JPS5832550A - Metal ribbon manufacturing equipment - Google Patents
Metal ribbon manufacturing equipmentInfo
- Publication number
- JPS5832550A JPS5832550A JP12963081A JP12963081A JPS5832550A JP S5832550 A JPS5832550 A JP S5832550A JP 12963081 A JP12963081 A JP 12963081A JP 12963081 A JP12963081 A JP 12963081A JP S5832550 A JPS5832550 A JP S5832550A
- Authority
- JP
- Japan
- Prior art keywords
- tube
- nozzle
- cooling body
- atmosphere chamber
- vacuum
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/06—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
- B22D11/0611—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars formed by a single casting wheel, e.g. for casting amorphous metal strips or wires
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/06—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
- B22D11/0637—Accessories therefor
- B22D11/0697—Accessories therefor for casting in a protected atmosphere
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Continuous Casting (AREA)
Abstract
Description
【発明の詳細な説明】
この発明は、非晶質金属や結晶質薄帯(以下金属薄帯と
いう)t−液体急冷法によって製造するための金属薄帯
の製造装置に関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to an apparatus for manufacturing amorphous metal or crystalline metal ribbon (hereinafter referred to as metal ribbon) by a t-liquid quenching method.
金属薄帯の製造法の一つとして溶融金−(以下溶湯とい
う)をノズル管のノズル口から高速回転する回転冷却体
の外周面に向けて噴射し、゛す4?ン状あるいはテープ
状に急速冷却凝固させる方法が知られておシ、この方法
は液体急冷法といわれている。液体急冷法は回転冷却体
の種類によって、片ロール法、双コール法、遠心急冷法
勢がある。As one of the methods for producing metal ribbons, molten gold (hereinafter referred to as molten metal) is injected from the nozzle opening of a nozzle pipe toward the outer circumferential surface of a rotating cooling body that rotates at high speed. A method of rapid cooling solidification in the form of a tube or tape is known, and this method is called a liquid quenching method. Liquid quenching methods include single roll method, double-coal method, and centrifugal quenching method, depending on the type of rotating cooling body.
これらの方法によって溶湯の成分、組成および冷却条件
等を適切に選ぶことによって金属薄帯を得ることができ
る。Metal ribbons can be obtained by these methods by appropriately selecting the components, composition, cooling conditions, etc. of the molten metal.
ところで液体急冷法による金属薄帯の製造は、大気中で
行なうのが一般的である。しかし大気中で金属薄帯を製
造すると、回転冷却体の外周面に高速回転に伴なう空気
の表面気流層が発生するため、この気流が回転冷却体と
、この上に噴射されてできた溶湯のプールCツクドル)
との間に巻込まれたシ、酸化物の生成を促進したシ、7
9ドルの安定を乱したシするために製造された金属薄帯
の回転冷却体に接した面の表面荒さの状態が悪くなシ、
このため金属薄帯の厚さの不均一やエッヂの不整を生じ
る欠点がある。また片ロールや遠心急冷法の場合には、
金属薄帯の自由面に長手方向に空気泡を含んだ筋が生じ
、溶湯の成分や組成によっては折れ易い゛ものが生じる
。さらにノズル管についてもノズル口が大気中に存在し
ているため、ノズル口から溶湯の酸化を防ぐことができ
ず、このためノズル内に酸化物が詰ったシ、付着するこ
とがあって良質の金属薄帯を連続しC得ることを困難に
している。また回転冷却体t−eドルと直接接触するの
で瞬間的に高温となシ酸化変質等を受は易い。By the way, the production of metal ribbons by the liquid quenching method is generally carried out in the atmosphere. However, when metal ribbons are manufactured in the atmosphere, a surface layer of air is generated on the outer circumferential surface of the rotary cooling body due to high-speed rotation, so this airflow is injected onto the rotary cooling body and onto this layer. Molten metal pool C Tsukudol)
7, which was caught between the
The surface roughness of the surface in contact with the rotary cooling body of the metal thin strip manufactured in order to disturb the stability of the metal ribbon is in poor condition.
