JPS587280Y2 - Slag cooler - Google Patents
Slag coolerInfo
- Publication number
- JPS587280Y2 JPS587280Y2 JP1979117938U JP11793879U JPS587280Y2 JP S587280 Y2 JPS587280 Y2 JP S587280Y2 JP 1979117938 U JP1979117938 U JP 1979117938U JP 11793879 U JP11793879 U JP 11793879U JP S587280 Y2 JPS587280 Y2 JP S587280Y2
- Authority
- JP
- Japan
- Prior art keywords
- slag
- temperature
- cooling plate
- water
- heat exchange
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000002893 slag Substances 0.000 title claims description 55
- 238000001816 cooling Methods 0.000 claims description 55
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 34
- 238000007654 immersion Methods 0.000 claims description 10
- 230000005855 radiation Effects 0.000 claims description 7
- 230000003028 elevating effect Effects 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 239000000498 cooling water Substances 0.000 description 9
- 238000001514 detection method Methods 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 238000007664 blowing Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000002826 coolant Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 210000003127 knee Anatomy 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000008400 supply water Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B2400/00—Treatment of slags originating from iron or steel processes
- C21B2400/02—Physical or chemical treatment of slags
- C21B2400/022—Methods of cooling or quenching molten slag
- C21B2400/024—Methods of cooling or quenching molten slag with the direct use of steam or liquid coolants, e.g. water
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B2400/00—Treatment of slags originating from iron or steel processes
- C21B2400/02—Physical or chemical treatment of slags
- C21B2400/022—Methods of cooling or quenching molten slag
- C21B2400/026—Methods of cooling or quenching molten slag using air, inert gases or removable conductive bodies
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B2400/00—Treatment of slags originating from iron or steel processes
- C21B2400/05—Apparatus features
- C21B2400/062—Jet nozzles or pressurised fluids for cooling, fragmenting or atomising slag
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B2400/00—Treatment of slags originating from iron or steel processes
- C21B2400/05—Apparatus features
- C21B2400/064—Thermally-conductive removable bodies, e.g. balls
Landscapes
- Manufacture Of Iron (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
- Furnace Details (AREA)
Description
【考案の詳細な説明】
本考案は、溶融状態にある溶滓中に金属製熱交換媒体(
以下冷却板という)を浸漬して熱を吸収し、次にこの冷
却板を流水中に浸して冷却する行程をエンドレスに繰り
返すことによって溶滓の温度を下げる溶滓冷却機におい
て、該溶滓機の性能を維持しながら、溶滓の温度および
流量の変化に対応して運転を自動制御することができる
溶滓冷却機に関するものである。[Detailed Description of the Invention] The present invention provides a metallic heat exchange medium (metallic heat exchange medium)
In a slag cooling machine, the temperature of slag is lowered by endlessly repeating the process of immersing a cooling plate (hereinafter referred to as a cooling plate) to absorb heat, and then immersing this cooling plate in running water to cool the slag. This invention relates to a slag cooling machine that can automatically control operation in response to changes in slag temperature and flow rate while maintaining performance.
従来、溶滓冷却機においては冷却板が溶滓中に浸漬して
いる間にうばった熱量と水槽中を通過する間に放出する
熱量とが同量であること、つまり冷却板の吸熱と放熱量
がバランスのとれた状態で運転することが重要であるの
に、実際の操業では溶滓の温度・流量と共に変化してい
るのが実情であった。Conventionally, in slag cooling machines, the amount of heat absorbed while the cooling plate is immersed in the slag and the amount of heat released while passing through the water tank are the same, that is, the amount of heat absorbed and released by the cooling plate is the same. Although it is important to operate with a balanced amount of heat, in actual operation, the temperature and flow rate of the slag change.
また、冷却板の吸熱量は、溶滓側の温度の上下と、流量
の大小により増減し、一方冷却板の放熱量は水槽に供給
する水温の上下と、供給水の流量の大小により増減して
いた。In addition, the amount of heat absorbed by the cooling plate increases or decreases depending on the temperature on the slag side and the magnitude of the flow rate, while the amount of heat dissipated from the cooling plate increases or decreases depending on the temperature of the water supplied to the water tank and the magnitude of the flow rate of the supplied water. was.
