JPS5939408A - Method for preventing thrust in rolling mill - Google Patents
Method for preventing thrust in rolling millInfo
- Publication number
- JPS5939408A JPS5939408A JP14719482A JP14719482A JPS5939408A JP S5939408 A JPS5939408 A JP S5939408A JP 14719482 A JP14719482 A JP 14719482A JP 14719482 A JP14719482 A JP 14719482A JP S5939408 A JPS5939408 A JP S5939408A
- Authority
- JP
- Japan
- Prior art keywords
- rolls
- oil
- rolling
- roll
- thrust
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
- B21B27/06—Lubricating, cooling or heating rolls
- B21B27/10—Lubricating, cooling or heating rolls externally
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B13/00—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
- B21B13/02—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories with axes of rolls arranged horizontally
- B21B13/023—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories with axes of rolls arranged horizontally the axis of the rolls being other than perpendicular to the direction of movement of the product, e.g. cross-rolling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
- Rolling Contact Bearings (AREA)
Abstract
Description
【発明の詳細な説明】
防止にのみ適用していた圧延油をアイドルタイム中のロ
ールキス時に適用するととに工りロールキス時のスラス
ト力低減taかり,スラストによるベアリングトラブル
防止を行々うものである。[Detailed description of the invention] By applying rolling oil, which has been used only for prevention, during roll kissing during idle time, the thrust force during rolling roll kissing can be reduced, thereby preventing bearing troubles caused by thrust. .
衆知の如く,連続熱間圧延機により帯鋼を圧延するさい
、薄物の場合,板厚の精度向上のためアイドルタイム中
からワークロールを互いに接触させて回転させておく,
キスロール圧延が一般に行われている。As is well known, when rolling steel strips using a continuous hot rolling mill, in the case of thin steel strips, the work rolls are kept in contact with each other and rotated during idle time to improve the accuracy of the strip thickness.
Kiss roll rolling is commonly practiced.
連続熱間圧延機におけるベアリングトラブルの発生頻度
を調査すると第1図に示す通りキスロール圧延が行なわ
れる薄物材チャンスに集中していることがわかる。これ
に、圧延機を長期的に使用してノ々ツクアツプロールチ
ョツクースタンt’ M カタ、ワークロールチョツク
ーパックアップロールチョツク間ガタが大きくなった場
合ロール間に微小クロスの発生が起る。もしこの状態で
キスロールを行なった場合,ロール間スラスト力が発生
し。When we investigate the frequency of bearing troubles in continuous hot rolling mills, we find that they are concentrated in thin materials that undergo kiss roll rolling, as shown in Figure 1. In addition, if the rolling mill is used for a long time and the play between the roll chock and the work roll chock becomes large, minute crosses may occur between the rolls. Ru. If a kiss roll is performed in this state, a thrust force will be generated between the rolls.
ベアリング焼付きをまねくことvc々る。一方,第2図
(a)(b)に示すロールクロス圧延法(特開昭556
4 9 0’8 号)において上述のキスロール圧延
を行なっても,同様にスラストが発生して同様な問題が
起る。This can lead to bearing seizure. On the other hand, the roll cross rolling method (Japanese Unexamined Patent Publication No. 556
490'8), even if the above-mentioned kiss roll rolling is performed, the same thrust occurs and the same problem occurs.
そこで、上記のロールクロス圧延方法のモデルミルによ
りクロス角とスラスト力の関係を調べた。Therefore, the relationship between the cross angle and thrust force was investigated using a model mill using the above roll cross rolling method.
