JPH1133400A - Use of Molybdenum-Containing Oxide Fluidized Bed Catalyst - Google Patents

Use of Molybdenum-Containing Oxide Fluidized Bed Catalyst

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Publication number
JPH1133400A
JPH1133400A JP9208311A JP20831197A JPH1133400A JP H1133400 A JPH1133400 A JP H1133400A JP 9208311 A JP9208311 A JP 9208311A JP 20831197 A JP20831197 A JP 20831197A JP H1133400 A JPH1133400 A JP H1133400A
Authority
JP
Japan
Prior art keywords
molybdenum
catalyst
group
enriched
containing oxide
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP9208311A
Other languages
Japanese (ja)
Other versions
JP3522087B2 (en
Inventor
Tomu Sasaki
富 佐々木
Yoshimi Nakamura
義美 中村
Koichi Mizutani
浩一 水谷
Kunio Mori
邦夫 森
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Chemical Corp
Original Assignee
Mitsubishi Rayon Co Ltd
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Filing date
Publication date
Application filed by Mitsubishi Rayon Co Ltd filed Critical Mitsubishi Rayon Co Ltd
Priority to JP20831197A priority Critical patent/JP3522087B2/en
Publication of JPH1133400A publication Critical patent/JPH1133400A/en
Application granted granted Critical
Publication of JP3522087B2 publication Critical patent/JP3522087B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

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  • Catalysts (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)

Abstract

(57)【要約】 【課題】 アンモ酸化触媒の劣化による経時的収率低下
を防止し、長期間の安定操業を可能にする流動層触媒の
使用法を提供する。 【解決手段】 モリブデン含有酸化物流動層触媒を用い
るアンモ酸化反応において、モリブデン含有酸化物触媒
にモリブデン成分を含む溶液または懸濁液を含浸した
後、運動下に200乃至650℃の温度で0.5乃至1
0時間焼成することにより得られたモリブデン富化触媒
を、使用する全触媒量に対し0.05乃至30%の範囲
で混合して用いる触媒の使用法。
PROBLEM TO BE SOLVED: To provide a method of using a fluidized bed catalyst which prevents a decrease in yield over time due to deterioration of an ammoxidation catalyst and enables stable operation for a long period of time. SOLUTION: In an ammoxidation reaction using a molybdenum-containing oxide fluidized bed catalyst, a molybdenum-containing oxide catalyst is impregnated with a solution or suspension containing a molybdenum component, and then impregnated at a temperature of 200 to 650 ° C. under motion. 5 to 1
A method of using a catalyst in which a molybdenum-enriched catalyst obtained by calcining for 0 hour is used by mixing it in a range of 0.05 to 30% based on the total amount of the catalyst used.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、有機化合物のアン
モ酸化反応に用いられるモリブデン含有酸化物流動層触
媒の使用法に関する。さらに詳しくは、特定の方法によ
り製造されたモリブデン富化触媒を用いる、流動層によ
る有機化合物のアンモ酸化反応方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for using a molybdenum-containing oxide fluidized bed catalyst used for an ammoxidation reaction of an organic compound. More specifically, the present invention relates to a method for ammoxidation of organic compounds in a fluidized bed using a molybdenum-enriched catalyst produced by a specific method.

【0002】[0002]

【従来の技術】モリブデン含有酸化物流動層触媒は、有
機化合物の酸化、アンモ酸化あるいは酸化脱水素反応の
触媒として広く用いられている。例えばオレフィンの酸
化では不飽和アルデヒドあるいは不飽和酸が、アンモ酸
化では不飽和ニトリルが、またアルコール類の酸化では
アルデヒドあるいは酸が、アンモ酸化ではニトリル類あ
るいは青酸が得られる。これらの反応のうちアンモ酸化
反応は、酸化反応に比べて一般に反応温度が高い。プロ
ピレンを例に取ると、その酸化反応は通常300乃至4
00℃で行われるが、アンモ酸化反応は通常400乃至
500℃と約100℃も高温で行われる。このためアン
モ酸化反応では触媒中のモリブデン成分が触媒から逃散
し、経時的に触媒の性能が低下するという現象が表面化
し易い。
2. Description of the Related Art Molybdenum-containing oxide fluidized bed catalysts are widely used as catalysts for oxidation, ammoxidation or oxidative dehydrogenation of organic compounds. For example, oxidation of olefins yields unsaturated aldehydes or acids, ammoxidation yields unsaturated nitriles, oxidation of alcohols yields aldehydes or acids, and ammoxidation yields nitriles or hydrocyanic acid. Of these reactions, the ammoxidation reaction generally has a higher reaction temperature than the oxidation reaction. Taking propylene as an example, the oxidation reaction is usually 300 to 4
Although it is carried out at 00 ° C., the ammoxidation reaction is usually carried out at a high temperature of about 400 to 500 ° C., about 100 ° C. For this reason, in the ammoxidation reaction, the phenomenon that the molybdenum component in the catalyst escapes from the catalyst and the performance of the catalyst deteriorates with time tends to surface.

【0003】アンモ酸化反応に用いられるモリブデン含
有酸化物流動層触媒の例としては、特公昭36−587
0号公報記載のモリブデン・ビスマス含有触媒、特公昭
38−17967号公報記載のモリブデン・ビスマス・
鉄含有触媒、特公昭51−33888号公報記載のモリ
ブデン・ビスマス・鉄・コバルト・ニッケル等を含有す
る触媒、その他成分がさらに多元化した特開平6−95
30号公報、特開平7−289901号公報、特開平4
−118051号公報に記載の触媒等が知られており、
その流動層触媒製法についても特公昭37−8568号
公報、特公昭57−49253号公報、特公昭54−1
2913号公報等に開示されている。しかし、これらの
触媒においてはこのモリブデン成分の逃散による経時的
な性能低下を完全に克服出来てはいない。
[0003] Examples of molybdenum-containing oxide fluidized bed catalysts used in the ammoxidation reaction include JP-B-36-587.
No. 0, a molybdenum-bismuth-containing catalyst described in JP-B-38-17967.
Iron-containing catalyst, catalyst containing molybdenum / bismuth / iron / cobalt / nickel described in JP-B-51-33888, and JP-A-6-95 in which other components are further diversified
No. 30, JP-A-7-289901, JP-A-4
A catalyst described in JP-A-118051 is known,
The fluidized bed catalyst production method is also disclosed in JP-B-37-8568, JP-B-57-49253, and JP-B-54-1.
No. 2913, for example. However, these catalysts have not been able to completely overcome the deterioration over time due to the escape of the molybdenum component.

【0004】この対策として、特公昭58−57422
号公報記載の酸化モリブデンを不活性担体に担持させこ
れを触媒と混合し反応させる方法、特開平4−2270
72号公報記載のモリブデンと燐、クロム、ビスマス等
を含有する再活性化剤を触媒に加える方法、US517
7048号公報ならびに特開平5−301051号公報
記載のモリブデン成分が過剰な触媒を調製し用いる方法
等が知られている。しかし、これらの方法はいずれも実
用上問題を抱えていた。すなわち、モリブデン成分が逃
散した後に、担体のみ、あるいは異種元素を含有する粉
体が触媒層に残存するという問題、過剰のモリブデン成
分を触媒調製時に加える場合には、目的生成物収率が低
下し、触媒強度が低下あるいは反応使用によるモリブデ
ン成分逃散に従い強度の低下が見られるなどの問題があ
った。
As a countermeasure against this, Japanese Patent Publication No. 58-57422
JP-A-4-2270 discloses a method of supporting molybdenum oxide on an inert carrier and mixing and reacting the same with a catalyst.
No. 72, a method of adding a reactivating agent containing molybdenum and phosphorus, chromium, bismuth, or the like to a catalyst;
There is known a method of preparing and using a catalyst having an excess molybdenum component described in JP-A-7048 and JP-A-5-301051. However, all of these methods have practical problems. That is, after the molybdenum component escapes, only the carrier or a powder containing a different element remains in the catalyst layer.If an excess molybdenum component is added at the time of preparing the catalyst, the target product yield decreases. In addition, there has been a problem that the strength of the catalyst is reduced or the strength is reduced as the molybdenum component escapes due to the use of the reaction.

