JPS5932973A - atomization device - Google Patents
atomization deviceInfo
- Publication number
- JPS5932973A JPS5932973A JP57144509A JP14450982A JPS5932973A JP S5932973 A JPS5932973 A JP S5932973A JP 57144509 A JP57144509 A JP 57144509A JP 14450982 A JP14450982 A JP 14450982A JP S5932973 A JPS5932973 A JP S5932973A
- Authority
- JP
- Japan
- Prior art keywords
- liquid
- nozzle
- chamber
- electric vibrator
- predetermined
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B17/00—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups
- B05B17/04—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods
- B05B17/06—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations
- B05B17/0607—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations generated by electrical means, e.g. piezoelectric transducers
- B05B17/0638—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations generated by electrical means, e.g. piezoelectric transducers spray being produced by discharging the liquid or other fluent material through a plate comprising a plurality of orifices
- B05B17/0646—Vibrating plates, i.e. plates being directly subjected to the vibrations, e.g. having a piezoelectric transducer attached thereto
Landscapes
- Pressure-Spray And Ultrasonic-Wave- Spray Burners (AREA)
- Special Spraying Apparatus (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
産業上の利用分野
本発明は、′・J、1油−や軽油等の液体燃料・水・薬
溶液・記録液等を、電気的振動子を用いて霧化する液体
の霧化装置に関する。[Detailed Description of the Invention] Industrial Application Field The present invention atomizes liquid fuel such as 'J, 1 oil and light oil, water, chemical solution, recording liquid, etc. using an electric vibrator. The present invention relates to a liquid atomization device.
従来例5つ構成と−i「の問題点
従来から、液体の霧化装(V1′とし2“C神々のも(
−)が提案されており、汗電素J′雪の市、気菌振II
+!]I′を+14用したものも多く見うけら、I′L
る。T例えば、ゴンクジェノト記録装置は、11−電車
1′−の振動エネルギーを所定の形状をし私−JJt団
室内室内中させ、先端に設けられたノズル孔から噴射す
るもので、前述の加圧室内には常に噴出用の液体である
インクが充填されている。記録軸イ′1終り′時には、
ノズル部に蓋をしたり、あるいは、ノズル部を水の飽和
蒸気圧状態に維持し、/<Jして、加圧室内のインクが
乾燥するのを防いでいる。もしもインクが乾燥して固形
化し、噴出されるノズル孔がつ捷ると1次回利用時に使
えなくろン、たり、あるいは、噴出当初に前記固形物を
除去するために強大なパワーが必要となっていた。Five conventional configurations and -i' problems Conventionally, liquid atomizers (V1' and 2'C Gods (
-) have been proposed, and the sweat electron element J' Yuki no Ichi, the air germane II
+! ] Since there are many cases where I′ is +14, I′L
Ru. For example, the Gonkgenoto recording device emits the vibrational energy of the train 1' in a predetermined shape into the JJT group room and injects it from a nozzle hole provided at the tip. is always filled with ink, which is a liquid for ejecting. At the end of recording axis A'1',
The ink in the pressurized chamber is prevented from drying by covering the nozzle section or maintaining the nozzle section at a saturated vapor pressure state of water. If the ink dries and solidifies, and the nozzle hole from which it is ejected breaks, it may become unusable for the first use, or a great deal of power may be required to remove the solid material at the beginning of ejection. was.
発明の目的
本発明は、このような従来の霧化装置の複雑な液体乾燥
防[ト手段を排し、構成が簡1’+で、1〜かも確実に
ノズル部の残留付着液を取り除く霧化装置の提供を目的
とする。OBJECTS OF THE INVENTION The present invention eliminates the complicated liquid drying prevention means of conventional atomizing devices, has a simple configuration, and provides a mist system that reliably removes residual liquid from the nozzle. The purpose is to provide a
発明の構成
この目的を達成するために本発明の霧化装置は、液体を
充填する加圧室と、前記加1「室に噴霧用の液体を供給
する供給手段と、前記加圧室に臨むように設けたノズル
を有するノズル部と一前記ノズル部を付勢して前記ノズ
ルを加振する電気的振動イと、前記加圧室への液体供給
停止I−後も所定時間だけ前記電気的振動子に所定の駆
動信号を印加する制御部とから構成されている。Structure of the Invention To achieve this object, the atomizing device of the present invention comprises: a pressurizing chamber filled with a liquid; a supply means for supplying the liquid for atomization into the pressurizing chamber; and a supply means facing the pressurizing chamber. A nozzle part having a nozzle provided as shown in FIG. and a control section that applies a predetermined drive signal to the vibrator.