第3図はキスロール状態でのスラスト係数を求めた実験
結果でありクロス角をわずかに増加してもスラスト係数
(μT−スラストカ/キスロール荷重〕は急増し、最大
μT=30%程度になることがわかる。第4図にベアリ
ング発熱限界とスラスト係数の関係を示した。図よりベ
アリング焼付き防止範囲に発生スラストをおさえるには
、ロール間スラスト係数を10%以下に押さえなければ
なラナいことがわかる。ロールキス時のスラスト力発生
の基本的要因は、ロールクロスにとも々うロール間の相
対すベシによる摩擦力である。従って本発明者らは摩擦
力の軽減がスラスト軽減につ々がるため、対策としては
、油潤滑による方法を検討した。第5図はロール間スラ
スト係数に及ばず油潤滑の効果をあられしており、無潤
滑時30係程度あったスラスト係数を10%以下に低減
できることを示した例である。よって油潤滑がベアリン
グ焼付防止に有効な方法と考えられるが、従来の油圧延
シーケンスでに第6図■に示すように次材の板噛み込み
スリップ防止のため、尻抜は前(a)に油を切っており
(特開昭46−1353号)アイドル中には、ロール間
の油がない無潤滑の状態になる。従ってこの様なシーケ
ンスではアイドルタイム中のキスロールによるスラスト
発生全防止できずベアリングトラブルを防止できなかっ
た。Figure 3 shows the experimental results for determining the thrust coefficient in a kiss roll state. Even if the cross angle is slightly increased, the thrust coefficient (μT - thrust force/kiss roll load) increases rapidly, reaching a maximum of μT = 30%. I understand. Figure 4 shows the relationship between the bearing heat generation limit and the thrust coefficient. From the figure, it is clear that in order to suppress the generated thrust within the bearing seizure prevention range, the inter-roll thrust coefficient must be kept below 10%. I understand. The basic factor in the generation of thrust force during roll kissing is the frictional force caused by the opposing blades between the rolls as they cross the rolls. Therefore, the inventors believe that reducing the frictional force leads to reducing the thrust. Therefore, as a countermeasure, we considered a method using oil lubrication.Figure 5 shows that the effect of oil lubrication was not as good as the inter-roll thrust coefficient, and the thrust coefficient, which was about 30 when not lubricated, was reduced to less than 10%. Therefore, oil lubrication is considered to be an effective method for preventing bearing seizure, but in the conventional hydraulic rolling sequence, as shown in Fig. , the bottom puller is drained of oil before (a) (JP-A No. 46-1353).During idle, there is no oil between the rolls, resulting in an unlubricated state.Therefore, in such a sequence, during idle time It was not possible to completely prevent the occurrence of thrust caused by kiss rolls, and bearing troubles could not be prevented.
そこで更に本発明では第6図■に示すようVc1圧延油
の噴射停止のタイミングを適正(b)に保つことπより
5次材の板噛み込みスリップに影響を受けない範囲でア
イドル時ロール間スラスト係数μTの低減が可能である
こと全見出したものである。第7図は圧延油オフタイミ
ングとスラスト係数の関係全話したものである。オフタ
イミングに板尻抜は前後からの時間をとり一、スラスト
係数は油オフ後アイドル時にキスロールを行なって次材
噛み込み直前のスリップトルクの測定を行なって算出し
た。図より従来の尻抜は前の油オフタイミングではアイ
ドル時、μT=30%程度発生していたものが尻抜は後
まで油オフタイミングをずらしていくことで、μT’(
5低減できることがわかる。Therefore, in the present invention, as shown in Fig. 6 (■), the timing of stopping the injection of Vc1 rolling oil is maintained at an appropriate (b). We have completely discovered that it is possible to reduce the coefficient μT. Figure 7 shows the complete relationship between the rolling oil off timing and the thrust coefficient. The time taken before and after the plate bottom removal was taken at the off-timing, and the thrust coefficient was calculated by performing a kiss roll at idle after turning off the oil and measuring the slip torque just before the next material was bitten. The figure shows that in conventional tail removal, the previous oil off timing caused about μT=30% at idle, but by shifting the oil off timing until later, μT'(
It can be seen that it can be reduced by 5.
これは油オフタイミングをすらすることで、ロール表面
の残存油量が増加していくためスラスト係数が下がるも
のと思われる。又、第7図の例から。This is thought to be due to the fact that by adjusting the oil-off timing, the amount of oil remaining on the roll surface increases and the thrust coefficient decreases. Also, from the example in Figure 7.
アイドル時ロール間スラスト係数を10係以下に下げる
ためには、油オフタイミングとして尻抜は後5秒以上と
らなければ々らないことがわかる。It can be seen that in order to lower the roll-to-roll thrust coefficient during idle to a factor of 10 or less, it is necessary to wait at least 5 seconds after the oil-off timing.