【0005】[0005]

【発明が解決しようとする課題】上記の様な反応系内へ
の異物の蓄積や触媒の強度低下などの問題を生ずること
なく、モリブデン成分逃散による経時的な収率低下を防
止し、且つ製造上あるいは使用上、工業的に実施し易い
モリブデン富化触媒の製法ならびにその使用方法を提供
するものである。
It is possible to prevent a decrease in yield over time due to escape of a molybdenum component without producing problems such as the accumulation of foreign substances in the reaction system and a decrease in the strength of the catalyst as described above. An object of the present invention is to provide a method for producing a molybdenum-enriched catalyst which is industrially easy to implement in terms of the above or use, and a method for using the same.

【0006】[0006]

【課題を解決するための手段】本発明者らは上記課題を
解決するために種々検討をした結果、触媒にモリブデン
成分を特定条件下で高濃度に含浸富化し、それを活性の
低下した触媒に混合し反応することによって触媒性能が
回復できること、またそのモリブデン富化触媒はモリブ
デン成分の逃散後は正常な触媒として機能するので、反
応系内に異物が蓄積する様な問題は生じないこと、モリ
ブデン成分が効果的に作用するのでモリブデン成分のス
ケーリングなど操業上のトラブルは発生しないこと等を
見出して、工業的に有利なモリブデン含有酸化物流動層
触媒の使用法の発明に到達した。
Means for Solving the Problems The present inventors have conducted various studies in order to solve the above-mentioned problems. As a result, the catalyst was impregnated with a molybdenum component at a high concentration under specific conditions, and the catalyst was reduced in activity. That the molybdenum-enriched catalyst functions as a normal catalyst after the molybdenum component escapes, so that problems such as accumulation of foreign substances in the reaction system do not occur. The inventors have found that since the molybdenum component works effectively, there is no trouble in operation such as scaling of the molybdenum component and the like, and arrived at the invention of an industrially advantageous method of using a molybdenum-containing oxide fluidized bed catalyst.

【0007】すなわち、本発明は、モリブデン含有酸化
物流動層触媒を用いる有機化合物のアンモ酸化反応にお
いて、モリブデン含有酸化物触媒にモリブデン成分を含
む溶液または懸濁液を含浸した後、該含浸粒子を運動下
に200乃至650℃の温度で0.5乃至10時間焼成
することにより得られたモリブデン富化触媒を、充填モ
リブデン含有酸化物触媒に対し0.05乃至30重量%
の範囲で混合して用いることを特徴とするモリブデン含
有酸化物流動層触媒の使用法に関する。
That is, according to the present invention, in an ammoxidation reaction of an organic compound using a molybdenum-containing oxide fluidized bed catalyst, a molybdenum-containing oxide catalyst is impregnated with a solution or a suspension containing a molybdenum component, and then the impregnated particles are removed. The molybdenum-enriched catalyst obtained by calcining at a temperature of 200 to 650 ° C. for 0.5 to 10 hours under exercise is added with 0.05 to 30% by weight based on the filled molybdenum-containing oxide catalyst.
And a fluidized bed catalyst containing a molybdenum-containing oxide.

【0008】[0008]

【発明の実施の形態】本発明が適用出来るモリブデン含
有酸化物触媒は、下記の組成を有する。 Mo10BiaFebSbcDdEeFfGgHhOi
(SiO2)j (式中、Mo、Bi、FeおよびSbは、それぞれモリ
ブデン、ビスマス、鉄、アンチモンを示し、Dはマグネ
シウム、カルシウム、ストロンチウム、バリウム、クロ
ム、マンガン、コバルト、ニッケルおよび亜鉛からなる
群から選ばれた少なくとも一種の元素、Eは銅、銀、カ
ドミウム、アルミニウム、ガリウム、インジウム、ゲル
マニウム、錫、鉛、チタン、ジルコニウムおよびハフニ
ウムからなる群から選ばれた少なくとも一種の元素、F
はバナジウム、ニオブ、タンタル、タングステン、イッ
トリウム、ランタン、セリウム、プラセオジム、ネオジ
ム、サマリウム、ユウロピウム、ガドリニウム、トリウ
ム、ウラン、レニウム、ルテニウム、オスミウム、ロジ
ウム、イリジウム、パラジウム、白金および金からなる
群から選ばれた少なくとも一種の元素、Gは燐、硼素お
よびテルルからなる群から選ばれた少なくとも一種の元
素、Hはリチウム、ナトリウム、カリウム、ルビジウム
およびセシウムからなる群から選ばれた少なくとも一種
の元素、Oは酸素、Siは珪素を、添字a 、b 、c 、d
、e 、f 、g 、h 、i およびj は原子比を示し、Mo
=10の時、a =0.1〜5、b =0.1〜15、c =0
〜20、d =0〜10、e =0〜10、f =0〜10、
g =0〜5、h =0〜3、i =上記各成分が結合して生
成する酸化物に対応する酸素の数、j=20〜150であ
る。)
DESCRIPTION OF THE PREFERRED EMBODIMENTS The molybdenum-containing oxide catalyst to which the present invention can be applied has the following composition. Mo 10 BiaFebSbcDdEeFfGgHhOi
(SiO 2 ) j (wherein, Mo, Bi, Fe and Sb represent molybdenum, bismuth, iron and antimony, respectively, and D is composed of magnesium, calcium, strontium, barium, chromium, manganese, cobalt, nickel and zinc. At least one element selected from the group, E is at least one element selected from the group consisting of copper, silver, cadmium, aluminum, gallium, indium, germanium, tin, lead, titanium, zirconium and hafnium;
Is selected from the group consisting of vanadium, niobium, tantalum, tungsten, yttrium, lanthanum, cerium, praseodymium, neodymium, samarium, europium, gadolinium, thorium, uranium, rhenium, ruthenium, osmium, rhodium, iridium, palladium, platinum and gold. G is at least one element selected from the group consisting of phosphorus, boron and tellurium, H is at least one element selected from the group consisting of lithium, sodium, potassium, rubidium and cesium, and O is Oxygen and Si represent silicon, with subscripts a, b, c, d
, E, f, g, h, i and j represent the atomic ratio, and
When = 10, a = 0.1 to 5, b = 0.1 to 15, c = 0
-20, d = 0-10, e = 0-10, f = 0-10,
g = 0 to 5, h = 0 to 3, i = the number of oxygens corresponding to oxides generated by combining the above components, and j = 20 to 150. )

【0009】そして、本発明のモリブデン富化触媒は、
上記の組成を有する基体触媒に対してモリブデン成分を
含浸富化せしめることによって製造する。基体触媒の細
孔容積の約60〜100%好ましくは約90〜98%に
相当するモリブデン成分の水溶液を基体触媒に含浸し、
ついで乾燥、焼成する。その際に用いるモリブデン成分
の水溶液としては、三酸化モリブデンのアンモニア水溶
解液、パラモリブデン酸アンモニウム、メタモリブデン
酸アンモニウム、これらを過酸化水素水に溶解すること
によって得られるペルオキソモリブデン酸アンモニウ
ム、燐モリブデン酸等の水溶液が好適であり、特に高濃
度の含浸がし易いペルオキソモリブデン酸アンモニウ
ム、燐モリブデン酸等の水溶液を用いるのが好ましい。
モリブデン成分含有水溶液の濃度は10〜70重量%、
好ましくは20〜60重量%の範囲である。
The molybdenum-enriched catalyst of the present invention comprises
It is produced by impregnating and enriching the molybdenum component with the base catalyst having the above composition. Impregnating the base catalyst with an aqueous solution of a molybdenum component corresponding to about 60 to 100%, preferably about 90 to 98% of the pore volume of the base catalyst;
Then, it is dried and fired. Examples of the aqueous solution of the molybdenum component used in this case include an aqueous solution of molybdenum trioxide in ammonium water, ammonium paramolybdate and ammonium metamolybdate, and ammonium peroxomolybdate and phosphomolybdenum obtained by dissolving these in aqueous hydrogen peroxide. An aqueous solution of an acid or the like is preferable, and particularly, an aqueous solution of ammonium peroxomolybdate, phosphomolybdic acid, or the like, which is easily impregnated at a high concentration, is preferably used.
The concentration of the molybdenum component-containing aqueous solution is 10 to 70% by weight,
Preferably it is in the range of 20 to 60% by weight.