この構成によって、霧化装置利用終了時の加圧室への液
体供給停止にに伴い、所定の駆動信号で電気的振動子を
加振することにより、加圧室内の残留液体、または、少
くともノズル部に付着した残留液を排除することが出来
る。つ寸り、液体の充填されない状態でのノズル加振、
を言い換えれば、空打ちに近い状態で所定時間だけ振動
されるので。With this configuration, when the liquid supply to the pressurized chamber is stopped at the end of the use of the atomization device, the electric vibrator is vibrated with a predetermined drive signal to eliminate residual liquid in the pressurized chamber or at least Residual liquid adhering to the nozzle part can be removed. Nozzle vibration when the liquid is not filled,
In other words, it vibrates for a predetermined period of time in a state close to dry firing.
残留付着液ば飛び散り、ノズル部に残らない。Any remaining liquid will scatter and will not remain in the nozzle.
実施例の説明
以下、本発明の一実施例を第1図を7−rlいて説明1
\6゜
この図は、本実施例の霧化装置を適用1〜だ石油温風機
の構成を示す断面図である。DESCRIPTION OF EMBODIMENTS An embodiment of the present invention will be explained below by referring to FIG. 1 at 7-rl.
\6゜This figure is a sectional view showing the configuration of an oil hot air fan to which the atomization device of this embodiment is applied.
温風機のケー・ス1の上面には運転操作部2が設けられ
、ノーク゛ンスコントロール及び電気的振動子駆動コン
トロール等を行う制御部3に操作信号が送られる。運転
開始信号を受けだ制御部3により、送風モータ4が起動
される。送風モータ4には、燃焼用空気を供給する送風
ファン5と、後述する負圧力を発生させる吸引ノアノロ
が同軸で連結されている。A driving operation section 2 is provided on the top surface of a case 1 of the warm air fan, and operation signals are sent to a control section 3 that performs noise control, electric vibrator drive control, and the like. The blower motor 4 is started by the control section 3 which receives the operation start signal. A blower fan 5 that supplies combustion air and a suction fan 5 that generates negative pressure, which will be described later, are coaxially connected to the blower motor 4.
燃焼用空気は、前述送風ファン6の回転により、吸込[
1了から入り、オリフィス部8を通って、矢印で示すよ
うに霧化室9.2次空気室10に送り込まれ、燃焼室1
1.排気筒12を経で、排ガスとして出される。Combustion air is sucked in by the rotation of the aforementioned blower fan 6 [
It enters the air from the 1st stage, passes through the orifice part 8, and is fed into the atomization chamber 9 and secondary air chamber 10 as shown by the arrows, and then flows into the combustion chamber 1.
1. It passes through the exhaust stack 12 and is emitted as exhaust gas.
一方、タンク13に蓄えられた燃料の灯油は、液面をほ
ぼ−・定の高さAに制御するレベラ14に送られる。運
転停止時は、霧化部16−\の燃料供給パイプ16内の
液面も図中人と同じ高さのBに制御される。ところが、
運転開始で送風モータ4が廻り出すと、送風ファン50
回転により前述のオリフィス8の下流側17には負圧力
(例えば、−Pl =−10mmAq)が発生しm−ま
た吸引ファンの回転により高圧側18と負圧側190間
にも負圧力差(例えば= −P2−30111mAq)
が発生する。この高圧側18は、オリフィス下流側と連
結しているので、負圧側19は前述の各負圧力の和(−
P5= −Pl−1−(−P2) z−4ommAq)
となる0低圧側19はパイプ20で、前述の霧化部15
に連結されているので、前述の負圧力−P3で燃料供給
パイプ16内の液面Bを上昇させ、霧化部15内に灯油
を充満させながらさらに液面を−1−昇させ、パイプ2
0中の高さCでノ(シンスさせるc3以上の動作は、送
風ファン5のブリ・く−シ期間になされ、霧化部15は
この期間で霧化動作の準備が完了する。つ寸り、液体燃
料が充填される。、次に制御部3は、点火器21を起動
」“ると共に、霧化部16を付勢し、霧化室9内に霧化
粒子22を噴出させる。噴霧された霧化粒子は点火・ζ
ワーにより瞬時に着火・燃焼動作を行い、2次空気と混
合して燃焼筒23の先端に保炎する火炎24を形成し、
燃焼を持続する。26は火炎検出素子のフレームロッド
で、着火・失火及び燃焼状態を監視している。26は温
Jtを送り出すだめの対流ファンである。On the other hand, the kerosene fuel stored in the tank 13 is sent to a leveler 14 that controls the liquid level to a substantially constant height A. When the operation is stopped, the liquid level in the fuel supply pipe 16 of the atomizing section 16-\ is also controlled to the same height B as the person in the figure. However,
When the blower motor 4 starts rotating at the start of operation, the blower fan 50
Due to the rotation, a negative pressure (e.g. -Pl = -10 mmAq) is generated on the downstream side 17 of the orifice 8, and the rotation of the suction fan also creates a negative pressure difference (e.g. = -P2-30111mAq)
occurs. Since this high pressure side 18 is connected to the downstream side of the orifice, the negative pressure side 19 is the sum (-
P5= -Pl-1-(-P2) z-4ommAq)
The low pressure side 19 is a pipe 20, which is connected to the atomizing section 15 described above.
