JPH11315302A - Powder metallurgy powder and mixed powder for powder metallurgy - Google Patents
Powder metallurgy powder and mixed powder for powder metallurgyInfo
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- JPH11315302A JPH11315302A JP10122141A JP12214198A JPH11315302A JP H11315302 A JPH11315302 A JP H11315302A JP 10122141 A JP10122141 A JP 10122141A JP 12214198 A JP12214198 A JP 12214198A JP H11315302 A JPH11315302 A JP H11315302A
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- metallurgy
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Abstract
(57)【要約】
【課題】 得られる焼結体の成形密度を上昇させ、十分
な強度を付与し、寸法精度を向上させようとするもので
ある。
【解決手段】 略球形の粉末冶金用粉末であって、該粉
末冶金用粉末の基となる1次粒子粉末が平均粒子径20
〜200μmの非球形であり、圧縮成形時における圧縮
力によって該粉末冶金用粉末が該1次粒子粉末に解砕す
る程度の結合力によって結合される。(57) [Summary] [PROBLEMS] To increase the molding density of an obtained sintered body, impart sufficient strength, and improve dimensional accuracy. SOLUTION: This is a substantially spherical powder for powder metallurgy, and the primary particle powder serving as the basis of the powder for powder metallurgy has an average particle diameter of 20%.
It is a non-spherical shape having a diameter of about 200 μm, and is bonded by such a bonding force that the powder for powder metallurgy is disintegrated into the primary particle powder by a compression force during compression molding.
Description
【0001】[0001]
【発明の属する技術分野】この発明は、非球形の1次粒
子粉末を結合して形成した粉末冶金用粉末に関する。The present invention relates to a powder for powder metallurgy formed by combining non-spherical primary particle powders.
【0002】[0002]
【従来の技術】粉末冶金法は、金属粉末を圧縮成形した
後、焼結することにより各種の金属部品を製造する方法
である。具体的には、まず、原料粉末を前後動する粉末
フィーダにより、製品形状の金型内に挿入し、金型の上
面と摺動するように設けられた粉末フィーダの底面によ
って、金型からはみ出た原料粉末をすりきるようにして
金型内に原料粉末を充填することができる。次いで、加
圧圧縮して所定密度の成形体とする。これを加熱焼結
し、焼結体を製造する。2. Description of the Related Art Powder metallurgy is a method for producing various metal parts by compressing and sintering a metal powder. Specifically, first, the raw material powder is inserted into a product-shaped mold by a powder feeder moving back and forth, and protrudes from the mold by a bottom surface of the powder feeder provided to slide on the upper surface of the mold. The raw material powder can be filled in the mold by scraping the raw material powder. Next, it is pressurized and compressed to obtain a molded body having a predetermined density. This is heated and sintered to produce a sintered body.
【0003】粉末冶金法で用いられる鉄系の金属粉末と
しては、主としてアトマイズ法により得られる鉄粉や還
元粉末等があげられる。これに強度向上用の添加元素粉
末や、焼き付き防止等のための金型潤滑剤粉末等を配合
し、原料粉末として使用されている。この鉄系粉末は、
圧縮成形後の成形体の強度を確保するために非球状であ
り、粉末同士を絡みやすく設計されている。[0003] Examples of iron-based metal powders used in powder metallurgy include iron powders and reduced powders obtained mainly by atomization. An additive element powder for improving the strength, a mold lubricant powder for preventing seizure and the like are mixed with this, and used as a raw material powder. This iron-based powder
It is non-spherical in order to ensure the strength of the compact after compression molding, and is designed so that the powders are easily entangled with each other.
【0004】しかし、粉末の形状を非球状にすると、金
型へ鉄系粉末を挿入する際、粉末間に生じる摩擦のため
流動性の低下と共に、充填密度の低下が生じる。このた
め、金型内に挿入された原料粉末の充填密度が不均一に
分布した状態となりやすい。さらに、金型からはみ出た
原料粉末をすりきる際、金型の表面付近にある原料粉末
が粉末フィーダの進行方向に移動し、粉末フィーダの進
行方向側の金型の壁面に押しつけられ、この部分の原料
粉末の充填密度が大きくなる傾向がある。特に、複雑な
形状の部品を製造する場合や径や高さの大きい部品を製
造する場合、充填密度の不均一が生じやすい。この充填
密度の不均一さは、焼結後の焼結体の寸法精度の低下の
原因となる。このため、焼結体の寸法矯正のサイジング
や機械加工等の後工程が必要となる。[0004] However, when the powder is made non-spherical, when the iron-based powder is inserted into a mold, the friction between the powders causes a decrease in the fluidity and a decrease in the packing density. For this reason, the packing density of the raw material powder inserted into the mold tends to be unevenly distributed. Furthermore, when the raw material powder protruding from the mold is scraped, the raw material powder near the surface of the mold moves in the traveling direction of the powder feeder, and is pressed against the wall surface of the mold on the traveling direction side of the powder feeder. Tend to increase the packing density of the raw material powder. In particular, when manufacturing a component having a complicated shape or manufacturing a component having a large diameter or height, the packing density tends to be uneven. The non-uniformity of the packing density causes a reduction in dimensional accuracy of the sintered body after sintering. For this reason, a post-process such as sizing and machining of dimension correction of the sintered body is required.
【0005】これに対し、重量平均径が1〜18μmの
微小粒子を用いて、これを有機バインダを用いて造粒
し、粉末冶金法に供与する方法が知られている(特開平
4−214801号公報参照)。On the other hand, there is known a method in which fine particles having a weight average diameter of 1 to 18 μm are granulated using an organic binder and supplied to a powder metallurgy method (Japanese Patent Application Laid-Open No. Hei 4-214801). Reference).
【0006】これは、微小粒子の造粒物を用いて金型へ
挿入することから、粉末間の摩擦抵抗を低下させること
ができ、金型内の造粒物の充填密度を均一にすることが
可能となる。また、有機バインダで結合されているの
で、圧縮成形時、造粒物が微小粒子に容易に解砕する。
このため、造粒物間に生じる空隙を閉塞させることがで
きる。[0006] In this method, since the fine particles are inserted into the mold using the granules, the frictional resistance between the powders can be reduced, and the packing density of the granules in the mold can be made uniform. Becomes possible. In addition, since the particles are bound by the organic binder, the granules are easily broken into fine particles during compression molding.
For this reason, the voids generated between the granules can be closed.
【0007】[0007]
【発明が解決しようとする課題】しかしながら、上記の
方法は、微小粒子を造粒するため、有機バインダを造粒
物の6〜34体積%と大量に使用する必要がある。この
ため、焼結後に得られる製品の成形密度があがらず、焼
結体の強度が十分でなく、割れ等が生じる場合がある。
また、有機バインダを多量に含むため、焼結時の収縮が
大きく寸法精度が悪くなる場合がある。さらに、微小粒
子を使用するので、焼結時の収縮が大きく、得られる焼
結体の寸法精度が悪くなる等の課題を有する。このた
め、得られる焼結体の寸法矯正のサイジングや機械加工
等の後工程が必要となる。However, in the above-mentioned method, an organic binder needs to be used in a large amount of 6 to 34% by volume of the granulated material in order to granulate the fine particles. For this reason, the molding density of the product obtained after sintering does not increase, the strength of the sintered body is not sufficient, and cracks may occur.