【0010】本発明のモリブデン含有酸化物触媒の細孔
容積は、通常0.1乃至0.8ml/gである。モリブ
デン成分濃度が同じであれば細孔容積が大きいほど、ま
た濃度が高いほど、1回の含浸操作によって富化される
モリブデン量は大となる。
[0010] The pore volume of the molybdenum-containing oxide catalyst of the present invention is usually 0.1 to 0.8 ml / g. If the molybdenum component concentration is the same, the larger the pore volume and the higher the concentration, the greater the amount of molybdenum enriched by one impregnation operation.

【0011】富化含浸する成分としてはモリブデンの他
に目的により種々の元素を含有させることができるが、
モリブデン成分の効果発現速度あるいは効果の持続性を
調整するために少量の燐、硼素、カリウム、テルル、ビ
スマス、硫黄等を加えても良い。
As the component to be enriched and impregnated, various elements other than molybdenum can be contained depending on the purpose.
A small amount of phosphorus, boron, potassium, tellurium, bismuth, sulfur or the like may be added in order to adjust the effect onset speed or effect persistence of the molybdenum component.

【0012】モリブデン成分を富化含浸した触媒は、乾
燥・焼成してモリブデン富化触媒を得るが、このとき重
要なのは、これを間欠的にまたは連続的に運動下で行う
ことである。高濃度のモリブデン成分を含浸した触媒を
静置したまま乾燥・焼成すると固結してしまい、後の操
作が煩雑になり工業的には問題となる。触媒粒子運動下
に乾燥・焼成を行う装置としては、回転焼成炉、流動焼
成炉、移動層焼成炉等が挙げられる。
The molybdenum component-enriched impregnated catalyst is dried and calcined to obtain a molybdenum-enriched catalyst, and it is important that the catalyst be intermittently or continuously operated. If the catalyst impregnated with the high-concentration molybdenum component is dried and calcined while standing, it solidifies, and the subsequent operation becomes complicated, which is an industrial problem. Examples of the apparatus for drying and firing under the movement of catalyst particles include a rotary firing furnace, a fluidized-bed firing furnace, and a moving-bed firing furnace.

【0013】また、たとえ運動下にこれを行っても、6
50℃を越える様な温度になると固結が発生する。従っ
て乾燥・焼成は、運動下に200〜650℃、好ましく
は300〜600℃、特に好ましくは400〜550℃
の範囲の温度で0.1乃至10時間、好ましくは0.5
乃至5時間行うのが良い。モリブデン成分の効果発現の
速度を調整するために焼成温度・時間を変動してもよ
い。焼成温度が長いほうが、また焼成温度が高いほうが
モリブデン成分の効果発現速度が遅くなる。乾燥・焼成
は空気中で行うのが便利であるが、窒素、炭酸ガス、酸
素などを用いても良い。また、必要によりモリブデン成
分を含浸後、乾燥または乾燥・焼成したのちモリブデン
成分を再度含浸、乾燥、焼成することを複数回繰り返す
ことによりモリブデン富化量を高めることもできる。
[0013] Even if this is done during exercise,
If the temperature exceeds 50 ° C., consolidation occurs. Therefore, the drying and baking are performed at 200 to 650 ° C, preferably 300 to 600 ° C, and particularly preferably 400 to 550 ° C under exercise.
At a temperature in the range of 0.1 to 10 hours, preferably 0.5
It is good to perform for 5 to 5 hours. The firing temperature and time may be varied in order to adjust the speed at which the molybdenum component exerts its effect. The longer the sintering temperature and the higher the sintering temperature, the lower the effect manifestation speed of the molybdenum component. Drying and firing are conveniently performed in air, but nitrogen, carbon dioxide, oxygen, or the like may be used. If necessary, the molybdenum component may be impregnated, dried or dried and fired, and then the molybdenum component may be impregnated, dried and fired a plurality of times to increase the molybdenum-enriched amount.

【0014】このようにして調製したモリブデン富化触
媒のモリブデン富化量は、三酸化モリブデンとして5〜
50重量%、好ましくは8〜30重量%である。モリブ
デン富化量が5%より少ない場合は、モリブデン富化触
媒を加える前の充填触媒(以下、充填触媒という)に対
するモリブデン富化触媒の所要混合量が多くなり、反応
上の不都合が生じる。 また、モリブデン富化量が50
重量%を超えると触媒の流動性などの物性低下とアンモ
ニア燃焼の増大による目的生成物の選択率の低下をきた
す。流動層触媒として用いることが出来る物理性状を有
し、かつ大きな収率改善効果をもたらすモリブデン富化
触媒としては下記の組成を有するものが特に好ましい。 Mo10Bia'Feb'Sbc'Dd'Ee'Ff'Gg'Hh'Oi'
(SiO2)j' (式中、Mo、Bi、FeおよびSbは、それぞれモリ
ブデン、ビスマス、鉄、アンチモンを示し、Dはマグネ
シウム、カルシウム、ストロンチウム、バリウム、クロ
ム、マンガン、コバルト、ニッケルおよび亜鉛からなる
群から選ばれた少なくとも一種の元素、Eは銅、銀、カ
ドミウム、アルミニウム、ガリウム、インジウム、ゲル
マニウム、錫、鉛、チタン、ジルコニウムおよびハフニ
ウムからなる群から選ばれた少なくとも一種の元素、F
はバナジウム、ニオブ、タンタル、タングステン、イッ
トリウム、ランタン、セリウム、プラセオジム、ネオジ
ム、サマリウム、ユウロピウム、ガドリニウム、トリウ
ム、ウラン、レニウム、ルテニウム、オスミウム、ロジ
ウム、イリジウム、パラジウム、白金および金からなる
群から選ばれた少なくとも一種の元素、Gは燐、硼素お
よびテルルからなる群から選ばれた少なくとも一種の元
素、Hはリチウム、ナトリウム、カリウム、ルビジウム
およびセシウムからなる群から選ばれた少なくとも一種
の元素、Oは酸素、Siは珪素を、添字a'、b'、c'、
d'、e'、f'、g'、h'、i'およびj'は原子比を示し、Mo
=10の時、a'=0.02〜4、b'=0.02〜12、c'
=0〜15、d'=0〜8、e'=0〜8、f'=0〜8、g'
=0〜4、h'=0〜2、i'=上記各成分が結合して生成
する酸化物に対応する酸素の数、j'=4〜120であ
る。)
The molybdenum-enriched amount of the molybdenum-enriched catalyst thus prepared is 5 to 5% as molybdenum trioxide.
It is 50% by weight, preferably 8 to 30% by weight. If the molybdenum-enriched amount is less than 5%, the required mixing amount of the molybdenum-enriched catalyst with respect to the charged catalyst before adding the molybdenum-enriched catalyst (hereinafter, referred to as the filled catalyst) increases, which causes inconvenience in the reaction. In addition, the molybdenum enrichment amount is 50
If the content is more than 10% by weight, the physical properties such as the fluidity of the catalyst decrease, and the selectivity of the target product decreases due to the increase in ammonia combustion. As a molybdenum-enriched catalyst having physical properties that can be used as a fluidized bed catalyst and having a large yield improving effect, one having the following composition is particularly preferred. Mo 10 Bia'Feb'Sbc'Dd'Ee'Ff'Gg'Hh'Oi '
(SiO 2 ) j ′ (wherein, Mo, Bi, Fe and Sb represent molybdenum, bismuth, iron and antimony, respectively, and D represents magnesium, calcium, strontium, barium, chromium, manganese, cobalt, nickel and zinc. E is at least one element selected from the group consisting of copper, silver, cadmium, aluminum, gallium, indium, germanium, tin, lead, titanium, zirconium and hafnium; and F is at least one element selected from the group consisting of
Is selected from the group consisting of vanadium, niobium, tantalum, tungsten, yttrium, lanthanum, cerium, praseodymium, neodymium, samarium, europium, gadolinium, thorium, uranium, rhenium, ruthenium, osmium, rhodium, iridium, palladium, platinum and gold. G is at least one element selected from the group consisting of phosphorus, boron and tellurium, H is at least one element selected from the group consisting of lithium, sodium, potassium, rubidium and cesium, and O is Oxygen and Si represent silicon with subscripts a ', b', c ',
d ', e', f ', g', h ', i' and j 'indicate atomic ratios, and
= 10, a '= 0.02 to 4, b' = 0.02 to 12, c '
= 0 to 15, d '= 0 to 8, e' = 0 to 8, f '= 0 to 8, g'
= 0 to 4, h '= 0 to 2, i' = the number of oxygens corresponding to the oxides formed by combining the above components, and j '= 4 to 120. )

