JPH112940A - Image forming method - Google Patents
Image forming methodInfo
- Publication number
- JPH112940A JPH112940A JP15680997A JP15680997A JPH112940A JP H112940 A JPH112940 A JP H112940A JP 15680997 A JP15680997 A JP 15680997A JP 15680997 A JP15680997 A JP 15680997A JP H112940 A JPH112940 A JP H112940A
- Authority
- JP
- Japan
- Prior art keywords
- charging
- toner
- image forming
- charging member
- forming method
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Landscapes
- Electrostatic Charge, Transfer And Separation In Electrography (AREA)
- Photoreceptors In Electrophotography (AREA)
Abstract
(57)【要約】
【課題】 本発明の目的は、クリーナーレスシステムに
おいて、転写残トナーの影響をうけずに、長期の耐久に
わたって、良好な画像を形成する方法を提供することに
ある。
【解決手段】 本発明は、電子写真感光体に接触配置さ
れた帯電部材に電圧を印加することによって該感光体を
帯電させる帯電工程、潜像形成工程、得られた静電潜像
をトナーによって反転現像する現像工程及び得られたト
ナー画像を転写材に転写する転写工程を有し、転写工程
の後に感光体上に残余するトナーを現像工程により回収
する画像形成方法において、該帯電部材と該感光体が摺
擦されることによって該感光体に発生する電位の極性が
画像形成時に該感光体を帯電する電位の極性と逆極性で
あり、かつ、該帯電部材とトナーが摺擦されることによ
って該トナーに発生する電荷の極性が画像形成時に該感
光体を帯電する電位の極性と同極性であることを特徴と
する画像形成方法である。
(57) Abstract: An object of the present invention is to provide a method for forming a good image over a long period of time without being affected by residual toner in a cleanerless system. The present invention relates to a charging step of charging a photosensitive member by applying a voltage to a charging member arranged in contact with an electrophotographic photosensitive member, a latent image forming step, and an obtained electrostatic latent image is formed by toner. An image forming method comprising: a developing step of reversal developing; and a transferring step of transferring the obtained toner image to a transfer material, and collecting the toner remaining on the photoreceptor after the transferring step by the developing step. The polarity of the potential generated on the photoconductor due to the rubbing of the photoconductor is opposite to the polarity of the potential for charging the photoconductor during image formation, and the toner is rubbed against the charging member. Wherein the polarity of the charge generated in the toner is the same as the polarity of the potential for charging the photosensitive member during image formation.
Description
【0001】[0001]
【発明の属する技術分野】本発明は、接触帯電部材、感
光体及びトナーを用いた画像形成装置に関し、例えば、
電荷注入層を有する感光体を接触帯電部材から電圧を印
加することにより帯電されることで、帯電を通過する転
写残余のトナーの帯電性を現像での補集に適したものに
制御することで、独立したクリーニング装置が不要なプ
リンター、複写機、ファクシミリ等の電子写真装置に適
用される。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an image forming apparatus using a contact charging member, a photoreceptor and a toner.
By charging the photoreceptor having the charge injection layer by applying a voltage from the contact charging member, by controlling the chargeability of the transfer residual toner passing through the charge to one suitable for collection in development. The present invention is applied to an electrophotographic apparatus such as a printer, a copying machine, and a facsimile which does not require an independent cleaning device.
【0002】[0002]
【従来の技術】従来、電子写真法としては多数の方法が
知られているが、一般には光導電性物質を利用した感光
体上を一様帯電させ、像露光によって電気的潜像を形成
し、ついで該潜像をトナーで現像を行って可視像とし、
必要に応じて紙などの転写材にトナー画像を転写した
後、熱・圧力などにより転写材上にトナー画像を定着し
て複写物又は印刷物を得るものである。また、転写材上
に転写されずに感光体上に残ったトナー粒子はクリーニ
ング工程により感光体上より除去される。2. Description of the Related Art Conventionally, a number of methods are known as electrophotography. In general, a photoconductor using a photoconductive material is uniformly charged and an electric latent image is formed by image exposure. Then, the latent image is developed with a toner to form a visible image,
If necessary, a toner image is transferred onto a transfer material such as paper, and then the toner image is fixed on the transfer material by heat, pressure or the like to obtain a copy or print. Further, toner particles remaining on the photoconductor without being transferred onto the transfer material are removed from the photoconductor by a cleaning process.
【0003】このクリーニング工程については、従来ブ
レードクリーニング、ファーブラシクリーニング、ロー
ラークリーニング等が用いられていた。いずれの方法も
力学的に転写残余のトナーを掻き落とすか、またはせき
止めて廃トナー容器へと捕集されるものであった。よっ
て、このような部材が感光体表面に押し当てられること
に起因する問題が生じていた。例えば、部材を強く押し
当てることにより感光体を摩耗させ感光体が短命化する
ことが挙げられる。For this cleaning step, conventionally, blade cleaning, fur brush cleaning, roller cleaning and the like have been used. In either method, the toner remaining after transfer is mechanically scraped off or dammed and collected in a waste toner container. Therefore, there has been a problem that such a member is pressed against the surface of the photoconductor. For example, pressing the member strongly wears the photoconductor and shortens the life of the photoconductor.
【0004】装置面からみると、かかるクリーニング装
置を具備するために装置が必然的に大きくなり装置のコ
ンパクト化を目指すときのネックになっていた。[0004] From the viewpoint of the apparatus, the provision of such a cleaning apparatus inevitably increases the size of the apparatus, which has been a bottleneck when aiming for a more compact apparatus.
【0005】さらには、エコロジーの観点より、トナー
の有効活用と言う意味で廃トナーの生じないシステムが
望まれていた。Further, from the viewpoint of ecology, there has been a demand for a system which does not generate waste toner in terms of effective utilization of toner.
【0006】そのようなクリーニング装置を不要にした
場合の電子写真方法による画像形成方法の1つとして現
像工程時に現像と転写されずに残った転写残トナーのク
リーニングを同時に行う方法、所謂クリーナーレスシス
テムという技術がある。As one of the image forming methods using an electrophotographic method when such a cleaning device is not required, a method of simultaneously performing development and cleaning of untransferred residual toner which has not been transferred during a developing process, a so-called cleanerless system. There is a technology called.
【0007】また、感光体に接触して帯電を行う方法及
び、転写材を介して、感光体に当接して転写を行う、当
接転写においては、一般的にオゾン発生が少なくエコロ
ジーの観点からは望ましい構成である。転写部材は、転
写材の搬送部材も兼ね、装置の小型化が容易になるとい
う特徴を有する。Also, in the method of charging by contacting the photoreceptor and the transfer in contact with the photoreceptor via a transfer material, contact transfer generally generates less ozone from the viewpoint of ecology. Is a desirable configuration. The transfer member also serves as a transfer material transport member, and has a feature that the size of the apparatus is easily reduced.
【0008】[0008]
【発明が解決しようとする課題】しかし、感光体に接触
して帯電、転写を行うため、上記のようなクリーナーレ
スシステムにおいては、転写残トナーがそのまま接触帯
電部材を直接に汚してしまい、そのために、初期画像は
問題ないものの、耐久によりすぐに感光体帯電不良によ
る画像汚れが発生してしまうという問題点があった。However, since charging and transfer are performed by contacting the photoreceptor, in the above-described cleanerless system, the transfer residual toner directly stains the contact charging member as it is. In addition, although there is no problem with the initial image, there is a problem that the image is easily stained due to poor charging of the photosensitive member due to durability.
【0009】また、現像部におけるクリーニングが不十
分であると、転写部材および帯電部材は汚れやすく、感
光体帯電不良による画像汚れ、転写材の裏汚れ、また
は、転写率またライン部の中央部が転写されない転写中
抜けを生じる傾向があり、これがさらに画像劣化に拍車
をかけるという問題点があった。Further, if the cleaning in the developing section is insufficient, the transfer member and the charging member are easily stained, and image stains due to poor charging of the photoreceptor, back stain on the transfer material, or the transfer rate or the central portion of the line portion are reduced. There is a problem in that untransferred untransferred portions tend to occur, which further accelerates image deterioration.
【0010】本発明の目的は、クリーナーレスシステム
において、転写残トナーの影響をうけずに、長期の耐久
にわたって、良好な画像を形成する方法を提供すること
にある。具体的には接触帯電部材に混入する転写残トナ
ーの混入量を抑制することで、転写材トナーによる帯電
部材の汚染を防止し、また転写残トナーの極性を現像工
程時で保持するトナーの極性に揃えることで、転写残余
のトナーの現像工程での回収性を高めた画像形成方法を
提供することである。It is an object of the present invention to provide a method for forming a good image over a long period of time without being affected by residual toner in a cleanerless system. Specifically, by suppressing the amount of transfer residual toner mixed into the contact charging member, contamination of the charging member by the transfer material toner is prevented, and the polarity of the transfer residual toner is maintained during the developing process. Accordingly, it is an object of the present invention to provide an image forming method that improves the recoverability of the transfer residual toner in the developing process.
【0011】[0011]
【課題を解決するための手段】即ち、本発明は、電子写
真感光体に接触配置された帯電部材に電圧を印加するこ
とによって該感光体を帯電させる帯電工程、帯電した感
光体を露光することにより該感光体上に静電潜像を形成
する潜像形成工程、得られた静電潜像をトナーによって
反転現像する現像工程、及び得られたトナー画像を転写
材に転写する転写工程を有し、転写工程の後に感光体上
に残余するトナーを現像工程により回収する画像形成方
法において、該帯電部材と該感光体が摺擦されることに
よって該感光体に発生する電位の極性が画像形成時に該
感光体を帯電する電位の極性と逆極性であり、かつ、該
帯電部材とトナーが摺擦されることによって該トナーに
発生する電荷の極性が画像形成時に該感光体を帯電する
電位の極性と同極性であることを特徴とする画像形成方
法である。That is, the present invention provides a charging step of charging a photosensitive member by applying a voltage to a charging member arranged in contact with the electrophotographic photosensitive member, and exposing the charged photosensitive member. A latent image forming step of forming an electrostatic latent image on the photoreceptor, a developing step of reversal developing the obtained electrostatic latent image with toner, and a transfer step of transferring the obtained toner image to a transfer material. In the image forming method for recovering the toner remaining on the photoreceptor after the transfer step in the developing step, the polarity of the potential generated on the photoreceptor due to the rubbing of the charging member and the photoreceptor is changed. Sometimes, the polarity of the potential that charges the photoconductor is opposite to the polarity of the potential that charges the photoconductor, and the polarity of the charge that is generated in the toner due to the toner rubbing against the charging member is the potential of the potential that charges the photoconductor during image formation. Polarity and same polarity The image forming method characterized in that it.
【0012】[0012]
【発明の実施の形態】以下、本発明について詳細に説明
する。BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, the present invention will be described in detail.
【0013】先ず、現像同時クリーニング方法、即ちク
リーナレス画像形成方法の原理を説明する。First, the principle of the simultaneous development cleaning method, that is, the cleanerless image forming method will be described.
【0014】その原理は、電子写真各工程における感光
体上のトナーの帯電極性及び帯電量を制御することと反
転現像方法を用いるということである。The principle is to control the charge polarity and the charge amount of the toner on the photoreceptor in each step of electrophotography and to use the reversal development method.
【0015】例を挙げて説明すると、マイナス帯電性の
感光体及びマイナス帯電性のトナーを用いた反転現像の
場合、その転写工程において、プラス極性の転写部材に
よって可視化されたトナー像を転写材に転写することに
なるが、転写材の種類(厚み、抵抗、誘電率等の違い)
と画像面積等の関係により、転写残余のトナーの帯電極
性がプラスからマイナスまで変動する。しかし、感光体
表面と共に転写残余のトナーまでもが、転写工程におい
てプラス極性に振れていたとしても、マイナス帯電性の
感光体を帯電する際のマイナス極性印加の帯電部材によ
り、一様にマイナス側へ帯電極性を揃えなければならな
い。マイナス側に揃え、現像方法として反転現像を用い
た場合、トナーの現像されるべき明部電位部にはマイナ
スに帯電された転写残余のトナーがそのまま残り、トナ
ーの現像されるべきでない暗部電位には、現像電界の関
係上トナー担持体に転写残余のトナーは引き寄せられ、
明部電位をもつ感光体上にトナーは残留しない。For example, in the case of reversal development using a negatively charged photosensitive member and a negatively charged toner, in the transfer step, a toner image visualized by a positive polarity transfer member is transferred to a transfer material. To be transferred, the type of transfer material (difference in thickness, resistance, dielectric constant, etc.)
And the image area and the like, the charging polarity of the transfer residual toner varies from plus to minus. However, even if the transfer residual toner along with the photoreceptor surface oscillates in the positive polarity during the transfer process, the negatively charged photoreceptor charges the negatively charged photoreceptor so that the negatively-charged charging member is uniformly applied to the negative side. The charging polarity must be uniform. When the reversal development is used as the developing method, the negatively charged transfer residual toner remains as it is in the bright portion potential portion of the toner to be developed, and the dark portion potential of the toner should not be developed. Means that the toner remaining after transfer is attracted to the toner carrier due to the development electric field,
No toner remains on the photoreceptor having a light portion potential.
【0016】このように転写残余のトナーの帯電極性を
現像工程でのトナーが保持する電荷の極性と同極性にす
ることにより、現像同時クリーニング(クリーナレス)
画像形成方法が成立する。As described above, by making the charge polarity of the transfer residual toner the same as the polarity of the charge held by the toner in the developing process, simultaneous development cleaning (cleanerless) is performed.
An image forming method is established.