In addition, since a large amount of the organic binder is contained, shrinkage during sintering is large and dimensional accuracy may be deteriorated. Furthermore, since microparticles are used, there is a problem that shrinkage during sintering is large and dimensional accuracy of the obtained sintered body is deteriorated. For this reason, post-processes such as sizing and machining of the obtained sintered body are required.
【0008】そこで、この発明は、得られる焼結体の成
形密度を上昇させ、十分な強度を付与すると共に、寸法
精度を向上させようとするものである。Accordingly, the present invention aims to increase the molding density of the obtained sintered body, provide sufficient strength, and improve dimensional accuracy.
【0009】[0009]
【課題を解決するための手段】この発明は、略球形の粉
末冶金用粉末であって、該粉末冶金用粉末の基となる1
次粒子粉末が平均粒子径20〜200μmの非球形であ
り、圧縮成形時には圧縮力によって、該粉末冶金用粉末
が該1次粒子粉末に解砕される程度の結合力によって結
合されたものを用いることにより、上記の課題を解決し
たものである。SUMMARY OF THE INVENTION The present invention relates to a powder for powder metallurgy having a substantially spherical shape.
The secondary particle powder has a non-spherical shape with an average particle diameter of 20 to 200 μm, and is used in which the powder for powder metallurgy is bonded by a compressive force at the time of compression molding to a degree that the powder for powder metallurgy is crushed into the primary particle powder. This solves the above problem.
【0010】1次粒子粉末として、平均粒子径が20〜
200μmの粉末を用いるので、原料粉末が細かいこと
から生じる、焼結体の寸法精度の悪化を防止できる。ま
た、1次粒子粉末を適度の結合力で結合させた粉末冶金
用粉末を用いて粉末冶金を行うので、金型内の充填密度
を均一にすることが可能となると共に、圧縮成形時にこ
の粉末が解砕することにより、この粉末間に生じる空隙
を閉塞させることができ、成形密度や寸法精度が高く、
強度のある焼結体を得ることが可能となる。The primary particle powder has an average particle diameter of 20 to
Since the powder of 200 μm is used, it is possible to prevent the dimensional accuracy of the sintered body from being deteriorated due to the fineness of the raw material powder. In addition, since powder metallurgy is performed using powder for powder metallurgy in which primary particle powders are bonded with an appropriate bonding force, the packing density in the mold can be made uniform, and the powders can be formed during compression molding. By crushing, the voids generated between the powders can be closed, and the molding density and dimensional accuracy are high,
It is possible to obtain a strong sintered body.
【0011】[0011]
【発明の実施の形態】以下、この発明の実施形態を説明
する。この発明にかかる粉末冶金用粉末は、粉末冶金法
によって焼結体を得るために用いる原料粉末をいい、1
次粒子粉末を適度の結合力で結合させた2次粒子の粉末
をいう。以下、この発明にかかる粉末冶金用粉末を、
「2次粒子粉末」と称する。この粉末冶金法により焼結
体を得る方法は、具体的には、原料粉末を製品形状の金
型内に挿入し、所定圧力で加圧圧縮する圧縮成形工程、
及び、得られた成形体を加熱焼結し、焼結体を製造する
焼結工程からなる。Embodiments of the present invention will be described below. The powder for powder metallurgy according to the present invention refers to a raw material powder used for obtaining a sintered body by powder metallurgy.
A secondary particle powder obtained by binding secondary particle powder with an appropriate bonding force. Hereinafter, the powder for powder metallurgy according to the present invention,
It is referred to as “secondary particle powder”. The method of obtaining a sintered body by this powder metallurgy method is, specifically, a compression molding step of inserting a raw material powder into a product-shaped mold and compressing under a predetermined pressure.
And a sintering step of heating and sintering the obtained molded body to produce a sintered body.
【0012】上記の1次粒子粉末としては、平均粒子径
20〜200μmの金属粉末、及び非金属粉末があげら
れる。The above-mentioned primary particle powder includes a metal powder having an average particle diameter of 20 to 200 μm and a non-metal powder.
【0013】上記金属粉末としては、鉄系粉末及び非鉄
系金属粉末があげられる。上記鉄系粉末には、純鉄粉
末、炭素鋼等の鉄系の合金粉末、鉄系の部分焼結粉末等
が含まれる。さらに、上記非鉄系金属粉末としては、例
えば、銅、ニッケル、マンガン、クロム、アルミニウム
等の金属や、鉄を含有しない各種合金の粉末等があげら
れる。また、上記非金属粉末とは、金属以外の粉末をい
い、黒鉛粉末等があげられる。[0013] Examples of the metal powder include an iron-based powder and a non-ferrous metal powder. The iron-based powder includes pure iron powder, iron-based alloy powder such as carbon steel, iron-based partially sintered powder, and the like. Further, examples of the non-ferrous metal powder include metals such as copper, nickel, manganese, chromium, and aluminum, and powders of various alloys not containing iron. Further, the non-metallic powder refers to a powder other than metal, such as graphite powder.
【0014】この発明に使用される上記1次粒子粉末
は、上記の金属粉末の1種又は複数種の混合体があげら
れる。また、これに、非鉄金属粉末の1種又は複数種を
加えた混合体も使用することができる。The primary particle powder used in the present invention includes one or a mixture of the above metal powders. In addition, a mixture obtained by adding one or more kinds of non-ferrous metal powder to this can also be used.
【0015】上記1次粒子粉末として使用される金属粉
末は、アトマイズ法により得られる金属粉や還元粉を使
用することができ、上記の圧縮成形工程で得られる成形
体の強度を維持できればよい。この中でも、アトマイズ
法により得られる金属粉がより好ましく、鉄系粉末とし
ては、アトマイズ鉄粉がより好ましい。As the metal powder used as the primary particle powder, metal powder or reduced powder obtained by an atomizing method can be used, as long as the strength of the compact obtained in the compression molding step can be maintained. Among them, metal powder obtained by the atomizing method is more preferable, and as the iron-based powder, atomized iron powder is more preferable.
【0016】1次粒子粉末の平均粒子径は、20〜20
0μmがよく、50〜120μmが好ましい。200μ
mを越えると、上記焼結工程によって得られる焼結体に
粗大空孔が発生し、強度が低下する場合が生じる。ま
た、20μm未満の場合、上記圧縮成形工程において、
金型間のクリアランスに1次粒子粉末が入り込みやす
く、焼き付きを起こす可能性がある。The average particle size of the primary particle powder is 20 to 20.
0 μm is preferable, and 50 to 120 μm is preferable. 200μ
If it exceeds m, coarse pores are generated in the sintered body obtained by the above sintering step, and the strength may be reduced. When the thickness is less than 20 μm, in the compression molding step,
The primary particle powder easily enters the clearance between the molds, and may cause seizure.