【0015】本発明のモリブデン富化触媒を、充填触媒
に対し0.05乃至30重量%、好ましくは0.1乃至
20重量%の範囲で混合する。反応器へのモリブデン富
化触媒の補給方法は、公知の任意の方法をとる事が出来
る。反応中あるいは反応停止中に、モリブデン富化触媒
を単独で、また触媒と一緒に送入すれば良い。モリブデ
ン富化触媒混合後の反応器内の触媒のモリブデン含量増
分は、0.01乃至1重量%、好ましくは0.03乃至
0.7重量%の範囲とするのが良い。効果の発現に要す
る時間が比較的速い場合は、過剰に加えると反応成績の
悪化を来すので注意を要する。
The molybdenum-enriched catalyst of the present invention is mixed in an amount of 0.05 to 30% by weight, preferably 0.1 to 20% by weight, based on the charged catalyst. The method of replenishing the reactor with the molybdenum-enriched catalyst can be any known method. During or after the reaction, the molybdenum-enriched catalyst may be fed alone or together with the catalyst. The molybdenum content increase of the catalyst in the reactor after mixing the molybdenum-enriched catalyst is in the range of 0.01 to 1% by weight, preferably 0.03 to 0.7% by weight. If the time required for the effect to appear is relatively fast, care should be taken because adding too much will deteriorate the reaction results.

【0016】本発明のモリブデン富化触媒を活性の低下
した触媒に添加することによって活性を回復させること
が出来るが、さらにこのモリブデン富化触媒を反応中に
適宜継続的に添加することによって、長期にわたり、高
い活性および目的生成物選択性を維持することも出来
る。
Although the activity can be restored by adding the molybdenum-enriched catalyst of the present invention to a catalyst whose activity has been reduced, the molybdenum-enriched catalyst can be added continuously during the reaction to obtain a long-term catalyst. High activity and selectivity of the desired product can also be maintained.

【0017】本発明は前述の各種有機化合物のアンモ酸
化反応に対して適用し得るが、特にプロピレンのアンモ
酸化反応に効果的に適用出来る。プロピレンのアンモ酸
化反応を上記のモリブデン含有酸化物流動層触媒を用
い、流動層反応器において反応温度400乃至500℃
で行う際に活性低下した場合、特にモリブデン成分の反
応時損失により活性低下した場合には本発明が効果的に
適用される。
The present invention can be applied to the above-mentioned ammoxidation reaction of various organic compounds, but can be particularly effectively applied to the ammoxidation reaction of propylene. The ammoxidation reaction of propylene was carried out in a fluidized bed reactor using the above molybdenum-containing oxide fluidized bed catalyst at a reaction temperature of 400 to 500 ° C.
The present invention is effectively applied to the case where the activity is reduced when the reaction is carried out, particularly when the activity is reduced due to the loss during the reaction of the molybdenum component.

【0018】このように本発明の、モリブデン含有酸化
物流動層触媒との混合使用に適したモリブデン富化触媒
の製法とその効果的な使用方法を用いることにより、モ
リブデン含有酸化物流動層触媒を用いるアンモ酸化反応
において、長期にわたり触媒の活性を維持することが可
能となり、それにより長期間に渡る安定した連続操業が
可能となった。
As described above, by using the method for producing a molybdenum-enriched catalyst suitable for being mixed with a molybdenum-containing oxide fluidized bed catalyst of the present invention and its effective use method, the molybdenum-containing oxide fluidized bed catalyst can be obtained. In the ammoxidation reaction used, it was possible to maintain the activity of the catalyst for a long period of time, thereby enabling stable continuous operation for a long period of time.

【0019】[0019]

【実施例】次に実施例および比較例により本発明の実施
態様および効果を具体的に説明するが、本発明はこれら
の実施例に限定されるものではない。
EXAMPLES Next, the embodiments and effects of the present invention will be described specifically with reference to Examples and Comparative Examples, but the present invention is not limited to these Examples.

【0020】なお、反応は、塔径2インチの流動層反応
器を用い、反応圧力0.5〜1Kg/cm2G、反応温度
430〜450℃、供給ガス組成は空気/プロピレン
(モル比)9〜10.5、アンモニア/プロピレン(モ
ル比)1.0〜1.2の範囲で行った。
The reaction was carried out in a fluidized bed reactor having a tower diameter of 2 inches, the reaction pressure was 0.5-1 kg / cm 2 G, the reaction temperature was 430-450 ° C., and the supply gas composition was air / propylene (molar ratio). The reaction was performed in the range of 9 to 10.5 and ammonia / propylene (molar ratio) of 1.0 to 1.2.

【0021】実施例1 触媒組成が Mo10Bi1 Fe5 Sb5 Ni6.5 0.5 0.5 57.2
(SiO240 である触媒をプロピレンのアンモ酸化反応に用いた。劣
化前にはアクリロニトリル収率が81.6%であった
が、長時間反応後79.2%に低下した。触媒の分析を
行ったところ、モリブデンは0.4重量%減少してい
た。これに対しモリブデン富化触媒を充填触媒に対し2
重量%加えて反応を続けたところ、5時間後にはアクリ
ロニトリル収率が82.0%になった。50時間後もこ
の成績を維持した。ここで用いたモリブデン富化触媒は
次のようにして調製した。未使用触媒を10Kgとる。こ
の細孔容積は0.25ml/g(水滴定法)であった。
純水1.30Kgに35%過酸化水素水0.18Kgを
加え、液温を50℃とし、これにパラモリブデン酸アン
モニウム2.25Kgを加えて完全に溶解する。液量を
2.38l(細孔容積の95%に相当)に調節し、これ
を上記触媒と良く混合した。次いでこの含浸触媒を回転
焼成炉へ少しずつ送入し、乾燥と共に焼成を行った。焼
成は450℃、2時間とした。このようにして調製され
たモリブデン富化触媒は、固結はなく流動性も良好であ
った。富化されたモリブデンの量は、三酸化モリブデン
として15.5重量%であり、組成は Mo10Bi0.56Fe2.8 Sb2.8 Ni3.6 0.280.28
45.1(SiO222.29である。
Example 1 The catalyst composition was Mo 10 Bi 1 Fe 5 Sb 5 Ni 6.5 P 0.5 K 0.5 O 57.2
A catalyst of (SiO 2 ) 40 was used for the ammoxidation of propylene. The acrylonitrile yield was 81.6% before the deterioration, but decreased to 79.2% after a long reaction. Analysis of the catalyst showed that molybdenum had been reduced by 0.4% by weight. On the other hand, the molybdenum-enriched catalyst was added to
When the reaction was continued with the addition of 5% by weight, the acrylonitrile yield was 82.0% after 5 hours. This result was maintained after 50 hours. The molybdenum-enriched catalyst used here was prepared as follows. Take 10 kg of unused catalyst. The pore volume was 0.25 ml / g (water titration method).
0.18 kg of 35% hydrogen peroxide solution is added to 1.30 kg of pure water, the liquid temperature is adjusted to 50 ° C., and 2.25 kg of ammonium paramolybdate is added thereto to completely dissolve. The liquid volume was adjusted to 2.38 l (corresponding to 95% of the pore volume), and this was mixed well with the above catalyst. Next, the impregnated catalyst was fed into the rotary firing furnace little by little, and dried and fired. The firing was performed at 450 ° C. for 2 hours. The molybdenum-enriched catalyst thus prepared was free of caking and had good fluidity. The amount of molybdenum enriched was 15.5% by weight as molybdenum trioxide, and the composition was Mo 10 Bi 0.56 Fe 2.8 Sb 2.8 Ni 3.6 P 0.28 K 0.28
O 45.1 (SiO 2 ) 22.29 .