【0017】また、転写残トナーは帯電部材に直接に接
触するために帯電部材が汚染しやすく、特に転写残トナ
ーの帯電部材表面、内部の蓄積により、帯電部材が汚染
され帯電不良が発生する。従って接触帯電部材は転写材
トナーの帯電を画像形成時に該感光体上に載せる電位の
極性と逆極性にし、さらにその極性を揃えたトナーを感
光体上に戻し、帯電器内に蓄積しないようにしなければ
ならない。Further, since the transfer residual toner is in direct contact with the charging member, the charging member is easily contaminated. In particular, the charging member is contaminated by accumulation of the transfer residual toner on the surface and inside of the charging member, and poor charging occurs. Therefore, the contact charging member sets the charge of the transfer material toner to the polarity opposite to the polarity of the potential placed on the photoconductor at the time of image formation, and returns the toner having the same polarity to the photoconductor so as not to accumulate in the charger. There must be.
【0018】本発明において重要なのは、この転写残余
のトナーの帯電を接触帯電部材によって画像形成時に該
感光体上に載せる電位の極性と逆極性に揃え、さらにそ
のトナーを感光体上に戻す工程であり、転写残余のトナ
ーの帯電制御が十分にできずに、そのまま帯電器を通過
してしまうと、転写残トナーによる遮光により、感光体
一周分の長さが転写材の進行方向長さよりも短い場合、
転写残トナーが感光体上に存在する状態で帯電露光現像
をしなければならないため、転写残トナーの存在する感
光体表面部での電位が充分落ちきらず現像コントラスト
が不十分になるため正規現像については周囲よりも濃度
が低い、ネガゴーストとして画像上に現れ、あるいは、
現像時に転写残トナーのクリーニング効果が不十分であ
るために、転写残トナーの存在する感光体表面上に、ト
ナーが現像されるため周囲よりも濃度が高く、ポジゴー
ストが発生する。また、帯電器で画像パターンを散らし
ても現像工程で回収できないためにカブリ画像という画
像不良が発生してしまう。What is important in the present invention is a step of adjusting the charge of the toner remaining after transfer to a polarity opposite to the polarity of the potential placed on the photosensitive member at the time of image formation by a contact charging member, and returning the toner to the photosensitive member. Yes, if the charge of the transfer residual toner cannot be sufficiently controlled and passes through the charger as it is, the length of one round of the photoconductor is shorter than the length of the transfer material in the traveling direction due to light shielding by the transfer residual toner. If
Since the charge exposure and development must be performed in the state where the transfer residual toner is present on the photoconductor, the potential on the surface of the photoconductor where the transfer residual toner is present cannot be sufficiently reduced and the development contrast becomes insufficient. Appears on the image as a negative ghost with a lower density than the surroundings, or
Since the cleaning effect of the transfer residual toner is insufficient at the time of development, the toner is developed on the surface of the photoreceptor where the transfer residual toner is present, so that the density is higher than the surrounding area, and a positive ghost occurs. Further, even if the image pattern is scattered by the charger, the image pattern cannot be collected in the developing step, so that an image defect called a fog image occurs.
【0019】上記のような画像不良を防止するために
は、感光体との接触性を十分に保持でき、転写残トナー
と十分な摺擦を行うことが可能であり、また様々なトナ
ーに対して、容易に摩擦帯電極性を被覆する樹脂を選択
することで、制御可能であるという点から、接触帯電部
材の形態は磁性粒子が好ましく、また印加電圧は画像形
成時には交流重畳電圧を、非画像形成時には画像形成時
と同極性の直流電圧を印加するのが好ましい。In order to prevent the above image defects, it is possible to maintain sufficient contact with the photoreceptor, perform sufficient rubbing with the untransferred toner, and prevent various toners. From the viewpoint that control is possible by easily selecting a resin that coats the triboelectric charge polarity, the form of the contact charging member is preferably magnetic particles, and the applied voltage is an AC superimposed voltage during image formation and a non-image It is preferable to apply a DC voltage having the same polarity during image formation as during image formation.
【0020】交流成分としては、注入帯電方法の場合、
装置のプロセススピードにもよるが100Hz〜10k
Hz程度の周波数で、印加交流成分のピークピーク間電
圧は1000V程度以下が好ましい。1000Vを越え
ると、印加電圧に対して感光体電位が得られてしまうの
で、潜像面が電位的に波打ち、かぶりや濃度うすを生じ
ることがある。As the AC component, in the case of the injection charging method,
100Hz to 10k depending on the process speed of the equipment
At a frequency of about Hz, the peak-to-peak voltage of the applied AC component is preferably about 1000 V or less. If the voltage exceeds 1000 V, a potential of the photosensitive member is obtained with respect to the applied voltage, so that the latent image surface may be waved in potential, causing fogging and density fading.
【0021】放電を用いる帯電方法の場合は交流成分と
しては、装置のプロセススピードにもよるが100Hz
〜10kHz程度の周波数で、印加交流成分のピークピ
ーク間電圧は1000V程度以上で、放電開始電圧の2
倍以上が好ましい。印加する交流成分の波形はサイン
波、矩形波、鋸波等が使用できる。In the case of the charging method using electric discharge, the AC component is 100 Hz depending on the process speed of the apparatus.
At a frequency of about 10 kHz to about 10 kHz, the peak-to-peak voltage of the applied AC component is about 1000 V or more, and the discharge starting voltage is 2
More than twice is preferred. As the waveform of the applied AC component, a sine wave, a rectangular wave, a sawtooth wave, or the like can be used.
【0022】転写残余のトナーと帯電部材の接触確率の
点から、帯電部材の表面形状が面状のもの(ゴムローラ
ー等)よりもブラシ状のものの方が接触表面積の点で有
利であり、その分、転写残トナーの極性を揃えやすく、
またゴムローラ等の場合は、帯電部材に転写残トナーを
一旦、帯電部材に取り込むことが不可能であるため、転
写残トナーの極性を揃えるのが困難な為、帯電部材とし
てはブラシ状のものが好ましい。From the viewpoint of the probability of contact between the transfer residual toner and the charging member, a brush-shaped charging member is more advantageous in terms of a contact surface area than a surface-shaped charging member (such as a rubber roller). Minutes, it is easy to align the polarity of the transfer residual toner,
In the case of a rubber roller or the like, since it is impossible to temporarily transfer the transfer residual toner to the charging member, it is difficult to make the polarity of the transfer residual toner uniform. Therefore, a brush-like charging member is used as the charging member. preferable.
【0023】磁性粒子を使用した磁気ブラシを帯電部材
として用い、交流重畳電圧を印加すると、転写残トナー
は、印加電圧の振動電界の効果により一旦、磁気ブラシ
中に取り込まれやすくなり、取り込まれることによっ
て、上記のようなゴースト画像の発生が防止できる。When a magnetic brush using magnetic particles is used as a charging member and an AC superimposed voltage is applied, the transfer residual toner is easily and easily taken into the magnetic brush by the effect of the oscillating electric field of the applied voltage. Thereby, generation of the ghost image as described above can be prevented.
【0024】さらに、帯電器内に一旦、取り込まれるこ
とによって、転写残トナーが磁性粒子と十分に摺擦する
ことが可能になり、転写残トナーの極性を感光体に載せ
る帯電電位と逆極性に十分に揃えることが可能になる。Further, once taken into the charger, the transfer residual toner can sufficiently rub against the magnetic particles, and the polarity of the transfer residual toner is set to a polarity opposite to that of the charged potential placed on the photosensitive member. It is possible to make them fully aligned.
【0025】しかしながら、交流電圧を印加し続けれ
ば、帯電器内に転写残トナーが蓄積され、徐々に帯電器
が汚染され、帯電不良に伴う画像不良が生じる。従って
非画像形成時(前回転時、後回転時、転写紙間時等)に
は帯電器内で帯電極性を揃えたトナーを感光体上に吐き
出させる印加電圧に変更することが好ましい。However, if the AC voltage is continuously applied, the transfer residual toner is accumulated in the charger, and the charger is gradually contaminated, resulting in an image defect due to a charging failure. Therefore, during non-image formation (during pre-rotation, post-rotation, at the time of transfer paper, etc.), it is preferable to change the applied voltage to discharge the toner having the same charge polarity in the charger onto the photosensitive member.
【0026】帯電器内に混入したトナーが吐き出されや
すい印加電圧としては画像形成時に印加している交流成
分の電圧値のピークピーク間電圧を小さくする、あるい
はピークピーク間電圧を同じにして、波形を変更して交
流実効値を下げる方法などがあり、より好ましくは直流
電圧成分のみの印加とした方が好ましい。As the applied voltage at which the toner mixed in the charger is likely to be discharged, the peak-to-peak voltage of the AC component voltage value applied during image formation may be reduced, or the peak-to-peak voltage may be made the same. To lower the AC effective value, and more preferably, only the DC voltage component is applied.
【0027】印加電圧を画像形成時と同極性の直流電圧
のみ印加に切り替えることで、帯電器と、転写残トナー
が混入して感光体への帯電がやや悪化した感光体表面帯
電電位との間の電位差と、帯電器内に混入し、極性を揃
えられたトナーの摩擦帯電電荷の関係により、混入トナ
ーを感光体上に吐き出させ、戻す事が可能になり、帯電
器内に転写残トナーの混入トナーの蓄積が無いようにで
きる。さらに帯電部材と該感光体が摺擦されることによ
って該感光体に発生する電位の極性が画像形成時に該感
光体上に載せる電位の極性と逆極性であれば、それだけ
電位差を設けることができ、より混入トナーを感光体に
吐き出させる効果がある。By switching the applied voltage to apply only a DC voltage having the same polarity as that at the time of image formation, the charging device and the photosensitive member surface charged potential at which charging of the photosensitive member is slightly deteriorated due to mixing of transfer residual toner. The relationship between the potential difference of the toner and the triboelectric charge of the toner mixed into the charger and having the same polarity makes it possible for the mixed toner to be discharged onto the photoconductor and returned, and the residual toner remaining in the charger to be transferred. It is possible to prevent accumulation of mixed toner. Further, if the polarity of the potential generated on the photoconductor by the rubbing of the charging member and the photoconductor is opposite to the polarity of the potential placed on the photoconductor during image formation, a potential difference can be provided accordingly. This has the effect of discharging the mixed toner to the photoreceptor.
【0028】つまり画像形成時は交流電圧を印加し、転
写残トナーを帯電器内に一旦取り込み、磁気ブラシと転
写残トナーを十分に摺擦させることにより、転写残トナ
ーの帯電極性を現像工程時にトナーが保持している電荷
の極性を揃え、非画像形成時には交流電圧を止めて、帯
電部材への印加直流電圧を感光体表面帯電電位との間
に、帯電部材と感光体との摩擦帯電、オフセット電位に
よる電位差を設け、印加電圧の絶対値よりも感光体上の
電位の絶対値よりも高くし、その電位差によって帯電部
材内に混入した転写残トナーを感光体上に戻すことによ
って、帯電器内に混入トナーが蓄積することなく、長期
の使用においても良好な帯電が行え、良好が画像形成が
可能になるようになる。That is, at the time of image formation, an AC voltage is applied, the transfer residual toner is once taken into the charger, and the magnetic brush and the transfer residual toner are sufficiently rubbed, so that the charge polarity of the transfer residual toner is changed during the developing process. The polarity of the charge held by the toner is aligned, the AC voltage is stopped during non-image formation, and the DC voltage applied to the charging member is set between the charging potential of the charging member and the photosensitive member, and the frictional charging between the charging member and the photosensitive member is performed. By providing a potential difference due to the offset potential, making the absolute value of the potential on the photoconductor higher than the absolute value of the applied voltage, and returning the transfer residual toner mixed in the charging member to the photoconductor by the potential difference, the charging device The toner can be charged well over a long period of time without accumulating the mixed toner therein, and the image forming can be performed in a favorable state.
【0029】帯電部材と該感光体が摺擦されることによ
り発生する感光体表面上の電位、オフセット電位Vs
(V)の絶対値は1〜50Vの範囲が好ましく、より好
ましくは5〜45V、さらに好ましくは10〜40Vの
範囲である。The potential on the surface of the photosensitive member, which is generated by rubbing the charging member and the photosensitive member, and the offset potential Vs
The absolute value of (V) is preferably in the range of 1 to 50 V, more preferably 5 to 45 V, and still more preferably 10 to 40 V.
【0030】1Vに満たないと、転写残トナー吐き出し
時に感光体表面電位と帯電部材との間の電位差が小さ
く、吐き出し効果が現れにくく、好ましくなく、50V
を超えると画像形成時に感光体上に電位が載りにくく、
帯電不良による画像不良が発生しやすくなるので好まし
くない。If the voltage is less than 1 V, the potential difference between the photosensitive member surface potential and the charging member at the time of discharging the transfer residual toner is small, and the discharging effect is difficult to appear.
When it exceeds, the potential is hardly applied on the photoconductor at the time of image formation,
This is not preferable because image defects due to poor charging are likely to occur.
【0031】帯電部材と使用されるトナーとの摩擦帯電
において、トナーのトリボ値は、その絶対値が1〜90
mC/kgの範囲が好ましく、より好ましくは5〜80
mC/kg、さらに好ましくは10〜40mC/kgの
範囲である。In the triboelectric charging between the charging member and the toner to be used, the tribo value of the toner has an absolute value of 1 to 90.
The range of mC / kg is preferable, and more preferably 5 to 80.
mC / kg, more preferably in the range of 10 to 40 mC / kg.
