatus can be prevented.

Since the elastic layer is used for the intermediate layer 24c in order not to generate minute unevenness in luster, the heat capacity becomes large.
When only the heating element 20 is heated, it takes a long time, for example, 10 minutes for the initial heat storage required for fixing. Therefore,
It is necessary to actively heat the fixing film from the outside, that is, from the fixing film 24B, and to store the heat of the fixing film 24. Further, since the fixing film 24B has a smaller heat capacity than the fixing film 24, the fixing film 24B supplies heat from the resistance heating element 20B and has a higher temperature rising rate than the fixing film. (Second Embodiment) FIG. 3 shows another embodiment, in which a fixing film 1B is wound around a heating body 20B and a uniaxial roller 26B, and the fixing film 24B is driven by a fixing film 24.

The fixing film 1B may be tensioned as shown in the figure or may be tension-free.

According to this embodiment, the winding configuration of the film is simplified.

(Third Embodiment) The example shown in FIG. 3 is of a type in which the fixing film 24B follows the fixing film 24. However, when a wax-containing polymerized toner is used, the wax is applied to the film surface. It is conceivable that the fixing film 24B adheres and the frictional force between the fixing film 24B and the fixing film 24 decreases, and the fixing film 24B is not driven well.

In this embodiment, the above problem is solved. As shown in FIG. 4, a wax removing roller 50 is provided on the surface of a fixing film 24B which is a driven film. The wax removing roller 50 may be always in sliding contact with the surface of the film, or may be kept isolated except when necessary, as shown in FIG. The wax removing roller 50 is made of a porous material such as urethane rubber sponge and absorbs wax. Although it may be a single foam product,
It is more preferable to use an open cell.

As described above, the film 24B and the roller 50
Are separated from each other, speed sensors 51 and 52 are provided on the fixing films 24 and 24B, respectively, and a speed difference between the two films is detected by the sensors. Separate the film (Fig. 4
(B)) The wax is removed by sliding the fixing film 24B into contact with a wax removing roller, so that the wax on the film surface can be removed in an appropriate amount without causing offset.

Further, since the fixing film is a belt fixing type, the fixing property can be improved by the nip size compared to the heat roller. Even if the nip is larger than the heat roller, the releasing property after fixing the S toner is high. (Hot) No.

In each of the above embodiments, the fixing film 24
Is not limited to an endless belt shape, and the endless fixing film 24 wound around a feed shaft in a roll form is passed between the heating body 20 and the fixing film 24B to take up the winding shaft 13.
(The end film winding type) in which the transfer material sheet P travels from the sending shaft 12 side to the winding shaft 13 side at the same speed as the transport speed of the transfer material sheet P.

Next, more specific experimental examples will be described.

[Experimental Example 1] The apparatus configuration shown in FIG. 1 was used.

Toner Production Method To 710 g of ion-exchanged water, 450 g of a 0.1 M Na ₃ PO ₄ aqueous solution was added, heated to 60 ° C., and then, using a TK homomixer (manufactured by Tokushu Kika Kogyo). 13000 rp
m. A 1.0 M CaCl ₂ aqueous solution 6
8 g was gradually added to obtain an aqueous medium containing Ca ₃ (PO ₄ ) ₂ . On the other hand, 166 g of styrene 34 g of n-butyl acrylate 15 g of copper funurolanine pigment 15 g of metal compound of ditertiary butyl salicylic acid 3 g of saturated polyester 10 g (acid value 11, peak molecular weight 8500) monoester wax 140 g (Mw 500, Mn 400, viscosity 6.5 mPas, SP value 8) -6) The above formulation was heated to 60 ° C, and was uniformly dissolved and dispersed at 12000 rpm using a TK homomixer (manufactured by Tokushu Kika Kogyo). 10 g of a polymerization initiator 2,2′-azobis (2,4-dimethylvaleronitrile) was dissolved therein,
A polymerizable monomer composition was prepared. The polymerizable monomer composition was charged into the aqueous medium, and the mixture was stirred at 10,000 rpm for 20 minutes using a TK homomixer at 60 ° C. in an N ₂ atmosphere to granulate the polymerizable monomer composition. did. Then, while stirring with a paddle stirring blade, the temperature was raised to 80 ° C.
Allowed to react for hours.

After completion of the polymerization reaction, the mixture was cooled, hydrochloric acid was added to dissolve calcium phosphate, and then filtered, washed with water and dried to obtain polymer particles.

With respect to 100 parts by mass of the obtained particles, BE
2.0 parts by mass of hydrophobic titanium oxide having a specific surface area of 100 m ² / g by the T method was externally added to obtain a toner having an average particle diameter of 6.2 μm.

To 7 parts by mass of this toner, 93 parts by mass of a 35 μm silicone-coated chlorite carrier were mixed to prepare a developer 1.