ただし次材の板噛み込み時スリップの問題から無制限に
油オフタイミングをすらすることにできない。今回の実
験から、尻抜は後20秒程度以上油を噴射すると次材の
スリップ現象が発生することがわかシ、油噴射オフタイ
ミングとして1d20秒以下にすることが望ましい。こ
れに油ケ切ってから後は、ロール冷却水で油が流れ落と
されるが。However, due to the problem of slippage when the next material is caught in the board, it is not possible to limit the oil off timing. From this experiment, it was found that if oil is injected for more than 20 seconds after tail removal, a slip phenomenon of the next material will occur, so it is desirable to set the oil injection off timing to 1d20 seconds or less. After draining the oil, the oil is washed away with roll cooling water.
20秒以上水洗いを行なわないと次材のスリップ現象が
発生するものと考えられる。従ってフリップ防止上の操
業条件としては油圧延次材噛み込み20秒以上前オフを
とることが好ましい。ロール冷却水による油の摩擦係数
増加処理の他に、ワイノξ一方式、)々−ンオフ方式等
任意の方法が実施できる。It is thought that if the washing is not carried out for 20 seconds or more, the next material will slip. Therefore, as an operating condition for preventing flipping, it is preferable to turn off the hydraulic pressure for at least 20 seconds before the extension material is bitten. In addition to the treatment for increasing the coefficient of friction of oil using roll cooling water, any method such as the Wino ξ one-way method or the )-on-off method can be implemented.
上記の実施例から判る様に、従来法の場合には。As can be seen from the above examples, in the case of the conventional method.
次材の噛込みスリップはないが、キスロール時のスラス
ト力が大きく、ベアリング焼付きトラブルが多発してい
る。これに対して比較例1に示す如く板の尻抜けと同時
に油をオフする方法では、若干のベアリング焼付きトラ
ブルの減少は見られるもの\効果不十分である。Although there is no slippage due to biting of the next material, the thrust force during kiss roll is large and bearing seizure problems occur frequently. On the other hand, as shown in Comparative Example 1, the method of turning off the oil at the same time as the end of the plate comes off, although a slight reduction in bearing seizure troubles can be seen, the effect is insufficient.
しかるに本発明例1及び2の如く油オフのタイミングを
5秒及び20秒アイドルタイム中へ延長することによシ
ベアリング焼付きトラブルが大巾に減少し、特に20秒
延長すればベアリング焼付きトラブルが激減する。とこ
ろが、比較例2に示す如く油オフのタイミングをあまり
延長(25秒〕スルト、ロール冷却水による油の水洗効
果が小さく次利噛込み時のスリップが発生する様になる
。However, by extending the oil-off timing to 5 seconds and 20 seconds during the idle time as in Examples 1 and 2 of the present invention, the bearing seizure problem is greatly reduced.In particular, if the oil-off timing is extended by 20 seconds, the bearing seizure problem is reduced. decreases dramatically. However, as shown in Comparative Example 2, if the oil-off timing is extended too much (25 seconds), the effect of washing the oil with roll cooling water is small, and slipping occurs when the next roll is bitten.
次に本発明例3は第2図に示したロールクロス圧延(キ
スロールクロス角度1.5度〕の場合を示したもので、
本発明例2と同様な対策を講じることにより、最高の効
果が得られている。Next, Example 3 of the present invention shows the case of roll cross rolling (kiss roll cross angle 1.5 degrees) shown in FIG.
The best effect was obtained by taking the same measures as in Example 2 of the present invention.
以上のことから従来■圧延時の荷重低減(省工ネ効果)
■ロール肌荒れ防止をねらって適用されてきた油圧延
が1本発明によシ新たな用途としてロールキス時のスラ
スト低減に適用することが可能と々す1次材噛み込み時
のスリップ防止も考慮した油噴射タイミングの操業条件
を確立することができた。Based on the above, conventional ■ Load reduction during rolling (labor saving effect)
■Hydraulic rolling, which has been applied to prevent roll roughness, can now be applied as a new application to reduce thrust during roll kissing.It also takes into account slip prevention when primary material is caught. The operating conditions for oil injection timing could be established.