【0022】実施例2 触媒組成が Mo10Bi0.6 Fe12Sb12.5Mg0.5 Mn0.5 Ni6
0.1 0.6 Cs0.182.1(SiO240 である触媒をプロピレンのアンモ酸化反応に用いた。劣
化前にはアクリロニトリル収率が80.5%であったが
長時間反応後78.2%に低下した。触媒の分析を行っ
たところ、モリブデンは0.4重量%減少していた。こ
れに対しモリブデン富化触媒を充填触媒に対して3重量
%加えて反応を続けたところ、3時間後にはアクリロニ
トリル収率は80.4%になった。ここで用いたモリブ
デン富化触媒は次のようにして調製した。未使用触媒を
10Kgとる。この細孔容積は0.22ml/gであっ
た。純水1.16Kgに35%過酸化水素水0.16K
gを加え、液温を50℃とし、これにパラモリブデン酸
アンモニウム2.017Kgを加えて完全に溶解する。
液量を2.13l(細孔容積の97%に相当)に調節
し、これを上記触媒と良く混合した。次いでこの含浸触
媒を乾燥後、流動焼成炉で550℃、2時間流動下に焼
成した。このようにして調製されたモリブデン富化触媒
は、固結はなく流動性も良好であった。富化されたモリ
ブデンの量は、三酸化モリブデンとして14.1重量%
であり、組成は Mo10Bi0.32Fe6.5 Sb6.8 Mg0.27Mn0.27Ni
3.250.050.32Cs0.0558.1(SiO221.6 である。
Example 2 The catalyst composition was Mo 10 Bi 0.6 Fe 12 Sb 12.5 Mg 0.5 Mn 0.5 Ni 6
A catalyst of V 0.1 K 0.6 Cs 0.1 O 82.1 (SiO 2 ) 40 was used for the ammoxidation of propylene. The acrylonitrile yield was 80.5% before deterioration, but decreased to 78.2% after a long reaction. Analysis of the catalyst showed that molybdenum had been reduced by 0.4% by weight. On the other hand, when the molybdenum-enriched catalyst was added at 3% by weight to the charged catalyst and the reaction was continued, the acrylonitrile yield was 80.4% after 3 hours. The molybdenum-enriched catalyst used here was prepared as follows. Take 10 kg of unused catalyst. The pore volume was 0.22 ml / g. 1.16Kg of pure water and 0.16K of 35% hydrogen peroxide solution
g, and the solution temperature is adjusted to 50 ° C., and 2.017 kg of ammonium paramolybdate is added thereto to completely dissolve.
The liquid volume was adjusted to 2.13 l (corresponding to 97% of the pore volume) and this was mixed well with the above catalyst. Next, after drying this impregnated catalyst, it was calcined in a fluidized calcining furnace at 550 ° C. for 2 hours under fluidized condition. The molybdenum-enriched catalyst thus prepared was free of caking and had good fluidity. The amount of molybdenum enriched was 14.1% by weight as molybdenum trioxide.
And the composition is Mo 10 Bi 0.32 Fe 6.5 Sb 6.8 Mg 0.27 Mn 0.27 Ni
3.25 V 0.05 K 0.32 Cs 0.05 O 58.1 (SiO 2 ) 21.6

【0023】実施例3 触媒組成が Mo10Bi0.4 Fe4.5 Sb4 Ni6 Ce0.1 0.2
0.250.6 Cs0.1 52.8(SiO240 である触媒をプロピレンのアンモ酸化反応に用いた。劣
化前にはアクリロニトリル収率が82.0%であったが
長時間反応後78.8%に低下した。触媒の分析を行っ
たところ、モリブデンは0.3重量%減少していた。こ
れに対しモリブデン富化触媒を充填触媒に対して6重量
%加えて反応をしたところ、3時間後にはアクリロニト
リル収率は82.3%になった。ここで用いたモリブデ
ン富化触媒は次のようにして調製した。反応に使用され
活性が低下した触媒を10Kgとる。この細孔容積は
0.25ml/gであった。純水1.30Kgに35%
過酸化水素水0.18Kgを加え、液温を50℃とし、
これにパラモリブデン酸アンモニウム1.9Kgを加え
て完全に溶解する。液量を2.38l(細孔容積の96
%に相当)に調節し、これを上記触媒と良く混合した。
次いでこの含浸触媒を回転焼成炉へ少しずつ送入し、乾
燥と共に焼成を行った。焼成は450℃、2時間とし
た。このようにして調製されたモリブデン富化触媒は、
固結はなく流動性も良好であった。富化されたモリブデ
ンの量は、三酸化モリブデンとして15.5重量%であ
り、組成は Mo10Bi0.24Fe2.65Sb2.36Ni3.54Ce0.06
0.12Te0.150.35Cs0.0343.5(SiO223.6 である。
Example 3 The catalyst composition was Mo 10 Bi 0.4 Fe 4.5 Sb 4 Ni 6 Ce 0.1 P 0.2 T
A catalyst of e 0.25 K 0.6 Cs 0.1 O 52.8 (SiO 2 ) 40 was used for the ammoxidation of propylene. The acrylonitrile yield was 82.0% before deterioration, but decreased to 78.8% after a long reaction. Analysis of the catalyst showed that molybdenum had been reduced by 0.3% by weight. On the other hand, when the molybdenum-enriched catalyst was added at 6% by weight to the charged catalyst and reacted, the acrylonitrile yield was 82.3% after 3 hours. The molybdenum-enriched catalyst used here was prepared as follows. The weight of the catalyst used in the reaction and reduced in activity is 10 kg. The pore volume was 0.25 ml / g. 35% in 1.30kg of pure water
0.18 kg of hydrogen peroxide solution was added, and the liquid temperature was adjusted to 50 ° C.
To this is added 1.9 kg of ammonium paramolybdate and completely dissolved. The liquid volume is 2.38 l (96 of the pore volume).
%) And mixed well with the catalyst.
Next, the impregnated catalyst was fed into the rotary firing furnace little by little, and dried and fired. The firing was performed at 450 ° C. for 2 hours. The molybdenum-enriched catalyst thus prepared is
There was no caking and the fluidity was good. The amount of molybdenum enriched was 15.5% by weight as molybdenum trioxide, and the composition was Mo 10 Bi 0.24 Fe 2.65 Sb 2.36 Ni 3.54 Ce 0.06 P
0.12 Te 0.15 K 0.35 Cs 0.03 O 43.5 (SiO 2 ) 23.6 .