An experiment was performed using this developer.

When the temperature detected by the built-in thermistor 70 is 1
It controlled so that it might be 80 degreeC. At this time, 300 W of electric power was supplied to the heating element 20.

As the endless fixing film 24, a three-layer composite layer film of the following heat-resistant layer (base layer, base film) 24a, release layer (surface layer) 24b, and intermediate layer 24c was used.

Heat-resistant layer 24a, a polyimide film having a thickness of 20 μm. Release layer 24b, FEP (hexafluoropropylene copolymer) which is a fluororesin having a thickness of 10 μm. Intermediate layer 24c JIS A type Rubber hardness 45 HTV silicone rubber 100 μm Main switch ON Immediately thereafter, the fixing film 24 and the fixing film 24B were rotationally driven by a driving device (not shown).

When the fixing device 11 was used in the image forming apparatus shown in FIG. 5 and a fixing process of a full-color image was executed, a preferable good fixing process without a toner offset to a fixing film was performed in a startup time of 30 seconds. .

At this time, the release layer 24b of the fixing film 24
Had a surface temperature rising rate of 6 degrees / second.

[Experimental Example 2] In Experimental Example 1, the rotation was driven from 110 degrees Celsius at which the toner softened. With a rise time of 45 seconds, favorable and favorable fixing processing without toner offset to the fixing film was performed.

At this time, the release layer 24b of the fixing film 24
Had a surface temperature rising rate of 4 degrees / second. From 110 degrees Celsius where the toner softens, the reason for performing the rotation drive is as follows.
Fixing film 24 or jamming film 24
This is because if toner remains on B, both may be damaged.

[Experimental Example 3] The diester wax (Mw 480, Mn 410, viscosity 10.5) in Experimental Example 1 was used.
Developer 2 was prepared and evaluated in the same manner except that mPas and SP value 9-1) were used, and good results were obtained.

[Experimental Example 4] In Experimental Example 1, the tetraester wax (Mw430, Mn380, and Mw8
A developer 3 was prepared and evaluated in the same manner except that a shoulder was used at 50, a viscosity of 11.6 mPas, and an SP value of 8-5), and good results were obtained.

[0183]

As described above, according to the present invention, the first film is heated via the second film by the second resistance heating element provided opposite to the first film. By increasing the nip between the first and second films, the wait time can be reduced. Also,
The toner is a toner containing at least a binder resin, a coloring material, and a wax, and the weight average molecular weight (M
w) is 400 or more and 4000 or less, and the number average molecular weight (M
n) is 200 or more and 4000 or less, so that full-color O
Image formation applicable to HP can be stably realized over a long period of time, and the toner itself exhibits releasability above the softening point of wax, so the second half of the nip is cooled, solidified and separated. There is no need to apply a mold release agent, and the fixing device can be provided at low cost.

[Brief description of the drawings]

FIG. 1 is a schematic configuration diagram of an example of a fixing device according to the present invention.

FIG. 2 is a schematic cross-sectional view of a layer structure of a fixing film.

FIG. 3 is a schematic configuration diagram of another embodiment of a fixing device.

FIG. 4 is a schematic configuration diagram of still another embodiment of a fixing device.

FIG. 5 is a schematic configuration diagram of an example of an image forming apparatus.

FIG. 6 is a flow tester diagram of the toner.

[Explanation of symbols]

Reference Signs List 20 heating element 24 fixing film 24a heat-resistant layer (base film) 24b release layer (surface layer) 24c intermediate layer (elastic layer) 28 pressure roller 10 cleaning felt 70 thermistor H heater P recording Lumber

Claims (6)

[Claims] A heating element having a first resistance heating element;
A first film slidingly contacting the heating element, a heating element including a second resistance heating element forming a nip with the first film, and a second film slidingly contacting the heating element; ,
A fixing device characterized in that a support material supporting a visible image is fixed and conveyed by the nip. 2. The fixing device according to claim 1, wherein each of the first and second films has an endless belt shape. 3. The method according to claim 2, wherein the second film is a second heating element,
3. The fixing device according to claim 2, wherein the fixing device is wound around a driving roller and a driven roller. 4. The fixing device according to claim 2, wherein the second film is wound around a second heating element and a driven roller. 5. A structure in which a wax removing roller is provided for the second film, and the second film is configured to be able to contact and separate from the first film integrally with a second heating element and a driven roller. 5. The fixing device according to claim 2, wherein when the first film is separated from the first film, the first film is brought into contact with a wax removing roller to remove the wax. 6. The toner used for the visualized image is a toner containing at least a binder resin, a colorant and a wax, and the wax has a weight average molecular weight (Mw) of 400 or more and 4000 or less and a number average molecular weight (Mn). 6. The fixing device according to claim 1, wherein the value of (f) is 200 or more and 4000 or less.