JPS59213687A - Manufacture of lightweight foamed concrete construction panel - Google Patents
Manufacture of lightweight foamed concrete construction panelInfo
- Publication number
- JPS59213687A JPS59213687A JP8829683A JP8829683A JPS59213687A JP S59213687 A JPS59213687 A JP S59213687A JP 8829683 A JP8829683 A JP 8829683A JP 8829683 A JP8829683 A JP 8829683A JP S59213687 A JPS59213687 A JP S59213687A
- Authority
- JP
- Japan
- Prior art keywords
- panel
- manufacture
- concrete construction
- foamed concrete
- construction panel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011381 foam concrete Substances 0.000 title claims description 6
- 238000004519 manufacturing process Methods 0.000 title claims description 4
- 238000010276 construction Methods 0.000 title 1
- 238000010438 heat treatment Methods 0.000 claims description 12
- 239000000919 ceramic Substances 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 2
- 229910010293 ceramic material Inorganic materials 0.000 claims 1
- 238000003466 welding Methods 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 239000004567 concrete Substances 0.000 description 4
- 238000001723 curing Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000014509 gene expression Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
- C04B41/5025—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with ceramic materials
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Panels For Use In Building Construction (AREA)
- Aftertreatments Of Artificial And Natural Stones (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
本発明は、建築用パネルとして有用な軽量気泡コンクリ
ートパネルの製造方法に関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method of manufacturing lightweight cellular concrete panels useful as architectural panels.
いわゆるオートクレーブ養生を行なった軽量気泡コンク
リートパネル（以下ＡＬＣ板という）は、軽量で断熱性
に優れた長所があるが、その反面、吸水性が大きく、か
つ、脆く、更には、外観表情が一様で重厚さ等に欠ける
欠点がある。本発明は、このようなＡＬＣ板の欠点を解
消して、耐水性及び剛性に優れ、しかも表情のある外観
を備えた軽量気泡コンクリート製パネルを提供すること
を目的としてなされたもので、その構成として、本発明
は、所定形状に成型された軽量気泡コンクリートパネル
を加熱プレート上へ置いて加熱養生を行なうと同時に、
前記加熱プレート上に予め置かれたセラミック原初を、
上記軽量気泡コンクリ−１−表面に溶着せしめることを
特徴とするものである。Lightweight aerated concrete panels (hereinafter referred to as ALC boards) that have been cured in an autoclave have the advantages of being lightweight and having excellent heat insulation properties, but on the other hand, they have high water absorption, are brittle, and have a uniform appearance. It has the disadvantage of lacking solidity etc. The present invention has been made for the purpose of solving these drawbacks of ALC boards and providing a lightweight aerated concrete panel that is excellent in water resistance and rigidity, and has an expressive appearance. According to the present invention, a lightweight aerated concrete panel formed into a predetermined shape is placed on a heating plate and heated and cured at the same time.
the ceramic primordium placed in advance on the heating plate;
It is characterized by being welded to the surface of the lightweight cellular concrete 1.
以下、本発明の製造方法を図示の一実施例に基づいて説
明すると、第１図において（１）は、注入四部（２）を
備えた成型用型であって、まず、この成型用型（１）内
へ軽量気泡コンクリート用スラリー（３）を注入して、
第２図の如く、パネル（４）を成型する。Hereinafter, the manufacturing method of the present invention will be explained based on an illustrated embodiment. In FIG. 1) Inject lightweight aerated concrete slurry (3) into the
As shown in FIG. 2, a panel (4) is molded.
そして、このように成型されたパネル（４）を加熱プレ
ート（５）上に置いて、加熱養生を行なうが、その際、
まず、加熱プレート（５）上に、セラミック原初を塗布
した紙（６）を置き、更にその上からパネル（４）を置
（。このような状態で、加熱プレート（５）を１０００
“０〜１５００°Ｃに加熱すると、紙（６）が溶失する
とともに、セラミック原初がパネル（４）表面上に溶着
され、このようにして、セラミ・ツク状の表面を有する
パネル（４）を得るものである。なお、加熱と同時に行
なうオートクレーブ養生は、加熱プレート（５）上にカ
バーを設ける等して密閉した雰囲気中で行ない、ひび割
れの発生を防止するため、適量の水を供給する。その際
、前記雰囲気中の温度は通電のオートクレーブ養生と同
しく、約１８０°Ｃに保つことが望ましい。なお、加熱
時の加圧は必要に応じて行なえばよい。Then, the panel (4) formed in this way is placed on a heating plate (5) and heated and cured, but at that time,
First, place the paper (6) coated with ceramic primitive on the heating plate (5), and then place the panel (4) on top of it.
