JPH11209409A - Method for producing vinyl chloride polymer - Google Patents

Method for producing vinyl chloride polymer

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Publication number
JPH11209409A
JPH11209409A JP1566598A JP1566598A JPH11209409A JP H11209409 A JPH11209409 A JP H11209409A JP 1566598 A JP1566598 A JP 1566598A JP 1566598 A JP1566598 A JP 1566598A JP H11209409 A JPH11209409 A JP H11209409A
Authority
JP
Japan
Prior art keywords
vinyl chloride
polymerization
temperature
polymerization reactor
chloride monomer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP1566598A
Other languages
Japanese (ja)
Other versions
JP3900648B2 (en
Inventor
Takehiko Sakane
毅彦 坂根
Tatsumi Nakamura
辰美 中村
Masayoshi Honda
正佳 本多
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tosoh Corp
Original Assignee
Tosoh Corp
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Publication date
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Priority to JP01566598A priority Critical patent/JP3900648B2/en
Publication of JPH11209409A publication Critical patent/JPH11209409A/en
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Publication of JP3900648B2 publication Critical patent/JP3900648B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Abstract

(57)【要約】 【課題】 粒度分布がシャープでロールフィッシュアイ
に優れる塩化ビニル系重合体の生産性が大幅に向上した
製造方法を提供する。 【解決手段】 塩化ビニル系単量体を懸濁重合により製
造する方法において、予め重合反応器ジャケットに50
℃以上80℃未満の温水を循環し、反応容器内の圧力を
0Mpa以上とし、撹拌下40℃以下の水性媒体及び分
散安定剤の重合反応器内への仕込み、該水性媒体の仕込
量が用いるべき塩化ビニル系単量体の30重量%以上に
達した時点で、塩化ビニル系単量体の仕込み、その後、
80℃以上100℃未満の温水で昇温すること特徴とす
るの製造方法。
(57) [Problem] To provide a production method in which the productivity of a vinyl chloride polymer having a sharp particle size distribution and excellent roll fish eye is greatly improved. SOLUTION: In a method for producing a vinyl chloride monomer by suspension polymerization, 50.
Circulating warm water of not less than 80 ° C. and less than 80 ° C., and adjusting the pressure in the reaction vessel to 0 Mpa or more, charging the aqueous medium and the dispersion stabilizer at 40 ° C. or less into the polymerization reactor under stirring, and using the charged amount of the aqueous medium. When the amount reaches 30% by weight or more of the vinyl chloride monomer to be charged, the vinyl chloride monomer is charged.
The method of manufacturing, characterized in that the temperature is raised with warm water of 80 ° C. or more and less than 100 ° C.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、塩化ビニル単量
体、又は、塩化ビニル単量体及び塩化ビニル単量体との
共重合可能な単量体との混合物(以下、塩化ビニル系単
量体という。)の懸濁重合法において、水性媒体および
塩化ビニル系単量体の重合温度に到達するまでの昇温時
間を短縮して、塩化ビニル系重合体製造時の重合工程の
生産性を向上させ、併せて得られる塩化ビニル系重合体
のフィッシュアイの改善やスケール付着防止をはかり、
粒度分布がシャープな塩化ビニル系重合体が得られる製
造方法に関するものである。
The present invention relates to a vinyl chloride monomer or a mixture of a vinyl chloride monomer and a monomer copolymerizable with the vinyl chloride monomer (hereinafter referred to as vinyl chloride monomer). In the suspension polymerization method, the time required for the polymerization to reach the polymerization temperature of the aqueous medium and the vinyl chloride-based monomer is shortened, thereby increasing the productivity of the polymerization step in the production of the vinyl chloride-based polymer. To improve fish eye of the vinyl chloride polymer obtained and to prevent scale adhesion.
The present invention relates to a method for producing a vinyl chloride polymer having a sharp particle size distribution.

【0002】[0002]

【従来の技術】通常、塩化ビニル系単量体の懸濁重合は
バッチ式で行われ、塩化ビニル系重合体製造の際には、
重合反応器に水性媒体、懸濁剤、重合開始剤および添加
剤を仕込んだ後、重合系内を脱気し、塩化ビニル系単量
体等を仕込み、攪拌しながら重合反応器のジャケットに
温水循環または水蒸気を通し、重合温度まで昇温して重
合反応を開始させる。その後、重合反応熱が出てきた時
点から重合反応器のジャケットに冷却水を通して重合温
度を一定に保つべく冷却を行い、所定の重合率に到達す
るまで反応を継続する。そして、重合反応終了後、塩化
ビニル系単量体等の未反応単量体を回収し、塩化ビニル
系重合体を重合反応器から排出する一連の重合操作を行
っている。
2. Description of the Related Art Generally, a suspension polymerization of a vinyl chloride monomer is carried out in a batch system.
After charging the aqueous medium, the suspending agent, the polymerization initiator, and the additives into the polymerization reactor, deaerate the polymerization system, charge the vinyl chloride monomer, etc., and stir with warm water into the jacket of the polymerization reactor. The polymerization reaction is started by circulating or passing steam to raise the temperature to the polymerization temperature. Thereafter, from the point when the polymerization reaction heat is generated, cooling water is passed through the jacket of the polymerization reactor to keep the polymerization temperature constant, and the reaction is continued until a predetermined polymerization rate is reached. After the completion of the polymerization reaction, an unreacted monomer such as a vinyl chloride-based monomer is recovered, and a series of polymerization operations for discharging the vinyl chloride-based polymer from the polymerization reactor are performed.

【0003】しかし、このような従来法では、内容積に
対して伝熱面積の小さい大型の重合反応器では昇温に長
時間を要し、このことが塩化ビニル系重合体の生産性低
下の一因となっている。
However, in such a conventional method, it takes a long time to raise the temperature in a large-sized polymerization reactor having a small heat transfer area with respect to the internal volume, which causes a decrease in productivity of the vinyl chloride polymer. It has contributed.

【0004】このような問題を解決するため、種々の方
法が提案されている。
[0004] In order to solve such a problem, various methods have been proposed.

【0005】例えば加温水を用いた昇温時間短縮の方法
として、特公昭58−50603号公報には、30℃以
下の水、懸濁剤及び重合開始剤をオートクレーブに仕込
んだ後、塩化ビニル系単量体を仕込み、攪拌混合した
後、加温水を仕込んで重合を開始する方法、特開平4−
248804号公報には、常温の水性媒体、懸濁剤を仕
込み、攪拌を開始した後塩化ビニル系単量体、重合開始
剤及び加温水を仕込んで重合を開始する方法、特開平6
0−47007号公報には、塩化ビニル系単量体、重合
開始剤、分散安定剤等を40℃以下の温度で均一混合し
た後、加温水を仕込む方法等が提案されている。
[0005] For example, Japanese Patent Publication No. 58-50603 discloses a method of shortening the heating time by using heated water. A method in which monomers are charged and stirred and mixed, and then heated water is charged to start polymerization.
JP-A-248804 discloses a method in which an aqueous medium at normal temperature and a suspending agent are charged, stirring is started, and then a vinyl chloride monomer, a polymerization initiator and heated water are charged to start polymerization.
Japanese Patent Application No. 0-47007 proposes a method of uniformly mixing a vinyl chloride-based monomer, a polymerization initiator, a dispersion stabilizer, and the like at a temperature of 40 ° C. or lower, and then adding heated water.

