JPH1081977A - Chromate treating solution and treatment - Google Patents

Chromate treating solution and treatment

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Publication number
JPH1081977A
JPH1081977A JP25249296A JP25249296A JPH1081977A JP H1081977 A JPH1081977 A JP H1081977A JP 25249296 A JP25249296 A JP 25249296A JP 25249296 A JP25249296 A JP 25249296A JP H1081977 A JPH1081977 A JP H1081977A
Authority
JP
Japan
Prior art keywords
compound
chromium
chromate treatment
treating solution
chromate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP25249296A
Other languages
Japanese (ja)
Other versions
JP3411452B2 (en
Inventor
Yukio Uchida
幸夫 内田
Hirobumi Taketsu
博文 武津
Shinya Furukawa
伸也 古川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Nisshin Co Ltd
Original Assignee
Nisshin Steel Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nisshin Steel Co Ltd filed Critical Nisshin Steel Co Ltd
Priority to JP25249296A priority Critical patent/JP3411452B2/en
Publication of JPH1081977A publication Critical patent/JPH1081977A/en
Application granted granted Critical
Publication of JP3411452B2 publication Critical patent/JP3411452B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To prevent the gelation of a treating solution by reducing 6-valent chromium to 3-valent chromium with an oxycarboxylic acid compound. SOLUTION: The organic resin-containing chromate treating solution is stabilized even when the whole 6-valent chromium is reduced to the 3-valent chromium by using the oxycarboxylic acid compound as a result of investigating a reducing agent by which the treating solution is stabilized even when >=50% 6-valent chromium is reduced. It is considered that the hydroxide group of the compound works reduction action and the carboxyl group coordinates with a compound of 3-valent chromium to prevent the gelation. Tartaric acid or the like is suitably used as the concrete compound. The concentration of the water soluble chromium compound is preferably 1-20g/l as total Cr and the concentration of the organic resin is preferably 20-500g/l. The reduction using the compound is accelerated by adding phosphoric acid or the compound in the treating solution. The material coated with the treating solution is dried without washing.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、クロメ−ト皮膜から6
価クロムがほとんど溶出しないクロメ−ト皮膜を形成で
きるクロメ−ト処理液および処理方法に関する。
BACKGROUND OF THE INVENTION The present invention relates to a method for producing a chromate film from a chromate film.
The present invention relates to a chromate treating solution and a treating method capable of forming a chromate film from which chromium (VI) hardly elutes.

【0002】[0002]

【従来技術】近年、亜鉛やアルミニウムまたはこれらの
合金等のめっき鋼板、銅めっき鋼板、アルミニウム板等
のクロメ−ト処理液は、クロム酸、クロム酸塩、重クロ
ム酸塩のような水溶性クロム化合物の水溶液に水溶性も
しくは水分散性有機樹脂を添加して、被処理材に塗布後
水洗することなく乾燥する塗布型のものが主流になって
いる。この処理液では含有クロムがすべて6価クロムで
あると、クロムが溶出し易く、また、吸湿性になるた
め、通常、6価クロムの一部を還元剤で不溶性の3価ク
ロムに還元して、クロメ−ト皮膜の耐食性、耐湿性を高
めている。
2. Description of the Related Art In recent years, chromate treatment solutions for plated steel sheets such as zinc and aluminum or alloys thereof, copper-plated steel sheets, aluminum sheets, etc. are made of water-soluble chromium such as chromate, chromate and dichromate. The mainstream is a coating type in which a water-soluble or water-dispersible organic resin is added to an aqueous solution of a compound, applied to a material to be treated, and then dried without being washed with water. In this treatment liquid, if the chromium content is all hexavalent chromium, the chromium is easily eluted and becomes hygroscopic. Therefore, usually, a part of hexavalent chromium is reduced to insoluble trivalent chromium with a reducing agent. In addition, the corrosion resistance and moisture resistance of the chromate film are enhanced.

