JPH11199301A - Hydraulic cement composition - Google Patents

Hydraulic cement composition

Info

Publication number
JPH11199301A
JPH11199301A JP1818998A JP1818998A JPH11199301A JP H11199301 A JPH11199301 A JP H11199301A JP 1818998 A JP1818998 A JP 1818998A JP 1818998 A JP1818998 A JP 1818998A JP H11199301 A JPH11199301 A JP H11199301A
Authority
JP
Japan
Prior art keywords
cement
ecocement
weight
waste
cement composition
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP1818998A
Other languages
Japanese (ja)
Inventor
Kumiko Kobayashi
久美子 小林
Hiroshi Hayashi
浩志 林
Kenichi Honma
健一 本間
Koichi Soeda
孝一 副田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Taiheiyo Cement Corp
Original Assignee
Taiheiyo Cement Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Taiheiyo Cement Corp filed Critical Taiheiyo Cement Corp
Priority to JP1818998A priority Critical patent/JPH11199301A/en
Publication of JPH11199301A publication Critical patent/JPH11199301A/en
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/021Ash cements, e.g. fly ash cements ; Cements based on incineration residues, e.g. alkali-activated slags from waste incineration ; Kiln dust cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/40Surface-active agents, dispersants
    • C04B2103/408Dispersants

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Combustion & Propulsion (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

(57)【要約】 【課題】 廃棄物から製造されたエコセメントの水和反
応を抑制することなく実用上十分な流動性を示し、強度
の低下を生じない、かつ廃棄物から製造されたエコセメ
ントの用途の拡大を通して廃棄物の有効利用および再資
源化を図ることができる水硬性組成物の提供。 【解決手段】 エコセメントとポリカルボン酸系セメン
ト分散剤を組み合わせた水硬性セメント組成物。
PROBLEM TO BE SOLVED: To provide a practically sufficient fluidity without suppressing the hydration reaction of ecocement produced from waste, not to cause a decrease in strength, and to produce ecocement produced from waste. Provided is a hydraulic composition capable of achieving effective utilization and recycling of waste through expansion of use of cement. SOLUTION: A hydraulic cement composition comprising an ecocement and a polycarboxylic acid cement dispersant.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、都市ごみ焼却灰や
下水汚泥焼却灰等の廃棄物を原料として製造されたセメ
ント(以下、エコセメントという)にしばしば発生する
混練後の急激な流動性の低下を、エコセメントの水和反
応を抑制することなく低減し、作業性を向上させた水硬
性セメント組成物に関するものである。
BACKGROUND OF THE INVENTION The present invention relates to a rapid fluidity after kneading which is frequently generated in cement (hereinafter referred to as "eco-cement") produced from waste such as municipal solid waste incineration ash and sewage sludge incineration ash. The present invention relates to a hydraulic cement composition in which the decrease is reduced without suppressing the hydration reaction of ecocement and the workability is improved.

【0002】[0002]

【従来の技術】近年、都市ゴミや下水汚泥等の一般廃棄
物および産業廃棄物は著しく増加し、廃棄物の有効利
用、再資源化が各方面で試みられているが、廃棄物処理
に関する決定的な方法はなく、現状は埋め立てに頼って
いる。しかし、セメントの製造分野では、廃棄物の有効
利用および再資源化を目的として、都市ゴミ焼却灰や下
水汚泥焼却灰等の廃棄物を原料としてエコセメントが製
造されるようになった。
2. Description of the Related Art In recent years, general waste such as municipal waste and sewage sludge and industrial waste have increased remarkably, and effective use and recycling of waste have been attempted in various fields. There is no practical way, and at present it relies on landfills. However, in the field of cement production, eco-cement has come to be manufactured from waste such as municipal waste incineration ash and sewage sludge incineration ash for the purpose of effective use and recycling of waste.

【0003】しかし、エコセメントはその主成分として
C11A7CaCl2、C3Aといった水和活性の高い
化合物を含むため、混練後に急激な流動性の低下を生じ
る場合があった。
However, since ecocement contains a compound having a high hydration activity such as C11A7CaCl2 or C3A as a main component, a sharp decrease in fluidity may occur after kneading.

【0004】エコセメントと同様に反応性の高い化合物
を含有する材料である急硬材の流動性低下を防止するた
め、クエン酸等の凝結遅延剤が使用される例もあるが、
エコセメントの流動性改善のためにこのような遅延剤を
用いると、エコセメントの水和反応が抑制され強度発現
性に悪影響をおよぼす場合があった。
[0004] In some cases, a setting retarder such as citric acid is used to prevent a decrease in the fluidity of a rapidly hardened material which is a material containing a highly reactive compound like ecocement.
When such a retarder is used to improve the flowability of ecocement, the hydration reaction of ecocement may be suppressed and adversely affect strength development.