【0032】90mC/kg以上であると、帯電部材と
トナーとの鏡映力が強くなるため、帯電部材からトナー
が離れにくくなり、帯電部材と感光体との電位差による
電界力でも吐き出しが困難になるので好ましくなく、1
以下では、帯電部材と感光体との電位差による電界の影
響をうけにくく、吐き出し時に感光体の方向へトナーが
移動しにくく、吐き出しが困難になるため好ましくな
い。At 90 mC / kg or more, the reflection force between the charging member and the toner becomes strong, so that the toner hardly separates from the charging member, and it becomes difficult to discharge even with the electric field force due to the potential difference between the charging member and the photosensitive member. Is not preferred because
In the following, it is difficult to receive the influence of the electric field due to the potential difference between the charging member and the photoconductor, the toner hardly moves in the direction of the photoconductor at the time of discharging, and it becomes difficult to discharge.
【0033】トリボの測定方法は後述する。The method for measuring the tribo will be described later.
【0034】さらに感光体上に吐き出されたトナーを現
像工程で回収するためには、反転現像の場合、吐き出さ
れたトナー上の現像部での感光体の電位の絶対値Q1よ
り現像部に印加されるDC電圧の絶対値Q2が小さいほ
うが、それだけ現像部への引っ張る電界が強くなり、回
収されやすくなるので好ましい。Q1<Q2だと現像部
で回収されにくく、せっかく吐き出したトナーが、再
度、帯電部材に取り込まれ部材の劣化が促進され、ま
た、転写部材も汚れやすくなるので好ましくない。Further, in order to recover the toner discharged on the photosensitive member in the developing step, in the case of reversal development, the toner is applied to the developing portion based on the absolute value Q1 of the potential of the photosensitive member at the developing portion on the discharged toner. The smaller the absolute value Q2 of the applied DC voltage, the stronger the electric field pulled to the developing unit and the easier it is to collect. If Q1 <Q2, it is difficult to collect the toner in the developing unit, and the discharged toner is taken into the charging member again, and the deterioration of the member is promoted.
【0035】Q1>Q2の関係になるようにするには、
感光体上の電位を低くすればよく、そのために非画像形
成時に潜像形成工程部で、全面露光を行い、感光体上の
電位を低くすることで、非画像形成時も現像部に印加さ
れる印加バイアスを画像形成時と変更することなく、良
好な転写残トナーの回収が行われるようになる。In order to satisfy the relationship of Q1> Q2,
It is sufficient to lower the potential on the photoreceptor, and therefore, during non-image formation, the entire surface is exposed in the latent image forming process section, and by lowering the potential on the photoreceptor, the potential is applied to the developing section even during non-image formation. Thus, the transfer residual toner can be favorably collected without changing the applied bias during the image formation.
【0036】接触帯電部材としてファーブラシを用いた
ローラ、ベルト形態でも同様のことが言える。The same can be said for a roller or belt using a fur brush as the contact charging member.
【0037】現像手段としては、特に選ばないが、クリ
ーニング手段を有しない画像形成装置の場合、現像剤と
感光体が接触するような構成が好ましく、例えば、接触
2成分現像方法、接触1成分現像方法等が好適な現像方
法として挙げられる。現像剤と転写残トナーが感光体上
にて接触している場合、静電気的力に摺擦力が加わり、
効果的に転写残トナーを現像手段にて回収できる傾向に
あるからである。Although there is no particular limitation on the developing means, in the case of an image forming apparatus having no cleaning means, a structure in which the developer and the photosensitive member are in contact with each other is preferable. Methods and the like are mentioned as suitable development methods. When the developer and the transfer residual toner are in contact on the photoreceptor, the rubbing force is added to the electrostatic force,
This is because there is a tendency that the transfer residual toner can be effectively collected by the developing unit.
【0038】本発明において、電荷を感光体に直接注入
させることにより帯電を行う方法のためには、電荷注入
層を有した感光体を用いなければならない。In the present invention, in order to charge by directly injecting charges into the photoreceptor, a photoreceptor having a charge injection layer must be used.
【0039】特に帯電部材として磁性粒子を用いた磁気
ブラシを使用し、非画像形成時にDC電圧のみを印加し
た場合、放電による感光体上の電位が印加電圧まで帯電
されず、それだけ帯電部材と感光体との間の電位差は大
きくなり、帯電器内に混入した転写残トナーは吐き出す
が、帯電部材である磁性粒子も感光体上に漏れてしまい
やすい傾向にあるので、注入帯電方法を用いたほうが好
ましい。In particular, when a magnetic brush using magnetic particles is used as a charging member and only a DC voltage is applied during non-image formation, the potential on the photosensitive member due to discharge is not charged up to the applied voltage, and the charging member and the photosensitive member are exposed accordingly. The potential difference between the toner and the body increases, and the transfer residual toner mixed into the charger is discharged, but the magnetic particles as the charging member tend to leak onto the photoreceptor. Therefore, it is better to use the injection charging method. preferable.
【0040】従って、上述のことより、放電を用いて帯
電を行う感光体を用いた場合は、帯電器内の混入トナー
を感光体上に吐き出させる場合の、帯電部材への印加電
圧としては、画像形成時に印加する極性と同極性で、電
圧値の絶対値としては帯電部材と感光体が摺擦されるこ
とによる摩擦帯電電位の絶対値よりも小さい値であるこ
とが好ましい。Therefore, from the above description, when the photosensitive member that performs charging by using discharge is used, the voltage applied to the charging member when discharging the toner mixed in the charger onto the photosensitive member is as follows. It is preferable that the absolute value of the voltage value is the same as the polarity applied at the time of image formation, and the absolute value of the voltage value is smaller than the absolute value of the frictional charging potential due to the rubbing of the charging member and the photoconductor.
【0041】従来の感光ドラムで、良好な電荷注入帯電
を行いたい場合には、少ないトラップ点に効率良く電荷
注入をしなければならないため帯電部材の抵抗値は1×
103 Ω以下でなければならず、通常の感光ドラム表面
材質の抵抗値は1×1015Ωcmを超えるのに対して、
電荷注入層を設けた場合には感光体表面に電荷を保持で
きる領域が増加するため、もっと高い抵抗値の帯電部材
を用いても良好な帯電が行なえる。実際には、電荷注入
層の抵抗値が1×108 〜1×1015Ωcmの範囲であ
れば、1×107 Ωの帯電部材でも印加電圧に対して帯
電される感光体表面電位が90%以上であるような良好
な効率で帯電が可能である。When it is desired to perform good charge injection charging with the conventional photosensitive drum, the charge must be efficiently injected into a small number of trap points, so that the resistance value of the charging member is 1 ×.
It should be 10 3 Ω or less, and the resistance value of the normal photosensitive drum surface material exceeds 1 × 10 15 Ωcm,
In the case where the charge injection layer is provided, the area where electric charges can be retained on the surface of the photoreceptor increases, so that good charging can be performed even when a charging member having a higher resistance value is used. Actually, if the resistance value of the charge injection layer is in the range of 1 × 10 8 to 1 × 10 15 Ωcm, the photosensitive member surface potential charged with respect to the applied voltage is 90 even with a charging member of 1 × 10 7 Ω. % Or more with good efficiency.
【0042】従って、本発明に係わる感光体としては、
良好な電荷注入帯電性が得られる表面に電荷注入層を有
する電子写真感光体であることが重要である。と同時
に、十分な帯電性と画像流れをおこさない条件を満足す
るために、感光体表面の電荷注入層の体積抵抗値は1×
108 〜1×1015Ωcmの範囲である感光体を用いる
必要がある。好ましくは画像流れ等の点から、体積抵抗
値が1×1011Ωcm〜1×1014Ωcm、さらに体積
抵抗値の環境変動等も考慮すると、体積抵抗値が1×1
012Ωcm〜1×1014Ωcmのものを用いるのが望ま
しい。1×1010Ωcm未満では高湿環境で帯電電荷が
表面方向に保持されないため画像流れを生じ、1×10
15Ωcmを越えると帯電部材からの帯電電荷を十分注
入、保持できず、帯電不良を生じる傾向にある。このよ
うな機能層を感光体表面に設けることによって、帯電部
材から注入された帯電電荷を保持する役割を果たし、更
に光露光時にこの電荷を感光体基体に逃す役割を果た
し、残留電位を低減させる。Accordingly, the photoreceptor according to the present invention includes:
It is important that the electrophotographic photosensitive member has a charge injection layer on the surface from which good charge injection chargeability can be obtained. At the same time, the volume resistivity of the charge injection layer on the surface of the photoreceptor is 1 × in order to satisfy the conditions for sufficient chargeability and image deletion.
It is necessary to use a photoreceptor having a range of 10 8 to 1 × 10 15 Ωcm. Preferably, the volume resistance value is 1 × 10 11 Ωcm to 1 × 10 14 Ωcm from the viewpoint of image deletion and the like.
It is desirable to use one having a value of 0 12 Ωcm to 1 × 10 14 Ωcm. If the density is less than 1 × 10 10 Ωcm, image charge may not be held in the surface direction in a high humidity environment, causing image deletion.
If it exceeds 15 Ωcm, the charge from the charging member cannot be sufficiently injected and retained, and the charging tends to be poor. By providing such a functional layer on the surface of the photoreceptor, it plays a role of retaining the charged electric charge injected from the charging member, and also plays a role of releasing this electric charge to the photoreceptor base during light exposure, thereby reducing the residual potential. .
【0043】このように本発明では、ピンホールリーク
や帯電部材の感光体への付着を防止するために中抵抗の
帯電部材を用いながら、感光体への電荷注入帯電効率を
向上させる手段として、感光体への電荷注入を助けるた
めの電荷注入層を感光体表面に設ける構成とする。As described above, in the present invention, while using a charging member having a medium resistance in order to prevent pinhole leakage and adhesion of the charging member to the photosensitive member, means for improving the charge injection charging efficiency to the photosensitive member are as follows. A charge injection layer for assisting charge injection to the photoconductor is provided on the surface of the photoconductor.
【0044】電荷注入層としては、絶縁性のバインダー
に光透過性でかつ導電性の粒子を適量分散させて中抵抗
とした材料で構成するもの、絶縁性のバインダーに光透
過性の高いイオン導電性を持つ樹脂を混合、もしくは共
重合させて構成するもの、または中抵抗で光導電性のあ
る樹脂単体で構成するもの等が考えられるが、これらで
構成された電荷注入層がいずれも108 〜1015Ωcm
程度の抵抗を持つことが特徴である。The charge injection layer is made of a material having a medium resistance by dispersing an appropriate amount of light-transmissive and conductive particles in an insulating binder, and an ionic conductive material having a high light-transmitting property in an insulating binder. mixing a resin having sex or constitute by copolymerizing, or the like which constitutes a resin alone with a photoconductive are contemplated medium resistance, any charge injection layer composed of these 10 8 -10 15 Ωcm
It is characterized by having a degree of resistance.
【0045】以上のような構成をとることによって、従
来は帯電部材が1×103 Ωcmの抵抗値以下でなけれ
ば起きなかった電荷注入による帯電と、逆に1×104
Ωcm以上でないと防止することができなかったピンホ
ールリークの防止を両立することができる。By adopting the above-described configuration, the charging by the charge injection, which would not otherwise occur unless the charging member had a resistance of 1 × 10 3 Ωcm or less, and 1 × 10 4
The prevention of pinhole leak, which could not be prevented unless it is not less than Ωcm, can be achieved.
【0046】また本発明は、従来では低抵抗の帯電部材
を用いないと生じなかった電荷注入による良好な帯電性
と、低抵抗の帯電部材では防止することのできなかった
感光体上のピンホールによるリークという特性を同時に
満足し、十分な電位収束性を得るために、電荷注入層を
有した感光体に接触して、注入により帯電を行う帯電部
材の抵抗値が、帯電部材に印加する印加電圧をV
(V)、該感光体と該帯電部材のニップ部に突入する
(ニップ部から見て感光体移動方向の上流側)際の該感
光体上の電位VD(V)、帯電部材の電圧印加部分と該
感光体との距離をd(cm)としたような電子写真帯電
装置であるとき、該帯電部材の、帯電部材を導体の回転
体の基体に接触させた動的抵抗測定方法における、(V
−VD)/dの絶対値とV/dの絶対値のどちらか大き
い方の値を電界E(V/cm)とし、20〜E(V/c
m)の印加電界範囲中において、体積抵抗値が、1014
Ωcm〜1010Ωcmの範囲中にある帯電部材を用いる
ことが好ましい。Also, the present invention provides a good chargeability by charge injection which has not been produced unless a low-resistance charging member is used, and a pinhole on a photoreceptor which cannot be prevented by a low-resistance charging member. In order to simultaneously satisfy the characteristic of leakage due to the above, and to obtain sufficient potential convergence, the resistance value of the charging member that is charged by injection by contacting the photosensitive member having the charge injection layer is applied to the charging member. Voltage to V
(V), a potential VD (V) on the photoconductor when it enters a nip portion between the photoconductor and the charging member (upstream in the photoconductor moving direction viewed from the nip portion), and a voltage application portion of the charging member. When the electrophotographic charging device is such that the distance between the photosensitive member and the photosensitive member is d (cm), the dynamic resistance measurement method of the charging member in the dynamic resistance measuring method in which the charging member is brought into contact with the substrate of the rotating body of the conductor. V
The larger of the absolute value of −VD) / d and the absolute value of V / d is defined as electric field E (V / cm), and 20 to E (V / c).
m) within the applied electric field range of 10 14
It is preferable to use a charging member in the range of Ωcm to 10 10 Ωcm.
【0047】磁性粒子の体積抵抗値の動的抵抗測定装置
の概略図を図3に示す。FIG. 3 is a schematic diagram of an apparatus for measuring the dynamic resistance of the volume resistance of magnetic particles.