本考案は、上記点に鑑みてなされたもので、溶滓の温度
と流量の時々刻々の変動は実操業中に定量的に連続検知
することは不可能であるが、冷却板表面の温度の形では
定量的連続検知が可能であることに注目して、水中冷却
を終えた冷却板の表面温度を検出して、冷却水量を調節
し、再び溶滓中に浸入する前の冷却板の温度を一定にし
たり、また冷却板が溶滓中より上げられ水中に浸入する
前に、冷却板の表面温度を検出し、冷却媒体である冷却
板の表面温度の形で定量的連続検知が可能であることに
注目して、水中冷却を終えた冷却板の表面温度を検出し
て、冷却水量を調節し、再び溶滓中に浸入する前の冷却
板の温度を一定にしたり、また冷却板が溶滓中より上げ
られた水中に浸入する前に、冷却板の表面温度を検出し
、これによ1月令却板の溶滓中の浸漬深さ及び/又は移
動速度を調節し、冷却板の吸熱または放熱量を自動的に
調節することができるようにした溶滓冷却機を提供する
ことを目的とするもので゛ある。The present invention was developed in view of the above points, and although it is impossible to quantitatively and continuously detect moment-to-moment fluctuations in the temperature and flow rate of the slag during actual operation, the temperature on the surface of the cooling plate Focusing on the fact that continuous quantitative detection is possible with this method, we can detect the surface temperature of the cooling plate after it has finished cooling in water, adjust the amount of cooling water, and check the temperature of the cooling plate before it enters the slag again. It is possible to keep the temperature constant, or to detect the surface temperature of the cooling plate before it is lifted from the slag and enters the water, and quantitative continuous detection is possible in the form of the surface temperature of the cooling plate, which is the cooling medium. Focusing on certain things, we detected the surface temperature of the cooling plate after it had finished cooling in water and adjusted the amount of cooling water to keep the temperature of the cooling plate constant before entering the slag again. Before entering the water raised from the slag, the surface temperature of the cooling plate is detected, and the immersion depth and/or moving speed of the cooling plate in the slag is adjusted based on this. The object of the present invention is to provide a slag cooler that can automatically adjust the amount of heat absorbed or released.
上記目的を達成するために、本考案の溶滓冷却機は、溶
滓への浸漬前後における熱交換媒体の表面温度を検出す
る輻射温度計を設け、浸漬後の検出温度に基づいて浸漬
深さ及び/又は移動速度が自動的に調節されるように熱
交換媒体を駆動するためのタンブラ−に設けられたタン
ブラ−の昇降機構及び/又はタンブラ−を駆動する可変
速電動機と、浸入前の検出温度に基づいて熱交換媒体を
冷却する水槽の流水量を自動的に調節するようにした水
量調節弁とを有することを特徴としているものである。In order to achieve the above object, the slag cooler of the present invention is equipped with a radiation thermometer that detects the surface temperature of the heat exchange medium before and after immersion in the slag, and the immersion depth is determined based on the detected temperature after immersion. and/or a tumbler lifting mechanism provided in the tumbler for driving the heat exchange medium so that the moving speed is automatically adjusted and/or a variable speed electric motor driving the tumbler, and detection before infiltration. It is characterized by having a water flow control valve that automatically adjusts the flow rate of the water tank for cooling the heat exchange medium based on the temperature.
以下本考案を図に示す実施例について説明する。The present invention will be described below with reference to embodiments shown in the drawings.
第1図には、溶滓冷却機4が示されており、溶滓樋2を
流れる溶滓1を冷却するために、金属製冷却媒体である
冷却板9がエンドレスのリンクチェーン5により案内軌
条15に沿ってD方向に移動され、冷却板9は、さらに
支持体7A、7Bに支持され、可変式電動機20により
駆動されるヘッド部のタンブラ−6Aとテール部のタン
ブラ−6Bにより水槽13中を流れる冷却水中に侵入さ
れ、冷却されたあと、再び溶滓中に浸漬して溶滓をエン
ドレンに冷却するものである。FIG. 1 shows a slag cooler 4, in which a cooling plate 9, which is a metal cooling medium, is connected to a guide rail by an endless link chain 5 in order to cool the slag 1 flowing through a slag trough 2. 15 in the D direction, the cooling plate 9 is further supported by supports 7A and 7B, and is moved into the water tank 13 by a head tumbler 6A and a tail tumbler 6B driven by a variable electric motor 20. After being cooled, the slag is immersed in the molten slag again to cool the slag to an end-drain state.