【0006】さらに、加温水を用いた昇温時間の短縮
と、加温水と塩化ビニル系単量体を同時に仕込む仕込時
間の短縮を組み合わせた方法として、特公昭60−26
488号公報には、重合開始剤が全量溶解した塩化ビニ
ル系単量体と、分散安定剤が全量溶解した加温水を50
%以上同時に仕込む方法、特公平7−119247号公
報には、塩化ビニル系単量体と加温水を70%以上同時
に仕込み、少なくとも20%の分散安定剤を塩化ビニル
系単量体仕込み中に仕込み、重合開始剤を塩化ビニル系
単量体全量の30〜100%仕込む間、かつ重合器内の
単量体の水に対する重量比が1.5以下の時点で全量仕
込む方法等が提案されている。
Further, as a method combining the shortening of the heating time using heated water and the shortening of the charging time for simultaneously charging the heated water and the vinyl chloride monomer, Japanese Patent Publication No. Sho 60-26
No. 488 discloses that a vinyl chloride monomer in which the polymerization initiator is completely dissolved and heated water in which the dispersion stabilizer is completely dissolved are mixed with 50.
No. 7-119247, a vinyl chloride monomer and warming water are simultaneously charged at 70% or more, and at least 20% of a dispersion stabilizer is charged during the vinyl chloride monomer charging. A method has been proposed in which the polymerization initiator is charged in an amount of 30 to 100% of the total amount of the vinyl chloride-based monomer and when the weight ratio of the monomer to the water in the polymerization vessel is 1.5 or less. .

【0007】また、特開平6−93006号公報には、
重合反応器内にスチームを供給する昇温時間短縮の方法
が提案されている。
Further, Japanese Patent Application Laid-Open No. 6-93006 discloses that
There has been proposed a method of shortening a heating time in which steam is supplied into a polymerization reactor.

【0008】[0008]

【発明が解決しようとする課題】しかし、特公昭58−
50603号公報に記載の方法や、特開平4−2488
04号公報に記載の方法では、加熱した水を使用するこ
とによって昇温時間の短縮は図れるが、低温水と高温水
といった2種類の温度の異なる水を使用するため製造工
程の操作が煩雑であると共に、昇温時間短縮のためには
1種類の温水を使用する場合に比べて予め低温水が仕込
まれている分、必然的に高温の温水を使用する必要があ
り、温水の温度が高いと重合反応が急激に開始されるた
め重合反応器内壁へのスケールの発生や得られる塩化ビ
ニル系重合体の粗粒の生成といった問題を有している。
[Problems to be solved by the invention]
No. 50603, JP-A-4-2488
In the method described in Japanese Patent Application Publication No. 04-204, the heating time can be shortened by using heated water, but the operation of the manufacturing process is complicated because two types of water having different temperatures, such as low-temperature water and high-temperature water, are used. In addition, in order to shorten the heating time, it is necessary to use high-temperature hot water inevitably because the low-temperature water is previously prepared compared to the case of using one kind of hot water, and the temperature of the hot water is high. Since the polymerization reaction is rapidly started, there are problems such as generation of scale on the inner wall of the polymerization reactor and generation of coarse particles of the obtained vinyl chloride polymer.

【0009】一方、1種類の温水を使用する方法とし
て、特開昭60−47007号公報に記載の方法では、
重合開始剤を含んだ塩化ビニル系単量体を加温水より先
に仕込むことから塩化ビニル系単量体が直接重合反応器
壁面と接触した状態となり、ここに加温水を仕込むと重
合が開始されるので、塩化ビニル系重合体が重合反応器
壁面に付着しスケールとなり、フィッシュアイの悪化を
もたらす。また、該方法では塩化ビニル系単量体仕込後
に加温水を仕込むため、塩化ビニル系単量体中に加温水
が分散した状態(塩化ビニル系単量体が連続相)から、
加温水中に塩化ビニル系単量体が分散する状態(塩化ビ
ニル単量体が分散相)への相転移が起こるため、得られ
る塩化ビニル系重合体の粗粒の生成や粒度分布が広くな
るといった品質上の問題を有する。さらに、相転移が起
こらなければ重合反応器内で塩化ビニル系重合体が塊状
となり重合器から排出できないという生産上の大きな問
題を引き起こす。
On the other hand, as a method using one kind of hot water, a method described in Japanese Patent Application Laid-Open No.
Since the vinyl chloride monomer containing the polymerization initiator is charged before the heated water, the vinyl chloride monomer is in direct contact with the wall of the polymerization reactor, and the polymerization is started when the heated water is charged therein. As a result, the vinyl chloride polymer adheres to the wall surface of the polymerization reactor to form a scale, which causes fisheye to deteriorate. In addition, in this method, since the warming water is charged after the vinyl chloride monomer is charged, the state in which the warming water is dispersed in the vinyl chloride monomer (the vinyl chloride monomer is a continuous phase)
Phase transition to a state in which the vinyl chloride monomer is dispersed in the heated water (the vinyl chloride monomer is in the dispersed phase) occurs, so that coarse particles are formed and the particle size distribution of the obtained vinyl chloride polymer is widened. Quality problems. Furthermore, if the phase transition does not occur, the vinyl chloride-based polymer becomes a lump in the polymerization reactor and cannot be discharged from the polymerization reactor, which causes a serious problem in production.

【0010】また、加温水を用いた昇温時間の短縮と、
加温水と塩化ビニル系単量体を同時に仕込む仕込時間の
短縮を組み合わせた方法のうち、特開昭60−2648
8号公報に記載の方法は、重合開始剤を塩化ビニル系単
量体に溶解して仕込むため、塩化ビニル系単量体の温度
を低温に保持するか、あるいは重合活性の低い重合開始
剤を用いる必要があり、塩化ビニル系単量体の温度を低
温に保持する場合は昇温時間の短縮が図れず、また重合
活性の低い重合開始剤を使用する場合は重合時間の短縮
が図れないため、生産性向上の効果が小さい。さらに昇
温時間を短縮するためには、塩化ビニル系単量体の温度
が低い分、より高温の水を使用する必要があり、重合反
応器内壁へのスケールの付着や粗粒の生成が問題とな
る。また、分散安定剤を加温水に溶解し仕込む場合、加
温水の温度が分散安定剤の曇点を超えると分散安定剤が
析出するため仕込配管等へ付着し仕込みが困難となるた
め、曇点の高い分散安定剤を使用するか、あるいは配管
内への付着を防止する措置を高じなければならないとい
った問題を有する。
[0010] Further, shortening of the heating time using heated water,
Japanese Patent Application Laid-Open No. 60-2648 discloses a method combining the shortening of charging time for simultaneously charging warmed water and a vinyl chloride monomer.
In the method described in JP-A No. 8 (1996) -1989, a polymerization initiator is dissolved in a vinyl chloride-based monomer and charged, so that the temperature of the vinyl chloride-based monomer is kept low or a polymerization initiator having a low polymerization activity is used. It is necessary to use, because when the temperature of the vinyl chloride monomer is kept at a low temperature, the time required for raising the temperature cannot be shortened, and when a polymerization initiator having low polymerization activity is used, the polymerization time cannot be shortened. The effect of improving productivity is small. In order to further reduce the temperature rise time, it is necessary to use higher-temperature water because of the lower temperature of the vinyl chloride monomer, which causes problems such as adhesion of scale to the inner wall of the polymerization reactor and formation of coarse particles. Becomes In addition, when the dispersion stabilizer is dissolved in warm water and charged, if the temperature of the heated water exceeds the cloud point of the dispersion stabilizer, the dispersion stabilizer precipitates and adheres to the charging pipe or the like, making the charging difficult. It is necessary to use a dispersion stabilizer having a high water content or to take measures to prevent adhesion to the piping.