【0048】即ち、導電性基体であるアルミニウムドラ
ム32と0.5mmの間隙34を有した磁性粒子保持部
材であるマグネット内包スリーブ31に磁性粒子37を
アルミニウムドラムとのニップ33が5mmになるよう
に装着させ、実際に画像形成を行う際の回転速度、回転
方向で帯電部材、感光体を回転させ、帯電部材に直流電
圧を印加し、その系に流れた電流を測定することにより
抵抗を求め、さらに間隙34とニップ33及び磁性粒子
とアルミニウムドラムとの接触している幅より体積抵抗
を算出する。図中、35は電流計、36は電源である。That is, the magnetic particles 37 are placed in the magnet enclosing sleeve 31 which is a magnetic particle holding member having a gap 34 of 0.5 mm from the aluminum drum 32 which is a conductive base so that the nip 33 between the magnetic drum 37 and the aluminum drum becomes 5 mm. Rotation of the charging member and the photoreceptor at the rotation speed and rotation direction at the time of actually forming an image by mounting, applying a DC voltage to the charging member, measuring the current flowing through the system to determine the resistance, Further, the volume resistance is calculated from the width of the gap 34, the nip 33, and the width of contact between the magnetic particles and the aluminum drum. In the figure, 35 is an ammeter and 36 is a power supply.
【0049】帯電部材の抵抗値は一般的に、帯電部材に
印加される印加電界によって変動し、特に高い印加電界
では抵抗が低く、低い印加電界では抵抗が高くなるとい
う挙動を示し、印加電界の依存性が認められる。The resistance value of the charging member generally fluctuates depending on the applied electric field applied to the charging member. In particular, a high applied electric field has a low resistance, and a low applied electric field has a high resistance. Dependency is observed.
【0050】該感光体に電荷を注入することにより帯電
を行う場合において、該感光体と帯電部材のニップ部
に、該感光体を帯電をされる面が突入(帯電部材からみ
て上流側)した場合、突入前の感光体の帯電電位と帯電
部材に印加される電圧の電圧差は大きく、そのために帯
電部材にかかる印加電界は高くなる。しかし感光体がニ
ップ部を通過することにより、感光体に電荷が注入さ
れ、ニップ部内において帯電が徐々に行われることによ
り、感光体上の電位が、帯電部材に印加される印加電圧
に徐々に近づき、電圧印加部分に印加される印加電圧と
感光体上との電位との差が小さく、差が0Vの方向に近
づくため、それだけ帯電部材にかかる印加電界は小さく
なる。つまり、感光体を帯電させる工程において帯電部
材にかかる印加電界が帯電部材のニップ部の上流側と下
流側では異なり、上流側では帯電部材にかかる印加電界
は高く、下流側では低いということになる。In the case where charging is performed by injecting electric charge into the photosensitive member, the surface to be charged with the photosensitive member enters the nip portion between the photosensitive member and the charging member (upstream from the charging member). In this case, the voltage difference between the charging potential of the photoconductor before entering and the voltage applied to the charging member is large, and therefore, the applied electric field applied to the charging member increases. However, when the photoreceptor passes through the nip portion, charges are injected into the photoreceptor, and charging is gradually performed in the nip portion, so that the potential on the photoreceptor gradually decreases to an applied voltage applied to the charging member. As the distance approaches, the difference between the applied voltage applied to the voltage application portion and the potential on the photosensitive member is small, and the difference approaches the direction of 0 V, so that the applied electric field applied to the charging member is correspondingly reduced. That is, in the step of charging the photosensitive member, the applied electric field applied to the charging member is different between the upstream side and the downstream side of the nip portion of the charging member, and the applied electric field applied to the charging member is high on the upstream side and low on the downstream side. .
【0051】従って、帯電工程を行う前に前露光などの
電荷を除去する工程を経た場合は、帯電部材のニップ部
に突入する際の感光体上の電位がほぼ0Vであるため、
上流側の印加電界はほぼ帯電部材に印加される印加電圧
によって決定されるが、そのような電荷を除去する工程
を設けない場合は、帯電と転写の印加電圧、極性によ
り、つまり転写後の感光体上の電位と、帯電部材に印加
される印加電圧によって決定される。Therefore, if a charge removal step such as pre-exposure is performed before the charging step, the potential on the photosensitive member when it enters the nip portion of the charging member is almost 0 V.
The applied electric field on the upstream side is almost determined by the applied voltage applied to the charging member. However, when a process for removing such charges is not provided, the applied voltage and polarity of charging and transfer, that is, the photosensitive after transfer, It is determined by the potential on the body and the applied voltage applied to the charging member.
【0052】つまり感光体上に電荷を注入して帯電を行
う場合においては、帯電部材の抵抗値が、ある1点の印
加電界において、104 Ωcm〜1010Ωcmの範囲で
あっても、例えば帯電部材に印加される印加電圧の30
%の印加電圧によって形成される印加電界0.3×V/
d(V/cm)以下の範囲で1010Ωcmを超える抵抗
になってしまうと、帯電部材のニップ部の下流側での注
入による帯電が著しく低下してしまい。印加電圧の70
%までの帯電は良好であるが、残り30%は電荷の注入
性が悪化し、電荷を感光体上に注入しずらくなり、所望
の電位まで帯電出来ず、帯電不良になってしまう。つま
り、より低電界印加時の抵抗値が感光体への電荷の注入
性には大きな影響を及ぼすということである。That is, when charging is performed by injecting charges onto the photosensitive member, even if the resistance of the charging member is in the range of 10 4 Ωcm to 10 10 Ωcm at a certain applied electric field, for example, 30 of the applied voltage applied to the charging member
% Applied electric field 0.3 × V /
If the resistance exceeds 10 10 Ωcm in the range of d (V / cm) or less, charging due to injection at the downstream side of the nip portion of the charging member is significantly reduced. 70 of applied voltage
%, But the remaining 30% have poor charge injection properties, making it difficult to inject charges onto the photoreceptor, making it impossible to charge to a desired potential, resulting in poor charging. In other words, the resistance value when a lower electric field is applied has a great effect on the charge injection property to the photoconductor.
【0053】従って、帯電部材の、動的抵抗測定法法に
よって測定される体積抵抗値が、104 Ωcm〜1010
Ωcmであることが、ほぼ感光体上に印加電圧と同等の
電位を得ることができるので好ましい。Therefore, the volume resistance of the charging member measured by the dynamic resistance measurement method is 10 4 Ωcm to 10 10 Ωcm.
Ωcm is preferable because a potential substantially equal to the applied voltage can be obtained on the photoconductor.
【0054】しかしながら本発明の現像同時クリーニン
グ(クリーナレス)画像形成方法では、感光体上の電位
と接触帯電部材の電位(印加電位)にある程度以上(本
発明者らの知見によれば概ね50V以上)の電位差を生
じると、帯電部材中で正規の帯電極性に制御された転写
残余のトナーが、画像形成中に帯電部材から徐々に漏れ
出すため、像露光の遮光によるネガメモリが発生しない
範囲内に電位差を留める必要がある。However, in the simultaneous cleaning (cleanerless) image forming method of the present invention, the potential on the photosensitive member and the potential (applied potential) of the contact charging member are at least somewhat higher (according to the knowledge of the present inventors, approximately 50 V or higher). When the potential difference of (1) occurs, the transfer residual toner controlled to the normal charging polarity in the charging member gradually leaks from the charging member during image formation, so that the negative memory due to the light blocking of the image exposure does not occur. It is necessary to stop the potential difference.
【0055】一方、帯電部材に印加される印加電圧にお
ける印加電界で104 Ωcm以下になってしまうと感光
体表面に生じたキズ、ピンホール等に対して接触帯電部
材から過大なリーク電流が流れ込み、周辺の帯電不良
や、ピンホールの拡大、帯電部材の通電破壊が生じる。
感光体上のキズやピンホール部は感光体の導電層(金属
基体)が表面に露出していることから感光体上の電位は
0Vであり、従って帯電部材にかかる最大印加電界は帯
電部材に印加される印加電圧により決定される。On the other hand, if the applied electric field at an applied voltage applied to the charging member becomes 10 4 Ωcm or less, an excessive leakage current flows from the contact charging member to a flaw or a pinhole generated on the surface of the photoreceptor. As a result, poor charging in the surroundings, enlargement of pinholes, and destruction of current flow in the charging member occur.
Since the conductive layer (metal substrate) of the photoconductor is exposed on the surface of the scratches and pinholes on the photoconductor, the potential on the photoconductor is 0 V. Therefore, the maximum applied electric field applied to the charging member is It is determined by the applied voltage applied.
【0056】つまり、帯電部材の抵抗値をある1点の印
加電界において104 Ωcm〜1010Ωcmの範囲に制
御しても、帯電不良、耐圧性が悪いという結果になって
しまう。That is, even if the resistance value of the charging member is controlled within the range of 10 4 Ωcm to 10 10 Ωcm at a certain applied electric field, poor charging and poor pressure resistance will result.
【0057】従って、該感光体を帯電させるために、帯
電部材にかかる最大電界、つまり帯電部材ニップ部の上
流側における感光体電位と帯電部材に印加される印加電
圧の電圧差によって決定される印加電界か、前露光工程
を設置あるいは感光体上に傷等によりピンホールが存在
する場合の帯電部材に印加される印加電圧により決定さ
れる印加電界のどちらか大きい方の印加電界E(V/c
m)とした時、20〜E(V/cm)の印加電界範囲中
において、抵抗値が104 Ωcm〜1010Ωcmの範囲
になければならないのである。Therefore, in order to charge the photosensitive member, the maximum electric field applied to the charging member, that is, the voltage applied between the photosensitive member potential upstream of the charging member nip and the voltage applied to the charging member is determined. The applied electric field E (V / c), which is the larger of the electric field or the applied electric field determined by the applied voltage applied to the charging member when a pinhole is present due to a pre-exposure step or a scratch on the photoreceptor, etc.
m), the resistance value must be in the range of 10 4 Ωcm to 10 10 Ωcm in the applied electric field range of 20 to E (V / cm).
【0058】また、帯電部材と感光体とのニップ幅を広
くすればするほど帯電部材と感光体との接触面積が増
し、接触時間も増すことから、感光体表面への電荷注入
は良好に行われ、帯電が良好に行われる。しかし、ニッ
プ幅を狭くしても十分な電荷注入性を得るために、帯電
部材の抵抗値は、その印加電界の範囲内において、印加
電界による抵抗値の最大R1と最小R2とした時、R1
/R2≦1000の範囲内である事が好ましい。帯電ニ
ップ内で行われる工程において、急激に抵抗が変化する
ことで、感光体への電荷の注入が追随せず、ニップ部を
通過してしまい、十分な帯電が行われない場合があるた
めである。Further, as the nip width between the charging member and the photosensitive member increases, the contact area between the charging member and the photosensitive member increases, and the contact time also increases. The charging is performed well. However, in order to obtain a sufficient charge injecting property even when the nip width is narrowed, the resistance of the charging member is set to R1 and R2 of the resistance due to the applied electric field within the range of the applied electric field.
/ R2 ≦ 1000 is preferable. In the process performed in the charging nip, because the resistance changes rapidly, the injection of the charge to the photoconductor does not follow, passes through the nip portion, and may not be sufficiently charged. is there.
【0059】本発明においては、上述したように接触帯
電部材の感光体との摩擦帯電極性が感光体の帯電極性と
逆であり、帯電部材のトナーとの摩擦帯電極性が画像形
成時にのせる感光体上の電位の極性と同じであることが
好ましい。In the present invention, as described above, the triboelectric charging polarity of the contact charging member with the photoreceptor is opposite to the charging polarity of the photoreceptor, and the triboelectric charging polarity with the toner of the charging member is set at the time of image formation. It is preferably the same as the polarity of the potential on the body.
【0060】本発明者らの知見によれば、電荷注入によ
る帯電工程における感光体の帯電電位は、その注入性に
接触帯電部材の感光体との摩擦帯電が加算されたものと
なり、特に直流電圧のみを印加で感光体を帯電させた場
合に顕著に現れる。接触帯電部材の感光体との摩擦帯電
極性が感光体の帯電極性と逆であると、非画像形成時に
画像形成時と同じ極性の直流電圧のみを印加すると、感
光体電位が摩擦帯電分だけ低下し、その電界差で帯電部
材中で十分に帯電部材とトナーが摺擦され、転写残トナ
ーの電荷が十分に現像工程時の電荷と同極性になってい
る混入トナーの感光体上への吐き出しが十分に行われ、
帯電器内の転写残トナーの蓄積を防止することが可能に
なり、その分、長期にわたって良好な帯電が行われるよ
うになる。According to the knowledge of the present inventors, the charging potential of the photosensitive member in the charging step by charge injection is obtained by adding the triboelectric charging of the contact charging member with the photosensitive member to the injecting property. Appears remarkably when the photoreceptor is charged by applying only. If the polarity of the frictional charging of the contact charging member with the photoreceptor is opposite to the charging polarity of the photoreceptor, applying only a DC voltage of the same polarity during image formation during non-image formation lowers the photoreceptor potential by the amount of frictional charge. Then, the charging member and the toner are sufficiently rubbed in the charging member by the electric field difference, and the mixed toner in which the charge of the transfer residual toner is sufficiently the same polarity as the charge in the developing process is discharged onto the photosensitive member. Is done well,
It is possible to prevent accumulation of the transfer residual toner in the charger, and accordingly, good charging is performed over a long period.
【0061】また、帯電部材と感光体を十分に接触させ
る事によって帯電性も向上し、また帯電器内に混入した
トナーを感光体上に吐き出させる機会も増すことから、
帯電部材は感光体に対して収速差をもって移動させるこ
とが好ましい。Further, by bringing the charging member into sufficient contact with the photoreceptor, the charging property is improved, and the chance of discharging the toner mixed in the charging device onto the photoreceptor is increased.