Since it is connected to
The operation of c3 or higher is performed during the blowing/combing period of the blower fan 5, and the atomizing section 15 completes preparation for the atomizing operation during this period. , the liquid fuel is filled.Next, the control section 3 activates the igniter 21 and energizes the atomization section 16 to eject atomized particles 22 into the atomization chamber 9.Atomization The atomized particles are ignited and ζ
The flame 24 instantly performs ignition and combustion by a blower, mixes with secondary air, and forms a flame-holding flame 24 at the tip of the combustion tube 23.
Sustains combustion. 26 is a flame rod of a flame detection element, which monitors ignition, misfire, and combustion status. 26 is a convection fan that sends out hot Jt.
次に、本発明の一実施例である霧化部16について、第
2図の断面図でさらに詳しく説明する。Next, the atomizing section 16, which is an embodiment of the present invention, will be explained in more detail with reference to the cross-sectional view of FIG.
第1図と回じ番号のものは、同一機能を有する相当物で
ある。ボディー2了は霧化室の壁面28に、ビス29で
固定されている。ボディー27の中には5円筒形の加圧
室30が形成され、前述の燃料供給バ・fゾ16及び気
体排出用の・シイフ”2oK;車通されている。31は
加圧室3Qの一面に臨ん−ご配されたノズル部で、外周
はボディー27に接合されている。ノズル部31の中央
には、液滴吐d1用の微細な孔を有する球面状の突起3
2力;J構成されている。The parts shown in Figure 1 and numbered are equivalents having the same function. The body 2 is fixed to the wall 28 of the atomization chamber with screws 29. A 5-cylindrical pressurizing chamber 30 is formed in the body 27, and is passed through the aforementioned fuel supply valve 16 and a gas exhaust screen.31 is the pressurizing chamber 3Q. The nozzle part is arranged facing one side, and the outer periphery is joined to the body 27.In the center of the nozzle part 31, there is a spherical projection 3 having a fine hole for ejecting droplets d1.
2 power; J is composed.
さらにノズル部31には、円環状の電気的振動子−ここ
では圧電素子33が装着されている。この圧電素子33
は−厚さ方向に分極処理されプζ[)ミ電セラミックで
、ノズルとの接合面及び反対側の面には電極面を有して
いる。34は、圧電素子33へ駆動信号を伝達するリー
ド線で、−力は圧電素子33の片面へ・ヘンダ付けされ
、他方はボディー27にビス36で接続されている。駆
動信号により圧電素子33の機械的振動が励起されると
、ノズル部31も付勢されて加振するので、結果として
加圧室30内の液体が霧化粒子22として噴出される。Furthermore, an annular electric vibrator, here a piezoelectric element 33, is attached to the nozzle portion 31. This piezoelectric element 33
is an electric ceramic which has been polarized in the thickness direction and has an electrode surface on the joint surface with the nozzle and on the opposite surface. 34 is a lead wire for transmitting a drive signal to the piezoelectric element 33, which is soldered to one side of the piezoelectric element 33, and the other side is connected to the body 27 with a screw 36. When the mechanical vibration of the piezoelectric element 33 is excited by the drive signal, the nozzle part 31 is also energized and vibrates, so that the liquid in the pressurizing chamber 30 is ejected as atomized particles 22 as a result.