第1図は板厚とベアリング破損頻度との関係を示す図表
、第2図囚(B) nロールクロス圧延法の説明図、第
3図はロールキス時のロールクロス角Uとスラスト係数
の関係を示す図表、第4図にベアリング発熱限界とスラ
スト係数の関係を示す図表。
第5図はロールキス時に圧延油を適用した場合のロール
クロス角度とスラスト係数の関係を示す図表、第6図(
A) (B) n従来法及び本発明方法による油噴射の
タイミングを示す図表、第7図は油オフタイミングとス
ラスト係数との関係を示す図表、第8図は実施例におけ
る油噴射タイミングを示す図表である。
第1J
篤2m
(A) (B)
め3図
84図
ct−ノb riJk−@ (rpm)洛5圓
鳥6図Figure 1 is a diagram showing the relationship between plate thickness and bearing failure frequency, Figure 2 (B) is an illustration of the n-roll cross rolling method, and Figure 3 is a diagram showing the relationship between roll cross angle U and thrust coefficient during roll kissing. Figure 4 shows the relationship between the bearing heat generation limit and the thrust coefficient. Figure 5 is a chart showing the relationship between roll cross angle and thrust coefficient when rolling oil is applied during roll kissing, and Figure 6 (
A) (B) n A chart showing the timing of oil injection according to the conventional method and the method of the present invention, FIG. 7 is a chart showing the relationship between the oil off timing and the thrust coefficient, and FIG. 8 shows the oil injection timing in the example. This is a diagram. 1st J Atsushi 2m (A) (B) Me 3 Figure 84 Figure ct-Nob riJk-@ (rpm) Raku 5 Entori Figure 6
Claims (1)
ム中にロールを接触させておくキスロール圧延方法に於
いて、被圧延材の後端がロールを抜けた後も圧延油の供
給を続けてロール間摩擦係数を低減させると共に次の材
料が噛み込む前にロールに付着している圧延油の摩擦係
数増加処理を行なうことを特徴とする圧延機のスラスト
防止方法。(II) In the kiss roll rolling method, in which the rolls are kept in contact during the idle time after the material to be rolled passes through the rolls, rolling oil is continued to be supplied to the rolls even after the rear end of the material to be rolled passes through the rolls. A method for preventing thrust in a rolling mill, characterized by reducing the coefficient of friction between rolls and increasing the coefficient of friction of rolling oil adhering to the rolls before the next material is bitten.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14719482A JPS5939408A (en) | 1982-08-25 | 1982-08-25 | Method for preventing thrust in rolling mill |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14719482A JPS5939408A (en) | 1982-08-25 | 1982-08-25 | Method for preventing thrust in rolling mill |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5939408A true JPS5939408A (en) | 1984-03-03 |
| JPS644842B2 JPS644842B2 (en) | 1989-01-27 |
Family
ID=15424684
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP14719482A Granted JPS5939408A (en) | 1982-08-25 | 1982-08-25 | Method for preventing thrust in rolling mill |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5939408A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61219401A (en) * | 1985-03-25 | 1986-09-29 | Nippon Steel Corp | Method for roll cross rolling |
| EP0506138A1 (en) * | 1991-03-29 | 1992-09-30 | Hitachi, Ltd. | Rolling mill, hot rolling system, rolling method and rolling mill revamping method |
| US5768927A (en) * | 1991-03-29 | 1998-06-23 | Hitachi Ltd. | Rolling mill, hot rolling system, rolling method and rolling mill revamping method |
-
1982
- 1982-08-25 JP JP14719482A patent/JPS5939408A/en active Granted
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61219401A (en) * | 1985-03-25 | 1986-09-29 | Nippon Steel Corp | Method for roll cross rolling |
| EP0506138A1 (en) * | 1991-03-29 | 1992-09-30 | Hitachi, Ltd. | Rolling mill, hot rolling system, rolling method and rolling mill revamping method |
| US5768927A (en) * | 1991-03-29 | 1998-06-23 | Hitachi Ltd. | Rolling mill, hot rolling system, rolling method and rolling mill revamping method |
| US6076388A (en) * | 1991-03-29 | 2000-06-20 | Hitachi, Ltd. | Rolling mill, hot rolling system, rolling method and rolling mill revamping method |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS644842B2 (en) | 1989-01-27 |
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