It is preferable that the charging member is moved with respect to the photosensitive member with a difference in speed.
【0062】帯電部材に用いられる磁性粒子の平均粒径
は5〜200μmが好ましい。5μmより小さいと、感
光体への磁気ブラシの付着が生じやすく、また200μ
mより大きいと、スリーブ上での磁気ブラシの穂立ちの
密度を密にできず、感光体への注入帯電性が悪くなる傾
向にある。さらに好ましくは10〜100μm、さらに
は10〜50μmが適当である。The average particle size of the magnetic particles used for the charging member is preferably 5 to 200 μm. If it is smaller than 5 μm, the magnetic brush is likely to adhere to the photoreceptor.
If it is larger than m, the density of spikes of the magnetic brush on the sleeve cannot be increased, and the chargeability for injection into the photoreceptor tends to deteriorate. More preferably, it is 10 to 100 μm, and more preferably, 10 to 50 μm.
【0063】なお全体の平均粒径は、レーザー回折式粒
度分布測定装置HEROS(日本電子製)を用いて、
0.05μm〜200μmの範囲を32対数分割して測
定し、50%平均粒径をもって平均粒径とした。The average particle size of the whole was determined by using a laser diffraction type particle size distribution measuring device HEROS (manufactured by JEOL Ltd.).
The range of 0.05 μm to 200 μm was measured by dividing 32 logarithms, and the 50% average particle size was defined as the average particle size.
【0064】また、磁性粒子を保持する保持部材と感光
体との間隙は0.2〜2mmの範囲が好ましい。0.2
mmより小さいと磁性粒子がその間隙を通りにくくな
り、スムーズに保持部材上を磁性粒子が搬送されずに帯
電不良や、ニップ部に磁性粒子が過剰に溜り、感光体へ
の付着が生じやすくなり、2mmを超えると感光体と磁
性粒子のニップ幅を広く形成しにくいので好ましくな
い。さらに好ましくは0.2〜1mm、さらには0.3
〜0.7mmが好ましい。The gap between the holding member for holding the magnetic particles and the photosensitive member is preferably in the range of 0.2 to 2 mm. 0.2
If the diameter is smaller than 1 mm, the magnetic particles do not easily pass through the gap, and the magnetic particles are not smoothly transported on the holding member, and poor charging or excessive accumulation of the magnetic particles in the nip portion, which is likely to adhere to the photoconductor. If it exceeds 2 mm, it is not preferable because it is difficult to form a wide nip width between the photoconductor and the magnetic particles. More preferably, 0.2 to 1 mm, further preferably 0.3
~ 0.7 mm is preferred.
【0065】本発明に係わる磁性粒子としては、磁気に
よって穂立ちさせて、この磁気ブラシを感光体に接触さ
せて帯電させるために、この材質としては例えば鉄、コ
バルト、ニッケルなどの強磁性を示す元素を含む合金あ
るいは化合物、また酸化処理、還元処理などを行って抵
抗値を調整した例えば組成調整したフェライト、水素還
元処理したZn−Cuフェライトなどが用いられる。フ
ェライトの抵抗値を上述のような印加電界以下の範囲に
おいて上述のような範囲内に収めるには、金属の組成を
調整することにより達成され、一般に2価の鉄以外の金
属が増すと抵抗は下がり、急激な抵抗低下を起こしやす
くなる。The magnetic particles according to the present invention are made of a magnetic material such as iron, cobalt, nickel, etc., which are made to stand by magnetism and are charged by bringing the magnetic brush into contact with the photosensitive member. An alloy or compound containing an element, a ferrite whose composition is adjusted by performing an oxidation treatment, a reduction treatment, or the like, for example, a composition adjusted, a hydrogen-reduced Zn—Cu ferrite, or the like is used. In order to keep the resistance of ferrite within the above-mentioned range within the range of the applied electric field or less as described above, it is achieved by adjusting the composition of the metal. Generally, when a metal other than divalent iron increases, the resistance becomes The resistance tends to drop sharply.
【0066】本発明に用いられる該磁性粒子は、上記の
ような摩擦帯電極性を示すために、表面層を有した形態
が好ましい。表面層の形態は、該磁性粒子の表面を蒸着
膜や、導電性樹脂膜、導電性顔料分散樹脂膜等でコート
したものである。この表面層は必ずしも該磁性粒子を完
全に被覆する必要は無く、本発明の効果が得られる範囲
で該磁性粒子が露出していても良い。つまり表面層が不
連続に形成されていても良い。The magnetic particles used in the present invention preferably have a surface layer in order to exhibit the above triboelectric charging polarity. The form of the surface layer is such that the surface of the magnetic particles is coated with a vapor-deposited film, a conductive resin film, a conductive pigment-dispersed resin film, or the like. The surface layer does not necessarily need to completely cover the magnetic particles, and the magnetic particles may be exposed as long as the effects of the present invention can be obtained. That is, the surface layer may be formed discontinuously.
【0067】また、摩擦帯電極性を容易に制御できると
いう観点から各種樹脂に抵抗調整のために導電性顔料を
添加した樹脂被膜が好ましく、さらに生産性、コスト等
の観点からも導電性顔料分散樹脂膜をコートするのが好
ましい。Further, from the viewpoint that the triboelectric charge polarity can be easily controlled, a resin coating obtained by adding a conductive pigment to various resins for resistance adjustment is preferable, and from the viewpoints of productivity, cost and the like, the conductive pigment-dispersed resin is preferably used. It is preferred to coat the membrane.
【0068】さらに、抵抗値の電界依存性を抑制すると
いう観点から、高抵抗の結着樹脂に電子伝導性の導電性
顔料を分散した樹脂膜をコートするのが好ましい。Further, from the viewpoint of suppressing the electric field dependence of the resistance value, it is preferable to coat a high resistance binder resin with a resin film in which an electron conductive conductive pigment is dispersed.
【0069】当然のことながら、コート後の磁性粒子の
抵抗は、上述の範囲に収める必要があり、さらに高電界
側での急激な抵抗低下、また感光体上の傷の大きさ、深
さによるリーク画像発生の許容範囲を広くするという観
点から、母体の磁性粒子の抵抗も上述の範囲に収まって
いることが好ましい。As a matter of course, the resistance of the magnetic particles after coating must be within the above-mentioned range, and furthermore, the resistance drops sharply on the high electric field side, and depends on the size and depth of the scratch on the photoreceptor. From the viewpoint of widening the allowable range of the leak image generation, it is preferable that the resistance of the base magnetic particles also falls within the above range.
【0070】磁性粒子の被覆用に用いられる結着樹脂と
しては、スチレン、クロルスチレン等のスチレン類;エ
チレン、プロピレン、ブチレン、イソブチレン等のモノ
オレフィン;酢酸ビニル、プロピオン酸ビニル、安息香
酸ビニル、酢酸ビニル等のビニルエステル;アクリル酸
メチル、アクリル酸エチル、アクリル酸ブチル、アクリ
ル酸ドデシル、アクリル酸オクチル、アクリル酸フェニ
ル、メタクリル酸メチル、メタクリル酸エチル、メタク
リル酸ブチル、メタクリル酸ドデシル等のα−メチレン
脂肪族モノカルボン酸エステルビニルメチルエーテル、
ビニルエチルエーテル、ビニルブチルエーテル等のビニ
ルエーテル;ビニルメチルケトン、ビニルヘキシルケト
ン、ビニルイソプロペニルケトン等のビニルケトン類の
単独重合体あるいは共重合体などが挙げられ、特に代表
的な結着樹脂としては、導電性微粒子の分散性やコート
層としての成膜性、生産性という点などから、ポリスチ
レン、スチレン−アクリル酸アルキル共重合体、スチレ
ン−アクリロニトリル共重合体、スチレン−ブタジエン
共重合体、スチレン−無水マレイン酸共重合体、ポリエ
チレン、ポリプロピレンが挙げられる。更にポリカーボ
ネート、フェノール樹脂、ポリエステル、ポリウレタ
ン、エポキシ樹脂、ポリオレフィン、フッ素樹脂、シリ
コーン樹脂、ポリアミド等が挙げられる。Examples of the binder resin used for coating the magnetic particles include styrenes such as styrene and chlorostyrene; monoolefins such as ethylene, propylene, butylene and isobutylene; vinyl acetate, vinyl propionate, vinyl benzoate and acetic acid. Vinyl esters such as vinyl; α-methylene such as methyl acrylate, ethyl acrylate, butyl acrylate, dodecyl acrylate, octyl acrylate, phenyl acrylate, methyl methacrylate, ethyl methacrylate, butyl methacrylate, dodecyl methacrylate Aliphatic monocarboxylic acid ester vinyl methyl ether,
Vinyl ethers such as vinyl ethyl ether and vinyl butyl ether; homopolymers and copolymers of vinyl ketones such as vinyl methyl ketone, vinyl hexyl ketone, and vinyl isopropenyl ketone; and particularly typical binder resins include conductive resins. Polystyrene, styrene-alkyl acrylate copolymer, styrene-acrylonitrile copolymer, styrene-butadiene copolymer, styrene-anhydrous maleic, etc., from the viewpoints of dispersibility of conductive fine particles, film forming property as a coating layer, and productivity. Acid copolymers, polyethylene, and polypropylene are exemplified. Further, polycarbonate, phenol resin, polyester, polyurethane, epoxy resin, polyolefin, fluorine resin, silicone resin, polyamide and the like can be mentioned.
【0071】例えば、フッ素樹脂としては、例えばポリ
フッ化ビニル、ポリフッ化ビニリデン、ポリトリフルオ
ロエチレン、ポリクロロトリフロオロエチレン、ポリジ
クロロジフルオロエチレン、ポリテトラフルオロエチレ
ン、ポリヘキサフルオロプロピレンなどと、他のモノマ
ーが共重合した溶媒可溶の共重合体が挙げられる。For example, examples of the fluororesin include polyvinyl fluoride, polyvinylidene fluoride, polytrifluoroethylene, polychlorotrifluoroethylene, polydichlorodifluoroethylene, polytetrafluoroethylene, polyhexafluoropropylene, and other monomers. And a solvent-soluble copolymer in which is copolymerized.
【0072】また、シリコーン樹脂としては、例えば信
越シリコーン社製KR271、KR282、KR31
1、KR255、KR155(ストレートシリコーンワ
ニス)、KR211、KR212、KR216、KR2
13、KR217、KR9218(変性用シリコーンワ
ニス)、SA−4、KR206、KR5206(シリコ
ーンアルキッドワニス)、ES1001、ES1001
N、ES1002T、ES1004(シリコーンエポキ
シワニス)、KR9706(シリコーンアクリルワニ
ス)、KR5203、KR5221(シリコーンポリエ
ステルワニス)や東レシリコーン社製のSR2100、
SR2101、SR2107、SR2110、SR21
08、SR2109、SR2400、SR2410、S
R2411、SH805、SH806A、SH840等
が用いられる。Examples of the silicone resin include KR271, KR282 and KR31 manufactured by Shin-Etsu Silicone Co., Ltd.
1, KR255, KR155 (straight silicone varnish), KR211, KR212, KR216, KR2
13, KR217, KR9218 (silicone varnish for modification), SA-4, KR206, KR5206 (silicone alkyd varnish), ES1001, ES1001
N, ES1002T, ES1004 (silicone epoxy varnish), KR9706 (silicone acrylic varnish), KR5203, KR5221 (silicone polyester varnish) and SR2100 manufactured by Toray Silicone Co., Ltd.
SR2101, SR2107, SR2110, SR21
08, SR2109, SR2400, SR2410, S
R2411, SH805, SH806A, SH840 and the like are used.
【0073】該磁性粒子のトナーや感光体に対する摩擦
帯電極性を制御するために上記樹脂等から適宜、結着樹
脂を選択すればよい。In order to control the triboelectric charging polarity of the magnetic particles with respect to the toner and the photosensitive member, a binder resin may be appropriately selected from the above resins and the like.
【0074】また、抵抗調整のために導電性顔料を分散
させた樹脂被膜を形成させてもよい。Further, a resin film in which a conductive pigment is dispersed may be formed for resistance adjustment.
【0075】本発明に係わる導電性微粒子としては、
銅、ニッケル、鉄、アルミニウム、金、銀等の金属ある
いは酸化鉄、フェライト、酸化亜鉛、酸化スズ、酸化ア
ンチモン、酸化チタン等の金属酸化物更にはカーボンブ
ラック等の電子伝導性の導電粉が挙げられ、さらにイオ
ン導電剤として、過塩素酸リチウム、4級アンモニウム
塩などが挙げられる。The conductive fine particles according to the present invention include:
Metals such as copper, nickel, iron, aluminum, gold, and silver; and metal oxides such as iron oxide, ferrite, zinc oxide, tin oxide, antimony oxide, and titanium oxide; and electron conductive powders such as carbon black. In addition, examples of the ion conductive agent include lithium perchlorate and quaternary ammonium salts.
【0076】当然の事ながら、最終的な樹脂被膜層の形
態において、磁性粒子のトナーや感光体への帯電極性を
制御しなければならない。As a matter of course, in the final form of the resin coating layer, the polarity of the magnetic particles charged on the toner and the photosensitive member must be controlled.
【0077】また、容易に電極性を摩擦帯電極性を制御
するという点からは磁性粒子表面を親水性と疎水基を有
する化合物であるカップリング剤で表面を被覆してもよ
い。カップリング剤の場合、極薄い被膜(分子レベル
で)を磁性粒子表面に形成するので、磁性粒子の抵抗値
に与える影響が少なく、磁性粒子であるコアの抵抗さえ
調整すれば、被覆層への抵抗調整の処理は行わなくても
構わない。In order to easily control the electrode properties and the triboelectric charge polarity, the surface of the magnetic particles may be coated with a coupling agent which is a compound having hydrophilicity and a hydrophobic group. In the case of the coupling agent, an extremely thin film (at the molecular level) is formed on the surface of the magnetic particles, so the influence on the resistance value of the magnetic particles is small. The process of resistance adjustment may not be performed.