【0011】特公平7−119247号公報に記載の方
法は、塩化ビニル系単量体仕込中に分散安定剤を少なく
とも20%仕込むため分散安定剤の濃度にむらができる
ためか、得られる塩化ビニル系重合体の粒度分布が広く
なるという問題があった。さらに、塩化ビニル系単量体
と加温水の同時仕込では、塩化ビニル系単量体と加温水
の仕込比率を制御してやらないと、塩化ビニル系単量体
と水性媒体の相転移が起こる恐れがあり、特に生産性向
上のために1バッチ当たりの塩化ビニル系単量体の仕込
量を多くした場合、塩化ビニル系単量体に対する加温水
の比率が小さくなるため、塩化ビニル系単量体や加温水
の仕込タイミングや仕込速度の微妙なコントロールが必
要となる。
The method described in Japanese Patent Publication No. 7-119247 is based on the fact that at least 20% of a dispersion stabilizer is charged during the preparation of a vinyl chloride monomer, and the concentration of the dispersion stabilizer can be uneven. There is a problem that the particle size distribution of the system polymer is widened. Furthermore, in the simultaneous charging of the vinyl chloride monomer and the heating water, the phase transition between the vinyl chloride monomer and the aqueous medium may occur unless the charging ratio of the vinyl chloride monomer and the heating water is controlled. Yes, especially when the amount of vinyl chloride monomer charged per batch is increased to improve productivity, the ratio of heated water to vinyl chloride monomer decreases, It is necessary to finely control the charging timing and charging speed of the heating water.

【0012】さらに、特開平6−93006号公報に記
載の方法では、スチーム吹き込みにより昇温時間は短縮
されるものの、スチームとの接触部の温度が急激に上昇
するため、重合が局部的に開始し、得られる塩化ビニル
系重合体のロールフィッシュアイが大きく悪化してしま
うという問題を有する。
Further, in the method described in Japanese Patent Application Laid-Open No. Hei 6-93006, although the time for raising the temperature is shortened by blowing steam, the temperature of the contact portion with steam rises sharply, so that the polymerization starts locally. However, there is a problem that the roll fish eye of the obtained vinyl chloride polymer is greatly deteriorated.

【0013】そこで、本発明の目的は、上記の課題を解
決した塩化ビニル系重合体の製造時の生産性に優れ、得
られる塩化ビニル系重合体の粒度分布がシャープであ
り、フィッシュアイが改善される塩化ビニル系重合体の
製造方法を提供するものである。
Accordingly, an object of the present invention is to provide a vinyl chloride polymer which is excellent in productivity in solving the above-mentioned problems, has a sharp particle size distribution of the obtained vinyl chloride polymer, and has an improved fish eye. To provide a method for producing a vinyl chloride polymer.

【0014】[0014]

【課題を解決するための手段】本発明者らは、前記課題
を解決し重合工程のサイクル時間を短縮すべく鋭意検討
を進めた結果、特定の条件下で塩化ビニル系重合体の製
造を行うことにより、昇温時間の短縮により重合工程の
サイクル時間の短縮を達成できるとともに、得られる塩
化ビニル系重合体のフィッシュアイ、粒度分布を損なう
ことなく、またスケールの付着がないことを見出し本発
明を完成させるに至った。
Means for Solving the Problems The present inventors have made intensive studies to solve the above-mentioned problems and to shorten the cycle time of the polymerization step. As a result, a vinyl chloride polymer is produced under specific conditions. By shortening the heating time, the cycle time of the polymerization step can be shortened, and the fish eye and particle size distribution of the obtained vinyl chloride polymer are not impaired and there is no scale adhesion. Was completed.

【0015】即ち、本発明は、塩化ビニル系単量体を重
合開始剤及び分散安定剤存在下、水性媒体中で懸濁重合
を行い塩化ビニル系重合体を製造する方法において、予
め重合反応器ジャケットに50℃以上80℃未満の温水
を循環し、反応容器内の圧力をゲージ圧にて0MPa以
上とした状態で、撹拌下にて40℃以下の水性媒体及び
分散安定剤の重合反応器内への仕込みを開始し、該水性
媒体の仕込量が用いるべき塩化ビニル系単量体に対して
30重量%以上に達した時点で、塩化ビニル系単量体の
仕込みを開始し、該塩化ビニル系単量体の仕込み終了
後、重合反応器ジャケットに80℃以上100℃未満の
温水を循環させることを特徴とする塩化ビニル系重合体
の製造方法に関するものである。
That is, the present invention relates to a method for producing a vinyl chloride polymer by subjecting a vinyl chloride monomer to suspension polymerization in an aqueous medium in the presence of a polymerization initiator and a dispersion stabilizer. Circulating warm water of 50 ° C. or more and less than 80 ° C. in the jacket, and in a polymerization reactor of an aqueous medium and a dispersion stabilizer at 40 ° C. or less under stirring with the pressure in the reaction vessel set to 0 MPa or more by gauge pressure. When the amount of the aqueous medium reaches 30% by weight or more with respect to the vinyl chloride monomer to be used, the charging of the vinyl chloride monomer is started. The present invention relates to a method for producing a vinyl chloride polymer, which comprises circulating hot water at a temperature of 80 ° C. or higher and lower than 100 ° C. through a polymerization reactor jacket after completion of charging of the system monomer.

【0016】以下、本発明について更に詳細に説明す
る。
Hereinafter, the present invention will be described in more detail.

【0017】本発明において用いられる塩化ビニル系単
量体とは、塩化ビニル単量体、又は、塩化ビニル単量体
及び塩化ビニル単量体と共重合可能な単量体との混合物
である。
The vinyl chloride monomer used in the present invention is a vinyl chloride monomer or a mixture of a vinyl chloride monomer and a monomer copolymerizable with the vinyl chloride monomer.

【0018】塩化ビニル単量体と共重合可能な単量体と
しては、塩化ビニル単量体と共重合可能な単量体であれ
ばいかなるものも使用することができ、例えばエチレ
ン,プロピレン等のオレフィン類、酢酸ビニル,ステア
リン酸ビニル等のビニルエステル類、エチルビニルエー
テル,セチルビニルエーテル等のビニルエーテル類、ア
クリル酸メチル,アクリル酸エチル,アクリル酸ブチ
ル,アクリル酸プロピル等のアクリル酸エステル類、マ
レイン酸,フマル酸のエステル類または無水物、スチレ
ン等の芳香族ビニル化合物、アクリロニトリル等の従来
から塩化ビニル単量体と共重合可能な単量体として知ら
れている単量体が挙げられる。そして、該共重合可能な
単量体は、塩化ビニル単量体に対し通常20重量%以下
の割合で使用することが好ましい。
As the monomer copolymerizable with the vinyl chloride monomer, any monomer can be used as long as it is a monomer copolymerizable with the vinyl chloride monomer. Olefins, vinyl esters such as vinyl acetate and vinyl stearate, vinyl ethers such as ethyl vinyl ether and cetyl vinyl ether, acrylate esters such as methyl acrylate, ethyl acrylate, butyl acrylate and propyl acrylate, maleic acid, Esters or anhydrides of fumaric acid, aromatic vinyl compounds such as styrene, and monomers conventionally known as monomers copolymerizable with vinyl chloride monomers, such as acrylonitrile, may be mentioned. The copolymerizable monomer is preferably used at a ratio of usually 20% by weight or less based on the vinyl chloride monomer.