冷却板9は、詳細には第2図および第3図に示すように
、案内軌条15上を走行する案内車輪5A、5Bに支持
されたシャフト8に複数個の冷却板9A、9B・・・・
・・9Gが等間隔に取り付けられて、リンクチェーン5
により連結されて構成されている。As shown in detail in FIGS. 2 and 3, the cooling plate 9 includes a plurality of cooling plates 9A, 9B...・
・・9G is attached at equal intervals, link chain 5
It is configured by being connected by.
冷却板9により冷却された溶滓1は、吹製樋12に流出
し、吹製水の噴射装置3からの吹製水11を噴射し、7
て、硬質の溶滓10にされる。The molten slag 1 cooled by the cooling plate 9 flows out into the blowing gutter 12, where it is sprayed with blowing water 11 from the blowing water injection device 3.
Then, it is made into hard slag 10.
上記構成の溶滓冷却機4において、冷却板9を冷却する
水槽13には、供給水主管16から水量調節弁17を介
して冷却水が供給され、水槽13中で冷却板9を冷却し
て溢水シュート18がら放出される。In the slag cooler 4 having the above configuration, cooling water is supplied from the supply water main pipe 16 to the water tank 13 for cooling the cooling plate 9 via the water flow control valve 17, and the cooling plate 9 is cooled in the water tank 13. Water is discharged from the overflow chute 18.
また、冷却板9の溶滓1への浸漬深さの調節は、支持体
7Bに設けられた昇降機構、例えば電動ジヤツキ19に
よりテール部タンブラ−6Bの高さを調節することによ
り行い、冷却板9の吸熱量の調節は可変速電動機20の
回転数を変えることにより冷却板9の移動速度により行
うことができる。The immersion depth of the cooling plate 9 into the molten slag 1 is adjusted by adjusting the height of the tail tumbler 6B using an elevating mechanism provided on the support 7B, for example, an electric jack 19. The amount of heat absorption 9 can be adjusted by changing the speed of movement of the cooling plate 9 by changing the rotation speed of the variable speed electric motor 20.
溶滓冷却機4の操業運転中に常に生じる溶滓の流量およ
び温度の変化は、冷却板9の吸熱量即ち温度の変化とな
って表われるので、ヘッド部のタンブラ−6A、テール
部のタンブラ−6Bに設けた水槽13の前後の輻射温度
計(検出温度TI。Changes in the flow rate and temperature of the slag that always occur during the operation of the slag cooler 4 appear as changes in the amount of heat absorbed by the cooling plate 9, that is, changes in temperature. Radiation thermometers (detection temperature TI) before and after the water tank 13 installed in -6B.
T2)によって検出することかで゛きる。T2).
また、冷却板9の冷却水中における放熱量は、水槽13
の入口と出口に設けた水温計(検出温度t1゜t2)お
よび水温計オリフィス21によって検出することができ
る。In addition, the amount of heat dissipated from the cooling plate 9 in the cooling water is
The water temperature can be detected by water temperature gauges (detected temperatures t1 to t2) provided at the inlet and outlet of the water temperature gauge and the water temperature gauge orifice 21.
従って、冷却板9の吸熱と放熱の熱量バランスは、単位
時間内における冷却板9の質量をWkg/min、冷却
水の質量Qkg/min、冷却板9の比熱をCpとすれ
ば、
cp(’rニーT2) XW= (t 、−t 2)
Qで表わされ、溶滓1の流量や温度の変動によって冷却
板9の温度T1が変動しても、冷水量Qを調節すること
によって冷却板9の水槽13から出たときの温度T2を
一定に保持することができる。Therefore, the heat balance between heat absorption and heat radiation of the cooling plate 9 is expressed as cp(' r knee T2) XW= (t, -t2)
Even if the temperature T1 of the cooling plate 9 changes due to changes in the flow rate or temperature of the slag 1, by adjusting the amount of chilled water Q, the temperature T2 of the cooling plate 9 when it comes out of the water tank 13 can be adjusted. can be held constant.