【0078】カップリング剤としてはチタネート系、ア
ルミニウム系、シラン系カップリング剤等が挙げられ、
トナーのトリボ、感光体への摩擦帯電極性を制御するた
めに、アミノ基などの様々な官能基を導入してもよい。Examples of the coupling agent include titanate, aluminum and silane coupling agents.
Various functional groups such as an amino group may be introduced in order to control the tribo of the toner or the triboelectric charging polarity to the photoconductor.
【0079】本発明に係わる感光体としては、支持体よ
り最も離れた層に、先に述べたように、十分な帯電性と
画像流れをおこさない条件を満足するために体積抵抗値
が1×108 Ωcm〜1×1015Ωcmの範囲である電
荷注入層を設けた感光体が用いなければならない。望ま
しくは画像流れ等の点から、体積抵抗値が1×1011Ω
cm〜1×1014Ωcm、さらに体積抵抗値の環境変動
等も考慮すると、体積抵抗値が1×1012Ωcm〜1×
1014Ωcmのものを用いるのが望ましい。1×1010
Ωcm未満では高湿環境で帯電電荷が表面方向に保持さ
れないため画像流れを生じ、1×1015Ωcmを超える
と帯電部材からの帯電電荷を十分注入、保持できず、帯
電不良を生じる傾向にある。このような機能層を感光体
表面に設けることによって、帯電部材から注入された帯
電電荷を保持する役割を果たし、更に光露光時にこの電
荷を感光体基体に逃す役割を果たし、残留電位を低減さ
せる。また、本発明に係わる帯電部材と感光体を用いる
ことでこのような構成をとることによって、帯電開始電
圧Vhが小さく、感光体帯電電位を帯電部材に印加する
電圧のほとんど90%以上までに帯電させることが可能
になった。例えば、本発明の帯電部材に絶対値で100
〜2000Vの直流電圧を印加した時、本発明の電荷注
入層を有する電子写真感光体の帯電電位を印加電圧の8
0%以上、さらには90%以上にすることができる。こ
れに対し、従来の放電を利用した帯電によって得られる
感光体の帯電電位は、印加電圧が640V以下ではほと
んど0Vであり、640V以上では印加電圧から640
Vを引いた値の帯電電位程度しか得られなかった。As described above, the photoreceptor according to the present invention has a volume resistance of 1 × in the layer farthest from the support in order to satisfy the conditions for sufficient chargeability and image deletion as described above. A photoreceptor provided with a charge injection layer in the range of 10 8 Ωcm to 1 × 10 15 Ωcm must be used. Desirably, the volume resistance value is 1 × 10 11 Ω from the viewpoint of image deletion and the like.
cm to 1 × 10 14 [Omega] cm, when also considering further environmental fluctuation of the volume resistivity, volume resistivity 1 × 10 12 Ωcm~1 ×
It is desirable to use one of 10 14 Ωcm. 1 × 10 10
If it is less than Ωcm, the charged charge is not retained in the surface direction in a high humidity environment, causing image deletion. If it exceeds 1 × 10 15 Ωcm, the charged charge from the charging member cannot be sufficiently injected and retained, and the charging tends to be poor. . By providing such a functional layer on the surface of the photoreceptor, it plays a role of retaining the charged electric charge injected from the charging member, and also plays a role of releasing this electric charge to the photoreceptor base during light exposure, thereby reducing the residual potential. . Further, by employing such a configuration by using the charging member and the photoconductor according to the present invention, the charging start voltage Vh is small, and the charging potential of the photoconductor is charged to almost 90% or more of the voltage applied to the charging member. It is now possible to do that. For example, the charging member of the present invention has an absolute value of 100
When a DC voltage of 20002000 V is applied, the charging potential of the electrophotographic photoreceptor having the charge injection layer of the present invention is raised to an applied voltage of 8
It can be 0% or more, further 90% or more. On the other hand, the charging potential of the photoconductor obtained by charging using conventional discharge is almost 0 V when the applied voltage is 640 V or less, and is 640 V or more when the applied voltage is 640 V or more.
Only about the charging potential of the value obtained by subtracting V was obtained.
【0080】ここで電荷注入層の体積抵抗値の測定方法
は、表面に導電膜を蒸着させたポリエチレンテレフタレ
ート(PET)フィルム上に電荷注入層を作成し、これ
を体積抵抗測定装置(ヒューレットパッカード社製41
40B pAMATER)にて、23℃、65%の環境
で100Vの電圧を印加して測定するというものであ
る。Here, the method of measuring the volume resistance value of the charge injection layer is as follows. A charge injection layer is formed on a polyethylene terephthalate (PET) film having a conductive film deposited on the surface thereof, and this is used as a volume resistance measurement device (Hewlett Packard Co., Ltd.). Made 41
The measurement is performed by applying a voltage of 100 V in an environment of 23 ° C. and 65% at 40 B pAMATER).
【0081】この電荷注入層は金属蒸着膜などの無機の
層、あるいは導電性微粒子を結着樹脂中に分散させた導
電粉樹脂分散層などによって構成され、蒸着膜は蒸着、
導電粉樹脂分散膜はディッピング塗工法、スプレー塗工
法、ロールコート塗工法、及びビーム塗工法等の適当な
塗工法にて塗工することによって形成される。また、絶
縁性のバインダーに光透過性の高いイオン導電性を持つ
樹脂を混合、もしくは共重合させて構成するもの、また
は中抵抗で光導電性のある樹脂単体で構成するものでも
よい。導電性微粒子分散膜の場合、導電性微粒子の添加
量は結着樹脂100質量部に対して2〜250質量部、
より好ましくは2〜190重量部であることが好まし
い。2質量部以下の場合には、所望の体積抵抗値を得に
くくなり、また250質量部以上の場合には膜強度が低
下してしまい電荷注入層が削りとられやすくなり、感光
体の寿命が短くなる傾向になるからであり、また抵抗が
低くなってしまい、潜像電位が流れる事による画像不良
を生じやすくなるからである。The charge injection layer is composed of an inorganic layer such as a metal vapor-deposited film or a conductive powder resin dispersion layer in which conductive fine particles are dispersed in a binder resin.
The conductive powder resin dispersion film is formed by applying a suitable coating method such as a dipping coating method, a spray coating method, a roll coating method, and a beam coating method. In addition, a resin formed by mixing or copolymerizing a resin having high light transmittance and ionic conductivity with an insulating binder, or a resin having a medium resistance and photoconductive resin alone may be used. In the case of the conductive fine particle dispersed film, the addition amount of the conductive fine particles is 2 to 250 parts by mass with respect to 100 parts by mass of the binder resin.
More preferably, the amount is 2 to 190 parts by weight. When the amount is less than 2 parts by mass, it is difficult to obtain a desired volume resistance value. When the amount is more than 250 parts by mass, the film strength is reduced and the charge injection layer is easily scraped off, and the life of the photoconductor is shortened. This is because the resistance tends to be short, and the resistance is low, so that an image defect is likely to occur due to the flow of the latent image potential.
【0082】また電荷注入層のバインダーは下層のバイ
ンダーと同じとすることも可能であるが、この場合には
電荷注入層の塗工時に電荷輸送層の塗工面を乱してしま
う可能性があるため、コート法を特に選択する必要があ
る。The binder of the charge injection layer can be the same as the binder of the lower layer, but in this case, the coating surface of the charge transport layer may be disturbed at the time of coating the charge injection layer. Therefore, it is necessary to particularly select a coating method.
【0083】また本発明においては、電荷注入層が滑材
粒子を含有することが好ましい。その理由は、帯電時に
感光体と注入帯電部材の摩擦が低減されるために帯電ニ
ップが拡大し、帯電特性が向上するため、またクリーナ
ーレスシステムのため帯電部材への転写残トナーの混入
を極力少なくするという点からも転写効率の向上のため
にである。特に滑材粒子として臨界表面張力の低いフッ
素系樹脂、シリコーン系樹脂、またはポリオレフィン系
樹脂を用いるのがより望ましい。さらに好ましくは4フ
ッ化エチレン樹脂(PTFE)が用いられる。この場
合、滑材粒子の添加量は、バインダー100質量部に対
して2〜50質量部、望ましくは5〜40質量部が好ま
しい。2質量部以下では滑材粉末の量が十分ではないた
めに、帯電特性の向上が十分でなく、また50質量部以
上では、画像の分解能、感光体の感度が大きく低下して
しまうからである。In the present invention, the charge injection layer preferably contains lubricant particles. The reason for this is that the friction between the photoreceptor and the injected charging member is reduced during charging, which increases the charging nip and improves charging characteristics, and minimizes the transfer of transfer residual toner to the charging member due to the cleaner-less system. This is also for the purpose of improving the transfer efficiency from the viewpoint of reducing the amount. In particular, it is more preferable to use a fluororesin, a silicone resin, or a polyolefin resin having a low critical surface tension as the lubricant particles. More preferably, a tetrafluoroethylene resin (PTFE) is used. In this case, the addition amount of the lubricant particles is preferably 2 to 50 parts by mass, and more preferably 5 to 40 parts by mass with respect to 100 parts by mass of the binder. When the amount is less than 2 parts by mass, the amount of the lubricant powder is not sufficient, so that the charging characteristics are not sufficiently improved. When the amount is more than 50 parts by mass, the resolution of the image and the sensitivity of the photoreceptor are greatly reduced. .
【0084】本発明における電荷注入層の膜厚は0.1
〜10μmである事が好ましく、特には1〜7μmであ
る事が好ましい。In the present invention, the thickness of the charge injection layer is 0.1
The thickness is preferably from 10 to 10 μm, particularly preferably from 1 to 7 μm.
【0085】以下に本発明に使用される部材についての
トナー摩擦帯電量、感光体のオフセット電位について示
す。Hereinafter, the toner triboelectric charge and the offset potential of the photoreceptor for the members used in the present invention will be described.
【0086】現像剤については平均粒径が50μmの表
面がシリコーン樹脂で被覆されたCu−Znフェライト
キャリアとそのキャリアに対してポジ帯電性の非磁性ト
ナーからなる現像剤を用い、2成分現像法とした。トナ
ーとキャリアは重量比で5:100の比率で混合した。The developer is a two-component developing method using a Cu-Zn ferrite carrier whose surface has an average particle diameter of 50 μm coated with a silicone resin and a developer comprising a non-magnetic toner positively charged to the carrier. And The toner and the carrier were mixed at a weight ratio of 5: 100.
【0087】上記のようなポジ帯電性となるような非磁
性トナーを3種類(Ta,Tb,Tc)準備した。Three types (Ta, Tb, Tc) of non-magnetic toners having the above-mentioned positive chargeability were prepared.
【0088】帯電部材である磁性粒子については、樹脂
被覆前のコアキャリアとして、平均粒径が25μmであ
るCu−Znフェライトキャリア(Fe2 O3 /CuO
/ZnOのそれぞれの金属酸化物のモル比が2.1:
1:1)を用意し、それぞれ異なる3種類の樹脂により
導電性顔料分散等で抵抗を調整した樹脂被覆キャリア3
種類(Ca,Cb,Cc)を準備した。それぞれの動的
抵抗の抵抗値を図4に示す。抵抗測定は23℃、相対湿
度60%環境下で行った。As for the magnetic particles as the charging member, a Cu—Zn ferrite carrier (Fe 2 O 3 / CuO) having an average particle size of 25 μm was used as a core carrier before resin coating.
/ Mole ratio of each metal oxide of ZnO is 2.1:
1: 1), and a resin-coated carrier 3 whose resistance is adjusted by dispersion of conductive pigment with three different resins.
Types (Ca, Cb, Cc) were prepared. FIG. 4 shows the resistance value of each dynamic resistor. The resistance was measured under an environment of 23 ° C. and a relative humidity of 60%.
【0089】また、帯電部材であるファーブラシについ
ては繊維径10μm、植毛密度25万本/inch2 の
抵抗を調整した導電性樹脂繊維からなるファーブラシ
(Ba)を準備した。ファーブラシの動的抵抗の抵抗値
を図4に示す。抵抗測定は23℃、相対湿度60%環境
下で行った。A fur brush (Ba) made of a conductive resin fiber having a fiber diameter of 10 μm and a flock density of 250,000 fibers / inch 2 with adjusted resistance was prepared as a fur brush as a charging member. FIG. 4 shows the resistance value of the dynamic resistance of the fur brush. The resistance was measured under an environment of 23 ° C. and a relative humidity of 60%.
【0090】感光体としては、結着樹脂違いで抵抗値を
5×1012Ωcmに導電性微粒子を分散させて調整した
電荷注入層を有したマイナス帯電性の感光体を2種類
(Da,Db)の感光体を準備した。As the photosensitive member, two types of negatively chargeable photosensitive members having a charge injection layer adjusted by dispersing conductive fine particles to a resistance value of 5 × 10 12 Ωcm with different binder resins (Da, Db) ) Was prepared.
【0091】以下の表1に、それぞれの組み合わせによ
る帯電部材である磁性粒子のトナー摩擦帯電量、感光体
のオフセット電位の極性についてまとめる。Table 1 below summarizes the toner triboelectric charge amount of the magnetic particles as the charging member and the polarity of the offset potential of the photosensitive member according to each combination.