【0019】本発明において用いられる水性媒体として
は、脱イオン水が好ましく、該水性媒体を用いる際に
は、常温でも、予め加温しておいても差し支えないが、
40℃以下の温度で重合反応器内に仕込むものである。
The aqueous medium used in the present invention is preferably deionized water. When the aqueous medium is used, it may be at room temperature or may be heated beforehand.
It is charged into a polymerization reactor at a temperature of 40 ° C. or less.

【0020】本発明において用いられる重合開始剤とし
ては、一般に重合開始剤として知られているものを用い
ることができ、例えばジイソプロピルパーオキシジカー
ボネート、ジ−2−エチルヘキシルパーオキシジカーボ
ネート、ジエトキシエチルパーオキシジカーボネート等
のパーオキシカーボネート化合物;t−ブチルパーオキ
シネオデカノエート、α−クミルパーオキシネオデカノ
エート、t−ヘキシルパーオキシビバレート、t−アミ
ルパーオキシネオデカノエート、1,1−ジメチル−3
−ヒドロキシブチルパーオキシネオデカノエート、t−
ヘキシルパーオキシジグリコレート、α−クミルパーオ
キシネオデカネート等のパーオキシエステル化合物;ア
セチルシクロヘキシルスルホニルパーオキシド等の過酸
化物;アゾビス(2,4−ジメチルバレロニトリル),
アゾビス(4−メトキシ−2,4−ジメチルバレロニト
リル)等のアゾ化合物;過酸化水素等を挙げることがで
き、これらは一種単独または二種以上の組合わせで使用
することも可能である。
As the polymerization initiator used in the present invention, those generally known as polymerization initiators can be used. For example, diisopropyl peroxydicarbonate, di-2-ethylhexyl peroxydicarbonate, diethoxyethyl Peroxy carbonate compounds such as peroxy dicarbonate; t-butyl peroxy neodecanoate, α-cumyl peroxy neodecanoate, t-hexyl peroxy vivalate, t-amyl peroxy neodecanoate, 1 , 1-dimethyl-3
-Hydroxybutyl peroxy neodecanoate, t-
Peroxyester compounds such as hexylperoxydiglycolate and α-cumylperoxyneodecanate; peroxides such as acetylcyclohexylsulfonyl peroxide; azobis (2,4-dimethylvaleronitrile);
An azo compound such as azobis (4-methoxy-2,4-dimethylvaleronitrile); hydrogen peroxide; and the like, and these can be used alone or in combination of two or more.

【0021】ここで、該重合開始剤は、塩化ビニル系単
量体100重量部に対して、0.001〜1重量部の範
囲が使用することが好ましい。
The polymerization initiator is preferably used in an amount of 0.001 to 1 part by weight based on 100 parts by weight of the vinyl chloride monomer.

【0022】本発明の方法において用いられる分散安定
剤としては、特に限定はなく、一般的に懸濁重合の分散
安定剤として使用されているもので良く、例えばメチル
セルロース,ヒドロキシエチルセルロース,ヒドロキシ
プロピルセルロース,ヒドロキシプロピルメチルセルロ
ース等のセルロース誘導体、部分けん化ポリビニルアル
コール,アクリル酸重合体,ゼラチン等の水溶性ポリマ
ー、ノニオン界面活性剤、アニオン界面活性剤等が挙げ
られ、これらは一種単独でまたは二種以上組合わせ使用
することも可能である。
The dispersion stabilizer used in the method of the present invention is not particularly limited, and those generally used as suspension stabilizers for suspension polymerization may be used. Examples thereof include methyl cellulose, hydroxyethyl cellulose, hydroxypropyl cellulose, and the like. Examples include cellulose derivatives such as hydroxypropylmethylcellulose, partially saponified polyvinyl alcohol, acrylic acid polymers, water-soluble polymers such as gelatin, nonionic surfactants, anionic surfactants, and the like. These may be used alone or in combination of two or more. It is also possible to use.

【0023】ここで、該分散安定剤は、塩化ビニル系単
量体100重量部に対して、0.01〜1重量部の範囲
で使用することが好ましい。
The dispersion stabilizer is preferably used in an amount of 0.01 to 1 part by weight based on 100 parts by weight of the vinyl chloride monomer.

【0024】本発明の製造方法は、予め重合反応器ジャ
ケットに50℃以上80℃未満の温水を循環させるもの
である。これは、重合反応器内に仕込む水性媒体をその
仕込み中に加温することが目的であり、本発明はこの操
作により生産性が向上されるものであるここで、重合反
応器ジャケットに循環させる温水の温度が50℃未満の
場合、重合反応器への水性媒体の仕込み時に水性媒体の
温度を高めることができず、この結果生産性の向上が達
成されない。一方、重合反応器ジャケットに循環させる
温水の温度が80℃以上の場合、重合反応器内の温度が
急激に上昇し、重合反応器内の温度制御が困難となるば
かりでなく、塩化ビニル系重合体の製造時にスケールの
付着が激しくなり好ましくない。
In the production method of the present invention, hot water of 50 ° C. or more and less than 80 ° C. is circulated in advance in the polymerization reactor jacket. The purpose of this is to warm the aqueous medium charged in the polymerization reactor during the charging, and the present invention improves the productivity by this operation. Here, the aqueous medium is circulated through the polymerization reactor jacket. When the temperature of the hot water is lower than 50 ° C., the temperature of the aqueous medium cannot be increased when the aqueous medium is charged into the polymerization reactor, and as a result, the productivity cannot be improved. On the other hand, when the temperature of the hot water circulated through the jacket of the polymerization reactor is 80 ° C. or higher, the temperature in the polymerization reactor rises sharply, which makes it difficult to control the temperature in the polymerization reactor, and also makes it difficult to control the vinyl chloride weight. At the time of production of the union, the scale is strongly attached, which is not preferable.

【0025】さらに、本発明の製造方法を実施する際に
は、塩化ビニル系重合体が特に粒度分布の小さい粒子と
して得られることから、邪魔板を有する重合反応器を用
いることが好ましい。そして、その際には、効率よく水
性媒体の温度を高めることが可能となることから、邪魔
板を二重管とし、水性媒体を仕込み中に加熱するため
に、予め該邪魔板にも50℃以上80℃未満の温水を循
環させることが好ましい。
Further, when the production method of the present invention is carried out, it is preferable to use a polymerization reactor having a baffle plate, since the vinyl chloride polymer is obtained as particles having a particularly small particle size distribution. In this case, since the temperature of the aqueous medium can be efficiently increased, the baffle plate is formed as a double tube, and the baffle plate is also heated to 50 ° C. in advance in order to heat the aqueous medium during preparation. It is preferable to circulate warm water having a temperature of at least 80 ° C.

【0026】また、本発明の製造方法は、重合反応容器
内の圧力をゲージ圧にて0MPa以上とした状態で、撹
拌下にて40℃以下の水性媒体および分散安定剤の仕込
みを開始するものである。本発明でいうゲージ圧とは、
一般的な市販の圧力ゲージを用いて測定した値をいう。
In the production method of the present invention, the charging of the aqueous medium and the dispersion stabilizer at a temperature of 40 ° C. or less is started under stirring with the pressure in the polymerization reaction vessel kept at 0 MPa or more by gauge pressure. It is. The gauge pressure in the present invention is:
A value measured using a general commercially available pressure gauge.