“When heated from 0 to 1500°C, the paper (6) melts away and ceramic primitives are welded onto the panel (4) surface, thus creating a panel (4) with a ceramic-like surface. The autoclave curing performed at the same time as heating should be carried out in a closed atmosphere such as by providing a cover over the heating plate (5), and an appropriate amount of water should be supplied to prevent the occurrence of cracks. At that time, the temperature in the atmosphere is desirably kept at about 180° C., as in the case of curing in an energized autoclave.In addition, pressurization during heating may be performed as necessary.
本発明は、以上のような構成であり、このように本発明
では、成型されたパネルを加熱プレート上で加熱養生し
、しかもその際にセラミック原初を溶着するため、その
表面が固く、しかも内面の軟らかい、従って、割れにく
く剛性の高いものが得られる。また、このように固い表
面を有し、かつ、セラミック原初を溶着していることか
ら、吸水性が低く、従って、耐水性が良好で、しかも汚
れの付着しにくいものが得られる。更に、上記の如く、
表面にセラミック原初を溶着していることから、従来の
ＡＬＣ板に比較して、表情のある外観が得られ、外観表
情の重要視される玄関脇の外壁パネルに最適であり、か
つ、養生と同時に表情付けを行なうことができる効果が
ある。加えて、本発明では、予め紙にセラミック原初を
塗布しておくことから、この紙への塗布時にセラミンク
原粉による適当なパターンを形成しておくことによっζ
、パネル表面に種々のパターン模様を形成できる効果が
ある。 なお、軽量で断熱性に優れているというＡ Ｌ
Ｃ板本来の長所をも兼ね備えていることは言うまでも
ない。The present invention has the above-described configuration.In this way, the molded panel is heated and cured on a heating plate, and the ceramic base is welded at that time, so that the surface is hard and the inner surface is hard. It is possible to obtain a product that is soft and therefore hard to break and has high rigidity. In addition, since it has such a hard surface and has a ceramic base welded to it, it has low water absorption, and therefore has good water resistance and is resistant to dirt. Furthermore, as mentioned above,
Because ceramic primordial is welded to the surface, it has a more expressive appearance than conventional ALC boards, making it ideal for exterior wall panels next to entrances where appearance is important. This has the effect of allowing expressions to be added at the same time. In addition, in the present invention, since the ceramic powder is applied to the paper in advance, an appropriate pattern is formed using the ceramic powder at the time of application to the paper.
This has the effect of forming various patterns on the panel surface. In addition, A L is lightweight and has excellent insulation properties.
Needless to say, it also has the original advantages of C board.
第１図は、本発明パネルの成型方法を示す斜視図、第２
図は、パネルの養生方法の一例を示す斜視図である。
（４１−−−パネル、（５）−加熱プレート、（６）−
紙。
特許 出願人 積木ハウス 株式会社Fig. 1 is a perspective view showing the method of molding the panel of the present invention;
The figure is a perspective view showing an example of a panel curing method. (41---panel, (5)-heating plate, (6)-
paper. Patent applicant: Block House Co., Ltd.
Claims (1)
熱プレート上に置いて加熱養生を行なうに際し、これら
軽量気泡コンクリートパネルと加熱プレート間にセラミ
ック原初を塗布した紙を介在させておいて、軽量気泡コ
ンクリートパネル表面に前記セラミック原初を加熱溶着
せしめることを特徴とする軽量気泡コンクリート製建築
用パネルの製造法。When a lightweight cellular concrete panel molded into a predetermined shape is placed on a heating plate and heat-cured, paper coated with ceramic primordium is interposed between the lightweight cellular concrete panel and the heating plate. A method for manufacturing a lightweight cellular concrete architectural panel, which comprises heating and welding the ceramic material to the surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP8829683A JPS59213687A (en) | 1983-05-18 | 1983-05-18 | Manufacture of lightweight foamed concrete construction panel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP8829683A JPS59213687A (en) | 1983-05-18 | 1983-05-18 | Manufacture of lightweight foamed concrete construction panel |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS59213687A true JPS59213687A (en) | 1984-12-03 |
| JPH037632B2 JPH037632B2 (en) | 1991-02-04 |
Family
ID=13938955
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP8829683A Granted JPS59213687A (en) | 1983-05-18 | 1983-05-18 | Manufacture of lightweight foamed concrete construction panel |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS59213687A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SG188309A1 (en) | 2010-09-07 | 2013-04-30 | Sumitomo Bakelite Co | Resin composition and semiconductor device produced using resin composition |
-
1983
- 1983-05-18 JP JP8829683A patent/JPS59213687A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPH037632B2 (en) | 1991-02-04 |
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