【0092】また、ファーブラシのトナーに対する摩擦
帯電極性は、ファーブラシに使用した導電性樹脂をペレ
ット状に成形し細かく粉砕して粒径30μm程度の粉末
状にして、摩擦帯電極性を測定した。The triboelectric charge polarity of the fur brush with respect to the toner was measured by molding the conductive resin used for the fur brush into pellets and finely pulverizing the same into a powder having a particle size of about 30 μm.
【0093】測定方法は以下の通りである。The measuring method is as follows.
【0094】(測定方法1)帯電部材である磁性粒子の
トナーに対する摩擦帯電量の測定方法の測定装置概略図
を図2に示す。測定方法は23℃、相対湿度60%環境
下、測定する磁性粒子を0.04kgにトナーの0.0
28kgを加えた混合物20を50〜100ml容量の
ポリエチレン製の瓶に入れ、上記の環境下に1晩放置
後、150回手振りで震とうする。次いで底に500メ
ッシュのスクリーン23のある金属製の測定容器に前記
混合物0.0005kgを入れ、金属製のふた24をす
る。このときの測定容器22全体の重量を測定し、W1
kgとする。次に吸引機(測定容器22と接する部分は
少なくとも絶縁体)を用いて、吸引口27から吸引し、
風量調節弁26を調節して真空計25の圧力を250m
mAqとする。この状態で3分間吸引を行い、現像剤を
吸引除去する。このときの電位計29の電位をV(ボル
ト)とする。ここでは28はコンデンサーであり、容量
をC(mF)とする。また吸引後の測定機全体の重量を
測定しW2kgとする。この現像剤のトリボ値(mC/
kg)は通常以下の式の如く計算される。(Measurement Method 1) FIG. 2 is a schematic diagram of a measurement apparatus for measuring a triboelectric charge amount of a magnetic particle serving as a charging member with respect to a toner. The measuring method is as follows. Under an environment of 23 ° C. and a relative humidity of 60%, 0.04 kg of the magnetic particles to be measured is added to 0.04 kg of the toner.
The mixture 20 to which 28 kg has been added is placed in a polyethylene bottle having a volume of 50 to 100 ml, left overnight in the above environment, and shaken by hand shaking 150 times. Next, 0.0005 kg of the mixture is put into a metal measuring container having a screen 23 of 500 mesh at the bottom, and a metal lid 24 is placed. At this time, the weight of the entire measurement container 22 was measured, and W1
kg. Next, using a suction machine (at least a portion in contact with the measurement container 22 is an insulator), suction is performed from the suction port 27,
Adjust the air volume control valve 26 to increase the pressure of the vacuum gauge 25 to 250 m.
mAq. In this state, suction is performed for 3 minutes to remove the developer. The potential of the electrometer 29 at this time is set to V (volt). Here, 28 is a capacitor, and the capacity is C (mF). Also, the weight of the entire measuring machine after suction is measured and is set to W2 kg. The tribo value of this developer (mC /
kg) is usually calculated as in the following formula.
【0095】 摩擦帯電量(mC/kg)=CV/(W1−W2)Amount of triboelectric charge (mC / kg) = CV / (W1−W2)
【0096】但し、本発明に用いられる磁性粒子は粒径
が細かいので、500メッシュのスクリーンでも相当量
メッシュを抜けてしまうため、メッシュを抜けた磁性粒
子についてはトナーの摩擦帯電量とキャンセルすると考
え、補正を含んだ以下の式の如く計算される。あらかじ
め秤量された磁性粒子の質量をM1、トナーの質量をM
2とし、この混合物のうちのM3を金属製の測定容器2
2に入れたとき 摩擦帯電量(mC/kg)=CV/(M3×M2/(M
1+M2))である。However, since the magnetic particles used in the present invention have a small particle size, even a 500-mesh screen can pass through a considerable amount of the mesh. Therefore, it is considered that the magnetic particles passing through the mesh are canceled by the triboelectric charge of the toner. , Including the correction. The mass of the magnetic particles weighed in advance is M1, and the mass of the toner is M1.
2, and M3 of this mixture was used as a metal measuring container 2.
2 When triboelectric charge (mC / kg) = CV / (M3 × M2 / (M
1 + M2)).
【0097】上記の如くトナーの摩擦帯電量を測定し
た。The triboelectric charge of the toner was measured as described above.
【0098】(測定方法2)帯電部材である磁性粒子
の、感光体に対する摩擦帯電量(感光体のオフセット電
位)の測定方法は、23℃、相対湿度60%環境下で感
光体と、帯電部材である磁性粒子のみを装着し(転写
部、現像部除去)帯電部材と、感光体を耐久条件と同一
条件で回転させ、現像位置に電位計を配し、感光体のオ
フセット電位を測定した。(Measurement Method 2) The method of measuring the triboelectric charge (offset potential of the photoconductor) of the magnetic particles serving as the charging member with respect to the photoconductor is as follows. Then, the charging member and the photoreceptor were rotated under the same conditions as the endurance conditions with only the magnetic particles attached (removal of the transfer portion and the development portion), and an electrometer was arranged at the development position, and the offset potential of the photoreceptor was measured.
【0099】[0099]
【表1】 [Table 1]
【0100】[0100]
(実施例1〜5)以下に本発明の実施例を具体的に示す
が、これらに限られるものではない。(Examples 1 to 5) Examples of the present invention will be specifically described below, but the present invention is not limited thereto.
【0101】本発明の電子写真装置の概略図を図1に示
す。FIG. 1 shows a schematic view of the electrophotographic apparatus of the present invention.
【0102】本発明の電子写真装置としてレーザービー
ムを用いたデジタル複写機(キヤノン社製:GP55)
を用意した。該装置の概略は、感光体の帯電手段として
コロナ帯電器を備え、現像手段として1成分ジャンピン
グ現像方法を採用した1成分現像器を備え、転写手段と
してコロナ帯電器、ブレードクリーニング手段、帯電前
露光手段を備える。また、感光体、帯電器及び、クリー
ニング手段、感光体は一体型のユニット(プロセスカー
トリッジ)となっている。プロセススピードは150m
m/sである。該装置を以下のように改造を施し、クリ
ーナーレスシステムの画像形成装置とした。Digital copier using a laser beam as the electrophotographic apparatus of the present invention (GP55, manufactured by Canon Inc.)
Was prepared. An outline of the apparatus is provided with a corona charger as a charging means for a photoreceptor, a one-component developing device employing a one-component jumping developing method as a developing means, a corona charger as a transfer means, a blade cleaning means, and a pre-charge exposure. Means. The photosensitive member, the charger, the cleaning means, and the photosensitive member are an integrated unit (process cartridge). Process speed is 150m
m / s. The apparatus was modified as follows to obtain an image forming apparatus of a cleanerless system.
【0103】現像部分を1成分のジャンピング現像か
ら、2成分現像剤を使用可能にした改造を施しさらに、
帯電部分にマグネットローラーを内包したφ16の導電
性非磁性スリーブを配し、帯電用磁気ブラシを形成す
る。さらに、コロナ帯電器を用いた転写手段をローラー
転写方式に変更し、前露光手段とクリーニングブレード
を取り除き、マイナス帯電性の感光体及びマイナス帯電
性のトナーを用いた反転現像のクリーナーレスシステム
の電子写真装置とした。The developing portion was modified from a one-component jumping development to a two-component developer.
A conductive non-magnetic sleeve of φ16 including a magnet roller is disposed on the charged portion to form a charging magnetic brush. Furthermore, the transfer means using the corona charger was changed to a roller transfer method, the pre-exposure means and the cleaning blade were removed, and an electronic device of a reversal developing cleanerless system using a negatively charged photoreceptor and a negatively charged toner was used. It was a photographic device.
【0104】図1中、10は現像剤、11は磁気ブラシ
帯電器、12は感光体、13は露光光、14は転写ロー
ラー、15は磁気ブラシ、16はマグネット内包導電性
非磁性スリーブ、17は現像スリーブ、18は現像装
置、19は撹拌スクリューを示す。In FIG. 1, 10 is a developer, 11 is a magnetic brush charger, 12 is a photoreceptor, 13 is exposure light, 14 is a transfer roller, 15 is a magnetic brush, 16 is a conductive non-magnetic sleeve containing a magnet, 17 Denotes a developing sleeve, 18 denotes a developing device, and 19 denotes a stirring screw.
【0105】帯電部分の導電性スリーブと感光体のギャ
ップは0.5mmと設定した。また現像バイアスは−5
00Vの直流成分(画像形成時、非画像形成時ともに−
500Vを印加)に1000Vpp/3kHzの矩形波
を重畳する。The gap between the conductive sleeve of the charged portion and the photosensitive member was set to 0.5 mm. The developing bias is -5.
DC component of 00 V (-for both image formation and non-image formation
A rectangular wave of 1000 Vpp / 3 kHz is superimposed on (500 V applied).
【0106】(評価方法)上記の電子写真装置を用い、
23℃、相対湿度60%環境下でA4ベタ黒画像連続5
00枚の画出し耐久を行い、耐久後の磁性粒子を導電性
非磁性スリーブ上から採取し、熱天秤による分析から、
帯電部材に中に混入したトナー量を測定した。具体的に
は窒素雰囲気中での、温度150℃から800℃までの
重量の減少分より混入量を測定した。耐久で使用した磁
性粒子、トナーの耐久前のそれぞれの重量減少量をC1
(wt%)、T1(wt%)とし、耐久後の帯電部材の
減少量をC2(wt%)としたとき、以下の計算式で混
入量を測定した。(Evaluation Method) Using the above electrophotographic apparatus,
A4 solid black image continuous 5 at 23 ° C and 60% relative humidity
Performed image durability of 00 sheets, collected the magnetic particles after the durability from the conductive non-magnetic sleeve, and from the analysis with a thermobalance,
The amount of toner mixed into the charging member was measured. Specifically, the amount of contamination was measured from the decrease in weight from 150 ° C. to 800 ° C. in a nitrogen atmosphere. The weight loss amount of each of the magnetic particles and the toner before the endurance used in the endurance was C1.
(Wt%) and T1 (wt%), and the amount of reduction of the charging member after durability was C2 (wt%), the amount of contamination was measured by the following formula.
【0107】 混入量X(wt%)=100(C2−C1)/T1The amount of mixing X (wt%) = 100 (C2−C1) / T1
【0108】耐久条件は帯電部材である磁性粒子を感光
体との間に幅約3mmの帯電ニップが形成されるように
導電性非磁性スリーブ上に装着し、この状態において、
該帯電器を450mm/sの周速において150mm/
sの周速にて回転する感光体と対向に回転させ、帯電部
材の電圧を印加(DC電圧成分は−700Vに画像形成
時、非画像形成時ともに固定)して耐久を行った。ま
た、非画像形成時においては潜像形成工程部での露光は
オフにした。The endurance conditions are as follows. Magnetic particles as charging members are mounted on a conductive non-magnetic sleeve so that a charging nip having a width of about 3 mm is formed between the magnetic particles and the photosensitive member.
The charging device is driven at 150 mm / s at a peripheral speed of 450 mm / s.
The photoreceptor was rotated at a peripheral speed of s, and the voltage of the charging member was applied (the DC voltage component was fixed at -700 V for both image formation and non-image formation) to achieve durability. During non-image formation, the exposure in the latent image forming step was turned off.
【0109】画出し耐久に使用する帯電部材である磁性
粒子、トナー、感光体の組み合わせを、それぞれ表1の
組み合わせ1、2、4、5及び8とし、帯電部材に印加
する電圧を、画像形成時には交流成分として0.7kV
pp(ピーク間電圧)を重畳し、非画像形成時(例えば
紙間や前、後回転時)には交流線分をオフして−700
Vの直流電圧のみ印加で耐久を行い、耐久後の混入トナ
ー量をチェックした。その結果を表2にまとめる。The combinations of the magnetic particles, toner, and photoreceptor used as the charging member used for image endurance were set as combinations 1, 2, 4, 5, and 8 in Table 1, and the voltage applied to the charging member was changed to the image. 0.7 kV as an AC component during formation
pp (peak-to-peak voltage) is superimposed, and the AC line segment is turned off during non-image formation (e.g., between paper sheets, front and rear rotations) to -700.
Durability was performed by applying only a DC voltage of V, and the amount of mixed toner after the durability was checked. Table 2 summarizes the results.
【0110】(比較例1〜4)画出し耐久に使用する帯
電部材である磁性粒子、トナー、感光体の組み合わせ
を、それぞれ表1の組み合わせ3、5、6及び9とし、
帯電部材に印加する電圧を、画像形成時には交流成分と
して0.7kVppを重畳し、非画像形成時(例えば紙
間や前、後回転時)には交流線分をオフして耐久を行
い、耐久後の混入トナー量をチェックした。その結果を
表2にまとめる。(Comparative Examples 1-4) Combinations of magnetic particles, toner, and photoreceptor, which are charging members used for image-forming durability, are shown as combinations 3, 5, 6, and 9 in Table 1, respectively.
The voltage applied to the charging member is superimposed with 0.7 kVpp as an AC component at the time of image formation, and the AC line segment is turned off at the time of non-image formation (for example, at the time of inter-sheet, front, and post-rotation) to perform durability. Thereafter, the amount of mixed toner was checked. Table 2 summarizes the results.
【0111】(実施例6及び7)画出し耐久に使用する
帯電部材である磁性粒子、トナー、感光体の組み合わせ
を、それぞれ表1の組み合わせ2及び5とし、帯電部材
に印加する電圧を、画像形成時、非画像形成時ともに交
流成分として0.7kVppを重畳して耐久を行い、耐
久後の混入トナー量をチェックした。その結果を表2に
まとめる。(Examples 6 and 7) Combinations of magnetic particles, toner, and photoreceptor, which are charging members used for image output durability, are shown as combinations 2 and 5 in Table 1, respectively. During image formation and non-image formation, durability was performed by superimposing 0.7 kVpp as an AC component, and the amount of mixed toner after the durability was checked. Table 2 summarizes the results.