【0017】上記の1次粒子粉末の形状は、凸部、凹部
等を有するような、非球形状がよい。これは、1次粒子
粉末を圧縮成形したときに、1次粒子粉末同士が絡みや
すくなって所定の結合力を有することとなり、上記成形
体及び焼結体の強度を確保することができるからであ
る。The shape of the primary particle powder is preferably non-spherical, such as having a convex portion, a concave portion and the like. This is because, when the primary particle powder is compression-molded, the primary particle powder is easily entangled with each other and has a predetermined bonding force, so that the strength of the compact and the sintered body can be secured. is there.
【0018】このような非球形状の状態を示す指標とし
て、見かけ密度とタップ密度の比、円形度、針状比、比
表面積等があげられる。Indicators indicating such a non-spherical state include the ratio of apparent density to tap density, circularity, needle ratio, specific surface area, and the like.
【0019】上記見かけ密度(以下、「AD」と略す
る。)とは、一定体積の容器に静かに測定対象の粒子を
入れたときの、粒子間に存在する空間を含めた密度をい
い、JIS Z 2504−1960にその測定法があ
げられている。また、上記タップ密度(以下、「TD」
と略する。)とは、一定体積の容器に振動を与えながら
測定対象の粒子を入れ、粒子間に存在する空間をできる
だけ減少させた状態における密度をいい、JPMA P
08−1992にその測定法があげられている。1次
粒子粉末のADとTDの比は、AD/TDが83%未満
がよく、78〜82%が好ましい。83%以上となる
と、1次粒子粉末の形状が球状に近くなり、上記2次粒
子粉末及び成形体を構成する1次粒子粉末間の絡み合い
が少なくって上記焼結体の強度が低下すると共に、上記
成形体のハンドリング性も低下する。The apparent density (hereinafter abbreviated as “AD”) refers to the density including the space existing between particles when a particle to be measured is gently placed in a container having a fixed volume. JIS Z 2504-1960 describes the measurement method. In addition, the tap density (hereinafter, “TD”)
Abbreviated. )) Refers to the density in a state where the particles to be measured are placed while applying vibration to a container having a fixed volume and the space existing between the particles is reduced as much as possible.
08-1992 describes the measuring method. As for the ratio of AD and TD of the primary particle powder, AD / TD is preferably less than 83%, and more preferably 78 to 82%. When it is 83% or more, the shape of the primary particle powder becomes nearly spherical, the entanglement between the secondary particle powder and the primary particle powder constituting the compact is reduced, and the strength of the sintered body is reduced. The handleability of the molded article also decreases.
【0020】上記円形度とは、粒子の任意の投影像の真
円からのずれを示すものであり、上記投影像の面積を
A、その周囲長をLとしたとき、下記の式で表すことが
できる。 円形度=4π×A/L2 この円形度は、投影方向によって変化するので、複数の
円形度を測定し、その平均値が用いられる。1次粒子粉
末の平均円形度は、0.7未満がよく、0.6以上0.
7未満が好ましい。平均円形度が0.7以上となると、
1次粒子粉末の形状が球形に近くなり、上記の2次粒子
粉末及び成形体を構成する1次粒子粉末間の絡み合いが
少なくなり、上記焼結体の強度が低下する。The circularity refers to the deviation of an arbitrary projected image of a particle from a perfect circle. When the area of the projected image is A and its peripheral length is L, it is expressed by the following equation. Can be. Circularity = 4π × A / L 2 Since this circularity varies depending on the projection direction, a plurality of circularities are measured, and the average value is used. The average circularity of the primary particle powder is preferably less than 0.7, and 0.6 or more.
Less than 7 is preferred. When the average circularity is 0.7 or more,
The shape of the primary particle powder becomes nearly spherical, the entanglement between the secondary particle powder and the primary particle powder constituting the compact decreases, and the strength of the sintered body decreases.
【0021】上記針状比とは、粒子の細長さを示すもの
であり、粒子の任意の投影像における最大径をD、この
最大径と対角する径をdとしたとき、下記の式で表すこ
とができる。 針状比=D/d この針状比は、粒子によって変化するので、複数の針状
比を測定し、その平均値が用いられる。1次粒子粉末の
平均針状比は、1.45以上がよく、1.45〜1.8
が好ましい。平均針状比が1.45未満となると、1次
粒子粉末の形状が球形に近くなり、上記の2次粒子粉末
及び成形体を構成する1次粒子粉末間の絡み合いが少な
くなり、上記焼結体の強度が低下する。The acicular ratio indicates the fineness of a particle. When the maximum diameter of an arbitrary projected image of a particle is D and the diameter diagonal to this maximum diameter is d, the following formula is used. Can be represented. Needle ratio = D / d Since this needle ratio varies depending on the particles, a plurality of needle ratios are measured, and the average value is used. The average acicular ratio of the primary particle powder is preferably 1.45 or more and 1.45 to 1.8.
Is preferred. When the average acicular ratio is less than 1.45, the shape of the primary particle powder becomes close to a sphere, the entanglement between the secondary particle powder and the primary particle powder constituting the molded body decreases, and the sintering occurs. Body strength is reduced.
【0022】上記比表面積とは一定体積あたりの粒子の
表面積をいい、1次粒子粉末の比表面積は、300mm
2 /mm3 以上がよく、300〜3000mm2 /mm
3 が好ましい。比表面積が300mm2 /mm3 未満だ
と、1次粒子粉末の形状が球状に近いことを示し、上記
の2次粒子粉末及び成形体を構成する1次粒子粉末間の
絡み合いが少なくなり、上記焼結体の強度が低下する。The specific surface area refers to the surface area of the particles per fixed volume, and the specific surface area of the primary particle powder is 300 mm
2 / mm 3 or more is good, and 300 to 3000 mm 2 / mm
3 is preferred. When the specific surface area is less than 300 mm 2 / mm 3 , it indicates that the shape of the primary particle powder is close to spherical, and the entanglement between the secondary particle powder and the primary particle powder constituting the molded body is reduced. The strength of the sintered body decreases.
【0023】上記2次粒子粉末は、上記1次粒子粉末を
圧縮成形時における圧縮力によって1次粒子粉末に解砕
する程度の結合力によって結合させた粉末である。この
2次粒子粉末の平均粒子径は、40〜500μmがよ
く、70〜180μmが好ましい。500μmを越える
と、上記圧縮成形時の圧縮性が劣化し、焼結後に粗大空
孔が生じてその強度が劣化する場合が生じる。40μm
より小さい場合は、1次粒子粉末が2次粒子粉末を構成
していないため、非球状の状態が維持されており、流動
性が悪化し、上記圧縮成形工程での金型への充填密度が
低下する。The secondary particle powder is a powder obtained by binding the primary particle powder with a bonding force that is sufficient to break the primary particle powder into the primary particle powder by a compressive force during compression molding. The average particle diameter of the secondary particle powder is preferably from 40 to 500 μm, and more preferably from 70 to 180 μm. If it exceeds 500 μm, the compressibility at the time of the above-mentioned compression molding is deteriorated, and coarse pores are formed after sintering, and the strength may be deteriorated. 40 μm
If smaller, the primary particle powder does not constitute the secondary particle powder, the non-spherical state is maintained, the fluidity deteriorates, and the packing density in the mold in the compression molding step is reduced. descend.