【0003】還元剤としては、澱粉、ポリビニルアルコ
−ル、ホルマリンのような有機化合物や過酸化水素のよ
うな無機化合物を用いていたが、これらの還元剤で6価
クロムの3価クロムへの還元率を50%より大きくする
と、還元率の上昇に伴ってpHも上昇するため、3価ク
ロムが水酸化クロム等に変化して、処理液のゲル化や沈
降が生じ、被処理材への塗布が困難になる。このため、
6価クロムの還元率は50%以下にしていたが、この程
度の還元率ではクロメ−ト皮膜中の6価クロムが溶出し
て、黄色のシミが発生したり、取り扱い者に悪影響を与
えたりするという問題があった。
[0003] Organic compounds such as starch, polyvinyl alcohol and formalin and inorganic compounds such as hydrogen peroxide have been used as reducing agents. These reducing agents convert hexavalent chromium into trivalent chromium. If the reduction ratio is larger than 50%, the pH also increases with the increase in the reduction ratio, so that trivalent chromium changes to chromium hydroxide and the like, and the treatment solution gels and precipitates, and Application becomes difficult. For this reason,
The hexavalent chromium reduction rate was set to 50% or less, but at such a reduction rate, hexavalent chromium in the chromate film was eluted, causing yellow spots or adversely affecting the operator. There was a problem of doing.

【0004】[0004]

【発明が解決しようとする課題】本発明は、6価クロム
の3価クロムへの還元率を50%より大きくしても、処
理液がゲル化しないクロメ−ト処理液および処理方法を
提供するものである。
SUMMARY OF THE INVENTION The present invention provides a chromate treatment solution and a treatment method in which the treatment solution does not gel even when the reduction ratio of hexavalent chromium to trivalent chromium is greater than 50%. Things.

【0005】[0005]

【課題を解決するための手段】本発明は、水溶性クロム
化合物と、水溶性もしくは水分散性有機樹脂とを含有す
るクロメ−ト処理液において、オキシカルボン酸化合物
またはこれとリン酸もしくはリン酸化合物とにより6価
クロムを3価クロムに還元した。クロメ−ト処理液は被
処理材に塗布した後、水洗することなく乾燥する。
According to the present invention, there is provided a chromatized solution containing a water-soluble chromium compound and a water-soluble or water-dispersible organic resin, comprising an oxycarboxylic acid compound or phosphoric acid or phosphoric acid. The compound reduced hexavalent chromium to trivalent chromium. After the chromate treatment liquid is applied to the material to be treated, it is dried without washing.

【0006】[0006]

【作用】本発明者らは、6価クロムの還元率を50%以
上にしても有機樹脂含有クロメ−ト処理液がゲル化しな
い還元剤について、種々検討したところ、オキシカルボ
ン酸化合物を用いると、6価クロム全量を3価クロムに
還元しても、処理液が安定していることを見いだした。
ここで、オキシカルボン酸化合物を用いると、処理液が
ゲル化しない理由は明確ではないが、オキシカルボン酸
化合物の水酸基が6価クロムを3価クロムに還元し、カ
ルボキシル基が3価クロムの化合物に配位して、ゲル化
を防止するものと考えられる。
The present inventors have conducted various studies on a reducing agent that does not cause the chromatized solution containing an organic resin to gel even when the reduction ratio of hexavalent chromium is 50% or more. It was found that the treatment liquid was stable even when the total amount of hexavalent chromium was reduced to trivalent chromium.
Here, when the oxycarboxylic acid compound is used, the reason why the treatment liquid does not gel is not clear, but the hydroxyl group of the oxycarboxylic acid compound reduces hexavalent chromium to trivalent chromium, and the compound having a carboxyl group of trivalent chromium. Is considered to prevent gelation.