For this reason, there is a drawback that the thickness of the metal ribbon becomes non-uniform and the edges become irregular. In addition, in the case of single roll or centrifugal quenching method,
Lines containing air bubbles are formed in the longitudinal direction on the free surface of the metal ribbon, and depending on the components and composition of the molten metal, some pieces may break easily. Furthermore, since the nozzle opening of the nozzle pipe is exposed to the atmosphere, it is not possible to prevent the oxidation of the molten metal from the nozzle opening, and as a result, oxides may become clogged and adhere to the nozzle, resulting in a high-quality product. This makes it difficult to obtain C from a continuous metal ribbon. In addition, since it is in direct contact with the rotary cooling body TE, it is easily exposed to oxidation and deterioration due to the instantaneous high temperature.
このために最近では、液体急冷法による金属薄帯の製造
装置のノズル管を保護ガス雰囲気中においたシ、装置全
体を真空中においたシすることで、上述した空気による
種々の弊害を除去することが試みられている。For this reason, recently, the nozzle tube of metal ribbon manufacturing equipment using the liquid quenching method is placed in a protective gas atmosphere, and the entire equipment is placed in a vacuum, thereby eliminating the various harmful effects caused by air. That is what is being attempted.
第1図にノズル管を保護ガス芽囲気中に設け、片ロール
法によ〕金属薄帯を製造するための従来の代表的な装置
の要部を示している。ノズル管lとこの管を取巻く外管
2との間に不活性の保−ガス3t−供給し、この保睦ガ
スを回転冷却体4に浴湯5f:噴射すると同時に吹き付
けることによって、ノズル口からの溶湯5の酸化や金属
薄帯6の酸化を防止している。しかし上記の方法では、
回転冷却体4の高速回転に伴なって生じる空気の気流層
の浸入を完全に防ぐことができず、またパドルから引出
された金属薄帯は保護ガス雰囲気中を通過した後でもか
なシ高温(特に鉄系の結晶質薄帯において)であるため
酸化が進行し、十分な酸化防止効果は得られないのが実
情である。そこで酸化防止効果を更に向上するために不
活性保睦ガスを多量に流すと、この強いガス気流の影響
でノ9ドルが不安定となシ、寸法精度のよい金属薄帯を
得ることは困難になるという欠点もあった。したがって
溶湯の酸化を完全に防止し、回転冷却体の酸化変質を防
止するためには装置全体を真空中または不活性ガス雰囲
気中に配置することが最も効果的である。FIG. 1 shows the main parts of a typical conventional apparatus for producing a metal ribbon by the single roll method, in which a nozzle tube is provided in a protective gas atmosphere. An inert retaining gas 3t is supplied between the nozzle pipe 1 and the outer pipe 2 surrounding this pipe, and this retaining gas is injected into the rotary cooling body 4 at the same time as the bath water 5f. This prevents oxidation of the molten metal 5 and oxidation of the metal ribbon 6. However, in the above method,
It is not possible to completely prevent the infiltration of the air flow layer caused by the high-speed rotation of the rotary cooling body 4, and the thin metal strip pulled out from the paddle remains at a high temperature even after passing through the protective gas atmosphere. In particular, in iron-based crystalline ribbons), oxidation progresses and a sufficient antioxidant effect cannot be obtained. Therefore, when a large amount of inert retaining gas is flowed in order to further improve the oxidation prevention effect, the metal ribbon becomes unstable due to the influence of this strong gas flow, making it difficult to obtain metal thin strips with good dimensional accuracy. It also had the disadvantage of becoming. Therefore, in order to completely prevent oxidation of the molten metal and prevent oxidative deterioration of the rotary cooling body, it is most effective to place the entire apparatus in a vacuum or in an inert gas atmosphere.
この点に鑑み、従来のこの種の真空下における装置を第
2図にその代表例を示す。すなわち、この装置紘真空容
器7内にノズル管1、回転冷却体4、ノズル管lの外周
部に設けた加熱コイル8、同軸電極9を配設したもので
、このようにす今と装置全体が大規模になる上、電気的
絶縁部10も必要とし、との九め装置が高価なものとな
っていた。また作業性の点からも真空容器7内でのノズ
ル管の取付は等に不便を生じていた。In view of this point, FIG. 2 shows a typical example of a conventional device under vacuum of this type. That is, this device has a nozzle pipe 1, a rotary cooling body 4, a heating coil 8 provided on the outer periphery of the nozzle pipe 1, and a coaxial electrode 9 arranged in a vacuum chamber 7, and in this way, the current and the entire device are In addition to being large in scale, it also requires an electrically insulating section 10, making the closing device expensive. Also, from the viewpoint of workability, it is inconvenient to attach the nozzle pipe within the vacuum vessel 7.