冷却板9の温度T2の値を一定に保持するには、一定の
冷却水量を供給している状態では、温度T1の変動が温
度T2の上下となって表われるので、温度T2を検出し
、それに対応してT2温度記録調節計からの信号により
水量調節弁17の開度を調節して水量を増減させればよ
い。In order to keep the temperature T2 of the cooling plate 9 constant, detect the temperature T2, since when a constant amount of cooling water is supplied, fluctuations in the temperature T1 will appear above and below the temperature T2. Correspondingly, the opening degree of the water volume control valve 17 may be adjusted based on the signal from the T2 temperature recording controller to increase or decrease the water volume.
通常、溶滓の流量・温度の変動がある範囲内、例えば流
量3〜4t/min、温度1450〜1550℃であれ
ば、上記冷却水量の調節で充分満足な調節結果が得られ
るのであるが、実操業においては、溶滓の流量は、瞬間
的に多量の、例えば7 t /min〜9t/minの
ようにピーク的に出滓量に達することがあり、この場合
には、まず冷却板9の温度T1が異常上昇するので、こ
れを検出し、設定温度以上に達したときは、T1温度記
録調節計からの信号により電動ジヤツキ19を作動させ
て、テール部タンブラ−6Bを上昇させ、冷却板9の溶
滓1中の浸漬深さを浅くすることにより、冷却板9の温
度T1を設定値以上に上げないようにすることができる
。Normally, if the flow rate and temperature of the slag vary within a range, for example, if the flow rate is 3 to 4 t/min and the temperature is 1450 to 1550°C, a sufficiently satisfactory adjustment result can be obtained by adjusting the amount of cooling water as described above. In actual operation, the flow rate of the slag may momentarily reach a large amount, for example, a peak amount of 7 t/min to 9 t/min, and in this case, first the cooling plate 9 When the temperature T1 of the temperature rises abnormally, this is detected, and when it reaches the set temperature or higher, the electric jack 19 is activated by the signal from the T1 temperature recording controller to raise the tail tumbler 6B and cool it down. By reducing the immersion depth of the plate 9 in the slag 1, it is possible to prevent the temperature T1 of the cooling plate 9 from rising above a set value.
換言すれば、温度T1による電動ジヤツキ19の調節は
、第一次の調節であり、温度T2による冷却水量の調節
は、第二次の微細調節である。In other words, the adjustment of the electric jack 19 according to the temperature T1 is a first-order adjustment, and the adjustment of the amount of cooling water according to the temperature T2 is a second-order fine adjustment.
また、温度T1が下限設定値以下となる場合(例えば、
溶滓1の流量が2 t /min以下となったり、その
温度が1400℃以下になった場合)は、可変速電動機
の回転数を減じて、冷却板9の移動速度を遅くシ、吸熱
量を減らしてやることもできる。Also, if the temperature T1 is below the lower limit setting value (for example,
If the flow rate of the slag 1 is less than 2 t/min or its temperature is less than 1400°C, reduce the rotation speed of the variable speed motor to slow the moving speed of the cooling plate 9, and reduce the amount of heat absorbed. You can also reduce it.
従って、冷却板9の吸熱および放熱量の調節をする自動
制御装置は、全部または一部を用いることによって溶滓
冷却機4を自動運転することができる。Therefore, the slag cooler 4 can be automatically operated by using all or part of the automatic control device that adjusts the heat absorption and heat radiation amount of the cooling plate 9.
以上述べたような本考案においては、冷却板9の吸熱お
よび放熱量を冷却板の表面温度を検出することにより、
冷却板の溶滓中の浸漬深さを調節し、また水槽への冷却
水量を調節して、これらを全部または一部を調節するこ
とにより、冷却板の吸熱量と放熱量をバランスさせるこ
とができるので、溶滓冷却機の性能を維持しながら、溶
滓の温度および流量の変化に対応して運転を自動制御す
ることができるという優れた効果がある。In the present invention as described above, the amount of heat absorbed and released by the cooling plate 9 is determined by detecting the surface temperature of the cooling plate.
By adjusting the immersion depth of the cooling plate in the slag and adjusting the amount of cooling water to the water tank, it is possible to balance the amount of heat absorbed and the amount of heat released by the cooling plate by adjusting all or part of these. This has the excellent effect of automatically controlling the operation in response to changes in the temperature and flow rate of the slag while maintaining the performance of the slag cooler.