【0024】1次粒子粉末を結合して2次粒子粉末とす
る方法は、作製される2次粒子粉末の結合力が、粉末冶
金法における圧縮成形時における圧縮力によって1次粒
子粉末に解砕する程度であれば、特に限定されるもので
なく、種々の方法があげられる。例えば、攪拌造粒法、
流動層造粒法、スプレードライ法等や、これらを組み合
わせた方法等があげられる。また、ボールミル、振動ミ
ル等によるメカニカル造粒法も使用できる。さらに、上
記焼結工程での焼結温度より低い温度で仮焼結を行っ
て、これを破砕するという、いわゆる金属拡散結合によ
る結合法を使用することもできる。さらにまた、有機バ
インダによって造粒することもできる。上記の中でも、
有機バインダを用いた造粒法を用いると、得られる2次
粒子粉末における1次粒子粉末間の結合力が、上記1次
粒子粉末を圧縮成形時における圧縮力によって1次粒子
粉末に解砕するのに適した結合力を有するので、上記圧
縮成形工程で得られる成形体の強度が増し、より好まし
い。有機バインダの例としては、ポリビニルアルコール
系やアクリル系等があげられる。In the method of combining the primary particle powder into the secondary particle powder, the bonding force of the produced secondary particle powder is crushed into the primary particle powder by the compression force at the time of compression molding in powder metallurgy. The method is not particularly limited as long as the method is performed, and various methods can be used. For example, stirring granulation,
Examples thereof include a fluidized-bed granulation method, a spray-drying method, and a combination thereof. Further, a mechanical granulation method using a ball mill, a vibration mill, or the like can also be used. Furthermore, a so-called metal diffusion bonding method of performing temporary sintering at a temperature lower than the sintering temperature in the sintering step and crushing the same may be used. Furthermore, granulation can also be performed with an organic binder. Among the above,
When a granulation method using an organic binder is used, the bonding force between the primary particle powders in the obtained secondary particle powder is broken into the primary particle powder by the compression force at the time of compression molding. It is more preferable because the strength of the molded article obtained in the above-mentioned compression molding step is increased. Examples of the organic binder include a polyvinyl alcohol type and an acrylic type.
【0025】使用される有機バインダの量は、2次粒子
粉末に対して1.5重量%以下がよく、0.05〜0.
4重量%が好ましい。1.5重量%を越えると、有機バ
インダの占める体積分のため、圧縮成形時の圧縮性が低
下し、得られる成形体の強度の低下につながるからであ
る。また、有機バインダが0重量%であってもよい。こ
の場合は、有機バインダによる方法ではなく、上記の他
の方法が採用される。これらのなかでも、上記の金属拡
散結合による結合法や、上記メカニカル造粒法の中のう
ち、上記1次粒子粉末同士を加圧することにより結合さ
せる、いわゆる機械的結合法をもちいるのが好ましい。
これらの方法は、得られる2次粒子粉末における1次粒
子粉末間の結合力が、上記1次粒子粉末を圧縮成形時に
おける圧縮力によって1次粒子粉末に解砕するのに適し
た結合力を有するので、上記圧縮成形工程で得られる成
形体の強度が増す。なお、有機バインダを用いる場合
は、圧縮成形時に使用される金型潤滑剤を省略又は削減
することができる。The amount of the organic binder used is preferably 1.5% by weight or less based on the secondary particle powder, and is preferably 0.05 to 0.1% by weight.
4% by weight is preferred. If the content exceeds 1.5% by weight, the compressibility during compression molding is reduced due to the volume occupied by the organic binder, and the strength of the obtained molded body is reduced. Further, the organic binder may be 0% by weight. In this case, instead of the method using the organic binder, another method described above is employed. Among these, it is preferable to use a so-called mechanical bonding method in which the primary particle powders are bonded to each other by pressing, among the above-mentioned bonding methods by metal diffusion bonding and the above-mentioned mechanical granulation methods. .
In these methods, the bonding force between the primary particle powders in the obtained secondary particle powder has a bonding force suitable for pulverizing the primary particle powder into the primary particle powder by the compression force at the time of compression molding. As a result, the strength of the molded article obtained in the compression molding step is increased. When an organic binder is used, a mold lubricant used at the time of compression molding can be omitted or reduced.
【0026】上記の2次粒子粉末は、略球形、すなわ
ち、球状に近い形状が好ましい。これは、2次粒子粉末
の流動性が向上するので、圧縮成形時、2次粒子粉末を
均一に金型に挿入することができ、均一の成形体を得る
ことができ、この成形体の強度を増すことができるから
である。The above-mentioned secondary particle powder preferably has a substantially spherical shape, that is, a shape close to a spherical shape. This is because the fluidity of the secondary particle powder is improved, so that the secondary particle powder can be uniformly inserted into the mold during compression molding, and a uniform molded body can be obtained. It is because it can increase.
【0027】このような球状に近い形状を示す指標とし
て、AD/TD、粉末流動性、円形度、針状比があげら
れる。Indices indicating such a nearly spherical shape include AD / TD, powder fluidity, circularity, and needle ratio.
【0028】2次粒子粉末のAD/TDは、83%〜1
00%がよく、84〜90%が好ましい。AD/TD
は、粒子間の摩擦力を表す指標となり、高いほど流動性
が良好であることを示すからである。83%未満となる
と、流動性が低下し、圧縮成形時の充填密度が不均一と
なりやすく、焼結体の強度が低下する。AD / TD of the secondary particle powder is 83% to 1%.
00% is good, and 84-90% is preferable. AD / TD
Is an index representing the frictional force between particles, and a higher value indicates better fluidity. If it is less than 83%, the fluidity is reduced, the packing density at the time of compression molding is likely to be uneven, and the strength of the sintered body is reduced.
【0029】上記粉末流動性とは、2次粒子粉末の流動
性を示す指標であり、JIS Z2502−1958に
記載の方法で測定することができる。ただし、各粒子の
見かけ密度が異なり、50gにおける体積が粒子毎に異
なるので、1cm3 の体積が流動する時間に換算する。
粉末流動性は、1.65秒/cm3 未満がよく、1.2
〜1.6秒/cm3 が好ましい。1.65秒/cm3 以
上であると、圧縮成形時、充填密度に不均一が生じやす
い。The powder flowability is an index indicating the flowability of the secondary particle powder, and can be measured by the method described in JIS Z2502-1958. However, since the apparent density of each particle is different and the volume at 50 g is different for each particle, it is converted to the time required for a volume of 1 cm 3 to flow.