この発明は上記のような従来のものの欠点を除去するた
めになされたもので、回転冷却体のみを真空または不活
性ガス雰囲気室内に配置し、加熱コイルを雰囲気室外に
配設するようにしたので、真空容積が少なくて済み短時
間で高真空を得ることができ、ま九従来の装置を簡単に
転用することが可能であるので経済的で取扱いの簡単な
安価な金属薄帯の製造装置を提供することを目的として
いる。This invention was made in order to eliminate the above-mentioned drawbacks of the conventional type. Only the rotary cooling body is placed in a vacuum or inert gas atmosphere chamber, and the heating coil is placed outside the atmosphere chamber. , the vacuum volume is small, high vacuum can be obtained in a short time, and conventional equipment can be easily repurposed, making it an economical, easy-to-handle, and inexpensive manufacturing equipment for metal thin strips. is intended to provide.
以下この発明の一実施例を図について説明する。An embodiment of the present invention will be described below with reference to the drawings.
第3図において、11は真空または不活性ガスの雰囲気
室12内に配置されている高速回転する回転冷却体で、
この回転冷却体110回転軸11aは磁性流体シールさ
れている。13は上記雰囲気室12に一端を突入して立
設している外管で、耐火性のセラミックや透明石英管か
らできている。In FIG. 3, reference numeral 11 denotes a rotary cooling body that rotates at high speed and is placed in a vacuum or inert gas atmosphere chamber 12.
The rotating shaft 11a of this rotary cooling body 110 is sealed with magnetic fluid. Reference numeral 13 denotes an outer tube that stands upright with one end protruding into the atmosphere chamber 12, and is made of a fire-resistant ceramic or transparent quartz tube.
14はこの外管13の外周部にコイル状に配されている
加熱コイルで、雰囲気室12外に設けである。15は外
管13内に挿入されているノズル管、15mはノズル口
である。16はこのノズル管15の上端部に取付けたホ
ルダーであって、このホルダー16はノズル管15を上
、下に昇降させるシリンダー17と、溶湯噴射用不活性
ガス導入管18との接続を兼ねている。19は上記外管
13の上端とノズル管15の途中とを真空シールしてい
る気密ホルダーである。この気密ホルダー19の拡大図
を第4図に示す。外管13はバッキング19mによって
シールされ、ノズル管l・5は0リング19bによって
昇降自在にシールされている。20は気密ホルダー19
を支持している支柱、20&はシリンダー17の支持部
、21は雰囲気室12の真空度を調整するリーク弁、2
2は排気口であ次に金属薄帯の製造方法について説明す
る。まず、金属薄帯材料をノズル管15内に収容する。Reference numeral 14 denotes a heating coil arranged in a coil shape around the outer circumference of the outer tube 13, and is provided outside the atmosphere chamber 12. 15 is a nozzle pipe inserted into the outer tube 13, and 15m is a nozzle opening. Reference numeral 16 denotes a holder attached to the upper end of this nozzle pipe 15, and this holder 16 also serves as a connection between a cylinder 17 for raising and lowering the nozzle pipe 15 and an inert gas introduction pipe 18 for injecting molten metal. There is. Reference numeral 19 denotes an airtight holder that vacuum-seals the upper end of the outer tube 13 and the middle of the nozzle tube 15. An enlarged view of this airtight holder 19 is shown in FIG. The outer tube 13 is sealed by a backing 19m, and the nozzle pipe 1.5 is sealed by an O-ring 19b so as to be movable up and down. 20 is an airtight holder 19
20 & is a support part for the cylinder 17, 21 is a leak valve that adjusts the degree of vacuum in the atmosphere chamber 12, 2
Reference numeral 2 denotes an exhaust port.Next, a method for manufacturing a metal ribbon will be explained. First, a metal ribbon material is accommodated in the nozzle pipe 15.