【0007】オキシカルボン酸化合物としては、酒石
酸、マロン酸、クエン酸、乳酸、グルコ−ル酸、グリセ
リン酸、トロパ酸、ベンジル酸、ヒドロキシ吉草酸等が
挙げられるが、これらの還元剤は単独または併用しても
よい。還元性は化合物により異なるので、添加量は3価
クロムへの還元を把握しながら行う。
Examples of the oxycarboxylic acid compound include tartaric acid, malonic acid, citric acid, lactic acid, gluconic acid, glyceric acid, tropic acid, benzylic acid and hydroxyvaleric acid. These reducing agents may be used alone or in combination. You may use together. Since the reducibility differs depending on the compound, the addition amount is determined while grasping the reduction to trivalent chromium.

【0008】水溶性クロム化合物の濃度は、全Crが1
〜20g/Lにするのが望ましい。1g/L未満では耐
食性が不充分で、20g/Lより多いと、ゲル化し易い
傾向にある。6価クロムの還元は目的により設定すれば
よいが、Cr6+/全Crの比率で0.1以下にすると、
6価クロムの溶出をほぼ完全に防止でき、また、クロメ
−ト皮膜を無色にすることができる。有機樹脂は20g
/L未満であると、均一な皮膜形成が困難で、500g
/Lより多くすると、粘性が高くなり、塗布困難になる
ので、20〜500g/Lにするのが好ましい。
[0008] The concentration of the water-soluble chromium compound is
Desirably, it is 2020 g / L. If it is less than 1 g / L, the corrosion resistance is insufficient, and if it is more than 20 g / L, it tends to gel. The reduction of hexavalent chromium may be set according to the purpose, but if the ratio of Cr 6+ / total Cr is set to 0.1 or less,
The elution of hexavalent chromium can be almost completely prevented, and the chromate film can be made colorless. 20 g of organic resin
/ L is less than 500 g, it is difficult to form a uniform film.
If the ratio is more than / L, the viscosity becomes high and coating becomes difficult. Therefore, the amount is preferably 20 to 500 g / L.

【0009】オキシカルボン酸化合物による還元は、処
理液にリン酸またはリン酸化合物を添加すると、少ない
添加量で図1に示すように還元を促進することができ、
また、クロメ−ト皮膜を難溶性のリン酸クロム皮膜にす
ることができる。リン酸化合物としてはリン酸二水素ア
ンモニウム等のような水易溶性のものを用いるが、添加
量はP/全Cr=0.1〜4.0になるようにする。0.
1未満であると、皮膜難溶化による耐食性の向上が小さ
く、4.0を超えると、処理液の安定性が低下するよう
になる。
In the reduction with an oxycarboxylic acid compound, when phosphoric acid or a phosphoric acid compound is added to the treatment solution, the reduction can be promoted with a small addition amount as shown in FIG.
Further, the chromate film can be made of a hardly soluble chromium phosphate film. As the phosphoric acid compound, a water-soluble compound such as ammonium dihydrogen phosphate is used, and the amount of addition is adjusted so that P / total Cr = 0.1 to 4.0. 0.
When it is less than 1, the improvement in corrosion resistance due to insolubilization of the film is small, and when it is more than 4.0, the stability of the treatment liquid is reduced.

【0010】なお、有機樹脂含有クロメ−ト処理液に
は、潤滑剤として、融点が100℃以上の高分子樹脂粉
末を添加し、プレス加工等の際のクロメ−ト皮膜潤滑性
を高めることが従来より行われているが、このクロメ−
ト処理液にもポリエチレン、ポリプロピレン、フッ素樹
脂のような融点が100℃以上の樹脂粉末を添加しても
よい。
Incidentally, a high molecular resin powder having a melting point of 100 ° C. or more is added as a lubricant to the organic resin-containing chromate treatment liquid to improve the lubricity of the chromate film at the time of press working or the like. This has been done conventionally,
A resin powder having a melting point of 100 ° C. or more, such as polyethylene, polypropylene, and fluororesin, may be added to the treating solution.