The powder flowability is preferably less than 1.65 sec / cm 3 ,
~ 1.6 sec / cm 3 is preferred. If it is 1.65 seconds / cm 3 or more, the packing density tends to be uneven during compression molding.
【0030】2次粒子粉末の平均円形度は、0.7以上
がよく、0.75〜1が好ましい。平均円形度が0.7
未満となると、粒子間の摩擦力が大きくなり、2次粒子
粉末の流動性が顕著に低下する。The average circularity of the secondary particle powder is preferably 0.7 or more, more preferably 0.75 to 1. Average circularity is 0.7
If it is less than the above, the frictional force between the particles increases, and the fluidity of the secondary particle powder is remarkably reduced.
【0031】2次粒子粉末の平均針状比は、1.45未
満がよく、1〜1.4が好ましい。平均針状比が1.4
5以上となると、2次粒子粉末が細長くなり、流動時に
回転しにくくなるため、流動性が低下する。The average acicular ratio of the secondary particle powder is preferably less than 1.45, more preferably from 1 to 1.4. Average needle ratio is 1.4
When it is 5 or more, the secondary particle powder becomes elongated and becomes difficult to rotate at the time of flowing, so that the flowability decreases.
【0032】上記2次粒子粉末の強度を示す指標とし
て、ラトラー値を用いることができる。このラトラー値
は、成形体の強度を示すもので、JPMA P11−1
992にその測定法が記載されている。2次粒子粉末又
は2次粒子粉末と1次粒子粉末の混合物を成形し、密度
が6.9〜7.1g/cm3 の成形体を作成したとき、
この成形体のラトラー値が1%以下であればよく、0〜
0.6%であることが好ましい。1%を越えると、ハン
ドリング時に割れや欠けが生じやすい。As an index indicating the strength of the secondary particle powder, a Rutler value can be used. This Rattler value indicates the strength of the molded body, and is expressed by JPMA P11-1.
992 describes the measurement method. When a secondary particle powder or a mixture of the secondary particle powder and the primary particle powder is molded to form a molded body having a density of 6.9 to 7.1 g / cm 3 ,
What is necessary is that the Rattler value of this compact is 1% or less.
Preferably it is 0.6%. If it exceeds 1%, cracking or chipping tends to occur during handling.
【0033】また、上記の2次粒子粉末は、これを30
0〜800MPaで金型成形したときの成形密度が、上
記の2次粒子粉末の原料となる1次粒子粉末を用いて3
00〜800MPaで金型成形したときの成形密度の9
7%以上となることがよく、98〜101%となるのが
好ましい。97%未満だと、2次粒子粉末が圧縮成形中
に解砕しにくいため、得られる成形体中に2次粒子粉末
間の空隙が潰れずに残存して、得られる成形体や焼結体
の強度低下を招くからである。In addition, the above secondary particle powder has a
The molding density when molded in a mold at 0 to 800 MPa is 3% by using the primary particle powder as a raw material of the secondary particle powder.
The molding density of 9 when the mold is molded at 00 to 800 MPa
The content is preferably 7% or more, and more preferably 98 to 101%. If it is less than 97%, the secondary particle powder is difficult to be crushed during compression molding, so that the voids between the secondary particle powders remain in the obtained molded body without being crushed, and the obtained molded body or sintered body This is because this causes a decrease in strength.
【0034】粉末冶金法に用いられる粉末としては、上
記の2次粒子粉末のみのものに限られず、上記の2次粒
子粉末に、上記1次粒子粉末を混合して粉末冶金用混合
粉末であってもよい。このとき、2次粒子粉末は、粉末
冶金用混合粉末全体の20重量%以上、好ましくは50
〜80%含有し、残りを上記1次粒子粉末とするのがよ
い。上記2次粒子粉末を20重量%以上含有させること
により、流動性がよく、かつ、経済的に良好な粒子を得
ることができる。上記2次粒子粉末の含有量が20重量
%未満の場合は、2次粒子粉末を加えた顕著な効果が得
られなくなる。The powder used in the powder metallurgy method is not limited to the above-mentioned secondary particle powder alone, and is a mixed powder for powder metallurgy obtained by mixing the above-mentioned primary particle powder with the above-mentioned secondary particle powder. You may. At this time, the secondary particle powder accounts for 20% by weight or more, preferably 50% by weight of the entire powder mixture for powder metallurgy.
8080%, and the remainder is preferably the primary particle powder. By including the secondary particle powder in an amount of 20% by weight or more, it is possible to obtain economically favorable particles having good fluidity. If the content of the secondary particle powder is less than 20% by weight, the remarkable effect of adding the secondary particle powder cannot be obtained.
【0035】[0035]
【実施例】〔1次粒子粉末〕通常の水アトマイズ法にし
たがって、平均粒子径75μmの純鉄粉末(以下、「1
次粒子粉末」と略する。)、及び、平均粒子径30μ
mの純鉄粉末(以下、「1次粒子粉末」と略する。)
を製造した。また、通常の還元法にしたがって、平均粒
子径74μmの純鉄粉末(以下、「1次粒子粉末」と
略する。)を製造した。これらの各1次粒子粉末のAD
/TD、平均円形度及び平均針状比を表1に示す。ここ
で、ADはJIS Z2504−1960に従って、T
DはJPMA P08−1992に従って測定した。平
均円形度は、光学顕微鏡によって粒子の投影像の外観写
真をとり、このうち50個の粒子の円形度をそれぞれ求
め、これを平均することで計算した。また、円形度は、
上記投影像の面積A、その周囲長Lを測定し、下記の式
を用いて求めた。 円形度=4π×A/L2 平均針状比は、上記円形度の場合と同様にして、粒子の
投影像の外観写真の50個の粒子の針状比をそれぞれ求
め、これを平均することで計算した。また、針状比は、
上記投影像の最大径D、この最大径と対角する径dを測
定し、下記の式を用いて求めた。 針状比=D/dEXAMPLES [Primary Particle Powder] Pure iron powder having an average particle diameter of 75 μm (hereinafter referred to as “1.
Next particle powder ". ) And an average particle diameter of 30μ
m pure iron powder (hereinafter abbreviated as “primary particle powder”).
Was manufactured. In addition, pure iron powder having an average particle diameter of 74 μm (hereinafter abbreviated as “primary particle powder”) was produced according to a usual reduction method. AD of each of these primary particle powders
Table 1 shows / TD, average circularity, and average needle ratio. Here, AD is T in accordance with JIS Z2504-1960.