その後、気密ホルダー19と外管13t−シールして、
外管13内にノズル管15を挿入する。このときノズル
口tSaを外管13の下端開口部から少し突き出るよう
にする。次に気密ホルダー19のOIJング19bをノ
ズル管15にシールしてから外管13t−加熱コイル1
4内を通し、外管130下端VLt雰囲気室12の挿着
孔12&に装着シールする。続いて気密ホルダー19を
支柱20に支持し、ノズル管15の上端金ホルダー16
にシール接続する。その後シリンダー17を駆動してノ
ズル管1st−下降させ、ノズル口15aと回転冷却体
11の距離を適切に決める。この距離は2−以下が適切
である。かくして雰囲気室12内をロータリーポンプ(
図示せず)で排気し、所定真空下に保つ。真空度の調整
aIJ−り弁21を用い?4性ガスを導入する。次にシ
リンダー17を再び駆動してノズル管15を上昇しての
ち、加熱コイル14t−通電してノズル管15内の金属
薄帯材料を溶融する。なお、外管13に透明石英管を用
いることによシ、材料の溶融状態の監視ができ、また放
射温度計などによって測定することができる利点がある
。上記材料の溶融後は、回転冷却体11を高速回転させ
、シリンダー17を駆動してノズル管151に下降し、
ノズル口15&を回転冷却体ll上に近接する。これと
同時に導入管18より不活性ガスをノズル管15内に導
入して浴湯をノズル口15aから回転冷却体11の外周
面に噴射させる。これによ多連続した金属薄帯を得るこ
とができる。After that, the airtight holder 19 and the outer tube 13t are sealed.
Insert the nozzle pipe 15 into the outer pipe 13. At this time, the nozzle opening tSa is made to slightly protrude from the lower end opening of the outer tube 13. Next, the OIJ ring 19b of the airtight holder 19 is sealed to the nozzle pipe 15, and then the outer pipe 13t and the heating coil 1 are sealed.
4, and is installed and sealed in the insertion hole 12 & of the lower end VLt atmosphere chamber 12 of the outer tube 130. Subsequently, the airtight holder 19 is supported on the pillar 20, and the upper metal holder 16 of the nozzle pipe 15 is
Connect the seal to the Thereafter, the cylinder 17 is driven to lower the nozzle pipe 1st, and the distance between the nozzle opening 15a and the rotary cooling body 11 is determined appropriately. Appropriately, this distance is 2- or less. In this way, the inside of the atmosphere chamber 12 is pumped by the rotary pump (
(not shown) and maintain a predetermined vacuum. Adjust the degree of vacuum using the IJ valve 21? Introduce a 4-character gas. Next, the cylinder 17 is driven again to move up the nozzle pipe 15, and then the heating coil 14t is energized to melt the metal ribbon material in the nozzle pipe 15. Note that by using a transparent quartz tube for the outer tube 13, there is an advantage that the molten state of the material can be monitored and measured using a radiation thermometer or the like. After the material is melted, the rotary cooling body 11 is rotated at high speed, the cylinder 17 is driven, and the material is lowered into the nozzle pipe 151.
The nozzle opening 15 & is placed close to the rotating cooling body 11. At the same time, an inert gas is introduced into the nozzle pipe 15 through the introduction pipe 18, and bath water is injected onto the outer peripheral surface of the rotary cooling body 11 from the nozzle port 15a. This makes it possible to obtain multiple continuous metal ribbons.
なお、この発明では、片ロールのものについて説明した
がその他、双ロールや遠心急冷法等の液体急冷法に用い
る装置にも活用できる。In addition, in this invention, although the one roll type was described, it can also be used for devices used in liquid quenching methods such as twin rolls and centrifugal quenching methods.
以上のようにこの発明によれば、回転冷却体のみを真空
または不活性ガス雰囲気室内に配置することにより、コ
ンパクトな雰囲気室で済むので。As described above, according to the present invention, by arranging only the rotary cooling body in the vacuum or inert gas atmosphere chamber, a compact atmosphere chamber can be used.
排−ポンプも小型のもので足シ経済的である。また従来
の装置の一部をそのま\転用できる。さらに加熱コイル
に加熱されるノズル管部分が雰囲気室と別になっている
ので材料の溶融状態の監視も容易に行なえる。しかも金
属薄帯の製造が真空または不活性ガス雰囲気中で行なえ
るため金属薄帯の表面が良好で、寸法精度のよい品質の
よい製品を製造できる効果がある。The exhaust pump is also small and economical. Also, some of the conventional equipment can be reused as is. Furthermore, since the nozzle pipe portion heated by the heating coil is separate from the atmosphere chamber, the molten state of the material can be easily monitored. Furthermore, since the metal ribbon can be manufactured in a vacuum or in an inert gas atmosphere, the surface of the metal ribbon is good, and it is possible to manufacture high-quality products with good dimensional accuracy.