【0027】ここで、重合反応容器内の圧力をゲージ圧
で0MPa未満とした状態で、撹拌下にて40℃以下の
水性媒体および分散安定剤の仕込みを開始した場合、水
性媒体中の溶存酸素濃度が低下するために、得られる塩
化ビニル系重合体が粗粒化してしまう。そして、特に本
発明において使用される水性媒体としては、溶存酸素濃
度2ppm以上飽和濃度+2ppm以下の範囲である水
性媒体を用いることが好ましい。
Here, when the charging of the aqueous medium and the dispersion stabilizer at 40 ° C. or less is started under stirring with the pressure in the polymerization reaction vessel set to a gauge pressure of less than 0 MPa, the dissolved oxygen in the aqueous medium is Since the concentration is reduced, the obtained vinyl chloride polymer is coarsened. In particular, as the aqueous medium used in the present invention, it is preferable to use an aqueous medium having a dissolved oxygen concentration of 2 ppm or more and a saturation concentration of +2 ppm or less.

【0028】また、撹拌を行わずに40℃以上の水性媒
体及び分散安定剤の仕込みを開始した場合、水性媒体の
温度制御が困難となる。さらに、分散安定剤の曇点を超
えた場合、分散安定剤が重合反応器壁面に付着し、重合
反応時のスケール発生の原因となるとともに、分散剤濃
度低下により得られる塩化ビニル系重合体が粗粒化して
しまう。
When the charging of the aqueous medium and the dispersion stabilizer at 40 ° C. or higher is started without stirring, it is difficult to control the temperature of the aqueous medium. Furthermore, when the cloud point of the dispersion stabilizer is exceeded, the dispersion stabilizer adheres to the wall of the polymerization reactor, causing scale during the polymerization reaction, and the vinyl chloride-based polymer obtained due to a decrease in the concentration of the dispersant is reduced. It becomes coarse.

【0029】本発明において重合反応容器内の圧力をゲ
ージ圧にて0MPa以上とする方法は、重合反応容器内
の圧力をゲージ圧にて0MPa以上とすることが可能で
あればいかなる方法を用いても良く、例えば重合反応器
の脱気後塩化ビニル系単量体を少量仕込み0MPa以上
とする方法,前バッチの未反応単量体を重合反応器内に
残し0MPa以上とする方法等の塩化ビニル系単量体に
より重合反応器内の圧力を0MPa以上とする方法、窒
素,ヘリウム,アルゴン等の不活性ガスにより重合反応
器内の圧力を0MPa以上とする方法等が挙げられ、本
発明においては、重合工程の煩雑化を伴うことなく重合
反応容器内の圧力をゲージ圧にて0MPa以上とするこ
とが可能であることからこれらの方法、特に塩化ビニル
系単量体により重合反応器内の圧力を0MPa以上とす
る方法を用いることが好ましい。
In the present invention, the method of setting the pressure in the polymerization reaction vessel to 0 MPa or more at a gauge pressure may be any method as long as the pressure in the polymerization reaction vessel can be set to 0 MPa or more at a gauge pressure. For example, a method in which a small amount of vinyl chloride-based monomer is charged to 0 MPa or more after degassing of the polymerization reactor, or a method in which unreacted monomers of the previous batch are left in the polymerization reactor to be 0 MPa or more. In the present invention, there are a method in which the pressure in the polymerization reactor is increased to 0 MPa or more by a system monomer, and a method in which the pressure in the polymerization reactor is increased to 0 MPa or more by an inert gas such as nitrogen, helium, or argon. Since the pressure in the polymerization reaction vessel can be increased to 0 MPa or more by a gauge pressure without complicating the polymerization process, these methods, particularly, a vinyl chloride monomer, The pressure in the reactor it is preferable to use a method of the above 0 MPa.

【0030】さらに、本発明の製造方法は、該水性媒体
の仕込量が用いるべき塩化ビニル単量体に対して30重
量%以上に達した時点で、塩化ビニル系単量体の仕込み
を開始するものである。ここで、該水性媒体の仕込量が
用いるべき塩化ビニル系単量体に対して30重量%より
少ない段階で塩化ビニル系単量体の仕込みを開始した場
合、塩化ビニル系単量体と水性媒体の相転移が起こる可
能性があり、重合反応中にスケールが付着したり、得ら
れる塩化ビニル系重合体のロールフィッシュアイが悪化
するという問題を有する。さらに、重合反応器内で塩化
ビニル系重合体が塊状となり重合反応器から排出できな
いという生産上の大きな問題を引き起こす恐れがある。
Further, according to the production method of the present invention, the charging of the vinyl chloride-based monomer is started when the charged amount of the aqueous medium reaches 30% by weight or more based on the vinyl chloride monomer to be used. Things. Here, when the charging of the vinyl chloride monomer is started at a stage where the amount of the aqueous medium charged is less than 30% by weight based on the vinyl chloride monomer to be used, the vinyl chloride monomer and the aqueous medium Phase transition may occur, and there is a problem that scale adheres during the polymerization reaction and the roll fish eye of the obtained vinyl chloride polymer deteriorates. Further, there is a possibility that the vinyl chloride-based polymer becomes a lump in the polymerization reactor and cannot be discharged from the polymerization reactor, causing a serious problem in production.

【0031】本発明の製造方法は、塩化ビニル系単量体
の仕込み終了後に重合反応器ジャケットに80℃以上1
00℃未満の温水を循環させることにより、所定の重合
温度まで昇温するものである。ここで、温水の温度が8
0℃より低い場合、重合反応器内温度の上昇が遅く、所
定の重合温度まで昇温するのに長時間を要し、塩化ビニ
ル系重合体製造時の生産性の向上が達成されない。一
方、温水の温度が100℃以上の場合、重合反応器内の
温度が急激に上昇し、重合反応器内の温度制御が困難と
なるばかりでなく、塩化ビニル系重合体のスケールの付
着が激しくなり、品質の優れる塩化ビニル系重合体が得
られない。
The production method of the present invention comprises the steps of:
By circulating warm water of less than 00 ° C., the temperature is raised to a predetermined polymerization temperature. Here, the temperature of the hot water is 8
When the temperature is lower than 0 ° C., the temperature in the polymerization reactor rises slowly, so that it takes a long time to raise the temperature to a predetermined polymerization temperature, and improvement in productivity during the production of a vinyl chloride polymer cannot be achieved. On the other hand, when the temperature of the hot water is 100 ° C. or higher, the temperature in the polymerization reactor rapidly rises, and not only becomes difficult to control the temperature in the polymerization reactor, but also the scale of the vinyl chloride polymer adheres violently. And a vinyl chloride polymer having excellent quality cannot be obtained.

【0032】[0032]

【実施例】以下、本発明の製造方法を実施例および比較
例にもとづき説明するが、本発明はこれらに限定される
ものではない。
EXAMPLES Hereinafter, the production method of the present invention will be described based on examples and comparative examples, but the present invention is not limited to these.

【0033】実施例及び比較例により得られた塩化ビニ
ル系重合体の評価・測定は下記方法により行った。
The evaluation and measurement of the vinyl chloride polymers obtained in Examples and Comparative Examples were performed by the following methods.