【0005】[0005]

【発明が解決しようとする課題】従って、本発明はかか
る課題に鑑み、廃棄物から製造されたエコセメントの水
和反応を抑制することなく実用上十分な流動性を示し、
強度の低下を生じない、かつ廃棄物から製造されたエコ
セメントの用途の拡大を通して廃棄物の有効利用および
再資源化を図ることが出来る水硬性セメント組成物を提
供するものである。
Accordingly, the present invention has been made in view of the above-mentioned problems, and has shown practically sufficient fluidity without suppressing the hydration reaction of ecocement produced from waste.
An object of the present invention is to provide a hydraulic cement composition that does not cause a decrease in strength and that can effectively utilize and recycle waste by expanding the use of ecocement manufactured from waste.

【0006】[0006]

【課題を解決するための手段】本発明はエコセメントと
ポリカルボン酸系セメント分散剤からなる水硬性セメン
ト組成物であり、エコセメントの水和反応を抑制するこ
となく流動性を改善するものである。
SUMMARY OF THE INVENTION The present invention is a hydraulic cement composition comprising ecocement and a polycarboxylic acid-based cement dispersant, which improves fluidity without suppressing the hydration reaction of ecocement. is there.

【0007】即ち、本発明は(1)エコセメントおよび
ポリカルボン酸系セメント分散剤からなる水硬性セメン
ト組成物を提供する。また、(2)C11A7CaCl
2、C3Aの一種以上を含有するエコセメントとポリカ
ルボン酸系セメント分散剤からなる水硬性セメント組成
物を提供する。更に、(3)エコセメントに対してポリ
カルボン酸系セメント分散剤を固形分換算で0.02〜
2.0重量%添加した水硬性セメント組成物を提供する
ものである。
That is, the present invention provides (1) a hydraulic cement composition comprising ecocement and a polycarboxylic acid cement dispersant. (2) C11A7CaCl
2. Provide a hydraulic cement composition comprising an ecocement containing at least one of C3A and a polycarboxylic acid cement dispersant. Further, (3) a polycarboxylic acid-based cement dispersant is used in an amount of 0.02-
The present invention provides a hydraulic cement composition to which 2.0% by weight is added.

【0008】[0008]

【発明の実施の形態】本発明で用いるエコセメントは、
都市ゴミ焼却灰、下水汚泥焼却灰の一種以上を原料とし
てなる焼成物であって、C11A7CaCl2,C3A
の一種以上を10〜40重量%およびC2S,C3Sの
一種以上を含む焼成物と石膏からなる水硬性組成物であ
る。なお、ここで使用する原料は、貝殻や下水汚泥に生
石灰を混合した下水汚泥乾粉、その他の一般廃棄物や産
業廃棄物、更には普通のセメント原料である石灰石、粘
土、珪石、アルミ灰、ボーキサイト、鉄等と混合して成
分調整した原料であってもよい。係る原料を1200〜
1500℃で焼成して得たクリンカーを粉砕後、この焼
成物に石膏を添加してエコセメントを製造する。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The ecocement used in the present invention is:
A fired product made from at least one of municipal garbage incineration ash and sewage sludge incineration ash, and C11A7CaCl2, C3A
Is a hydraulic composition composed of a calcined product and gypsum containing 10 to 40% by weight of at least one of C2S and C3S. The raw materials used here are sewage sludge dry powder obtained by mixing quicklime with shells and sewage sludge, other general waste and industrial waste, and limestone, clay, silica stone, aluminum ash, and bauxite, which are ordinary cement raw materials. It may be a raw material whose components are adjusted by mixing with iron or the like. 1200-
After crushing the clinker obtained by firing at 1500 ° C., gypsum is added to the fired product to produce ecocement.

【0009】この焼成物中のアルミニウム源は焼却灰か
ら主に由来するのでC11A7CaCl2、C3A等の
アルミニウム化合物の含有量が10重量%未満では、焼
却灰の使用量が少なくなり、廃棄物の有効利用および再
資源化の観点から好ましくない。また、40重量%を超
えると水和の進行によって過大に膨張する場合がある。
Since the aluminum source in the fired product is mainly derived from incinerated ash, if the content of aluminum compounds such as C11A7CaCl2 and C3A is less than 10% by weight, the amount of incinerated ash used is reduced and the effective use of waste It is not preferable from the viewpoint of recycling. On the other hand, if it exceeds 40% by weight, it may expand excessively due to the progress of hydration.