第1図は従来の大気中における金属薄帯製造装置の要部
を示した図、第2図は従来の真空中における装置の全体
の側断面図、第3図はこの発明による金属薄帯の製造装
置の全体の側断面図、第4図は気密ホルダーの拡大断面
図である。
11・・・回転冷却体、12・・・雰囲気室、13・・
・外管、14・・・加熱コイル、15・・・ノズル管、
15a−・ノズル口、16・・・ホルダー、17・・・
シリンダー、18・・・導入管、19・・・気密ホルダ
ー、20・・・支柱、21・・・リーク弁。
なお、図中、同一符号は同−又は相当部分を示す。
第1図
第2因
第3図Fig. 1 is a diagram showing the main parts of a conventional apparatus for producing metal ribbon in the atmosphere, Fig. 2 is a side sectional view of the entire conventional apparatus in vacuum, and Fig. 3 is a diagram showing the main parts of a conventional apparatus for producing metal ribbon in the atmosphere. FIG. 4 is a side sectional view of the entire manufacturing apparatus, and FIG. 4 is an enlarged sectional view of the airtight holder. 11... Rotating cooling body, 12... Atmosphere chamber, 13...
・Outer tube, 14... Heating coil, 15... Nozzle pipe,
15a--Nozzle opening, 16... Holder, 17...
Cylinder, 18...Introduction pipe, 19...Airtight holder, 20...Strut, 21...Leak valve. In addition, in the figures, the same reference numerals indicate the same or corresponding parts. Figure 1 Cause 2 Figure 3
Claims (1)
融金楓を噴射し、この溶融金属を急速冷却凝固させるよ
うにした金属薄帯の製造装置において、上記回転冷却体
を真空または不活性ガス芽囲気室に設置し、この雰囲気
室に外管の一端を突入して配設すると共に、外管の周囲
に加熱コイルを配し、カッコO71D熱コイル内にノズ
ル管がX全シールされ、ノズル管のノズル口が上記回転
冷却体に昇降自在に設は友ことを特徴とする金属薄帯の
製造装置。 (2)上記外管が透明石英管からできていることを特徴
とする特許請求の範囲第1項に記載の金属薄帯の製造装
置。[Scope of Claims] (1.) A metal ribbon manufacturing apparatus in which molten metal maple is injected through a nozzle toward a rotating cooling body rotating at high speed, and the molten metal is rapidly cooled and solidified. The cooling body is installed in a vacuum or inert gas atmosphere chamber, and one end of the outer tube is inserted into this atmosphere chamber, and a heating coil is arranged around the outer tube, and a nozzle is installed inside the bracket O71D heating coil. A metal ribbon manufacturing apparatus characterized in that the tube is fully sealed and the nozzle opening of the nozzle tube is attached to the rotary cooling body so as to be able to rise and fall freely. (2) The metal ribbon manufacturing apparatus according to claim 1, wherein the outer tube is made of a transparent quartz tube.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12963081A JPS5832550A (en) | 1981-08-19 | 1981-08-19 | Metal ribbon manufacturing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12963081A JPS5832550A (en) | 1981-08-19 | 1981-08-19 | Metal ribbon manufacturing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS5832550A true JPS5832550A (en) | 1983-02-25 |
Family
ID=15014238
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP12963081A Pending JPS5832550A (en) | 1981-08-19 | 1981-08-19 | Metal ribbon manufacturing equipment |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5832550A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61140350A (en) * | 1984-12-13 | 1986-06-27 | Toyota Central Res & Dev Lab Inc | Apparatus for producing thin metallic strip |
| JPS62168648A (en) * | 1986-01-21 | 1987-07-24 | Mitsui Eng & Shipbuild Co Ltd | Production of metallic thin hoop or wire |
| JPS6310044A (en) * | 1986-07-01 | 1988-01-16 | Unitika Ltd | Manufacture of metal fine wire |
-
1981
- 1981-08-19 JP JP12963081A patent/JPS5832550A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61140350A (en) * | 1984-12-13 | 1986-06-27 | Toyota Central Res & Dev Lab Inc | Apparatus for producing thin metallic strip |
| JPS62168648A (en) * | 1986-01-21 | 1987-07-24 | Mitsui Eng & Shipbuild Co Ltd | Production of metallic thin hoop or wire |
| JPS6310044A (en) * | 1986-07-01 | 1988-01-16 | Unitika Ltd | Manufacture of metal fine wire |
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