【0112】(実施例8)画出し耐久に使用する帯電部
材である磁性粒子、トナー、感光体の組み合わせを、そ
れぞれ表1の組み合わせ5とし、帯電部材に印加する電
圧を、画像形成時には交流成分として0.7kVppを
重畳し、非画像形成時(例えば紙間や前、後回転時)に
は交流線分をオフして−300Vの直流電圧のみ印加で
耐久を行い、耐久後の混入トナー量をチェックした。そ
の結果を表2にまとめる。(Embodiment 8) The combinations of the magnetic particles, toner, and photoreceptor used as the charging member used for image output durability were set as combination 5 in Table 1, and the voltage applied to the charging member was changed to AC during image formation. 0.7 kVpp is superimposed as a component, and at the time of non-image formation (for example, at the time of inter-sheet, front, and post-rotation), the AC line segment is turned off and durability is performed by applying only a DC voltage of -300 V. Checked the amount. Table 2 summarizes the results.
【0113】(実施例9)画出し耐久に使用する帯電部
材である磁性粒子、トナー、感光体の組み合わせを、そ
れぞれ表1の組み合わせ5とし、帯電部材に印加する電
圧を、画像形成時非画像形成時(例えば紙間や前、後回
転時)ともに−700Vの直流電圧のみ印加で耐久を行
い、耐久後の混入トナー量をチェックした。その結果を
表2にまとめる。Example 9 The combinations of the magnetic particles, toner, and photoreceptor used as the charging member used for image formation durability were set as combination 5 in Table 1, and the voltage applied to the charging member was set to a value that was not applied during image formation. At the time of image formation (for example, at the time of paper interval, at the time of front rotation, and at the time of post rotation), durability was performed by applying only a DC voltage of -700 V, and the amount of mixed toner after the durability was checked. Table 2 summarizes the results.
【0114】(実施例10)画出し耐久に使用する帯電
部材、トナー、感光体の組み合わせを、それぞれ表1の
組み合わせ10とし、帯電部材に印加する電圧を、画像
形成時には交流成分として0.7kVppを重畳し、非
画像形成時(例えば紙間や前、後回転時)には交流成分
をオフして−700Vの直流電圧のみ印加で耐久を行
い、耐久後の混入トナー量をチェックした。その結果を
表2にまとめる。Example 10 Combinations of a charging member, a toner, and a photoreceptor used for image output durability were each set to combination 10 in Table 1, and the voltage applied to the charging member was set to 0.1 as an AC component during image formation. 7 kVpp was superimposed, the AC component was turned off during non-image formation (e.g., between sheets, before and after rotation), and durability was performed by applying only a -700 V DC voltage, and the amount of mixed toner after the durability was checked. Table 2 summarizes the results.
【0115】また評価機械は帯電部分にマグネットロー
ラーを内包したφ16の導電性非磁性スリーブを配した
帯電用磁気ブラシから、ファーブラシを用いた帯電部材
に、感光体とのニップが1cm幅となるように調節し、
装着し、評価方法は耐久前後のファーブラシ全体の重量
を測定し、耐久前の重量をB1、耐久後の重量をB2と
して以下の式より混入トナー量を算出した。In addition, the evaluation machine uses a φ16 conductive non-magnetic sleeve having a magnet roller in the charging portion, and a nip with a photosensitive member having a width of 1 cm from a charging brush using a fur brush to a charging member using a fur brush. Adjust
In the evaluation method, the weight of the entire fur brush before and after the endurance was measured, and the amount of the mixed toner was calculated from the following equation, with the weight before the endurance being B1 and the weight after the endurance being B2.
【0116】 混入量X(wt%)=100×(B2−B1)/B1Amount X (wt%) = 100 × (B2−B1) / B1
【0117】(比較例5)画出し耐久に使用する帯電部
材、トナー、感光体の組み合わせを、それぞれ表1の組
み合わせ11とした以外は、実施例10と同様の評価を
行った。その結果を表2にまとめる。Comparative Example 5 The same evaluation as in Example 10 was performed except that the combination of the charging member, the toner, and the photoreceptor used for image output durability was changed to combination 11 in Table 1. Table 2 summarizes the results.
【0118】[0118]
【表2】 [Table 2]
【0119】[0119]
【発明の効果】以上のように、本発明によれば、クリー
ナーレスシステムにより画出しを行っても、転写残トナ
ーが良好に現像工程で回収されるため、良好な画像が得
られ、また、帯電部材中への転写残トナーの混入が少な
くなるため、帯電部材の劣化が抑制され、従って長期に
わたって良好な帯電性、画像が得られる画像形成方法を
提供することができた。As described above, according to the present invention, even when image formation is performed by a cleaner-less system, a good image can be obtained because the transfer residual toner is well collected in the development step. In addition, since the transfer residual toner is less mixed into the charging member, deterioration of the charging member is suppressed, and therefore, an image forming method capable of obtaining an excellent charging property and an image over a long period of time can be provided.
【図面の簡単な説明】[Brief description of the drawings]
【図1】本発明の画像形成方法を実施する画像形成装置
の概略構成を示す図である。FIG. 1 is a diagram illustrating a schematic configuration of an image forming apparatus that performs an image forming method of the present invention.
【図2】トナーの摩擦帯電量を測定する装置の概略構成
を示す図である。FIG. 2 is a diagram illustrating a schematic configuration of an apparatus for measuring a triboelectric charge amount of toner.
【図3】本発明における帯電部材の体積抵抗値を測定す
る動的抵抗測定装置の構成を示す図である。FIG. 3 is a diagram showing a configuration of a dynamic resistance measuring device for measuring a volume resistance value of a charging member according to the present invention.
【図4】帯電部材の体積抵抗値と印加電界との関係を示
す図である。FIG. 4 is a diagram illustrating a relationship between a volume resistance value of a charging member and an applied electric field.
フロントページの続き (72)発明者 杷野 祥史 東京都大田区下丸子3丁目30番2号キヤノ ン株式会社内Continuation of the front page (72) Inventor Yoshifumi Hano 3-30-2 Shimomaruko, Ota-ku, Tokyo Canon Inc.
Claims (19)
材に電圧を印加することによって該感光体を帯電させる
帯電工程、帯電した感光体を露光することにより該感光
体上に静電潜像を形成する潜像形成工程、得られた静電
潜像をトナーによって反転現像する現像工程、及び得ら
れたトナー画像を転写材に転写する転写工程を有し、転
写工程の後に感光体上に残余するトナーを現像工程によ
り回収する画像形成方法において、 該帯電部材と該感光体が摺擦されることによって該感光
体に発生する電位の極性が画像形成時に該感光体を帯電
する電位の極性と逆極性であり、かつ、該帯電部材とト
ナーが摺擦されることによって該トナーに発生する電荷
の極性が画像形成時に該感光体を帯電する電位の極性と
同極性であることを特徴とする画像形成方法。1. A charging step of charging a photosensitive member by applying a voltage to a charging member arranged in contact with the electrophotographic photosensitive member, and an electrostatic latent image on the photosensitive member by exposing the charged photosensitive member. A latent image forming step of forming a toner image, a developing step of reversal developing the obtained electrostatic latent image with toner, and a transfer step of transferring the obtained toner image to a transfer material. In the image forming method for recovering the remaining toner by a developing process, the polarity of a potential generated on the photoconductor by rubbing the charging member and the photoconductor is a polarity of a potential for charging the photoconductor during image formation. And the polarity of the charge generated in the toner when the toner is rubbed with the charging member is the same as the polarity of the potential for charging the photoreceptor during image formation. Image shape Method.
材が保持し、非画像形成時に該帯電部材より感光体上に
トナーを移動させ、現像器に回収しトナーを再利用する
請求項1に記載の画像形成方法。2. The image forming apparatus according to claim 1, wherein the transfer member retains the transfer residual toner during image formation, moves the toner from the charge member onto the photosensitive member during non-image formation, collects the toner in a developing device, and reuses the toner. The image forming method as described in the above.
にトナーを移動させるために、該帯電部材に印加する電
圧を、画像形成時と、非画像形成時で変化させる請求項
2に記載の画像形成方法。3. The image forming apparatus according to claim 2, wherein the voltage applied to the charging member is changed between the time of image formation and the time of non-image formation in order to move the toner from the charging member onto the photosensitive member during non-image formation. Image forming method.
時には直流電圧に交流電圧を重畳した電圧であり、非画
像形成時には直流電圧のみの印加である請求項3に記載
の画像形成方法。4. The image forming method according to claim 3, wherein the voltage applied to the charging member is a voltage obtained by superimposing an AC voltage on a DC voltage during image formation, and only a DC voltage is applied during non-image formation.
の電位の絶対値Q1と非画像形成時に現像工程部に印加
されるDC電圧の絶対値Q2が、Q1>Q2の関係とな
るような印加電圧である請求項1乃至4のいずれかに記
載の画像形成方法。5. The relationship between the absolute value Q1 of the potential on the photoreceptor in the developing step during non-image formation and the absolute value Q2 of the DC voltage applied to the developing step during non-image forming is Q1> Q2. The image forming method according to any one of claims 1 to 4, wherein the applied voltage is as follows.
り最も離れて1×108 〜1015Ωcmの体積抵抗値を
有する電荷注入層を有する請求項1乃至5のいずれかに
記載の画像形成方法。6. The electrophotographic photoreceptor according to claim 1, further comprising a charge injection layer having a volume resistivity of 1 × 10 8 to 10 15 Ωcm farthest from the support of the photoreceptor. Image forming method.
ンダー及び導電性粒子を含有する請求項6に記載の画像
形成方法。7. The image forming method according to claim 6, wherein the charge injection layer contains a light transmitting and insulating binder and conductive particles.
nO2 を主成分とする請求項7に記載の画像形成方法。8. The conductive particles contained in the charge injection layer are S
The image forming method according to claim 7, wherein nO 2 is a main component.
項6乃至8のいずれかに記載の画像形成方法。9. The image forming method according to claim 6, wherein the charge injection layer contains a lubricating powder.
ン系樹脂またはポリオレフィン系樹脂である請求項9に
記載の画像形成方法。10. The image forming method according to claim 9, wherein the lubricating powder is a fluororesin, a silicone resin or a polyolefin resin.
光体と該帯電部材のニップ部に突入する際の該感光体上
の電位をVD、接触帯電部材の電圧印加部分と該感光体
との距離をdとしたとき、該帯電部材の動的抵抗測定方
法による体積抵抗値が、(V−VD)/dの絶対値とV
/dの絶対値のどちらか大きい方の電界をE(V/c
m)としたときの20〜E(V/cm)の印加電界範囲
中において、104 Ωcm〜1010Ωcmである請求項
1乃至10のいずれかに記載の画像形成方法。11. The voltage applied to the charging member is V, the potential on the photoconductor when it enters the nip portion between the photoconductor and the charging member is VD, and the voltage application portion of the contact charging member and the photoconductor are Is the distance d, the volume resistance of the charging member according to the dynamic resistance measurement method is the absolute value of (V−VD) / d and V
E (V / c)
The image forming method according to any one of claims 1 to 10 , wherein the applied electric field is 10 4 Ωcm to 10 10 Ωcm in the applied electric field range of 20 to E (V / cm) when m).
最小値R2の割合R1/R2が1000以下であるよう
な抵抗特性を有する請求項11に記載の画像形成方法。12. The image forming method according to claim 11, wherein the charging member has a resistance characteristic such that a ratio R1 / R2 of the maximum value R1 and the minimum value R2 of the volume resistance value of the charging member is 1000 or less.
速差をもって移動する請求項1乃至12のいずれかに記
載の画像形成方法。13. The image forming method according to claim 1, wherein the charging member moves at a peripheral speed difference with respect to the electrophotographic photosensitive member.
粒子の平均粒径が5〜200μmである請求項1乃至1
3のいずれかに記載の画像形成方法。14. The charging member is made of magnetic particles, and the magnetic particles have an average particle size of 5 to 200 μm.
3. The image forming method according to any one of 3.
る請求項14に記載の画像形成方法。15. The image forming method according to claim 14, wherein the magnetic particles have a surface layer on the core particles.
は導電性粒子及び結着樹脂を含有する請求項15に記載
の画像形成方法。16. The image forming method according to claim 15, wherein the surface layer of the magnetic particles contains a conductive resin or a conductive particle and a binder resin.
ラ、あるいはベルトである請求項1乃至13のいずれか
に記載の画像形成方法。17. The image forming method according to claim 1, wherein the charging member is a roller or a belt using a fur brush.
導電性粒子及び結着樹脂を含有する請求項17に記載の
画像形成方法。18. The image forming method according to claim 17, wherein the fur brush contains a conductive resin, or conductive particles and a binder resin.
1乃至18のいずれかに記載の画像形成方法。19. The image forming method according to claim 1, wherein the transfer step is performed by a contact transfer unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15680997A JPH112940A (en) | 1997-06-13 | 1997-06-13 | Image forming method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15680997A JPH112940A (en) | 1997-06-13 | 1997-06-13 | Image forming method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH112940A true JPH112940A (en) | 1999-01-06 |
Family
ID=15635809
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP15680997A Withdrawn JPH112940A (en) | 1997-06-13 | 1997-06-13 | Image forming method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH112940A (en) |
-
1997
- 1997-06-13 JP JP15680997A patent/JPH112940A/en not_active Withdrawn
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| A300 | Withdrawal of application because of no request for examination |
Free format text: JAPANESE INTERMEDIATE CODE: A300 Effective date: 20040907 |