【0010】エコセメントに用いる石膏は、無水石膏、
二水石膏、半水石膏のいずれも使用でき、強度の発現性
から、石膏は、焼成物100重量部に対して1〜30重
量部添加するのが好ましい。
Gypsum used for ecocement is anhydrous gypsum,
Both gypsum and dihydrate gypsum can be used, and gypsum is preferably added in an amount of 1 to 30 parts by weight based on 100 parts by weight of the calcined material in view of strength.

【0011】本発明で用いるポリカルボン酸系セメント
分散剤の使用量は、エコセメントに対して固形分換算で
0.02〜2.0重量%添加することが望ましく、0.
02重量%未満では効果がなく、逆に2.0重量%を超
えて添加すると材料分離等を生じる場合があり好ましく
ない。
The amount of the polycarboxylic acid cement dispersant used in the present invention is desirably 0.02 to 2.0% by weight in terms of solid content relative to ecocement.
If it is less than 02% by weight, there is no effect, and if it exceeds 2.0% by weight, material separation may occur, which is not preferable.

【0012】エコセメント中の鉱物組成や物理的条件に
より異なるが、ポリカルボン酸系セメント分散剤をエコ
セメントに対して固形分換算で0.05〜1.5重量%
添加することがより好ましい。
Depending on the mineral composition and physical conditions in the ecocement, the polycarboxylic acid-based cement dispersant is used in an amount of 0.05 to 1.5% by weight in terms of solid content relative to the ecocement.
More preferably, it is added.

【0013】[0013]

【実施例】以下に本発明の実施例を示す。なお、これら
は例示であり本発明を限定するものではない。
Examples of the present invention will be described below. In addition, these are illustrations and do not limit this invention.

【0014】実施例1 表1に示す乾燥した都市ゴミ焼却灰43.3重量%、石
灰石粉54.5重量%、アルミ灰1.3重量%、粘土
0.9重量%を原料として、ロータリーキルンを用いて
1300〜1450℃でクリンカーを焼成した。得られ
たクリンカーは、縦型ミルでブレーン比表面積が400
0cm2/gになるよう粉砕し、この焼成物100重量
部に対して無水石膏を12重量部添加してブレーン比表
面積が4700cm2/gのエコセメントを使用した。
なお、製造した焼成物の鉱物組成を表2に示す。
Example 1 A rotary kiln was prepared using 43.3% by weight of dried municipal incineration ash, 54.5% by weight of limestone powder, 1.3% by weight of aluminum ash and 0.9% by weight of clay shown in Table 1. The clinker was calcined at 1300-1450 ° C. The obtained clinker was obtained by a vertical mill having a Blaine specific surface area of 400.
It was pulverized to 0 cm 2 / g, and 12 parts by weight of anhydrous gypsum was added to 100 parts by weight of the fired product to use ecocement having a Blaine specific surface area of 4700 cm 2 / g.
Table 2 shows the mineral composition of the manufactured fired product.

【0015】[0015]

【表1】 [Table 1]

【0016】[0016]

【表2】 [Table 2]

【0017】また、セメント分散剤は、×××××××
××製のポリカルボン酸系セメント分散剤であるコアフ
ロー(登録商標)NP-55を用いた。
Further, the cement dispersant is XXXXXXXXX.
Coreflow (registered trademark) NP-55, a polycarboxylic acid cement dispersant manufactured by XX, was used.

【0018】モルタルの配合及び混練は、JIS R
5201(1992年)に準拠し、セメント分散剤を含
む水にエコセメント520gと豊浦産砂1040gを投
入してミキサーで混練し、得られたモルタルについてフ
ロー試験と圧縮強さ試験を行った。また、同様にして調
整したモルタルの凝結試験はビカー針装置を用いて行な
い、始発および終結時間はJIS R 5201(凝結
試験)に準拠して測定した。結果を表3に示す。
The mortar is compounded and kneaded according to JIS R
In accordance with 5201 (1992), 520 g of ecocement and 1040 g of Toyoura sand were put into water containing a cement dispersant, kneaded with a mixer, and the resulting mortar was subjected to a flow test and a compressive strength test. The setting test of the mortar prepared in the same manner was performed using a Vicat needle device, and the starting and ending times were measured in accordance with JIS R 5201 (setting test). Table 3 shows the results.