【0011】被処理材への処理液塗布は、従来の塗布型
クロメ−ト処理の場合と同様に公知方法、例えば、ロ−
ルコ−ト法、エア−カ−テン法、静電霧化法、スクイズ
ロ−ルコ−ト法などにより行い、水洗せずに乾燥する方
法で行う。
The treatment liquid is applied to the material to be treated in the same manner as in the case of the conventional coating type chromate treatment.
It is carried out by a coating method, an air curtain method, an electrostatic atomization method, a squeeze roll coating method, etc., and a method of drying without washing with water.

【0012】[0012]

【実施例】クロム酸アンモニウム水溶液に異なるオキシ
カルボン酸化合物を添加して、6価クロムの一部を3価
クロムに還元した後、メチルメタクリレ−トとエチルア
クリレ−トの共重合体のアクリルエマルジョンを添加
し、さらに、ノニオン系乳化剤、シリコ−ン変性ポリエ
−テル系消泡剤を添加した。このようにして調製したク
ロメ−ト処理液を電気亜鉛めっき鋼板にロ−ルコ−タ−
で塗布し、到達板温150℃で乾燥した。表1にクロメ
−ト処理液組成、安定性およびクロメ−ト皮膜を示す。
なお、クロメ−ト処理液の安定性は温度40℃の処理液
をロ−ルコ−タ−にセットして、24時間運転し、処理
液中に樹脂のゲル化や沈降の認められなかったものを記
号○、認められたものを記号×で評価した。
EXAMPLE A different oxycarboxylic acid compound was added to an aqueous solution of ammonium chromate to partially reduce hexavalent chromium to trivalent chromium, and then an acrylic emulsion of a copolymer of methyl methacrylate and ethyl acrylate was used. Was added, and a nonionic emulsifier and a silicone-modified polyether-based antifoaming agent were further added. The chromate treatment solution thus prepared is roll-coated on an electrogalvanized steel sheet.
And dried at an ultimate plate temperature of 150 ° C. Table 1 shows the composition, stability and chromate film of the chromate treatment solution.
In addition, the stability of the chromate treatment solution was such that the treatment solution at a temperature of 40 ° C. was set on a roll coater and operated for 24 hours, and no gelling or sedimentation of the resin was observed in the treatment solution. Was evaluated with the symbol 、, and those recognized were evaluated with the symbol x.

【0013】[0013]

【表1】 [Table 1]

【0014】次に、表1で処理液安定性の良好なもので
処理したクロメ−ト処理鋼板について、次のような性能
試験を実施した。この結果を表2に示す。 (1)耐Cr6+溶出性試験 クロメ−ト処理鋼板の試験片を90℃の熱水に3分浸漬
して、Cr6+溶出量を測定し、溶出量が1mg/m2未
満のものを記号○で、1mg/m2以上、5mg/m2未
満のものを記号△で、5mg/m2以上のものを記号×
で評価した。 (2)未加工部耐食性試験 塩水噴霧試験(JIS Z 2371)を100時間実
施して、白錆発生率が全面積の5%未満のものを記号◎
で、5%以上、10%未満のものを記号○で、10%以
上、30%未満のものを記号△で、30%以上のものを
記号×で評価した。
Next, the following performance tests were carried out on the chromate-treated steel sheet treated with one having good treatment liquid stability as shown in Table 1. Table 2 shows the results. (1) Cr 6+ resistance test A test piece of a chromate-treated steel sheet was immersed in hot water at 90 ° C. for 3 minutes, and the Cr 6+ dissolution amount was measured, and the dissolution amount was less than 1 mg / m 2. Is indicated by the symbol ○, and 1 mg / m 2 or more and less than 5 mg / m 2 is indicated by the symbol △, and 5 mg / m 2 or more is indicated by the symbol X.
Was evaluated. (2) Corrosion resistance test of unprocessed portion A salt spray test (JIS Z 2371) was performed for 100 hours.
, Those of 5% or more and less than 10% were evaluated with the symbol で, those of 10% or more and less than 30% were evaluated with the symbol 、, and those of 30% or more were evaluated with the symbol x.