【0024】実施例4 実施例1と同じ触媒をプロピレンのアンモ酸化反応に用
いた。実施例1で用いたと同じモリブデン富化触媒を月
2回、充填触媒に対して1.5%加えて反応を続けた。
初期のアクリロニトリル収率は81.5%であった。こ
のようにして5ヶ月反応を続けたがアクリロニトリル収
率はほとんど変わらず81.8%を示した。
Example 4 The same catalyst as in Example 1 was used for the ammoxidation of propylene. The same molybdenum-enriched catalyst as used in Example 1 was added twice a month to the charged catalyst to continue the reaction with 1.5% added.
The initial acrylonitrile yield was 81.5%. The reaction was continued for 5 months in this way, but the acrylonitrile yield was almost unchanged, showing 81.8%.

【0025】実施例5 実施例2と同じ触媒をプロピレンのアンモ酸化反応に用
いた。劣化前にはアクリロニトリル収率が80.7%で
あったが長時間反応後79.8%に低下した。触媒の分
析を行ったところ、モリブデンは0.2重量%減少して
いた。これに対しモリブデン富化触媒を充填触媒に対し
て0.5重量%加えて反応を続けたところ、3時間後に
はアクリロニトリル収率は80.5%になった。ここで
用いたモリブデン富化触媒は次のようにして調製した。
実施例2と同様にして、ただし含浸・乾燥・焼成後、再
度この操作を繰り返した。このようにして調製されたモ
リブデン富化触媒は、固結はなく流動性も良好であっ
た。富化されたモリブデンの量は、三酸化モリブデンと
して24.4重量%であり、組成は Mo10Bi0.24Fe4.85Sb5.02Mg0.2 Mn0.2 Ni
2.430.040.24Cs0.0451.0(SiO216.2 である。
Example 5 The same catalyst as in Example 2 was used for the ammoxidation of propylene. Before the deterioration, the acrylonitrile yield was 80.7%, but after long-term reaction, it decreased to 79.8%. Analysis of the catalyst showed that molybdenum had been reduced by 0.2% by weight. On the other hand, when the molybdenum-enriched catalyst was added in an amount of 0.5% by weight with respect to the charged catalyst and the reaction was continued, the acrylonitrile yield was 80.5% after 3 hours. The molybdenum-enriched catalyst used here was prepared as follows.
This operation was repeated in the same manner as in Example 2, except that after impregnation, drying and firing, the operation was repeated. The molybdenum-enriched catalyst thus prepared was free of caking and had good fluidity. The amount of molybdenum enriched was 24.4% by weight as molybdenum trioxide, and the composition was Mo 10 Bi 0.24 Fe 4.85 Sb 5.02 Mg 0.2 Mn 0.2 Ni.
2.43 V 0.04 K 0.24 Cs 0.04 O 51.0 (SiO 2 ) 16.2 .

【0026】実施例6 触媒組成が Mo10Bi0.3 Fe0.6 Ni6 0.2 Te0.250.7
38.7(SiO240 である触媒をプロピレンのアンモ酸化反応に用いた。劣
化前にはアクリロニトリル収率が80.1%であった
が、長時間反応後77.2%に低下した。触媒の分析を
行ったところ、モリブデンは0.5重量%減少してい
た。これに対しモリブデン富化触媒を充填触媒に対し1
2重量%加えて反応を続けたところ、10時間後にはア
クリロニトリル収率80.5%になった。ここで用いた
モリブデン富化触媒は次のようにして調製した。未使用
触媒を10Kgとる。この細孔容積は0.30ml/
g。純水2.5Kgに燐モリブデン酸1.54Kgを溶
解した後、液量を2.88l(細孔容積の96%に相
当)に調節し、これを上記触媒と良く混合した。次いで
これを乾燥後、回転焼成炉で450℃、2時間粒子運動
下に焼成した。このようにして調製されたモリブデン富
化触媒は、固結はなく流動性も良好であった。富化され
たモリブデンの量は、三酸化モリブデンとして10.0
重量%であり、組成は Mo10Bi0.22Fe0.45
Ni4.450.14Te0.190.5236.5(SiO229.7
である。
Example 6 The catalyst composition was Mo 10 Bi 0.3 Fe 0.6 Ni 6 P 0.2 Te 0.25 K 0.7 O
A catalyst of 38.7 (SiO 2 ) 40 was used for the ammoxidation of propylene. The acrylonitrile yield was 80.1% before the deterioration, but decreased to 77.2% after a long reaction. Analysis of the catalyst showed that molybdenum had been reduced by 0.5% by weight. On the other hand, the molybdenum-enriched catalyst was added to
When 2% by weight was added and the reaction was continued, the acrylonitrile yield was 80.5% after 10 hours. The molybdenum-enriched catalyst used here was prepared as follows. Take 10 kg of unused catalyst. The pore volume is 0.30 ml /
g. After dissolving 1.54 kg of phosphomolybdic acid in 2.5 kg of pure water, the liquid volume was adjusted to 2.88 l (corresponding to 96% of the pore volume), and this was mixed well with the above catalyst. Next, this was dried and then fired in a rotary firing furnace at 450 ° C. for 2 hours under particle motion. The molybdenum-enriched catalyst thus prepared was free of caking and had good fluidity. The amount of enriched molybdenum is 10.0 as molybdenum trioxide.
% By weight, and the composition is Mo 10 Bi 0.22 Fe 0.45
Ni 4.45 P 0.14 Te 0.19 K 0.52 O 36.5 (SiO 2 ) 29.7
It is.

【0027】比較例1 実施例1と同様にしてモリブデン富化触媒を調製した。
ただし含浸触媒をセラミック製の容器に充填してトンネ
ル炉へ入れ昇温、250℃、2時間焼成した。焼成後取
り出したところかなり強度に固結しており、ほぐすのが
大変であった。
Comparative Example 1 A molybdenum-enriched catalyst was prepared in the same manner as in Example 1.
However, the impregnated catalyst was filled in a ceramic container, placed in a tunnel furnace, and heated at 250 ° C. for 2 hours. When it was taken out after firing, it was solidified with considerable strength and it was difficult to loosen.

【0028】比較例2 実施例2と同様にしてモリブデン富化触媒を調製した。
ただし、焼成温度を660℃に設定した。ところが短時
間のうちに流動層を形成できなくなり、温度の調節も困
難となったので焼成を停止した。冷却後焼成炉を開けて
見たところ、炉壁に触媒が層をなして付着していた。
Comparative Example 2 A molybdenum-enriched catalyst was prepared in the same manner as in Example 2.
However, the firing temperature was set at 660 ° C. However, a fluidized bed could not be formed within a short time, and it became difficult to control the temperature. When the firing furnace was opened after cooling, the catalyst was found to adhere to the furnace walls in a layer.

【0029】比較例3 実施例2と同様にしてモリブデン富化触媒を調製した。
ただし焼成は箱型電気炉を用い、セラミックス製容器に
入れて静置焼成した。焼成は実施例2と同じく450
℃、2時間とした。焼成後の触媒は固結しており、丁寧
にほぐさなければ、流動層触媒としてはとても使用でき
なかった。
Comparative Example 3 A molybdenum-enriched catalyst was prepared in the same manner as in Example 2.
However, firing was carried out by using a box-type electric furnace, placed in a ceramic container, and left standing. Calcination is 450 as in Example 2.
C. for 2 hours. The catalyst after calcination was solidified and could not be used as a fluidized bed catalyst unless it was loosened carefully.