【0034】〜粒度分布〜 得られた塩化ビニル系重合体をJIS Z 8801に
準じた45メッシュの篩にかけ、該篩を通過したサンプ
ルをさらにJIS Z 8801に準じた60メッシ
ュ、80メッシュ、100メッシュ、140メッシュ、
200メッシュの篩で篩い、該サンプルの85重量%の
塩化ビニル系重合体粒子が通過した篩目の大きさ(A
(μm))、15重量%の塩化ビニル系重合体粒子が通
過した篩目の大きさ(B(μm))及び50重量%の塩
化ビニル系重合体粒子が通過した篩目の大きさ(C(μ
m))を測定し、その結果を下記式に挿入することによ
り粒度分布を算出した。
Particle Size Distribution The obtained vinyl chloride polymer is sieved through a 45-mesh sieve according to JIS Z 8801, and the sample passing through the sieve is further subjected to 60-mesh, 80-mesh, and 100-mesh according to JIS Z 8801. , 140 mesh,
The sample was sieved with a 200-mesh sieve, and the size of the sieve through which 85% by weight of the vinyl chloride polymer particles of the sample passed (A
(Μm)), the sieve size (B (μm)) through which 15% by weight of the vinyl chloride polymer particles passed, and the sieve size (C (C) through which 50% by weight of the vinyl chloride polymer particles passed) (Μ
m)) was measured, and the particle size distribution was calculated by inserting the result into the following equation.

【0035】粒度分布=(A−B)/C 〜平均粒径〜 得られた塩化ビニル系重合体をJIS Z 8801に
準じた45メッシュの篩にかけ、該篩を通過したサンプ
ルを用い、該サンプルの50重量%の塩化ビニル系重合
体粒子が通過するふるいの目の大きさ(μm)を平均粒
径として表す。
Particle size distribution = (AB) / C ~ average particle size ~ The obtained vinyl chloride polymer is passed through a 45 mesh sieve according to JIS Z8801, and a sample passed through the sieve is used. The size (μm) of the sieve through which 50% by weight of the vinyl chloride polymer particles pass is expressed as the average particle size.

【0036】〜45メッシュオン〜 得られた塩化ビニル系重合体をJIS Z 8801に
準じた45メッシュの篩にかけ、該篩にかけるサンプル
全量に対する該篩上に残ったサンプルの重量比率(百分
率)を45メッシュオンとして表す。
-45 mesh on- The obtained vinyl chloride polymer is passed through a 45 mesh sieve according to JIS Z8801, and the weight ratio (percentage) of the sample remaining on the sieve to the total amount of the sample passed through the sieve is calculated. Expressed as 45 mesh on.

【0037】〜かさ比重〜 JIS K 6721に準じた。-Bulk specific gravity-According to JIS K6721.

【0038】〜フィッシュアイ〜 得られた塩化ビニル系重合体100重量部、Ca−Zn
系粉末複合安定剤1.5重量部、有機燐系安定化助剤
0.5重量部、群青3重量部およびDOP(ジオクチル
フタレート)50重量部を混合し、150℃のロールで
厚さ0.35mmとして5分間混練し、0.35mmの
シートを分取し、シート50cm2中の透明粒子の数を
もって示す。
~ Fisheye ~ 100 parts by weight of the obtained vinyl chloride polymer, Ca-Zn
1.5 parts by weight of a composite powder composite stabilizer, 0.5 parts by weight of an organic phosphorus-based stabilizing aid, 3 parts by weight of ultramarine blue and 50 parts by weight of DOP (dioctyl phthalate) were mixed and rolled at 150 ° C. to a thickness of 0.1 part. The mixture was kneaded at 35 mm for 5 minutes, and a 0.35 mm sheet was taken out and indicated by the number of transparent particles in 50 cm 2 of the sheet.

【0039】〜スケール付着状況〜 重合反応器壁についたスケール量を目視で評価した。-Scale adhesion-The amount of scale attached to the polymerization reactor wall was visually evaluated.

【0040】 ○良好 ×悪い(付着が激しい) 実施例1 重合反応器として、1.6m3の逆流コンデンサーを設
置し、二重管構造となったパイプ型の邪魔板を有する重
合反応器を用いた。まず、重合反応器のジャケット及び
二重管構造の邪魔板に60℃の温水を循環させた。その
後、重合反応器内を脱気し、塩化ビニル単量体10kg
を仕込んだ。その時の重合反応器内の圧力はゲージ圧に
て0.1MPaであった。
○ good × bad (heavy adhesion) Example 1 As a polymerization reactor, a 1.6 m 3 backflow condenser was installed, and a polymerization reactor having a pipe type baffle plate having a double pipe structure was used. Was. First, hot water of 60 ° C. was circulated through the jacket of the polymerization reactor and the baffle plate having the double tube structure. After that, the inside of the polymerization reactor was degassed, and 10 kg of vinyl chloride monomer was used.
Was charged. At that time, the pressure in the polymerization reactor was 0.1 MPa in gauge pressure.

【0041】そして、撹拌下、溶存酸素濃度7ppmの
35℃の脱イオン水576kg、分散安定剤としてけん
化度80モル%、平均重合度2600の部分ケン化ポリ
ビニルアルコール3.5%溶液7800gの仕込みを同
時に開始し、脱イオン水は10分間、分散安定剤は2分
間で仕込みを終了した。脱イオン水の仕込み終了後、2
0℃の塩化ビニル単量体536kgの仕込みを開始し、
塩化ビニル単量体の仕込みは6分間で終了した。なお、
塩化ビニル単量体380kg(塩化ビニル単量体全仕込
量の約70重量%)仕込んだ段階で、予めポットに仕込
んでおいた純度70重量%のクミルパーオキシネオデカ
ノエート368gと純度70%のt−ブチルパーオキシ
ネオデカノエート368gを重合反応器内に仕込んだ。
これらの仕込み終了後の重合反応器内温度は45℃であ
った。
Then, under stirring, 576 kg of deionized water having a dissolved oxygen concentration of 7 ppm at 35 ° C., 7,800 g of a 3.5% solution of partially saponified polyvinyl alcohol having a saponification degree of 80 mol% and an average polymerization degree of 2,600 as a dispersion stabilizer were charged. At the same time, charging was completed in 10 minutes for deionized water and 2 minutes for the dispersion stabilizer. After the preparation of deionized water, 2
Start charging 536 kg of vinyl chloride monomer at 0 ° C,
The charging of the vinyl chloride monomer was completed in 6 minutes. In addition,
At the stage of charging 380 kg of vinyl chloride monomer (about 70% by weight of the total charged amount of vinyl chloride monomer), 368 g of cumyl peroxy neodecanoate having a purity of 70% by weight previously charged in a pot and a purity of 70% 368 g of t-butyl peroxy neodecanoate was charged in the polymerization reactor.
The temperature in the polymerization reactor after the completion of the charging was 45 ° C.

【0042】塩化ビニル単量体仕込み終了後、重合反応
器ジャケット及び二重管構造の邪魔板に90℃の温水を
循環させ、重合反応器内温度を57.5℃まで昇温し
た。昇温には18分間を要し、仕込み開始から重合温度
到達までの昇温時間は34分間であった。
After the vinyl chloride monomer was charged, hot water of 90 ° C. was circulated through the jacket of the polymerization reactor and the baffle plate having a double tube structure to raise the temperature in the polymerization reactor to 57.5 ° C. The heating required 18 minutes, and the heating time from the start of the charging to the polymerization temperature was 34 minutes.

【0043】そして、重合反応器内圧力が57.5℃に
おける飽和蒸気圧より0.2MPa低下した段階で重合
を終了とし、未反応塩化ビニル単量体を回収し撹拌をし
た。得られたスラリーを脱水乾燥し、塩化ビニル重合体
を得た。
The polymerization was terminated when the pressure in the polymerization reactor decreased by 0.2 MPa from the saturated vapor pressure at 57.5 ° C., and the unreacted vinyl chloride monomer was recovered and stirred. The obtained slurry was dehydrated and dried to obtain a vinyl chloride polymer.