D was measured according to JPMA P08-1992. The average circularity was calculated by taking a photograph of the appearance of the projected image of the particles with an optical microscope, determining the circularity of each of the 50 particles, and averaging them. The circularity is
The area A and the perimeter L of the projected image were measured and determined using the following equation. Circularity = 4π × A / L 2 The average acicular ratio is obtained by averaging the acicular ratios of 50 particles in the appearance photograph of the projected image of the particles in the same manner as in the case of the circularity. Was calculated. The needle ratio is
The maximum diameter D of the above projected image and the diameter d diagonal to the maximum diameter were measured and determined using the following equation. Needle ratio = D / d
【0036】[0036]
【表1】 [Table 1]
【0037】〔実施例1〜5、比較例2〜3〕上記1次
粒子粉末を流動層中で流動攪拌させ、その中へ5重量
%ポリビニルアルコール(以下、「PVA」と略す
る。)水溶液を噴霧した。PVA量が1次粒子粉末と
PVAの合計量の0.3重量%となった時点で噴霧を中
止し、乾燥させた。得られた結合物を解砕機によって解
砕し、表2に記載の平均粒子径のものをそれぞれ分取し
て2次粒子粉末を得た。各2次粒子粉末のAD/TD、
平均円形度、平均針状比、流動性及び密度ばらつきを測
定した。その結果を表2に示す。なお、AD/TD、平
均円形度及び平均針状比は上記の方法で測定した。ま
た、流動性は、JIS Z 2502−1958に従っ
て測定し、1cm3 の体積が流動する時間に換算した。[Examples 1 to 5, Comparative Examples 2 to 3] The above primary particle powder was fluidized and stirred in a fluidized bed, and a 5% by weight aqueous solution of polyvinyl alcohol (hereinafter abbreviated as “PVA”) was added thereto. Was sprayed. When the amount of PVA became 0.3% by weight of the total amount of the primary particle powder and PVA, the spraying was stopped and dried. The obtained combined product was crushed by a crusher, and particles having an average particle size shown in Table 2 were fractionated to obtain secondary particle powder. AD / TD of each secondary particle powder,
The average circularity, average needle ratio, flowability and density variation were measured. Table 2 shows the results. In addition, AD / TD, the average circularity, and the average needle ratio were measured by the above-mentioned methods. The fluidity was measured according to JIS Z 2502-1958, and was converted to the time during which a volume of 1 cm 3 flows.
【0038】上記密度ばらつきは次のようにして測定し
た。各2次粒子粉末にワックス系潤滑剤0.8重量%を
配合した後、成形密度6.8g/cm3 のリング状物
(外径35mm、内径25mm、厚み10mm)を圧縮
成形し、1130℃で1時間、窒素雰囲気下で焼結し、
10個の焼結体を得た。これらのリング状物の中心軸を
通る2つの平面によって、リング状物を均等に4分割
し、この各分割片の密度を測定した。得られた焼結体の
各分割片の密度の最大値と最小値との差を平均したもの
を密度ばらつきとした。また、上記焼結体の表層の空孔
を観察し、粗大空孔が存在するか否かをも観察した。そ
の結果も併せて表2に示す。The above density variation was measured as follows. After blending 0.8% by weight of a wax-based lubricant with each of the secondary particle powders, a ring-shaped material (outer diameter 35 mm, inner diameter 25 mm, thickness 10 mm) having a molding density of 6.8 g / cm 3 was compression-molded at 1130 ° C. For 1 hour under a nitrogen atmosphere,
Ten sintered bodies were obtained. The ring-shaped object was equally divided into four parts by two planes passing through the central axis of the ring-shaped object, and the density of each divided piece was measured. The average of the difference between the maximum value and the minimum value of the density of each divided piece of the obtained sintered body was defined as the density variation. In addition, pores in the surface layer of the sintered body were observed, and it was also observed whether or not coarse pores existed. Table 2 also shows the results.
【0039】〔比較例1〕上記1次粒子粉末を結合さ
せて2次粒子粉末を作製することなく、上記1次粒子粉
末自体の流動性、密度ばらつき及び粗大空孔の存在の
有無を測定又は観察した。その結果を表2に示す。[Comparative Example 1] The fluidity, the density variation and the presence or absence of coarse pores of the primary particle powder were measured without preparing the secondary particle powder by combining the primary particle powder. Observed. Table 2 shows the results.
【0040】[0040]
【表2】 [Table 2]
【0041】結果 実施例1〜5は、AD/TDが85%以上であり、かつ
平均円形度が0.65以上であるので、金型内に粉末が
均一に充填され、焼結体中の密度のばらつきはほとんど
なかった。また、比較例1及び2は、AD/TDが83
%未満であり、流動性が向上しなかった。比較例3は、
粉末平均粒子径が500μmを越えるため、焼結体表面
に200μm以上の粗大空孔が観察された。 Results In Examples 1 to 5, the AD / TD was 85% or more and the average circularity was 0.65 or more. There was almost no variation in density. Comparative Examples 1 and 2 had an AD / TD of 83.
%, And the fluidity did not improve. Comparative Example 3
Since the average particle diameter of the powder exceeded 500 μm, coarse pores of 200 μm or more were observed on the surface of the sintered body.
【0042】〔実施例6〜11、比較例5〕上記1次粒
子粉末を実施例1に記載と同様の方法によって結合さ
せて表3の実施例6に記載の平均粒子径を有する2次粒
子粉末を得た。この2次粒子粉末に1次粒子粉末又は
1次粒子粉末のいずれかを表3に記載の量だけ加えて
混合粉末とし、これらのAD/TD、平均円形度、平均
針状比、流動性及び密度ばらつきを上記の方法で測定し
た。その結果を表3に示す。[Examples 6 to 11, Comparative Example 5] Secondary particles having the average particle diameter described in Example 6 in Table 3 were obtained by combining the primary particle powders in the same manner as described in Example 1. A powder was obtained. Either the primary particle powder or the primary particle powder is added to the secondary particle powder in an amount shown in Table 3 to obtain a mixed powder, and AD / TD, average circularity, average acicular ratio, fluidity and The density variation was measured by the above method. Table 3 shows the results.
【0043】〔比較例4〕上記1次粒子粉末を結合さ
せて2次粒子粉末を作製することなく、上記1次粒子粉
末自体の流動性、密度ばらつきを測定した。その結果
を表3に示す。[Comparative Example 4] The fluidity and the density variation of the primary particle powder itself were measured without producing the secondary particle powder by bonding the primary particle powder. Table 3 shows the results.
【0044】[0044]
【表3】 [Table 3]
【0045】結果 実施例6〜11は、金型内に粉末が均一に充填され、焼
結体中の密度のばらつきはほとんどなかった。また、比
較例4及び5は、AD/TDが83%未満であり、流動
性が向上しなかった。 As a result, in Examples 6 to 11, the mold was filled with the powder uniformly, and there was almost no variation in the density in the sintered body. In Comparative Examples 4 and 5, AD / TD was less than 83%, and the fluidity was not improved.