【0030】比較例4 実施例1と同じ触媒をプロピレンのアンモ酸化反応に用
いた。劣化前にはアクリロニトリル収率が81.8%で
あったが、長時間反応後79.5%に低下した。これに
対し実施例1と同じモリブデン富化触媒を充填触媒に対
し35重量%加えて反応したところ、アンモニアの燃焼
が激しく、アクリロニトリル収率は77.6%とさらに
低下した。
Comparative Example 4 The same catalyst as in Example 1 was used for the ammoxidation of propylene. Before the deterioration, the acrylonitrile yield was 81.8%, but it decreased to 79.5% after prolonged reaction. On the other hand, when the same molybdenum-enriched catalyst as in Example 1 was added to 35% by weight of the charged catalyst and reacted, the combustion of ammonia was intense, and the acrylonitrile yield further decreased to 77.6%.

【0031】[0031]

【発明の効果】本発明のモリブデン含有酸化物流動層触
媒と混合使用するに適したモリブデン富化触媒の製法と
その効果的な使用方法を用いることにより、モリブデン
含有酸化物流動層触媒を用いるアンモ酸化反応におい
て、長期にわたり触媒の活性を維持することが可能とな
った。また、本発明の方法は次のような効果を有する。 (1)活性低下したモリブデン含有酸化物流動層触媒の
触媒性能の回復が容易に出来る。 (2)反応系に異物の蓄積がないので、継続して長期間
の連続運転が可能なほか、触媒の回収再使用が容易であ
る。 (3)モリブデン成分のスケーリングなどの操業上のト
ラブルが発生しない。 (4)触媒の強度低下がない。
According to the present invention, a method for producing a molybdenum-enriched catalyst suitable for use in combination with the molybdenum-containing oxide fluidized bed catalyst of the present invention and its effective use method enable an ammonia using the molybdenum-containing oxide fluidized bed catalyst to be used. In the oxidation reaction, it has become possible to maintain the activity of the catalyst for a long time. The method of the present invention has the following effects. (1) The catalyst performance of the molybdenum-containing oxide fluidized bed catalyst whose activity has been reduced can be easily recovered. (2) Since there is no accumulation of foreign matter in the reaction system, continuous operation can be continued for a long period of time, and the catalyst can be easily recovered and reused. (3) Operational troubles such as scaling of the molybdenum component do not occur. (4) There is no reduction in catalyst strength.

フロントページの続き (51)Int.Cl.6 識別記号 FI B01J 27/199 B01J 27/199 Z C07C 253/26 C07C 253/26 255/08 255/08 // C07B 61/00 300 C07B 61/00 300 (72)発明者 森 邦夫 神奈川県横浜市鶴見区大黒町10番1号 日 東化学工業株式会社中央研究所内Continued on the front page (51) Int.Cl. 6 Identification symbol FI B01J 27/199 B01J 27/199 Z C07C 253/26 C07C 253/26 255/08 255/08 // C07B 61/00 300 C07B 61/00 300 (72) Inventor Kunio Mori 10-1 Ogurocho, Tsurumi-ku, Yokohama, Kanagawa Prefecture Nitto Chemical Industry Co., Ltd.