【0015】(3)加工部耐食性試験 ドロ−ビ−ド(摺動変形)試験を、加圧力200kg
f、引き抜き速度500mm/minの条件で実施した
後、上記塩水噴霧試験を100時間実施し、赤錆が発生
しないものを記号◎で、赤錆発生率が全面積の10%未
満のものを記号○で、10%以上、30%未満のものを
記号△で、30%以上のものを記号×で評価した。 (4)潤滑性試験 表面性測定機によりステンレス鋼板(SUS304、B
A仕上げ)表面に対する動摩擦係数を荷重200gf、
移動速度60m/minの条件で測定し、動摩擦係数が
0.15未満のものを記号◎で、0.15以上、0.25
未満のものを記号○で、0.25以上、0.35未満のも
のを記号△で、0.35以上のものを記号×で評価し
た。
[0015] (3) Corrosion resistance test of the processed part A test (a sliding deformation) was carried out by applying a pressure of 200 kg.
f. After the extraction was performed under the conditions of a drawing speed of 500 mm / min, the above salt spray test was performed for 100 hours. And 10% or more and less than 30% were evaluated with a symbol △, and 30% or more were evaluated with a symbol x. (4) Lubricity test A stainless steel plate (SUS304, B
A finish) The coefficient of kinetic friction on the surface was determined to be 200 gf,
Measured under the condition of a moving speed of 60 m / min, and those with a dynamic friction coefficient of less than 0.15 are marked with a symbol ◎, 0.15 or more and 0.25.
Those with less than were evaluated with the symbol 、, those with 0.25 or more and those with less than 0.35 were evaluated with the symbol △, and those with 0.35 or more were evaluated with the symbol x.

【0016】[0016]

【表2】 [Table 2]

【0017】実施例2 実施例1において、クロム酸アンモニウム水溶液の代わ
りにクロム酸二ナトリウム水溶液を用い、また、オキシ
カルボン酸化合物は酒石酸にして、クロメ−ト処理液を
調製した。そして、調製後処理液の一部にリン酸やポリ
エチレン樹脂粉末(融点125℃)を添加した。この処
理液組成を表3に示す。また、実施例1と同様の性能試
験を実施した結果を表4に示す。
Example 2 In Example 1, an aqueous solution of disodium chromate was used instead of the aqueous solution of ammonium chromate, and tartaric acid was used as the oxycarboxylic acid compound to prepare a chromate treatment solution. Then, phosphoric acid or polyethylene resin powder (melting point 125 ° C.) was added to a part of the treatment liquid after preparation. Table 3 shows the composition of the treatment liquid. Table 4 shows the results of performance tests performed in the same manner as in Example 1.

【0018】[0018]

【表3】 [Table 3]

【0019】[0019]

【表4】 [Table 4]

【0020】[0020]

【発明の効果】以上のように、有機樹脂含有塗布型クロ
メ−ト処理液において、6価クロムの還元剤にオキシカ
ルボン酸化合物を用いると、6価クロムの3価クロムへ
の還元率を50%以上にしても、処理液のゲル化や沈殿
は生じない。
As described above, when an oxycarboxylic acid compound is used as the hexavalent chromium reducing agent in the organic resin-containing coating type chromate treatment liquid, the reduction rate of hexavalent chromium to trivalent chromium is reduced to 50%. %, No gelation or precipitation of the processing solution occurs.

【図面の簡単な説明】[Brief description of the drawings]

【図1】はクロメ−ト処理液中の6価クロムを酒石酸添
加により還元した場合とさらにリン酸を添加して還元し
た場合の3価クロムへの還元率と酒石酸添加量との関係
を示すグラフである。
FIG. 1 shows the relationship between the rate of reduction to trivalent chromium and the amount of tartaric acid when hexavalent chromium in the chromatized solution was reduced by adding tartaric acid and when further reduced by adding phosphoric acid. It is a graph.