【0046】〔実施例12〕上記1次粒子粉末に、平
均粒子径30μmの銅粉末2重量%、ワックス系金型潤
滑剤0.8重量%を配合して1次粒子粉末混合体を作製
した。この1次粒子粉末混合体を実施例1に記載と同様
の方法によって結合させて平均粒子径105μmの2次
粒子粉末を得た。このAD/TD、平均円形度、平均針
状比、流動性及び密度ばらつきを上記の方法で測定し
た。その結果を表4に示す。また、得られたリング状物
の焼結体を実施例1に記載のように均等に4分割し、こ
の各分割片の銅含有量を測定した。得られた各分割片の
銅含有量の最大値と最小値との差を平均したもの、すな
わち銅量偏析を計算し、銅量のばらつきを検討した。そ
の結果も表4に示す。Example 12 A primary particle powder mixture was prepared by mixing 2% by weight of copper powder having an average particle diameter of 30 μm and 0.8% by weight of a wax-based mold lubricant with the above primary particle powder. . This primary particle powder mixture was combined in the same manner as described in Example 1 to obtain a secondary particle powder having an average particle diameter of 105 μm. The AD / TD, the average circularity, the average needle ratio, the fluidity and the density variation were measured by the above-described methods. Table 4 shows the results. Further, the obtained ring-shaped sintered body was equally divided into four parts as described in Example 1, and the copper content of each divided piece was measured. The average of the difference between the maximum value and the minimum value of the copper content of each obtained divided piece, that is, the copper segregation was calculated, and the variation in the copper content was examined. Table 4 also shows the results.
【0047】〔比較例6〕実施例12の1次粒子粉末混
合体を結合させて2次粒子を作製することなく、1次粒
子粉末混合体自体の流動性、密度ばらつき及び銅量偏析
を測定した。その結果を表4に示す。[Comparative Example 6] The fluidity, density variation and copper content segregation of the primary particle powder mixture itself were measured without producing the secondary particles by bonding the primary particle powder mixture of Example 12. did. Table 4 shows the results.
【0048】[0048]
【表4】 [Table 4]
【0049】結果 2次粒子粉末を用いることにより、密度ばらつきをほと
んどなくし、かつ、銅の分布もほぼ均一にすることがで
きた。 As a result, by using the secondary particle powder, the density variation was almost eliminated and the distribution of copper could be made substantially uniform.
【0050】〔実施例13〜18〕1次粒子粉末を下
記の方法によって結合させて、2次粒子粉末を形成させ
た。 ・結合法:流動層中で1次粒子粉末を攪拌させなが
ら、3%のPVA水溶液を噴霧した。PVA量が、1次
粒子粉末とPVAの合計量の0.8重量%となった時
点で噴霧を中止し、乾燥させた。得られた結合物を解砕
機によって解砕し、表5に記載の平均粒子径を有する2
次粒子粉末を得た。[Examples 13 to 18] The primary particle powders were combined by the following method to form secondary particle powders. -Bonding method: A 3% PVA aqueous solution was sprayed while stirring the primary particle powder in the fluidized bed. When the amount of PVA reached 0.8% by weight of the total amount of the primary particle powder and PVA, the spraying was stopped and dried. The obtained combined matter was crushed by a crusher, and the particles having an average particle diameter shown in Table 5 were obtained.
Secondary particle powder was obtained.
【0051】・結合法:噴霧したPVA量を1次粒子
粉末とPVAの合計量の1重量%とした以外は、上記
の結合法と同様にして、表5に記載の平均粒子径を有
する2次粒子粉末を得た。Bonding method: Except that the amount of sprayed PVA was set to 1% by weight of the total amount of the primary particle powder and PVA, the bonding method having the average particle diameter shown in Table 5 was performed in the same manner as in the bonding method described above. Secondary particle powder was obtained.
【0052】・結合法:噴霧したPVA量を1次粒子
粉末とPVAの合計量の1.2重量%とした以外は、
上記の結合法と同様にして、表5に記載の平均粒子径
を有する2次粒子粉末を得た。Bonding method: except that the sprayed PVA amount was 1.2% by weight of the total amount of the primary particle powder and PVA.
In the same manner as in the above bonding method, secondary particle powder having the average particle diameter shown in Table 5 was obtained.
【0053】・結合法:噴霧したPVA量を1次粒子
粉末とPVAの合計量の1.5重量%とした以外は、
上記の結合法と同様にして、表5に記載の平均粒子径
を有する2次粒子粉末を得た。Bonding method: except that the sprayed PVA amount was 1.5% by weight of the total amount of the primary particle powder and PVA.
In the same manner as in the above bonding method, secondary particle powder having the average particle diameter shown in Table 5 was obtained.
【0054】・結合法:1次粒子粉末を加熱炉にお
いて900℃に加熱し、粒子同士を焼結させ、冷却後、
解砕機によって解砕し、表5に記載の平均粒子径を有す
る2次粒子粉末を得た。Bonding method: primary particle powder is heated to 900 ° C. in a heating furnace to sinter the particles, and after cooling,
The powder was crushed by a crusher to obtain a secondary particle powder having an average particle diameter shown in Table 5.
【0055】・結合法:1次粒子粉末をローラ中に
挟み、圧縮することによりフレーク状の成形体を作製
し、このフレーク成形体を解砕機によって解砕して、2
次粒子粉末を得た。Bonding method: A flake-like molded body is produced by sandwiching the primary particle powder in a roller and compressing the flake-shaped molded body.
Secondary particle powder was obtained.
【0056】上記の各結合法によって得られた2次粒子
粉末を面積1cm2 のタブレット金型において表5に記
載の圧力を加えて成形した。比較として、比較例1にお
いて使用した粒子、すなわち、1次粒子粉末も同様に
して成形した。これらの成形密度、及び、1次粒子粉末
を成形した場合の成形密度に対する割合を測定した。
さらに、ラトラー値を測定した。その結果を表5に示
す。なお、ラトラー値は、JPMA P11−1992
に記載の方法にしたがって測定した。The secondary particle powder obtained by each of the above bonding methods was molded in a tablet die having an area of 1 cm 2 by applying the pressure shown in Table 5. For comparison, the particles used in Comparative Example 1, ie, the primary particle powder, were similarly molded. These molding densities and the ratio to the molding density when the primary particle powder was molded were measured.
Further, the Rattler value was measured. Table 5 shows the results. The Rattler value is expressed in JPMA P11-1992.
The measurement was performed according to the method described in “1.
【0057】[0057]
【表5】 [Table 5]
【0058】結果 実施例13〜18のいずれも良好な圧縮性を示し、ま
た、ラトラー値も良好で、量産時のハンドリング性に優
れているものと考えられる。 As a result , all of Examples 13 to 18 show good compressibility, and also have a good Rutler value, which is considered to be excellent in handling in mass production.
【0059】[0059]
【発明の効果】この発明による粉末冶金用粉末は、1次
粒子粉末を所定の結合力で結合させた粉末なので、1次
粒子粉末をそのまま使用する場合に比べて流動性が改善
される。また、この2次粒子粉末は加圧時の解砕がおこ
りやすい。このため、圧縮成形によってより充填密度の
高い成形体を得ることができる。したがって、焼結後得
られる焼結体は、均一な密度を有し、強度の高いものと
なる。As described above, the powder for powder metallurgy according to the present invention is a powder obtained by bonding primary particle powders with a predetermined bonding force, so that the fluidity is improved as compared with a case where the primary particle powder is used as it is. Further, this secondary particle powder is liable to be crushed when pressurized. For this reason, a compact having a higher packing density can be obtained by compression molding. Therefore, the sintered body obtained after sintering has a uniform density and a high strength.