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】 モリブデン、ビスマスおよび鉄を必須成
分とするモリブデン含有酸化物流動層触媒を用いる有機
化合物のアンモ酸化反応において、モリブデン含有酸化
物触媒にモリブデン成分を含む溶液または懸濁液を含浸
した後、該含浸粒子を運動下に200乃至650℃の温
度で0.5乃至10時間焼成することにより得られたモ
リブデン富化触媒を、充填モリブデン含有酸化物触媒に
対し0.05乃至30重量%の範囲で混合して用いるこ
とを特徴とするモリブデン含有酸化物流動層触媒の使用
法。
In an ammoxidation reaction of an organic compound using a molybdenum-containing oxide fluidized bed catalyst containing molybdenum, bismuth and iron as essential components, a molybdenum-containing oxide catalyst is impregnated with a solution or suspension containing a molybdenum component. Thereafter, the molybdenum-enriched catalyst obtained by calcining the impregnated particles at a temperature of 200 to 650 ° C. for 0.5 to 10 hours under exercise is added with 0.05 to 30% by weight of the filled molybdenum-containing oxide catalyst. Use of a molybdenum-containing oxide fluidized bed catalyst characterized by being mixed and used within the range described above.
【請求項2】 モリブデン富化前のモリブデン含有酸化
物触媒が、下記組成を有する請求項1に記載のモリブデ
ン含有酸化物流動層触媒の使用法。 Mo10BiaFebSbcDdEeFfGgHhOi
(SiO2)j (式中、Mo、Bi、FeおよびSbは、それぞれモリ
ブデン、ビスマス、鉄、アンチモンを示し、Dはマグネ
シウム、カルシウム、ストロンチウム、バリウム、クロ
ム、マンガン、コバルト、ニッケルおよび亜鉛からなる
群から選ばれた少なくとも一種の元素、Eは銅、銀、カ
ドミウム、アルミニウム、ガリウム、インジウム、ゲル
マニウム、錫、鉛、チタン、ジルコニウムおよびハフニ
ウムからなる群から選ばれた少なくとも一種の元素、F
はバナジウム、ニオブ、タンタル、タングステン、イッ
トリウム、ランタン、セリウム、プラセオジム、ネオジ
ム、サマリウム、ユウロピウム、ガドリニウム、トリウ
ム、ウラン、レニウム、ルテニウム、オスミウム、ロジ
ウム、イリジウム、パラジウム、白金および金からなる
群から選ばれた少なくとも一種の元素、Gは燐、硼素お
よびテルルからなる群から選ばれた少なくとも一種の元
素、Hはリチウム、ナトリウム、カリウム、ルビジウム
およびセシウムからなる群から選ばれた少なくとも一種
の元素、Oは酸素、Siは珪素を、添字a 、b 、c 、d
、e 、f 、g 、h 、i およびj は原子比を示し、Mo
=10の時、a =0.1〜5、b =0.1〜15、c =0
〜20、d =0〜10、e =0〜10、f =0〜10、
g =0〜5、h =0〜3、i =上記各成分が結合して生
成する酸化物に対応する酸素の数、j=20〜150であ
る。)
2. The method according to claim 1, wherein the molybdenum-containing oxide catalyst before molybdenum enrichment has the following composition. Mo 10 BiaFebSbcDdEeFfGgHhOi
(SiO 2 ) j (wherein, Mo, Bi, Fe and Sb represent molybdenum, bismuth, iron and antimony, respectively, and D is composed of magnesium, calcium, strontium, barium, chromium, manganese, cobalt, nickel and zinc. At least one element selected from the group, E is at least one element selected from the group consisting of copper, silver, cadmium, aluminum, gallium, indium, germanium, tin, lead, titanium, zirconium and hafnium;
Is selected from the group consisting of vanadium, niobium, tantalum, tungsten, yttrium, lanthanum, cerium, praseodymium, neodymium, samarium, europium, gadolinium, thorium, uranium, rhenium, ruthenium, osmium, rhodium, iridium, palladium, platinum and gold. G is at least one element selected from the group consisting of phosphorus, boron and tellurium, H is at least one element selected from the group consisting of lithium, sodium, potassium, rubidium and cesium, and O is Oxygen and Si represent silicon, with subscripts a, b, c, d
, E, f, g, h, i and j represent the atomic ratio, and
When = 10, a = 0.1 to 5, b = 0.1 to 15, c = 0
-20, d = 0-10, e = 0-10, f = 0-10,
g = 0 to 5, h = 0 to 3, i = the number of oxygens corresponding to oxides generated by combining the above components, and j = 20 to 150. )
【請求項3】 アンモ酸化反応が、プロピレン、酸素お
よびアンモニアの反応によるアクリロニトリルの合成反
応である請求項1または2のいずれか1項に記載のモリ
ブデン含有酸化物流動層触媒の使用法。
3. The method for using a molybdenum-containing oxide fluidized bed catalyst according to claim 1, wherein the ammoxidation reaction is a synthesis reaction of acrylonitrile by a reaction of propylene, oxygen and ammonia.
【請求項4】 モリブデン富化触媒を製造するに際して
の運動下での焼成法として、回転焼成炉、流動焼成炉、
および移動層焼成炉からなる群から選ばれた少なくとも
1種の焼成法を用いることを特徴とする請求項1、2ま
たは3のいずれか1項に記載のモリブデン含有酸化物流
動層触媒の使用法。
4. A calcining method under motion for producing a molybdenum-enriched catalyst includes a rotary calcining furnace, a fluid calcining furnace,
4. The method for using a molybdenum-containing fluidized bed catalyst according to claim 1, wherein at least one kind of sintering method selected from the group consisting of a moving bed sintering furnace and a moving bed sintering furnace is used. .
【請求項5】 モリブデン富化触媒を製造するに際して
の含浸液または懸濁液のモリブデン原料として三酸化モ
リブデン、モリブデン酸アンモニウム、ペルオキソモリ
ブデン酸および/またはそのアンモニウム塩、燐モリブ
デン酸からなる群から選ばれた少なくとも一種の化合物
を用いることを特徴とする請求項1〜4のいずれか1項
に記載のモリブデン含有酸化物流動層触媒の使用法。
5. The molybdenum raw material of the impregnating liquid or suspension for producing the molybdenum-enriched catalyst is selected from the group consisting of molybdenum trioxide, ammonium molybdate, peroxomolybdic acid and / or its ammonium salt, and phosphomolybdic acid. The method for using a molybdenum-containing fluidized-bed catalyst according to any one of claims 1 to 4, wherein at least one compound is used.
【請求項6】 含浸富化された成分がモリブデンの他
に、燐、硼素、カリウムからなる群から選ばれた少なく
とも一種の元素を含むことを特徴とする請求項1〜5の
いずれか1項に記載のモリブデン含有酸化物流動層触媒
の使用法。
6. The method according to claim 1, wherein the impregnated and enriched component contains at least one element selected from the group consisting of phosphorus, boron, and potassium, in addition to molybdenum. The use of the fluidized bed catalyst containing molybdenum described in 1 above.
【請求項7】 富化されたモリブデンの量が、三酸化モ
リブデンとして5〜50重量%であることを特徴とする
請求項1〜6のいずれか1項に記載のモリブデン含有酸
化物流動層触媒の使用法。
7. The catalyst for a fluidized-bed molybdenum-containing oxide according to claim 1, wherein the amount of the molybdenum enriched is 5 to 50% by weight as molybdenum trioxide. Usage of.
【請求項8】 モリブデン富化触媒が、下記組成を有す
る請求項1〜7のいずれか1項に記載のモリブデン含有
酸化物流動層触媒の使用法。 Mo10Bia'Feb'Sbc'Dd'Ee'Ff'Gg'Hh'Oi'
(SiO2)j' (式中、Mo、Bi、FeおよびSbは、それぞれモリ
ブデン、ビスマス、鉄、アンチモンを示し、Dはマグネ
シウム、カルシウム、ストロンチウム、バリウム、クロ
ム、マンガン、コバルト、ニッケルおよび亜鉛からなる
群から選ばれた少なくとも一種の元素、Eは銅、銀、カ
ドミウム、アルミニウム、ガリウム、インジウム、ゲル
マニウム、錫、鉛、チタン、ジルコニウムおよびハフニ
ウムからなる群から選ばれた少なくとも一種の元素、F
はバナジウム、ニオブ、タンタル、タングステン、イッ
トリウム、ランタン、セリウム、プラセオジム、ネオジ
ム、サマリウム、ユウロピウム、ガドリニウム、トリウ
ム、ウラン、レニウム、ルテニウム、オスミウム、ロジ
ウム、イリジウム、パラジウム、白金および金からなる
群から選ばれた少なくとも一種の元素、Gは燐、硼素お
よびテルルからなる群から選ばれた少なくとも一種の元
素、Hはリチウム、ナトリウム、カリウム、ルビジウム
およびセシウムからなる群から選ばれた少なくとも一種
の元素、Oは酸素、Siは珪素を、添字a'、b'、c'、
d'、e'、f'、g'、h'、i'およびj'は原子比を示し、Mo
=10の時、a'=0.02〜4、b'=0.02〜12、c'
=0〜15、d'=0〜8、e'=0〜8、f'=0〜8、g'
=0〜4、h'=0〜2、i'=上記各成分が結合して生成
する酸化物に対応する酸素の数、j'=4〜120であ
る。)
8. The use of the fluidized-bed molybdenum-containing catalyst according to claim 1, wherein the molybdenum-enriched catalyst has the following composition. Mo 10 Bia'Feb'Sbc'Dd'Ee'Ff'Gg'Hh'Oi '
(SiO 2 ) j ′ (wherein, Mo, Bi, Fe and Sb represent molybdenum, bismuth, iron and antimony, respectively, and D represents magnesium, calcium, strontium, barium, chromium, manganese, cobalt, nickel and zinc. E is at least one element selected from the group consisting of copper, silver, cadmium, aluminum, gallium, indium, germanium, tin, lead, titanium, zirconium and hafnium; and F is at least one element selected from the group consisting of
Is selected from the group consisting of vanadium, niobium, tantalum, tungsten, yttrium, lanthanum, cerium, praseodymium, neodymium, samarium, europium, gadolinium, thorium, uranium, rhenium, ruthenium, osmium, rhodium, iridium, palladium, platinum and gold. G is at least one element selected from the group consisting of phosphorus, boron and tellurium, H is at least one element selected from the group consisting of lithium, sodium, potassium, rubidium and cesium, and O is Oxygen and Si represent silicon with subscripts a ', b', c ',
d ', e', f ', g', h ', i' and j 'indicate atomic ratios, and
= 10, a '= 0.02 to 4, b' = 0.02 to 12, c '
= 0 to 15, d '= 0 to 8, e' = 0 to 8, f '= 0 to 8, g'
= 0 to 4, h '= 0 to 2, i' = the number of oxygens corresponding to the oxides formed by combining the above components, and j '= 4 to 120. )
JP20831197A 1997-07-18 1997-07-18 Usage of Molybdenum-Containing Oxide Fluidized Bed Catalyst Expired - Lifetime JP3522087B2 (en)

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WO2000058272A1 (en) * 1999-03-26 2000-10-05 Mitsubishi Rayon Co., Ltd. Process for producing unsaturated nitrile
WO2001028984A1 (en) * 1999-10-18 2001-04-26 Mitsubishi Rayon Co., Ltd. Method for producing acrylonitrile, catalyst for use therein and the method for preparing the same
EP1223164A4 (en) * 1999-10-18 2005-02-23 Mitsubishi Rayon Co METHOD FOR THE PRODUCTION OF ACRYLONITRILE, CATALYST DAFO AND A METHOD FOR THE PRODUCTION THEREOF
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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2000058272A1 (en) * 1999-03-26 2000-10-05 Mitsubishi Rayon Co., Ltd. Process for producing unsaturated nitrile
WO2001028984A1 (en) * 1999-10-18 2001-04-26 Mitsubishi Rayon Co., Ltd. Method for producing acrylonitrile, catalyst for use therein and the method for preparing the same
US6642405B1 (en) 1999-10-18 2003-11-04 Mitsubishi Rayon Co., Ltd. Method for producing acrylonitrile, catalyst for use therein and method for preparing the same
EP1223164A4 (en) * 1999-10-18 2005-02-23 Mitsubishi Rayon Co METHOD FOR THE PRODUCTION OF ACRYLONITRILE, CATALYST DAFO AND A METHOD FOR THE PRODUCTION THEREOF
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KR20140117597A (en) 2012-02-29 2014-10-07 미쯔비시 레이온 가부시끼가이샤 Method for producing acrylonitrile
US9334233B2 (en) 2012-02-29 2016-05-10 Mitsubishi Rayon Co., Ltd. Method for producing acrylonitrile
JP2017171659A (en) * 2012-02-29 2017-09-28 三菱ケミカル株式会社 Manufacturing method of acrylonitrile

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