【0019】[0019]

【表3】 [Table 3]

【0020】本発明の水硬性セメント組成物は、比較例
1と同じ水セメント比の場合、材料分離を生じることな
く実施例1のように大きなモルタルフロー値が得られ
る。また、実施例2のように水セメント比を小さくして
も、比較例1と同程度のモルタルフロー値を示し、凝結
時間も殆ど変化しないため、低水セメント比での混練が
可能となり、圧縮強さの増進が可能となる。
When the hydraulic cement composition of the present invention has the same water cement ratio as that of Comparative Example 1, a large mortar flow value can be obtained as in Example 1 without causing material separation. Further, even when the water cement ratio was reduced as in Example 2, the mortar flow value was almost the same as that of Comparative Example 1, and the setting time was hardly changed. Strength can be increased.

【0021】実施例2 エコセメントは表4に示す乾燥した都市ゴミ焼却灰2
9.7重量%、石灰石粉68.6重量%、アルミ灰1.
5重量%、粘土0.2重量%を原料として、ロータリー
キルンを用いて1300〜1450℃でクリンカーを焼
成した。得られたクリンカーは、縦型ミルでブレーン比
表面積が4000cm2/gになるよう粉砕し、この焼
成物100重量部に対して無水石膏6重量部と半水石膏
6重量部添加してブレーン比表面積が4700cm2
gのエコセメントを製造した。なお、製造した焼成物の
鉱物組成を表5に示す。
Example 2 Eco-cement is a dry municipal waste incineration ash 2 shown in Table 4.
9.7% by weight, limestone powder 68.6% by weight, aluminum ash
Clinker was calcined at 1300-1450 ° C. using a rotary kiln using 5% by weight and 0.2% by weight of clay as raw materials. The obtained clinker was pulverized by a vertical mill to have a Blaine specific surface area of 4000 cm 2 / g, and 6 parts by weight of anhydrous gypsum and 6 parts by weight of gypsum hemihydrate were added to 100 parts by weight of the calcined product. Surface area 4700cm 2 /
g of ecocement was produced. Table 5 shows the mineral composition of the manufactured fired product.

【0022】[0022]

【表4】 [Table 4]

【0023】[0023]

【表5】 [Table 5]

【0024】セメント分散剤は、×××××××××製
のポリカルボン酸系セメント分散剤であるコアフローN
P-55を用いた。
The cement dispersant is Coreflow N, which is a polycarboxylic acid cement dispersant manufactured by XXXXXXXXX.
P-55 was used.

【0025】モルタルの配合及び混練は、JIS R
5201(1992年)に準拠し、セメント分散剤、ク
エン酸を含む水にエコセメント520gと豊浦産砂10
40gを投入してミキサーで混練し、得られたモルタル
についてフロー試験と圧縮強さ試験を行った。また、同
様にして調整したモルタルの凝結試験はビカー針装置を
用いて行ない、始発および終結時間はJIS R 52
01(凝結試験)に準拠して決定した。結果を表6に示
す。
The mortar is compounded and kneaded according to JIS R
5201 (1992), 520 g of ecocement and 10 parts of Toyoura sand in water containing cement dispersant and citric acid.
40 g was charged and kneaded with a mixer, and the obtained mortar was subjected to a flow test and a compressive strength test. The setting test of the mortar prepared in the same manner was carried out using a Vicat needle device.
01 (setting test). Table 6 shows the results.

【0026】[0026]

【表6】 [Table 6]

【0027】比較例2のようにC3Aを含むエコセメン
トは注水直後に急結してしまうため混練が不可能であ
る。しかし、本発明の水硬性セメント組成物を用いると
実施例3のように同じ水セメント比でも混練が可能とな
る。
As in Comparative Example 2, the ecocement containing C3A is rapidly kneaded immediately after water injection, so that kneading is impossible. However, when the hydraulic cement composition of the present invention is used, kneading becomes possible even with the same water cement ratio as in Example 3.

【0028】また、C3Aを含むエコセメントは比較例
2のように注水直後に急結してしまうため、従来、クエ
ン酸等の凝結遅延剤を用いて流動性を確保していたが、
比較例3のように少量の添加では効果が見られず、比較
例4のように十分な流動性が得られるまで添加すると凝
結時間が遅くなるため、急結するという性能を活かせな
い場合があった。しかし、本発明の水硬性セメント組成
物は実施例4のように少量の凝結遅延剤の添加で、急結
性能を低下させることなく、流動性を確保することが可
能となる。
Further, since the eco-cement containing C3A rapidly sets immediately after water injection as in Comparative Example 2, conventionally, a setting retarder such as citric acid was used to secure fluidity.
No effect is seen when a small amount is added as in Comparative Example 3, and when added until sufficient fluidity is obtained as in Comparative Example 4, the setting time is delayed, so that the performance of quick setting may not be utilized. Was. However, the hydraulic cement composition of the present invention can secure fluidity by adding a small amount of a setting retarder as in Example 4 without lowering quick setting performance.