【0060】また、通常ではそのまま圧縮成形に供与さ
れる所定の平均粒子径を有する1次粒子粉末を所定の方
法で結合させて2次粒子粉末とするので、元来、造粒し
なければ使用できない微粒子の場合に比べて焼結後の寸
法精度の向上が図られる。このため、焼結体の寸法矯正
のサイジングや機械加工等の後工程を行うことなく、製
品を得ることができる。In addition, since the primary particle powder having a predetermined average particle diameter, which is usually supplied to the compression molding as it is, is combined by a predetermined method into a secondary particle powder, it is not necessary to use a granulated powder unless it is originally granulated. The dimensional accuracy after sintering is improved as compared with the case of fine particles that cannot be obtained. For this reason, a product can be obtained without performing post-processes such as sizing and mechanical processing for dimension correction of the sintered body.
Claims (16)
20〜200μmの非球形であり、 圧縮成形時における圧縮力によって該粉末冶金用粉末が
該1次粒子粉末に解砕する程度の結合力によって結合さ
れた、平均粒子径40〜500μmの粉末冶金用粉末。1. A powder for powder metallurgy having a substantially spherical shape, wherein the primary particle powder serving as a basis of the powder for powder metallurgy is a non-spherical powder having an average particle diameter of 20 to 200 μm, and is formed by a compressive force during compression molding. A powder for powder metallurgy having an average particle diameter of 40 to 500 µm, wherein the powder for powder metallurgy is bonded to the primary particle powder by a bonding force enough to be crushed.
%に形成した請求項1に記載の粉末冶金用粉末。2. An apparent density of 83 to 100 of tap density.
%. The powder for powder metallurgy according to claim 1, wherein
形成した請求項1に記載の粉末冶金用粉末。3. The powder for powder metallurgy according to claim 1, wherein the powder fluidity is less than 1.65 sec / cm 3 .
項1に記載の粉末冶金用粉末。4. The powder for powder metallurgy according to claim 1, wherein the average circularity is formed to 0.7 or more.
求項1に記載の粉末冶金用粉末。5. The powder for powder metallurgy according to claim 1, wherein the average needle ratio is less than 1.45.
量%以下の有機バインダによって結合される請求項1〜
5のいずれかに記載の粉末冶金用粉末。6. The method according to claim 1, wherein the primary particles are bound by an organic binder of 1.5% by weight or less.
5. The powder for powder metallurgy according to any one of 5.
結合によって結合される請求項1〜6のいずれかに記載
の粉末冶金用粉末。7. The powder for powder metallurgy according to claim 1, wherein the primary particle powders are connected to each other by metal diffusion bonding.
合によって結合される請求項1〜6のいずれかに記載の
粉末冶金用粉末。8. The powder for powder metallurgy according to claim 1, wherein the primary particle powders are connected to each other by mechanical bonding.
子粉末のタップ密度の83%未満である請求項1〜8の
いずれかに記載の粉末冶金用粉末。9. The powder for powder metallurgy according to claim 1, wherein the apparent density of the primary particle powder is less than 83% of the tap density of the primary particle powder.
7未満である請求項1〜8のいずれかに記載の粉末冶金
用粉末。10. An average circularity of the primary particle powder is 0.1.
The powder for powder metallurgy according to any one of claims 1 to 8, which is less than 7.
45以上である請求項1〜8のいずれかに記載の粉末冶
金用粉末。11. An average acicular ratio of the primary particle powder is 1.
The powder for powder metallurgy according to any one of claims 1 to 8, which has a particle size of 45 or more.
数種の金属粉末、又は、1種若しくは複数種の金属粉末
と1種若しくは複数種の非金属粉末との混合体から構成
される請求項1〜8のいずれかに記載の粉末冶金用粉
末。12. The primary particle powder is composed of one or more kinds of metal powders, or a mixture of one or more kinds of metal powders and one or more kinds of non-metallic powders. Item 10. The powder for powder metallurgy according to any one of Items 1 to 8.
mm2 /mm3 以上である請求項1〜8のいずれかに記
載の粉末冶金用粉末。13. The specific surface area of the primary particle powder is 300.
Powder metallurgical powder according to claim 1 is mm 2 / mm 3 or more.
ときの成形密度が、上記1次粒子粉末を300〜800
MPaで圧縮成形したときの成形密度の97%以上であ
る請求項1〜13のいずれかに記載の粉末冶金用粉末。14. The molding density when compression-molded at 300 to 800 MPa is 300 to 800.
The powder for powder metallurgy according to any one of claims 1 to 13, which has a molding density of 97% or more when compression-molded at MPa.
度6.9〜7.1g/cm3 の成形体のラトラー値が1
%以下である請求項1〜14のいずれかに記載の粉末冶
金用粉末。15. A molded product having a density of 6.9 to 7.1 g / cm 3 obtained by compression molding has a Rattler value of 1
% Or less.
粉末冶金粉末を20重量%以上含有し、残りが上記1次
粒子粉末である粉末冶金用混合粉末。16. A powder mixture for powder metallurgy comprising the powder metallurgy powder according to claim 1 in an amount of 20% by weight or more, and the balance being the primary particle powder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10122141A JPH11315302A (en) | 1998-05-01 | 1998-05-01 | Powder metallurgy powder and mixed powder for powder metallurgy |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10122141A JPH11315302A (en) | 1998-05-01 | 1998-05-01 | Powder metallurgy powder and mixed powder for powder metallurgy |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH11315302A true JPH11315302A (en) | 1999-11-16 |
Family
ID=14828638
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP10122141A Pending JPH11315302A (en) | 1998-05-01 | 1998-05-01 | Powder metallurgy powder and mixed powder for powder metallurgy |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH11315302A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2005087411A1 (en) * | 2004-03-17 | 2005-09-22 | Jfe Steel Corporation | Iron-based powder mixture for powder metallurgy |
| JP2008189993A (en) * | 2007-02-05 | 2008-08-21 | Hitachi Powdered Metals Co Ltd | Granulated powder for die compaction, its manufacturing method, and method for manufacturing sintered part using the granulated powder |
| JP2024036194A (en) * | 2022-09-05 | 2024-03-15 | アルプスアルパイン株式会社 | Soft magnetic materials and electronic components |
-
1998
- 1998-05-01 JP JP10122141A patent/JPH11315302A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2005087411A1 (en) * | 2004-03-17 | 2005-09-22 | Jfe Steel Corporation | Iron-based powder mixture for powder metallurgy |
| JP2008189993A (en) * | 2007-02-05 | 2008-08-21 | Hitachi Powdered Metals Co Ltd | Granulated powder for die compaction, its manufacturing method, and method for manufacturing sintered part using the granulated powder |
| JP2024036194A (en) * | 2022-09-05 | 2024-03-15 | アルプスアルパイン株式会社 | Soft magnetic materials and electronic components |
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