【0044】得られた塩化ビニル重合体を上記の評価方
法により、評価測定した。その結果を表1に示す。
The obtained vinyl chloride polymer was evaluated and measured by the above evaluation method. Table 1 shows the results.

【0045】得られた塩化ビニル重合体の粉体特性及び
フィッシュアイは良好なものであり、塩化ビニル重合体
の製造時のスケールの付着も認められなかった。
The powder characteristics and fisheye of the obtained vinyl chloride polymer were good, and no adhesion of scale during the production of the vinyl chloride polymer was observed.

【0046】実施例2 重合反応器ジャケット及び二重管構造の邪魔板に75℃
の温水を循環させ、撹拌下35℃の脱イオン水及び分散
安定剤の仕込みを同時に開始した。仕込み開始時の重合
反応器内の圧力は0.2MPaであった。
Example 2 75 ° C. was applied to a polymerization reactor jacket and a baffle plate having a double tube structure.
Of warm water was circulated, and charging of 35 ° C. deionized water and a dispersion stabilizer was simultaneously started with stirring. The pressure inside the polymerization reactor at the start of charging was 0.2 MPa.

【0047】脱イオン水仕込終了後20℃の塩化ビニル
単量体の仕込みを開始し、塩化ビニル単量体の仕込みは
6分間で終了した。塩化ビニル単量体仕込み終了後、重
合反応器内の温度は50℃であった。
After the completion of the deionized water charging, the charging of the vinyl chloride monomer at 20 ° C. was started, and the charging of the vinyl chloride monomer was completed in 6 minutes. After the vinyl chloride monomer was charged, the temperature in the polymerization reactor was 50 ° C.

【0048】続いて、重合反応器ジャケット及び二重管
構造の邪魔板に90℃の温水を循環させ、重合反応器内
温度を57.5℃まで昇温した。昇温には11分間を要
し、仕込み開始から重合温度到達までの昇温時間は27
分間であったことを除いては実施例1と同様の方法で塩
化ビニル単量体の重合を行った。
Subsequently, hot water of 90 ° C. was circulated through the jacket of the polymerization reactor and the baffle plate having a double tube structure to raise the temperature in the polymerization reactor to 57.5 ° C. It takes 11 minutes to raise the temperature.
The polymerization of the vinyl chloride monomer was carried out in the same manner as in Example 1 except that the polymerization was continued for 1 minute.

【0049】得られた塩化ビニル重合体を上記の評価方
法により、評価測定した。その結果を表1に示す。
The obtained vinyl chloride polymer was evaluated and measured by the above evaluation method. Table 1 shows the results.

【0050】得られた塩化ビニル重合体の粉体特性及び
フィッシュアイは良好なものであり、塩化ビニル重合体
の製造時のスケールの付着も認められなかった。
The powder characteristics and fisheye of the obtained vinyl chloride polymer were good, and no scale adhesion was observed during the production of the vinyl chloride polymer.

【0051】実施例3 重合反応器ジャケット及び二重管構造の邪魔板に75℃
の温水を循環させ、撹拌下35℃の脱イオン水及び分散
安定剤の仕込みを同時に開始した。仕込み開始時の重合
反応器内の圧力は0.2MPaであった。
Example 3 A polymerization reactor jacket and a baffle plate having a double tube structure were set at 75 ° C.
Of warm water was circulated, and charging of 35 ° C. deionized water and a dispersion stabilizer was simultaneously started with stirring. The pressure inside the polymerization reactor at the start of charging was 0.2 MPa.

【0052】そして、脱イオン水仕込み開始5分後、脱
イオン水を268kg(用いるべき塩化ビニル単量体の
50重量%に相当。)仕込んだ段階で、20℃の塩化ビ
ニル単量体の仕込みを開始し、塩化ビニル単量体は6分
間で仕込み、塩化ビニル単量体仕込み終了後、重合反応
器内の温度は45℃であった。
Five minutes after the start of the charging of deionized water, 268 kg of deionized water (corresponding to 50% by weight of the vinyl chloride monomer to be used) was charged. Was started, the vinyl chloride monomer was charged in 6 minutes, and after the vinyl chloride monomer was charged, the temperature in the polymerization reactor was 45 ° C.

【0053】そして、重合反応器ジャケット及び二重管
構造の邪魔板に90℃の温水を循環させ、重合反応器内
温度を57.5℃まで昇温した。昇温には18分間を要
し、仕込み開始から重合温度到達までの昇温時間は29
分間であったことを除いては実施例1と同様の方法で重
合を行った。
Then, hot water of 90 ° C. was circulated through the jacket of the polymerization reactor and the baffle plate having the double tube structure to raise the temperature in the polymerization reactor to 57.5 ° C. It takes 18 minutes to raise the temperature.
The polymerization was carried out in the same manner as in Example 1 except that the polymerization was carried out for 1 minute.

【0054】得られた塩化ビニル重合体を上記の評価方
法により、評価測定した。その結果を表1に示す。
The obtained vinyl chloride polymer was evaluated and measured by the above evaluation method. Table 1 shows the results.

【0055】得られた塩化ビニル重合体の粉体特性及び
フィッシュアイは良好なものであり、塩化ビニル重合体
の製造時のスケールの付着も認められなかった。
The powder characteristics and fisheye of the obtained vinyl chloride polymer were good, and no adhesion of scale during the production of the vinyl chloride polymer was observed.

【0056】比較例1 重合反応器のジャケット及び二重管構造の邪魔板に60
℃の温水を循環し、重合反応器をゲージ圧にて−0.0
6MPaまで脱気した後、その状態で35℃の脱イオン
水及び分散安定剤の仕込みを撹拌下で同時に開始した以
外は実施例1と同様の方法により塩化ビニル単量体の重
合を行った。
COMPARATIVE EXAMPLE 1 60 was added to the jacket of the polymerization reactor and
Circulating hot water at a temperature of -0.0 ° C.
After degassing to 6 MPa, polymerization of vinyl chloride monomer was carried out in the same manner as in Example 1 except that charging of deionized water at 35 ° C. and a dispersion stabilizer was simultaneously started under stirring in that state.

【0057】得られた塩化ビニル重合体を上記の評価方
法により、評価測定した。その結果を表1に示す。
The obtained vinyl chloride polymer was evaluated and measured by the above evaluation method. Table 1 shows the results.

【0058】得られた塩化ビニル重合体は、粗粒化し、
ロールフィッシュアイが大きく悪化し、スケールの付着
も激しいものであった。
The obtained vinyl chloride polymer is coarsened,
The roll fish eye was greatly deteriorated, and the scale adhered severely.

【0059】比較例2 重合反応器のジャケット及び二重管構造の邪魔板に90
℃の温水を循環し、塩化ビニル単量体仕込後の重合反応
器内の温度が55℃であり、重合温度までの昇温に5分
間を要し、仕込み開始から重合温度到達までの昇温時間
が21分間であったことを以外は、実施例1と同様の方
法で塩化ビニル重合体の重合を行った。
COMPARATIVE EXAMPLE 2 90 was added to the jacket of the polymerization reactor and
After circulating warm water at ℃, the temperature in the polymerization reactor after charging the vinyl chloride monomer is 55 ℃, it takes 5 minutes to raise the temperature to the polymerization temperature, and the temperature rise from the start of charging to the temperature reaches the polymerization temperature A vinyl chloride polymer was polymerized in the same manner as in Example 1 except that the time was 21 minutes.