【0029】[0029]

【発明の効果】本発明に係る、エコセメントとセメント
分散剤を組み合わせた水硬性セメント組成物は、凝結遅
延や強度低下を生じることなく、実用上十分な流動性を
確保した水硬性セメント組成物を提供できるという効果
がある。
Industrial Applicability The hydraulic cement composition according to the present invention, which is a combination of ecocement and a cement dispersant, has a practically sufficient fluidity without causing setting delay or reduction in strength. There is an effect that can be provided.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 FI C04B 103:40 (72)発明者 副田 孝一 千葉県佐倉市大作二丁目4番2号 秩父小 野田株式会社中央研究所内──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 6 Identification code FI C04B 103: 40 (72) Inventor Koichi Soeda 2-4-2 Daisaku, Sakura City, Chiba Prefecture Chichibu Onoda Central Research Laboratory Co., Ltd.

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 都市ごみ焼却灰、下水汚泥焼却灰の一種
以上を原料として製造されたセメント及びポリカルボン
酸系セメント分散剤からなる水硬性セメント組成物。
1. A hydraulic cement composition comprising a cement produced from at least one of municipal solid waste incineration ash and sewage sludge incineration ash and a polycarboxylic acid cement dispersant.
【請求項2】 都市ごみ焼却灰、下水汚泥焼却灰の一種
以上を原料としてなる焼成物であって、C11A7Ca
Cl2,C3Aの一種以上を10〜40重量%およびC
2S,C3Sの一種以上を含む焼成物と石膏からなるセ
メントである請求項1に記載の水硬性セメント組成物。
2. A calcined product obtained from at least one of municipal solid waste incineration ash and sewage sludge incineration ash, wherein C11A7Ca is used.
10 to 40% by weight of at least one of Cl2 and C3A and C
The hydraulic cement composition according to claim 1, wherein the cement is a cement comprising a calcined product containing at least one of 2S and C3S and gypsum.
【請求項3】 セメントに対してポリカルボン酸系セメ
ント分散剤を固形分換算で0.02〜2.0重量%添加
した、請求項1あるいは請求項2に記載の水硬性セメン
ト組成物。
3. The hydraulic cement composition according to claim 1, wherein a polycarboxylic acid cement dispersant is added to the cement in an amount of 0.02 to 2.0% by weight in terms of solid content.
JP1818998A 1998-01-13 1998-01-13 Hydraulic cement composition Pending JPH11199301A (en)

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Application Number Priority Date Filing Date Title
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001163655A (en) * 1999-09-27 2001-06-19 Taiheiyo Cement Corp Hydraulic composition
JP2002080259A (en) * 2000-09-08 2002-03-19 Taiheiyo Cement Corp Hydraulic composition
JP2006001796A (en) * 2004-06-17 2006-01-05 Mitsubishi Materials Corp Cement composition and cement kneaded material
CN112978686A (en) * 2021-02-05 2021-06-18 刘保成 Tunnel kiln aluminum ash secondary utilization device and method
CN115180857A (en) * 2022-06-29 2022-10-14 广东至道先进土木工程材料技术研究有限公司 Secondary aluminum ash for concrete and treatment method thereof

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001163655A (en) * 1999-09-27 2001-06-19 Taiheiyo Cement Corp Hydraulic composition
JP2002080259A (en) * 2000-09-08 2002-03-19 Taiheiyo Cement Corp Hydraulic composition
JP2006001796A (en) * 2004-06-17 2006-01-05 Mitsubishi Materials Corp Cement composition and cement kneaded material
CN112978686A (en) * 2021-02-05 2021-06-18 刘保成 Tunnel kiln aluminum ash secondary utilization device and method
CN115180857A (en) * 2022-06-29 2022-10-14 广东至道先进土木工程材料技术研究有限公司 Secondary aluminum ash for concrete and treatment method thereof
CN115180857B (en) * 2022-06-29 2023-08-22 广东至道先进土木工程材料技术研究有限公司 Secondary aluminum ash for concrete and treatment method thereof

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