Claims (7)

【特許請求の範囲】[Claims] 【請求項1】 水溶性クロム化合物と、水溶性もしく
は水分散性有機樹脂とを含有するクロメ−ト処理液にお
いて、オキシカルボン酸化合物により6価クロムを3価
クロムに還元したことを特徴とするクロメ−ト処理液。
1. A chromate treatment solution containing a water-soluble chromium compound and a water-soluble or water-dispersible organic resin, wherein hexavalent chromium is reduced to trivalent chromium by an oxycarboxylic acid compound. Chromate treatment solution.
【請求項2】 6価クロムの還元をCr6+/全Crの
比率で0.1以下にすることを特徴とする請求項1に記
載のクロメ−ト処理液。
2. The chromate treatment liquid according to claim 1, wherein the reduction of hexavalent chromium is reduced to 0.1 or less in a ratio of Cr 6+ / total Cr.
【請求項3】 全Crが1〜20g/Lであることを
特徴とする請求項1に記載のクロメ−ト処理液。
3. The chromate treatment liquid according to claim 1, wherein the total Cr is 1 to 20 g / L.
【請求項4】 有機樹脂が20〜500g/Lである
ことを特徴とする請求項1に記載のクロメ−ト処理液。
4. The chromate treatment liquid according to claim 1, wherein the amount of the organic resin is 20 to 500 g / L.
【請求項5】 請求項1のクロメ−ト処理液にリン酸
またはリン酸化合物をP/全Cr=0.1〜4.0の比率
で添加したことを特徴とするクロメ−ト処理液。
5. A chromate treatment solution, wherein phosphoric acid or a phosphoric acid compound is added to the chromate treatment solution according to claim 1 in a ratio of P / total Cr = 0.1 to 4.0.
【請求項6】 請求項1または5に記載のクロメ−ト
処理液に融点が100℃以上の高分子樹脂粉末を添加し
たことを特徴とするクロメ−ト処理液。
6. A chromate treatment liquid, wherein a polymer resin powder having a melting point of 100 ° C. or more is added to the chromate treatment liquid according to claim 1 or 5.
【請求項7】 請求項1〜6に記載のいずれかのクロ
メ−ト処理液を被処理材に塗布した後、水洗することな
く乾燥することを特徴とするクロメ−ト処理方法。
7. A chromate treatment method comprising applying the chromate treatment liquid according to any one of claims 1 to 6 to a material to be treated and drying without washing with water.
JP25249296A 1996-09-03 1996-09-03 Chromate treatment solution Expired - Fee Related JP3411452B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP25249296A JP3411452B2 (en) 1996-09-03 1996-09-03 Chromate treatment solution

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP25249296A JP3411452B2 (en) 1996-09-03 1996-09-03 Chromate treatment solution

Publications (2)

Publication Number Publication Date
JPH1081977A true JPH1081977A (en) 1998-03-31
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6190464B1 (en) 1998-09-24 2001-02-20 Nisshin Steel Co., Ltd. Chromating solution and chromated metal sheet
WO2008029953A1 (en) 2006-09-07 2008-03-13 Nippon Steel Corporation AQUEOUS TREATMENT LIQUID FOR Sn-PLATED STEEL SHEET HAVING EXCELLENT CORROSION RESISTANCE AND COATING ADHESION, AND METHOD FOR PRODUCING SURFACE-TREATED STEEL SHEET

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6190464B1 (en) 1998-09-24 2001-02-20 Nisshin Steel Co., Ltd. Chromating solution and chromated metal sheet
US6329067B2 (en) 1998-09-24 2001-12-11 Nisshin Steel Co., Ltd. Chromating solution and chromated metal sheet
WO2008029953A1 (en) 2006-09-07 2008-03-13 Nippon Steel Corporation AQUEOUS TREATMENT LIQUID FOR Sn-PLATED STEEL SHEET HAVING EXCELLENT CORROSION RESISTANCE AND COATING ADHESION, AND METHOD FOR PRODUCING SURFACE-TREATED STEEL SHEET
US8097306B2 (en) 2006-09-07 2012-01-17 Nippon Steel Corporation Aqueous treating solution for Sn-based plated steel sheet excellent in corrosion resistance and paint adhesion, and production method of surface-treated steel sheet

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