【0060】得られた塩化ビニル重合体を上記の評価方
法により、評価測定した。その結果を表2に示す。
The obtained vinyl chloride polymer was evaluated and measured by the above evaluation method. Table 2 shows the results.

【0061】得られた塩化ビニル重合体は、粗粒化し、
ロールフィッシュアイが大きく悪化し、スケールの付着
も激しいものであった。
The obtained vinyl chloride polymer is coarsened,
The roll fish eye was greatly deteriorated, and the scale adhered severely.

【0062】比較例3 脱イオン水として50℃の純水を使用し、塩化ビニル単
量体仕込み終了後の重合反応器内の温度が50℃であ
り、重合温度到達までの昇温に11分間を要し、仕込み
開始から重合温度到達までの昇温時間が27分間であっ
たことを以外は実施例1と同様の方法で塩化ビニル重合
体の重合を行った。
Comparative Example 3 Pure water at 50 ° C. was used as deionized water. The temperature in the polymerization reactor after the completion of the vinyl chloride monomer charging was 50 ° C., and the temperature was raised to the polymerization temperature for 11 minutes. The polymerization of the vinyl chloride polymer was carried out in the same manner as in Example 1 except that the time from the start of the charging to the polymerization temperature was 27 minutes.

【0063】得られた塩化ビニル重合体を上記の評価方
法により、評価測定した。その結果を表2に示す。
The obtained vinyl chloride polymer was evaluated and measured by the above evaluation method. Table 2 shows the results.

【0064】得られた塩化ビニル重合体は、粗粒化し、
ロールフィッシュアイが大きく悪化し、スケールの付着
も激しいものであった。
The obtained vinyl chloride polymer is coarsened,
The roll fish eye was greatly deteriorated, and the scale adhered severely.

【0065】比較例4 重合反応器のジャケット及び二重管構造の邪魔板に温水
を循環せず、実施例1と同様の方法で脱イオン水、塩化
ビニル単量体を仕込んだ。塩化ビニル単量体仕込み終了
後の重合反応器内の温度は30℃であった。塩化ビニル
単量体仕込み終了後に重合反応器のジャケット及び二重
管構造の邪魔板に90℃温水を循環させ、重合温度到達
までの昇温に40分間を要し、仕込み開始から重合温度
到達までの昇温時間に56分間を要した以外は実施例1
と同様の方法により塩化ビニル重合体の重合を行った。
Comparative Example 4 Deionized water and a vinyl chloride monomer were charged in the same manner as in Example 1 without circulating warm water through the jacket of the polymerization reactor and the baffle plate having the double tube structure. The temperature in the polymerization reactor after the completion of charging the vinyl chloride monomer was 30 ° C. After the vinyl chloride monomer charging is completed, circulate hot water at 90 ° C through the jacket of the polymerization reactor and the baffle plate of the double tube structure, and it takes 40 minutes to raise the temperature to the polymerization temperature, and from the start of charging to the polymerization temperature Example 1 except that the time required for the temperature rise was 56 minutes.
The vinyl chloride polymer was polymerized in the same manner as in the above.

【0066】得られた塩化ビニル重合体を上記の評価方
法により、評価測定した。その結果を表2に示す。
The obtained vinyl chloride polymer was evaluated and measured by the above evaluation method. Table 2 shows the results.

【0067】仕込み開始から重合温度到達までの昇温時
間に長時間を有し、生産性の低いものであった。
The heating time from the start of the charging until the polymerization temperature was reached had a long time, and the productivity was low.

【0068】[0068]

【表1】 [Table 1]

【0069】[0069]

【表2】 [Table 2]

【0070】[0070]

【発明の効果】本発明の製造方法によると、粒度分布が
シャープでロールフィッシュアイに優れる塩化ビニル系
重合体がスケールの付着を伴うことなく、仕込み昇温時
間が大幅に短縮でき、塩化ビニル系重合体の生産性を大
幅に高める方法により製造することが可能となり、本発
明の工業的価値は非常に大きいものである。
According to the production method of the present invention, a vinyl chloride polymer having a sharp particle size distribution and excellent roll fish eyes can be drastically shortened without increasing the adhesion of scale, and the temperature rise time for charging can be greatly reduced. The polymer can be produced by a method for greatly increasing the productivity of the polymer, and the industrial value of the present invention is very large.

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】塩化ビニル系単量体を重合開始剤及び分散
安定剤存在下、水性媒体中で懸濁重合を行い塩化ビニル
系重合体を製造する方法において、予め重合反応器ジャ
ケットに50℃以上80℃未満の温水を循環し、反応容
器内の圧力をゲージ圧にて0MPa以上とした状態で、
撹拌下にて40℃以下の水性媒体及び分散安定剤の重合
反応器内への仕込みを開始し、該水性媒体の仕込量が用
いるべき塩化ビニル系単量体に対して30重量%以上に
達した時点で、塩化ビニル系単量体の仕込みを開始し、
該塩化ビニル系単量体の仕込み終了後、重合反応器ジャ
ケットに80℃以上100℃未満の温水を循環させるこ
とを特徴とする塩化ビニル系重合体の製造方法。
1. A method for producing a vinyl chloride polymer by subjecting a vinyl chloride monomer to suspension polymerization in an aqueous medium in the presence of a polymerization initiator and a dispersion stabilizer. Circulating hot water at a temperature of at least 80 ° C. and setting the pressure in the reaction vessel to 0 MPa or more by gauge pressure,
Start charging the aqueous medium and the dispersion stabilizer at 40 ° C. or lower into the polymerization reactor under stirring, and the charged amount of the aqueous medium reaches 30% by weight or more based on the vinyl chloride monomer to be used. At that point, start charging the vinyl chloride monomer,
A method for producing a vinyl chloride polymer, comprising circulating hot water at a temperature of 80 ° C. or more and less than 100 ° C. through the polymerization reactor jacket after the completion of the charging of the vinyl chloride monomer.
【請求項2】重合反応器として二重管の邪魔板を有する
重合反応器を用い、該邪魔板にも予め50℃以上80℃
未満の温水を循環させることを特徴とする請求項1に記
載の塩化ビニル系重合体の製造方法。
2. A polymerization reactor having a double-tube baffle plate is used as the polymerization reactor, and the baffle plate also has a temperature of 50.degree.
The method for producing a vinyl chloride-based polymer according to claim 1, wherein less than less warm water is circulated.
JP01566598A 1998-01-28 1998-01-28 Method for producing vinyl chloride polymer Expired - Fee Related JP3900648B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP01566598A JP3900648B2 (en) 1998-01-28 1998-01-28 Method for producing vinyl chloride polymer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP01566598A JP3900648B2 (en) 1998-01-28 1998-01-28 Method for producing vinyl chloride polymer

Publications (2)

Publication Number Publication Date
JPH11209409A true JPH11209409A (en) 1999-08-03
JP3900648B2 JP3900648B2 (en) 2007-04-04

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ID=11895044

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Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20190066869A (en) * 2017-12-06 2019-06-14 주식회사 엘지화학 Method for preparing vinyl chloride polymer and vinyl chloride polymer prepared therefrom
JP2021109932A (en) * 2020-01-14 2021-08-02 大洋塩ビ株式会社 Method for producing vinyl chloride-based polymer

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20190066869A (en) * 2017-12-06 2019-06-14 주식회사 엘지화학 Method for preparing vinyl chloride polymer and vinyl chloride polymer prepared therefrom
JP2021109932A (en) * 2020-01-14 2021-08-02 大洋塩ビ株式会社 Method for producing vinyl chloride-based polymer

Also Published As

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