よって、今後の溶滓の資源化技術の進歩によってしばし
ば溶滓の冷却を行わねばならない処理プロセスが必要と
なる場合には、本考案の溶滓冷却機を応用することが可
能となる。Therefore, the slag cooler of the present invention can be applied when future progress in slag recycling technology requires a treatment process that frequently requires cooling of slag.
第1図は溶滓冷却機の側面図であり、冷却板の温度調節
を行う自動制御装置を示すダイヤフラム、第2図は溶滓
樋における冷却板の縦断面図、および゛第3図は第2図
の冷却板の横断面図である。
1・・・・・・溶滓、4・・・・・・溶滓冷却機、9・
・・・・・冷却板(熱交換媒体)、13・・・・・・水
槽、17・・・・・・冷却水量調節弁、19・・・・・
・電動ジヤツキ、20・・・・・・可変速電動機、T1
・・・・・・水槽侵入前の冷却板の輻射温度計、T2・
・・・・・水槽から出た冷却板の輻射温度計。Figure 1 is a side view of the slag cooler, showing the diaphragm showing the automatic control device that controls the temperature of the cooling plate, Figure 2 is a longitudinal cross-sectional view of the cooling plate in the slag trough, and Figure 3 is the diaphragm showing the automatic control device that controls the temperature of the cooling plate. FIG. 3 is a cross-sectional view of the cooling plate of FIG. 2; 1... Slag, 4... Slag cooler, 9.
...Cooling plate (heat exchange medium), 13...Water tank, 17...Cooling water amount adjustment valve, 19...
・Electric jack, 20...Variable speed electric motor, T1
・・・・・・Radiation thermometer on the cooling plate before entering the water tank, T2・
... Radiation thermometer on the cooling plate coming out of the water tank.
Claims (1)
該リンクチェーンをエンドレスに駆動するために前・後
方に設けられたタンブラ−とからなり、前記熱交換媒体
は溶融状態にある溶滓中を通過する際溶滓に浸漬されて
吸熱し、水槽の流水中を通過する際浸されまたは曝して
冷却されるようにした溶滓冷却機において、前記溶滓へ
の浸漬前後に設けられる熱交換媒体の表面温度を検出す
る輻射温度計と、前記溶滓への浸漬後の検出温度に基づ
いて前記熱交換媒体の溶滓への浸漬深さ及び/又は移動
速度を自動的に調節するように前記タンブラ−に設けら
れるタンブラ−の昇降機構(昇降装置)及び/又はタン
ブラ−を駆動する可変速電動機と、前記溶滓の浸入前の
検出温度に基づいて前記水槽の流水量を自動的に調節す
るようにした水量調節弁とを有することを特徴とする溶
滓冷却機。a link chain to which a metal heat exchange medium is attached;
It consists of tumblers installed at the front and rear to drive the link chain endlessly, and when the heat exchange medium passes through the molten slag, it is immersed in the slag and absorbs heat. In a slag cooler that is cooled by being immersed or exposed to flowing water, a radiation thermometer that detects the surface temperature of a heat exchange medium provided before and after immersion in the slag; A tumbler lifting mechanism (elevating device) provided in the tumbler so as to automatically adjust the immersion depth and/or moving speed of the heat exchange medium into the slag based on the detected temperature after immersion in the slag. and/or a variable speed electric motor that drives the tumbler, and a water flow control valve that automatically adjusts the flow rate of the water tank based on the detected temperature before the slag enters. Slag cooling machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1979117938U JPS587280Y2 (en) | 1979-08-29 | 1979-08-29 | Slag cooler |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1979117938U JPS587280Y2 (en) | 1979-08-29 | 1979-08-29 | Slag cooler |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5636098U JPS5636098U (en) | 1981-04-07 |
| JPS587280Y2 true JPS587280Y2 (en) | 1983-02-08 |
Family
ID=29350155
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1979117938U Expired JPS587280Y2 (en) | 1979-08-29 | 1979-08-29 | Slag cooler |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS587280Y2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01112026U (en) * | 1988-01-22 | 1989-07-27 |
-
1979
- 1979-08-29 JP JP1979117938U patent/JPS587280Y2/en not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5636098U (en) | 1981-04-07 |
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