加圧室に液体を供給する供給手段としては、第1図では
6の吸引ファン等による負圧力利用と霧化部16の自給
ポンプ作用である。運転停止信号による送風モータ4の
回転停止に伴い、加圧室30への燃料供給が止まる。こ
の回転停止により、燃料液面は前述のBレベルまで下が
る。このとき残留液滴がノズル部31に付着したままの
状態となる。特に、微少な噴出孔に蓄った液体は1方へ
流れ落ちることもない。そこで、燃料供給停止後、ノズ
ル部31を加振すればノズル部31表面に付着した残留
液滴は振動パワーによっ−C飛散し、所定時間の励振後
には付着液を全て排除することができる。In FIG. 1, the supply means for supplying liquid to the pressurized chamber include the use of negative pressure by a suction fan 6, etc., and the self-sufficient pump action of the atomization section 16. When the rotation of the blower motor 4 is stopped by the operation stop signal, the fuel supply to the pressurizing chamber 30 is stopped. Due to this rotation stop, the fuel level drops to the above-mentioned level B. At this time, the remaining droplets remain attached to the nozzle portion 31. In particular, the liquid accumulated in the tiny ejection holes does not flow down in one direction. Therefore, if the nozzle part 31 is vibrated after the fuel supply is stopped, the remaining liquid droplets adhering to the surface of the nozzle part 31 will be scattered by the vibration power, and all the adhering liquid can be removed after excitation for a predetermined time. .
次に第3図に、本発明の電気的振動子33駆動方法の一
例を示す。発振器36の発振信号は、増幅器37を介し
て電気的振動子33に加えられ。Next, FIG. 3 shows an example of a method for driving the electric vibrator 33 of the present invention. The oscillation signal of the oscillator 36 is applied to the electric vibrator 33 via the amplifier 37.
機械的振動が励起される。この電気的振動子33の機械
的振動エネルギーにより前述したようにノズル部31が
加振され、その結果液体燃料が霧化され微粒子となる。Mechanical vibrations are excited. As described above, the nozzle section 31 is vibrated by the mechanical vibration energy of the electric vibrator 33, and as a result, the liquid fuel is atomized into fine particles.
調整器38のパワー調整信号は前述の増幅器37に印加
され、電気的振動子33への印加パワーが所定値に制御
される。39は、前述の発振器・増幅器・調整器等を含
む制御部を示している。The power adjustment signal from the regulator 38 is applied to the aforementioned amplifier 37, and the power applied to the electric vibrator 33 is controlled to a predetermined value. Reference numeral 39 indicates a control section including the oscillator, amplifier, regulator, etc. described above.
第4図は、燃料供給停止後の駆動パワーのレベル変化を
示しており、Aは液体供給信号、つまり第1図の実施例
では送風モータ4回転信う′ゐ時間変化で、1=、=1
+で信号が停止していることがわかる。Bは電気的振動
子33への駆動パワーの時間的変化を示している。人で
の送風モータ4回転停止信号発生に伴い、1.=1+で
駆動パワーが所定レベルに設定され、所定時間が経過す
るt=t2まで印加されている様子が分かる。t、=U
+でパワーが所定値に低く設定されているのは、霧化部
16としては空打ちに近い状態となるので、特に電気的
振動子33の共振点を利用する振動系としてはインピー
ダンスが小さくなる。この状態での素子の破壊を防止す
るため、通常駆動時のパワーよりも低いパワーを印加す
るのである。FIG. 4 shows the level change of the driving power after the fuel supply is stopped, and A is the liquid supply signal, that is, in the embodiment of FIG. 1
You can see that the signal is stopped with +. B shows a temporal change in the driving power applied to the electric vibrator 33. 1. When a person generates a 4 rotation stop signal for the blower motor. It can be seen that the drive power is set to a predetermined level at =1+ and is applied until t=t2 when a predetermined time has elapsed. t,=U
The reason why the power is set low to a predetermined value with + is that the atomizing unit 16 is in a state close to dry firing, so the impedance is small, especially as a vibration system that uses the resonance point of the electric vibrator 33. . In order to prevent the element from being destroyed in this state, a power lower than that during normal driving is applied.
本発明の実施例においては、電気的振動j′33への駆
動パワー印加及び調整手段を第3図で示したが、電気的
振動子33を回路要素としで組み込んだ自励発振方式に
よる励振や、パワーの調整には電圧制御・電流制御・デ
ユーディー制御等の種々の方式が考えられる。In the embodiment of the present invention, the driving power application and adjustment means to the electric vibration j'33 are shown in FIG. Various methods such as voltage control, current control, and duty control can be considered for power adjustment.
発明の効果
本発明の霧化装置によれば、霧化部への液体供給停止に
伴い所定のパワーに設定された駆動信号を電気的振動子
に与え、ノズルを加振することにより、少゛くともノズ
ル表面に付着した残留液が飛び散り、ノズル孔部では完
全にu1除τ\れる。特に上述の実施例の燃料灯油にお
いては、油中の成分であるタール分や、含有されている
ゴミ等が長期間の不使用時にノズル表面で乾燥し、固形
物として付着するのを極めて簡単な構成で防止できると
いう効果がある。Effects of the Invention According to the atomization device of the present invention, when the liquid supply to the atomization section is stopped, a drive signal set to a predetermined power is applied to the electric vibrator to vibrate the nozzle. At least the residual liquid adhering to the nozzle surface is scattered, and u1 is completely removed at the nozzle hole. In particular, in the fuel kerosene of the above example, it is extremely easy to prevent the tar components in the oil and the contained dirt from drying on the nozzle surface and adhering as solid matter when not in use for a long period of time. This has the effect of being able to be prevented through configuration.
第1図は本発明の一実施例による霧化装置を適用した石
油温風機の構成を示す断面図、第2図は本発明の一実施
例を示す霧化部の断面図、第3図は本発明の一実施例を
示す電気的振動r−の駆動構成を示すブ「】ツク図、第
4図A、Bは液体供給信号・電気的振動子駆動パワーの
時間的変化を示す図である。
4.5.6.20・・・・・・液体の供給手段、3Q・
・・・・加圧室、31・・・・・・ノズル部、33・・
・・・・電気的振動子、39・・・・・・制御部。
代理人の氏名 弁理士 中 尾 敏 男 ほか1名第1
図
第2図
4FIG. 1 is a cross-sectional view showing the configuration of an oil hot air fan to which an atomizing device according to an embodiment of the present invention is applied, FIG. 2 is a cross-sectional view of an atomizing section showing an embodiment of the present invention, and FIG. Figures 4A and 4B are diagrams showing temporal changes in the liquid supply signal and the electric vibrator driving power. 4.5.6.20...Liquid supply means, 3Q.
... Pressure chamber, 31 ... Nozzle part, 33 ...
...Electric vibrator, 39...Control unit. Name of agent: Patent attorney Toshio Nakao and 1 other person No. 1
Figure 2 Figure 4
Claims (2)
′−Iシに液体6供給−(゛る供給手段と、前記加11
、室に臨むように設け/こノズルを有するノズル部と、
1j11記ノズル部を付勢(−1て前記ノズルを加振す
る電気的振動子と、前記加圧室への液体供給停止I−後
も所定時間だけ前記電気的振動1′に所定の駆動信号を
印加する制御部とからなる霧化装置。(1) A pressurized chamber in which the liquid is charged and the pressurized chamber 11-
'-Supplying liquid 6 to I--(supplying means shown in
, a nozzle part provided facing the chamber/having this nozzle;
1j An electric vibrator that vibrates the nozzle by energizing the nozzle part (-1), and a predetermined drive signal is applied to the electric vibration 1' for a predetermined period of time even after the liquid supply to the pressurizing chamber is stopped. An atomizing device consisting of a control section that applies
動信号it、定常駆動時の最大印加パワ よりも所定値
だけ低いパワーとした特許請求の範囲第1項記載の霧化
装置。(2) The atomization device according to claim 1, wherein the predetermined drive signal it of the electric vibrator after stopping the liquid supply is set to a power that is lower by a predetermined value than the maximum applied power during steady drive. .
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP57144509A JPS5932973A (en) | 1982-08-19 | 1982-08-19 | atomization device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP57144509A JPS5932973A (en) | 1982-08-19 | 1982-08-19 | atomization device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5932973A true JPS5932973A (en) | 1984-02-22 |
| JPS6244990B2 JPS6244990B2 (en) | 1987-09-24 |
Family
ID=15364009
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP57144509A Granted JPS5932973A (en) | 1982-08-19 | 1982-08-19 | atomization device |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5932973A (en) |
-
1982
- 1982-08-19 JP JP57144509A patent/JPS5932973A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6244990B2 (en) | 1987-09-24 |
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